Installation Manual - Doco insulated sectional garage doors
Contents
1. ba Projection Suggested 150mm Suggested 150mm Guide Option Type B 75 min mee ek 50 mMmBmk a I bee et ele Paes is oie eee eee E A P E I E Q i gt 4 O g Ta pie SiS i j Additional steel member by client when barrel casing is specified i g Yes No 5 a Agin TP 5 Galvanised Steel Hood a i 0 T Mi ME an BL Neb 2 L gt Sea PN _ Drill 4x 13mm dia holes in positions shown per oe ld rl i ia L ly f li l Yes No l Safedrive motor with floor level declutch Galvanised Steel Fascia Wy P 3 LA i and handchain overide D l oO D i V i Notes ee ka T po 1 All internal faces must be flush and free from projections D D l H 2 The opening structure must be capable of withstanding cL L amp A a all loads imposed by the door and fixings approx weight F S 40kg m2 Q Yes No m O Q 3 Electrically operated doors require a 3 phase 415 volt A O 50hz with neutral 10 amp per phase supply Isolators 5 Wicket Door 5 i i terminating with a 3 phase CEE socket within 0 5 metre of O O bal l the control panel and 0 9 to 1 7 metres above FFL l O zE O 1 cms Faw rou l l a L lou Steelwork Elevation from Inside ou Floor to be laid to fall away from door i to prevent water ingress at threshold lou i Zi 1I FFL YH Jy oei TA ie tg Se es a E E e fe2. Tum selector until display 00 Press selector For further programming options refer to the manufacturers manual 5 7 Emergency Manual Operation Pull the red handle 1 of the engaging and disengaging mechanism lightly until it stops max operating force 50N the control circuit is now interrupted it is no longer possible to operate the door electrically The door can now be opened and closed by pulling the chain 2 Pull the green handle 3 of the engaging and disengaging mechanism Lightly max operating force 50N until it stops the control circuit is re made and the door is again electrically operational UK V1 1 18 www docodoor co uk ojoldo door solutions 6 0 Optional extras Optional extras for installation Lintol draught brush Galvanised 20 swg hoods Motor covers Galvanised 20 swg fascia Vision windows Wicket Doors Lockable shoot bolts cut out switches for electric doors Optical safety bottom edge Plastisol finish to door lath Powder coat finish to door lath guides hood and fascia 7 0 Commissioning This DOCOROLL T100 insulated roller shutter door should be commissioned by an experienced fitter Commissioning must be recorded in writing The person responsible for the installation should complete the certificate of conformity and affix the CE label Affixing the CE label certifies compliance with EN directives 8 0 Dismantling Ay CAUTION DANGER A
3. Resistance Lath Section Air Permeability Closing Forces Automatic doors only Anti Fall Back Device Side Guide Protection Durability Mechanical Performance Installation Instructions Optical Safety Edge Self Monitoring Electrical Safety Protection Acoustic value Lath Sections Installation Instructions Type Approval CE Mark Declaration of Conformity UK V1 1 22 BS EN 12604 BS EN 12489 BS EN 12444 BS EN 12428 BS EN 12427 Class 5 0 69 W M K BS EN 12453 5 1 1 5 BS EN 12453 5 1 1 5 BS EN 12604 4 5 1 BS EN 12635 4 1 1 1 BS EN 12635 4 1 1 1 BS EN 12453 5 1 1 5 18dB A www docodoor co uk
4. 19 www docodoor co uk door solutions 8 1 Disposal Separate the parts after dismantling Note Materials can only be recycled if they are returned separately Deliver the materials to the relevant body responsible for processing the separated materials gt All parts of this DOCOROLL T100 insulated roller shutter door can be easily identified and recycled UK V1 1 20 www docodoor co uk ofoldo door solutions Appendix 1 Fixing guide angles CLASS 5 1001 Pa 1600 pascal is result from test but calculated with 1001 Result fixations 8 _ M8x1 25 class 8 8 Se aa ae Vertical angle to Structure Se iS Ss aa WIDTH Sas 3000 3250 3500 3750 4000 4250 4500 4750 5000 5250 5500 5750 HEIGHT CLASS 5 1001 Pa 1600 pascal is result from test but calculated with 1001 Result Minimum Distance of M8 8 8 bolt and Nut 8 Guides to vertical angle WIDTH 3000 3250 3500 3750 4000 4250 4500 4750 5000 5250 5500 5750 6000 Ww Endplates to Structure WIDTH 3000 3250 3500 3750 4000 4250 4500 4750 5000 5250 5500 5750 6000 HEIGHT UK V1 1 21 www docodoor co uk ojoldo door solutions Appendix 3 Torque settings for bolt installation Po Required Torque Torque Bolt and nut M8 23 Nm Torque Bolt and nut M10 46 Nm Torque Bolt and nut M12 79 Nm Appendix 4 EN 13241 1 Classification Mechanical Aspects Safety In Use of Power Operated Doors Water Tightness Resistance To Wind Load Thermal
