INSTALLATION MANUAL
Contents
1. Motion SYSTEMS LTD CONTENTS 2 INTRODUCTION 3 MODEL IDENTIFICATION 4 EXTERNAL PANEL LAYOUT 5 INTERNAL PANEL LAYOUT 6 BASIC WIRING amp INSTALLATION PROCEDURE 8 LIMIT SWITCHES AND ENCODERS 9 PARAMETER SETTING 10 SAFETY EDGES 11 PHOTOCELLS 12 CONTROL WIRING 13 PARAMETER TABLE 14 SOLID PARAMETERS 16 SLOW FLASHING PARAMETERS 18 FAST FLASHING PARAMETERS 20 FAULT CODES MS SPEED MASTER DOOR CONTROL INSTALLATION MANUAL Z 2 MS SPEED MASTER DOOR CONTROL INTRODUCTION Description The Speed Master control panel has been specifically designed for high speed doors and gates The panel provides inverter speed adjustment and control as well as monitoring and responding to external inputs The Speed Master has a comprehensive range of parameters which allow the door gate manufacturer and installer to obtain the optimum performance In addition fault diagnosis is provided for the installer and end user allowing the door or gate to be returned to its optimum performance with the minimum of delay Disclaimer Whilst every effort has been made to ensure that the details in this manual are correct Motion systems cannot be held liable for damage or injury due to any error or omission Who is this Instruction Manual for This manual is intended for installers and door and gate manufacturers It i2. NC COM NO RELAY CONTROL OTOR TERMINAL ERAR CONNECTIONS MOTOR CONNECTOR hie 230V www motion systems co uk INTERNAL PANEL LAYOUT gI gt 20 Zz p G gt gt O Z J JJ e G JJ m MS SPEED MASTER DOOR CONTROL BASIC WIRING amp INSTALLATION PROCEDURE POWER MOTOR Connect the motor to the motor U V W connector block on 1 2 3 the Speed Master PE Connect a Note A shielded suitably rated cable must be used Pu 230V L N amp E Connect the shield to 230V supply as shown the earth connector 3PH DELTA STANDARD BRAKE POWER FAIL BRAKE The brake is energised only The brake is released when when the motor is energised the motor is energised and if there is no mains supply This allows sliding doors and NC COM NO NC COM NO 230 1PH Mains L Supply gates to be pushed open in the event of a mains failure 230v 1PH Mains L Supply N INSTALLATION PROCEDURE 1 Mechanical Installation Ensure that the panel is mounted securely using the mounting lugs provided Make the basic connections for Motor Limits Brake and Safety circuit 2 Basic Power Motor Limit and Brake Connections Connect the power supply Motor Motor Brake and limit encoder 3 Switch on the Power The display on the control panel will show the model information i e power program number a
3. intended operating speed Parameter 7 is the ramp up acceleration during opening Parameter 8 is the ramp up acceleration during closing Parameter 9 is the ramp down deceleration and operates during opening and closing MOTOR POWER DATA Par 0 Par 1 Par 3 Par D Par 4 Par 1 Par 3 Par 2 2 Parameters C amp D Parameter A is the V F Set point This is the point at which the Maximum voltage is provided The maximum voltage is the supply voltage For 50Hz motors A 50 for 100Hz motors 100 Note there are some exceptions to this for special applications Parameter B is the torque boost The Torque boost increases the voltage and therefore the torque when the motor is accelerating or ramping up If the boost is too low the door gate may not move if it is set too high there may be an over current error and the boost may have to be reduced Due to the large number of door gate types this must be set by on site to suit the particular installation Parameter A Parameter A 40 100 Parameter B 20 80 a zl 2 60 2 ie _ 20 10 20 30 40 50 Hz Frequency Parameter C is the Nominal motor speed This is the normal motor speed at its given frequency e g 1350rpm at 50Hz Parameter D is the number of pulses from encoder Take the number of pulses per revolution of the motor shaft and divide this by 4 This value is normally factory set to suit t
4. D IS CORRECT E07 RUN TIME EXCEEDED CHECK THE SETTING OF PARAMETER 6 THE RUN TIMER SHOULD BE SET TO 3 SECOND LONGER THAN THE TIME TAKEN TO CLOSE THE DOOR GATE E08 THE SAFETY EDGE TEST HAS FAILED CHECK THE CONNECTIONS TO THE SAFETY EDGE E09 FAULT ON THE SAFETY EDGE CHECK THE CONNECTIONS TO THE SAFETY EDGE E10 THE SAFETY EDGE HAS OPERATED THE SAFETY EDGE HAS OPERATED THIS CODE WILL WILL BE LATCHED AFTER 3 OPERATIONS RESET BY OPERATING IN DEADMAN OR SWITCHING OFF THE POWER E12 THE TORQUE LIMIT IS EXCEEDED CHECK PARAMETER B THIS SHOULD BE 0 IF THE TORQUE LIMIT IS BEING USE CHECK FOR OBSTRUCTIONS WHILST OPENING OTHERWISE SET B 0 TO TURN IT OFF E13 THE PARAMETERS ARE LOCKED ENTER THE CORRECT CODE TO UNLOCK THE CONTROL E14 COMMUNICATIONS ERROR WITH THE ABSOLUTE LIMIT SWITCH CHECK THE WIRING TO THE ABSOLUTE RESISTOR LIMIT SWITCH E15 ERROR DURING QUICK STEP INSTALLATION TRY TO REPEAT THE QUICK STEP INSTALLATION OPEN INPUT CHECK IP 11 THE INPUT IS ACTIVE CHECK THE INPUT DEVICE REMOVING THE INPUT WIRE IF THE FAULT CLEARS CHECK THE SWITCH J12 CLOSE INPUT CHECK 12 THE INPUT IS ACTIVE CHECK THE INPUT DEVICE J13 PART OPEN CHECK IP 13 THE INPUT IS ACTIVE CHECK THE INPUT DEVICE REMOVING THE INPUT WIRE IF THE FAULT CLEARS CHECK THE SWITCH J14 GO INPUT CHECK IP 14 THE INPUT IS ACTIVE CHECK THE INPU
