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Series 90-30 I/O Link Interface Module User's Manual, GFK-0631

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1. FANUC GE Fanuc Automation Programmable Control Products Series 90 30 1 0 Link Inter face Module User s Manual GFK0631 January 1992 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for
2. Using a Hand held Programmer A Hand held Programmer will configure an I O Link Interface Module as though it were anI O module It will also monitor I O Link data like conventional I O data Using Logicmaster 90 30 Logicmaster 90 30 can also be used to configure an I O Link Interface Module Configuration instructions for both Logicmaster 90 30 and a Hand held Programmer are summarized in chapter 3 Because the data transferred by an I O Link Interface Module is handled like regularI O data it can be viewed in the I O Tables using Logicmaster 90 For the model 331 both inputs and outputs can be forced and overridden from Logicmaster 1 10 Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Faults on the I O Link How faults are handled depends on the types of devices on the link A The Series 90 30 PLC Series 90 70 PLC and Power Mate CNC without a separate encoder port handle faults as described below The following information applies only if there are no other types of devices on the link If one of the following faults occurs communications stop at the fault location If there are prior devices on the link they are still able to transfer data with the master If there are subsequent devices on the link however they cannot m Power is removed from any device m There is a fault in the I O Link cable such as an open or shorted wire A module fault software fault or hardware fault occurs in th
3. if there is one Signal levels are RS422 485 compatible Chapter 1 Introduction 1 3 Module Specifications 1 4 Moduletype LEDs T O Points Environmental Operatingtemperature Storagetemperature Humidity Vibration Shock Altitude Series 90 30 PLC module providingI O Linkcommunica tions withI Omaster OK RDY 32 or 64 jumper selectable 0 C to 60 C 32F to 140 F 40 C to 85 C 40 F to 185 F 5 to 95 non condensing 3 5mm peak to peak displacement 5 to 150Hz 15G for 11mS duration Operating 10 000 feet Non operating 40 000 feet Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Cable Types for the I O Link The following cables and connectors can be used to complete the I O Link between devices Item Catalog Number Vendor Description Cable A03B 0807 K801 GE Fanuc 5 meter length with connectors on both ends Connects between master and slave device or between twoslave devices Cable A03B 0807 K802 GE Fanuc 10 meter length with connectors on both ends Con nects between master and slave device or between twoslave devices Cable AMW2076 OKI Electric 10 pair shielded cable without connectors for Cable making custom length cable Connects between mas ter and slave device or between two slave devices Connector A02B 0120 K301 GE Fanuc 20 pin connector with solder lug Consists of the two followingparts Connector PCR E2
4. 1 Faults on the I O Link 1 11 Forcingl O G Grounding cable 2 6 H Hand held Programmer Humidity specification l I Ocapacity Installation optical adapter p 7 J Jumper plug Index L LEDs 1 3 Link operation stops Logicmaster 90 30 software 1 1 M Master devices Module appearance Module removal N Number of I O Link Modules Number of I O points O OK LED Optical adapter 1 7 Output 5 volt 2 7 Overrides 1 1 P Pin assignments p 4 Ports R RDY LED 1 3 Removal S Specifications T Temperature specification 1 4 Twisted pair wires Index 1 Index V Vibration specification Index 2 GFK 0631
5. Cable Diagram No Optical Adapter The following illustration shows connection details for electrical cable used between a master and slave or between two slave devices This cable A03B 0807 K801 A03B 0807 K802 or cable made using AMW 2076 and connectors A02B 0120 K301 does not include the 5 volt signal Optical Adapter cable which includes the 5 volt signal must not be used to directly connect master and slave devices a45019 JDiA JD1B SIN 01 OV 11 01 SIN 11 OV SIN 02 OV 12 PCR E20FS 02 SIN 12 OV SOUT 03 OV 13 03 SOUT 13 OV SOUT 04 OV 14 Va 04 SOUT 14 OV 05 15 05 15 06 16 06 16 07 17 07 17 08 18 08 18 09 19 09 19 10 20 10 20 JDIA nm FAN JD1B SIN 1 4 3 SOUT SIN 2 H 4 SOUT MASTER SOUT 3 1 SIN SLAVE OR SOUT 4 2 SIN SLAVE OV 11 11 OV OV 12 12 OV ov 13 _ i 13 OV OV 14 CL Y 14 OV The differential signals SIN SIN and SOUT SOUT must be connected using twisted pair wires The I O Link cable s shield must be connected to chassis ground in your system Use the grounding cable 444729227 provided 2 6 Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Optical Adapter Installation The Optical Adapter is an optional component used to interface th
