Fire Ribbon™ TECHNICAL INSTALLATION MANUAL
Contents
1. A outside atmosphere J SY N N N L NY NY N j Air Intake Area yi This must be free to allow air Y into tray via fascia vent DESCRIPTIONS INCORRECT AIR FLOW CORRECT AIR FLOW When installing the enclosure into an existing chimney or with a flue liner the enclosure amp gather must be sealed to the existing chimney to ensure that air cannot flow behind the enclosure flame reversal Failure to do this will result in serious damage to the burner unit and enclosure This damage is not covered by the warranty The Fascia has a slot in the lower section which allows air into the burner This must not be blocked The fascia must not be recessed into the wall It must be fitted as instructed Ignoring this will result in burner damage not covered by the warranty Page 28 of 60 WARNING The burner inlet flow rates are factory set and sealed Under no circumstances should these settings be changed The aeration is fixed Do not change the burner aeration This fire must not be operated without the heat shield in place over the Black Box Failure to do this will result in serious damage to the remote system which will not be covered by the warranty The burner is also tested to 15OmBar to ensure there are no gas leaks in the burner Do not adjust any fittings within the fire Use the commissioning sheet on page 32 completing each section in turn Refer to the lighting the fire section later in this handbook to lear2. S ai SURROUND 4 a Tle SURROUND SURROUND A The Fascia can now be fitted providing the wall surface is perfectly level both vertically and horizontally See image left Important If the wall is not level the wall should be skimmed until level This shows positive areas that can cause fractures in the facia surround if fitted to a wall of uneven surface Failure to fit the fascia to a flat wall will cause serious damage to the fascia which is not covered by the warranty Page 24 of 60 Fitting the Stone Fascia Stone Fascia Hanging Bracket Positioning Note the Enclosure on the Stone Fascia Version must protrude by a total of 18mm from the wall If this is not done flame performance will be affected and possible enclosure and burner damage will occur This is NOT covered by the warranty The Wall bracket is supplied in 2 pieces The first part is bonded to the stone at the factory The second part is fixed to the wall The fascia is supplied with the wall bracket attached Remove the 4 cross headed screws remove the wall bracket and put the fascia and screws in a safe place Ensure the wall is flush before fitting the fascia Position the wall bracket as shown below Measure the dimension as shown below from top of enclosure lintel to the top edge of the wall bracket The fascia is very heavy and the wall bracket must be secured into a solid surface using suitable screws amp rawl plugs to ensure it cannot fall
3. Take some time to review the burner construction taking note of the positions of the main components and the required connections Before starting to install the appliance review the Data Plate fitted to the appliance for the gas type and pressure requirements of the appliance Ensure these are correct for the property supply This Fire has a battery remote control system and requires only the connection of an 8mm gas supply The remote is operated via a handset and infra red magic eye positioned on the appliance The burner is pre fitted to the enclosure There is no reason to remove it All CVO fires are given a 100 full function test at the factory before being shipped We record over 40 test settings to ensure the fire operates correctly and inline with the CE approval document There are no adjustable parts on this fire Never remove any wires from the black box or the remote system All connections are required DO NOT DISMANTLE THE FIRE AS IT WILL INVALIDATE THE WARRANTY Page 10 of 60 Remote Control System Take some time to learn about the remote system fitted to this fire This is operated by a fully sequential battery remote system This is powered by 6 x AA batteries in the fireplace and a 9V battery in the handset The fire is operated by the Infra Red and the handset must be pointed directly at the magic eye on the fire to work It requires line of sight Read the section on lighting the fire for more info
4. If it is positioned differently the flame will become unstable The system must be sealed so that air can only travel in one direction See the images on Page 17 FIRE WITH STONE TRIM If the Fire Ribbon is being installed with the stone fascia then review section on fitting the stone fascia as the burner air is provided by the fascia Page 16 of 60 Front amp Side View Fire Opening Opening Minimum 20mm Wide amp full Width of Burner Cool Air From Room Pa Flue if Required Gather Burner Heat Shield Cool air flow is required to ensure remote control does not overheat Omm Min Burner Opening Burner Housing Void Left Open For Cool Air Flow Into Burner Page 17 of 60 Installing the Polished Metal Enclosure For Stone Version go to page 21 This fire is supplied with an enclosure and integral burner The appliance is supplied with a fully tested and working gas burner There is no need to dismantle or adjust the burner Removal of any connections will result in the warranty being invalidated Great care must be taken when handling the burner to avoid damaging the remote system If using with the optional Gather dry fit the gather to the enclosure taking note of where the gather and enclosure overlap In some installations it may be possible to insert the gather into the opening and lift up to allow space to slide the enclosure in This reduces the need for a very large builders ope
5. Insert 6 x AA batteries in the correct order and replace the battery pack in the holder ensuring that no wires are disconnected Refit the front shelf Hand Set Batteries Turn over the hand set and unclip the battery cover Fit a new 9V battery and refit the battery cover The appliance should now operate normally NOTE CVO Fire recommends that only high quality batteries are used in this appliance Lithium batteries provide the longest life Page 56 of 60 Cleaning Instructions Before cleaning the appliance turn off the Fire unit and allow it to cool for a number of hours Before using any cleaning materials test a small area first to ensure compatibility with the appliance finish CVO Fire cannot be held responsible for damage caused by cleaning the appliance Burner Bar Deposits It is normal for the burner bar to show a reddish or white deposit This is caused by bi products of the gas being burnt and is unavoidable This can be remedied by using a stove paint like Hotspot High Temperature Stove Paint which is sold in 100ml cans online for approx 7 Similar products may also be available from major DIY stores or fireplace retailers It may be required to paint the burner bar every 6 months or so depending on usage Cleaning the Gas Fire Burner and Enclosure The most effective method of dust debris removal is achieved with the aid of a vacuum cleaner however great care must be taken to ensure that the pilot assembly is not
6. Once the thermocouple is warm enough to hold the magnet unit the valve will allow gas to the burner at the maximum setting e In case of failure during pilot ignition sequence the EDB puts the system in safe mode To restart the ignition sequence press Button 1 again Standby Mode It is possible once the fire is lit to operate in standby mode with pilot only lit To do this press button 2 High Setting By pressing Button 3 the burner flame is increased to the maximum rate Low Setting By pressing Button 4 the burner flame can be reduced to the minimum rate e Turn Off To turn the appliance OFF Button 1 is pressed Each time a button is pressed a beep will be heard Page 50 of 60 Infra Red Remote Operation Infrared systems require Line of sight between the handset and the sensor at the appliance it is a standard safety feature to ensure that the appliance cannot be remotely lit from another room Close up of the reciever The lines show the range in which the Infrared sensor will pick up the signal from the remote unit NOTE Curve towards the front The range of your remote control unit is around 5 metres It is very important the handset is directed toward the infrared eye on the appliance Page 51 of 60 To Summarise o Button 1 amp 2 together This switches the appliance ON o Button 1 This switches the appliance OFF and Resets the Appliance o Button 2 This
