Remote Lighting Controller FEC Type: HP0656/7/8 User Manual
Contents
1. Version 1 0 Issue 1 09 April 2014 Page 29 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 4 UHF Transceiver The RLC may be fitted with an 868MHz UHF modem transceiver for controlling local battery powered wirelessly controlled lights This part of the system is still being developed but in any case will not be available in the USA and potentially other markets where the local radio licencing authority does not allow this part of the spectrum to be used for licence exempt operation of this type Version 1 0 Issue 1 09 April 2014 Page 30 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 5 Output Setup Menu There are two options for controlling the output relays 1 Setting the time out following activation by either the VHF receiver or via the keypad 2 Mapping the relays that are activated as a consequence of the input from the VHF receiver or the keypad Guteut Set Level 3 Setup Output Press SUL kieus for F1 Selects Keypad VHF Timeout period Jod nelas Exit l F2 Selects Relay logic setting Relay Logic WHF Keyrad Timeout Relay Logic Setur Use F1 F3 to select which Timeout iti Clicks vs Relay Mar Incr Decr Quit Save SClk SCIk Clk Exit channel to map the relays 1 D o D 8 D H 3 Click option selected Default Relay 1 shown Then mapped2. With the exception of Operator Keypad Cancel see section below once activated via VHF radio the system is locked all other inputs from either incoming SMS text messages or any key presses on the keypad are ignored 3 4 Keypad Operation If the controller is at the main menu level waiting for input pressing function button 1 2 or 3 will invoke the PIN password challenge which if successful will then turn on Circuits 1 2 or 3 Only a User or Operator with the correct password can activate the system in this way The system will remain locked on for the time out period set and then turn the circuits off With the exception of Operator Keypad Cancel see section below once activated via the keypad the system is locked all other inputs from either incoming SMS text messages or any key presses on the keypad are ignored 3 5 Operator Keypad Cancel If the controller has been set On via either VHF or keypad input the Operator can terminate the timeout period To do this 1 Press the CAN key 2 Enter a valid Operator PIN The timeout loop will be aborted and the system return to the main menu Any other inputs or the wrong PIN will be ignored and the timeout continue 3 6 GSM SMS Operation Operational activity is limited to the User and Operator only as follows Action User gester Comm Obtain Status All service requests require a correct PIN Obtain Meteorological Only with optional Meteorologic
3. m HELIPORTS amp HELIPORT EQUIPMENT bE Zem Je nad bf veh K a AF GU Remote Lighting Controller FEC Type HP0656 7 8 User Manual Specification Diagnostics FEC Remote Lighting Controller Type HP065 Input 110 230V AC 50 60Hz 12V DC 30W Version 1 0 Issue 2 8 April 2014 Note that this manual relates to Hardware V1 3 and Software V1 02 Powered by eAGLe Light Engines e Jani nterleader Limited eAGLe FEC Remote Lighting Controller HP0656 User Installation and Operation Manual Contents We e 5 Wel WOW El 5 ka e ge tun 5 2 Architecture of Remote Lighting Controller sseseseeeseseeeeeeeeneennnnn nnn 6 S MES lee TEE e EE 7 SM gt Cc eee 7 SSC 210 ko eee en nen ee ee 7 Sor VAF OCI Le 7 gA C fele ODEA DEE 8 Ae a E E RE EE A A OA OEN ONE E E OOA E E E TA 9 Bel EE OR ETT 9 4 2 Things you will need 9 4 3 Preparing for Jnstallaton nennen nennen nnne nnne nnne nnne nnne nnne nnns 9 Z2 installinid the CAT EE 10 4 5 Installing the GSM aerial 2 eror n tron neon rv pano o emu i Y Ru EEN nanc Sut o Vrai eana 10 46 Eleciical acuit TTE 11 4 7 Circuit Connectors and Cable Emtnm nennen nnne nnne nnns 11 e IACIAYS sanaantunnncdnaesnassunsseaanenasaesnenssmsanenssecasusaseas uecaanasge opt ocanesye ene ope ose wieene ent aeahaswnesnn tnt asahsah 11 e MEN e El ut e WE 12 4 10 Basic Wiring Diagram No secondary current sense sssssssseesssrr
