USER'S MANUAL - Trail Tech Products
Contents
1. Helmet Mounted Helmet Light Controller Switch The switch on the helmet light bungee turns the lights on and off Using LED s it also gives voltage information The switch actively controls voltage levels to protect the lamps DC 12V 17V Use the soft touch button to turn the lights on and off The lights have a 10 second warming phase during which their color and intensity will vary Do not re fire the lights immediately after they have turned off Wait 10 seconds before turning back on Some air flow is required Do not run in a stationary evironment inside a building for more than 5 minutes without a fan to remove heat A 5 10 mph wind is sufficient Switch LED Lights The LED s in the switch controller Blue Power On report battery voltage levels Green gt 13 volts Yellow 12 13 volts Red 11 12 volts Blinking Red 9 11 volts Turns Off lt 9 volts 13 Eclipse 8 Race Light 8 Race Lights Trail Tech Eclipse 8 Diameter Race Lights for Motorcycles and ATV s Internally 8 lights are constructed using high quality automotive styled components The entire assembly is lightweight less than 4 pounds for the motorcycles application and less than 5 pounds for the ATV s Compact low profile parts reduce vibration related problems Auto re strike feature guarantees the racer won t lose time if the machine stalls Wiring harness designed for simple on off attachment2. USER S MANUAL So ru Table of Contents SAN Table of Contents Please read this user s manual completely before attempting to install or use Trail Tech Eclipse lighting products Page Table of Contents 1 A Note To You 2 Precautions 3 Lighting Options 4 Eclipse MR11 6 MR11 Mounting Y MR11 Vehicle Mounted 8 MR11 Helmet Mounted 10 Eclipe 8 Race Light 12 Eclipse SCMR16 14 Ni MH Battery Charger 16 Lamp Replacement 21 Potential Light Output 22 A Note to You Thanks for buying Trail Tech Eclipse Lighting Trail Tech brings functionality and life to your motor vehicle with high quality and innovation To ensure you enjoy long and trouble free operation this User s Manual contains valuable information about how to operate and maintain your lights properly Please read this manual carefully Please record importand information Whenever you call to request service for Eclipse lights you need to know the date of purchase dealer s name address and telephone number PURCHASE DATE DEALER NAME DEALER ADDRESS DEALER PHONE Keep this book and sales slip together for future reference 2 Precautions WARNING When using Trail Tech Eclipse Lighting products follow basic precautions including the following Do not touch lights during operation The lights will become hot They need a minimum 5 10 mph air flow for proper cooling If the lights become too h
3. 35 watts of DC power An MR11 draws 13 watts of DC power Some systems can handle this without modifications Raptor TRX450R Z400 400EX KFX700 DRZ400 Battery draw down may occur if you run these lights at the same time as the stock lights Some systems require stator modification to run HID lights as the stock systems do not provide enough DC power YFZ450 and most offroad motorcycles The system must provide at least 60 watts of DC power for lighting for two SCMR16 lights Some systems may require both higher output stators plus DC conversion to run these lights Banshee 250R Trail Tech recommends Banshee s and 250R s use 4 amp hour or greater lead acid battery Contact Trail Tech technical support or visit www trailtech net for more information WARNING Light will get hot during operation Do not touch the lamp or light housing during operation These lights must always have some air flow on them when in operation If vehicle is to be stopped for an extended period of time turn the lights off Failure to do so will result in a shortened life expectancy for the lamp Note The leads coming off the MR11 SCMR16 and 8 Race Light lamps have a polarity requirement The black wire must go to a negative lead or GROUND the red wire goes to a positive lead 12 Volt DC 22 Potential Light Output DC Power If your quad does not have a battery Banshee 250R Trail Tech can provide parts required to conve
4. jumper into the power source Make sure that the location for the Suggested location for switch Trail Tech light wings include a hole between the lights as a second alternative HID light switch has been determined before attaching the in line tap so that the wires leading to the switch are long enough 3 Connect Leads Take one positive lead red wire from each HID light and connect them into the female connectors coming from the light switch 2 4 Take one negative lead black wire from each HID light and connect them to the male connectors 2 3 coming from the wires attached to the ring terminal The ring terminal 2 2 should go to frame GROUND under a bolt 9 Helmet Mounted Parts List 1 Single or Dual HID Helmet Light Assembly 2 Helmet Light Accessories Connection Strong Switch to vehicle s Dual Lock Controller battery Hook and Hook integrated Fasteners into bungee NOTE Make connection between bunee assembly and battery connector or 12 volt lead by pushing the two connectors together and turning to secure 10 Helmet Mounted Helmet Mount for 12 Volt System Wiring Guide 1 Connect to Battery Your new lighting system is designed to run off a vehicle s 12 volt system Ring connectors attach to battery terminals Attach the two ring connectors to the vehicle s battery Remember that there is a polarity requ