7. This fire is intended for decorative purposes The installation must be in accordance with National Regulations and must be carried out by a qualified installer Clearances between the fire and all combustible materials must conform to National Regulations This fire must be installed and used in accordance with these instructions Prior to installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible The builders opening or fireplace opening must be constructed of a non combustible material For some countries a non combustible hearth must be fitted in front of the fire in accordance with National Regulations e g United Kingdom For some countries a purpose provided air supply must be fitted in accordance with National Regulations United Kingdom 100cm2 Any flue damper plate or flue restrictor must be removed or fixed permanently in the fully open position or shall only be fitted in accordance with National Regulations The chimney must be swept before the appliance is installed The unit must not be installed unless the chimney flue length is at least the distance indicated on page 3 minimum flue height Before the fire is installed a flue test in accordance with National Regulations should be carried out The gas connections must be in accordance with National Regulations An isolation valve or valves has to be fitted ad
8. guard In normal use consideration may be given to the use of a fireguard conforming to BS6539 or BS6778 so that the approach to the appliance is limited such that access to the flame is minimised It is recommended that a fireguard conforming to BS6539 or BS6778 is used for the protection of young children the elderly and infirm The installer is to advise the user not to stand too close to the appliance for prolonged periods of time and warn that loose clothing is particularly at risk of burning due to the presence of an unguarded flame In addition the installer is to advise the user against placing combustible material directly in front of the appliance Floor coverings such as carpets are considered to be acceptable For some countries a non combustible hearth must be fitted in front of the fire in accordance with National Regulations e g United Kingdom Page 34 of 60 Fault Diagqnosis Troubleshooting Every CVO fire is tested in the factory and give a 40 point check to ensure it operates correctly It is highly unlikely it would not operate when installed as designed The biggest cause of installation problems with this fire are caused by incorrect GAS PRESSURE This is normally due to ignoring the instructions in the section READ THIS FIRST where is clearly states to check the gas pipe work before installing the fire This is a 12kw appliance and needs a very strong gas supply that is maintained at within 1mBar of the
9. must be replaced Do not attempt to bend or alter the flame head thermocouple or aeration hole Use only genuine spare parts as similar looking parts from other appliances may well give different or inferior performance and could lead to a hazard Spark Ignition Failure The gap between the pilot electrode and the pilot should be 3 5 4 5mm and normally adjustment is not necessary the electrode is very brittle The spark should jump across the gap between the electrode and the gas outlet on the pilot head If the ignitor fails a lighted taper can be inserted into the pilot area to check that gas is reaching the pilot SIT PILOT ASSY rae Fa Page 33 of 60 Burner Flame The flame on this type of appliance is normally directed towards the rear of the enclosure This is normal due to the opening size and flue system The flame will never stand upright It is to be expected that over time the surface on the rear of the enclosure will tarnish This is typical wear and tear for a gas fire If the flame is drawn under the shelf this highlights a serious installation fault and the appliance must not be operated until the cause is found A typical cause would be unsealed burner holes or failure to seal the enclosure and flue flame reversal Any resulting damage is not covered by the warranty which covers defective parts only Warning Fire Guards amp Hearths This appliance is not fitted with an integral
10. or be pulled from the wall Ventilation Air Intake For the burner to work correctly there should be an air intake cut out below the front shelf as shown in the above image This air void provides burner ventilation to ensure the flame remains stable and the remote system remains cool The Air Flow is provided via the from fascia lower intake Failure to ensure this will result in serious damage to the remote system This damage is not covered by the warranty Hanging the Stone Fascia With the help of an assistant lift the fascia into place Unclip the remote magic eye and plug into the remote control as shown on wiring diagram Once the remote is attached lift the fascia on to the wall bracket Refit the 4 cross headed screws and ensure fascia is secure Page 25 of 60 WARNING The fascia must never be sealed or built flush into the wall The Fascia has an air vent at the lower edge This with Air Intake provides ventilation to the burner unit If this is blocked or the fascia not fitted in the way shown then serious damage to the burner and remote system will result This damage is NOT covered by the warranty See image below Page 26 of 60 Fitting the Metal Fascia e See information above for details of the Air Intake requirements e WARNING the Enclosure on the Metal Fascia must be flush with the wall before attempting to fit the fascia e Put the fascia against the wall so that the lower edge is level with the shelf
11. reserve the right to charge for any corrective work Page 31 of 60 CVO Commissioning Checklist Important Notice Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims Flue Check Pass Fail 1 Flue is correct for appliance 2 Flue Flow test 3 Spillage test Gas Check 1 Gas soundness amp let by test 2 Standing pressure test 3 Appliance working pressure on High Setting NB All other gas appliances must be operating on full 4 Gas rate 5 Does ventilation meet appliance requirements Dealer and Installer Information Deale ecce erian ea Installation Company 0 Contact No aa pl ee eee Date of Purchase 0 ccceee Contact No Model NO cccccsccceccssseesssseeeeeeees Corgi Reg NO Gas Type rerrre Date of Installation 0 0 This product is guaranteed for 1 year from the date of delivery as set out in the terms and conditions of sale of CVO This guarantee will be invalid to the extent permitted by law if the above Commissioning Checklist is not fully completed by the installer Page 32 of 60 Oxygen Depletion Pilot System There is a highly sensitive oxygen depletion sensor designed into the pilot light If any part is damaged the entire unit
12. sound is still present after adding new batteries execute an ignition sequence Only use high quality Alkaline or Lithium batteries in the appliance and hand set to ensure a long and reliable life NEVER USE old batteries the set must be replaced as a complete set of new batteries Page 38 of 60 Service and Aftercare Requirements When completing the annual service of the unit refer to the enclosed technical installation and operational manual amp the remote control instruction document The gas unit should be installed to the manufacturer s instructions by a Gas Safe registered gas installer every 12 months the gas fire unit should undergo a regular service this work should be carried out by a competent person who is Gas Safe registered familiar with the CVO Fire range of goods When carrying out the annual service the competent person should examine and verify the following The correct safe operation of the ODS oxygen depletion system That the fire unit correctly cross lights A pressure drop test to verify that there are no gas leaks That the electronic ignition system operates correctly That the burner surface is free from damage and debris That the owner has a copy of the installation and operation manual Servicing Instructions General CVO Recommend that this appliance is serviced every 12 months by a GAS SAFE Engineer The following servicing procedure should be carried out regularly and only by a quali