4. D LI 0 LU Information is shown for 5 seconds and then returns to menu PSU Voltage 12 1U Unit Temp 29 10 System ID FECGOGOGOD Activations 1 Runtime 1H 25M Remote Light Control FEC HPF amp aes5e Hi 81 83 Shits 61 81 835 B4 2814 LCD Backlight O System Heater Auto_ Cc Interleader 20914 Heat on GH oh System Shows the type and hardware amp software configuration History Logs Shows the system ID the number of times it has been turned on and off activations the total unit run time and the time the heater has run for System Parameters Shows the current Power Supply Unit PSU voltage and unit temperature and the configuration of the LCD Backlight On default or Off and heater Auto Default or Off Note that if the unit is being run from a 12V battery the PSU voltage will indicate the battery voltage Version 1 0 Issue 1 09 April 2014 Page 36 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 6 5 Setup Unit Operation There are two main options 1 Control of the LCD backlight and internal heater for power management and 2 Systems update and restore Level 5 Setup Unit Operation ic ae t Ureration T gt F1 Toggles LCD mode Auto On default Or Be c Exit F2 Toggles Heater Off Auto default dl S D D D F3 Selects system functions Setur Unit rPeration LCD Heat
5. OEM The Original Equipment Manufacturer has defined access to perform diagnostic and Support options The options available to FEC and OEM are explicitly defined as part of the supply agreement 3 2 Circuits The RLC uses the concept of Circuits to control which of the control relays are activated by keypad and VHF commands The default settings are as follows Keypad Action VHF Action Default Relay Circuits Activated Soft Key 1 Pressed Relay 1 activated Soft Key 2 Pressed Relay 2 activated Soft Key 3 Pressed Relay 3 activated Note that any combination of relays can be activated instead of the defaults see later section In GSM SMS operation SMS Circuit commands have a one to one correspondence with the relays 3 3 VHF Operation If VHF is Active then the controller will be activated if 3 5 or 7 presses of the aircraft microphone switch are made in a 5 second period by an approaching pilot on frequency This will turn on Circuits 1 2 or 3 respectively for a period previously set by the operator default 15 minutes There is no restriction as to who can use the VHF part of the controller If it is active and someone is on frequency they can operate it The system will remain locked on for the time out period set and then turn the circuits off Version 1 0 Issue 1 09 April 2014 Page of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual
6. in2J9 N JO Seuou sBuljas UE suuiuoo SIE W pue yore eao PN sjeosegdojosH H JO einssaJg JO sjlu sjes SUUT eJynsseJd I 4 O ou euloJeg 19S ejeq I 3 O Ajquessy pues c ejep A quiesse spuas yu De ae SED ViEBHHEI yep A0 pues un epobD epo jueululo esuodse nje uondu se spueululoo5 SINS W0 8 2334 10je1edo Jo xeju s pue Alewuwins V4 pun jesey 4 s607 pun pues Page 45 of 59 st y O CN d Q lt O O st ur i D Sg o I OL Os T c Oo bel SE Q9 LC A L E Oo E run C O O O cC C 2 O z LC Q LLI LL User Installation and Operation Manual 7 6 SMS Commands OEM Only 6666 0666 ebuey Nid IIWIW A OWSY F LLLI NId 10 218dO 0000 NId Jes eJe syinejeq ed 1 SN JO epo Nid S 4444 WoO 934 4 Jeueg IWIN W 201eJedo O esf N gd 1SN SI epoo ues suonounj 6 uonoun p m s y N3O suuojesgd Jeioeds SJOJI9 Uulnsyoeuo penu 4 3 uonounJ pue s1011 saJoub Bulls dea Mes spues leiad ZIZLdd en snjejs Sunjel Nid Nid O34 MPU Silo WAO pue Nid 934 MoU Sjes Pun O33 M N 19S jueuiulo esuodsey en eA epod P09 9po2 uonduo seg pueululo Nid Hes ad spueululoo SINS W0 Jo xeju s pue Aewwns Page 46 of 59 09 April 2014 Version 1 0 Issue 1 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 7 7 System Response To User The controller will respond
7. 5 2 The Main Screen The top menu is not really a menu at all but rather the main status display page with two main options 1 select the menu or 2 directly activate a Circuit By default the screen remains lit all of the time To save power particularly useful in battery powered installations the LCD screen back light can be set to Auto in which case it goes out 30 seconds after the last key was pressed or the screen was refreshed To re activate the backlight simply momentarily touch any key and the screen will light up for another 30 seconds During an Active Period when the controller has been commanded to turn on the lights the screen is regularly updated with a down count to the end of the Active Period and so the screen remains