5. Move the door gate to a mid travel position Step 2 Select parameter and use the up down buttons to set the value J 31 Press Step Store once to store this 8 e Use the up down buttons to set J 5 Step 3 Press Step Store once The display will show OPN Flashing Step 4 0 eo Use the up down buttons to open the door to the desired open position Step 5 Press Step Store to store the position ar The display will show CLO Flashing Step 6 e Use the up down buttons to close the door to the desired closed position Step 7 Press Step Store to store the position Step 8 The display will show REF Flashino This step is not required for Absolute Resistor Limits Step 9 Use the Membrane open button or another open input gi o 000 The door gate will to its reference position The door gate will now operate in full automatic mode Display changes to 000 The door will run at the operational speed defined by the parameters Additional control features can be added with reference to the control inputs and outputs When installation is complete set J 30 for end user operation Fine adjustment of the Door gate positions If minor adjustment of a position is required then this can be done by directly adjusting the parameter It is not necessary to carry out the installation procedure again For example if you wish to make the door close further then unlock the parameters select parameter 0 and use the down
6. OC3 is stored so that even after a mains failure the fault cause is displayed The error log can be cleared by simultaneously pressing the open and close whilst Parameter 1 is selected OPERATOR DATA Parameter 2 Motor Encoder direction 0 Is the default setting 1 Changes the motor direction only 2 Changes the encoder direction only 3 Changes both the motor and encoder directions Parameter 3 Motor switch frequency Depending on the type of motor at certain switch frequencies unpleasant noise from the motor may occur By changing the pulse frequency in the range from 2 0 to 5 0 kHz this noise can be reduced Recommended value 2 5 kHz WARNING This parameter must be adjusted with caution Only adjust after consultation with your supplier Parameter 4 Minimum frequency Setting of the minimum speed during travel in the OPEN amp CLOSE directions OPERATIONS COUNTER Parameter 5 Operations counter Shows the number of cycles completed by the door gate A cycle is an open and close operation Note Four figure numbers scroll across the display The figure shown is divided by a factor of 10 The figures in front of the decimal place are thousands Example Display showing 12 34 12340 Cycles PHOTOCELL TYPE Parameter 6 Photocell Type 0 OFF 1 DOT 2 NC Switch Parameter 7 type of safety edge 0 NC Switch 8K2 resistor Terminals 1 amp 2 1 NO Switch 8K2 re
7. Used 5 Reference switch input Terminals 3 amp 4 Assists with the diagnosis of reference switch faults Only used with incremental encoders with a monitored reference switch 6 Motor slip Hz Shows the difference in Hz between the frequency supplied by the inverter compared with that sent back from the encoder Note this only works with the incremental encoders This should be positive when opening a rolling door and negative when closing 7 Motor slip Rev min Shows the difference in rom between the frequency supplied by the inverter compared with that sent back from the encoder Note this only works with incremental encoders 8 Control Temperature NTC value This is a numerical representation of the temperature of the inverter power section The normal range is from 850 to 650 9 Lifting Force This is a numerical representation of the force used by the drive and can be used to set a lifting force restriction 10 Photo sensor 1 This represents the strength of the signal of the thru beam photo beams connected to inputs 19 20 amp 21 11 Service counter This displays the number of operations completed by the door gate See also parameter 5 12 Display Mode Shows Opn Clo positions whilst running 13 Actual frequency This displays the actual speed of the motor whilst running in hz DISPLAY READ OUT Parameter 1 Fault log Parameter 1 shows the last error code or activation e g UU or
8. button to set the value of the closed position To increase the travel the up button should be used www motion systems co uk MS SPEED MASTER DOOR CONTROL LIMIT SWITCHES AND ENCODERS LIMIT SWITCHES OPEN LIMIT CLOSE LIMIT PRE CLOSE PRE OPEN SAFETY CIRCUIT The Speed Master will function with limit switches The minimum requirement is two switches although four is preferable If two switches are used then they should be fully open and pre close The pre close limit should be set so that it operates before the fully closed position but remains operated when the door gate is fully closed MS SPEED MASTER 5 O aja rm CN gt 22 rT 2 rT gt CN 1 Pre open limit switch 3 Open safety limit switch 5 Close limit switch 2 Open limit switch 4 Close safety limit switch 6 Pre close reference switch ABSOLUTE RESISTOR RS485 SAFETY CIRCUIT ABSOLUTE RESISTOR LIMIT The absolute resistor uses an RS485 connection from the control This system retains its limit position in the event of mains failure The Motion AWG absolute resistor is shown here Other systems can be used with this control GREY GREEN BROWN YELLOW PINK WHITE MS SPEED MASTER INCREMENTAL ENCODER SAFETY CIRCUIT ENCODER REF LIMIT WHERE USED The incremental encoder provides the best system for speed control and position accuracy It uses a count direc
