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EN / RETA-02 Ethernet Adapter Module User's Manual

1. 57 Table 6 The Status Word for the PROF Idrive communication profile The upper case boldface text refers to the states shown in Figure 11 Bit Name Value STATE Description O RDY_ON 1 READY TO SWITCH ON O NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE O OFF1 ACTIVE 2 RDY_REF 1 ENABLE OPERATION O DISABLE OPERATION 3 TRIPPED 1 FAULT O No fault 4 JOFF_2 STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3 STA 1 OFF3 inactive O OFF3 ACTIVE 6 SWC_ON_INHIB 1 SWITCH ON INHIBIT ACTIVE 0 SWITCH ON INHIBIT NOT ACTIVE 7 ALARM 1 Warning Alarm O No Warning Alarm 8 AT_SETPOINT 1 OPERATING Actual value equals reference value i e is within tolerance limits O Actual value differs from reference value is outside tolerance limits 9 REMOTE 1 Drive control location REMOTE O Drive control location LOCAL 10 ABOVE_LIMIT 1 Actual frequency or speed value equals or is greater than supervision limit O Actual frequency or speed value is within supervision limit Communication profiles 58 Bit Name 11 to 15 Value Drive specific STATE Description Communication profiles 59 L SWITCH ON INHIBIT SW Bit6 1 Power ON OFF1 CW Bit0 0 PROFIdrive 5 State Machine NOT READY ABCD TO SWITCH ON SW Bit0 0 CW Control Word SW Status Word
2. Para Mode R W Data type Description meter 915 V P R Array 10 Assignment PZD1 to PZD10 in Unsigned16 setpoint telegram 916 V P R Array 10 Assignment PZD1 to PZD10 in actual Unsigned16 value telegram 919 V P R Visible String16 Device system number 922 P R Unsigned16 Telegram selection 923 P R Array n Unsigned16 List of all parameters for signals 927 V P R W Unsigned16 Operator control rights Value 0 Mode Parameters cannot be written only read 927 can be written Parameters can be written and read default Communication 94 Para Mode R W Data type meter Description 928 P R W Unsigned16 930 P R W Unsigned16 Control rights process data PZD Value Mode 0 No control through the PROFINET IO Setpoint telegram not used 1 1O controller will control the drive through IO data default 2 1O supervisor will control the drive through parameters 900 and 907 Not supported at Selection switch for operating mode Value Mode 1 Speed control mode 0x8001 Torque control mode 944 V P R Unsigned16 945 V P R Array 64 Unsigned16 Fault message counter Fault code Channel Error Type table 23 Note The drive may limit the actual number of faults recorded Subindex Contents 0 Active fault 8 Last ackn fault 16 Second last ackn fault 24 Third last ackn fault 32 Fourth last ackn fault
3. 2203 Decel time 1 3401 Process variable 51 22 INPUT 1 Read only 103 Frequency 51 23 INPUT 2 Read only 104 Current 106 Power 51 24 INPUT 3 Read only 51 25 INPUT 4 Read only 107 DC bus voltage 51 26 In out 1 4 src 2 Disabled Source of the parameters selected on the PLC side Quick start up guide 29 Mechanical installation A Mounting WARNING Follow the safety instructions given in this manual and in the Hardware Manual The RETA 02 is to be inserted into its specific position in the drive The module is held in place with plastic retaining clips and two screws The screws also provide the earthing of the CAT 5 STP cable shield connected to the module and interconnect the GND signals of the module and the control board of the drive On installation of the module the signal and power connection to the drive is automatically made through a 34 pin connector Mounting procedure e Insert the module carefully into its position inside the drive until the retaining clips lock the module into position e Fasten the two screws included to the stand offs e Set the IP address DIP switch of the module to the required position Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module Mechanical installation 30 Mechanical installation 31 Electrical installati
4. ABSOLUTE LIMIT or 1 63x20000 Communication profiles 62 Actual values Actual values are 16 bit words containing information on the operation of the drive The functions to be monitored are selected by a drive parameter Scaling Actual values are scaled as shown below Note The values of REF1 MAX and REF2 MAX are set by drive parameters See the drive documentation for further information ABSOLUTE LIMIT eo ACT2 10000 ACT1 20000 ACT2 10000 NOMINAL REFxMIN ACTx 0 REFxMIN Actual value Actual value range for ACT1 0 0 range for ACS550 ACS800 REFXMIN ACTx 0 REFxMIN ACT2 10000 f ABSOLUTE LIMIT ACTI 20009 ACT2 10000 Communication profiles 63 Table 7 The Control Word for the ABB Drives communication profile The upper case boldface text refers to the states shown in Figure 11 Bit Name Value STATE Description O OFF1_ 1 Proceed to READY TO OPERATE CONTROL O Stop along currently active deceleration ramp Proceed to OFF1 ACTIVE proceed to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 OFF2_ 1 Continue operation OFF2 inactive CONTROL O Emergency OFF coast to stop Proceed to OFF2 ACTIVE proceed to SWITCH ON INHIBITED 2 OFF3_ 1 Continue operation OFF3 inactive CONTROL O Emergency stop stop within time defined by drive parame
5. 40 Fifth last ackn fault 946 V P R Array n Unsigned16 Communication Fault code list Fault code list contains mapping between DRIVECOM fault codes and Channel Error Types Using DRIVECOM fault code as an index when reading PNU946 the corresponding Channel Error Type is returned 95 Para Mode R W Data type Description meter 947 V P R Array 64 Fault number coded according to Unsigned16 DRIVECOM profile Subindex Contents See parameter 945 948 V P R Array n Fault time TimeDifference 952 V P R W Unsigned16 Number of faults occured Writing a zero Clears the value 953 V P R Unsigned16 Last alarm 954 V P R Unsigned16 Second last alarm 955 V P R Unsigned16 Third last alarm 956 V P R Unsigned16 Fourth last alarm 957 V P R Unsigned16 Fifth last alarm 964 V P R Array 6 Device identification Unsigned16 Subindex Contents 0 Manufacturer 1 Device type 2 Version 3 Firmware date year 4 Firmware date day month 5 Number of Drive Objects DO 965 P R Octet String2 Profile number of this device 0329h Profile 3 Version 41 967 V P R Unsigned16 Control word CW 968 V P R Unsigned16 Status word SW Communication 96 Para Mode R W Data type Description meter 972 V P R W Unsigned16 Software reset Value Description 0 No action 1 Power cycle PROFINET IO module The parameter must do a zero to
6. 4X registers references 23 17h Read Write Performs a combination of one 2 registers read and one write operation in Communication 73 PROFINET IO Overview This chapter describes the PROFINET IO communication protocol for RETA 02 For detailed information on PROFINET lO communication refer to PROFINET specification Application Layer protocol for decentralized periphery and distributed automation v2 0 Introduction to PROFINET IO PROFINET IO is a fieldbus protocol that enables communication between programmable controllers and distributed field devices in Ethernet network The protocol classifies devices into lO controllers IO supervisors and IO devices which have a specific collection of services PROFINET IO uses three different communication channels to exchange data The standard UDP IP and TCP IP channel is used for parameterization and configuration of devices and for acyclic operations The Real Time RT channel is used for cyclic data transfer and alarms The third channel Isochronous Real Time IRT channel is used e g in motion control applications not implemented in RETA 02 PROFINET IO devices are structured in slots sub slots which can contain modules and submodules correspondingly Device can have almost any number of slots and sub slots and they can be virtual or real Device specific data is represented in slot O module and submodule specific data in subsequent slots and sub slots
7. Frames sadr addr type upp RPS NDR wit Data Bytes 6 6 2 28 80 20 64 Dest addr and the Src addr are the destination and the source of the communication relationship The addresses are in hexadecimal format e g 00 30 11 02 57 AD Ether type is 0x800 for non real time communication IP and UDP fields contain the IP address of the source and the destination as well as the communication ports and length of the message RPC contains for example the read or write service ID interface description and selected objects NDR request block describes the length of the following data block The response block also contains bytes ErrorCode ErrorDecode ErrorCode1 and ErrorCode2 for presenting the status of the request Communication 80 Table 14 Response error codes Byte Value and meaning ErrorCode OxDF Error Write OxDE Error Read ErrorDecode 0x80 PNIORW ErrorCode1 decoded according to Table 15 ErrorCodez is 0 0x81 PNIO ErrorCode1 and ErrorCode2 decoded according to Table 15 ErrorCode1 Error class and error code see Table 15 below ErrorCode2 Not described here Communication 81 Table 15 ErrorCode1 with PNIORW decoding MSB Xx XIX LSB Error class Meaning Error code 0 9 Reserved 10 Ox0A Application 0 Read error 1 Write er
8. In Modbus TCP mode the MODULE STATUS LED should be green If the network cable is connected to an active network the green LINK ACTIVITY LED should also be lit or blinking In PROFINET IO mode the MODULE STATUS led should be blinking red because the name of the device has not been assigned yet e The detailed procedure of activating the drive for communication with the module is dependent on the drive type Normally a parameter must be adjusted to activate the Quick start up guide 20 communication Refer to the Firmware Manual of the drive for information on the communication settings With an ACS550 drive set parameter 98 02 COMM PROT SEL to EXT FBA With an ACS800 set parameter 98 02 COMM MODULE LINK to FIELDBUS and parameter 98 07 COMM PROFILE to ABB DRIVES or GENERIC according to the selected communication protocol and profile Table 1 Possible protocol and profile combinations Communication protocol Communication profile Drive profile Modbus TCP ABB Drives profile ABB Drives profile PROFINET IO Vendor profile ABB Drives profile PROFINET IO PROFIdrive profile Generic drive profile e If the configuration is correct parameter group 51 should appear in the parameter list of the drive and show the status of the RETA 02 configuration parameters e Select communication protocol with a configuration parameter 51 16 PROTOCOL 0 Modbus TCP 1 PROFINET lO Network configurat
9. n Speed CW xwex XXXX xxxx x110 Input Current CW Bit3 0 RFG Ramp Function READY TO Generator OPERATION SWITCH ON SW BitO 1 f Frequency INHIBIT SW Bit2 0 operation from any state hibited ON CW Xxxx XXXX XXXX x111 aii gt READY TO Main contactor ON OPERATE sw Bit1 1 FAULT Sw Bit3 1 from any state CW Bit7 1 I OFF1 CW Bit0 0 y o gt OFF1 from any state from any state ACTIVE SW Bit1 0 Emergency Stop Emergency Stop A Enable operation OFF3 CW Bit2 0 OFF2 CW Bit1 0 n f 0 I 0 CW Bit3 1 OFF3 OFF2 ACTIVE SW Bit5 0 ACTIVE SW Bit4 0 BCD y ARAS Main contactor OFF CW Bit4 0 gt L gt CD ENABLE OPERATION SW Bit2 1 Am4 CW Bit4 0 Bit5 0 Bit6 0 CW Bit5 0 CW Bit4 1 gt Inching 1 or 2 ON RFG ENABLE CW Bit8 1 or Bit9 1 D Ed Ec INCHING 1 B q or CW Bit6 0 CW Bit5 1 INCHING 2 gt ACTIVE RFG ENABLE A Inching 1 or 2 OFF state ACCELERATION CW Bit8 0 or Bit9 0 C 1 condition CW Bit6 1 Inching pause rising edge OPERATING n 0 or f 0 and I 0 of the a SW Bit8 1 and inching pause expired D 1 Figure 11 The PROFldrive state machine Communication profiles 60 The ABB Drives communication profile The Control Word and the Status Word The Control Word is the principal means for controlling the drive from a fieldbus system It is sent by the fieldbus master station to the drive through the adapter module The drive switches between