6. LINK POWER MATE POWER MATE im im im POWER MATE POWER MATE al im SERIES 0 CNC oo00000 RIES 90 30 PL SERIES 90 30 PL SERIES 90 30 PL HE i i 1 CELL 2 EEE EAE a O AEE fase SENE T EE Pace ee E EE NS In the illustration the left I O Link from the area controller goes to cell 1 where a Series 90 30 PLC a Series 0 CNC and two single axis Power Mate CNCs on the link control the operations of a large machine and its auxiliary equipment The right I O Link from the area controller goes to another Series 90 70 PLC That PLC serves as a slave on the link to the area controller and as a master on two other links to smaller machine cells In cell 2 a Series 0 CNC and a Series 90 30 PLC are the controllers In cell 3 machine control is provided by a Series 90 30 PLC and two Power Mate CNCs 1 2 Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Module Desc
7. Module in the slot The detail screen appears 5 Then press d mix F3 to display the catalog list The list for Logicmaster 90 30 release 3 or later is shown below RACK CR CEM SOMMES EMER SENS CREE O CES OS CNE gt RACK 0 SLOT 7 SOFTWARE CONFIGURATION SLOT Catalog IC693BEM320 7 CATALOG DESCRIPTION TYPE 1 IC693BEM320 FANUC INPUT OUTPUT 32 64PT LINK 2 INOUT8 GENERIC INPUT OUTPUT 8 PT 3 INOUT16 GENERIC INPUT OUTPUT 16PT 4 INOUT32 GENERIC INPUT OUTPUT 32PT 5 INOUT64 GENERIC INPUT OUTPUT 64PT lt lt CURSOR TO THE DESIRED CATALOG NUMBER AND PRESS THE ENTER KEY gt gt lt lt PRESS PGDN KEY FOR NEXT PAGE PGUP KEY FOR PREVIOUS PAGE gt gt ID CENTRAL MRUN IOSCAN fl7ms ONLINE LA ACC WRITE CONFIG EQUAL FIXED PRG LESSON CONFIG VALID REPLACE NS A 6 Select IC693BEM320 from the list If the software is earlier than release 3 this entry will not appear Instead select INOUT64 No further configuration is required press Rack Shift F1 or the Escape key to return to the rack display 3 2 Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 GFK 0631 C Cable diagrams 2 6 L 7 Cable lengths Cables and connectors Chassis ground 2 6 Configuration Series 90 30 PLC 3 1 Connectors D Distance between devices E Electromagnetic noise 1 7 F Fanuc I O Link 1
8. Programmer When a Hand held Programmer is used to configure the PLC it will automatically configure an I O Link Interface Module as an input output module The same number of references 32 or 64 will be automatically assigned as the number selected using the module s on board jumper see chapter 2 if necessary for an explanation of this jumper For example the HHP screen for the I O Link Interface Module might look like this RO 07 QI lt 3 132 10033 10064 In this example the module is installed in rack 0 slot 7 It has been configured as a 32 point I O module and automatically assigned references 10033 through 10064 The assigned references can be changed if others are preferred GFK 0631 3 1 Configuration with Logicmaster 90 30 Follow the steps below to include an I O Link Interface Module in the configuration of the Series 90 30 PLC when using Logicmaster 90 30 Release 3 or a later version of Logicmaster is required to configure the I O Link Module for 32 point operation 1 Inthe LM90 configuration software select I O Configuration 2 Display the configuration screen for the rack where the module will be located The Next Page and Prev Page keys are used to move between rack configuration screens 3 In the correct rack display move the reverse video cursor to the module s intended slot Use the left and right cursor keys to move the cursor 4 Press m30 io F1 to locate an I O Link Interface
