User Manual and Parts List Easy Core Model: Serial Number:
Contents
1. 33 A 5 6 37 O c 1 ES 3 4 5 6 7 8 EE 10 11 20 E 37 N rr o e Lo O O N o D D co e T o O gt 5 LLI 0 5 2 O em o 6 lt i E x 0 0 tc Redexim Charterhouse Easy Core 108 page 2 code 0912 PART DESCRIPTION REMARKS Cartridge Bearing Lock Nut 3 8 16 UNC 3 E91 909 592 Grease Fitting Tine Rod Cap E E EV gt JJ 3 m o o o c q ITI c ce al Hex Head Bolt 3 8 16 UNC x 2 61591 909 494 Flat Washer 3 8 Clevis Fitting R H 8 E91 909 391 Cotter Pin 1 16 dia x 3 4 9 E91 909 797 Clevis Pin 1 4 x 3 4 Clutch Handle Linkage Handle Clutch Control Bar 13 E91 919 797 Journal Bearing Tine Rod 15 E 1 91 909 49 91 909 49 91 919 79 91 919 49 91 909 49 91 929 39 91 909 39 91 909 79 91 909 69 91 909 691 Hex Jam Nut 5 8 18 UNF 6 91 909 91 919 49 61 909 79 91 909 79 91 919 39 91 909 19 91 919 09 91 919 59 91 919 59 91 929 39 Co co co gt Co co co NIN Standard Hollow Tine 5 8 22x16x70 mm E91 919 499 Optional Solid Tine 7 8 22x70 mm E91 919 590 Optional Hollow Tine 3 8 16x9 5x70 mm E91 919 591 JOptional Solid Tine 3 8 9 5x70 mm E m c o o2. c ITI ce co co al c E91 919 592 Optional Hollow Tine 1 1 2 45x38x70 mm m c ce al Hex Head Bolt 1 2 13 UNC x 2 1 2 Pulley Clutch 1 2 Machine Bushing Clutch Bracket Torsion Spring Lock Nut 5 16 18 UNC 23 E91 919 491 Shoulder Bolt 3 8 16 UNC x 1 3 8 Clevis Pin 3 16 dia x 1 1 4 Hair Pin Pivot Plate Shoulder Bolt 5 16 dia x 1 4 Nylock Nut 1 4 2 UNC Clutch Linkage Clevis Fitting L H Flat vvasher 174 mim 21 bh 2 1 Co oO O O O Ei 63 lach 2 2 lech lech 9 gt 1 1 2 Redexim Charterhouse Easy Core 208 Pag 1 Code 0912 Redexim Charterhouse Easy Core 208 page 1 code 0912 JPART DESCRIPTION REMARKS Retractor Handle Cotter Pin 1 16 dia x 374 Clevis Pin 1 4 x 3 4 E E E O c gt Retractor Control Rod Lock Nut 10 24 UNC 6 E91 919 595 Cover Screw 1 4 20 SHCS x 1 3 4 Cover 8 E91 919 794 Pivot Braket L H 91591 919 196 Vibration Dampener Safety Switch E E E E Stainless Steel Button Head Screw 10 24 UNC x 1 2 E E E 1 Wiring Harness Hydrostat Guard V Belt Cogged 38 Eye bolt 1 2 dia x 1 4 20 UNC Retractor Plate Lock Nut 5 8 11 UNC Tire Rear Flat Washer 5 8 Hex Head Bolt 5 8
3. o o ce m c o o co IT TI ITI 2 1 2 sch sch ojojoj ojojolo ojoljolo BjolpJIm gt 62 2 m ce o o al 9 E91 909 590 Tine Casting Woodruff Key S Drive Shaft Spacer Long Lock Nut 3 8 16 UNC S O mim 21 Co ojo CO alo CQ do ITI c o o o ITI ITI ojo ojo O O gjo 2 2 E91 919 499 E91 919 590 E91 919 591 E91 919 592 Optional Hollow Tine 1 1 2 45x38x70 mm Hex Jam Nut 5 8 11 UNC pacer Washer 2 Cartridge Bearing ITI ce co co pacer Short ITI c o o o c Hex Jam Nut 5 8 18 UNF m c o o 2 Hanger Rod m ce o o al c Standard Hollow Tine 5 8 22x16x70 mm ITI co co co EN c Optional Solid Tine 7 8 22x70 mm ITI ce ce co al o Optional Hollow Tine 3 8 16x9 5x70 mm m ce co co al c ptional Solid Tine 3 8 9 5x70 mm 21 bh DIO ojo CO kjo Co q m m ce c o co e o al co m o o o o co rame w o Handle 2 m co co CD EN co 2 Hex Head Bolt 3 8 16 UNC x 2 Flat Washer 3 8
4. co CD mim ojo co O CO 3 co co CD 2 ojo m o co CD co n 939 49 939 29 939 09 939 49 929 99 939 19 939 29 929 69 919 19 939 09 ift actuator plate 909 69 939 09 909 79 909 39 929 39 939 49 939 09 939 09 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 91 Redexim Charterhouse Easy core 116 Pag 4 Code 0914 to ia Nd 66 Redexim Charterhouse Easy Core 116 page 4 code 0912 PART DESCRIPTION E91 929 998 hain guard E91 909 991 at washer 1 4 E91 939 394 ock washer 1 4 E91 919 891 ex bolt 1 4 20 UNC x 1 2 E91 929 992 lutch cap E91 939 197 procket small E91 939 199 Chain E91 939 198 Clutch E91 929 993 Clutch plate 2 3 A 5 7 10 1 E91 939 097 Clutch plate spacer E91 929 994 Clutch spacer E91 939 195 Motor Kohler 12 HP E91 909 792 Lock Nut 5 16 18 UNC E91 929 997 Tightener plate E91 909 195 Flat Washer 5 16 E91 929 498 Hex bolt 5 16 18 UNC x 1 3 4 E91 939 298 Hex bolt 5 16 18 UNC x 3 1 2 lt gt 162 O c 4 gt 61 1 1 1 1 gt 1 1 1 163 63162 1 gt gt 5 16 17 1 2 8 4 51 6 7 8 9 10 MEI 14 16 17