9. 1 E G AUTO CLOSE TIMER O OFF FUNCTION DETERMINED BY PARAMETER 7 lt 3 SEC 0 0 999 SEC VALUE OF TIMER 2 E G AUTO CLOSE FROM PART OPEN 0 OFF DETERMINED BY PARAMETER 8 gt 6 0 0 0 999 SEC VALUE OF TIMER 3 TIMER 0 FUNCTION DETERMINED BY PARAMETER 9 lt RAMPS O 100HZ 0 1 400HZ S RAMP UP ACCELERATION DURING OPENING lt nn 50HZ 0 1 400HZ S RAMP UP ACCELERATION DURING CLOSING Lu y 70HZ 0 1 400HZ S RAMP DOWN DECELERATION gt MOTOR POWER DATA lt ui 50HZ 10 0 100HZ V F RELATIONSHIP Pen EN 10 1 100 TORQUE BOOST 55 2 1350 RPM 300 3000 RPM MOTOR NOMINAL SPEED lt lt 2 1 1000 NUMBER OF PULSES FROM THE ENCODER POSITION RELAY TOLERANCE lt 5 5 1 999 POSITION TOLERANCE ars 30 1 999 RELAY TOLERANCE Sa STOP RAMPS 100 7 1 999HZ SOFT STOP RAMP DOWN DECELERATION FOR PHOTOCELLS 400HZ 1 999HZ EMERGENCY STOP RAMP DOWN DECELERATION FOR SAFETY EDGE m OPERATING METHOD 1 1 35 METHOD OF OPERATION 1 DEADMAN J 2 SET UP 3 AUTOMATIC 4 AUTOMATIC DOOR GATE POSITIONS 0 32000 FULLY CLOSED POSITION 50 0 TO 1000 SAFETY EDGE DISABLE DISTANCE FROM FULLY CLOSED POSITION 500 32000 FINAL CLOSING FREQUENCY POSITION lt lt 600 32000 PART OPEN POSITION lt gt 700 32000 FULL OPEN POSITION ro ea TIMER 4 amp RUN TIMER VALUES Lu a 0 0 0 999 5 TIMER 4 VALUE TIMER 0
10. ARAMETER J 1 TRY USE THE DISPLAY 0 2 TO SHOW THE VOLTAGE AT THE _ INVERTER THE RANGE IS 292 357 USE THE DISPLAY 0 2 TO SHOW THE VOLTAGE AT THE INVERTER THE RANGE IS 292353 6 USE THE DISPLAY 0 8 TO SHOW THE TEMPERATURE OF THE POWER STAGE RANGE IS 850 TO 650 THE MOTOR CURRENT EXCEEDS THE INVERTER RATING BY 210 THE DRIVE IS OVERLOADED USE THE DISPLAY 0 1 TO SHOW THE CURRENT CHECK FOR MECHANICAL DAMAGE OR OBSTRUCTION CHECK THE DRIVE SELECTION OC2 THE MOTOR CURRENT EXCEEDS THE INVERTER RATING BY 150 FOR MORE THAN 30 SEC THE INVERTER OR THE DRIVE ARE OVERLOADED CHECK FOR OBSTRUCTIONS CHECK THE OPERATOR SELECTION USE THE DISPLAY 0 1 TO SHOW THE DAMAGE OR OBSTRUCTION CHECK THE DRIVE SELECTION OC3 OVER CURRENT WHILST THE ACCELERATION IS TOO FAST USE THE DISPLAY 0 1 TO SHOW THE CURRENT ACCELERATING REDUCE PARAMETER 7 REDUCE ACCELERATION PARAMETER 7 OC4 OVER CURRENT WHILST THE DC BRAKING IS TOO STRONG USE THE DISPLAY 0 1 TO SHOW THE CURRENT DC BRAKING OPERATES REDUCE PARAMETER H REDUCE THE DC BRAKING CURRENT AND CHECK THE RELAY TOLERANCE PARAMETER E THE CURRENT IS EXCEEDING THE RATING OF THE INVERTER NOT CONTINUE THE CURRENT IS HIGHER THAN THE RATED CURRENT OF THE INVERTER 5 SEVERE OVERLOAD CHECK FOR A SHORT OR THE MOTOR IS STALLED USE THE DISPLAY 0 1 TO SHOW THE CURRENT BRAKE NOT RELEASING CHECK FOR MECHANICAL DAMAGE OR OB
11. CONNECT RECEIVER OR TRANSMITTER CONNECT RECEIVER OR TRANSMITTER Note Parameter 7 must be set to the value 2 for Opto Edge CONDUCTIVE EDGE Remove the 8K2 resistor from terminals 1 and 2 and replace with the two connectors from the conductive edge connector L 8K2 EOL RESISTOR CONNECTOR SAFETY EDGE FAULT FINDING Due to the fact that safety edges are moving with the door gate they often can be damaged E08 Safety Edge 7 E09 and E10 are the safety edge faults If the Readout Value 0 1 2 safety edge is operated 3 times the door gate will Edge activated 5850 2150 2950 check the safety edge the diagnostic display Normal range 235 235 725 600 can be used Set 0 3 By checking the read Connection Fault lt 150 150 lt 300 out the faults may be diagnosed PHOTOCELLS AD Motion SYSTEMS LTD DOT PHOTOCELL Set parameter 6 1 The photocell type is determined by Parameter 6 0 Off No Photocell used 1 DOT Photocell 2 Reflective Photocell with N C Switch Mounting Always mount the receiver white cable on the side closest to the control panel This provides the best noise immunity 19 20 21 TRANSMITTER RECEIVER Installation Switch off the supply to the control panel and connect as shown below Mount the receiver on the side of the door closest to the control panel
12. DETERMINED BY PARAMETER 6 16 3 0 999 RUN TIMER VALUE IN SECONDS 16 16 SECONDS TIMER FUNCTIONS lt 1 FUNCTION OF TIMER 1 2 lez FUNCTION OF TIMER 2 lt gt 4 127 FUNCTION OF TIMER 3 lt 5 1 7 FUNCTION OF TIMER 4 Z0 RELAY FUNCTIONS T 1 1 FUNCTION OF BRAKE RELAY 1 1 20 1 lt Zw DEADMAN INSTALLATION SPEED 10HZ 0 5 25HZ DEADMANS OPERATION FREQUENCY SPEED gt 5 DC BRAKING O gt 10 0 25 DC BRAKE CURRENT T 1 SEC 1 100 SEC DC BRAKING TIME DISPLAY READ OUT 0 0 0 13 DISPLAY READ OUT 0 0 OR FAULT CODE FAULT INDICATION OPERATOR DATA a 0 0 3 MOTOR ENCODER DIRECTION nuk 2 500 2 0 8 0KHZ SWITCH FREQUENCY lt lt 10 0 5 10HZ MINIMUM FREQUENCY Stee Ss OPERATIONS COUNTER lt 28 0 0 32000 OPS COUNTER 1 CYCLE OPEN CLOSE FACTOR 10 INDICATOR 1 00 1000 CYCLES SAFETY EDGE PHOTOCELL Ly A 0 2 TYPE OF PHOTOCELL 1 0 2 SAFETY EDGE 2 OPTICAL EDGE 1 N O WITH 8K2 LIMIT ENCODER TYPE lt t O 5 LIMIT 5 LIMIT SWITCHES 2 gt PHOTO CELL DISABLE POSITION ary 0 32000 TO 32000 PHOTO SENSOR DISABLE 255 CONTROL PANEL HEATING 2 3 0 50 CONTROL HEATING TORQUE LIMIT A a 0 0 10 LIFTING FORCE LIMIT D Z T SERVICE COUNTER OPERATION VALUE L T2 0 0 32000 SERVICE COUNTER OPERATION OF RELAY z DOOR GATE POSITION Ds 0 32000 POSITION IN THE OPENING DIRECTION WHER