5. 604 2000 EN 12605 2000 EN 12445 2000 EN 12453 2000 EN 13241 1 2003 3 1 Warranty and liability Machine Directive Construction Equipment Directive EMC Directive Low Voltage Directive Mechanical aspects requirements and classification Mechanical aspects testing methods Safety for powered gates testing methods Safety for powered gates requirements Door and gate product standard Unprofessional installation unauthorized alterations other parts to the door or alterations to the drive that are not in compliance with this manual will invalidate the warranty and thus will release the manufacturers from any liability This also includes damage resulting from incorrect operation failure to follow the instructions in this manual and or poor maintenance and or care UK V1 1 4 www docodoor co uk A ojoldo door solutions 4 Installation 4 1 Application DOCO International has developed our DOCOROLL T100 Insulated Roller Shutter Doors for installation in industrial entrances exits to be used safely for vehicles and or people These doors contain the following features Insulated steel lath curtain with unsprung barrel and Safedrive motor Compliance with the CE standard provided only DOCO International parts are used unless stated otherwise If the door is switched to automatic or remote control extra measures need to be taken to guarantee safety See paragraph 4 16 3 c Control Automatic operation or vi
6. INTERNATIONAL nstallation Manua DOCOROLL T100 Insulated Roller Shutter Doors DHF Door amp Hardware Federation ojoldo door solutions Contents 1 Symbols and or warning signs 2 General 2 1 Safety requirements regarding installation and use 3 Directives and standards 3 1 Warranty and liability 4 Installation 4 1 Application 4 1 1 Specifications 4 2 Scope of supply 4 3 Installation tools and accessories 4 4 Systems and system drawings 4 4 1 System drawing lt 3000 high Face Fixed 4 4 2 System drawing lt 3000 high Reveal fixed 4 4 1 System drawing lt 5500 high Face Fixed 4 4 2 System drawing lt 5500 high Reveal fixed 4 4 1 System drawing lt 6000 high Face Fixed 4 4 2 System drawing lt 6000 high Reveal fixed 4 5 Installation details 4 6 Installation of Endplates 4 7 Installation of Barrel 4 8 Installation of Safedrive Motor 4 9 Installation of Curtain 4 10 Installation of guides 4 11 Manually Operate Door 5 Installation of Control Panel 5 1 Installation of TS958 Enclosure 5 2 Installation of Pluggable Connection Cable 5 3 Check Mains Supply 5 4 Check Phase Rotation 5 5 Programming Limit Adjustment 5 6 Programming Optional impulse Opening 5 7 Emergency Manual Operation 6 Optional Extras 7 Commissioning 8 Dismantling 8 1 Disposal Appendices Appendix 1 Fixing guide angles Appendix 2 Fixing Endplate angles Appendix 3 Torque Settings for bolts Appendix 4 Classi
7. a remote 4 1 1 Specifications DOCOROLL T100 Insulated Roller Shutter Door 3 0m min width to 6 0m max width 3 0m min height to 6 0m max height Door surface 36m2 max Weight 800kg max Resistance to wind Class 4 up to 142 kph Installation details see system drawings EN 13241 1 classification see appendix 4 This manual describes the installation of a DOCOROLL T100 Insulated Roller Shutter Door using only DOCO International parts Any installation of parts not specified or other parts not described in this manual is the responsibility of the installer The installer is therefore responsible for the correct CE certification of the sectional door DOCO International Limited has carried out thorough and rigorous in house product testing Additionally in conjunction with our preferred suppliers we have carried out external product testing to ensure that our doors are manufactured to meet the highest standards as specified in EN 13241 1 Refer to appendix 4 for classification details This product testing does NOT include any wicket door If you DO install a wicket door additional product testing is needed This is the responsibility of the purchaser installer UK V1 1 5 www docodoor co uk ojoldo door solutions 4 2 Scope of suppl The door supplied by us includes the following parts the details of which depend on the door dimensions and the type of lifting system Guides Vertical guides manufac