on See section on system setup The screen provides all of the essential information to show the status of the system WHF F On 122 S66MHz GSM Wgl Access Uia WHF Set Uri Zc 1 lont Ba 5a oi Menu o g Gei Fes Ri B D The screen on the left is showing the following Line 1 The VHF receiver is ON shown by both the filled box and the word On and the operating frequency is shown in this example a US UNICOM frequency Line 2 The GSM receiver is ON shown by both the filled box and the word On Line 3 Is the legend and functional description of the function keys Line 4 Indicates the status of the circuits In this example none are active open boxes and
8. Optional Extras Remote Mimic Panel Meteorological Station secondary Circuit Current Measurement HP0655 HP0659 HPTBC Version 1 0 Issue 1 09 April 2014 Page 5 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 2 Architecture of Remote Lighting Controller Effective operator or pilot control of Helipad Lighting is critical to the safe operation of an installation and traditional Radio Pilot Controlled Lighting PCL solutions using the VHF radio is a tried and trusted method Now there is a new way to control your lighting and peripheral circuits using FEC s new Remote Lighting Controller RLC which integrates both traditional VHF PCL and adds SMS control and monitoring with the option of automatic weather reporting wind speed direction temperature dew point and pressure right from your helipad FEC s Remote Lighting Controller sits at the heart of a monitoring and control capability bringing together for the first time remote lighting control helipad weather and system reporting The architecture can be used simply to control lights or with additional meterological sensors to provide richer monitoring and reporting both by helipad operators and other agencies All of these features are under the full and secure control of the owner operator and are the basic building blocks on which future FEC developments will be built Remote Lighting Controller Systems
9. The unit is capable of being re loaded with new or updated software sent to the customer operator via email and loaded via a PC and a standard USB cable WARNING Once this option has been set in software the only function the unit will perform is to load new software Take great care not to invoke this option accidentally Restore Factory Defaults This option puts the configuration back to the factory default The dfault values are listed in the appendix WARNING All entered telephone numbers radio settings etc will be lost Unit ID A four digit number between 0000 and 9999 can be entered to identify this unit This identifier is prefixed to all outgoing SMS messages to identify the source Version 1 0 Issue 1 09 April 2014 Page 38 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 7 Normal Operation 7 1 Activation by VHF When operating normally the screen will typically show the following left WHF B On 122 866MHz WHF GSM amp On GSH Lie L 2 C 53 Menu C i o Oo 8 D Indicating that both VHF and GSM are ON but that neither circuit is active As soon as a VHF signal is detected on frequency the screen will immediately change to the that on the right Note that no soft keys are shown This is because as a safety feature the system is responding solely to the VHF radio input During a 5 second period a de facto standard for Pilot Controlled Light
10. User Installation and Operation Manual 3 VHF PCL or GSM SMS or Keypad 118 to 136 MHz 25kHz 8 33kHz Any channel or UNICOM External remote Tri Band Operators choice subject to coverage mounted Account recommended or pre pay Externally mounted on unit Optional BNC for remote IP65 general IP65 and vandal resistant 25 C to 50 C 25 C to 80 C ROHC Compliant except exempt items radios 100 240V AC 50 60Hz 5A 20mm Fuse 12V DC 10V 15V DC 3 watts approx 10 watts maximum 30 watts including optional winter heater 3 off 20A Relays 1 NO 1NC DIN rail mounting Measurement of Secondary Circuit Current Height 11 280mm Depth 6 5 165mm Width 7 180mm 5 5lbs 2 5kg 3 9kg 2 years return to FEC excluding relays IP65 09 April 2014 Page 49 of 59 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 9 Power Supply Unit Specification All specifications are manufacturer s data Manufacturer Meanwell Manufacturers Model No DR 30 12 Universal AC input Full range 100 240V AC 50 60 Hz Input current 1 1A Protections Short circuit Over load Over voltage Cooling by free air convection Can be installed on DIN rail TS 35 7 5 or 15 Isolation class LED indicator for power on 100 full load burn in test Approvals Version 1 0 Issue 1 09 April 2014 Page 50 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Insta