9. power should be OFF when installing or removing the I O Link Module Grasp the module with the front cover toward you and the rear hook facing away from you Align the module with its intended slot and connector Tilt the module upward so that its top rear hook engages the slot on the baseplate Swing the module downward until the connectors mate and the locking lever on the bottom of the module snaps into place engaging the baseplate notch a43055 Note the slot number this will need to be entered when the module is configured Configuration steps are described in chapter 3 Make sure no exposed wiring touches any conductive material Such contact could damage the module and other units to which it is connected 2 2 Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 5 If CPU model 331 is to be used make sure that the CPU is present before applying power to the I O Link Interface Module Turn on power and observe the LEDs Observing the Module LEDs LED Name LED Status Indication OK On TheI OLink Interface Module hardware is operating properly OFF The module has failed RDY On The module is ready to communicate with the I O Link OFF A failure has occurred with the I O Link and communications are not possible Removing the I O Link Interface Module from the Baseplate 1 Remove power from the PLC 2 Remove the I O Link connectors on the front of the modul
10. reads output data from each slave To provide this output data the application program in a Series 90 30 PLC simply places it into the Q output references assigned to the I O Link module a45004 MASTER SLAVE SLAVE SLAVE 1 2 3 INPUTS MASTER SLAVE SLAVE SLAVE 1 2 3 OUTPUTS J The master identifies each set of data it receives with respect to the slave s position on the link To the master data received from slaves is input data Multiple slaves on a link are connected in a daisy chain fashion so that the output of the first slave drives the input to the second and so on With this cabling sequence each input appears as a single load to the slave that is driving it therefore loading on a particular slave output will not change with the total number of slaves in a system Chapter 1 Introduction 1 9 Series 90 30 PLC Interface To the Series 90 30 PLC an I O Link Interface Module looks like either a 32 point or 64 point I O module depending on how the jumper is set It uses I and Q references like a discrete input or output module Programming for the I O Link Interface Module Because the master device controls operation of the I O Link the Series 90 30 requires no special programming for the I O Link Interface Module to transfer data on the link The application program can handle its data in the same way as any other I O data
11. the accuracy completeness sufficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation North America Inc Alarm Master Field Control Modelmaster Series One CIMPLICITY GEnet ProLoop Series Six CIMPLICITY Genius PROMACRO Series Three PowerTRAC Genius PowerTRAC Series Five VuMaster CIMPLICITY 90 ADS Helpmate Series 90 Workmaster CIMSTAR Logicmaster Copyright 1994 GE Fanuc Automation North America Inc All Rights Reserved Preface Content of this Manual This book is a reference to the features operation installation and configuration of the GE Fanuc Series 90 30 I O Link Interface Module IC693BEM320 Chapter 1 Introduction Describes the functions and features of the Series 90 30 1 0 Link Interface Module Chapter 2 Installation Includes basic setup procedures for the I O Link and for the I O Link Interface Module Chapter 3 Series 90 30 PLC Configuration Describes configuration for an I O Link Interface Module using either Logicmaster 90 30 or a Hand held Programmer Related Publications Logicmaster Programming Software User s Manual GFK 0467 Reference manual for system operators and others using the Logicmaster 90 30 software to program configure monitor or control a Series 90 30 PLC and or a remote drop Hand held Programmer User s Manual GFK 0402 Operator s guide for the H