5. 2 up and keep it tight Then move the central handle 1 forward and let the aeration mechanism move itself into the operating position Do not push the machine as soon as it starts operating due to the movement of the pins it will start to drive forwards With the Easy Core 208 the right handle 4 ensures that the drive for the V belts is switched on During aeration the machine is moved forwards hydraulically by operating the left handle 3 To stop the aeration you release both handles 3 amp 4 Stop Release the lower handle to stop It will automatically shoot back and switch off the idler Pull back the central handle to pull the aeration mechanism out of the soil Switch off the engine if the machine is not be used any more Removing the cover To remove the cover the central bolt and rubber hoses must be removed To mount the cover again you should follow the same procedure in the reverse order Use under cold conditions Switch the aeration mechanism to the upward position for at least two minutes to warm the grease 10 User manual for Easy Core 116 Adjust the length of the draw hook so that the pulling vehicle does not touch the machine when turning corners Install the control box on the respective vehicle in a location where it can be operated easily e Ensure that the wire cannot become stuck somewhere or stretch during use e Start the engine and turn at full speed e Drive to the desired location to be
6. 21 43 E91 919 096 HairPinCotter Cd 44 E91 929 096 JackShaft A 45 E91 909 797 Clevis Pin 1 4x3 4 46 E91 919 193 Button Head Screw 10 24 UNCx34 47 E91 919 29H CERequiedMuflerGuard 1 48 E91 909 89H Engine Honda 65 HPOHV 1 Redexim Charterhouse Easy Core 208 Pag 3 Code 0912 Ka D 1 Redexim Charterhouse Easy Core 208 page 3 code 0912 DESCRIPTION E91 909 492 Cartridge Bearing E91 909 495 Lock Nut 3 8 16 UNC E91 959 292 Crankshaft E91 919 797 Journal Bearing E91 909 494 Flat Washer 3 8 6 E91 919 492 Hex Head Bolt 3 8 16 UNC x 2 E91 909 592 Grease Fitting 8 6 Tine Rod Cap 9 5 Tine Rod E91 909 691 Hex Jam Nut 5 8 18 UNF E91 909 597 Standard Hollow Tine 5 8 22x16x70 mm E91 919 499 Optional Solid Tine 7 8 22x70 mm E91 919 590 Optional Hollow Tine 3 8 16x9 5x70 mm EV gt JJ 3 m co co co EN co E91 919 591 Optional Solid Tine 3 8 9 5x70 mm E91 919 592 Optional Hollow Tine 1 1 2 45x38x70 mm E91 919 398 Torsion Spring E91 919 491 Shoulder Bolt 3 8 x 1 3 8 E91 909 797 Clevis Pin 1 4 x 3 4 E91 909 391 Cotter Pin 1 16 dia x 3 4 E91 909 798 Hex Head Bolt 1 2 13 UNC x 2 1 2 E91 909 799 Pulley Clutch E91 909 792 Lock Nut 5 16 18 UNC E91 919 397 Clutch Bracket E91 929 395 Clevis Fitting L H Turnbuckle Arm 22 E91 929 394 ClevisFiting RH 11 23 E91 929 494 Lock N
7. 37 4 37 4 37 4 33 5 Weight 94 kg 113 kg 136 kg 146 kg 326 kg 207 lbs 249 lbs 300 lbs 322 lbs 719 lbs Shipping 1300 x 660 x 1080 x 800 x 1080x 800x 1260x 1050 1600 x 1350 dimensions 960 mm 680 mm 680 mm x 890 mm x 1 000 mm 51 2 x 26 x 42 5 x 31 5 42 5 x 31 5 49 6 x 41 3 63 x 53 1 x 37 8 x 26 8 x 26 8 x 35 39 4 Shipping 115 kg 135 kg 145 kg 162 kg 367 kg weight 254 lbs 298 lbs 320 lbs 357 lbs 809 Ibs Engine oil SAE 30 SAE 30 SAE 30 SAE 30 SAE 30 footboard No No No Yes No 2 0 ASSEMBLY INSTRUCTIONS Assembly of Easy Core 104 Operating handle The foldaway operating handle has already been mounted in advance In order to use the machine the handle must be turned to the rear To do this you first pull back the handle retainer and turn the handle backwards Then you push the retainer back so that the operating handle is in a locked position Apply this method in reverse order in order to bring the operating handle back to the transport position Assembly of Easy Core 106 and 108 please refer to Figure at point 3 0 user manual Operating handle Push the operating handle over the two projecting frame pins The control handle should now point upwards Mount the locking pins and secure them with the two locking clamps or in whatever way the handle is mounted and secured Pullback cable Massive steel wire with identical ends mounted on one side of t
8. After each 10 hours of Check the tension of the Adjust the tension of operation V belt the V belt if necessary Check for loose bolts Tighten the loose nuts bolts nuts Lubricate cam bearings 2 shots of EP2 After every 100 hours of Check for loose bolts Tighten the loose operation or annually nuts bolts nuts Check the roll bearings Replace these parts if and the drive line necessary Check the tension wear Adjust the tension of of the V belt the V belt if necessary Or replace the V belt if necessary Lubricate spindle and 2 shots of EP2 wheel bearings 208 Before each operation Check for loose bolts Tighten the loose nuts Existence and readability of the safety stickers bolts nuts Replace them if not present or damaged After every 10 hours of operation Check the tension of the V belts Check for loose bolts nuts Lubricate cam bearings Adjust the tension of the V belts if necessary Tighten the loose bolts nuts 2 shots of EP2 After every 20 hours of operation Lubricate the bearings of the hydrostatic drive These are located next to the coupling belts 2 shots of EP2 Lubricate front wheel spindle 2 shots of EP2 12 After every 100 hours of Check for loose bolts Tighten the loose operation or annually nuts bolts nuts Check the roll bearings Replace these parts if and t