13. the combustion products is interrupted If the fire shuts itself off restart the fire following the procedure in section Lighting the fire If the fire continues to shut itself off do not use the fire and have the flue and fire checked by a suitably qualified person Page 49 of 60 Appliance Start U Shut Down Lighting the Fire The appliance is supplied with an internal battery power supply and is operated via handset There are 6 x AA batteries inside the appliance and 1 x 9V battery in the handset Only use good quality batteries to ensure a long life If the main burner or pilot light is extinguished during lighting do not attempt to re light the pilot within three minutes To Reset the Appliance If the appliance is shut down unexpectedly the valve must be reset first before the fire can be re lit This can be done by pressing the OFF button 1 until a beep is heard Wait a few seconds then commence the starting sequence as detailed below by pressing both left had buttons at the same time Using the Handset see image To Light the Fire As a child proof system both buttons 1 amp 2 must be pressed at the same time for a number of seconds until the ignition spark sequence starts To operate correctly the handset must be pointed directly at the magic eye on the appliance When the pilot flame presence is detected ionization flame control the system holds for 10 seconds to warm the thermocouple
14. 0 1 25mm AC004 090 ACO21 460 AC063 440 AC069 340 AC096 300 Pilot Assembly ACOO1 NG Pilot ACO58 LPG Pilot Exchangeable Components List Remote Parts GC049 Black Box GC050 GC032 GC012 GC052 Remote Valve Ignition Cable IR Sensor IR Handset Other Remote Control Parts are available upon request Gas Type LPG LPG NG NG NG NG NG NG LPG BOTH BOTH BOTH BOTH BOTH Code Number 160 125 090 460 440 340 300 SIT9103 SIT9272 30106850000 81104711000 30106600401 30106600010 30106800101 Qty per Fire N N NNNNA e 1 1 1 1 Engineer Exchange Parts Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes User Exchange Parts No No No No No No No No No No No No No Yes Call 01325 327221 and ask for Customer Services to order spare parts We can email a set of images to confirm the parts required As indicated above parts must be changed by a qualified gas engineer When calling you will be requested to provide both the serial number of the fire and gas safe registration number of the person who will carry out the repairs Page 41 of 60 Fitting Spare Parts There are no user replacement parts available for this fire Spare parts are not returnable CVO Fire cannot accept responsibility for incorrect parts being ordered When ordering replacement components or requesting technical assi
15. CVO O PIN NUMBER 0558CN1404 Rev 5 Fire Ribbon With Battery Remote System TECHNICAL INSTALLATION MANUAL For use with Natural Gas G20 or LPG G31 Important It is recommended even if you have fitted these appliances before that you take the time to read through these instructions and follow them step by step Serial Number sssssnnnnnnnnnnnnnnnnnnnnnnnnnnn Please quote this serial number when making a claim Your Warranty is valid for 1 Year from date of delivery The Warranty card supplied is to be filled in and sent to Spirit Fires Limited 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN This manual must be handed to the owner to the owner of the property once commissioned Page 1 of 60 Page 3 Page 4 Page 5 Page 6 Page 8 Page 10 Page 11 Page 12 Page 14 Page 18 Contents Technical Data READ THIS FIRST Unpacking the Appliance Fire Ribbon with Polished Metal Enclosure Fire Ribbon with Stone Enclosure Gas Burner Construction Remote Control System General Installation Information Building and Installation Work Installing the Polished Metal Enclosure Page 19 Gather of Metal Enclosure Page 20 Page 21 Fitting the Magic Eye to Metal enclosure Installing the Stone Version Enclosure Page 22 Gather for Stone Version Page 22 Fitting the Stone Pieces Page 23 Fitting the Magic Eye Stone Version Page 24 Page 28 Page 31 Page 32 Page 33 Page 33
16. Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 39 Page 41 Page 42 Page 42 Page 43 Page 46 Fitting the Fascia Both Versions COMMISSION THE APPLIANCE Final Checklist CVO Commissioning Checklist Oxygen Depletion Pilot System Spark Failure Flame Fire Guards and Hearths Fault Diagnosis Troubleshooting Quick Reference Fault Diagnosis Remote Control Components Battery Remote System Alarm Sequence Service and Aftercare Requirements Servicing Instructions Exchangable Parts List Fitting Spare Parts Burner Removal Fitting the Optional Wall Switch Converting the Fire to Mains Voltage Supply Page 47 User Handbook Page 2 of 60 ssyc Ajayewixoiddy ssew azuenddy e BAJA UOLRIOS WW UP RIA SL UOLIDOUUON SEH patjddns japow 104 78 d 2 eq OV ajay yS l w LULU S Ld Id IN 17 woe wus sza incl Ea partis luslde ISH 9 89 7 ie F AAR eo 9m woz f wwga 96 IN 0L69N woz f wwga TUM wor f wwooz Oet OT woz uct f t 8sz6 a ee woz wus f 9 655 0T yequigz egzos woz wus f TTISTZI Slequioz 029 wor f wwooz 0 ET 0 bT woz wwga fo c6 OY Id N1 3d woz uug a COLBON ra wor f wwooz Ort m a a O e S aa S e IS 3s OM Ld On L_Woz wuss fo Sot eoon f ore MA U YH fo woz f wusa Tet f EoLson fo Orr ON 9 89 14 s3 39 wor wwooz ort eoon oo ya zo Ho 98 LV moy wuz ezr ora oo y bu q sajoweiq uoljeuljseq ani4 nj4
17. Polished Steel Enclosure o Front Shelf o Burner Unit with Remote Control pre fitted o Fascia depending on finish Stone has 2 part wall bracket fitted Metal fits directly to wall no bracket o Instruction Booklet o Remote Control Handset e Optional Parts if ordered o Gather Unit o Manual Wall Switch Upgrade o Mains Supply Conversion Kit Please check your delivery note Any missing parts must be notified within 48 hours of delivery No claims can be accepted after this period Page 6 of 60 Construction Dimensions Top vlew Perspect view Front whew Side view Page 7 of 60 Fire Ribbon with Stone Enclosure Parts List STONE VERSION e Fire is supplied as a Kit o Metal Enclosure Box Black Stone Lining 7 parts O o Burner Unit with Remote Control pre fitted O Fascia depending on finish Stone has 2 part wall bracket fitted Metal fits directly to wall no bracket o Instruction Booklet o Remote Control Handset e Optional Parts if ordered o Gather Unit Please check your delivery note Any missing parts must be notified within 48 hours of delivery No claims can be accepted after this period o _ Page 8 of 60 Stone Identificati on A Rear Panel Rear Pan 8 Right Hand Side Panel_ O Froth E Rear She 1345 x 605 Construction Dimensions STONE VERSION insojouJ apis jsoddo uo 9 J Page 9 of 60 Gas Burner Construction
18. The battery pack should also now be connected ready for commissioning the burner Fitting the Stone Enclosure Check the drawing on Page 9 Check the parts list on Page 8 and note the polished and unpolished faces of the stone Handle the stone with care It is easily damaged PART A The rear piece must be fitted first It is slotted into the top groove then laid back on to the rear wall taking care not to damage the pilot assembly PART B amp C The side pieces are slid in from the front using the groove at the top as a guide PART D amp E Fit the rear shelf first taking not that the chamfered edge must be on the burner side on the bottom The front shelf Part D is fitted the same however it is best to leave this off until the appliance is commissioned Burner E Rear Shelf D Front Shelf ge Nt PART F amp G The two small pieces are used to fill the gaps in between the front and rear shelf at the end of the burner bar Page 22 of 60 Fitting the Magic Eye Stone Version The fire is supplied with a special bracket fitted to the magic eye This must be screwed to the right hand side of the burner as shown in the image above This allows the eye to protrude below the lower edge of the fascia The magic eye must be the correct way round as shown above to ensure line of sight and correct operation Page 23 of 60 FITTING THE FASCIA BOTH FIRE TYPES Preparing to Fit The Fascia ho 1m