13. E THE SPEED IS LOWERED TO THE END OF TRAVEL FREQUENCY PARAMETER 3 SHADED PARAMETERS ARE AVAILABLE TO ALL USERS ACCESS LEVEL 0 CODE J 30 ACCESS LEVEL 1 PERMITS ADJUSTMENT OF THE GREEN SHADED PARAMETERS AS WELL AS THOSE IN LEVEL 0 CODE J 31 ACCESS LEVEL 2 PERMITS ADJUSTMENT OF THE YELLOW SHADED PARAMETERS AS WELL AS THOSE IN LEVEL 0 amp LEVEL 1 CODE J 32 ACCESS LEVEL 3 PERMITS ADJUSTMENT OF ALL PARAMETERS CONTACT YOUR SUPPLIER FOR THE ACCESS CODE www motion systems co uk gt 20 gt lt m m I m 9 9 gt MS SPEED MASTER DOOR CONTROL SOLID PARAMETER DESCRIPTIONS OPERATING SPEEDS Parameters 1 2 amp 3 The speeds that the door gate operates during automatic operation Parameter 1 is the opening speed frequency Parameter 2 is the closing speed frequency Parameter 3 is the final speed frequency to enable the door gate to creep to its final position if required TIMER VALUES Parameters 4 5 amp 6 Set to the desired value in seconds If 0 is set then the timer will be OFF Parameter 4 is Timer 1 The default value is for the Auto close timer Parameter 5 is Timer 2 Parameter 6 is Timer 3 The functions of the timers are set by parameters 7 8 and 9 RAMPS Parameters 7 8 amp 9 The ramps change the rate at which the motor reaches its operating speed The higher the value the faster the motor changes to its
14. Mount the transmitter at approximately the same height on the opposite side of the door The exact position can be adjusted for the best alignment using the control panel Alignment Set the control panel to Deadman s operation J 1 Set the display of the control panel Parameter 0 to display the photocell Parameter 0 10 Move the transmitter until the highest possible value can be achieved The minimum value is 3 for the system to work Set 0 back to the original value and set J 4 for Automatic operation Try to activate the photocells whilst the door is closing REFLECTIVE PHOTOCELL Set parameter 6 2 Mount the transmitter and align with the reflector so that the LED on the top of the transmitter is illuminated Check that when the beam is broken that the contacts switch 424y 22 os Ov 23 518 21 20 WHITE GREY Photocell Disable Dot and Reflective TRANSMITTER REFLECTOR On some Door gate installations the closing door gate can break the photo cell when it is closing In order to overcome this problem the photocell can be disabled at this point Move the door gate to the position where it should be disabled Read the door position from the display Then set Parameter 9 to this value The photo cell will be disabled when the door gate passes this point in the closing direction www motion systems co uk SAFETY EDGES MS SPEED MASTER DOOR CONTROL CONTROL WIRI
15. NG External controls and command inputs such as remote pushbuttons can be connected to the Speed Master Connections are made to the control terminals on the top of the circuit board The function of the control input is clearly marked above each of the terminals Fig 1 Z _ JJ Z Fig 1 OPN CLO HALF F F STOP 24 CONTROL SCHEMATIC 24v 18 INTERLOCK 15 STOP CLOSE 12 e ______ CLOSE 16 PART OPEN 1 e ________ PART OPEN REMOTE PUSHBUTTON OPEN o 11 STOP D Te 16 17 CLOSE x _ 12 15 POWER SUPPLIES The 24v DC power supply is limited to 0 5 amps Some motion sensors require a separate power supply This should be specified at the time of order 24 OV AUXILIARY RELAYS Relays The Speed Master has a relay output that can be used for signalling 24 25 26 Warning Lights amp Sounders The auxiliary relay be programmed to provide many different sequences Contact your supplier for details AD PARAMETER TABLE Motion SYSTEMS LTD PARAMETER DEFAULT VALUE RANGE DESCRIPTION OPERATING SPEEDS 50HZ 0 5 150HZ OPENING FREQUENCY HZ lt 35HZ 0 5 150HZ CLOSING FREQUENCY HZ 35HZ 0 5 150HZ END OF TRAVEL FREQUENCY HZ Gc a TIMER VALUES 1 2 amp 3 ou 5 SEC 0 0 999 SEC VALUE OF TIMER
16. STRUCTION OR PARAMETER B IS SET TOO HIGH CHECK THE DRIVE SELECTION 50 5 DISPLAY FLASHES THIS IS OK FOR A FEW SECONDS BUT SHOULD E01 MECHANICAL OVERLOAD SLIP MONITORING OR MISSING SIGNAL FROM THE ENCODER THE CONNECTIONS TO THE PANEL AND FOR MECHANICAL OBSTRUCTION USE THE DISPLAY 0 0 TO SHOW THE POSITION MOVE THE DOOR MANUALLY AND ENSURE THAT THE POSITION VALUE HAS CHANGED IN THE DISPLAY E02 DIRECTION ERROR THE MOTOR DIRECTION IS INCORRECT SWAPPING THE CREEN AND YELLOW ENCODER WIRES E03 NO SIGNAL FROM THE ENCODER ONLY DURING INSTALLATION THE CONNECTIONS TO THE PANEL AND FOR MECHANICAL OBSTRUCTION USE THE DISPLAY 0 0 TO SHOW THE POSITION MOVE THE DOOR MANUALLY AND ENSURE THAT THE POSITION VALUE HAS CHANGED IN THE DISPLAY E04 THE WRONG BUTTON HAS BEEN OPERATED THE POSITION OF THE REFERENCE POINT THIS ERROR CAN OCCUR DURING THE SET UP PROCEDURE TRY TO START TO RUN TO THE REFERENCE POSITION AGAIN E05 THE REFERENCE SWITCH IS SHORTED OR BROKEN THE REFERENCE SWITCH THIS ERROR OCCURS IF 8 1 I E MONITORED REFERENCE SWITCH IS USED AND THE SWITCH IS DAMAGED USE THE DISPLAY 0 5 THE VALUE SHOULD BE 102 921 E06 THE REFERENCE SWITCH OPERATES IN THE WRONG POSITION IF USING AN INCREMENTAL ENCODER THE REFERENCE SWITCH HAS OPERATED IN THE WRONG POSITION OR IF USING LIMIT SWITCHES THE PRE CLOSE LIMIT IS OPEN CIRCUIT CHECKING THAT THE VALUE OF PARAMETER