12. to interface the electrical cable of the 1 0 Link with optical cable ELECTRICAL CONNECTOR JD1 a45007 OPTICAL CONNECTOR COP1 Use pairs of adapters in applications where Ne m distances of up to 100 meters 330 feet are required between any two devices on the I OLink m theI O Link runs between different cabinets and it is not possible to connect the cabinets with a wire of 5 5mm or thicker m excessive electromagnetic noise may affect the cable This includes noise from machinery such as a welding machine and noise generating cable such as power cable that run for long distances with the I O Link cable GFK 0631 Chapter 1 Introduction 1 7 Operation of the I O Link The I O Link consists of a full duplex serial data communications channel Physically the link consists of two twisted pairs of wire and a signal ground conductor These wires are contained in a cable that has an over all shield Signals are of the differential type and a wire pair is used for each signal Signal levels are compatible with specification EIA RS 422 RS 485 The signal baud rate is 1 5 Mbaud maximum Input and Output Data The Series 90 30 I O Link Interface Module can exchange either 32 or 64 inputs and outputs with the master For
13. 0 and 725 of the National Electric Code 2 4 Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Note If the link also includes a Series 90 70 PLC you will notice that the positions of the connectors on the Series 90 30 I O Link Interface Module are the same as the port assignments on the Series 90 70 1 0 Link Interface Module when it is used in slave mode When the Series 90 70 I O Link Interface Module is used as a master the port assignments are reversed SERIES 90 70 SERIES 90 70 SERIES 90 70 a45013 1O LINK 1 O LINK O LINK INTERFACE MODULE INTERFACE MODULE INTERFACE MODULE AS MASTER AS SLAVE Q Q 8 8 JD1B O O F F JD1A CONNECTS f TONEXT SLAVE a TT JD1A JDB Le NOT USED Lo L o o Serial Port Pin Assignments Pin Signal Pin Signal 1 SIN 11 Ovolts 2 SIN 12 Ovolts 3 SOUT 13 Ovolts 4 SOUT 14 Ovolts 5 15 Ovolts 6 16 Ovolts 7 17 8 18 5 volts 9 5 volts 19 10 20 5 volts The 5 volt output from each connector powers the fiber optic link modules for long distance applications The 5 volt output is not used otherwise GFK 0631 Chapter 2 Installation 2 5
14. 0FS Honda 20 pin female connector with solder lug PRC V20L Honda Connectorcover Cable A03B 0807 K803 GE Fanuc 1 meter length with connectors on both ends Connects between master or slave and Optical Adapter This cable can only be used with an Optical Adapter donotuseitformaster slaveorslave slave connections Optical Adapter A138 154 B001 GE Fanuc Required for optical fiber cable Cable A66L 6001 009 GE Fanuc Optical fiber cable for use with Optical Adapter L10RO3 10m L15R0O3 15m L20R03 20m 7 L30RO03 30m 7 L40R03 40m 7 L50RO3 50m 7 L60R03 60m 7 L80R03 80m 7 L90RO3 90m 7 L100R03 100m GFK 0631 Chapter 1 Introduction 1 5 1 6 Cable Lengths on the I O Link The maximum distance between the master and the first slave and between successive slaves depends on whether electrical or optical cable is used m The maximum length of an electrical cable link is 10 meters 33 feet m The maximum length of an optical fiber cable is 100 meters 330 feet Electrical and optical cables can be used in the same I O Link a45006 10m MASTER SLAVE 0 10m SLAVE im 1 OPTICAL ADAPTER OPTICAL FIBER CABLE maux 100m OPTICAL ADAPTER am SLAVE 2 10m D IT IT Series 90 301 0 Link Interface Module User s Manual January 1992 GFK 0631 Optical Adapter An Optical Adapter A138 154 B001 can be used
15. 4 SOUT 14 OV 05 15 OV 06 16 0V 07 17 08 18 5V 09 5V 19 10 20 5V a45020 UNIT SIDE ADAPTER SIDE JD1A JD1B JD1 SIN 01 03 SOUT SIN 02 04 SOUT SOUT 03 01 SIN SOUT 04 02 SIN 5V 09 09 5V 5V 18 18 5V 5V 20 20 5V OV 11 11 OV OV 12 12 OV OV 13 13 OV OV 14 14 OV OV 15 15 OV OV 16 16 OV Note The 5 volt output on the Series 90 70 I O Link Module is fused with a 0 5 Amp fuse The fuse is not field replaceable Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Chapter Series 90 30 PLC Configuration 3 This chapter explains how to configure the Series 90 30 I O Link Interface Module using a Hand held Programmer or Logicmaster 90 30 software It may also be configured using the automatic configuration feature of the Series 90 30 PLC The choice of a configuration method depends on whether the module is set up for 32 point or 64 point operation m If the module is set up for 32 point operation it can be auto configured or configured with a Hand held programmer or Logicmaster 90 30 software release 3 or later m Ifthe module is set up for 64 point operation it can be configured with a Hand held Programmer or Logicmaster 90 30 software any version Auto configuration of the PLC cannot be done when a 64 point module is present Configuration with a Hand held