19. The inlet supply pressure must be within 1mb of the pressure stated on the Data Plate For example a 20mBar NG appliance must read between 19mbar and 21imBar TEST 1 Fire Off what is the standing pressure is it within spec Now light the fire again and while it is operating on Pilot Only TEST 2 Fire on Pilot Record gas pressure is it within spec The fire will open on to Full let it run for 5 minutes TEST 3 Fire on Full Record gas pressure is it within spec Now light all other gas appliances in the home and run tests 1 3 again e Record your results in the check sheet Page 29 of 60 e THE PRESSURE AT ALL TIMES MUST BE WITHIN 1MBAR OF THE DATAPLATE READING ao TEST POINT WITHIN THE FIRE MUST BE USED TO COMMISSION THIS APPLIANCE FAILURE TO DO THIS MAY RENDER THE APPLIANCE DANGEROUS AND UNRELIABLE e If it is not possible to maintain the pressure at the required level TRANSCO BORD GAIS or the propane supplier must be called to adjust the governor to the house before the appliance can be commissioned further e Disconnect the pressure gauge replace the pressure test point sealing screw and test the appliance for gas soundness Insert the front shelf CHECK THE FLUE SYSTEM e Turn the appliance to the maximum setting Leave the appliance for 10 minutes and then test that all the products of combustion are entering the flue by traversing the perimeter of the fireplace opening or canopy using a sm
20. appliance setting NATURAL GAS 19mBar to 21mBar LPG 36mBar to 38mBar If the commissioning procedure is not followed and the fire is left to run with the wrong gas pressure the fire will Fail to light Light for a few seconds Shut down unexpectedly Have a low flame Have a yellow flame Cause sooting in the enclosure auUBWN Other areas to check during installation are Has the pilot been knocked and the gap too large Are the batteries fitted properly Is the magic eye positioned correctly Is the flue operating correctly without reverse drafts or air leaks AWN Page 35 of 60 Quick Reference Fault Diagnosis Symptom Check List Tick The system beeps all the time There is a fault diagnosis system built into the battery remote The remote gives out a sequence of beeps This is a code which indicates a fault See page 38 for details Appliance clicks but no spark or weak spark Check spark lead is connected properly Check spark electrode is in the correct area and the gap correctly distanced to the pilot Appliance sparks but does not light pilot Check for a good spark Check the spark is in the right area Check that the ventilation is not too strong and drawing the gas away from the pilot Check that there is gas at the input and at the pilot Check that remote valve is operating correctly If there is no gas Chec
21. artment Call 01325 327221 2 Procedure a Remove the remote heat shield and disconnect the battery pack supply lead and reset switch from the fire Replace the reset switch with the power supply cable Connect the power adaptor to the supply cable Connect the power adaptor to the mains supply SEE IMAGES BELOW b C d e Page 46 of 60 Fire Ribbon With Battery Remote System USER HANDBOOK For use with Natural Gas G20 or LPG G31 This manual must be handed to the owner to the owner of the property once commissioned Page 47 of 60 Page 49 Page 50 Page 53 Page 54 Page 55 Page 57 Page 58 Page 59 Page 60 Contents General Information Appliance Start Up Shutdown Lighting the Fire Lighting the Fire with the Manual Switch Shutdown if the Handset is Faulty and the Fire is Lit Replacing the Batteries Cleaning Instructions Fire Guards and Hearths Warranty Information Contact Details Page 48 of 60 General Information A qualified GAS SAFE registered installer is required to fully install the appliance failure to do this may render the appliance dangerous and will invalidate the warranty This fire is intended for decorative purposes Any _ purpose provided ventilation should be checked regularly to ensure that it is free from obstruction The fire should be serviced regularly by a qualified person The chimney should be swept before the appliance is installed and should be swe
22. chnical department on 01325 327221 Visit our web site for further details of our products Page 60 of 60
23. d by heat is not covered by the warranty Page 4 of 60 Unpacking the Appliance Read these instructions fully before proceeding Carefully examine the carton for damage before proceeding If it is obviously damaged please contact supplier over whether to proceed Remove the fire and examine its general condition If satisfied by the condition proceed with the installation PLEASE NOTE no claims will be accepted for damaged or faulty components once the appliance has been installed Read the installation instructions fully before starting to install the appliance The installation should only be carried out by a GAS SAFE registered engineer and in accordance with national and local regulations for gas The installation must also be in accordance with relevant parts of local and national building regulations For the Republic of Ireland reference should be made to IS813 and ICP3 and any guidance notes from Bord Gais Failure to have the fire fitted by a qualified person nullifies ALL warranties and guarantees e There are two versions of this fire o With a Polished Metal Enclosure go to page 6 o With a Stone Enclosure go to page 8 Special note should be taken to the different installation requirements of the two versions Check the delivery paperwork to confirm which version was purchased by the customer Page 5 of 60 Fire Ribbon with Polished Metal Enclosure Parts List e Fire is supplied as a Kit o Highly
24. e Draw around the fascia e Remove fascia and turn over e Measure positions of screw key holes and mark this onto the wall e Drill and Plug holes Fit Suitable Screws to a depth to ensure the fascia locks against the wall when fitted e With the help of an assistant lift the Fascia towards fire e Unclip the remote magic eye and plug this into the remote box as shown on the wiring diagram e Lift fascia onto the wall until key holes line up then pus fascia down to lock in place e WARNING The fascia must sit off the wall a total of 40mm It must never be installed flush into the wall or plaster The fascia has an air vent which runs along the bottom This plus the specified air intake area ensure the burner and flame perform as required Failure to do this will result in serious burner damage and this is NOT covered by the warranty Metal Fascia Put the fascia against the wall fitting flush with the bottom and sides Draw around the fascia Measure the distances between the key holes on the back of the fascia drill plug and screw to the wall where applicable and then attach the fascia fig 9 Page 27 of 60 Commissioning the Fire This appliance requires a specific amount of ventilation to function as designed correct flame picture therefore any unused utility access points in the burner tray must be sealed with Aluminium foil tape The products of combustion must IN amp y _ only flow from the enclosure to the
25. e appliance to ensure the correct gas type and pressure is available within the property Before commencing to create the fire opening for the inglenook unit note that a gas supply is required The gas supply pipe should run into the installed enclosure from either the rear left or right hand sides the gas supply is best run through the left side of the enclosure CHECK PIPEWORK FLOW RATE BEFORE INSTALLING The fire has an 8mm inlet via an isolation valve The fire also includes a pressure test point elbow to test inlet pressure The gas pipe work should be routed into the enclosure via the available access holes If the gas pipe work is over 1 5mtrs in length it is recommended that the pipe work is increased in diameter from this point to 15mm 22mm and possibly 28mm depending on the length to the meter This will ensure a stable gas supply See Gas Consumption Page 3 Room Ventilation This fire needs an air vent supplying a minimum of 100cm2 free air into the room from outside The air vent must comply with current building regulations Page 15 of 60 Building Work It is important that the gas supply is disconnected before any old existing surround and hearth is removed Measuring from the floor surface the intended location of the base of the enclosure unit is marked onto the wall Allowances must be made for the steel gather if required Note The Fire enclosure should be located centrally to the existing flue chimney at your d