5. F Q 144 13 12 00 25 50 75 100 125 150 175 200 225 250 275 300 CHARGE TIME minutes 5 Hours 1 SCMR16 30 watt HID 2 SCMR16 30 watt HID s impar 1 MR11 13 watt HID de RUN 3700 mAh Battery Run Tim _ 2 MR11 13 watt HID s Ww z 5 e gt 00 18 35 52 70 88 105 122 140 158 175 192 210 RUN TIME minutes 3 5 Hours 20 Lamp Replacement Operation and Storage Information Purchase a replacement bulb from a Trail Tech authorized dealer only Remove the bezel by turning counter clockwise Remove the old bulb from the ballast Connect new bulb to the ballast securely Properly seat new bulb ballast into light body Make sure new bulb is not turning when resetting the bezel Rubber Seal Lamp Body qn vo Ballast PODPND Specifications MR11 Lamp Metal Halide HID Lamp 35mm 13 watts MR11 C 5600K color temperature 500 Lumens Power Source 12 Volt Connection Operation Temperature 20 C 45 C 40 F 113 F Storage Temperature 20 C 60 C 4 F 140 F MR16 Lamp Metal Halide HID Lamp 50mm 30 watts MR16 C 5600K color temperature 1850 Lumens Power Source 12 Volt Connection Operation Temperature 20 C 45 C 40 F 113 F Storage Temperature 20 C 60 C 4 F 140 F 21 Potential Light Quiput Each SCMR16 lamp draws 30 watts of DC power An 8 Race Light draws
6. d 12 volt DC 2 Wiring Accessories 2 1 NOTE These wiring accessories are included in all kits where lights are sold as a pair Not included for lights sold individually but can be purchased separately P N 040 WH 1 Individual light packages 2 1 Light Switch include bullet connectors and shrink 2 2 Ring Terminal tubing 2 3 Connectors male 2 4 Connectors female 2 5 Waterproof In line tap Technical Notes Because these lights have a low power draw only 13 watts light they can wire into the stock wiring harness with the stock lights allowing more than two lights at one time HID lights can also supplement aftermarket halogen lights HID lights will only run on a DC electrical system 12 volts DC Itis possible to convert AC systems e g Yamaha Banshee Yamaha Blaster Honda 250R etc to DC this should be done by a qualified technician Trail Tech makes a regulator rectifier for DC conversions P N 7002 RR 150 8 Vehicle Mounted Handlebar or Frame Mount Wiring Guide 1 Locate Power Wire Locate the power wire behind the vehicle s key switch Key Switch Wire Colors Yamaha Raptor Brown White Yamaha YFZ450 Brown Suzuki Z400 Orange Kawasaki KFX700 Brown DS650 White Honda 400EX Black White Polaris Predator Red Black Honda TRX450 Black 2 Attach In Line Tap Once the 12 volt power wire has been located attach the in line tap 2 5 to the wire This tap will
7. id 6061 billet aluminum Hand polished to a high gloss Clear coated for a long lasting bright finish Kits with two lights have 1 spot and 1 flood lamp HID lights have a characteristic blue tinge that makes them bright and clean 16 Eclipse SCMR16 Ni MH Ba ttery Charger These instructions cover the use of a Trail Tech Ni MH battery only Other battery options exist but are not covered in this instruction nor warrantied by Trail Tech Battery Operation and Storage Information Charging and operating time may vary depending on ambient temperature Use a Trail Tech Ni MH Smart Charger to recharge a Trail Tech Ni MH battery Store Ni MH batteries without recharging allow to discharge Ni MH batteries may lose up to half their charge per month even when not being used so recharge before each use 3700 mAh Ni MH Battery Trickle Charge Battery recharges in 3 hours Slow Charge Battery recharges in 4 hours Run Times One MR11HID 13W 4 hours Two MR11HID 26W 2 hours One MR16HID 30W 1 5 hours e Two MR16HID 60W 0 8 hours Actual run time will vary based on battery chemistry age and condition 18 Smart Charger Warning To prevent damage to charger or injury to yourself or to others please read the following operation instructions before using this charger 1 Charger is only to be used for charging Trail Tech NI MH battery pack