8. ction F Endplate bolted to RSC Endplate bolted to building structure F A j choot E 4 LO tte TARTES ol T 2 Yes No O oer Ps z tad eS oe te tL LL UL ko Galvanised Steel Hood ko 9 eee n pen o 7 S wt H soe ee ee Drill 4 x 13mm dia holes in positions show a g x 4 panan PS i n D T D z 7 D oll T E Yes No pt 5 Galvanised Steel Fascia MW l JE Safedrive motor with floor level declutch J T 6 re i and handchain overide D 5 i l A E Notes a O oO 1 Allinternal faces must be flush and free from projections I i E H 2 The opening structure must be capable of withstanding E 2 U p D l all loads imposed by the door and fixings approx weight D 2 Y N c Aare 40kg m2 a 7 es z o 3 Electrically operated doors require a 3 phase 415 volt O Wicket Door O p 50hz with neutral 10 amp per phase supply Isolators Ses 5 O terminating with a 3 phase CEE socket within 0 5 metre of oO 5 i the control panel and 0 9 to 1 7 metres above FFL O Jiti 0 l O i oo esl eves od jl tou ait Steelwork Elevation from Inside han 203 x 76 RSC x full door lou Floor to be laid to fall away from door s nis loIl to prevent water ingress at threshold aite atg el aiala A ay Structural Opening Width A i FFL X LS Os fo I al i tT i RH IS LH IS Vertical Secti i erfical section f Yes No 1 350 dear Opening Width 160 Fi
9. endplates against contract drawing before tightening bolts 4 7 Installation of Barrel Remove steel key from barrel motor shaft and keep safe Fit bearings onto shaft with flat fixing face positioned towards SAFETY STRENGTHENING ANGLE barrel Temporarily tighten grub screws Lift barrel into slots on endplate ensuring longer shaft is positioned on the required motor side Fit safety strengthening angles across mouth of both end plate slots using M10 bolt sets provided refer to appendix 3 for torque settings to ensure barrel cannot fall during installation diagram 2 Loosen bearing grub screws and slide bearings to meet back of endplate Position centre of barrel shaft according to the dimension given on the contract drawing or as shown in diagram 3 Fix bearings to Diagram 2 slotted holes in both end plates using 14mm x50 mm bolt sets provided refer to appendix 3 for torque settings Refit steel key to motor shaft UK V1 1 10 www docodoor co uk DOGOJ door solutions Barrel Offset sa Y Edge of endplate Curtain when closed Curtain when open Diagram 3 4 8 Installation of Safedrive Motor Inspect drive shaft for damage or dirt e g dents weld splashes paint tape etc Generously grease hollow shaft and stub shaft Rotate barrel to align shaft keyway with keyway in motor and carefully slide Safedrive motor onto stub shaft until fixing holes in motor foot fixing bracket align with holes in endpla
10. es PENT aag Vertical Section Sa Zal RH IS LH IS Inside Yes No No Doors required La 330 al Clear Opering Width 1 120 Finishes Finish Outside curatin face N Hside faces Powder Coat Curtain O S Guides and bottom rail Galvanised i Powder Coat Curtain I S Seals Guides double brush seal i Plastisol Curtain O S Bottom Rail EPDM seal 210_ _ Between Endpla tes 5 i Lintol Nylon brush seal Sideroom Motor Side Sideroom Plain Side Plastisol Curtain 1 S PPC Hood Sectional Plan standard Guide Detail Type A PPC Fascia a ofdo 5 Unit 1 Northolt Trading Estate Title Customer Date Drawn By m DOCOROLL T100 INSULATED ROLLER SHUTTER Belvue Road Northolt Middlesex UB5 5QS 3 PHASE ELECTRIC OPERATION SAFEDRIVE Sit D N Revisi ait 4 T 020 8839 3587 F 020 8842 3661 MOTOR WITH DIGITAL LIMITS AND TS958 ite rawing No evision Pee Soe ee E sales doco international co uk CONTROLLER Standard Drawing No Docoroll T100 v1 0 4 4 2 System drawing Doors lt 3000 clear height 500mm headroom Motor Position 2 Guide Type C Doors lt 5500 clear height 600mm headroom Motor Position 2 Guide Type C Doors lt 6000 clear height 650mm headroom Motor Position 2 Guide Type C Guide Option Type B 75 min S Proje
11. fication EN 13241 1 UK V1 1 2 um Ul O OO ONN OM MN UI PRP rPrPPP PPP XN DM BPWWN FO O 17 17 18 18 18 19 20 20 21 21 21 22 23 23 23 24 24 www docodoor co uk This Installation Manual was written specifically for use by trained and qualified personnel and is therefore not suitable for apprentices or DIY ers If anything regarding installation and or maintenance is not clear please contact gt gt gt ofoldo door solutions 1 Symbols and or warning signs General DANGER symbol ATTENTION symbol Carefully read the text when you see this symbol Carefully read the text when you see this symbol A Symbol Risk of personal injury 2 General DOCO International To prevent serious personal injury all directions and instructions in this manual should be carefully read and observed This manual describes the installation of DOCOROLL T100 Insulated Roller Shutter Doors with Safedrive motors but it may be necessary to consult other installation manuals such as the one for the Safedrive motor This DOCOROLL T100 Insulated Roller Shutter Door is designed in accordance with the latest European standards however you should check whether it complies with your local national standards Adding or removing parts may have an adverse effect on the operation and thus the safety of the final installed door All instructions regarding handing right left instal