26. e is operated via a battery remote system with AA batteries The remote system has a built in alarm system which indicates and faults which may arise This is shown by a sequence of a pre defined number of beeps corresponds to a certain failure NOTE There are two types of black box fitted to this type of appliance See the black box to identify which one is fitted to your fire BLACK BOX IR Alarm sound description 3 x beeps Manual Wall Switch Keyboard Failure Substitute the keyboard with another one and verify the sound alarm stops 4 x beeps Valve Motor Failure Substitute the valve with another one Repeat the ignition sequence and verify the sound alarm stops 5 x beeps Driver Leakage Black Box Faulty Substitute the board the motor drive circuit is damaged Execute an ignition sequence and verify there s no sound alarm 6 x beeps Under Voltage Low battery Substitute the battery with a new one and verify the sound alarm stops Before inserting the new battery pack remove the old one and wait until the sound disappears Wait at least 2 minutes before adding the new batteries If the sound is still present after adding new batteries execute an ignition sequence 7 x beeps Low Battery Substitute the battery with a new one and verify the sound alarm stops Before inserting the new battery pack remove the old one and wait until the sound disappears Wait at least 2 minutes before adding the new batteries If the
27. esired height The area indicated on the wall must be removed to house the Fire enclosure and burner unit In some installations it may be necessary to install a small lintel above the opening if so an allowance must be made to accommodate this lintel The Fire does not have its own lintel After removing the excess brickwork to the required height the base of the fire opening which the Fire burner and enclosure will sit upon has to be built To create a seal around the appliance and allow correct operation of the flu the original fire opening must be closed using bricks or blocks infill the void around the enclosure using block work or rubble It is advisable to install a solid base inside the fire opening to sit the steel framework supporting the burner unit on to Burner Ventilation TRIMLESS VERSION When installing the trimless version of the Fire Ribbon additional burner ventilation must be planned to provide fresh air into the burner box This work should be planned before starting to install the fire This additional burner air must be routed from within the room the fire is installed in to the burner box Failure to observe this will result in serious heat damage to the remote system This will not be covered by the warranty The normal way to do this is by creating a ducted space behind the plasterboard from the skirting level The air vent must be at least 20mm deep and the full width of the burner flame
28. fascia must be installed as intended and ventilation to the burner must be provided e Enclosure Special notice should be taken for the requirements of both the metal and stone fascia version fires as the enclosure must be installed differently On the metal fascia version the enclosure is flush with the finished wall On the stone fascia version the enclosure must stand 18mm proud of the finished wall e Gather An optional gather is available to attach the enclosure to a 175mm class 1 flue liners This gather should be ordered with the appliance however if this has been missed this can be ordered from Customer Services on 01325 327221 e Flue System This fire is approved for use with a class 1 or 175mm flue of 2 metres for Natural Gas or 3 meters for LPG minimum length If a flue system in excess of the specified length is used this may cause a very strong draw to occur which will result in the flame being adversely effected and forced towards the back of the enclosure This is unavoidable and is a site specific condition and does not indicate an appliance fault e Flame As stated above it is normal with this type of appliance for the flame to be directed towards the back of the enclosure This will be worse where the fire is installed without the official gather and with a long flue e Remote Heat Shield This fire is approved with the heat shield in place The fire should never be operated without the heat shield any resulting damage cause
29. fied person Note foreign bodies which can gather on the surface of the burner unit it is inevitable that servicing can be a dusty operation Suitable precautions should be taken Important The pilot and flame sensing device fitted to this fire is also an atmosphere sensing device If for any reason any part of the pilot assembly is to be replaced the entire assembly including the pilot burner thermocouple electrode and injector must also be exchanged This atmosphere sensing devise is not adjustable and must not be disabled Page 39 of 60 Servicing Procedure Turn off the fire and allow cooling time Turn off the gas supply at the isolation tap Remove the fascia Using a Phillips style screwdriver loosen the screws on the mixer tube then undo the injector nut and remove the injector Clean the injector and remove blockages Do not use a needle or wire as this may widen the journals which are set to the C V O test standards Using a soft brush or vacuum cleaner carefully remove any debris from the burner unit Make sure the pilot journals are clear and free from dirt Re assemble the fire in the reverse order and re connect the gas supply then check for soundness Check the pilot for a good flame Re commission the fire See section earlier in this booklet For Spare Parts please call 01325 327221 and ask for customer service Page 40 of 60 cvo Item Part Description Code Injectors AC002 1 60mm AC08
30. fire may give off a slight smell for a period of time after commissioning This is quite normal and any odours should disperse within a few hours of operation Page 13 of 60 Building and Installation Work All building and gas installation should be carried out by a qualified and competent person and must adhere to national and local legislations and regulations Before Starting READ PAGE 4 FIRST Building work should only commence after a thorough survey of the intended location of the impending installation has been completed and it has been established that the unit can be installed and operated without risk to the owner or tenants of the property or their neighbours Where existing chimney systems are to be used in conjunction with the FIRE RIBBON they should have been swept and undergone thorough examination to ensure that they are in a sound and safe condition as well as providing an adequate draw when the gas fire unit is in operation A simple smoke test will reveal whether or not the chimney is working correctly Check gas pipe work to ensure the correct flow rate for the appliance This fire is approved for use with a Class 1 or 175mm Flue System with either 2 metres for Natural Gas or 3 metres for LPG minimum length If a flue system in excess of the specified length is used this may cause a very strong draw to occur which will result in the flame being effected It is normal for the flame to be angled towards the back
31. he original fire opening must be closed using bricks blocks infill the opening to a the required base of the burner the void behind the brickwork should also be filled block work or rubble can be used It is advisable to install a solid base inside the fire opening to sit the steel framework to See construction image to calculate builders opening The height is to be reduced and sealed once the unit has been fitted Builders opening It is best to dry fit the Enclosure unit first to ensure clarity this can ensure a clear route for the gas Note The front edge of the enclosure must be positioned as required for either a Metal or Stone Fascia see Pages 25 27 The enclosure must be secured to the block work by screws and plugs through the base to ensure it cannot move The burner must be secure within the enclosure Page 21 of 60 Fitting the Gather Unit to Stone Enclosure If the standard gather is not used the flue must be connected to the enclosure in accordance with GAS SAFE and local regulation The gather has been designed to allow it to be inserted into the chimney opening and held up while the fire enclosure is installed The gather must then be attached to the enclosure using the screws provided and sealed with fire cement When using a flue liner the gather must be sealed to the liner by fire cement Gas and Battery Connection The gas line should now be connected to the 8mm inlet isolation valve