8. irement the red wire goes to the positive terminal and the black wire goes to the negative terminal A 10 amp fuse can be installed in line on the positive lead Trail Tech does not provide this part 2 Position Connector in Good Spot for Riding Place the connector in a convenient location for a seated or standing rider One option is to run the cord under the seat and gas tank and to the handlebars Some riders may choose to install their own separate switch so that the lights can be activated from the handlebar area The second option is to extend the connector from the side of the seat Connector Helmet Mounted Light Attachment to Helmet 1 Use Dual Lock Strips to Mount to Helmet Before mounting wear the helmet in a riding position and hold the lights to it for an idea of where to mount Use the illustrations to correctly position the lights on the helmet Once the Dual Lock is on the helmet Dual Lock Pre installed wait 30 minutes before using the Under Lights system The adhesive will strengthen with time Do not try to remove the light or pull on the Dual Lock for 30 minutes to provide curing time B Side Mounted Lights Align with back of goggle opening A Top Mounted Lights Mounting on top of the helmet is Reflection from dust particles is recommended for greatest visibility worse for side mounted than top mounted lights 12
9. n for high speed riding 35 watts For optimum cornering combine an 8 Race Light with Helmet Lights Night time Speed Day time Speed 5600 K 1 850 Lumens Lighting Options 3 SCMR16 HID Lights SCMR16 provide top quality lighting Larger than MR11 and producing far more light SCMR16 At 30 watts each they are virtually plug and play and their light output is intense 3 times brighter than Halogen When only the best will do these are the lights for you SCMR 16 feature self contained ballasts They are available for most applications including frame bar and helmet mounting All HID lights require DC power Eclipse MR11 Trail Tech Eclipse MR11 HID Lights Trail Tech Eclipse MR11 HID lights are small and compact Pulling only 13 watts of power each most systems can run them with no modification These lights are ideal for use as helmet lights They also serve as great lights for smaller vehicles or backup lighting for those faster meaner machines At 5 000K and 500 Lumens MR11 s put out a pleasing light and with their self contained ballasts there is no extra black box to mount MR11 is polarity dependent so be sure to hook the positive and negative leads correctly or risk damaging the lamp ballast MR11 requires DC power As helmet lights the MR11 lights are a clear choice They are light weight and easy on the neck They attach to any helmet with industrial strength hook and h
10. ook fasteners The lights recieve power via a bungee cable that can be routed to either a vehicle battery or a portable battery pack clipped to the rider The bungee has an LED power meter useful for estimating battery run time Because the lights are attached to the helmet light is thrown wherever the rider looks Never plunge into blackness again Don t want lights on your helmet Mount them to the frame with clamps solid mount into a drilled 3 4 hole or use a Trail Tech vibration isolated bar clamp for lighting Custom kits for intended application 6 Mounting 1 Bar Clamp Mount Mount to bike via Trail Tech model specfic bar clamps Screw the Trail Tech light wing on underneath the Trail Tech clamp for a polished all chrome dash 2 Frame Mount For an easy subtle lighting installation frame mounted lights are the way to go Placed on the frame by the shocks they can go on either horizontal or vertical bars depending on the kit 3 Helmet Mount Put light where you want it Attach HID lights to helmet using 3M high strength Dual Lock velcro Available in chrome or flat black finish It s dark at night but wherever you look there will be plenty of light Vehicle Mounted Parts List 1 HID Light Assembly NOTE The leads coming off of the HID lights have a polarity requirement The black wire must go to a negative lead or GROUND the red wire goes to a positive lea
11. ot they will shut off automatically Do not wash lights with high pressure water Water may enter the lamp Avoid contact with gasoline degreasers or other chemical cleaners as they may damage the lights Respect the environment HIGH VOLTAGE Unplug lights from power circuit before any type of service or maintenance including lamp replacement Extremely high voltage shock danger e SCMR16 HID are only servicable by Trail Tech technicians Do not use portable battery packs for Helmet Lights other than those made by Trail Tech Use of third party batteries may void warranty Remember to pay attention to the trail while riding Lighting Options 1 MR11 HID Lights Double vibration isolated MR11 HID lights HID lights have a characteristic blue white tinge that makes them very bright and clean Excellent for extreme applications 13 watts each MR11 lights are available in Black or Chrome for a variety of applications e Vibration isolated posts for mounting to Trail Tech bar clamps frame mounts or stock location replacement mounts are included standard Helmet mounted lights are attached with industrial strength hook and hook fasteners 5600 K 500 Lumens i a E 2 8 HID Race Light The 8 light is the Racer s Choice Derived from the automotive industry the 8 light uses an advanced reflector and lens to create an optimum beam patter