12. gap of 10mm from the inside face of the guide to the endlock diagram 7 Mark the guide angle position on the structure and using a spirit level ensure the guide is plumb and straight to this mark Hold clamp guide in position and mark fixing holes Remove guide and drill fixing holes refer to appendix 1 for bolt size for full height of guide Replace guide and fix refer to appendix 1 for bolt size Do not fully tighten at this stage Repeat this procedure with the left hand guide ensuring a 10mm gap between the inside face of the guide and the endlock windlock is maintained When satisfied that the guides are parallel plumb and correctly positioned tighten all guide fixing bolts refer to appendix 3 for torque settings The fixings needed for mounting the guides to the wall or opening structure are not included with the door The installer is responsible for ensuring that the opening structure is structurally strong enough to carry the door The installer is also responsible for the correct fixings for the relevant structure brick concrete steel wood The value used for measurement depends on the wind load class and door size If class 2 620 Pa N m break load If class 3 965 Pa N m break load If class 4 1375 Pa N m break load Example door size 5000x4000 20m Wind load class 3 Force against door panel F PxA 20x620 19300N Installed door with curtain guides and motor fitted UK V1 1 14 www docodoor co u
13. k DOCO door solutions 4 11 Manually Operate the Door Gently fully raise and lower the door using the haul chain whilst watching the curtain feed into the top of the guides to ensure that the endlock windlocks when fitted run smoothly and do not snag 5 Installation of the control panel The installation of the control must be carried out in accordance with the installation manual provided by the supplier of the electric drive and control SAFETY DIRECTIONS Explanation of warnings These abridged operating instructions contain directions which are important for using the SAFEDRIVE appropriately and safely read in conjunction with manufacturers installation manual located within the motor delivery box The individual directions have the following meaning DANGER AN This indicates danger to the life and health of the user if the appropriate precautions are not taken CAUTION A Please observe the safety and accident prevention regulations valid for the specific application The SAFEDRIVE must be installed with the authorised coverings and protective devices Care should be taken that any seals are fitted correctly and screw couplings are tightened correctly Check live cables and conductors regularly for insulation faults or breakages When a fault is detected in the cabling the defective cabling should be replaced after immediately switching off the mains supply Before starting operation check whether the permis
14. lation are seen from the place of installation i e from the inside looking out Unless stated otherwise all measurements are in millimetres After installation check whether the CE mark has been affixed and completed This manual should be carefully stored We reserve the right to modify specifications without written notice 2 1 Safety requirements regarding installation and use DOCOROLL T100 Insulated Roller Shutter Door may only be installed connected and commisioned by trained and qualified personnel When working on the electrics always ensure the power is and remains isolated Never bypass safety features Some parts have sharp edges use safety gloves Never operate the DOCOROLL T100 Insulated Roller Shutter Door if you see that the safety features are damaged During installation maintenance of the door wear at least gloves safety shoes and when drilling safety goggles Always ensure a stable footing when working Secure the installation maintenance area using appropriate safety devices to keep others at a distance Maintenance should only be performed by a specialist firm and or qualified personnel Provide adequate lighting UK V1 1 3 www docodoor co uk ojoldo door solutions 3 Directives and standards The following directives and standards were used during the design production and installation of these doors 98 37 EEC 89 106 EEC 89 336 EEC 73 23 EEC EN 12