32. jacent to the appliance which when closed allow s the complete burner and control assembly to be disconnected for maintenance or repair in accordance with National Regulations The pilot light and flame sensing device fitted to this fire is also an atmosphere sensing devise If for any reason any part of the pilot assembly is to be replaced ALL the assembly including the pilot burner thermocouple electrode and injector must be exchanged complete for an_ original manufacturer s pilot assembly only This atmosphere sensing devise is not adjustable and must not be put out of action The pilot light shuts off both the main burner and pilot if evacuation of the combustion products is interrupted If the fire shuts itself off do not use the fire and have the flue and fire checked by a suitably qualified person Page 12 of 60 It is recommended that a guard be used for the protection of young children the elderly or infirm This fire should be checked regularly to ensure that it is free from obstruction A qualified person should service the fire regularly After installation the chimney should be inspected and swept regularly to keep the flue clear and free from debris and excessive build up of soot The fire needs to be covered up when work is undertaken to ensure the unit does not get damaged or gas outlets blocked Do not throw rubbish on the unit as this will block or hamper its efficiency Due to the newness of the materials the
33. k isolation tap shut off is open Check for blockages in the gas pipes If there is gas but pilot does not light Check for a good spark Check the spark is in the right area Check that the ventilation is not too strong and drawing the gas away from the pilot Check the pilot gas slot is clear Pilot lights but does not light main burner Check the pilot flame is heating the thermocouple Check the thermocouple nut is properly tightened into the valve Check that the pilot lights early on ignition clicks Check ventilation is not too strong and drawing the pilot flame away from the thermocouple Burner lights but turns off after a few minutes When using LPG Bottles ensure bottle is not empty To run this appliance on bottles a minimum of 2 x 47KG bottles with a changeover valve is required The bottles must have a suitable regulator Check thermocouple nut is properly secured to the valve Check ventilation is not too strong and the flame is not blowing off the thermocouple Check gas pressure is correct and maintained at constant level especially with other appliances in the home working Page 36 of 60 Remote Control Components Remote Valve Ignition Cable Black Box Manual Switch Link This is removed if the Manual Switch is to be Fitted Magic Eye Page 37 of 60 Battery Remote System Alarm Sequence This fir
34. life use a set of brand new lithium batteries Always replace all 6 batteries at the same time otherwise the alarm will continue to sound The remote has a memory and will highlight old batteries being used If the remote alarm indicates that the batteries are flat do not use the appliance Ensure the appliance is switched off and has had time to cool down before starting to replace the batteries Lift the front shelf of the appliance taking care not to scratch the sides of the enclosure Lift the battery cover and lift out the battery pack Do not pull on the wires or they will be damaged Remove the old batteries and wait for the alarm to sound again Wait a further 2 minutes then fit 6 x AA batteries in the correct order and replace the battery pack in the holder ensuring that no wires are disconnected Replace the battery cover Do not use the appliance with the battery cover open Refit the front shelf SEE IMAGES BELOW Page 55 of 60 NEVER USE OLD BATTERIES THE BLACK BOX HAS A MEMORY AND WILL CONTINUE TO SOUND THE ALARM EVEN IF THE BATTERIES ARE CHANGED e TO RESET THE ALARM o TAKE OUT OLD BATTERIES AND WAIT 10 MINUTES o FIT A BRAND NEW SET OF LITHIUM OR ALKALINE BATTERIES o THE ALARM WILL RESET To change the batteries Lift the front shelf of the appliance taking care not to scratch the sides of the enclosure The battery pack will be visible Lift the battery pack from its holder and remove the flat batteries
35. mm inlet isolation valve The battery pack should also now be connected ready for commissioning the burner The front shelf is left off at this stage Page 19 of 60 Fitting the Magic Eye Metal Version Burner Bar through The magic eye must be the correct way round as shown above to ensure line of sight and correct operation The burner should be tested for safe operation and gas leaks For instruction on how to light the fire see the user section on page 50 Once tested the front shelf vanity cover should be fitted taking care not to scratch the enclosure Page 20 of 60 Installing the Stone Enclosure Version For Metal Version go to page 18 This fire is supplied with an outer metal enclosure and integral burner The stone lining is then fitted after the metal enclosure and optional gather is fully installed The appliance is supplied with a fully tested and working gas burner There is no need to dismantle or adjust the burner Removal of any connections will result in the warranty being invalidated Great care must be taken when handling the burner to avoid damaging the remote system If using with the optional Gather dry fit the gather to the enclosure taking note of where the gather and enclosure overlap In some installations it may be possible to insert the gather into the opening and lift up to allow space to slide the enclosure in This reduces the need for a very large builders opening T
36. n of young children the elderly and infirm The installer is to advise the user not to stand too close to the appliance for prolonged periods of time and warn that loose clothing is particularly at risk of burning due to the presence of an unguarded flame In addition the installer is to advise the user against placing combustible material directly in front of the appliance Floor coverings such as carpets are considered to be acceptable For some countries a non combustible hearth must be fitted in front of the fire in accordance with National Regulations e g United Kingdom Page 58 of 60 WARRANTY INFORMATION This appliance carries full CE approval and has a long and reliable history The CE approval ensures that if installed correctly the appliance will function as designed If the appliance develops a fault please refer to the fault diagnosis section earlier in this booklet for possible causes This appliance is supplied with a 12 month warranty from the date of delivery The Warranty covers defective parts only and does not cover typical wear and tear that occurs with a gas fire appliance or installation damage In order to make a warranty claim you will be required to supply the e serial number of the appliance as shown on the front of this book e full details of the GAS SAFE engineer who installed the appliance we may request a copy of the installation receipt Failure to supply details of the Registered Engineer who in
37. n the remote system and sequence To commission the appliance follow the below steps fully CHECK THE GAS PRESSURE e Record your findings in the sheet on page 32 e The appliance is supplied with a pressure test elbow and gas tap See Image Below Connect an 8mm gas supply to the tap Ensure the gas tap is in the open position Remove the screw from the test point within the appliance and connect a manometer With the appliance off check for gas soundness in the supply circuit If there is a pressure drop correct the pipe work before continuing e The appliance requires 6 x AA Lithium batteries to operate Using lower quality batteries is not advised The Battery Pack is disconnected when supplied to increase the life of the batteries Reconnect the battery by plugging in the socket e The appliance is supplied with an Infra Red Remote Control Unit which is operated via a hand set and magic eye positioned on the right hand side of the enclosure e Read the section lighting the appliance and using the handset start the fire There is a 10 second period where the fire will spark If the pilot does not light repeat the test until the gas line has been purged e Once lit turn the fire off again and ensure the manometer is fitted as shown in the image You will now start a set of tests which will confirm the fire is installed safely It is very important that this test is performed as stated to ensure the appliance is safe and reliable