17. T DEVICE REMOVING THE INPUT WIRE IF THE FAULT CLEARS CHECK THE SWITCH 15 STOP INPUT CHECK IP 15 THE INPUT IS ACTIVE CHECK THE INPUT DEVICE REMOVING THE INPUT WIRE AND FITTING A LINK TO TERMINAL 16 IF THE FAULT CLEARS CHECK THE SWITCH J17 STOP INPUT CHECK IP 17 THE INPUT IS ACTIVE CHECK THE INPUT DEVICE REMOVING THE INPUT WIRE AND FITTING A LINK TO TERMINAL 18 IF THE FAULT CLEARS CHECK THE SWITCH J21 STOP REV INPUT CHECK 21 THE ALIGNMENT FOR THE PHOTO CELLS REMOVING THE INPUT WIRE AND FITTING A LINK TO TERMINAL 19 IF THE FAULT CLEARS CHECK THE SWITCH REF REFERENCE RUN REQUIRED OPERATE A CONTROL INPUT TO TAKE THE DOOR GATE TO IT S REFERENCE POSITION Motion Systems Limited Lower Hall Farm Common Lane Lower Stretton Warrington Cheshire WA4 4PE T 44 0 870 600 0986 F 44 0 870 600 0987 E sales motion systems co uk W www motion systems co uk Brochure Designed amp Produced by Division Design Ltd 01606 888252
18. ed when Brake Relay is active Parameter C Sets the function of Relay RL 1 The top left hand vertical segment is illuminated when RL 1 is active The way in which the relay operates can be selected from the details below Setting 1 Operates when the frequency is above 0 5Hz 2 Operates when the frequency is below 0 5Hz 3 Operates when the Auto Close timer is inhibited e g If someone breaks a safety beam 4 Operates when the Auto Close timer is inhibited for more than 10 seconds Not used Not used Not used Operates during the Auto close time S D m Operates when the door gate is moving and during the pre movement period if a timer function has been selected 10 N A 11 Operates after a reference run has been completed and the door gate is operating in automatic mode 12 Flashes on off during motion and during pre movement 13 Operates when the service counter value has been exceeded The service count value must be set in parameter C 14 Operates under inverter or door control error 15 Operates when the door gate is open 16 Operates when the door gate is closed AD Motion SYSTEMS LTD DEAD MAN INSTALLATION SPEED Parameters G This parameter sets the speed that the door gate operates when it is operating under Deadmans operation or during a reference run DC BRAKING Parameters H and DC braking is used to inject a DC current into the motor windings wh
19. ell when it is closing In order to overcome this problem the photocell can be disabled at this point Move the door gate to the position where it should be disabled Read the door position from the display Then set Parameter 9 to this value The photo cell will be disabled when the door gate passes this point in the closing direction Parameter A Control Panel Heating When the control panel is mounted in a freezer area the temperature in the control panel should be maintained to prevent condensation This can be done with this parameter The control panel will provide a small current to the brake resistors which will heat them and the panel The heating will only switch on when the power stage of the inverter is at 10 deg C and switched OFF when the power stage is at 15 deg C Because the temperature is not directly shown in deg C the following chart can be used to compare the control temperature or NTC value its equivalent deg in C 10 900 15 840 40 700 50 630 70 500 Temp deg C 0 NTC Value 970 The parameter A is a percentage of time for which the brake resistors will receive this current to heat them WARNING This parameter must be adjusted with caution trying lower values for some time before increasing them The maximum values of 28 for 230v 1ph must not be exceeded Parameter B Torque Limit This parameter can only be used with incremental encoders With this feature it is possible to provide
20. en the actual door gate position is inside the position tolerance Parameter E at the end of travel i e fully open or fully closed This DC braking helps to bring the door gate to a stop before the motor brake operates Parameter H sets the level of DC Brake current Parameter sets the time for which the DC braking is active For Freezer areas DC braking can be set to prevent the drive from freezing up Parameter should be set to 100 so that the motor receives a constant DC current Parameter H should be selected to provide the correct temperature www motion systems co uk zZ A 22 U 2 LL O x LLI gt lt lt 2 E 5 L N gt 7 TI gt 7 Z O gt gt m m 29 m Z MS SPEED MASTER DOOR CONTROL FAST FLASHING PARAMETER DESCRIPTIONS DISPLAY READ OUT Parameter 0 The display can be changed to show different aspects of the door gate performance By changing the value for 0 these different aspects be shown Value Function 0 Door gate position displayed in counter steps These values should increase when opening and decrease when closing Motor Current amps 2 Intermediate circuit voltage Displays the voltage present within the Speed Master The range is 292 357 3 Safety edge input 1 Standard Assists with the diagnosis of safety edge faults 4 Not