15. ng the loose block ofthe plug by 180 Diagram 10 UK V1 1 16 www docodoor co uk 7 gamy bj NTERNATIONAL eeu s S d door solutions 5 5 Programming Rapid limit adjustment When the phase rotation has been checked the Rapid limit adjustment can be made as follows Display G blinking 5 press button to reach upper limit 2 Memorise the final limit open ae a i PE p fu oo i un Press stop bution for 3 sec until j the display changes P Ee S Door close Display blinking press button to reach lower irit i hs A Air Press siop bution for 3 sec until the display changes The final setting can be made with the fine adjustment Refer to manufacturers manual Safety limits and pre limits are automatically adjusted The Rapid limit adjustment is finished The door can now be moved in DEADMAN mode UP DOWN UK V1 1 17 www docodoor co uk DOCG door solutions 5 6 Programming Optional Deadmans closing Impulse openin After limits have been set and phase rotation has been checked the following programming can be carried ot to give deadmans closing operation and one push to open operation 1 Enter programming Wode a Press selector switch for 3 sec until display 00 2 Chase rogramme 2 5 and confirm amd ce Turn selector Press selector lt Choose programme 1 and confirm and Turn selector 4 Exit programmin
16. nishes No Doors required i Finish Outside curatin face N I Powder Coat onal O S Inside face Inside Powder Coat Curtain I S Guides and bottom rail Galvanised i Plastisol Curtain O S Seals Guides double brush seal 2 Ol Between End plates 40 Plastisol Curtain I S Bottom Rail EPDM seal sideroorm Plain side Lintol Nylon brush seal OSM MGI aS PPC Hood Sectional Plan PPC Fascia B Unit 1 Northolt Trading Estate Title Customer Date Drawn B fei ofdo i Belvue Road ae a DOCOROLL T100 INSULATED ROLLER SHUTTER VU Middlesex UB5 5QS 3 PHASE ELECTRIC OPERATION SAFEDRIVE Site Drawing No Revision aie E T 020 8839 8587 F 020 8842 3661 MOTOR WITH DIGITAL LIMITS AND TS958 g ArT SF VOU AOW x ai Pda E sales doco international co uk CONTROLLER Standard Drawing No Docoroll T100 v1 0 UK V1 1 8 www docodoor co uk A DOGOJ door solations 4 5 Installation details W H OH Z D Make sure the opening for the door to be installed is level and that the construction is strong enough to carry the track sets Ensure the floor is level and devoid of irregularities If not fill in Before starting on the installation assess whether the mounting place fulfils the minimum requirements figure1 clear width clear height clearance above side clearance clearance for endplates and motor Fig 1 Prior to commencing installation check tha
17. posed Lift the rolled lath to the barrel and feed the lath top lath first between the wall and over the top of the barrel Diagram 7 Align slots with fixing points on barrel and loose fix lath with M8 x 20mm bolts provided Ensure top lath is level and is mounted centrally on barrel then tighten bolts see diagram 8 refer to appendix 3 for torque settings TOP LATH PROFILE 4y WINDLOCK Top lath section installation ENDLOCK Diagram 7 LATH Component Identification Ensure top lath is central on barrel Lath underhang Diagram 8 UK V1 1 12 www docodoor co uk ofoldo door solutions The curtain lath is delivered in pre assembled four lath sections slide each four lath section onto the installed lath Diagram 9 Fit the plastic endlock to the top lath of the last installed four lath curtain section using steel rivets After every eighth lath has been fitted rotate the barrel using the haul chain to lift the curtain upwards by eight laths to enable the lath to be fitted at the same height and to ensure that the endlocks are in line and the coil forms properly Slide lath on Diagram 9 Repeat for all four lath sections until bottom section with seal has been fitted Bottom Lath Section UK V1 1 13 www docodoor co uk ofoldo door solutions 4 10 Installation of Guides Lift left hand guide and stand it up locating the hanging section of curtain lath into the top section of the guide leaving a