11. the Menu is available via the Function Key 4 below it In the screen on the right a Pilot has activated the system via VHF Circuit 1 R 1 is active and the system is locked against any changes until the predefined time out period The timeout period is shown in the lower right corner of the screen down counting every second 5 2 1 Entering Menu Mode To enter the Menu mode simply press the function key F4 E On 122 866MHz In this paper all live options are shown Solid inactive buttons screens greyed out Ls Fieru D S Keypad entryis shown ot You will be taken immediately to the PIN challenge screen over Note that the representation above is used consistently throughout the manual Version 1 0 Issue 1 09 April 2014 Page 17 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 User Access Menu Pressing Menu on the main menu first brings up a PIN challenge menu to determine which type of user is accessing the system since each can perform different functions There are five types of User defined in the system 1 User A person granted permission to perform certain commands 2 Ops The Owner Operator of the facility 3 Mimic The remote control monitoring panel not entered via keypad 4 FEC Technical staff from FEC 5 OEM The Original Equipment Manufacturer Each type of user has a PIN access code and can perf
12. and use a small amount of Loctite 248 Medium Strength thread locking compound on re assembly Version 1 0 Issue 1 09 April 2014 Page 9 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 4 Installing the Base Unit Either by measurement or using the template in Appendix 1 mark out and drill and plug the surface to which the controller is to be fixed gt LD e mm zm mm zm LA mm 4 off fixing holes in Fixing Holes 4 5mm dia 0 178 Maximum Screw Head Diameter 8 5mm 0 33 each corner Recommended Screw Size Metric M4 USA No 8 Enclosure Dimensions 250mm L 1 I l I l I I I I l l l l l l l I l I I I I l I I I l I If the fixing screws are not in a convenient position for the surface on which the controller is to be fixed then the use of rails frames or battens is recommended DO NOT DRILL HOLES THROUGH THE ENCLOSURE BASE The fixing screws are in the same position as the top cover retaining screws The maximum screw diameter is 4 5mm 0 178 and a maximum head diameter of 8 5mm 0 33 Hecommended screw sizes are Metric M4 or USA No 8 of a suitable length and type for the surface Mount the base of the enclosure and ensure that the fixing screws are secure but do not over tighten as this could damage the enclosure and compromise the IP65 rating Once the base has been fitted the unit can be wired up
13. ili 9000 SE To set Time amp Date Setur GSM Time Set Minutes Enter Ho 20 M m ma D I A LA Ou E O Ow M 2s Cf cf iD med ER d T O di CO Ti Setur GSM Time tur GSM Date uc SSM Unit Clock Set T 1 Me 2 1 H R 24 Voor att a ka ks OK New xit Len Je Ae 8 The first screen requests the hour This must be entered in 24 hour format and as a two digit number For example 9 o clock in the morning would be entered 09 and 5 o clock in the afternoon 17 Immediately that the two numbers for the hours have been entered you are prompted to enter minutes Again this is as a two digit number Immediately the minutes have been entered the time is shown bottom left screen which you can accept F1 OK or reject and start over F2 New Once the time has been correctly entered the day of the month is prompted for Again this is in a two digit format The number is checked to be in the range 1 31 but does not check against the month which is entered in the same way again being checked to be in a valid range of 1 12 Once the month has been correctly entered you are prompted for the year The system pre fills the Century 20 and accepts all years from 13 99 On completion of the above there is a screen to confirm the date with the same options as before Pressing F1 accepts the date time and sets the clock Confirmation that the clock has been set is displayed for a short period before returning to the main me
