1:2 High Power Outdoor System Mounting Kit Installation Manual
Contents
1. Gei CH 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation Check against the dimensions in Figure 2 to ensure the spacing is correct and tighten all hardware at the junctures labeled B in Figure 2 2 Locate 4 5 hole angle brackets Item 4 At the bottom of each vertical strut install a pair of spring loaded self holding nuts Item 6 Reference Figure 2 and the E Configuration of Figure 1 for the required hardware Using 1 2 13x1 25 hex head bolts Item 8 and flat washers Item 7 attach the short side of the 5 hole angle bracket to the vertical strut such that the long side of the angle bracket is in line with the bottom edge of the vertical strut Repeat for the other 3 vertical struts Tighten all bolts 3 The framework consisting of the vertical strut sections Item 2 and the cross strut sections Item 3 should be checked dimensionally against Figure 2 and for square ness Verify that all hardware is secured as stated in the above steps before proceeding to Step 4 4 Locate the 4 base struts Item 1 and arrange them channel side up spaced as shown in Figure 2 Slide a pair of spring loaded self holding nuts Item 6 into the channels of each base strut These will be used to secure the bolts through the long side of each 5 ho2. IR m S Ean Nd y 4 2 ait o le A E X S dE H am o H pol e ps Dm te EE 5 TE Iel ll ee SC ZS E DO F S Z es 0 Er 0 DB ee a H O i EE 7 NDT ECH Ek ere Aarle c ci gt alol a A Fag rab kl AG N 25 M r DO ed ES D an ae SE Was lt 4 y IME EE A e pL I A H j Z gt Sw LS H LE i X JE SEE SE T 2 SN i c 1 J F J Je A Ge Lag g A i d gt EG tas Bc Seems jole Ole Jong sa d d g z i l Lic PN rms CA EWS ee ze eet En Prai ar d a CR Er gt S DE OR WER cu CS mcan CR Ep E Es BI D 3 5 q O de or del 2 m Figure 5 1 2 C Band High Power Outdoor SSPA System Outline 1 2 High Power Outdoor Mounting Kit Installation 205075 REV B 11 11 The switch assembly mounting brackets should be attached in line with the vertical struts of the mounting frame as indicated in Figure 4 Each uses the same hardware that secures the strut pieces at that junction a For Ku Band systems see Figure 4 Detail A Attach the support bracket to the frame where the horizontal and vertical struts intersect Secure to the frame using the existing hardware b For C Band systems see Figure 5 Detail A The switch assembly support should extend to just under the fins of the termination where it should be attached to the switch assembly Secure to the frame using the existing hardware 12 Attach the waveguide pie
3. This will be used to secure the Isolator or RF IN switch assembly in Step 14 8 Reference the D Configuration of hardware in Figure 1 Install spring loaded self holding nuts Item 6 with 1 2 13x1 25 hex head bolt Item 8 and flat washer Item 7 at each of the positions labeled D shown in Figure 2 Do not tighten at this time These will be used to mount the HPAs to the frame 1 2 High Power Outdoor Mounting Kit Installation 205075 REV B 7 9 With the mounting frame assembly fully erected verify all framework is square and cross strut Item 3 locations correspond to the dimensions provided in Figure 1 Ensure all hardware is tightened as detailed in the above steps before proceeding to Step 10 Warning Because the individual HPA units are designed for operation in environmental extremes all mechanical packaging is robust and substantial in size and weight Each unit weights approximately 145 Ibs 66 kg Caution is advised during the mounting of each HPA to the frame work assembly Mechanical support lift is suggested for mounting of the HPAs If mounting is to be done without the benefit of mechanical assistance no fewer than 3 individuals should attempt installation Two individuals capable of supporting the HPA must participate in positioning the HPA on the framework assembly while a third individual must be capable of installing the associated mounting hardware Review all steps before proceeding At this tim
4. easy identification El Figure 8 Mount Isolator Bracket to Frame 14 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation gr QO as wI as A p PARADISE DATACOM l LN mm ei KG C a D per GEI E lz IS E be Figure 9 Wrap all cable connections with weather resistant tape or putty 15 As a precaution all connections should be wrapped with weather resistant electrical tape provided Make sure each connector is clean and dry before applying the electrical tape a Apply electrical tap
5. 2 High Power Outdoor Mounting Kit Installation 205075 REV B 3 Installation Reference Table 1 1 and Figures 1 1 and 1 2 throughout the assembly of the mounting frame Table 1 1 1 2 System Mounting Kit Assembly Parts List L205066 1 ITEM QTY PARTNO DESCRIPTION OUTLINE NTS 1 4 L21190 2 UNI STRUT 27 2 4 L21190 14 UNI STRUT 36 3 4 L21190 13 UNI STRUT 82 5 4 4 B917 ANGLE CONNECTOR 5 HOLE 5 4 B940 1 CORNER BRACE 7 5 6 56 B911 1 2 NUT SELF HOLD 1 2 7 56 MS15795 819 WASHER FLAT STD 1 2 ps 8 40 MS35307 411 BOLT HEX 1 2 13X1 25 SI SS 9 14 H119D WASHER SQUARE CHANNEL 9 16 HOLE 10 16 MS35307 418 BOLT HEX 1 2 13X2 75 SS 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation 7 W I wi d Su ORT BRACKET Figure 1 Hardware configurations Warning The base struts Item 1 included in the mounting kit must be located and bolted securely to the decking prior to mounting the HPAs to the mounting frame This is to ensure that tipping does not occur during or after system installation 1 Locate 4 vertical struts Item 2 and 3 cross struts Item 3 Lay the 4 vertical struts Item 2 flat one beside the next at 27