38. ning Support Lintel Builders opening The original fire opening must be closed using bricks blocks infill the opening to the required base of the burner the void behind the brickwork should also be filled block work or rubble can be used It is advisable to install a solid base inside the fire opening to sit the steel framework to See construction image to calculate builders opening The height is to be reduced and sealed once the unit has been fitted It is best to dry fit the Enclosure unit first to ensure clarity this can ensure a clear route for the gas Note The front edge of the enclosure must be positioned as required for either a Metal or Stone Fascia see Pages 25 27 The enclosure must be secured to the block work by screws and plugs through the base to ensure it cannot move The burner must be secure within the enclosure Page 18 of 60 Fitting the Gather Unit to Metal Enclosure If the standard gather is not used the flue must be connected to the enclosure in accordance with GAS SAFE and local regulation The gather has been designed to allow it to be inserted into the chimney opening and held up while the fire enclosure is installed The gather must then be attached to the enclosure using the screws provided and sealed with fire cement When using a flue liner the gather must be sealed to the liner by fire cement Gas and Battery Connection The gas line should now be connected to the 8
39. of the enclosure Burner ventilation must only be supplied via the air vent in the fascia Once installed all additional gas inlet holes in the enclosure not the front vent must be sealed with metal tape to avoid flame reversal which will damage the remote The enclosure and flue must be sealed inline with building regulations Failure to ensure the correct flue and burner ventilation requirements are met as outlined in this manual will result in damage to the fire which is not covered by the warranty It is important that the gas supply is disconnected before any old existing surround and hearth is removed Page 14 of 60 The Fire Ribbon enclosure should be located centrally to the existing flue chimney at your desired height If the fire is not placed central to the chimney the flame picture may pull incorrectly In some installations it is necessary to install a small lintel unit above the opening if so an allowance must be made to accommodate the lintel The Fire River does not have its own support lintel and a support lintel is not supplied with the unit VERY IMPORTANT Before commencing any work check the type of fascia to be fitted For a Stone Fascia the enclosure front edge must sit 18mm out from the finished wall regardless of the type of enclosure For a Metal Fascia the enclosure front edge must sit flush with the wall regardless of the type of enclosure Gas Supply Consult the Data Plate within th
40. oke generator e g smoke matches COMPLETE THE COMISSIONING e The customer should be shown in detail how to operate the appliance and the installation and user manual given to the customer e The customer must also be made aware that the appliance must be serviced every 12 months and that chimney or flue system should be checked regularly to ensure the appliance operates at optimum performance e The customer must be told not to block the room air vent e The warranty card is to be completed by the registered engineer who has commissioned the appliance This is to validate the warranty The card must then be given to the customer for return to the factory Page 30 of 60 Final Check List Are the Flue amp Enclosure sealed to ensure no air can travel around the sides or back of the enclosure Are all other access holes in the burner tray sealed with metal tape Is the heat shield fitted Has the customer being shown how to operate the appliance Has the customer been shown how to replace the handset and main appliance batteries Has the commissioning sheet on page 32 been completed GIVE THE BOOKLET TO THE CUSTOMER GIVE THE WARRANTY CARD TO THE CUSTOMER If you have any questions or the fire is not operating correctly contact the manufacturer on 01325 327221 before you leave the installation If the appliance is not fitted in strict accordance with these instructions CVO cannot be held responsible for any damage caused and
41. ote Valve BATTERY Ignition Cable Black Box Manual Switch Link This is removed if the Manual Switch is to be Fitted Magic Eye NOTE THE POSITION OF THE LINK Page 44 of 60 INSTRUCTIONS 1 Use the gas isolation valve to isolate the gas 2 Taking care not to damage any components on the circuit board remove the heat shield 3 Note the position of the link in the circuit diagram 4 Gently remove the link and replace this with the wall switch cable 5 Route the cable as require ensuring that it is kept away from hot surfaces 6 Secure the wall switch in the required place and connect the cable Refit the heat shield on the remote system Reconnect gas Review the section on lighting the fire to ensure the wall switch operates correctly 10 Operate fire as normal WO ON VERY IMPORTANT NOTE If the link or the wall switch is not fully connected to the remote the remote system will not work To confirm THE LINK MUST BE FITTED Or THE WALL SWITCH MUST BE FITTED CVO Fire will not accept any warranty claims resulting from damage caused by fitting or removing the manual wall switch from the fire Page 45 of 60 Converting the Fire To Mains Supply This must be done by a GAS SAFE Engineer and trained electrician 1 Parts Required a Mains Power Adaptor b Mains Power Connector c These are available as optional spare parts from the customer service dep
42. pt and inspected regularly to ensure that all of the products of combustion are entering the flue and there is no excessive build up of soot Do not throw rubbish et cetera upon the burner surface area Debris from any source or soot formed should be removed from time to time see Cleaning instructions The pilots ODS Oxygen depletion sensor must not be put out of operation The user must not adjust the pilot If any of its parts are damaged and need to be exchanged the original manufacturers parts must be used Once the flue and fire units have been checked and remedial action taken the fire is ignited in the manner depicted in section Lighting the fire Due to the newness of materials the fire may give off a slight smell for a period of time after commissioning This is quite normal and any odours should disperse within a few hours of operation For some countries a purpose provided air supply must be fitted in accordance with National Regulations UK 100cm2 This fire should be checked regularly to ensure that it is free from obstruction A qualified person should service the fire regularly Fire Guards It is recommended that a fireguard conforming to BS6539 or BS6778 is used for the protection of young children the elderly and infirm Pilot Assembly The pilot light and flame sensing device fitted to this fire is also an atmosphere sensing device which shuts off both the main burner and pilot if evacuation of
43. ressing Button 4 the burner flame can be reduced to the minimum rate This may involve pressing the switch a number of times in steps to get the lowest setting To turn the appliance OFF Button 1 is pressed Each time a button is pressed a beep will be Page 53 of 60 How to Shutdown if the Handset is Faulty and the Fire is Lit The appliance has a safety shut down switch which is built into the remote system This is in the form of a button fitted inside the appliance In the unlikely event that the wall switch is not fitted and the handset is lost damaged or broken while the fire is lit the fire can be shutdown by pressing this button Safety Shutdown Procedure e Carefully lift the front shelf taking care that the appliance will be hot e The reset button is fitted to the top of the remote shield e Carefully insert hand below the shelf taking care not to touch any hot surfaces e Press and hold the button for up to 60 seconds e The appliance will shut down e Taking great care not to touch any hot surfaces carefully remove your hand and replace the front shelf e Do not use the appliance until the handset has been repaired or replaced e To purchase a new handset call 01325 327221 e If the fire has been converted to mains supply the reset button is replaced with the adaptor socket To shutdown this version unplug the adaptor Page 54 of 60 Replacing the Batteries Main Appliance Batteries To ensure a long