18. scaffolding cherry picker scissor lift Iron file Allen keys Drill bits 9 10 13 Working gloves Safety goggles Safety boots A Always wear safety goggles and gloves when drilling 4 4 Systems and system drawings We use the following 6 systems Doors lt 3000 clear height 500mm headroom Motor Position 1 Guide Type 1 amp 2 see 4 4 1 Doors lt 5500 clear height 600mm headroom Motor Position 1 Guide Type 1 amp 2 see 4 4 1 Doors lt 6000 clear height 650mm headroom Motor Position 1 Guide Type 1 amp 2 see 4 4 1 Doors lt 3000 clear height 500mm headroom Motor Position 2 Guide Type 3 see 4 4 2 Doors lt 5500 clear height 600mm headroom Motor Position 2 Guide Type 3 see 4 4 2 Doors lt 6000 clear height 650mm headroom Motor Position 2 Guide Type 3 see 4 4 2 The following pages feature system drawings for the systems mentioned UK V1 1 7 www docodoor co uk DOC door solutions 4 4 1 System drawing Doors lt 3000 clear height 500mm headroom Motor Position 1 Guide Type A amp B Doors lt 5500 clear height 600mm headroom Motor Position 1 Guide Type A amp B Doors lt 6000 clear height 650mm headroom Motor Position 1 Guide Type A amp B
19. sible mains voltage range of the devices corresponds to the local mains voltage With three phase motor connection it must have right phase rotation After the SAFEDRIVE has been fitted we recommend the following procedure to rapidly achieve a fully functioning door 1 Installation of TS958 Enclosure 2 Installation of pluggable interconnection cable motor to control panel 3 Check Mains supply 4 Check Phase rotation 5 Programming Rapid limit adjustment 6 Programming Deadmans closing Impulse opening 7 Emergency manual operation 5 1 Installation of TS958 Enclosure Before mounting the enclosure the surface has to be checked for flatness slope and freedom from vibrations Mounting must be vertical It is important that the door can be clearly seen from the position of the control through out its travel UK V1 1 15 www docodoor co uk DOCO ioneliin 5 2 Installation of pluggable interconnection cable motor to control panel After the drive and control are fitted they can be connected with a plug in cable The cable has plugs on each end for easy fitting The plugs for motor and control panel are different and cannot be interchanged w SN a aA lt a j m 1 a MoT zaa DES ka haa Description X1 Mains supply S1 Selector switch external supply 230V V1 7 segment display 1 9 L1 fused with F1 1A MOT Motor connection 1 8 N DES Limit connection only with 3 x 400V N PE und 1 x 230V N PE In
20. t all components have been correctly supplied against the packing list bill of materials supplied with the door In the event of a discrepancy this must be reported to Doco International for remedial action prior to installation of the door UK V1 1 9 www docodoor co uk ojoldo door solutions 4 6 Installation of End Plates A The fixings needed for mounting the guides to the wall or opening structure are not included with the door The installer is responsible for ensuring that the opening structure is structurally strong enough to carry the door The installer is also responsible for the correct fixings for the relevant structure brick concrete steel wood TOP OF END PLATE TOP OF END PLATE TOP OF END F 505 HEADROOM 645 HEA DROGO i i te T 8 s wi mm E E ae lt w a l A I QJ ENDPLATE SETTING OUT ENDPLATE SETTING OUT EMDPLATE SETTING OUT pees LATE SE baie LEFT HAND SIDE SHOWN LEFT HAND 3DE SHOWN LEFT HAND SIDE SHOWN 3750 CLEAR HEMGHT z 5000 CLEAR HEIGHT lt 000 CLEAR HEIGHT Diagram 1 Mark position of top of left hand endplate onto the fixing face as shown in diagram 1 Drill 4 x 13mm dia holes If floor is level repeat for right hand end plate If floor is not level use a water level level or laser level to establish the top position of the right hand endplate Bolt end plates to structure using 4 x 12mm bolt sets refer to appendix 1 for torque settings Check distance between
21. te motor support bracket Diagram 4 position A Once positioned bolt motor foot to bracket using 12mm x 30mm bolt sets provided refer to appendix 3 for torque setting Fit motor support bracket to endplate diagram 4 position B using 14mm x 40mm bolt sets provided refer to appendix 3 for torque settings Diagram 4 Ah Ak Check haul chain length the bottom of the chain should be 500mm pid above floor level use chain extension within motor box if necessary M The hand chain links can be opened at the connection point and WV the chain can be lengthened or shortened with connecting links AN The connecting links should be bent together carefully When H changing the chain length care should be taken to ensure that the x A chain is cross assembled see Diagram 5 inl NV Diagram 5 UK V1 1 11 www docodoor co uk atalqo TIT VSL Installation manual Boradi 4 9 Installation of Curtain Pull the Safedrive engaging handle red and pull the haul chain RE Te to rotate barrel until lath fixing points face inwards 9 o clock Lath fixing point to face position see diagram 6 inwards Diagram 6 On the floor locate the top lath section top slotted lath and four normal lath and slide four lath onto the bottom of the top section to form a curtain section of nine laths Fit the plastic endlock to 6 lath and fix using steel rivets Roll the nine assembled lath from bottom to top leaving the slotted lath ex