10. 3 memory test non recoverable communication problem with host Diagnostics 104 Diagnostics The description of the LEDs in PROFINET IO is presented below not used C Link Activity Network Status Sd Module Status Name Colour Function D Off Module cannot detect a link 3 elas Flashing green Module is receiving transmitting S on Ethernet 5 Steady green Module has detected a link 2 Off No connection with O controller E Flashing green pattern 1 Connection with IO x Red controller established STOP mode S preen Steady green Connection with 1O controller g established RUN mode Off Module not powered or initialized Steady green Module initialized Flashing green pattern 1 Diagnostic data available x Flashing green pattern 2 Used by a 2 configuration tool to identify the device with a blink 47 Red Steady red Permanent host communication lost Green Flashing red pattern 1 Configuration error jo O Flashing red pattern 2 No IP address Flashing red pattern 3 No station name Flashing red pattern 4 Failed to initialize the module Flashing red pattern 5 Temporary host communication lost Led patterns Pattern 1 Lit ms I 250 500 750 1000 Pattern 2 Lit Lit FEE i 250 500 750 100
11. AEE EE ER J Vendor ObiectPPos _____ 65 275 8 228 Save Service Datar Figure 6 Menu selection for assigning the device name e Set Bus Configuration parameters as the source for the input and output parameters 1 4 through the Properties menu of the Vendor Object PPO6 Configure the last four inputs and outputs If Stop Action selection is set to Fail safe values configure them as well Properties Vendor Object PPO6 R S1 x General Addresses Parameters ES Parameter Ha El Stop Action selection Freeze Input Output 1 4 parameter sour Bus configuration parameters Drive Parameter number Output 1 PZD3 Parameter number Output 2 PZD4 0 E Parameter number Output 3 PZD5 2 Parameter number Output 4 PZD6 Parameter number Output 5 PZD7 1204 Parameter number Output 6 PZD8 1205 Parameter number Output 7 PZD9 1206 Parameter number Output 8 PZD10 1207 E Parameter number Input 1 PZD3 2 Parameter number Input 2 PZD4 2 Parameter number Input 3 PZDS Parameter number Input 4 PZD6 Parameter number Input 5 PZD7 Parameter number Input 6 PZD8 Parameter number Input 7 PZD9 Parameter number Input 8 PZD10 E Fail safe Control Word E Fail safe Reference value Fail safe value Output 1 PZD3 2 Fail safe value Outout 2 PZD4 Figure 7 Properties menu of
12. O to 65535 as follows 0 Not used 1 99 Data set area of the drive Data set 1 word 1 Data set 1 word 2 Data set 1 word 3 Data set 2 word 1 Data set 2 word 2 o A Ol NI gt 99 Data set 33 word 3 101 9999 Parameter area of the drive Format x xyy where x x actual signal group or parameter group yy actual signal or parameter index E g 103 actual signal 01 03 2202 parameter 22 02 10000 65535 Not supported by the drive 22 Input 1 23 Input 2 24 Input 3 25 Input 4 When Modbus TCP protocol is in use these parameters define the input from drive to master data words or drive parameters Drive configuration 40 that are updated more frequently Reading from the Modbus TCP register corresponding to the parameter is faster When PROFINET IO protocol is in use these parameters define the input from drive to master data words or drive parameters that can be used with the vendor specific PPO s or in addition to the Standard telegram 1 see chapter Communication Input words correspond to PZD s according to the table below Input PZD Input 1 PZD3 Input 2 PZD4 Input 8 PZD10 Inputs from 4 to 10 are defined separately in the PLC The contents are defined by a decimal number in the range of O to 65535 as follows 0 Not used 1 99 Data set area of the drive 1 Data set 1 word 1 2 D
13. OFF3 ACTIVE proceed further to SWITCH ON INHIBIT Warning Ensure motor and driven machine can be stopped using this stop mode 3 OPERATION_ 1 Proceed to ENABLE OPERATION ENABLE O Inhibit operation Proceed to OPERATION INHIBIT 4 RAMP_OUT_ 1 Normal operation ZERO Proceed to RAMP FUNCTION GENERATOR ENABLE OUTPUT 0 Stop according to selected stop type 5 RAMP_HOLD 1 Normal operation Proceed to RAMP FUNCTION GENERATOR ENABLE ACCELERATOR O Halt ramping Ramp Function Generator output held 6 RAMP_IN_ 1 Normal operation Proceed to OPERATING ZERO Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters O Force Ramp Function Generator input to zero Communication profiles 56 Bit Name Value Proceed to STATE Description 7 RESET 0 gt 1 Fault reset if an active fault exists Proceed to SWITCH ON INHIBIT Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters O Continue normal operation INCHING_1 Inching 1 Not supported by all drive types INCHING_2 Inching 2 Not supported by all drive types 10 REMOTE_ 1 Fieldbus control enabled GMD O Control Word lt gt 0 or Reference lt gt 0 Retain last Control Word and Reference Control Word O and Reference 0 Fieldbus control enabled 11 Drive specific to 15 Communication profiles
14. One of the benefits of PROFINET IO is the diagnostics and alarm mechanism Every module and sub module provide alarm data to the lO controller using the cyclic channel Diagnostic data can be read non cyclically from the device by using record data Properties and services of a PROFINET lO device are described in a GSD file that is written in GSDML General Station Description Markup Language GSD file describes the device specific Communication 74 modules and the method of assigning modules and sub modules to predefined slots and sub slots For more information see chapter Master configuration PROFINET lO in RETA 02 When PROFINET IO is selected as the communication protocol RETA 02 adapter can operate in two modes Vendor mode and PROFIdrive mode The mode can be selected with a GSD file in a PROFINET lO hardware configuration tool User can select the appropriate device access point DAP and functional module with the tool as well RETA 02 uses slots 0 and 1 Slot O doesn t have any sub slots and the DAP module attached to it represents the device itself Other functional modules and sub modules which are described in the GSD file can be assigned to slot 1 and its sub slots In Vendor mode e Slot 0 Device access point DAP e Slot 1 sub slot 1 Vendor object PPO types e Slot 1 sub slot 1 Acyclic parameter access MAP PAP In PROF Idrive mode e Slot 0 Device access point e Slot 1 Drive Object e Slot 1
15. mask and default router and to provide other configuration information O DHCP disabled 1 DHCP enabled Drive configuration 37 4 IP address 1 5 IP address 2 6 IP address 3 7 IP address 4 An IP address is assigned to each TCP IP node on an Ethernet network IP addresses consist of four decimal integers in the range of 0 255 separated by periods each integer representing the value of one byte 8 bits octet in the IP address These parameters define the four octets of the IP address Note Setting any actuator of DIP switch S1 enables hardware address selection in which case the IP address is of the format 192 168 0 xxx The fourth octet is defined by the DIP switch See chapter Network configuration 8 Subnet mask 1 9 Subnet mask 2 10 Subnet mask 3 11 Subnet mask 4 Subnet masks are used for splitting networks into subgroups or subnets A subnet mask is a binary pattern that is matched up with the IP address to turn part of the address field into a field for subnets These parameters define the four octets of the subnet mask 12 GW address 1 13 GW address 2 14 GW address 3 15 GW address 4 Gateways connect individual physical networks into a system of networks When a node needs to communicate with a node on another network the gateway transfers the data between the two networks These parameters define the four octets of the gateway address Drive configuration 38 16 Protocol Selects the appli
16. one transition and the motor must be stopped 975 P R Array 8 Drive Object identification Unsigned16 Subindex Contents 0 Manufacturer 1 DO type 2 Version 3 Firmware date year 4 Firmware date day month 5 PROF ldrive DO type class 0x0001 Axis 6 PROF ldrive DO sub class 1 Application class 7 Drive Object ID 0x0001 976 V P R W Unsigned16 Load device parameter set Value Description 0 No action 1 Changes parameters to factory settings The parameter must do a zero to one transition and the motor must be Communication 97 Para Mode R W Data type Description meter 977 V P R W Unsigned16 Stores parameters to non volatile memory Value Description 0 No action 1 Stores parameters The parameter must do a zero to one transition and the motor must be 978 P R Array 256 List of Drive Object IDs Unsigned8 978 1 0x01 978 2 255 0x00 980 P R Array n Number list of defined PROFIdrive Unsigned16 parameters 989 P R Array n Number list of defined PROFIdrive Unsigned16 parameters 61000 V P R VisibleString24 Name of station 61001 V P R Unsigned32 IP of station 61002 V P R Array 6 Unsigned8 MAC of station 61003 V P R Unsigned32 Default gateway of station 61004 V P R Unsigned32 Subnet mask of station Read and or Write Support depends on drive type Supported in Vendor mode and or PROF ldrive operating m
17. or 1 63x0x4000 Communication profiles 54 Actual values Actual values are 16 bit words containing information on the operation of the drive The functions to be monitored are selected by a drive parameter Scaling The actual speed ACT in hexadecimal 0 4000h corresponds to 0 100 of Nominal Speed or Maximum Reference depending on the drive type ABSOLUTE LIMIT ACT1 0x4000 NOMINAL ACT1 0x4000 REFxMIN ACT1 0O REFxMIN Actual value Actual value range for ACT1 0 0 range for ACS550 ACS800 REFxMIN ACT1 0 REFxMIN ACT1 0x4000 NOMINAL ACT1 0x4000 ABSOLUTE LIMIT Communication profiles 55 Table 5 The Control Word for the PROFIdrive communication profile The upper case boldface text refers to the states shown in Figure 11 Bit Name Value Proceed to STATE Description 0 ON 1 Proceed to READY TO OPERATE OFF1 O Emergency OFF stop by the selected deceleration ramp Proceed to OFF1 ACTIVE proceed further to READY TO SWITCH ON unless other interlocks OFF2 OFF3 are active 1 JOFF2 1 Continue operation OFF2 inactive O Emergency OFF coast to stop Proceed to OFF2 ACTIVE proceed further to SWITCH ON INHIBIT 2 OFF3 1 Continue operation OFF3 inactive O Emergency stop stop according to fastest possible deceleration mode Proceed to
18. reference for Objects in PROFIBUS Control system with bus initiative In PROFINET lO terminology lO controllers are also called master stations Non acknowledged message from master to one group of bus participants compare Broadcast Definitions and abbreviations 108 Name Nibble Object Dictionary Object List Parameter Parameter Number Parameter Process Data Object Process Data Profile Request Label Response Label Slave Status Word Warning Symbolic name of a parameter Set of 4 bits Local storage of all Communication Objects recognised by a device List of all accessible objects Value that can be accessed as Object e g variable constant signal Parameter address Special object that contains Parameter and Process Data Data that contains Control Word and Reference value or Status Word and Actual value May also contain other user definable control information Adaptation of the protocol for certain application field e g drives Coded information specifying the required service for the parameter part sent from master to slave Coded information specifying the required service for the parameter part sent from slave to master Passive bus participant In PROFINET lO terminology slave stations or slaves are also called lO devices Also referred to as node 16 bit word from slave to master with bit coded status messages Signal caused by an existing alarm which does not lead