9. aerated with the Easy Core in the upright position e Lower the machine until it cannot be lowered any further e The pulling vehicle must be moving forwards before the aeration mechanism can be switched on e After this start driving forwards at a speed between 3 5 km h 2 3 mph e Switch on the aeration mechanism and adjust the speed so the green light is on continuously e Slow down if the red fast light is on e Increase the speed if the red slow light is on this results in damage to the Easy Core and soil e tis possible to make gradual turns during the aeration process e Switch off the aeration mechanism and lift it from the soil when making sharp turns 4 0 EUDECLARATION The product EASY CORE WITH MACHINE NUMBER AS INDICATED ON THE MACHINE AS WELL AS IN THIS MANUAL to which this declaration relates is according to the stipulation of the 2006 42 EC directive for machines Zeist 01 10 09 A C Bos Manager Operations amp Logistics Redexim Holland CG 11 5 0 MAINTENANCE Model Time frame Check point lubricating Method point all engine oil filter Please follow the models instructions from the engine manufacturer however change oil and or filters at least once a year 104 Before each operation Check for loose bolts Tighten the loose 106 nuts bolts nuts 108 Presence and readability Replace them if not of the safety stickers present damaged
10. 04 page 2 code 0912 PART DESCRIPTION REMARKS Cartridge Bearing Bearing Spacer Lock Nut 3 8 16 UNC Crankshaft Grease Fitting 6 E91 919 796 Tine Rod Cap Journal Bearing O c lt lt gt 1 1 1 4 gt 1 inini 8 E91 909 494 Flat Washer 3 8 9 E91 919 795 Tine Rod ex Jam Nut 5 8 18 UNF tandard Hollow Tine 5 8 22x16x70 mm E91 919 499 Optional Solid Tine 7 8 22x70 mm E91 919 590 Optional Hollow Tine 3 8 16x9 5x70 mm E91 919 591 Optional Solid Tine 3 8 9 5x70 mm E91 919 592 Optional Hollow Tine 1 1 2 45x38x70 mm E91 919 491 JShoulder Bolt 5 16 18 UNC x 1 3 8 15 E91 929 897 Clutch Control Bar 21 91 Hex Head Bolt 3 8 16 UNC x 2 41 91 151591 Handle 7 8 Clutch Cable Assembly Hex Head Bolt 1 2 13 UNC x 2 1 2 Machine Bushing Pulley Clutch Clutch Bracket Clevis Pin 1 4 x 3 4 Lock Collar Hex Head Bolt 3 8 16 UNC x 1 3 4 Cotter Pin 1 16 dia x 3 4 orsion Spring ock Nut 5 16 18 UNC E91 919 392 JFrame w o Handle N T o e o O T o D D o e T o O O gt 5 LLI o 5 2 O X 0 i 6 ei x 6 Lo Redexim Charterhouse Easy Core 106 page 1 code 0912 PART DESCRIPTION QUA Retractor Handle Cotter Pin 1 1
11. 11 UNC x 4 1 2 Cotter Pin 1 8 dia x 1 Pivot Bracket R H E 1 91 919 493 JHex Head Bolt 5 16 18 UNC x 1 1 2 0 3 5 6 8 9 0 91 909 195 Flat Washer 5 16 6 8 9 0 3 5 6 7 nap Ring 7 16 Drive Axle Rivet Rubber Latch Kit No 40 Roller Chain Tire Front Flat Washer 3 8 Locker Washer 3 8 Hex Head Bolt 3 8 16 UNC x 2 3 4 procket 11 tooth lat Washer 1 4 E E E91 909 792 Lock Nut 5 16 18 UNC E E plit Lock Washer 1 4 ex Head Bolt 1 4 20 UNC x 1 2 haft Lock Collar ock Nut 3 8 16 UNC lange Cartridge Bearing 3 4 procket 43 tooth ey 3 16 x 1 1 2 leeve 2 E91 919 91 919 699 Pivot Bushing 2 919 Av SN Ni ra d N AN ay Ve x d E vi Vas L EM ale K PS 5 e UK X N o o o o O o N O 6 D o N o gt 0 LLI o o 3 O lt tm o b X Q x o o Redexim Charterhouse Easy Core 208 page 2 code 0912 DESCRIPTION REMARKS ES Shoulder Bolt 5 16 dia x 1 4 Lock Nut 1 4 20 UNC Shoulder Bolt 5 16 dia x 3 8 Long 5 E91 929 093 JCluteh Control Lever O 1 GJE91 929 094 Hydrostat Control Lever Cd 7 E91 929 397 SphericalRodEnd Cd 8 E91 929 097 RetainerLink 11 9 E91 929 190 Pump Throttle Actuator 10JE91 929 098 Throttle Return Arm Formed 2 11 E91 959 299 ShaftLockCollar Cd 12 E91 909 495
12. 116 Pag 2 Code 0914 Redexim Charterhouse Easy Core 116 page 2 code 0912 PARTE DESCRIPTION Crankshaft driven Crankshaft driver Woodruff key 6 E91 939 196 pacer short DIO pacer long procket large haft coupler CD CD O 2 gt gt CD O GD O gt D D D D CO O O BJNJOJOJKINM O 2 o 929 908 9 E91 939 205 Cam Alignment plate machined PO Retractor plate 8 tines Hanger rod bearing w bushing l Nylock nut 1 4 20 UNC Grease fitting Do Hex jam nut 5 8 18 UNF ET Hanger rod Flat washer 5 8 Cam bearing Cam machined Screw flat head 1 4 20 UNC x 1 1 2 Tine casting Hex jam nut 5 8 11 UNC Do Cam alignment plate Standard Hollow Tine 5 8 22x16x70 mm 591 919 499 Optional Solid Tine 7 8 22x70 mm I E91 919 590 Optional Hollow Tine 3 8 16x9 5x70 mm E91 919 591 Optional Solid Tine 3 8 9 5x70 mm E91 919 592 Optional Hollow Tine 1 1 2 45x38x70 mm 1 8 E91 909 498 Hex bolt 1 4 20 UNC 1 1 2 Redexim Charterhouse Easy core 116 Pag 3 Code 0914 006 Ne Redexim Charterhouse Easy Core 116 page 3 code 0912 PART4 DESCRIPTION REMARKS witch toggle e witch momentary attery Control box cover 6 E91 939 492 Cable Control box 8 E91 909 299 Nylock nut 1 4 20 UNC 9 E91 909 991
