EN / RAIO-01 User's Manual
Contents
1. voltage is 48 V rms the maximum peak value is 100 V The isolation towards the chassis potential e g GND and 24 VDC of the module carrier board has been tested at 1 5 kV AC for 1 s RAIO 01 User s manual Appendix A Technical data General Max power consumption 100 mA 5 V 120 mA 24 V Both voltages supplied by the RMIO board or AIMA 01 1 0 Module Adapter Estimated min lifetime 100 000 h All materials UL CSA approved Complies with EMC standards EN 50081 2 and EN 50082 2 RAIO 01 User s manual 25 Appendix A Technical data 26 RAIO 01 User s manual AA ED ED P EP I ABB Oy AC Drives P O Box 184 FIN 00381 Helsinki FINLAND Telephone 358 10 22 11 Fax 358 10 222 2681 Internet www abb com ABB Inc Drives amp Power Products 16250 West Glendale Drive New Berlin WI 53151 USA Telephone 262 785 8378 800 243 4384 Fax 262 780 5135 3AFE64484567 REV B EN EFFECTIVE 2009 04 21 RAIO 012. Ah AO1 OE a ls y _ SHLD SHLD n l l l l f Al2 AO2 Q x l E wal o a Al2 AO2 g a Je l T SS SHLD SHLD Figure 3 Wiring example Note If the transducers or indicators are located far away from each other earth the shield at one unit through a capacitor e g 10 nF 400 V to avoid circulating earth current flow Note X1 and X2 have separate RC circuits as shown above e the SHLD terminals on one terminal block are connected together and earthed through a common RC circuit RAIO 01 User s manual 19 Chapter 3 Installation Node ID selection Programming 20 If the RAIO 01 module is mounted onto an external AIMA 01 1 0 Module Adapter choose the proper node ID for the module using the node ID selector S1 range 1 15 Setting the node ID is not required when the module is mounted into SLOT 1 or SLOT 2 on the drive The default setting of selector S1 is 5 The communication between the module and the drive is activated by a drive parameter Ensure that the parameter settings correspond to the mode switch setting of the module The RAIO 01 can replace and or extend certain standard inputs and outputs See the drive Firmware Manual Parameter Group 98 Note The new settings take effect only when the module is powered up RAIO 01 User s manual Chapter 4 Fault tracing Status LED There is one status LED WD INIT yellow o
3. is compatible with the ACS800 Standard Application Program version ASXR7000 or later The warranty for your ABB drive and options covers manufacturing defects The manufacturer carries no responsibility for damage due to transport or unpacking In no event and under no circumstances shall the manufacturer be liable for damages and failures due to misuse abuse improper installation or abnormal conditions of temperature dust or corrosives or failures due to operation above rated capacities Nor shall the manufacturer ever be liable for consequential and incidental damages The period of manufacturer s warranty is 12 months and not more than 18 months from the date of delivery Extended warranty may be available with certified start up Contact your local distributor for details Your local ABB Drives company or distributor may have a different warranty period which is specified in their sales terms conditions and warranty terms If you have any questions concerning your ABB drive contact your local distributor or ABB Drives office The technical data and specifications are valid at the time of printing ABB reserves the right to subsequent alterations RAIO 01 User s manual A Mounting Mounting onto RMIO board RAIO 01 User s manual Chapter 3 Installation WARNING Follow the safety instructions given in this guide and in the Hardware Manual of the drive The RAIO 01 is to be inserted into an option
4. of the module to the required position pages 16 and 17 5 Set the node ID for the module page 20 and refit the cover 14 RAIO 01 User s manual Chapter 3 Installation Removing and To choose operating mode and input signal type the refitting the cover cover of the module enclosure must be removed This of the enclosure can be done by carefully bending the two cover retaining clips with a small screwdriver see Figure 1 and lifting the cover off Refit the cover by pushing it back into its place until the retaining clips lock it into position e m Retaining clips E f A Al CT Cover Base Figure 1 Removing and refitting the cover Switches Node ID selector S1 Pos 0 1 2 E F A ID 0 1 2 14 15 Configuration switch S2 p Al1 signal mode Li Ss on 123456 123456 Al2 signal mode Al2 signal level X2 X1 Figure 2 Top view of the module cover removed RAIO 01 User s manual 15 Chapter 3 Installation Input mode The operating mode of the analogue inputs can be selection selected using the configuration DIP switch S2 on the circuit board of th