19. sub slot 1 Acyclic parameter access MAP PAP e Slot 1 sub slot 2 Standard telegram 1 e Slot 1 sub slots 3 18 Freely configurable inputs and outputs RETA 02 adapter provides the following services e Cyclic messaging in Vendor mode e g ABB Drives profile e Cyclic messaging in PROF Idrive mode e Acyclic parameter access mechanism e Identification amp Maintenance functions 18M e PROF Idrive parameters limited in Vendor mode e Diagnostic and alarm mechanism Only in PROFIdrive mode e Fault buffer mechanism limited in Vendor mode Communication 75 Note Only part of the PROF Idrive parameters are supported in the Vendor mode See section PROFidrive profile specific parameters for more information Cyclic messaging in Vendor mode In vendor mode the drive can be controlled according to ABB Drives communication profile PPO types The adapter has three different PPO types which differ only by the amount of freely configurable inputs and outputs OUT area IN area Type 3 Type 4 Type 6 Fixed area gt Process data Freely mappable area CW SW REF ACT PZD3 PZD3 PZD4 PZD4 PZD5 PZD5 PZD6 PZD6 PZD7 PZD8 PZD7 PZD8 PZD9 PZD9 PZD10 PZD10 PZD OUT area Data sent from Master to Slave control data IN area Data sent from Slave to Master actual data Process Data CW Control W
20. subslot where the diagnosis object is related to ModuleldentNumber Module Ident number of the DO SubmoduleldentNumber OxFFFF AlarmSpecifier Diagnosis type UserStructureldentifier 0x8000 Channel Diagnosis Data ChannelNumber 0x8000 whole submodule ChannelProperties Structure describing the channel properties ChannelErrorType See Table 22 below Communication Table 22 Channel Error types 99 ChannelError Type Abbreviation Description Corresponding DRIVECOM fault numbers 0x9000 MICRO_HW Microcontroller 6000 6010 6100 6306 hardware or software 630F 6320 0x9001 MAINS Mains supply 3210 3211 0x9002 LOW_VOLT Low voltage supply 3130 3220 0x9003 DC_OVERV DC link overvoltage 0x9004 POWER_ELEC Power electronics 2211 2212 2300 2310 2312 2340 3381 5410 5441 5442 5481 5482 7110 7114 0x9005 OVERTEMP Overtemperature 4110 4210 4280 4310 electronic device 0x9006 EARTH Earth ground fault 2330 0x9007 MOTOR_OVR Motor overload 7121 7122 0x9008 FB Fieldbus system 0x9009 SAFETY Safety channel Ox900A FEEDBACK feedback 5210 0x900B INTCOMM Internal communication 7500 7510 7520 0x900C INFEED Infeed 0x900D BRAKE_RES _ Brake resistor Ox900E LINE_FILTER Line filter Ox900F EXT External 9000 0x9010 TECH Technology 0x9011 ENGINEER Engineering 0x9012 OTHER Other 3
21. the Vendor Object PPO6 Quick start up guide 25 Table 2 ACS800 parameter settings with PPO 6 Drive parameter Example setting for ACS800 10 01 EXT1 STRT STP DIR COMM CW 10 03 REF DIRECTION REQUEST 11 03 EXT1 REF1 SELECT COMM REF 16 04 FAULT RESET SEL COMM CW 98 02 COMM MODULE LINK FIELDBUS 98 07 COMM PROFILE ABB DRIVES 51 01 MODULE TYPE PROFINET IO 51 02 COMM RATE 0 Auto negotiation 51 03 DHCP 0 Disabled 51 04 51 07 IP ADDRESS 10 0 0 6 51 08 51 11 SUBNET MASK 255 255 255 0 51 12 51 15 GW ADDRESS 0 0 0 0 51 16 PROTOCOL 1 PROFINET 10 51 18 OUTPUT 1 4001 Gain for PID 51 19 OUTPUT 2 51 20 OUTPUT 3 51 21 OUTPUT 4 2202 Accel time 1 2203 Decel time 1 3401 Process variable 51 22 INPUT 1 103 Frequency 51 23 INPUT 2 104 Current 51 24 INPUT 3 106 Power 51 24 INPUT 4 107 DC bus voltage 51 26 In out 1 4 src 2 Disabled Source of the parameters selected on the PLC side Quick start up guide 26 Example 2 PROF Idrive profile with Std telegram 1 4 PZD Standard telegram 1 is specified in the PROF Idrive specification 4 01 To include more inputs and outputs without changing the telegram structure different number of PZD s process data can be added The notation used here is ABB specific In this example standard telegram 1 and four inputs and outputs are configured with the initial record data e Af
22. the bit coded instructions on the Control Word and returns status information to the master in the Status Word The contents of the Control Word and the Status Word are detailed in Table 5 and Table 6 respectively see the drive documentation for information on the drive specific bits The drive states are presented in the PROFldrive State Machine Figure 11 References References are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the corresponding positive reference ABB drives can receive control information from multiple sources including analogue and digital inputs the drive control panel and a communication module e g RETA 02 In order to have the drive controlled through PROFINET IO the communication module must be defined as the source for control information e g Reference Communication profiles 53 Scaling The speed reference REF in hexadecimal 0 4000h corresponds to 0 100 of Nominal Speed or Maximum Reference depending on the drive type ABSOLUTE LIMIT or 1 63x0x4000 REF1 0x4000 NOMINAL REF1 0x4000 REFxMIN REF1 0 REFxMIN Reference Reference range for REF1 0 0 range for ACS550 ACS800 REFxMIN REF1 0 REFxMIN REF 1 0x4000 NOMINAL REF 1 0x4000 ABSOLUTE LIMIT
23. the sequence in which different settings are read The table below gives detailed information on each different configuration methods Network configuration 44 IP settings configuration DIP switches 0 No DHCP server Bus config parameters timeout lt gt 0 Y Use stored settings Use configuration from DHCP server Use 192 168 0 xxx xxx DIP setting Wait for config through Gleaning or jag DCP protocols Configuration received Network configuration 45 Method Description Note DIP switch By default the IP address is defined by Only read at S1 software Setting any DIP actuator to ON start up enables hardware selection DIP actuators Only for intranet 1 to 8 define the last octet 1 to 254 of the yse IP address in binary Actuator 8 represents the least significant bit IP address 192 168 0 xxx Subnet mask 255 255 255 0 Gateway 0 0 0 0 where xxx stands for a value between 1 and 254 and is selected by DIP switch 1 Example DIP settings Intranet IP S1 actuator address positions Selected by OFF oooooooo software ON 12345678 192 168 0 1 OFF 0000000 ON O 12345678 192 168 0 2 OFF 000000 O ON O 12345678 192 168 0 255 OFF ON 00000000 12345678 DHCP BOOTP Automatically receive the configuration from A DHCP server a DHCP ser
24. to tripping of the device Definitions and abbreviations 109 Technical data RETA 02 Enclosure oo oo 1 2 35 Mounting Into the option slot on the control board of the drive Degree of protection IP20 Ambient conditions The applicable ambient conditions specified for the drive in its Hardware Manual are in effect Settings e Parameters set through the drive e 8 way DIP switch for intranet IP address selection Technical data 110 Connectors e 34 pin parallel bus connector e RJ 45 connector Current consumption e 380 mA average 5 V supplied by the control board of the drive General e Estimated min lifetime 100 000 h All materials UL CSA approved e Complies with EMC standards EN 50081 2 and EN 50082 2 Ethernet link Compatible devices Ethernet standard IEEE 802 3 and 802 3u devices Medium 10base TX or 100base TX e Termination Internal e Wiring CAT 5 UTP CAT 5 FTP or CAT 5 STP Recommended e Connector RJ 45 e Maximum segment length 100 m Topology Bus star Serial communication type Half and full Duplex Transfer rate 10 100 Mbps Ca
25. with a drive is specified in the PROF ldrive profile v4 published by PROFIBUS INTERNATIONAL Further information can be obtained from www profinet com The RETA 02 Ethernet Adapter module Overview The RETA 02 Ethernet Adapter module is an optional device for ABB drives which enables the connection of the drive to a Ethernet network The drive is considered as a slave on the Ethernet network Through the RETA 02 Ethernet Adapter module it is possible to e give control commands to the drive Start Stop Run enable etc e feed a motor speed or torque reference to the drive e give a process actual value or a process reference to the PID controller of the drive e read status information and actual values from the drive e change drive parameter values e reset a drive fault The Modbus TCP and PROFINET commands and services supported by the RETA 02 Ethernet Adapter module are discussed in chapter Communication Please refer to the user documentation of the drive as to which commands are supported by the drive The adapter module is mounted into an option slot on the motor control board of the drive See the Hardware Manual of the drive for module placement options 17 Ethernet connector X1 see chapter Electrical x 0 000 1 Diagnostic LEDs See chapter Diag
26. 0 1250 1500 Pattern 3 Lit Lit Lit ar oe 250 500 750 1000 1250 1500 1750 2000 Pattern 4 Lit Lit Lit Lit EY mes 250 500 750 1000 1250 1500 1750 2000 2250 2500 Pattern 5 Lit Lit Lit Lit Lit ms 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000 105 Diagnostics 106 Diagnostics 107 Definitions and abbreviations PROFINET IO definitions Acyclic Communication Array Broadcast Command Word Communication Object Control Word Cyclic Communication Device Class Fault GSD File Index O controller Multicast Communication in which messages are sent only once on request Parameter consisting of data fields of equal data type Non acknowledged message from master to all bus participants compare Multicast See Control Word Any object of a real device that can be communicated with variable program data range etc Stored locally in the Object Dictionary 16 bit word from master to slave with bit coded control signals sometimes called the Command Word Communication in which Parameter Process Data Objects are sent cyclically at predefined intervals Classification according to the number of profile functions included in the device Event that leads to tripping of the device ASCll format device description file in a specified form Each device active amp passive stations on PROFIBUS has to have its own GSD File GSD files in PROFINET IO are written with GSDML Access
27. 16 Access Point MAP PAP Subslot Subslot of the Module 0x01 UI16 Access Point MAP PAP Padding 2 bytes Index Index of the Record Data 0x2F UI16 Object 0xB02E 0xB02F Data length Length of the data block 0 0xFFFFFFFF UI32 Communication 83 Additional Field for transferring UI16 value 1 additional data response only Additional Field for transferring UI16 value 2 additional data response only Padding 24 bytes for request 20 bytes for response Data block Used only with write request and read response Data block contains PROF Idrive specific request or response header See below for more details Communication 84 Table 17 PROFldrive Request header 6 e Byte Field s Description Range Word Request Unique identification set by the 1 255 Byte Reference master Changed for each new request Request ID Request type for the issued block Request Byte Parameter 0x01 Change Parameter 0x02 DO ID To be set to 0x01 O 255 Byte No of Number of parameters that are 1 37 Byte Parameters present in the request Attribute Type of object being accessed Value 0x10 Byte Note Text is not supported Description 0x20 Text 0x30 No of Number of array elements 0 1 234 Byte Elements accessed or length of string accessed Set to 0 if non array parameters are used Parameter Address of the PROFIdrive 1 65535 Word