14. lights but not turned them off the Operator can also turn the lights off even though it was a user who turned them on The Owner must be absolutely sure that the situation is safe for the lights to be turned off 7 3 1 SMS Commands and Response Either as a User or Operator with the correct PIN you can 1 Check the status of the system 2 Obtain meteorological data if optional meteorological package is fitted 3 Turn circuits On 4 Turn circuits Off Version 1 0 Issue 1 09 April 2014 Page 42 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 7 3 2 User Example A User of the system has been given the GSM cell phone number of the controller and the current PIN in this case the default User PIN is 0000 To turn the lights ON the User sends the following SMS to the Controller UO000C1A Note all commands start with the User type U in conjunction with the PIN this forms part of the security validation Next the PIN number is sent 0000 followed by the required action In our example we have asked for Circuit 1 to be made Active Note that lower case can be used for the C and the A and that all commands follow the same format next page If the SMS is correct right syntax correct PIN the controller will carry out that task Turning the circuit off again is UO000c1n The User has asked for Circuit 1 to be made Negative Version 1 0 Issue 1 0
15. next section Take particular care not to damage the Power Supply Unit Relay Driver board and Relays during the installation of cables In anticipation that many installations will only require two cables to be fitted one of the cable glands is fitted with a nylon plug to ensure integrity of the enclosure if only two cables are required To use this gland simply remove the plug If replacing do not over tighten as this may permanently damage the gasket 4 5 Installing the GSM aerial The GSM aerial is shipped attached to the inside of the front cover Carefully remove it from the plastic bag and screw onto the external aerial connector on the top of the base unit Do not over tighten as this may permanently damage the aerial or socket but ensure it is fully home Be careful when handling the front panel to ensure that the aerial is not damaged Version 1 0 Issue 1 09 April 2014 Page 10 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 6 Electrical Installation lt is recommended that mains cables are fixed first to avoid damage to aerial or signal cables lf the FEC RLC is to be operated from a mains power supply it must be connected to the Supply using a fused double pole isolator The controller has a maximum power consumption of 30watts so if the supply is only powering the controller the switched circuits being separate then a 5 Amp fuse should be used If the sam
16. pressed e he controller responds correctly to keypad inputs Basic Power Checks In the event that neither of the above works e Isolate the power and remove the front cover e Visually check that all of the cable are fitted correctly e Re apply power and observe determine if LEDs on PSU and Relay board are lit see earlier section e If so are the LEDs in the back of the Keypad enclosure lit If all of the above are OK but the LCD is still not backlit and the keypad does not work there is a fault that requires the unit to be returned for repair Version 1 0 Issue 1 09 April 2014 Page 52 of 59 9 Interleader Ltd 2014 12 Appendix 1 Software Updater The FEC RLC can be updated with new software in situ To update the software requires a Windows PC and a USB cable with type A plug one end and type B the other The installer requires neither software nor drivers to be installed on your PC the standard Windows HID drivers already installed are used software updates can be emailed to you as a self extracting zip file To update the software initiated through the Boot loader Switch The following is the simplest way of initiating the uploading of new software 1 Read the instructions and information contained in the readme file that is sent with the new software 2 Turn the unit off and disconnect from the normal power source 3 Open the enclosure as described sections 4 Lay the cont