21. er number 1st digit GREEN STEP 2 Storing the displayed value Parameter value 3 digits RED Hold down for 3 sec to jump to the normal display UP Increases the value of the parameter Values with 4 or 5 digits scroll across the display e Decreases the value of the parameter DOWN Faults A fault can be cleared by pressing the up and down buttons at the same time and holding them in for 10 seconds Access Levels Adjustment of the parameters is restricted by Access levels Level 0 is for the end user Levels 1 and 2 are for the installer The Access levels alter the number of parameters available gain Access to Level 0 set parameter J 30 gain Access to Level 1 set parameter J 31 To gain Access to Level 2 set parameter J 32 Following installation the Access Level should be set to 0 for the end user i e J 30 www motion systems co uk PARAMETER SETTING MS SPEED MASTER DOOR CONTROL SAFETY EDGES It is essential that safety edges are used in conjunction with the Speed Master The safety edge should be suitable for compliance with BSEN 12978 Only use the dedicated safety edge input OPTO EDGE The transmitter and receiver should be connected in parallel 2 gt TI 27 28 29 O mM 2 VIA SPIRAL CABLE The DC voltages of the Opto beams should be White Green 2 1V White Brown 11 6V ANAA CONNECTOR BLOCK
22. er should be set so the door gate stops quickly to ensure that safe closing force is not exceeded OPERATING METHOD Parameter Parameter enables the operating method to be set and the Access level for setting the parameters J 1 Dead mans operation The door gate will operate under constant pressure at the deadmans speed Set by Parameter J 2 Installation operation This enables the door positions to be set AD Motion SYSTEMS LTD J 3 Automatic operation with pneumatic safety edge monitoring A safety check is made when a pneumatic safety edge is used The Speed master expects a signal from the safety edge between position 0 and 1 when the door gate is closing J 4 Automatic operation with optical conductive safety edge monitoring Before the start of every operation the safety inputs are tested by an internal safety check that simulates an activation of the safety edge The processor must receive this signal J 5 Quick Step installation operation SOLID PARAMETER DESCRIPTIONS This enables the door positions to be set ACCESS LEVELS Parameter J See the parameter table for details of the access levels for different parameters i Access level 0 End user level This is the end user Access level and allows the basic operation and diagnostic parameters to be accessed Access level 1 Installer level 1 This is the first level for installers allowing the door to be instal
23. he operator it has been supplied with POSITION RELAY TOLERANCE Parameters E amp F Parameter E is the position tolerance This sets the tolerance within which the supply can be switched off to the motor when it reaches its end of travel positions When the door gate reaches its position tolerance then the supply to the motor is removed and the position relays door gate open and door gate closed are activated Example If the open position Parameter 4 is set at 700 and Parameter E is set to 5 then the supply to the motor will be switched off when it reaches 695 and the door open relay will operate Parameter F is the relay tolerance This sets the tolerance within which the door gate position relays remain activated Example If the open position Parameter 4 is set at 700 and Parameter E is set to 5 and F is set to 30 then the door open relay will operate when it reaches 695 the relay will de energise when the door gate closes and passes the position 670 STOP RAMPS Parameters G amp H Parameter G is the Soft Stop ramp If the door gate is closing and the stop button is activated it will stop quickly dependant on the value set for G This parameter should be set so the door stops without excessive force on the drive mechanism Parameter H is the Emergency Stop ramp If the door gate is closing and the Safety edge is activated it will stop quickly dependant on the value set for H and then reverse This paramet
24. ion 8 12 Other OO LI OUO A Notes www motion systems co uk MS SPEED MASTER DOOR CONTROL EXTERNAL PANEL LAYOUT MEMBRANE BUTTON DIAGNOSTIC DISPLAY OPEN F Oe r A TANVd TIVNYALX4S SPEED MASTER DOOR CONTROL For Service amp Repairs please contact your door installer Motion SYSTEMS EID CABLE ENTRIES 4 x M20 3 x M16 2 x M12 INTERNAL PANEL LAYOUT DIAGNOSTIC DISPLAY n J _ mu m LI 1 1 1 1 1 2 e gt o T z i rL QHritrertcrat 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 REF OV 24 A IN B IN 52 53 OV CLO HALF FF STOP 24 OFF 24 TR v wer MOTOR 4266 L MAINS 2 Motion SYSTEMS LTD MEMBRANE PUSHBUTTON 22 23 24 25 26 20 21 0 00 DDE 0 0 0 0 0 0 050 0 05070 DS Des OV 24 ov NO COM NC 42646