13. 37 20 57 20 57 43 37 Operating 70 mm 70 mm 70 mm 70 mm 70 mm depth up to 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 Hole distance 90 x 150 mm 90x 150 mm 65 170 mm 65x 170 mm 65 x 170 mm 35 8 x 6 85 68 x6 214 x7 21 4 x7 21 4 x7 Capacity up 2043 m h 2550 m h 2550 m h 2780 m h 7800 m h to 21990 ftyh 27448 ftyh 27448 ftz h 29924 ft7 h 83959 ft h Number of 4 6 8 8 16 pins Standard 22x16x70 22x16 x 70 22x16 x70 22x16x70 22x16x70 hollow pin mm mm mm mm mm 7 8 x 5 8 x 7 8 x 5 8 x 7 8 x 5 8 x 7 8 x 5 8 x 7 8 x 5 8 x 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 Optional 16x9 5 x70 16x9 5x70 16x9 5x 70 16x9 5x 70 16x 9 5 x 70 hollow pin mm mm mm mm mm 5 8 x 3 8 x 5 8 x 3 8 x 5 8 x 3 8 x 5 8 x 3 8 x 5 8 x 3 8 x 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 Optional 9 5 x 70 9 5x 70mm 9 5x 70mm 9 5x 70 9 5 x 70 massive pins 3 8 x 2 3 8 x 2 3 8 x 2 3 8 x 2 3 8 x 2 3 4 3 4 3 4 3 4 3 4 22 x 70 mm 22x 70mm 22x 70mm 22 x 70 mm 22 x 70 mm 7 8 x 2 7 8 x 2 7 8 x 2 7 8 x 2 7 8 x 2 3 4 3 4 3 4 3 4 3 4 Operating 1600 x 620 x 1600 x 800 x 1600 x 800 x 850 x 1700 x 1700 x 1440 dimensions 950 mm 950 mm 950 mm 950 mm x 850 mm 63 x 24 4 x 63 x 31 5 x 63 x 31 5 x 33 5 x 67 x 67 x 56 7 x 37 4
14. 410 Model sticker Easy Core 104 917 260 412 Model sticker Easy Core 106 917 260 414 Model sticker Easy Core 108 917 260 416 Model sticker Easy Core 116 917 260 418 Model sticker Easy Core 208 911 280 402 Safety sticker concerning the use of machine 900 280 402 Safety sticker concerning reading the manual 911 340 410 Safety sticker concerning wearing hearing protection 900 280 404 Safety sticker in order to prevent crushed fingers 917 340 400 Warning to lift the cover straight up in order to avoid back injuries 917 340 402 Operating handle to turn on the pins 917 340 404 Operating handle for forward movement pins up 917 340 406 Operating handle to turn on the pins 917 340 408 Hydrostat switch 2 0 3 0 4 0 5 0 TABLE OF CONTENTS PREFACE M 2 GUARANTEE PROVISIONS leds 2 REGISTRATION GARD EE 2 SAFETY REGULATIONS za n t z sh et 7 ne reo Ente RE Ee TOt 3 TECHNICAL DATA 5g p rM deese a 8 ASSEMBLY INSTRUCTIONS aita irt re RR dera hi 9 USERMANUAL ars Sp an e Dados A asas a RE i 10 EU DECLARATION E 11 MAINTENANGE je 12 1 0 TECHNICAL DATA Model 104 106 108 208 116 Engine BUS Honda Honda Honda Kohler 5 5 HP 5 HP 5 HP 5 5 HP 12 HP Operating 360 mm 540 mm 520 mm 520 mm 1 100 mm width 14 27 21
15. 6 dia x 3 4 Clevis Pin 1 4 x 1 Shoulder Bolt 5 16 dia x 1 4 ock Nut 1 4 20 UNC 6 E91 919 198 8 E91 909 899 9 E91 919 193 Cover Cover Screw 1 4 20 SHCS x 1 3 4 L Control Cable Assembly L Button Head Screw 10 24 UNC x 3 4 Vibration Dampener afety Switch ock Nut 10 24 UNC E ss Do OOOO po E ss E OOOO OOOO OOOO PRA ES Do Essa AAA CE Required Muffler Guard Sa Engine Honda 5 5HP OHV Essa Key 1 po E Do OOOO ES Es Do ES Es Eos ns r Do OOOO A Le S Wiring Harness Shut Off Switch Bracket 18 E91 919 099 Hex Head Bolt 5 8 11 UNC x 4 1 2 E91 909 699 Wheel w Grease Fitting 7 ock Nut 5 16 18 UNC lat Washer 5 16 Hex Head Bolt 5 16 18 UNC x 1 3 4 Hex bolt 1 4 20 UNC 1 1 2 Rubber Latch Kit Stainless Rivet 1 8 dia x 1 4 Hex Jam Nut 5 8 18 UNF lat Washer 5 8 lat washer 1 4 Varies Retractor Plate Pulley Engine V Belt Cogged 3 4 5 6 8 9 20 E91 919 190 Lock Nut 5 8 11 UNC 2 4 5 6 8 9 0 5 a 8 exe 16 Redexim Charterhouse Easy Core 106 page 2 code 0912 PART DESCRIPTION REMARKS Cam Bearing 2 E91 909 591 Cam Machined plit Lock Washer 1 4 4 E91 909 299 Varies Cam Alignment Plate 6 E91 909 690 Hanger Rod Bearing w Bushing Hex Head Bolt 1 4 20 UNC x 1 1 2 8 E91 909 592 Grease Fitting 91 EV gt JJ 3 ITI c