17. the system is powered up Version 1 0 Issue 1 09 April 2014 Page 22 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 2 3 Setup VHF Receiver Advanced There are currently three menu options to 1 Set the sensitivity of the VHF receiver threshold detection level this is analogous to a squelch on earlier systems 2 Set the minimum period of the Pilot Clicks presses of the Push To Talk PTT button which will trigger the system and 3 Read the radio parameters in real time This is an essential part of the setup process i Si Es Level 5 VHF Setup Advanced Menu SE G t ances ud ress so eus for T i See Click Tech Exit A F1 Selects VHF Signal Strength Threshold F2 Selects Period of Pilot Clicks F3 Reads the VHF receiver EL FD erasa er Decresss hant The Received Signal Strength Indicator Rssi Is updated every second to allow signals F3 Saves the value displayed FA Quits without ch to be measured uits without change FA Exits Setur Click Period Status OK Rssi b93_ Threshold 80dEn Tees here cave Quit enea bene los nor a die ale Lil oO Jum alin ver incr sana MIS d o o o HUAL Sele Exit Sensitivity Setting the threshold The Threshold is the level of Received Signal Strength at which the receiver is set to detect the carrier signal so called Carrier Detect and is expressed as the power at th
18. to the caller either User or Operator and the Operator Agency and Mimic depending on the numbers set The standard response is shown in the screen shot of an iPhone below eeeee vodafone UK 10 08 64 BH X Messages RLC Main Co Command sent bv User Controller ID 100 6 00d Unit 1234 VHF Radio Active 122 7MHz Event 89 Viir On 120 625 C2 Off C3 Off Meteo Follows Confirmation Circuit 1 Active Confirmation Circuit 2 Inactive Confirmation Circuit 3 Inactive Meteorological reporting option fitted information to follow Time Date stamp of transmission in international format sent 09 00 42 2014 04 04 FEC RLC 1234 Q aues Unofficial Weather Wind 195 006Knots Pressure 0998HPA eem os Temperature 020C emm Dewpoint 010C RH 050 Controller Meteo ID Caution Wind Direction and Speed Barometric Pressure Temperature Dewpoint Relative Humidity Sent 09 00 46 2014 04 04 n EE ES Send Time Date Stamp Version 1 0 Issue 1 09 April 2014 Page 47 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual The SMS is just as readable on older handsets but may require scrolling to read all of the message If the controller had failed to make the circuit active then it would read C1 Inactive If the controller has been configured to measure the circuit current and validate that it is within limits then a message to this effect will be app
19. unap suuni 101819dO pue UO Z nop suin yun W O N Z nong WNL snjejs suJnjei HO pue UO ma Sum mun W O Y noirs unt snjejs suJnjei uo pue UO HNO suum jun Se WON Luna unt H spoon 9po5 uonduo seg pueululo Nid Hes dd s1esf Ily spueuiuio SWS Jo xeju AS pue Alewwins Page 44 of 59 09 April 2014 Version 1 0 Issue 1 Interleader Ltd 2014 LC A L E Oo E run C O O O cC C 2 O z LC Q LLI LL User Installation and Operation Manual 7 5 SMS Commands FEC and OEM 6666 0666 ebuey Nid SIWIW A OWSY F LLLL NId J0 218dO 0000 NId Jes eJe snejeq ed 1 SN JOJ epo Nid S 244 IN3O 934 4 Jeueg IUIN W 40 e1edo O JASN ed 1SN SI epoo uelis D Zen AM sBumas je swuyuoo noH Jed SAIL IW ple ed Farom N W M M gou 4 0 SHUN PUIM 18S INOH J8g S93jeulo hy x jo peeds Pulm Jo SHUN sjes pueuJulo2 10u pueJedo EIER Se qeueA Jeujieu si 314 JON nA yor dun HHHH J9 o33gu025 pues spun I 4 0 e2160 010919 N pues spun I 4 0 ejnjejeduja L jes yoked e2180 0109819 A spun pues jo sBumes spun UE suuguo2 jUIOd Map Sunje1eduus suiy s UE suuuguoo jyeuuesJlueJ 4 pue yore e21560 0109819 A zz opei6nue 9 Jo einjejeduJe jo syun sjes jesey suuojied 234 Gen so pun s senbey 234 mun uonipuoo2 910159 peddius oj sejqeueA ope suuojied 234 E s 10 s 1 pue ejep p 1 u HHHH I 3 0 Bopp ER sen IS SIBSIO suuoged pun