16. and held Programmer We Welcome Your Comments and Suggestions At GE Fanuc automation we strive to produce quality technical documentation After you have used this manual please take a few moments to complete and return the Reader s Comment Card located on the next page Jeanne Grimsby Senior Technical Writer GFK 0631 iii Preface iv Document title revision date GFK num Contents Chapter 1 Introductions isis 1S ieee tities ins hrs ana te eel se das 1 1 System Overview erraien atap E eee eka pe eee eae an ue eee 1 1 Module Description 1 3 Module Specifications 1 4 Cable Types for the I O Link 1 5 Optical Adapter hrs sh ennemie tb ae hata e era Rennes 1 7 Operation of the I O Link 1 8 Series 90 30 PLC Interface 422 actos sige le ih nn hate sente wale ee 1 10 Faults onthe O Link ors 288884 nt eee eaa tad aba ee hee wis eels Sek 1 11 How I OStates Are Affected by a Fault 1 12 Getting Started es a DE MAUR lt BE A oe Te Ihe A ce 1 12 Chapter 2 Tostallati one oiea sca bie seaweeds bic Ones A bias 2 1 petting the Jumper rie sch sec Godard eg teeta hater tone nm ner 2 1 Installing the I O Link Interface Module on a Baseplate 2 2 Removing the I O Link Interface Module from the Baseplate 2 3 Conn
17. ation above shows basic system components a master anI O Link and a Series 90 30 used as a slave The Hand held Programmer and the computer running Logicmaster software can be used for configuration and to monitor I O states For the Model 331 the HHP and computer can also be used to override and force the states of I O data exchanged with the master Any number of I O Link Interface Modules can be installed in a Series 90 30 PLC Usually when there are multiple IO Link Interface Modules in the same PLC they are on separate IQ Links However it is possible to have more than one 10 Link Interface Module in the Series 90 30 connected to the same link if that suits the needs of the application 1 1 A more complex system is shown below In this example a Series 90 70 PLC shown at the top functions as an area controller for three machine cells The area controller has twoI O Link Interface Modules each of which operates as an I O Link master AREA CONTROLLER SERIES 90 70 PLC a45002 AZ r O AZ r O oo000000 ES 90 70 PLC OS AZ r O AZ r O 1 0 LINK 1 0 LINK 1 0
18. e 3 Locate the release lever on the bottom of the module Firmly press it up toward the module 4 While holding the module firmly at the top continue fully depressing the release lever and swing the module upward 5 Disengage the hook at the top of the module by raising the module up and moving it away from the baseplate a43056 PRESS RELEASELEVER GFK 0631 Chapter 2 Installation 2 3 Connecting the I O Link Interface Module to Other Devices Using the correct cable type connect the upper port JD1B on the Series 90 30 I O Link Module with the previous device on the link The device may be the master or another slave If there is a subsequent slave on the link connect the cable to that device to the I O Link Interface Module s lower port JD1A Notice that the Fanuc cables are marked JD1A on one end and JD1B on the other SERIES 90 30 a45021 VO LINK IMODULE JD1B JDIA JD1B ma IDIA JD1A JD1B CI Be sure that the cable routing between modules on the I O Link matches the configuration expected by the master The excellent noise reduction of the cable used for the I O Link allows it to be mixed with other signalling systems and 120VAC control circuits without needing added shielding or conduits Conservative wiring practices as well as national and local codes require physical separation between control circuits and power distribution or motor power Refer to sections 43