16. F PLANT AND MACHINERY FOR EXPORT NUMBER 188 WHICH ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE All information and technical specifications provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice This document is a translation of the original operating instructions Upon request the original operating instructions are available in Dutch REGISTRATION CARD Please fill in the form below for your own reference Serial number of machine Dealer name Purchase date Remarks SAFETY REGULATIONS The Easy Core is designed for safe use This is only possible if the safety instructions as described in this manual are observed in full Please read and understand Fig 1 the manual before you start using the Easy Core If the machine is not used as described in the manual personal injury and or damage to the Easy Core may occur 1 When using the machine the operator should be skilled The manufacturer does not accept any responsibility for incompetent use and the damage resulting from this all risks that occur under such circumstances are the sole responsibility of the user Incompetent use also includes not following the instructions for use maintenance and repair as prescribed by the manufacturer Before using the Easy Core please inspect the ar
17. Flat washer 1 4 attery hold down illow bloch standard ex bolt 1 2 13 UNC x 2 939 929 939 919 939 909 Hex bolt 5 8 11 UNC x 3 grade 8 Cotter pin hair cc co co FE NIS 2x Red 1 Green mim 212 c O CO MIN O O CO o O sa c gt 2 gt gt 6 c o o o c m o co CD co CD lat washer 1 2 E91 929 699 Nylock nut 1 2 illow block machined ITI ce co CD co c ock nut 5 8 11 UNC 3 lat washer 5 8 ITI ITI 2 bh CD 29 o oO 21 E91 939 098 Electrical box 22 E91 929 592 Hex bolt 1 4 2 UNC x 3 4 Electrical box panel 24 E91 909 797 Clevis pin 1 4 x 3 4 25 E91 909 391 Cotter pin 1 16 dia x 3 4 26 E91 939 091 Retractor yoke plate Clevis fitting RH 28 E91 929 199 Turnbuckle arm 29 E91 939 396 Rod end LH Rod end coupler Rod end RH Clevis pin 1 2 dia x 2 1 2 Actuator Sensor target Electrical box bushing Actuator arm Clevis Fitting LH ITI ce c co al E 0 E 0 E 9 E 2 E 5 E 1 E 9 E 9 E 0 E 5 E E 8 E 7 E 1 m o
18. ITI ce o o q co ITI co co e CD EN CO Hex Head Bolt 1 2 13 UNC x 2 1 2 Pulley Clutch 27 E91 909 992 1 2 Machine Bushing 28 E91 919 397 Clutch Bracket TI ITI ITI CO O CO cO J CO O cO cO O CO O CO cO Sjejoln 2 cO cO NINO m 2 L o o 8 ock Nut 5 16 18 UNC 0 m co ce co CD co orsion Spring 31 E91 919 491 Shoulder Bolt 3 8 16 UNC x 1 3 8 KoF Ke bh 2 bh Co bit Co Clevis Pin 3 16 dia x 1 1 4 Cotter Pin 1 16 dia x 3 4 Clutch Linkage Hair Pin Pivot Plate Shoulder Bolt 5 16 dia x 1 4 3 m o o co al c ITI ITI 21 bh 2 29 oja Co o oo c E Handle Clutch Control Bar Clevis Fitting L H Clutch Handle Linkage Clevis Fitting R H ulley Crank Shaft 919 89 909 49 909 39 91 909 797 Clevis Pin 1 4 x 3 4 9 929 89 929 39 939 49 O sch ob c 2 o 2 2 S S 2 0o ESSES o v co oo N O 6 o O o 6 D co o T o Ben o o gt 7 5 LLI o orc SI 9j Pe Qi c Qi E A TAC Redex Redexim Cha
19. LockNut 3 8 16UNC 1 1 1 1 Te 18JE91 929 292 ThrotleRetum Sping 1 14 E91 909 299 Deformed Nut 1 4 20UNC 21 15 E91 929 200 CouplingHalf 21 16 E91 909 198 Pulley Engine 1 17 E91 939 496 Pulley Hydrostat 1 18 E91 929 208 JV Belt Cogged 20 19 E91 929 392 FlangeCarridgeBearing 34 20 E91 909 498 Hex Head Bolt 1 4 20 UNC x 1 1 2 1 21 E91 929 495 Button Head Screw 1 4 20 UNC x 34 Cd 22 E91 919 999 Hydrostat Mounting Bracket 23 E91 929 499 Hex Head Bolt 3 8 16 UNC x 134 21 24 E91 929 099 Throttle Centering Arm 11 25 E91 929 491 Hex Head Bolt 5 8 16 UNC x 1 2 26 E91 909 195 FlatWasher 5 16 111 27 E91 909 991 FlatWasher 1 4 5 28 E91 929 596 Hex Head Bolt 5 16 18 UNC x 412 2 29 E91 929 592 Hex Head Bolt 1 420 UNC x 34 a 30 E91 920 498 Hex Head Bolt 5 16 18 UNC x 1 3 4 e 31 581 959391 JCable Mount 1 32 E91 929 191 Hydrostat Override Lever 1 33 E91 929 297 PumplGear Moter 1 84JE91 909 792 JLock Nut 5 16 18UNC IL 8 35 E91 929 399 Hydrostat Drive Cable 1 86JE91 929 393 Key 3 6x11 3 37 E91 929 203 Pulley Double Belt EC208 1 38 E91 909 494 Flat Washer38 ll e 39 E91 969 192 Hex Head Bolt 3 8 16 UNC x1 40 E91 929 095 ande 11 41 E91 929 196 Clutch Control Rod 42 E91 919 095 JClevis Pin 3 16x11 4