20. 1 and 250mS Some experimentation may be necessary to ensure correct operation in any particular installation Tech Reading the receiver status Selecting Tech from the Advanced VHF menu reads and displays all of the relevant status registers from the VHF receiver Of importance to the operator are 1 That the status is OK 2 The Rssi level of the received signal 3 hat the Frequency is as set and expected 4 That the Threshold level is as set and expected Once this command is invoked the receiver will be continuously re read every 1 second and the Rssi figure updated This is extremely useful in checking the installation aerials down feed etc and setting up the receiver Version 1 0 Issue 1 09 April 2014 Page 24 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 3 Setup GSM SMS Unit If the GSM receiver was on when Setup was selected then the screen will appear as follows tue GSM SMS Unit EN Level 4 GSM Main Menu Press soft keys for soc F1 Toggles the GSM radio On and Off Off Setur TxEx Exit Joc DE g n D Dr Solid square indicates On F2 Selects the setup menu F3 Selects the Transmit Receive test menu Exit Leaves the menu with the GSM On or Off as at time of exit Setur GSM SMS Unit Setur Fead GSM Unit Send Receive Test Press soft keys for Press soft keys for Press soft keys for Or Setur TxRx Exit Clock Hos Tec
21. 3 An external GSM aerial supplied It is recommended that a mobile cell phone on the same network as that intended for the controller is used to check the signal strength quality in the intended location 4 2 Things you will need Before starting the installation ensure that you have at least the following items in addition to those required for the rest of the installation 1 A No 2 Philips PH2 or No 2 Pozidrive PZ2 screwdriver to open the main enclosure 2 A No Oor 1 Philips PH1 2 or No 1 Pozidrive PZ1 screwdriver to access SIM cover 3 The SIM standard size not mini or micro that you will be using You will need to know the number to call it but the controller does not need to know 4 Fixing screws and wall plugs as required 4 3 Preparing for Installation Lay the controller on its back on a clean soft surface at least twice the width of the unit and undo the four corner retaining screws note these screws are captive and do not need to be fully removed Gently lift the front of the enclosure away from the base and lay face down to the left of the base unit Be careful not to strain the cables as this could cause permanent damage Disconnect the following cables from the keypad enclosure 1 Main power and relay controller ribbon cable 2 VHF BNC Aerial cable and 3 Meteorological pack connection ribbon cable if fitted Note 1 and 3 may have retaining screws Use a PH1 2 or PZ2 screwdriver to remove
22. 9 April 2014 Page 43 of 59 9 Interleader Ltd 2014 LC A L E Oo E run C O O O cC C 2 O z LC Q LLI LL User Installation and Operation Manual 7 4 SMS Commands All Users 6666 0666 S6uey Nid SIWIW A OWSY X L LLL NId 10 212d0O 0000 NId 1SN eJe synejeq adA 1 SN JO POO Nid S 44H IN3O 934 4 Jeueg IWIN W Jo es8do O SN N ed 1SN SI 9po2 eS snjejs suinjaeJ pue HO 19 o3u02 HO SHA sum Joje1edo wem J9 o 3gu09 JHA UO suun yun JHA wink snjejs suinjaJ pue UO 1J9 04ju025 UO SHA suun 10 e13dO E J9 o 3u09 JHA UO suin yun JHA win snes suln l 01 Nid SES sies 2343 pue Nid SIWIW Meu sjes PUN VSIO N onum man 3S AAAA sn e s suinjaJ pue Nid 401819dO 01 Nid 10181edO s1es 234 Nid 401e amp J9dQ Mau sies Pun I 3 O M N 18S XXXX snjejs suinjaeJ Nid 01 Nid Jaen 429 JO eJedO pue Nid Jesf Meu sies JIU I 3 0 Jaen M N 19S snjeis eyep jeolBojosoajay Dau U snjeis sjsenbay eueg IWIN HUN 4 8 snjejs Sura pun 4J W O D 131101 u00 pues ejeq e2160 0109319 penu yeda JI eie TE eq 129100 PW Pen YEN J eiep V4 O N eo Bojosoarayy sjsenbai 934 jeo1Hojosoajaw spuas yun pues HO nap suin oru WS icis denn W O N HO di diii pue UO PNDID suin pun HOUTH WNL UO nop SUIN oru eg RU W O N SC gh pue UO iynoJrt suin pun HOUTH WNL HO snjejs suJnjei om Jo Z unap suinj 103819dO pue UO Z UDO suuni yun Z noi uin UO snes suJnjeJ uo
23. Architecture FEC Remote Lighting Controller Type PORE input 1 14 1DUN AC N n UV OC me Local Monitoring amp Control 5 Em M J Ww Battery Wireless Lighting Control Fixed Lighting Control and and Monitoring Monitoring Weather Information Data Logging Charging NB Battery Wireless 868MHz UHF not available in the USA Version 1 0 Issue 1 09 April 2014 Page 6 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 3 Principles of Operation The FEC RLC adopts a set of simple but key principles in its mode of operation These principles which guide how the system works are outlined below 3 1 General The controller is designed to fail safe For example If power is lost at any time on resumption of power the controller will re start under the conditions it was in at the time of power failure If the VHF receiver had previously been set to inactive that is the state it will restart in There are a number of Types of users of the system User This is generally the pilot who has been given permission to use the system Operator This is the owner or operator of the facility Agency A third party who the operator wishes to be informed of operational activity Mimic A designated mimic panel used to remotely control and report RLC activity FEC FEC have defined access to certain options e g reset the Operators PIN