28. 220 5300 7000 7301 7303 7310 8110 8500 8612 See drive manuals for detailed list of supported DRIVECOM faults and corresponding internal fault codes Drives also have manufacturer specific DRIVECOM faults that are not visible via fieldbus Communication 100 Fault buffer mechanism PROF Idrive profile has a mechanism that can store eight fault situations to PROF Idrive parameters Fault and diagnostic data like fault number fault code and fault time can be accessed simultaneously with only one subindex The mechanism consists of six PROF Idrive parameters Communication PNU944 Fault message counter PNU945 PROF Idrive fault codes presented in the table above PNU946 Fault code list converts fault numbers to fault codes PNU947 Fault numbers according to DRIVECOM profile PNU948 Fault time PNU952 Fault situation counter 101 PNU947 PNU945 PNU948 Fault Fault code Fault time Sub number index 0x4210 0x9005 TimeX 0 0 0 0 1 0 0 0 2 Actual fault 0 0 0 3 situation n 0 0 0 4 0 0 0 5 0 0 0 6 0 0 0 7 0x7510 0x900B TimeY 8 0 0 0 9 0 0 0 10 Fault situation 0 0 0 11 n 1 0 0 0 12 0 0 0 13 0 0 0 14 0 0 0 15 0 0 0 56 0 0 0 57 0 0 0 58 Fault situation 0 0 0 59 n 7 0 0 0 60 0 0 0 61 0 0 0 62 0 0 0 63 Figure 13 Fault buffer example Communication 102 Figure 13 illustrates the structure of a fault buffer The fault buffe
29. 5 0 7 IP address 4 0 255 0 8 Subnet mask 1 0 255 0 9 Subnet mask 2 0 255 0 10 Subnet mask 3 0 255 0 11 Subnet mask 4 0 255 0 12 GW address 1 0 255 0 13 GW address 2 0 255 0 14 GW address 3 0 255 0 15 GW address 4 0 255 0 0 16 Protocol 0 Modbus TCP 0 Modbus TCP 1 PROFINET IO 17 Modbus timeout 0 65535 0 18 Output 1 0 65535 0 19 Output 2 0 65535 0 20 Output 3 0 65535 0 21 Output 4 0 65535 0 22 Input 1 0 65535 0 Drive configuration 35 23 Input 2 0 65535 0 24 Input 3 0 65535 0 25 Input 4 0 65535 0 26 In Out 1 4 src 0 Initial record data 2 1 Bus configuration parameters 2 Disable Drive configuration 36 1 MODULE TYPE This parameter shows the module type as detected by the drive The value cannot be adjusted by the user If this parameter is undefined the communication between the drive and the module has not been established 2 Comm rate Defines the baud rate for the Ethernet interface O Auto negotiate 1 100 Mbit s full duplex 2 100 Mbit s half duplex 3 10 Mbit s full duplex 4 10 Mbit s half duplex 3 DHCP The Dynamic Host Configuration Protocol DHCP is an Internet protocol for automating the configuration of computers that use TCP IP DHCP can be used to automatically assign IP addresses to deliver TCP IP stack configuration parameters such as the subnet
30. ABB Drives User s Manual Ethernet Adapter Module RETA 02 AA ED ER PN ED Ip Ethernet Adapter Module RETA 02 User s Manual 3AFE68895383 Rev A EN EFFECTIVE 16 07 2007 2007 ABB Oy All Rights Reserved Safety instructions Overview This chapter states the general safety instructions that must be followed when installing and operating the RETA 02 Ethernet Adapter module The material in this chapter must be studied before attempting any work on or with the unit In addition to the safety instructions given below read the complete safety instructions of the specific drive you are working on General safety instructions WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors to discharge for 5 minutes before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are at a dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits even when the drive mains power is shut off Exercis
31. Direction Reference Fault Reset etc In order to give the fieldbus master station the most complete control over the drive the communication module must be selected as source for this information The detailed procedure of activating the drive for communication with the module is dependent on the drive type Normally a parameter must be adjusted to activate the communication Please refer to the drive documentation As communication between the drive and the RETA 02 is established several configuration parameters are copied to the drive These parameters must be checked first and adjusted if necessary The alternative selections for these parameters are discussed in more detail below the table Note The new settings take effect only when the module is powered up the next time or when the module receives a Fieldbus Adapter parameter refresh Parameter 51 27 command from the drive Drive configuration 34 Table 4 The RETA 02 configuration parameters Par Parameter name Alternative settings Default no setting 1 MODULE TYPE Read only PROFINET IO 2 Comm rate 0 Auto negotiate 1 100 Mbit s 0 Auto negotiate full duplex 2 100 Mbit s half duplex 3 10 Mbit s full duplex 4 10 Mbit s half duplex 3 DHCP 0 DHCP disabled 1 DHCP 1 DHCP enabled enabled 4 IP address 1 0 255 0 5 IP address 2 0 255 0 6 IP address 3 0 25
32. Index parameter that is being accessed group Also 0 is allowed by RETA 02 Parameter group of the drive when accessing drive parameters Subindex Addresses the first array element 0 65535 Word parameter Of the parameter or the beginning of a string access or the text array or the description element that is being accessed Parameter number if accessing drive parameters Format See Table 21 See Table 21 Byte Number of Number of values following 0 234 Byte Values Communication 85 Values The values of the request In case See of odd number of bytes a zero Format byte is appended to ensure the field word structure of the telegram Only if Request ID is 0x02 Change Parameter The Format Number of Values and Values fields are repeated for other parameters Communication 86 Table 18 PROFldrive Response header Field s Description Range Response Mirrored from the request 1 200 Reference Response Response from the slave In case Request Param OK 0x01 ID any requested services fail a not Request Param NAK 0x81 acknowledged NAK response will Change Param OK 0x02 be indicated Change Param NAK 0x82 DO ID To be set to 1 0 255 No of Number of parameters that are 1 37 Parameters present in the response Format See Table 21 See Table 21 Number of Number of values following 0 234 Values Values The
33. TION ENABLED SW Bit2 1 A 1 CW Bit5 0 CW xxxx x1xx xxx1 1111 gt D RFG OUTPUT ENABLED B a CW Bit6 0 CW xxxx x1xx xx11 1111 RFG ACCELERATOR ENABLED C lt S CW xxxx x1xx x111 1111 condition m rising edge OPERATION SW Bit8 1 _ ofthe bit D lt J Figure 12 State machine ABB Drives communication profile Communication profiles 68 Communication profiles 69 Communication Overview Protocols This chapter describes the Modbus TCP and PROFINET IO messaging used in the communication with the drive The RETA 02 module supports the Modbus TCP protocol according to Modbus TCP Specification 1 0 and the PROFINET IO protocol Protocol can be selected with a parameter PROTOCOL Selection parameter Communication protocol 51 16 PROTOCOL 0 Modbus TCP 1 PROFINET lO Communication 70 Modbus TCP Register read and write The drive parameter and data set information is mapped into a 4xxxx register area This holding register area can be read from an external device and an external device can modify the register values by writing to them There are no set up parameters for mapping the data to the 4xxxx register area The mapping is predefined and corresponds directly to the drive parameter grouping All mapped parameters are available for reading The parameter writes are verified for correct value and for valid register addresses Some parameters never allow w
34. al installation M ntihg sarta ESA AAA AAA AA AAA a 29 Electrical installation Table of contents General cabling INSITUCUOAS 3 esi 255 8 8 08 TS a A ru ERT SR Sy 31 Ethernet connection visine enia i iS oie ak da a ta hee a ea raed ace rad Aad Oe cote sR a 31 Drive configuration OVEIVIOW ii A A hone act Ske ee ea aba de nen AA anna eae 33 RETA O2 COMMNGUMAUON ls rte trans ta 5G reed Sees abe 33 Network configuration OVE IVICW s s A EO E A Ree A a SAO hee A E EAEE 43 IP Settings configuration s scce rra det dv bed wR e a eee eee eae a SER ES 44 PROFINET JOvand DG Pes ci is ira hee ie Mee do hs ee ie ag os 47 Duplicate IP address detection 0 0c cette eee 47 Master configuration Overview tao sico asics a sh geen a ar EG Saale eta ee a area 49 Configuring te System data A A e 49 System requirements 4 la si AE AAA AAA AAA li 49 Communication profiles A A A A loans 51 Comimunication profiles iii A A AA A A ee 51 The PROFIdrive communication profile oo oooooooooooooorororroaoao 52 The Control Word and the Status Word o oooocoocoooooo eee 52 References vc rasa ns al Ea eel e o a E e aa 52 Actual valies Morria ranea e A A A TAAR 54 The ABB Drives communication profile naana aaaea 60 The Control Word and the Status Word o oooocoocoooooo eee 60 References sports aser tai aaa 60 Actual Valles coi tia A RA A Peace RA 62 Communication OVE IVIOW sa triese a E a lr es edad
35. annot be mapped to PZD size mismatch or non existent 0x79 PZD memory failure Parameter cannot be mapped to PZD out of memory Ox7A Multiple PZD map Parameter cannot be mapped to PZD multiple PZD write 0x8C Set torque mode error Cannot change mode to TORQUE frequency is used 0x90 Illegal Request ID The request ID of the response is illegal Communication 89 Parameter data transfer examples The following example shows how parameter data is transferred using the acyclic parameter access mechanism s READ and WRITE Note Only the part of the acyclic frame is presented in the examples The padding zeroes are not presented Example 1 Reading a drive parameter To determine the parameter number and subindex for drive parameter reading multiply the parameter number by one hundred and then convert it to hexadecimal The low byte is the subindex IND and the high byte is the parameter index PNU For example drive parameter number 12 04 corresponds to 12 04 x 100 1204 0x04B4 Write request Read parameter value Slot number Subslot number Index Data length Request reference Request ID 0x01 Request Parameter DO ID Number of parameters Attribute 0x10 Value LE of elements ime index E eei 01 01 BO 2F 0A 05 01 01 01 10 101 de Command PROFIdrive Parameter Channel Communication 90 Positive Read response to Read request Slot number Subslot n
36. ata set 1 word 2 3 Data set 1 word 3 4 Data set 2 word 1 5 Data set 2 word 2 99 Data set 33 word 3 101 9999 Parameter area of the drive Format x xyy where x x actual signal group or parameter group yy actual signal or parameter index E g 103 actual signal 01 03 2202 parameter 22 02 10000 65535 Not supported by the drive Drive configuration 41 26 In Out 1 4 src Selects the source for the first four inputs and outputs when PROFINET IO is used User can map parameters to the first four inputs and outputs with the initial record data of the IO controller or by using the RETA 02 configuration parameters described above Initial record data has a parameter that can be used to select the source in similar way 0 Initial record data IO Controller assigns input and output 1 4 values 1 RETA 02 configuration parameters 18 25 are used 2 Disable Use Input Output 1 4 parameter source selection parameter of the initial record data to select the source for the first four inputs and output Drive configuration 42 Drive configuration 43 Network configuration Overview RETA 02 supports 10 Mbit s and 100 Mbit s data transfer rates and automatically detects the data transfer rate used in the network Note PROFINET IO uses only 100 Mbit s in Full duplex mode The network configuration of the RETA 02 can be done using several methods The following flowchart shows