20. This could result in a too great a load on the engine s spindle bearings The V belts are sufficiently tight when they do not slip during the operating cycle Tightening the chain Easy Core 116 only Tighten the chain tension by using the holes inside the engine plate Do not over tighten the chain This could result in a too great a load on the engine s gearbox bearings The chain is tight enough if it is not slack during the operating cycle Pins These are adjustable but the maximum adjustment course is the thickness of the adjustment nut around 6 5 mm 1 4 The openings of the pins must always be pointed to the rear of the machine The pins can be replaced by loosening the adjustment nut and subsequently loosening the pin Now mount the new pin with the adjustment nut Mount the pin by as many thread windings as possible into the pin holder Now tighten the adjustment nut against the pin holder CS For the maintenance of the engine see the supplied manual of the engine 13 pa y 5 CA EIN M Av A e y TC Es y NA 29 Y N T o e 0 Lo O O T 9 65 D e T o O 6 LLI 0 5 gt o is 7 5 Redex Redexim Charterhouse Easy Core 104 page1 code 0912 Part DESCRIPTION REMARKS Retractor Handle Clevis Pin 1 4 x 1 Cotter Pin 1 16 dia x 3 4 houlde
21. User Manual and Parts List Easy Core Model Serial Number Translation of the original operating instructions REDEXIM Kwekerijweg 8 3709 JA Zeist the Netherlands T 31 30 6933227 F 31 30 6933228 E verti drain redexim com www redexim com CAUTION FOR THE SAFE USE OF THE MACHINE AND FOR THE BEST RESULTS IT IS OF THE UTMOST IMPORTANCE THAT YOU READ THIS USER MANUAL CAREFULLY BEFORE USING THE EASY CORE 0948 English 917 120 200 PREFACE Congratulations with your Easy Core purchase For the safe and prolonged operation of this Easy Core itis necessary to have read and understand this user manual Without the complete knowledge of the contents you cannot operate this machine safely On the following page the general safety instructions will be discussed first Every user should know and follow these After this a registration card is included which should be returned by mail in order to be able to handle any future claims In this user manual many instructions are in numerical order You should follow this order when taking any actions Where the A symbol appears it indicates safety instructions Where the C symbol is used it indicates a hint and or note GUARANTEE PROVISIONS THIS EASY CORE IS SUPPLIED WITH A GUARANTEE AGAINST MATERIAL DEFECTS THIS GUARANTEE IS VALID FOR A PERIOD OF 12 MONTHS FROM THE DATE OF PURCHASE EASY CORE GUARANTEES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY O
22. e made pressure free before activities are carried out on it If the protective covers and safety stickers are absent the Easy Core must NEVER be used NEVER crawl under the Easy Core If necessary you can tilt the Easy Core During maintenance set up and repairs it is necessary to secure the Easy Core against sinking driving off slipping away Always switch off the engine and disconnect the spark plug cable from the spark plug during maintenance set up and repairs Fig 2 911 280 402 Fig 2 Only use original Easy Core parts for maintenance and repair to ensure the safety of the machine and the operator Repair activities on the Easy Core may only be carried out by authorised technical staff Please keep a summary of the repairs Apart from the instructions in this user manual the generally applicable as well as the Occupational Health and Safety Act provisions must also be obeyed When the machine is used on the public road the applicable provisions of the traffic regulations also apply The transport of people is not allowed Do not use the Easy Core in the dark during heavy rain storm or on slopes with a gradient exceeding 15 degrees Before starting the activities all persons who will operate the Easy Core must be informed of all the functions and operating elements thereof On both sides of the Easy Core and on the rear and front cover safety stickers are attached with an identica
23. ea to be treated Remove loose obstacles and avoid irregularities The Easy Core is manufactured in accordance with the latest technological knowledge and can be used safely If the machine is used maintained or repaired by incompetent persons injury to both the user and third parties may occur This should be avoided Any person appointed by the owner to operate maintain or repair the Easy Core must have read and fully understood the user manual and especially the Chapter Safety Regulations The user is responsible for the safe use of the Easy Core The user is obliged to check for any visible damage or defects before he she uses the Easy Core Modifications to the Easy Core including its operation that adversely affect the safety must be immediately remedied Any modifications or additions to the Easy Core except for those approved by the manufacturer are in principle prohibited because of safety considerations If modifications have been carried out to the Easy Core the current CE marking will no longer be valid and the person who carried out the modifications must personally take care of a new CE marking Check the Easy Core before every operation for loose bolts nuts parts If present regularly check the hydraulic hoses and replace them if they are damaged or show signs of ageing The replacement hoses must comply with the technical requirements of the manufacturer If present the hydraulic unit must always b