19. e electrical cable to optical cable An Optical Adapter must be installed in a sealed enclosure Avoid contact with other electrical components or wiring which could short the unit Use the adapter s casing screws to make earth ground connection The electrical potential of the earth ground used for the adapter must be the same as that of the I O Link to which it is connected Cable Connections Connection between two Optical Adapters is made using optical fiber cable A66L 6001 009 Lengths of 10 to 100 meters are available Connect the optical fiber cable to COP1 on the adapter unit OPTICAL OPTICAL a45014 UNIT VO LINK VO LINK UNIT ADAPTER ADAPTER ELECTRICAL OPTICAL ELECTRICAL CABLE CABLE CABLE JD1A oo JD COP1 COP1 JD1 JD 1B LT LT E jo Connection between a master or slave device and an Optical Adapter is made using electrical cable AO3B 0807 K803 which is a one meter cable with connectors on both ends Connect this cable to JD1 on the adapter A connection diagram is shown on the next page GFK 0631 Chapter 2 Installation 2 7 2 8 Cable Diagram Electrical Cable to Optical Adapter Cable A03B 0807 K803 provides the 5 volt signal required by the Optical Adapter Do not use this cable to directly connect master or slave devices use it only with an Optical Adapter 01 SIN 11 OV 02 SIN 12 ov 03 SOUT 13 ov 0
20. e master or slave POWER a45010 REMOVED HERE MASTER SLAVE Ld Gad If the master is a Series 90 70 PLC and one of the following faults occurs communications continue on the rest of the link m A slave has been set up for the wrong amount of data m A Series 90 30 slave is in Stop mode m The sequence of slaves on the link is not the same as the sequence expected by the master PLACED a45011 IN STOP MODE MASTER SLAVE SLAVE 1 3 L LO S GFK 0631 Chapter 1 Introduction 1 11 B If the link is connected to any other type of device including a Power Mate CNC that has a separate encoder port a fault on any device causes the entire link to shut down as a safety precaution If that happens follow this procedure to restore link operation 1 Correct the condition that caused the fault 2 With the master inactive on the link clear system errors by power cycling each CNC slave turn power off then on again 3 Cycle power to each Series 90 30 I O Link module to clear the Logicmaster fault table 4 Reset the I O link from the master Clearing a Fault on the Series 90 30 1 0 Link Module If a fault occurs that causes the module to stop operating either a fault within the module itself or a fault elsewhere on the I O Link that causes it to stop a fault is logged into the Logicmaster I O Fault Table It must be cleared by c
21. each link device Input Data is data received from the link Output Data is data sent to the link So the same set of data is considered output data by the device that sends it and input data by the device that receives it a45008 MASTER SLAVE INPUTS lt d INPUTS OUTPUTS OUTPUTS Selection of 32 or 64 inputs and outputs is selected using the jumper behind the module cover The data uses I and Q references which are assigned by configuration with a Hand held Programmer or with Logicmaster 90 programming software Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 GFK 0631 Data Sent by the Master The master sends output data for all slave devices in a continuous serial string Slaves receive the data in order of their positions on the link Each slave in turn reads out its configured amount of data and passes the remainder on to the next slave To a slave data received from the master is input data The application program in the Series 90 30 PLC reads the data from the I input references assigned to the I O Link module a45009 MASTER SLAVE SLAVE SLAVE l t t t INPUTS INPUTS INPUTS OUTPUTS 1 OUTPUTS 2 OUTPUTS 2 gt OUTPUTS 3 gt OUTPUTS OUTPUTS 3 re Data Returned by Slaves The master also continuously
22. ecting the I O Link Interface Module to Other Devices 2 4 Serial Port Pin Assignments 2 5 Optical Adapter Installation 2 7 Chapter 3 Series 90 30 PLC Configuration 3 1 Configuration with a Hand held Programmer 3 1 Configuration with Logicmaster 90 30 3 2 GFK 0631 Series90 30 I O Link Interface Module User s Manual January 1992 v Chapter 1 Introduction System Overview GEK 0631 The Series 90 30 I O Link Interface Module IC693BEM320 is used to interface a Series 90 30 PLC to a proprietary Fanuc I O Link The Fanuc I O Link is a serial interface which provides high speed exchange of I O data between a master device and up to 16 slaves HHP a45001 MASTER SERIES 90 30 easy D I 1 0 LINK l l L WORKMASTER II The Series 90 30 I O Link Interface Module operates as a slave on the link It can exchange either 32 or 64 inputs and outputs with the master The master may be a Series 90 70 PLC a Fanuc Series 15 Series 16 or Series 18 CNC a Fanuc Series 0 Model C CNC or a Fanuc F D Mate CNC The Series 90 70 PLC and Series 0 CNC can be used as either master or slave The illustr