37. cation protocol and communication profile for the network communication O Modbus TCP 1 PROFINET lO 17 Modbus timeout The Modbus protocol does not have an implementation for time out on application layer and this may be required when controlling a drive A supervision method has been implemented for this purpose If modbus timeout is set to zero this feature is disabled The unit of the parameter is 100 milliseconds e g 22 will give a timeout of 2 2 seconds If the communication fault function is activated Modbus timeout is the sum of communication fault time and the time defined here 18 Output 1 19 Output 2 20 Output 3 21 Output 4 When Modbus TCP protocol is in use these parameters define the output from master to drive data words or drive parameters that are updated more frequently Writing to and reading from the Modbus TCP register corresponding to the parameter is faster When PROFINET IO protocol is in use these parameters define the output from master to drive data words or drive parameters that can be used with the vendor specific PPO s or in addition to the Standard telegram 1 see chapter Communication Output words correspond to PZD s according to the table below Drive configuration Output PZD Output 1 PZD3 Output 2 PZD4 Output 8 PZD10 Outputs from 4 to 10 are defined separately in the PLC 39 The contents are defined by a decimal number in the range of
38. cord data IO controller 2 Fail safe STW1 0 2 Fail safe NSOLL_A 0 Figure 9 Properties menu of the Standard Telegram 1 e Mapping of the inputs and outputs has to be done through the Properties menu of the corresponding PZD Input 1 could be for example 103 Frequency Properties Input 2 bytes xj General Addresses Parameters eks Sy Input PZD configuration parameters L E Parameter number Figure 10 Properties menu of a PZD After mapping the inputs and outputs they are visible also in the bus configuration parameters 18 24 The mapping cannot be Quick start up guide 28 changed through the configuration parameters unless parameter 26 is set to 1 Bus configuration parameters Table 3 ACS550 parameter settings with Std Telegram 1 4 PZD Drive parameter Example setting for ACS550 10 01 EXT1 COMMANDS COMM 10 03 DIRECTION REQUEST 11 03 REF1 SELECT COMM 16 04 FAULT RESET SEL COMM 98 02 COMM PROT SEL EXT FBA 51 01 MODULE TYPE PROFINET IO 51 02 COMM RATE 0 Auto negotiation 51 03 DHCP 0 Disabled 51 04 51 07 IP ADDRESS 10 0 0 6 51 08 51 11 SUBNET MASK 255 255 255 0 51 12 51 15 GW ADDRESS 0 0 0 0 51 16 PROTOCOL 1 PROFINET IO 51 18 OUTPUT 1 Read only 4001 Gain for PID 51 19 OUTPUT 2 Read only 2202 Accel time 1 51 20 OUTPUT 3 Read only 51 21 OUTPUT 4 Read only
39. d Control Word lt gt 0 or Reference lt gt 0 Retain last Control Word and Reference Control Word 0 and Reference 0 Fieldbus control enabled Reference and deceleration acceleration ramp are locked Select External Control Location EXT2 Effective if control location parameterised to be selected from fieldbus Select External Control Location EXT1 Effective if control location parameterised to be selected from fieldbus 12 to 15 Reserved Communication profiles 65 Table 8 The Status Word for the ABB Drives communication profile The upper case boldface text refers to the states shown in Figure 12 Bit Name Value STATE Description O RDY_ON 1 READY TO SWITCH ON O NOT READY TO SWITCH ON 1 RDY_RUN 1 READY TO OPERATE O OFF1 ACTIVE 2 RDY_REF 1 OPERATION ENABLED O OPERATION INHIBITED 3 TRIPPED 1 FAULT O No fault 4 OFF_2 STA 1 OFF2 inactive 0 OFF2 ACTIVE 5 OFF_3 STA 1 OFF3 inactive 0 OFF3 ACTIVE 6 SWC_ON_ 1 SWITCH ON INHIBITED INHIB o 7 ALARM 1 Warning Alarm O No warning alarm 8 AT_ 1 OPERATING Actual value equals reference is SETPOINT within tolerance limits e in speed control speed error is 10 max of nominal motor speed O Actual value differs from reference is outside tolerance limits 9 REMOTE 1 Drive control location REMOTE EXT1 or EXT2 O D
40. deh e e Vete oi 69 PROLOGOIS A a aa Arnat owe BS Sane ia el Lae oS 69 Modbus GP sir a ila aie ee ae ad ae eats Rea 70 Register read And WISE AA 70 Register mapping sb ri a a aa aed 70 PRORINE RIO lt a eaan rina toute aaor inde eet ee hae ate a otaatneie edad 73 OVEIVICW e iii thant ee RS ae We E Hide ek aan ie oan awe le RR 73 Introduction to PROFINET IO ooo 73 PROFINET IO ImiREDACO2 ma AE erie Ss a RAS ah ae 74 Cyclic messaging in Vendor mode g c c id ood ee ede ea ee ORE ee ee ee 75 Cyclic messaging in PROFldrive mode ococooccccc eee 76 Acyclic parameter access mechanism o 76 Parameter data transfer examples 0 0000 c cece teens 89 Table of contents Identification and maintenance functions IAM o ooocoooococcoo ee 90 PROFldrive profile specific parameters oo ooooccococo eee 93 Diagnostic and alarm mechanism 000 0c cee ee eee 97 Fault buffer mechanism 2000 0c eens 100 Diagnostics LED indications gresii oi ev er Pa eae ew ae Ba yl tale Fate ana eg ik de ede A 103 LSd Pates fed sb ek en oe ial dusted Veith aes ek ears Ceca denn a Mee a th 105 Definitions and abbreviations PROFINE FIO defpinitions co Fc ee Soa id Ss he 107 Technical data RETA 2 ind Sesh A che ade AO ee Bagel ee aa ht ee atc tail DR hE Bd Lot a 109 Ethemetlnk taz cdo ea gah stats accrued we ao SEES Es Me AE hee eda a Bes 110 Table of contents 10 Table of contents 11 Introduction Intended au
41. dices are listed in the table below Table 12 Record Data Objects Parameter Access Service Index Base Mode Parameter Access Local 0xB02E Base Mode Parameter Access Global 0xB02F User Specific Record Data For compatibility 0x2F reasons Base Mode Parameter Access Local The DO ID field in the Record Data Object request header is not evaluated by the parameter manager and a valid Parameter Access Point PAP should be used to access record data The PAP is located in subslot 1 of the slot 1 Base Mode Parameter Access Global The slot and subslot fields in the Record Data Object request header are not evaluated by the parameter manager The DO ID is used instead and it should have either value 0x00 or 0x01 Communication 79 User Specific Record Data User Specific Record Data can be used for global parameter access This index is supported for compatibility reasons Header and frame structures PROFINET lO uses DCE RPC Distributed Computing Environment Remote Procedure Call protocol for acyclic read and acyclic write services IO controllers and supervisors will take care of formulating most of the request frames However it is possible that handling the PROFIdrive request and response headers must be performed in the application logic The acyclic frame structure headers and error codes are described further below Table 13 Ethernet frame structure Dest Src Ether IP Read or
42. dience The manual is intended for the people who are responsible for commissioning and using an RETA 02 Ethernet Adapter module The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices and how to operate the drive Before you start It is assumed that the drive is installed and ready to operate before starting the installation of the extension module In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document What this manual contains This manual contains information on the wiring configuration and use of the RETA 02 Ethernet Adapter module Safety instructions are featured in the first few pages of this manual Overview contains a short description of the Ethernet protocols and the RETA 02 Ethernet Adapter module a delivery checklist and information on the manufacturer s warranty Quick start up guide contains a short description of how to set up the RETA 02 Ethernet Adapter module Mechanical installation contains placing and mounting instructions for the module Electrical installation contains wiring bus termination and earthing instructions Introduction 12 Drive configuration contains a description of bus configuration and activation of the communication Network configuration exp
43. e supports a set of services described in the PROF Idrive specification Please refer to the master station documentation for more information on activating PROFINET IO devices with GSD file System requirements To use the vendor specific features the master station should support GSDML v1 0 and one subslot per slot To use the PROF Idrive mode the master system should support GSDML 2 0 or 2 1 and multiple subslots per slot Master configuration 50 Master configuration 51 Communication profiles Overview This chapter describes the communication profiles used in the communication between the PROFINET lO network the RETA 02 module and the drive Communication profiles Communication profiles are ways of conveying control commands Control word Status word references and actual values between the master station and the drive With the RETA 02 module the PROFINET lO network may employ either the PROFIdrive profile or the ABB Drives profile The following sections describe the Control word the Status word references and actual values for the PROFIdrive and ABB Drives communication profiles Communication profiles 52 The PROFIdrive communication profile The Control Word and the Status Word The Control Word is the principal means for controlling the drive from a fieldbus system It is sent by the fieldbus master station to the drive through the adapter module The drive switches between its states according to
44. e RETA 02 adapter kit Serial number 16 bytes Serial number of the adapter Hardware revision 2 bytes Hardware revision of the RETA 02 adapter Software revision 4 bytes Revision of the software Revision counter 2 bytes Number of revision Profile ID 2 bytes PROF ldrive Ox3A00 Profile specific type 2 types No profile specific type 0x0000 I amp M version 2 types Version is 1 1 0x0101 Supported 18M 2 types I MO 18 M4 are supported 0x0017 functions Content Size Description Header 10 bytes TAG_FUNCTION 32 bytes The function or task of the drive can be described here TAG_LOCATION 22 bytes The location of the drive can be described here 18M2 Installation date Content Size Description Header 10 bytes INSTALLATION_DATE 16 bytes This parameter indicates the date and time of installation Date and time according to ISO 8601 Example 2007 02 28 13 30 YYYY MM DD hh mm Communication 93 I8M3 Additional data Content Size Description Header 10 bytes DESCRIPTOR 54 bytes Any additional data set by the user 18M4 Signature Content Size Description Header 10 bytes SIGNATURE 54 bytes Security code for identifying sessions and changes PROFIdrive profile specific parameters PROF Idrive parameters contain data of the drive in standard form The table below describes the supported PROFIdrive parameters
45. e appropriate care when working on the unit Neglecting these instructions can cause physical injury or death Safety instructions Safety instructions Table of contents Safety instructions Overview iaa a A AA ks Bate AA AA AAA dde 4 ass 5 General safety instructions Patada AAA 5 Table of contents Introduction Intended audience 11 Before VOU Sta 65 2 i524 aai ath darted a A A ada 11 What this manual contains saasaa aaaea aeee 11 Terms used in this manual ooooococcocoo eee eens 12 Product and service inquiries o o oooooooooorornr eee eens 13 PrOguct raining y a A A o aA A Roget a 13 Providing feedback on ABB Drives manuals occocooccco eee 13 Overview OVEIVICW A Oy i a ach Ae Shaina ual With as dma ence aac wae a ae alec aba als 15 Modbus GCP desde E A al 15 PROPINE TT Dista RRA A OA taa 15 The RETA 02 Ethernet Adapter module o o o oococcocooo eee 16 COMPA At iio e nd Se 17 Delivery check ia td a di it a iba 17 Warranty and liability information 0 00 00 cee ee 18 Quick start up guide Overviews s nae rene A Aro Na 19 Mechanical installation 0 0 0 0 0 cee eens 19 Electrical installation ses rrena iann e E eee nett a 19 Drive COMIGUIATION Di eso Rae aber a Ne E 19 Network configurati ih isese da EA EA ADA AAA EL ERRADA 20 COMMUNICATIONS e ic A AL ed woe AR AE er adi as a 21 Modbus TCP CONQUE 21 PROFINET JO Conniguration i aaia ai a tia 21 Mechanic