5. ABB Drives User s Manual Analogue I O Extension Module RAIO 01 AA EP ED P IP IP Analogue I O Extension Module RAIO 01 User s Manual 3AFE64484567 REV B EN EFFECTIVE 2009 04 21 O 2009 ABB Oy All Rights Reserved Overview General safety instructions A RAIO 01 User s manual Safety instructions This chapter states the general safety instructions that must be followed when installing and operating the RAIO 01 Analogue I O Extension module The material in this chapter must be studied before attempting any work on or with the unit In addition to the safety instructions given below read the complete safety instructions of the specific drive you are working on WARNING All electrical installation and maintenance work on the drive should be carried out by qualified electricians only The drive and adjoining equipment must be properly earthed Do not attempt any work on a powered drive After switching off the mains always allow the intermediate circuit capacitors 5 minutes to discharge before working on the frequency converter the motor or the motor cable It is good practice to check with a voltage indicating instrument that the drive is in fact discharged before beginning work The motor cable terminals of the drive are ata dangerously high voltage when mains power is applied regardless of motor operation There can be dangerous voltages inside the drive from external control circuits e
6. al module slot on either the RMIO board of the drive or on an AIMA 01 1 0 Module Adapter The module is held in place with plastic retaining clips and two screws The screws also provide the earthing of the I O cable shield connected to the module and interconnect the GND signals of the module and the RMIO board AIMA adapter On installation of the module the signal and power connection to the drive is automatically made through a 38 pin connector 1 Insert the module carefully into SLOT 1 or SLOT 2 on the RMIO board of the drive until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Remove the cover of the module enclosure see page 15 4 Set the configuration DIP switches of the module to the required position pages 16 and 17 and refit the cover 13 Chapter 3 Installation Mounting onto 1 Insert the module carefully into SLOT 1 SLOT 2 or AIMA adapter SLOT 3 on the AIMA adapter until the retaining clips lock the module into position 2 Fasten the two screws included to the stand offs Note Correct installation of the screws is essential for fulfilling the EMC requirements and for proper operation of the module 3 Remove the cover of the module enclosure see page 15 4 Set the configuration DIP switches
7. de dei sa 19 Node ID selection css emen hri ana 20 Programming s v a aede D DE eo eek E geom d eei OC EIE E e CIS en Ut 20 RAIO 01 User s manual 7 Table of contents Chapter 4 Fault tracing Status LED ri aia tadas 21 Option slot installation 5 te pads nn na t e ae 21 AIMA 01 I O Module Adapter installation 21 Appendix A Technical data 8 RAIO 01 User s manual Intended audience Before you start RAIO 01 User s manual Chapter 1 Introduction The manual is intended for the people who are responsible for commissioning and using an RAIO 01 Analogue l O Extension module with the ACS800 drive The reader is expected to have a basic knowledge of electrical fundamentals electrical wiring practices and how to operate the drive It is assumed that the drive is installed and ready to operate before starting the installation of the extension module In addition to conventional installation tools have the drive manuals available during the installation as they contain important information not included in this manual The drive manuals are referred to at various points of this document Chapter 1 Introduction What this manual contains 10 This manual contains information on the wiring configuration and use of the RAIO 01 module Safety instructions are featured in the first few pages of this manual Chapter 2 Overview contains a short description of the RAIO 01 Ana
8. e module The drive parameters must be set accordingly In bipolar mode the analogue inputs can handle positive and negative signals The resolution of the A D conversion is 11 data bits 1 sign bit The way the drive interprets the negative range of the inputs depends on the settings of the drive See the Firmware Manual of the drive In unipolar mode default the analogue inputs can handle positive signals only The resolution of the A D conversion is 12 data bits DIP switch setting Input signal type Analogue input AI1 Analogue input Al2 n au 0 4 20 mA illii Iilill 0 2 10 V 123456 1234556 0 2 V ON 0 0 4 20 mA 0 2 10 V IL 0 2 123456 4 5 6 Default 16 RAIO 01 User s manual Input signal type selection RAIO 01 User s manual Chapter 3 Installation Each input can be used with a current or voltage signal The selection is made with the configuration DIP switch S2 on the circuit board of the module Input signal type DIP switch settings Analogue input 1 Analogue input 2 Current signal 0 4 20 mA Default Voltage signal 0 2 10 V Voltage signal 0 2 V 125001 123456 ON PRESE ON 234000 17 Chapter 3 Installation Terminal The RAIO 01 is equipped with two 6 pole non designations detachable screw type connectors Terminal block X1 provid
9. es the connection for the analogue input signals and X2 provides the connection for the analogue output signals Each terminal block includes two terminals for the cable shield see also Figure 3 X1 Marking Description 4 AN d Current signal Voltage signal 2 0 4 20 mA 0 2 10 Vor 0 2 V oO 25 2 A amp 5 Input impedance 100 Q Input impedance 200 kQ Galvanically isolated as a Galvanically isolated as a 3 Al2 amp group see page 24 from group see page 24 from 3 2 the analogue outputs the analogue outputs power 4 A24 power supply and earth supply and earth 5 SHLD Cable shield AC earthing Connected via an RC circuit to the 6 SHLD frame X2 Marking Description 1 AO Jew 5 Current signal 5 2 0 4 20 mA 2 AO1 O 6 Load resistance max 700 Q 3 Galvanically isolated as a group see page 24 from the 5 analogue inputs power supply and earth 4 A02 83 g p p pply 5 SHLD Cable shield AC earthing via an RC circuit to the frame 6 SHLD 18 RAIO 01 User s manual Chapter 3 Installation Wiring 0 5 to 1 5 mm twisted pair cable with individual and or overall shields should be used for analogue signals The shields should be connected to the SHLD terminals on the RAIO 01 module See the example below RAIO 01 Transducer 1 x1 x2 Indicator 1 Al1 AO1 y CA