23. ription GFK 0631 The Series 90 30 I O Link Interface Module is a standard Series 90 30 PLC module It plugs easily into the PLCs baseplate The latch on the bottom of the module secures it in position The module s front cover is removable A single jumper plug inside the front cover is used to set up the module as a 32 point or 64 point I O module An I O Link Interface Module occupies one module slot in a Series 90 30 PLC rack It can be installed in any rack in any slot except rack 0 slot 1 which is reserved for the CPU Module g a45003 OK IN 4 LED N RDY LED X JUMPER N PLUG JD1B CONNECTOR N N JDIA CONNECTOR No Sea VI N LATCH FRONT COVER LATCH LEDs The module has two LEDS that show its operating and communications status OK indicatesthe module s operating status RDY indicates the module s communications status After power up the OK LED should remain ON The RDY LED will be ON only after the I O Link master has established communications with the module Serial Ports The front of the module has two 20 pin Honda type connectors which are used for connection to the GE Fanuc I O Link One connector is used to connect to the previous device on the link either the master or another slave The other connector is used to connect to the next slave on the link
24. to set it up for either 32 point or 64 point input output module operation The factory default is 32 Before installing the module on a baseplate check the jumper setting to be sure it is correct for your application The upper position selects 32 I O The lower position selects 64 I O a45428 To check or change the jumper position follow these steps 1 Remove the module s front cover To do that grasp the cover placing a moderate amount of pressure on the cover sides while pulling it away from the module 2 Check the jumper position To select 32 inputs and outputs the jumper should be on the top and middle pins To select 64 inputs and outputs the jumper should be on the middle and bottom pins 3 Replace the cover by pressing it back onto the module Note If the module is set up for 64 point mode the Series 90 30 automatic configuration feature should not be used Supply the configuration using either Logicmaster 90 or a Hand held Programmer GFK 0631 2 1 Installing the I O Link Interface Module on a Baseplate The I O Link Module may be installed in any I O slot of the following Series 90 30 baseplates ray 4 IC693CPU311 5 slot with CPU IC693CPU321 10 slot with CPU IC693CPS391 10 slot CPU base 1C693CHS392 10 slot expansion base 1C693CHS393 10 slot remote base 1C693CHS397 5 slot CPU base 1C693CHS398 5 slot expansion base 1C693CHS399 5 slot remote base Rack
25. ycling power to the I O Link Module How I O States Are Affected by a Fault The inputs and outputs of the I O Link Interface Module will hold their last states if any of the following events occurs m the link is broken m the master resets m the slave resets m the Series 90 30 PLC is put into STOP mode m the Series 90 30 PLC is powered down When the disruption is corrected the module initializes all inputs and outputs to zero then quickly resets them to their actual states Getting Started 1 12 To install and configure a Series 90 30 I O Link Interface Module follow these basic steps 1 Install the module and complete the I O Link Follow the instructions in the next chapter to install the Series 90 30 I O Link Module After installing the other devices on the link as instructed in their individual User s Manuals complete the I O Link cabling as instructed in chapter 2 2 Add the I O Link Module to the Series 90 30 PLC Configuration Follow the instructions in chapter 3 to configure the module with Logicmaster 90 30 or with a Hand held Programmer Series 90 30 I O Link Interface Module User s Manual January 1992 GFK 0631 Chapter Installation 2 This chapter tells how to set the Link Interface Module s on board jumper and how to install it in the Series 90 30 PLC It also explains how to connect the module to an I O Link Setting the Jumper The jumper on the I O Link Interface Module is used

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