46. ernet Adapter module The RETA 02 Ethernet Adapter module is one of the optional fieldbus adapter modules available for ABB drives The RETA 02 is a device through which a drive is connected to an Ethernet network Parameter A parameter is an operating instruction for the drive Parameters can be read and programmed with the drive control panel or through the RETA 02 module Product and service inquiries Address any inquiries about the product to your local ABB representative quoting the type code and serial number of the unit in question A listing of ABB sales support and service contacts can be found by navigating to www abb com drives and selecting Drives Sales Support and Service network Product training For information on ABB product training navigate to www abb com drives and select Drives Training courses Providing feedback on ABB Drives manuals Your comments on our manuals are welcome Go to www abb com drives then select successively Drives Document Library Manuals feedback form Introduction 14 Introduction 15 Overview Overview The RETA 02 Adapter module supports the Modbus TCP and PROFINET lO network protocols This chapter contains a short description of the above protocols and the RETA 02 Adapter module a delivery checklist and warranty information Modbus TCP Modbus TCP is a variant of the Modbus family of simple vendor neutral communication protocols intended for su
47. ion To enable communication through the Ethernet network the module needs a valid IP address There are numerous ways of setting the module IP address see chapter Network configuration e One way to set the static IP address is to use the panel of the drive Set IP address to bus configuration parameters 51 04 51 07 subnet mask to parameters 51 08 51 11 and gateway address to parameters 51 12 51 15 if necessary Set bus configuration parameter 51 27 to REFRESH to enable the network settings If PROFINET IO protocol is activated also device name is required to identify the drive IO controllers and some configuration tools have a protocol called Discovery and Quick start up guide 21 Configuration Protocol DCP for assigning the IP address and the device name Also methods described in chapter Network configuration can be used to set the IP address of the module Communication The module is now ready to operate with Modbus TCP protocol according to Modbus TCP specification 1 0 or PROFINET IO protocol For more detailed information on modifying the protocol specific settings see chapter Drive configuration Modbus TCP configuration Modbus TCP is based on data registers which hold IO and parameter values See chapter Communication for register mapping and supported function codes PROFINET IO configuration Install the RETA 02 GSDML file e g GSDML V2 0 ABBDrives RETA0O2 yyyymmdd xml where yyyy year mm m
48. its states according to the bit coded instructions on the Control Word and returns status information to the master in the Status Word The contents of the Control Word and the Status Word are detailed in Table 7 and Table 8 respectively The drive states are presented in the ABB Drives profile state machine Figure 12 References References are 16 bit words containing a sign bit and a 15 bit integer A negative reference indicating reversed direction of rotation is formed by calculating the two s complement from the corresponding positive reference ABB drives can receive control information from multiple sources including analogue and digital inputs the drive control panel and a communication module e g RETA 02 In order to have the drive controlled through the fieldbus the module must be defined as the source for control information e g Reference Communication profiles 61 Scaling References are scaled as shown below Note The values of REF1 MAX and REF2 MAX are set by drive parameters See the drive documentation for further information ABSOLUTE LIMIT or 1 63x20000 REF1 20000 REF1 20000 REFxMAX REF2 10000 REF2 10000 REFxMIN REFx 0 REFxMIN Reference Reference range for REFx 0 0 range for ACS550 ACS800 REFXMIN REFx 0 REFxMIN REF 1 20000 REFxMAX REF1 20000 REF2 10000 REF2 10000
49. ject and open the Object Properties menu Through this menu it is possible to change the device name in the hardware configuration Note The DCP configuration tool like Step7 must be connected to the Ethernet network to be able to set the name of the device Properties RETA 02 Vendor General 10 Cycle Short description Vendor Objects PROFINET 10 module RETA 02 2 Ez Order no RETA 02 Family PROFINET 10 Device name GSD file GSDML V2 0 4BBDrives RETA02 20070425 xml Node PN I0 system Device number fi z PROFINET System 100 IP address Ethemet I Assign IP address via 10 controller Comment Figure 5 RETA 02 object properties Quick start up guide 24 e Assign device name Hw Config prog Configuration 319 RETA 02 program oh Station Edit Insert PLC View Options Window Help 290 58 Gilg Download Ctrl L DERE Bi ples 0 UR Download Module Identification Upload Module Identification to PG CPU 319 2 Faulty Modules PROFINET IO System 100 MPI DP eos DP Module Information Ctrl D PNIO Operating Mode Gerl I Port Glear Reset Set Time of Day DIED C24 io citor Modify DIT6xDC24 DO16xDC2 Update Firmware DO16xDC2 Save Device Mame to Memory Gard E PROFIBUS Verify Device Name Assign Device Name 01 pump f Q address Diagnostic address FET
50. lains the different methods of setting up the network configuration Master configuration explains the basic principle on how to configure the master system to communicate with the drive Communication profiles describes the PROF Idrive drive profile and the ABB Drives profile Communication contains a description of how data is transmitted through the RETA 02 module Diagnostics explains how to trace faults with the status LEDs on the RETA 02 module Definitions and abbreviations explains the definitions and abbreviations concerning the PROFINET IO product family Technical data contains information on physical dimensions configurable settings and connectors of the module and the specification of the Ethernet link Terms used in this manual Communication Module Communication Module is a name for a device e g a fieldbus adapter through which the drive is connected to an external communication network e g a fieldbus The communication with the module is activated with a drive parameter MAC ID Every node on Ethernet network has to have a unique identifier This node number is called MAC ID Media Access Control ID Data Sets and Data Words Introduction Each data set consists of three 16 bit words i e data words The Control or Command Word and the Status Word References and Actual Values see chapter Communication are types of data words the contents of some data words are user definable 13 RETA 02 Eth
51. n the documentation delivered with the unit and other relevant documentation e units subjected to misuse negligence or accident e units comprised of materials provided or designs stipulated by the purchaser In no event shall the manufacturer its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties If you have any questions concerning your ABB drive please contact the local distributor or ABB office The technical data information and specifications are valid at the time of printing The manufacturer reserves the right to modifications without prior notice 19 Quick start up guide Overview This chapter presents the steps to take during the start up of the RETA 02 Ethernet Adapter module For more detailed information see chapters Mechanical installation Electrical installation Network configuration Master configuration and Communication elsewhere in this manual WARNING Follow the safety instructions given in this manual and the Hardware Manual of the drive Mechanical installation e Insert the RETA 02 into its specified slot in the drive SLOT2 for ACS550 SLOT1 for ACS800 e Fasten the two screws Electrical installation e Connect the Ethernet network cable RJ 45 connector to the RETA 02 module Standard CAT 5 UTP or STP cables can be used Avoid parallel runs with power e g motor cables Drive configuration e Power up the drive
52. ndor mode PPO 6 consists of 10 input and output parameters Eight of the inputs and outputs are freely configurable parameters The first four of them can be mapped either with the bus configuration parameters or the initial record data of the PLC The last four inputs and outputs can be mapped only with the initial record data of the PLC In this example the bus configuration parameters are used to map the first four and initial record data the last four of the input and output parameters Quick start up guide 23 e Drag and drop the RETA 02 Vendor object from the device catalog to the PROFINET IO System Also drag and drop the Vendor Object PPO 6 to slot one 213 HW Config prog Configuration 319 RETA 02 program lj Station Edit Insert PLC View Options Window Help Bi xi 0579 89 20 da de Dn sa al Profile standard iS PROFIBUS DP S82 PROFIBUS PA EH PROFINET I0 5 Additional Field Devices a Drives ABB RETA 02 5 a RETA 02 PROFIdrive B Drive Object B Std Tgm1 9 Std Tgm1 1PZD Y Std Tam1 2PZD 9 Std Tom1 3PZD 3 Std Tom1 4PZD A Std Tom1 5PZD 9 Std Tom1 6PZD 9 StdTom1 7PZD f Std Tom1 8PZD E a RETA 02 Vendor B Vendor specific 3 Vendor Object PPO3 3 Vendor Object PPO4 3 Vendor Object PPOB If Vendor Object PPOS EU Gateway EQ 1 0 H E Network Components H Sensors Figure 4 Adding RETA 02 Vendor object to configuration e Right click the device ob
53. nostics a gt OOo 10 des INK ACTIVITY O ball Top view installation Fixing screw GND frame DIP switch for selecting intranet IP address Side view Figure 1 The RETA 02 Adapter module Compatibility The RETA 02 is compatible with all master stations that support the Modbus TCP PROFINET IO can be used with master stations that support PROFINET lO and sub slots Functionality of the RETA 02 is limited if master station doesn t support multiple sub slots per slot Delivery check The option package for the RETA 02 Ethernet Adapter module contains Ethernet Adapter module type RETA 02 e two screws M3x10 e this manual Overview 18 Overview Warranty and liability information The manufacturer warrants the equipment supplied against defects in design materials and workmanship for a period of twelve 12 months after installation or twenty four 24 months from date of manufacturing whichever first occurs The local ABB office or distributor may grant a warranty period different to the above and refer to local terms of liability as defined in the supply contract The manufacturer is not responsible for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the drive do not fulfil the requirements specified i
54. ode Diagnostic and alarm mechanism RETA 02 has mechanisms for sending alarms and saving diagnostics data to fault buffer Alarm will be triggered if the host or drive has faults in communication or operation There are three types of faults Fault API Slot Subslot Channel Error Type Temporary Host Communication Fault 0x000 0 1 INTCOMM Permanent Host Communication Fault 0x000 0 1 INTCOMM Drive Fault Ox3A00 1 1 See table 22 Communication 98 Channel Error Type is PROF Idrive profile specific See list of Channel Error Types in the table below Alarm mechanism When a fault situation occurs the RETA 02 adapter will send an alarm notification see table below which the master station has to acknowledge Alarm notifications can be acknowledged viewed and handled with e g Siemens S7 blocks OB82 OB83 OB86 and OB122 The block OB82 is used to make sure that the drive does not go to stop mode during a diagnostic alarm The OB83 is called if module is inserted or removed from the system or if it is modified OB86 indicates if there is a failure or event in the distributed periphery If the CPU calls a device that is not accessible the OB122 is called Table 21 Alarm notification Attribute Description BlockHeader AlarmType PROFINET specific alarm type API Ox3A00 PROF Idrive profile SlotNumber Slot number of the Drive Object DO SubslotNumber Subslot number of the