6. PARADISE DATACOM 1 2 High Power Outdoor System Mounting Kit Installation Manual lar Jee V Wy E od Fret br 10 i Ms HPA Ce ff HPA F S z HPA E r 1 rn Gre nis get fee H fren E GC ich EN e el E Paradise Datacom LLC Phone 814 238 3450 328 Innovation Blvd Fax 814 238 3829 State College PA 16803 USA Web www paradisedata com Email sales paradisedata com 205075 REV B ECO 15239 03 05 2008 328 Innovation Blvd State College PA 16803 USA Telephone 814 238 3450 Fax 814 238 3829 E mail sales paradisedata com 2008 Paradise Datacom LLC Printed in the USA 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation E PARADISE y DATACOM Section 1 Overview Introduction This manual outlines the assembly and mou
7. ces to the switch assembly and adjust the HPAs so that the waveguide aligns properly a For Ku Band systems attach all hardware as shown in Figure 6 and tighten securely If the waveguide output from the switch is grooved use the O Ring gasket provided otherwise use the flat gasket provided Table 1 2 shows the parts list for the waveguide mounting hardware SWITCH 6 FLAT WASHE d LIT LOCK ASHE aS KET HES E AVEGUIDE F HPA T ITCH E KAN 2 Gu l i LL lt l k 8 S l H S l H i z CKET HEA E Bess IC FLAT WASHE 5 4 E i S UD Ui SE AVEGUIDE U H y FRC HPA FLAT HE 3ULKHEA es 7 L Kg A f LIT LOCK WASHER A 52 HEX NUT o AN l i ae C O SASKET Figure 6 Outline Waveguide Mounting Hardware Kit Ku Band 12 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation Table 1 2 Waveguide mounting hardware kit Ku Band 1 2 Qty Description 44 6 Flat washers 32 6 Split lock washers 12 6 32 hex nuts small pattern 12 6 32x7 8 socket head screws 4 6 32x5 8 socket head screws 16 6 32x1 2 socket head screws 2 Waveguide Gasket flat WR75 10 O Ring Gasket WR75 b For C Band systems attach all hardware as shown in Figur
8. e anchor the mounting frame either to the prepared concrete decking or to any suitable alternative installation Make sure the frame is secure before attempting to attach the HPAs to the frame Failure to do so may result in injury or damage to the equipment Note The High Power Outdoor SSPAs should not be mounted in such a way that allows falling precipitation to enter the fans at the bottom of the amplifier Doing so could void your warranty 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation D oO e AN E i by H w Figure 3 Outline Hardware Positions for HPA Mounting 10 Reference Figure 3 and Figure 1 Configuration D Adjust the 6 self holding nuts Item 6 you installed in Step 8 within the channels of the 3 cross strut sections Item 3 of the framework Ensure that they are positioned dimensionally to correspond with the 6 mounting bolts required to mount HPA 1 to the framework Position the mounting holes of HPA 1 to align with the self holding nuts Item 6 and attach with 6 sets of 1 2 13x1 25 hex head bolt Item 8 and flat washer Item 7 installed in Step 8 Tighten bolts to snug but allow some freedom to slide the HPA if necessary to allow adjustment for the attachment of the waveguide assemblies Repeat S
9. e 7 and tighten securely If the waveguide output from the switch is grooved use th e O Ring gasket provided otherwise use the flat gasket provided Table 1 3 shows the parts list for the waveguide mounting hardware Figu ASKET FULL G 13 TU O DD Aw N l OG LJ CI A z z l H re 7 Outline Waveguide Mounting Hardware Kit C Band 1 2 High Power Outdoor Mounting Kit Installation 205075 REV B 13 Table 1 2 Waveguide mounting hardware kit C Band 1 2 Qty Description 88 10 Flat washers 64 10 Split lock washers 24 10 32 hex nuts small pattern 24 10 32x7 8 socket head screws 2 10 32x5 8 socket head screws 38 10 32x1 2 socket head screws 2 Waveguide Gasket full CPRG 137 10 Waveguide Gasket half CPRG 137 13 Connect all cables and semi rigid coax beginning at the waveguide switch Make sure all connectors are oriented correctly and that the pins align Do not attempt to force the connector into its receptacle 14 Connect the isolator or RF IN Switch to the coax from the waveguide switch then slide the hardware from Step 7 to secure the bracket in place See Figure 8 Tighten the hardware securely then finish connecting all cables as described in your schematic All cables are labeled for