24. he black pullback plate This has already been mounted in advance On the other end the cable should be mounted to the central handle no 1 Mount the cable by means of the locking pin and locking clamp Coupler flange Massive rod with a yoke on one end Remove the cover from the machine and localise the yoke on the machine at the bottom right Turn the rod into the yoke up to the adjustment nut note thread is left so the rod must be turned counter clockwise Attach the yoke end of the rod to the lower handle no 2 using the supplied locking pin and locking clamp Both yokes must now be secured with both of the adjustment nuts Assembly of Easy Core 208 Operating handle Push the operating handle over the two projecting frame pins The control handle should now point upwards Mount the locking pins and secure them with the two locking clamps or in whatever way the handle is mounted and secured Hydrostat control The left handle no 3 operates the hydrostat Remove the split pin mount the cable s ball joint and attach the split pin again Mount the outer cable s nuts on the operating handle Pullback cable Massive steel wire with identical ends mounted on one side of the black pullback plate This has already been mounted in advance On the other end the cable should be mounted to the central handle no 1 Mount the cable using the locking pin and split pin Coupler flange Massive rod with a ball joint on one end Remove t
25. he cover from the machine and localise the ball on the machine at the bottom right Mount the ball joint in the bottom right of the machine to the ball Mount the other end of the rod to handle no 4 and secure it with the split pin Hydrostat The hydrostat was fully inspected and checked and is ready for use The handle on the front of the machine marked as Hydrostat Bypass should be switched down in enable the use of the hydrostat 3 0 USER MANUAL 3 js 79 Ce 3 ech 8 TE p T T Pep JE User manual Easy Core 104 106 108 and 208 9 c3 Lower handle The lower handle 2 operates the idler for the drive V belts Pull the handle up to switch on The handle should be kept pulled up to operate the machine If it is released the forward motion will stop If the handle does not shoot back when released please contact the manufacturer or the dealer to remedy this since it is very important for your safety Central handle The central handle 1 ensures that the aeration mechanism of the Easy Core is moved forward into operating position Move the handle forward The aeration mechanism will automatically place itself in the correct position Aerating Pull the lower handle
26. he drive line necessary Check the tension wear of the V belts Lubricate spindle and wheel bearings Adjust the tension of the V belts if necessary Or replace the V belts if necessary 2 shots of EP2 116 Before each operation Check for loose bolts nuts Existence and readability of the safety stickers Tighten the loose bolts nuts Replace them if not present or damaged After every 10 hours of operation Check the roll bearings and the drive line Check the tension of the chain Check for loose bolts nuts Lubricate cam bearings Replace these parts if necessary Adjust the tension of the chain if necessary Tighten the loose bolts nuts 2 shots of EP2 After every 100 hours of operation or annually Check for loose bolts nuts Check the roll bearings and the drive line Check the tension wear of the chain Lubricate chain Lubricate spindle and wheel bearings Tighten the loose bolts nuts Replace these parts if necessary Adjust the tension of the chain if necessary Or replace the chain if necessary Use a universal chain grease 2 shots of EP2 GENERAL REMARKS ON MAINTENANCE Tightening the V belts Tighten the V belts by using the adjustment holes inside the rotating handle of the coupling It should only be necessary to move it to the next hole Do not over tighten the belts