55. on Wait five minutes to ensure that the capacitor bank of the drive is discharged Switch off all dangerous voltages connected from external control circuits to the inputs and outputs of the drive WARNING Before installation switch off the drive power supply General cabling instructions Arrange the network cable as far away from the motor cables as possible Avoid parallel runs Use bushings at cable entries Ethernet connection The network cable is connected to the RJ45 connector X1 on the RETA 02 module Standard CAT 5 UTP and CAT 5 STP recommended cables can be used In case CAT 5 STP is used the cable shield is connected via rc filter to drive frame through the module Electrical installation 32 Electrical installation 33 Drive configuration Overview This chapter gives information on configuring the RETA 02 Ethernet Adapter module and the drive RETA 02 configuration After the RETA 02 Ethernet Adapter module has been mechanically and electrically installed according to the instructions in chapters Mechanical installation and Electrical installation the drive must be prepared for communication with the module ABB drives can receive control information from multiple sources including digital inputs analogue inputs the drive control panel and a communication module e g RETA 02 ABB drives allow the user to separately determine the source for each type of control information Start Stop
56. onth dd day of the month when the file was created and after that update the device catalog AW Config prog Station Edit Insert PLC View Options Window Help Dga hi 3 B gt Customize Ctrl Alt E Alfprog Configuration 31 specify Moduler Configure Network 0 UR Symbol Table Ctrl Alt T Report System Error Edit Catalog Profile Update Catalog Install HW Updates Install GSD File DIExDC24V Find in Service amp Support DI16xDC24 DO16xDC24V 0 54 Ethernet 2 PROFINET 10 System 100 DO16sDC24 0 54 Figure 2 Menu selection for installing the GSD file Quick start up guide 22 RETA 02 Vendor and PROFIdrive objects should be available in the product catalog olx Find at ail Profile Standard PROFIBUS DP 82 PROFIBUS PA PROFINET I0 2 2 Additional Field Devices B Drives 2 3 ABB RETA 02 a RETA 02 PROFIdrive Drive Object Std Tgm 1 Std Tam 1 1 PZD Std Tam 1 2PZD Std Tam 1 3PZD Std Tam 1 4 PZD Std Tam 1 5PZD Std Tgm 1 6 PZD Std Tgm 1 7 PZD Std Tgm 1 8 PZD E ga RETA 02 Vendor B Vendor specific 9 Vendor Object PPO3 PEN PEN es es PA PA PEN PEN PEN i Vendor Object PPO4 Id Vendor Object PPO6 a Gateway H 10 Network Components Sensors Figure 3 Product catalog Example 1 PLC configuration in Ve
57. ord SW Status Word REF Reference ACT Actual Value PZD Process Data application specific Communication 76 Cyclic messaging in PROFlIdrive mode Standard telegram 1 RETA 02 supports Standard telegram 1 It is possible to add inputs and outputs as separate PZD s GSD file contains special collections where standard telegram 1 has been extended with inputs and outputs PZD1 PZD2 Control Speed set Standard OUT area Word point telegram 1 INarea Status Speed Word actual value Note For the contents of the Control Word the Status Word References and Actual Values see the chapter Communication profiles Acyclic parameter access mechanism Acyclic parameter access mechanism can be used to access PROF Idrive parameters drive parameters and the Identification amp Maintenance functions Note Acyclic parameter access mechanism can have delays up to two seconds and thus should not be used for time critical data Communication 17 Requests and responses between the lO device and the lO controller or the IO supervisor are transferred with the Record Data Objects Master PROF Idrive Record Data Object Write request Parameter request Write response Slave Parameter request gt NS without data Read request without data Read response without data Read request gt gt Parameter 3 processing gt g
58. pervision and control of automation equipment Specifically it covers the use of Modbus messaging in an Ethernet environment using the TCP IP protocols The implementation of the Modbus TCP server in the RETA 02 module is done according to the Modbus TCP Specification 1 0 The supported Modbus commands are listed in chapter Communication The Modbus TCP protocol allows the RETA 02 module to be used as an Ethernet bridge to control the drive The RETA 02 module supports eight simultaneous IP connections Further information can be obtained from www modbus org PROFINET lO PROFINET lO uses traditional Ethernet hardware and software to define a network that structures the task of exchanging data alarms and diagnostics with Programmable Controllers and other automation controllers PROFINET lO can be thought as PROFIBUS on Ethernet PROFINET lO uses two different communication channels to exchange data with programmable controllers and other devices The standard TCP IP channel is used for parameterization configuration and acyclic read write operations The RT or Real Overview 16 Time channel is used for standard cyclic data transfer and alarms There is no theoretical limit for the amount of connected nodes in PROFINET IO network but in practise the programmable controllers and number of available network addresses limits the size The PROFINET IO protocol is specified in the IEC standards 61158 and 61784 The communication
59. r is composed of four parameters fault number PNU 947 fault code PNU 945 fault time PNU 948 and fault value PNU 949 The rows of the fault buffer are represented by the parameter sub indices Fault messages are entered into the buffer in the sequence they are detected Each line in the fault buffer represents a fault message which is a part of a fault situation Fault situation lasts from a detection of a fault to its acknowledgement Faults that are detected during an active fault are included to the fault situation Communication Diagnostics LED indications 103 The RETA 02 module is equipped with three diagnostic LEDs The description of the LEDs in Modbus TCP is presented below not used O Link Activity Network Status Module Status Name Colour Function 2 Off Module cannot detect a link 3 Geen Flashing green Module is receiving transmitting S on Ethernet 5 Steady green Module has detected a link Off No power or IP address 5 Flashing green Waiting for connections E Red Steady green At least one Modbus TCP x Creen connection is open against the module 3 Flashing red Connection timed out No message 2 has been received within configured time Steady red Duplicate IP address P Steady green Normal operation Flashing red Minor fault e g communication Red with application lost but recoverable 2 Green Steady red Major fault e g bad flash failed
60. ress the module must be restarted to enable any changes Duplicate IP address detection RETA 02 has a duplicate IP address detection mechanism when using Modbus TCP If the module detects another device on the network which has the same IP address it lids the Network status led in red and starts to blink the Module status led in red In PROFINET IO network the controller has the duplicate IP address detection mechanism Network configuration 48 Network configuration 49 Master configuration Overview This chapter describes the principle of configuring the PROFINET IO master station for communication through the RETA 02 PROFINET lO Adapter module Configuring the system After the RETA 02 PROFINET IO Adapter module has been mechanically and electrically installed according to the instructions in previous chapters and has been initialised by the drive the master station must be prepared for communication with the module Configuration of the master station requires a type definition GSD file In PROFINET lO the GSD file is written in XML based language called GSDML RETA 02 has a GSD file which is available from www profinet com www abb com or your local ABB representative The filename is GSDML Vx x ABB RETA02 yyyymmdd xml The GSD file describes vendor specific features and PROF Idrive specific features of the adapter Vendor specific features can be used e g in ABB Drives communication profile PROFIdrive mod
61. riting e g actual signals some allow writing only when the drive is stopped e g set up variables and some can be modified at any time e g actual reference values Note Some of the drive parameters are not accessible via fieldbus These are e g 32 bit parameters Register mapping The drive parameters are mapped to the 4xxxx area as follows 40001 40096 are reserved for data sets 40101 49999 are reserved for parameters In this mapping the thousands and hundreds correspond to the group number while the tens and ones correspond to the parameter number within a group Register addresses 4GGPP are shown in the table below In the table GG represents the group number while PP is the parameter index within the group Communication Table 9 Parameter mapping 71 Parameter 4GGPP GG PP Data sets Each data set consists of 3 data words For example Data word 2 3 refers to the 3rd word in data set 2 40001 40096 00 Data sets 01 Data word 1 1 02 Data word 1 2 03 Data word 1 3 04 Data word 2 1 05 Data word 2 2 06 Data word 2 3 07 Data word 3 1 94 Data word 32 1 95 Data word 32 2 96 Data word 32 3 Parameters 40101 40199 40201 40299 01 Group 01 02 Group 02 01 Index 01 02 Index 02 99 Index 99 01 Index 01 02 Index 02 99 Index 99 49901 49999 99 Group 99 01 Index 01 02 Index 02 99 Index 99 Register addresses
62. rive control location LOCAL Communication profiles 66 Bit Name Value STATE Description 10 ABOVE_ 1 Actual frequency or speed equals or exceeds LIMIT supervision limit set by drive parameter Valid in both directions of rotation O Actual frequency or speed within supervision limit 11 EXT_CTRL_ 1 External Control Location EXT2 selected LOC O External Control Location EXT1 selected 13 to Reserved 14 15 1 Communication error detected by fieldbus adapter module O Fieldbus adapter communication OK Communication profiles 67 a SWITCH ON INHIBITED Sw Bit 1 ABB Drives Power ON CW Bito 0 Communication Profile NOT READY TO ABCD SWITCH ON SW Bit0 0 CW Control Word SW Status Word n Speed CW xxxx x1xx xxxx x110 Input Current CW Bit3 0 RFG Ramp Function READY TO Generator OPERATION SWITCH ON SW BitO 1 f Frequency INHIBITED SW Bit2 0 operation from any state inhibited CW xxxx x1xx xxxx x111 gt READY TO from any state OPERATE SW Bit1 1 SW Bit3 1 OFF1 CW BitO 0 CW Bit7 1 CW xxxx x1xx xxxx 1111 OFF1 and SW Bit12 1 gt ACTIVE SW Bit1 0 from any state from any state n f 0 1 0 V Emergency Stop Emergency OFF CW Bit3 1 OFF3 CW Bit2 0 OFF2 CW Bit1 0 and ECD SW Bit12 1 OFF3 OFF2 V ACTIVE f SW Bit5 0 ACTIVE F SW Bit4 0 CW Bit4 0 n f 0 1 0 gt CD OPERA
63. ror 2 Module failure 3 7 Reserved 8 Version conflict 9 Feature not supported 10 15 User specific 11 0x0B Access 0 Invalid index 1 Write length error 2 Invalid slot 3 Type conflict 4 Invalid area 5 State conflict 6 Access denied 7 Invalid range 8 Invalid parameter 9 Invalid type 10 15 User specific 12 Ox0C Resource 0 Read constraint conflict 1 Write constraint conflict 2 Resource busy 3 Resource unavailable 4 7 Reserved 8 15 User specific 13 15 User specific Read block is used in read requests and responses Write block is used in write requests and responses The request consists of Communication 82 unique identifiers for the connection addressing information and length of the record data The response also contains two additional fields for transferring information See Table 16 for details Table 16 Structure of the Read and Write blocks Field s Description Range Type Service Request or Response Request 0x00 UI8 service Response 0x80 Operation Read or Write operation Write 0x08 Ul8 Read 0x09 Block Length of the block O OXFFFF UI16 length ARUUID Identifier time low UI32 time mid UI16 time high and version UI16 clock Octet 2 node Octet 6 API Application Process Device Access Point UI32 Identifier Ox0000 PROF Idrive Ox3A00 Slot Slot of the Module 0x01 UI