10. e to all MS connectors N type connectors and any joins in the semi rigid coaxial cables See Figures 9 and 9a for a representative outline which points out the con Lo o e e Ew mf Ui nectors that should be weatherized b Starting at the cable end wrap the weather resistant electrical tape around the connector and overlap by half the width of the tape Continue wrapping until the connection mating point is enveloped Wrap an extra turn around the base of the connector c Press and smooth the tape with your fingers to form a good seal The tape surface should be nm K uniform in appearance with no visible gaps or protrusions See Figure 10 Figure 9a Wrap all joins as well as connectors 1 2 High Power Outdoor Mounting Kit Installation 205075 REV B 15 16 Figure 10 MS connector with weather resistant self amalgamating tape 205075 REV B 1 2 High Power Outdoor Mounting Kit Installation
11. le angle bracket from Step 2 Raise the frame to the upright position and set the vertical struts Item 2 directly on each base strut so that the back of each vertical strut is 7 5 from the back edge of the base struts Align the self holding nuts in the base strut channels with the holes in the long side of the 5 hole angle brackets Secure as shown in Figure 2 E Configuration 5 With the vertical strut framework mounted to the base struts install one spring loaded self holding nut Item 6 in each vertical strut and one toward the rear of each base strut Position a corner brace Item 5 as shown in Figure 2 and align the corresponding self holding nuts to the hole locations of the corner brace Reference Figure 1 E Configuration for the required hardware Attach each corner brace with a 1 2 13x1 25 hex head bolt Item 8 and flat washer Item 7 Tighten all bolts 6 Slide a self holding nut Item 6 in each of the base strut Item 1 channels approximately 6 3 4 from the front of each base strut Referencing Figure 1 B Configuration mount the remaining cross strut Item 3 to the base struts Item 1 using 3 1 2 13x2 75 hex head bolts Item 10 and square channel washer Item 9 Tighten all bolts 7 Reference Figure 1 E Configuration of hardware Secure two self holding nuts between the top and middle horizontal struts using a 1 2 13x1 25 hex head bolt Item 8 and flat washer Item 7 with each
12. nting procedure for a 1 2 High Power Outdoor SSPA System Before beginning the assembly of the uni strut mounting kit verify that the kit includes all of the items in Table 1 1 If any items are missing please contact Paradise Datacom with the part number and quantity of the shortage Paradise Datacom LLC 328 Innovation Blvd State College PA 16803 Phone 814 238 3450 Fax 814 238 3829 e mail sales paradisedata com The following instructions describe the assembly of the uni strut mounting kit and the installation of the High Power Outdoor SSPAs and associated switches and waveguide assemblies The system is intended to be free standing and entirely self supported once mounted on concrete decking It is important to give consideration to the following 1 Structural integrity of the mounting deck 2 Accessibility to all local user interfaces Ensure SSPA enclosure doors are free to open to the latched position 3 Adequate cooling air 8 00 minimum clearance must be maintained between air intake and any surface that will inhibit air flow 4 The High Power Outdoor SSPA should never be enclosed in such a manner that airflow is restricted Normal operating range is 40 to 60 C 5 Proper weatherized sealing of all connectors Note The High Power Outdoor SSPAs should not be positioned in such a way that allows falling precipitation to enter the fans at the bottom of the amplifier Doing so could void your warranty 1
13. r Outdoor Mounting Kit Installation m SWITCH BRACKET S R ATTACH TO TOP Ne aq t on HORIZONTAL STRUT TAY 3 es USE EXISTING HARDWARE LE e f ad D
14. spacings channel side up Referencing Figure 2 locate and place the 3 cross struts Item 3 channel side up as shown Note when locating the cross struts on the vertical struts allow for the 1 1 2 height of the base strut Reference the B Configuration of Figure 1 for the required hardware for this step At the intersections of the vertical and cross struts install 3 spring loaded self holding nuts Item 6 into the channel of each vertical strut Secure the cross struts to the vertical struts using a 1 2 13x2 75 hex head bolt Item 10 flat washer Item 7 and square channel washer Item 9 at each position Note Refer to the A Configuration of Figure 1 for the hardware used on the top most junctures of the two vertical struts in the middle of the frame The switch assemblies will be mounted later and will be secured using this hardware At this time do not tighten the hardware at these junctions 1 2 High Power Outdoor Mounting Kit Installation 205075 REV B 5 1 2 High Power Outdoor Di SSPA System Figure 2 Mounting Frame til Need DR de Poleslokesse HOE C a gt ge poi hoes o p C lu Lul b O 5 e845 3 JE TOKO PE
15. tep 10 for HPA 2 and HPA 3 1 2 High Power Outdoor Mounting Kit Installation 205075 REV B 9 ORT Sch n k d lt E S E5 5 S Ere i 190 5 aN ss EE af I e wt 8 i i Ld sl ZA 9 l L 5 H i q 1 9 1168 4 DETAIL A E ER S g E rr SRS dr ame 8 PE aa vd i r T 685 8 piai J l RET jez SECH ge pe 654 5 2095 5 5 de EE 1 B SES a 5 684 5 F do oeloes FB dd Figure 4 1 2 Ku Band High Power Outdoor SSPA System Outline 10 205075 REV B 1 2 High Powe
Download Pdf Manuals
Related Search