12. rt your electrical system to DC power In most cases floating the ground and adding a regulator rectifier is required Our regulator rectifier can be used with either a battery or a capacitor for providing clean DC power for your HID lights Once converted to DC power your lights will no longer fade when RPM s are low The lights will be just as bright at idle as they are at full RPM DC Conversions should be performed by a qualified technician Power Available by Model Stock ATV s Motorcycles Banshee 70 watts AC KTM 2K2 40 watts AC Blaster 40 watts AC KTM 2K3A 40 watts AC 250R 75 watts AC KTM 2K3B 55 watts AC Raptor 100 watts DC KTM 4K3B 26 watts AC Predator 500 100 watts DC CRF250 450 0 watts Z400 KFX DVX400 75 watts DC CRF250X 450X 20 watts DC 400EX 75 watts DC WR400 55 watts AC DS650 150 watts DC WR250 450 26 watts DC TRX450R 100 watts DC XR 250 400 600 650 55 watts AC YFZ450 60 watts AC RM 2strokes 0 watts Cannondale 90 watts DC KX250F RMZ250 0 watts Raptor 700 100 watts DC TTR 13 watts DC Raptor 80 13 watts DC CRF150 13 watts DC Predator 90 26 watts DC CRF230 13 watts DC 23 24 Notes LIMITED WARRANTY Within 90 days from the date of original purchase Trail Tech will repair or replace at its option any Trail Tech Eclipse Light product which is deemed defective in workmanship or materials Please return the unit together with proof of date of purchase to your local dealer or
13. s 2 Charger is designed for indoor use only 3 Charger will become very warm during use e The charger should be horizontally positioned in a well ventilated area during use Do not cover charger or battery during use Do not use near inflammable or explosive goods Do not use near or around water Do not cover the charger while charging Ambient temperature should not be above 40 C 86 F Do not touch the plug Disconnect from AC power before connecting or disconnecting charger from battery pack 10 Do not disassemble the charger ANOaLA Smart Charger Operation 1 Connect battery pack to smart charger output connector first 2 Switch smart charger to 0 7A for trickle charge or 1 4A for normal charge 3 Connect smart charger to AC power source LED Colors Charger is plugged into AC power RED and GREEN LED s blink twice Charger is connected and charging battery Red LED will be on Charger is connected to a charged battery Green LED will be on 4 After the battery pack is fully charged disconnect from AC power source 5 Finally disconnect battery pack from smart charger output connector 19 3700 mAh Ni MH Specifications Actual times will vary based on individual battery chemistry age and condition Al 1 4A NORMAL CHARGE CHARGE 3700 mAh Battery Charge Time 0 7A TRICKLE CHARGE 17 et 16 eer Sas un 9 1515 E
14. send unit postage paid to Trail Tech Damage or injuries resulting from negligence or misuse are not covered by this warranty Incidental or consequential damages are specifically excluded This warranty gives you specific legal rights You may also have other rights which vary from state to state Because some states do not allow the exclusion of incidental or consequential damages this exclusion may not apply to you MADE IN AMERICA URYNIL TLS dil Trail Tech and Eclipse are trademarks of Trail Tech Inc www trailtech net 360 687 4530 RECYCLE
15. to any machine Manufactured from high strength heat treated 7075 aluminum the frames are built to hold up under the worst conditions Two pivot points and one adjust point all with vibration isolation features give the rider flexibility to choose angle and light position on the fly Two mounting options for motorcycles and custom frames for ATV s ensure the best fit with no custom fabrication necessary Only two wires to install positive and negative 8 lights are polarity dependent and require 35 watts of DC power 14 Eclipse 8 Race Light Mounting is easy Place against forks and use hose clamps to secure 15 Eclipse SCMR16 SCMR16 HID e World s first self contained MR16 30 watt draw 100 watts Halogen equivalent output 200 watts pair Night time speeds Daytime speeds Many quads do not require stator modifications Most motorcycles do require stator modification Model specific handlebar frame and stock location mounting options Internal Ballast Double vibration isolated Thermally protected World class Trail Tech quality service support and warranty 5600 K color temperature 1 850 Lumens Similiar kits are available to use SCMR16 instead of MR11 lights Trail Tech Eclipse HID Lights Are Ideal for extreme riding conditions Easy to Install Available in a variety of wattages CNC machined from sol
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