27. l meaning These safety stickers must always be clearly visible and readable and must be replaced if damaged During operation NO persons without the proper personal protection may be present in the danger area of the Easy Core since there is danger of personal injury resulting from moving parts Fig 4 Fig 4 l Fig 5 For bystanders without personal protective gear please keep a minimum distance of 4 metres Fig 5 Be dressed correctly Wear sturdy shoes with a steel toecap long trousers tie up long hair and do not wear loose clothing Use the correct personal protective gear in accordance with the applicable Occupational Health and Safety Act and safety provisions 06 Use certified hearing protection when using the machine Fig 6 7 Safety and indication stickers 900 280 402 ya 911 340 410 900 280 404 ACAUTIONI AWKWARD LIFT COVER MUST LIFT STRAIGHT uP TO ACCESS MECHANISM 917 340 400 PULL FOR FRWD PUSH ren nev w e RAISED JALE HACIA ARRIBA PA HF HAC DIENTES ARRIBA 626 Lnin 917 340 404 208 only DULL Yo ENGAGE TINES MA ENGHANAH LUS DIENTES 917 340 406 208 only PULL TO ENGAGE TINES JALE HACIA ARRIBA PARA ENGRANAR LOS DIENTES naire 917 340 402 HYDROSTATIC BYPASS DESVIO HIDROSTATICO 850 2 917 340 408 208 only Description of stickers 917 260
28. r Bolt 5 16 dia x 1 4 O 3 ch lt 6 4 6 3 E91 909 899 Control Cable Assembly 6 E91 919 393 Cover ock Nut 1 4 20 UNC Cover Screw 1 4 20 SHCS CE Required Muffler Guard B S L CE Required Muffler Guard Honda L E91 929 494 8 E91 919 595 9 E91 919 29B 9 E91 919 29H Engine Briggs amp Stratton 5 5HP E91 909 79B E91 909 79H 11 91 919 196 12 E91 919 194 1 Engine Honda 5HP Vibration Dampener S ock Nut 10 24 UNC Safety Switch S 2 E91 919 299 14 E91 919 193 Button Head Screw 10 24 UNC x 3 4 E91 919 296 E91 919 390 5 Wiring Harness 6 hutoff Switch Bracket Hex Head Bolt 5 16 18 UNC x 1 1 2 18 9 0 18 E91 909 195 JFlat Washer 5 16 ock Nut 5 16 18 UNC ock Nut 5 8 11 UNC Wheel w Grease Fittings Hex Head Bolt 5 8 11 UNC x 4 1 2 Key Pulley Engine V Belt Cogged 38 Pivot Bushing Cotter Pin 1 8 dia x 1 Pivot Bracket L H Hex bolt 1 4 20 UNC 1 1 2 Retractor Plate 3 rir 20 E91 919 190 2 Flat Washer 1 4 Lock Nut 1 4 x 20 UNC Pivot Bracket R H Rubber Latch Kit Stainless Rivet 1 8 dia x 1 4 E91 929 498 Hex head bolt 5 16 18 UNC x 1 3 4 E91 909 196 Redexim Redexim Charterhouse Easy Core 1
29. rterhouse Easy Core 108 page 1 code 0912 ART DESCRIPTION REMARKS 91 929 091 JRetractor Handle 91 939 495 Clevis Pin 1 4 x 1 91 929 494 Lock Nut 1 4 20 UNC 91 909 899 Control Cable Assembly 91 909 391 Cotter Pin 1 16 dia x 3 4 91 919 598 Shoulder Bolt 5 16 dia x 1 4 91 919 595 over Screw 1 4 20 SHCS 91 919 198 JCover 91 919 794 Pivot Bracket L H 91 919 699 Pivot Bushing 91 919 493 Hex Head Bolt 5 16 18 UNC x 1 1 2 91 909 195 Flat Washer 5 16 91 919 29H CE Required Muffler Guard 91 909 79H Engine Honda 5 5HP OHV 91 959 293 Cotter Pin 1 8 dia x 1 91 919 793 Pivot Bracket 91 919 193 Button Head Screw 10 24 UNC x 3 4 91 919 196 Vibration Dampener 91 919 299 Safety Switch 91 919 194 Lock Nut 10 24 UNC 91 919 290 Wiring Harness 91 919 390 Shut Off Switch Bracket 91 919 190 Lock Nut 5 8 11 UNC 91 919 099 Hex Head Bolt 5 8 11 UNC x 4 1 2 91 909 699 Wheel w Grease Fitting 91 919 195 Stainless Rivet 1 8 dia x 1 4 91 909 093 ubber Latch Kit 91 919 293 JKey 91 909 799 Pulley Clutch 91 909 793 JV Belt Cogged 91 909 792 ock Nut 5 16 18 UNC 91 919 497 Retractor Plate 91 909 299 Nylock Nut 1 4 2 UNC 91 909 991 Flat washer 1 4 91 929 498 JHex head bolt 5 16 18 UNC x 1 3 4 91 909 498 JHex bolt 1 4 20 UNC 1 1 2 91 909 198 ulley Engine Nj 3 EN 5 7 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0
30. ut 1 420 0 11 24 E91 909 991 FlatWasher 1 4 A 25 E91 929 194 CluthPivotPlate ll Shoulder Bolt 5 16 dia x 1 4 Long 1 E91 919 796 TineRodCap 1 E91 919 795 TineRod 0 E91 919 590 Optional Hollow Tine 3 8 16x9 5x70 mm 8 8 8 8 Es 8 8 BE St T o e Lo O T o 65 D o o A o O gt 5 LLI o gt o A 0 bal lt Si E x 0 2 d CG o KMD U 4 K o Af Y dr Redexim Charterhouse Easy Core 116 page 1 code 0912 PART DESCRIPTION QUA Clevis Pin 1 2 x 2 1 2 Cotter Pin 1 8 dia x 1 Hex bolt 5 16 18 x 4 Tongue retainer 6 E91 939 493 8 E91 909 991 9 E91 929 798 E91 939 E91 939 E91 939 j 21 21 po 1 Po Al gt 21 OH gt 21 ETA 1 A Oo Ay Aa T handle Nylock nut 1 4 20 UNC lat washer 1 4 Tongue Bearing cap J ournal bearing Hex bolt 1 4 20 UNC x 2 EAN EA EE A Eis OOOO END gt F AAA OOOO AAA A Hitch clevis Lt RH F E ee A E EA ooo ss p 0 5 6 Clevis bar Hex bolt 5 8 11 UNC x 3 grade 8 lat washer 5 8 Lock nut 5 8 11 UNC Axle Prevail nut 5 8 11 UNC Wheel arriage bolt 5 8 11 UNC x 6 Tine cover Frame Redexim Charterhouse Easy core
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