10. logue l O Extension module a delivery checklist and warranty information Chapter 3 Installation contains instructions for module hardware settings mounting and cabling Chapter 4 Fault tracing explains fault tracing and the LED indications of the RAIO 01 module Appendix A contains technical data RAIO 01 User s manual Chapter 2 Overview Overview This chapter contains a short description of the Analogue l O Extension module a delivery checklist and warranty information The RAIO 01 The RAIO 01 Analogue I O Extension module offers module two bipolar current 0 4 20 mA or voltage 0 2 10 V or 0 2 V inputs and two unipolar current 0 4 20 mA outputs with 12 bit resolution The analogue inputs and outputs are galvanically isolated as a group from each other and the power supply Module layout Fixing screw GND E Node ID selector Maggi Module status LED Configuration switch behind cover D PsesssessssS Fixing screw 123456123456 As Ml Terminal block for analogue outputs X2 Terminal block for analogue inputs X1 RAIO 01 User s manual 11 Chapter 2 Overview 12 Delivery check Compatibility Warranty and liability information The option package contains RAIO 01 module Two screws e This manual The RAIO 01
11. n the RAIO 01 module The LED is lit when the drive is configuring the module at power up Option slot In case the LED does not go out after one second installation The configuration has failed Cycle the power supply of the drive The module has a hardware failure Ensure the 38 pin connector is properly inserted Contact an ABB service representative AIMA 01 I O Module There is no communication with the drive Adapter installation RAIO 01 User s manual Check that the drive is powered Check the module node ID Check that the fibre optic cables are connected correctly transmitters to receivers and the connectors properly inserted Check the fibre optic cables visually for dirt or flaws Ensure the 38 pin connector is properly inserted Try new fibre optic cables Contact an ABB service representative 21 Chapter 4 Fault tracing 22 RAIO 01 User s manual RAIO 01 User s manual Appendix A Technical data Dimensions 34 mm 4 E ep irc e GND N E Do E n LO al o o N gH gt ga SHLD o SHLD E gt _ H 20 mm Mounting Into an option slot of the RMIO board of the drive or onto external AIMA 01 I O Module Adapter Degree of protection IP 20 Ambient conditions The ap
12. plicable ambient conditions specified for the drive in its Hardware Manual are in effect Hardware settings Rotary switch for node ID selection range 1 15 One DIP switch per input for selection between bipolar mode default and unipolar mode Two DIP switches per input for signal type and level selection Connectors e 38 pin parallel bus connector Two 6 pole non detachable screw type terminal blocks for max 2 5 mm wire 23 Appendix A Technical data 24 Analogue inputs Signal types 0 4 20 mA 0 2 10 V 0 2 V Input impedance 100 current 200 ko voltage Resolution in unipolar mode 0 024 12 data bits Resolution in bipolar mode 0 048 11 data bits sign Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Isolated from the analogue outputs and the module carrier board The maximum continuous isolation voltage is 48 V rms the maximum peak value is 100 V The isolation towards the chassis potential e g GND and 24 VDC of the module carrier board has been tested at 1 5 kV AC for 1 s Common mode voltage 15 V max HW filtering 2 ms approx Analogue outputs Signal type 0 4 20 mA Load resistance max 700 Q Resolution 0 024 12 bits Inaccuracy 0 5 Full Scale Range at 25 C Temperature coefficient 100 ppm C max Isolated from the analogue inputs and the module carrier board The maximum continuous isolation
13. ven when the drive mains power is shut off Exercise appropriate care when working on the unit Neglecting these instructions can cause physical injury or death Safety instructions 6 RAIO 01 User s manual Table of contents Safety instructions OSI O ee 5 General safety instructions 5 Table of contents Chapter 1 Introduction Intended audience 2 2 4 46 re UE Ode DEL aqua de 9 Belere you Salas tows xs duce WEE ASESOR UE ATE x 9 What this manual contains 1 10 Chapter 2 Overview OVOIVIGWE ausis ues Se Depot E Ad eode oldest a le dto te le ay 11 The RAIO 01 module ada Pr e e x cO DeC RS REUS 11 Module layout cdam t d meri ri kd BE e EE ae SON lada 11 Delivery check e ane SERRA SS REP S a 12 eyes Cr PEE 12 Warranty and liability information 12 Chapter 3 Installation MOURING so rusos one etc arae uc dopo t etel edu f nup Sree ceca 13 Mounting onto RMIO board 13 Mounting onto AIMA adapter 14 Removing and refitting the cover of the enclosure 15 o o ai rA ct RR a Eu O 15 Input mode selection rro rr REN S vta 16 Input signal type selection 17 Terminal designations 18 WINO son Can rate at an M Oba etie ae area la a ar dba VAR
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