22. ternal push button X2 Wicket door spiral cable plug X3 Emergency push button F1 4 0At is 9598 ff X5 Three push button key switch X9 Potential free relay contact ES E 15 an O a p a falas TERR z aia oe a A ai peer a Es x9 x3 X5 5 3 Check Mains Supply DANGER to life and health through electric shock Before connecting the mains supply must be switched OFF Important note The bridge must be fitted into the right terminal otherwise the print could be destroyed The control must be saved against short circuit and overload by an external fuse max 10A delayed in the mains supply An automatic cut off switch is required for the three phase or single phase supply External fuse When connecting control to mains supply a mains isolator switch or 16A CEE plug according to EN 12453 is required The supply disconnect device Main switch or CEE plug must be installed between 0 6m and 1 7m above floor level 5 4 Check Phase rotation With the door partially opened using the manual chain Restore the door to electric drive mode by pulling the green handle Check that the door opens momentarily when the up button is pressed If the door closes when the up button is pressed switch off the isolator and take out the red three phase plug Unscrew the two pins and reverse L1 and L2 as shown in Diagram 10 Connect the red three phase plug and switch on the isolator The phase sequence change is secured turni
23. tured form 2mm pre galvanised cold rolled sections Guides are bolted onto pre galvanised angle sections Each guide is fitted with extruded double brush seals 4 per guide Barrel assembly End plates and fixing angles mild steel and primed Shafts Tubular barrel Bearings Curtain 100mm deep steel interlocking lath sections Polystyrene lath infill fire retardant and CFC free Plastic endlocks rivets Cast wind endlocks size dependant rivets Bottom rail and rubber seal Drive and control unit Guthrie Douglas GFA Safedrive motor selected to suit size and weight of door Digital limits Floor level rapid hand chain override 78958 controller impulse open deadmans close only 78970 controller automatic operation with timed automatic closure Pluggable interconnection cable sized to suit height of door Options Galvanised sheet steel hood Motor cover Plastisol finish to lath Powder coat finish to lath guides and hoods Vision windows clear styrolux 208 wide x 48 high Optical safety bottom edge pluggable system Lintol draught brush UK V1 1 6 www docodoor co uk ojoldo door solutions 4 3 Installation tools Here is a minimum list of the necessary tools Level hose Drill Battery drill Tape measure Ratchet and cover 8mm 10mm 13mm Ring open ended spanner 10 11mm 12 13mm Blind rivet pliers Rope Ladder or
24. y Dismantling should only be performed by qualified installation disassembly personnel Ensure only installation dismantling personnel are present within the work area and keep others away if necessary by using appropriate barriers and safety devices Ensure no electric components are live Ensure correct lifting equipment is used Ensure adequate light when disassembling For details and drawings of the various parts to be dismantled please refer to the installation instructions in this manual Procedure Raise the door to the fully open position manually or electrically Ay Unplug the door from the 3 phase power supply Unbolt the left hand guide from the building structure and remove Repeat for the right hand guide Ay Manually lower door to approx 1000mm above floor level The curtain will be taken apart in sections Drill out rivets to one endlock on every 6 lath and slide the lath section off of the hanging curtain Repeat until all lath sections have been removed Unplug the motor from the control panel Remove control panel from structure Remove steel key from hollow shaft of motor A Undo bolt at foot of the motor and slide motor from shaft Undo bolts securing bearings to both endplates Barrel shafts sit in slotted endplates Safely secure barrel ready for lifting Unbolt and remove safety angles to rear of endplates and lift barrel down to floor Unbolt endplates from building structure UK V1 1
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