64. rrier protocol TCP IP Application protocols e Modbus TCP e PROFINET IO Technical data Z Ww N 2 8 A N Yo mM O oT Lu gt Er SO L LL AA ED ED E PADDED Sth ABB Oy ABB Inc ABB Beijing Drive Systems AC Drives Automation Technologies Co Ltd P O Box 184 Drives amp Motors No 1 Block D FIN 00381 HELSINKI 16250 West Glendale Drive A 10 Jiuxiangiao Beilu FINLAND New Berlin WI 53151 Chaoyang District Telephone 358 10 22 11 USA Beijing P R China 100015 Fax 358 10 22 22681 Telephone 262 785 3200 Telephone 86 10 5821 7788 Internet www abb com 800 HELP 365 Fax 86 10 5821 7618 Fax 262 780 5135 Internet www abb com
65. t PROFIdrive without data Read response l j Y A AS Parameter response with data Parameter response A write request is first sent containing the parameter request If the write request is valid the RETA 02 acknowledges it with request accepted The master should then send a read request If the RETA 02 is still busy performing the internal parameter request it will return a negative response with the error code 0xB5 State conflict In this case the read request will be repeated by the master until the RETA 02 has the PROF Idrive response data ready If the write request is invalid a negative response is returned with an error code Communication 78 BOOL DWORD INT INT ANY Note In IEC 61131 3 compatible systems function blocks are provided for accessing data non cyclically In Siemens S7 SFB 52 RDREC can be used for reading and SFB53 WRREC for writing Data Records RDREC REQ VALID ID BUSY INDEX ERROR MLEN STATUS LEN RECORD RECORD BOOL BOOL BOOL DWORD INT BOOL DWORD INT INT ANY WRREC REQ DONE ID BUSY INDEX ERROR LEN STATUS RECORD RECORD BOOL BOOL BOOL DWORD For more information on above function blocks see document Communication Function Blocks for PROFIBUS DP and PROFINET IO v2 0 available at www profibus com Supported Record Data Objects and their in
66. ter Proceed to OFF3 ACTIVE proceed to SWITCH ON INHIBITED Warning Ensure motor and driven machine can be stopped using this stop mode 3 INHIBIT_ 1 Proceed to OPERATION ENABLED OPERATION Note Run enable signal must be active see drive documentation If the drive is set to receive the Run enable signal from the fieldbus this bit activates the signal O Inhibit operation Proceed to OPERATION INHIBITED 4 RAMP_OUT_ 1 Normal operation Proceed to RAMP FUNCTION ZERO GENERATOR OUTPUT ENABLED O Force Ramp Function Generator output to zero Drive ramps to stop current and DC voltage limits in force Communication profiles 64 Bit Name RAMP_HOLD Value STATE Description Enable ramp function Proceed to RAMP FUNCTION GENERATOR ACCELERATOR ENABLED Halt ramping Ramp Function Generator output held RAMP_IN_ ZERO Normal operation Proceed to OPERATING Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters Force Ramp Function Generator input to zero RESET 0 gt 1 Fault reset if an active fault exists Proceed to SWITCH ON INHIBITED Note This bit is effective only if the fieldbus interface is set as the source for this signal by drive parameters Continue normal operation 8 to 9 10 11 Reserved REMOTE _ CMD EXT_CTRL_ LOC Fieldbus control enable
67. ter installing the GSD file drag and drop the RETA 02 PROF ldrive object to the PROFINET lO System Also drag and drop the Std Tgm 1 4 PZD to the configuration EE HW Config prog Configurati i n 319 RETA 0 ly Station Edi E nfiguration 319 RETA 02 progra it Insert PLC view Options Window Help D amp S R Ss d ol Ma 38 02 CPU 319 3 PN DP Ethemet 2 PROFINET 10 System 100 PLDP oP PNO Pott DIGxDC24V DIT6xDC24Y DO16xDC24V 0 54 DO16xDC24V20 54 IS 3 0 RETA02 Slot Y Module Order Number l Address Q address Diagnostic address Comment 0 RETAL2 BETA EIEE y E aaa SIRIRISIR 3 E E IRRIZ 33188 Figure 8 Adding PROF Idrive object to configuration e Right click the device object and open the Object Properties menu Through this menu it is possible to change the device name in the hardware configuration e Assign device name e Set Initial Record Data as the source for the input and output parameters 1 4 through the Properties menu of the Standard telegram 1 If Stop Action selection is set to Fail safe values configure them as well Quick start up guide 27 Properties Standard telegram 1 xj General Addresses Parameters Value 3 EH General parameters HE Stop Action selection Stop HE Input Output 1 4 parameter sour Initial re
68. umber Index Data length Response reference mirrored Response ID DO ID Number of parameters itn 0x42 Word a of values pee A value 01 01 BO 2F 08 05 01 01 01 42 ae Response PROF Idrive Parameter Channel Negative response to PROFldrive Read request Slot number Subslot number Index Data length Response reference mirrored Response ID Axis mirrored Number of parameters Lc 44h Error ie of values Pa aie error code Bagge eT BO 2F 08 05 81 01 01 44 Lr Bagge eT PROF Idrive Parameter Channel Identification and maintenance functions 18M The purpose of the I amp M functions is to provide support for the customer during commissioning parametrization and repair of the module RETA 02 supports I amp M functions 0 4 which can be accessed with a qualified configuration tool like DTM Tool or using the Record data object s read request Communication Function Record Data Index I amp M O OxAFFO I amp M 1 OxAFF1 I amp M 2 OxAFF2 I amp M 3 OxAFF3 I amp M 4 OxAFF4 91 Structure of the I amp M functions is described in the following tables Communication 92 I amp MO Device identification read only 18M1 Task identification Content Size Description Header 10 bytes Vendor ID 2 bytes PROFINET Vendor ID of ABB which is 26 0x001A Order ID 20 bytes Order number of th
69. vailable Ox0B No operation priority Change access rights without rights to change parameters OxOF No text array available Access to text array that is not available parameter value is available 0x11 Request cannot be executed Access is temporarily not possible for because of operating mode reasons that are not specified in detail 0x14 Value impermissible Change access with a value that is within limits but is not permissible for other long term reasons parameter with defined single values 0x15 Response too long The length of the current response exceeds the maximum transmittable length Communication 88 0x16 Parameter address Illegal value or value that is not impermissible supported for the attribute number of elements parameter number or sub index or a combination 0x17 Illegal format Write request Illegal format or format of parameter data that is not supported 0x18 Number of values inconsistent Write request Number of values of parameter data does not match number of elements at the parameter address 0x19 DO nonexistent Request to DO which does not exist 0x65 Manufacturer specific OxFF 0x65 Vendor specific error Vendor specific error 0x66 Request not supported Request not supported 0x67 Communication error Request cannot be completed because of communication error Ox6F Time out error Request aborted due to time out 0x78 PZD map failure Parameter c
70. values of the request In case of odd number of bytes a zero byte is appended to ensure the word structure of the telegram Only if Response ID is 0x01 Request Parameter OK The Format Number of Values and Values fields are repeated for other parameters Table 19 Data types for Format field Code Type 0x00 Reserved 0x01 0x36 Standard data types 0x37 0x3F Reserved 0x40 Zero 0x41 Byte 0x42 Word 0x43 Double word 0x44 Error 0x45 OxFF Reserved Communication 87 Table 20 PROF Idrive Parameter Request error codes Error Meaning Used at 0x00 Impermissible parameter number Access to unavailable parameter 0x01 Parameter value cannot be Change access to a parameter value changed that cannot be changed 0x02 Low or high limit exceeded Change access with value outside the limits 0x03 Invalid subindex Access to unavailable subindex 0x04 No array Access with subindex to non indexed parameter 0x05 Incorrect data type Change access with value that does not match the data type of the parameter 0x06 Setting not permitted can only Change access with value unequal to O be reset when this is not permitted 0x07 Description element cannot be Change access to a description changed element that cannot be changed 0x09 No description data available Access to unavailable description parameter value is a
71. ver is required on the network Network configuration 46 Method Description Note Settings stored Use the configuration stored in the RETA 02 RETA 02 must in RETA 02 configuration parameters See Table 4 in be started for configuration chapter Drive configuration any parameters configuration changes to take effect Gleaning Change the IP address from a PC using the The MAC ARP following commands address of the module can be arp s lt IP address gt lt MAC address gt found on a label ping lt IP address gt on the RETA 02 arp d lt IP address gt module The arp s command will store the IP and MAC addresses in the PC ARP table When the ping command is executed the PC will send the message to the module using the MAC address The module changes its IP address to the given one DCP The DCP protocol is used for setting the IP Usually included Discovery and address and for assigning a station name of to a Configuration a PROFINET IO node configuration Protocol tool like Step7 This protocol cannot be used with Modbus TCP Network configuration 47 PROFINET lO and DCP DCP can only be used in the PROFINET lO mode When the module is initialized the IP address is transferred to the PROFINET lO communication stack If there is a need to change the IP address it should be done with a DCP tool like Siemens Step7 If some of the other methods is used to change the IP add
72. which are not allocated to any drive parameter or data set are invalid Attempting to read from or write to such an address will make the Modbus TCP interface return an exception code to the controller Refer to the drive manuals for drive specific information such as the data sets supported and parameter numbers Data set registers are updated in a cyclic interval Updating of parameter registers happens at a slower interval Communication Exception codes The RETA 02 supports the Modbus exception codes shown below Table 10 Supported exception codes Exception Name Description code 01 Illegal Unsupported command function 02 Illegal data Address does not exist or is read write address protected 03 Illegal data Value is outside minimum and maximum value limits Parameter is read only Function codes The RETA 02 supports the Modbus function codes shown below Table 11 Supported function codes a single Modbus transaction The function first reads a group of 4XXXX registers and then writes new contents to a another group of 4XXXX registers Function Name Description Modbus code class 03 Read holding Reads the binary contents of the 0 registers holding registers 4X references in the slave 06 Preset single Presets a value into a single 1 register holding register 4X reference 16 10h Preset Presets values into a sequence 0 multiple of holding registers

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