44. rmation The handset will switch the fire on off and regulate the flame up down The hand set has a child safe feature to avoid accidental lighting Please read lighting the fire section later in this handbook before operating the appliance Note that if the fire shuts down it is set in safe mode to reactivate the fire press button 1 only on the handset This will cause a beep Now the fire can be lit again using the standard start up sequence The remote system has a fault diagnosis system built in which is indicated by a number of beeps Review the fault diagnosis section later in this manual for the relevant code A warning sound when the internal batteries become low will be heard however if the batteries are totally dead there will be no sound If the appliance fails to operate on the hand set change the batteries in both the appliance and the hand set as this is the most common cause of failure It is recommended that only Lithium batteries are used in the remote system to ensure a long life Never add old batteries as the alarm system will sound It will only reset with new batteries NEVER USE OLD BATTERIES THE BLACK BOX HAS A MEMORY AND WILL CONTINUE TO SOUND THE ALARM EVEN IF THE BATTERIES ARE CHANGED e TO RESET THE ALARM o TAKE OUT OLD BATTERIES AND WAIT 10 MINUTES o FIT A BRAND NEW SET OF LITHIUM OR ALKALINE BATTERIES o THE ALARM WILL RESET Page 11 of 60 General Installation Information
45. sets the unit into standby mode pilot only o Button 3 This sets the flame at maximum rate o Button 4 This sets the flame at minimum rate Each time a button is pressed a beep will be heard Page 52 of 60 Lighting the fire with the Manual Switch There is an optional wall switch This is a manual switch membrane which can be stuck to the wall Please ensure that the switch and cable do not become detached during assembly Refer to the remote fault diagnosis if the unit beeps repeatedly If the switch is not to be used the remote link must be fitted to the remote black box The fire will not operate without either the switch or the link heard Button 1 By pressing this switch this starts the ignition sequence press amp hold for 3 sec minimum The gas to the pilot is open and the magnet unit pressed by the motor the spark is generated When the pilot flame presence is detected the system holds for 10 seconds to warm the thermocouple Once the thermocouple is warm enough to hold the magnet unit the valve will allow gas to the burner at the maximum setting In case of failure during pilot ignition sequence the EDB puts the system in safe mode To restart the ignition sequence press Button 1 again It is possible once the fire is lit to operate in standby mode with pilot only lit To do this press button 2 By pressing Button 3 the burner flame is increased to the maximum rate By p
46. stalled the appliance will invalidate the warranty To register your appliance please complete and return the warranty card supplied with the fire To raise a warranty claim call Customer Service on 01325 327221 IMPORTANT NOTE Heat Damage This fire must never be operated without the heat shield in place over the Black Box Failure to do this will result in serious damage to the remote system We will not accept any claims for melted remote system In this instance in highlights a very serious issue over the installation of the appliance The appliance has been tested to CE standards to ensure when installed correctly that all of the components operate within the designed temperatures In the instance of the remote system becoming hot enough to melt it highlights an install fault not a component failure Typical causes are using the fire without the heat shield incorrect burner ventilation unsealed enclosure an unsealed flue system or flame reversal Page 59 of 60 CVOFIRE ONLY USE GENUINE REPLACEMENT PARTS Spirit Fires Ltd 4 Beaumont Square Aycliffe Industrial Park Newton Aycliffe County Durham DL5 6XN T 01325 327 221 F 01325 327 292 www cvo co uk The information supplied in this manual is correct at the time of publication Dated on the 31 1 12 There may be changes made in future as we improve our products If there are any queries about this appliance please email info cvoco uk or call our te
47. stance you should at all times quote the following e Type of fire amp Gas supply LPG or NG as shown on Data Plate e Unit serial number as shown on Data Plate or front of booklet e Component part number or description of fault The fitting of replacement parts must be carried out by a qualified GAS SAFE Engineer inline with current regulations When removing any parts from the remote system these should be replaced in the same manner using the schematic diagram in this booklet When changing the injectors or pilot great care must be taken to assemble the parts in the correct manner to ensure the fire functions as designed Burner Removal Removal of the burner during installation will invalidate the warranty Speak to our technical department If the burner needs to be removed at anytime for repair follow the steps below e Remove the front shelf e Remove the 2 cross headed screws on each side which hold the front shelf mounting brackets to the enclosure e Disconnect the gas and electricity supply e The burner carriage is screwed to the bottom of the enclosure by 2 screws Once removed the full burner assembly will lift out e Refit is the same procedure in reverse e The fire should be commissioned once refitted Page 42 of 60 Fitting the Optional Wall Switch This work must be carried out by a GAS SAFE REGISTERED ENGINEER Page 43 of 60 Remote Diagram Take some time to review the attached diagram Rem
48. touched Using a vacuum cleaner with a soft brush head gently remove any debris dust from inside the encloOsure and around the burner unit Once all of the dust and debris has been removed the surfaces can be cleaned with the use of a soft cloth and a hand held stainless steel cleaner which is available from most supermarkets Cleaning the Metal Fascia This can be done with a soft cloth and a hand held stainless steel cleaner which is available from most supermarkets Cleaning the Stone Fascia This can be done with a soft cloth and stone cleaner which is available from most supermarkets Removing spillages This appliance has an electronic remote system Where a liquid has been spilled onto the surface of the fire or enclosure DO NOT USE THE APPLIANCE contact your installer to ensure the remote system functions correctly Wax Never place candles on the burner shelves If molten wax enters the burner unit DO NOT USE THE APPLIANCE contact your installer to remove the spillage and ensure the remote system functions correctly Page 57 of 60 Warning Fire Guards amp Hearths This appliance is not fitted with an integral guard In normal use consideration may be given to the use of a fireguard conforming to BS6539 or BS6778 so that the approach to the appliance is limited such that access to the flame is minimised It is recommended that a fireguard conforming to BS6539 or BS6778 is used for the protectio
49. yndujyeoH Ajquassy nss ld lo 9 jo s myunop f wnuwiuy wnwui jeulwon l0lld seg seg edd sep ejeg jedluyoe aouel ddy Page 3 of 60 READ THIS FIRST This appliance is supplied as a complete suite of enclosure of gas fire burner unit enclosure and fascia To comply with the approval this fire must be installed as designed e Gas Supply DO NOT INSTALL THE APPLIANCE UNTIL A PIPE WORK FLOW RATE CHECK HAS BEEN DONE INCORRECT PRESSURE WILL CAUSE THE FIRE TO FAIL THE COMISSIONING CHECK o This is a high power appliance and needs a very strong gas supply to pass the commissioning test A full flow rate calculation needs to be done to ensure the pipe work is suitable O GAS FLOW RATE CHECK PIPE WORK BEFORE INSTALLATION NATURAL GAS 1 6 M3 HOUR LPG PROPANE 0 8 M3 HOUR o LPG Version If running this appliance from Gas Bottles the minimum requirement is 2 x 47Kg bottles with a regulator set to the required pressure and a changeover valve o Failure to observe these warnings will make the appliance unreliable and possibly dangerous e Room Ventilation This fire requires a 100cm2 free air wall vent in the room in which it is installed e Fascia The fire must be installed with the fascia floating on the wall with the required air intake area provided below the shelf as shown in the following pages The fascia should never be flush mounted into the wall otherwise serious burner damage will occur The
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