25. led and some operating parameters to be adjusted Access level 2 Installer level 2 This is the second level for installers allowing the run timer safety edge type and limit encoder type to be adjusted When the installation is complete the parameters must be locked to prevent adjustment by untrained users This is done by setting Parameter J 30 www motion systems co uk lt gt Z gt gt lt m m z m 9 24 Z MS SPEED MASTER DOOR CONTROL SLOW FLASHING PARAMETER DESCRIPTIONS DOOR GATE POSITIONS Parameters 0 1 2 3 4 amp D FULLY OPEN p PRE OPEN CREEP SPEED P3 PART OPEN P2 PRE CLOSE CREEP SPEED 1 SAFETY EDGE DISABLED CLOSED Parameter 0 is the fully closed position Parameter 1 is the number of counts from the closed position to disable the safety edge Parameter 2 is the position where the door gate changes to its Slow down creep speed Parameter 3 is the or pedestrian open position Parameter 4 is the fully open position Parameter D is the pre open creep speed TIMER 4 AND THE RUN TIMER Parameters 5 and 6 Parameter 5 is Timer 4 Set to the desired value in seconds If 0 is set then the timer will be OFF The function of the timer 4 is set by parameters Parameter 6 is the Run Timer This should be set to 5 seconds lo
26. load sensing in the opening direction to prevent a person being lifted by a door By setting the display 0 9 you can display the lifting torque If extra weight eg 40Kg is added and the door is opened again the new value can be recorded By selecting a value for B between the two values the torque limit is set WARNING This feature should only be used following consultation with Motion Systems and extensive testing by the door manufacturer Parameter C Service counter A value can be entered here for the operations counter This must be used in conjunction with a relay function 13 E g A relay could be programmed to operate after 50 000 operations Parameter D Position for pre open Creep speed If a slow speed is required prior to the fully open position for example on a sliding door or gate then this parameter can be used Move the door gate a short distance from the fully open position read its position value and enter this value into Parameter D www motion systems co uk S400 LINVS 100g Su nb 1g MS SPEED MASTER DOOR CONTROL FAULT CODES CODE CAUSE UU ou OH LOW VOLTAGE SUPPLY OVER VOLTAGE OVER HEATING INSIDE THE PANEL CHECK THE MAINS VOLTAGE IS TOO LOW EITHER THE MAINS VOLTAGE IS TOO HIGH OR THE DECELERATION IS TOO FAST REDUCE PARAMETER 9 THE INVERTER IS TOO HOT CHECK VENTILATION CHECK P
27. n could be required The control panel will not operate if the internal 24V power supply is short circuited The display stays off AD MODEL IDENTIFICATION Motion SYSTEMS LTD The MS Speed Master is extremely versatile in its application and therefore it is important that you can identify which model you are working with and what parts of the manual are applicable When power is switched on the control panel will show the model information i e power program number and software version For example POWER PROGRAM VERSION Speed Master 1 5Kw Program 15 Version 71 The Speed Master has been pre programmed to the value shown in the table when it was originally supplied to reduce MODEL IDENTIFICATION installation time Serial Number Software Version Program Number Date of Original Supply Model type MS 0 75 230v 1ph 0 75kw 4 5 amp MS 1 5 230v 1ph 1 5kw max 7 amp Safety edge type Selected by Parameter 7 8K2 conductive edge 7 1 Opto edge 7 2 Other Limit switch encoder type Selected by Parameter 8 Incremental Encoder with reference switch 8 2 Limit switches 8 5 Incremental encoder with mechanical stop reference in the open direction 8 7 Motion AWG RS 485 Absolute resistor 8 9 Incremental encoder with reference switch reference run in Dead Man 8 10 Incremental encoder with mechanical stop reference in the closed direct
28. nd program number For Example SCD 1 5 P15 U 0 71 which means a Speed Master 1 5Kw Program 15 version 71 4 Motor direction Set parameter J 1 Dead Man Hold the step store button in and at the same time use the up and down buttons to move the door gate Ensure that the door gate will travel fully open and fully closed The torque boost Parameter B may need to be increased to ensure the door gate travels fully open and closed If the motor travels in the wrong direction reverse two of the motor connections If an error code EO2 appears then two of the encoder wires need to be swapped 5 Limit Switches Where limit switches are used they should be set when the control is in Dead Man Operation i e J 1 The pre close Limit switch should be set so that it operates before the fully closed position but remains operated when the door gate is fully closed 6 Incremental Encoder When using an incremental encoder a reference switch or position is required The control uses this as a fixed position from which to determine the door gate position HOLD PRESS PARAMETER 1 DOWN TO MOVE 7 Quick step installation for Door Gate Positions Note Quick step installation is only available on software versions 30 and above AD Motion SYSTEMS LTD O o A Z lt 2 lt 9 lt va Z A lt Step 1
29. nger than the time required to close the door gate During a reference the a value of 3 times the normal run time is used TIMER FUNCTIONS Parameters 7 8 9 and A The functions of the timers that are used in the speed master By setting the timer functions to the appropriate value then the correct function can be achieved Timer Value Starts Function 1 When the door gate is fully open Auto Close timer 2 When the door gate is at the part open position Auto Close timer 3 When the door gate is fully open or part open Auto Close timer 4 When the door gate is fully open or part open Pre warning timer 5 When the door gate is fully closed Light Saving 6 When the door gate is fully open and after the Photocell input 20 to 21 has been activated Car wash fire Auto Close timer station operation 7 On power on The door gate runs to the reference position after the time has elapsed Reference run Parameter 7 Sets the function of Timer 1 Parameter 8 Sets the function of Timer 2 Parameter 9 Sets the function of Timer 3 Parameter Sets the function of Timer 4 When setting timers for relay functions please ensure that only one timer is set for that function RELAY FUNCTIONS Parameters B C The functions of the relays that are used in the speed master Parameter B Sets the function of the Brake Relay lt H The Green dot on the 7 segment display is iluuminat
30. s not intended for the end user A separate document should be supplied for the end user Safety Warnings This control must only be installed by a qualified person that has experience with automatic doors gates and knowledge of the relevant EU regulations The installer has the responsibility for the CE marking of the door gate The installer must inform advise the end user on how to use the door gate The Speed Master is developed so it complies with the requirements of EN 13241 1 All components used must be CE approved to enable a final CE marking of the complete installation Safety edge must comply with EN 12978 and must only be connected to the terminals prepared for this These inputs are of Safety Class Il and are internally supervised for the correct function before each operation The controller must be set up so that EN 12445 is met The control parameters must be locked before it is handed over to the end user The cable between the motor and control must be shielded and connected as shown in this manual Do not mount the controller in direct sunlight this might cause internal overheating of the controller Do not make changes or modifications to the controller Do not work with the door or gate without disconnecting the mains supply first Terminals might contain high voltages up to 5 minutes after disconnecting the mains supply The door gate might start without warning therefore a light or sire
31. sistor Terminals 1 amp 2 Conductive edge 2 Opto edge Fraba or Similar LIMIT ENCODER TYPE Parameter 8 Limit Encoder type The Speed Master is designed to function with three types of Limit switches or encoders Limit Switches Absolute resistor Limit RS 485 Connection Incremental Encoder with reference position Parameter 8 allows the Speed Master to be set for the correct type of limit switch Encoder Setting Encoder type Reference position switch 2 Motion SYSTEMS LTD Note 1 Incremental N C Switch in closed position Resistors required to monitor the switch FAST FLASHING PARAMETER DESCRIPTIONS 2 Incremental N C Switch in closed position Without resistors 3 Gfa DES RS 485 Not required 4 Gfa DES RS 485 Reverse count direction Not required 5 Limit switches Pre close limit switch Ideally 4 N C switches required 6 Incremental Photo beam input The photo beam must be mounted in the open position 7 Incremental Mechanical Stop in the open position 8 Feig 5 RS485 Not required 9 Motion AWG RS 485 Not required 10 Incremental N C Switch in closed position Reference run in Dead Man 11 Incremental Photo beam input The photo beam must be mounted in the close position 12 Incremental Mechanical Stop in the closed position Parameter 9 Photo cell disable position On some Door gate installations the closing door gate can break the photo c
32. tly from the motor shaft YELLOW A reference position or switch is required The control uses this as a fixed point from which to determine the door gate positions MS SPEED MASTER SAFETY CIRCUIT Connect the normally closed contacts from all relevant devices in series to terminals 17 and 18 AD PARAMETER SETTING Motion SYSTEMS LTD The operation of the door is adjusted and controlled using parameters stored within the Speed Master There are fifty parameters available to ensure optimum performance Most of these parameters are pre set and locked to reduce installation time The parameters are separated into three groups GREEN RED ADJUSTING THE PARAMETERS p group SEGMENT SEGMENTS 15 DONE WITH THESE BUTTONS Solid Parameters 1 to Slow Flashing Parameters 0 to J 1 asterix indicates a slow flashing parameter Fast Flashing Parameters 0 to C 2 asterix indicates a fast flashing parameter DOOR SWITCH BEG The parameter number is shown in the green display It is important to note if it is a solid parameter or a flashing parameter When the power is switched on after pressing the step store button the parameters that are displayed in sequence are TETE As you press the Step Store button the Green segment of the display changes this is the parameter number Button Function Button Function Display readout e 1 Step by step selection of the parameter number Paramet
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