24. IN has been entered the Setup menu is entered SetuP Control TT i t Level 2 Setup Menu ress Sot ess tor i Padios O P Sus Exit The main menu options are D D o 8 F1 Set up and test the radios F2 Set up and test the output relays F3 Set up and monitor system variables Setur Radio Modules Outeut Setup Setur Unit Press soft keys for Press soft keys for Press soft keys for UHF GSM UHF Exit Timer Relays Exit PINs Test Setur Exit D LU D LI O_ D LI 0 There are three main setup areas Radios Output Relays and System In the following sections we will go through each of these areas in turn To aid navigation the radio cell phone and chip are used to represent VHF Radio GSM Radio and System respectively Version 1 0 Issue 1 09 April 2014 Page 19 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 2 Radios Menu There can be up to 3 radios in the system 1 VHF Airband receiver 2 GSM Tri band transceiver and 3 UHF Wireless modem for controlling battery lights Not available in USA Each of the radios has its own menus The main radio menu is as follows Setur Radio Modules Level 3 Setup Radios Menu Press soft keys for i UHF Gen IHF Exit There are three main setup areas D D o VHF Everything to do with the VHF radio GSM Everything to do with the GSM radio UHF Everything to do with the UHF radio These symb
25. TIVATION by Revpad nennen nnnm nnne nnne nnne nnne nnne nnne nnne sna snas 40 LA EE lee e GSM ONG E EN 42 7 2 1 SMS Commands and Response nennen nnns sna nnns nares nnns nnns 42 EE lge um 43 7 0 le Commands All lee een ee EE 44 7 4 SMS Commands FEC and OEM nennen nennen nnn nsns nnns nnns 45 7 5 SMS Commands OEM Only 46 7 6 System Response To leer nennen nennen nsn n nnn nnne nsn annes 47 T Oystem RESPONSE TO Et 48 IS 49 9 Power Supply Unit Gpecifcaton nennen nnne nennen nnne nnn nns 50 1O eli d REDE 51 10 1 Ris ETT UU RS 51 10 2 OuM 51 Ti DIAGNOSTICS ana milione MEE E 52 12 Appendix 1 Sofware Update EE 53 13 Appendix 2 Secondary Current Sense Option cccccsccccceececeeceeseeeeeeeeeeseeeeseeeessaeeeseeeesseeeesees 56 14 Appendix 3 Factory Default Gettnges nennen nnne nnns 57 15 Appendix 2 Mounting Template nnne nennen nnns 58 Version 1 0 Issue 1 09 April 2014 Page 3 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual Document Revision Sheet Version Issue Date gege OOOO O O New Document for Production model New feature Operator breakout from Timeout a a Optional Meteorological Pack shown pole mounted Version 1 0 Issue 1 09 April 2014 Page 4 of 59 9 Interleader Ltd 2014 1 FEC Remote Lighting Contro
26. al 6 6 2 System Test Menu There are three options currently in the System Test Menu 1 Keypad and LCD test this function is live but should not be used by Operators unless talked through the process by FEC It gives direct access to the second processor for diagnostic and test data about the keypad and LCD display 2 lest the relays and current in the live circuit s 3 Show system information Level 4 System Setup Menu F1 Starts Keypad LCD Diagnostics n S q sf F2 Test the relays F3 View system information System Test Mode Press soft keys for Keys O P Logs Exit Only to be used for fault finding Under supervision Relay amp Circuit Test Show System Data Press soft keys for Press soft keys for oe mee B EXIT Sys Logs Para Exit D D o L D LI o 0 Version 1 0 Issue 1 09 April 2014 Page 34 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 6 3 Testing the Relays and Circuits Each Relay and circuit can be tested in turn After initial installation tests this is the first function that should be performed Relay 1 Relay 2 or Relay 3 can be tested in turn Only Relay 1 is shown Relays 2 and 3 being exactly the same process Once the relay circuit has been selected Relay 1 in the example below F1 turns the relay on and F2 turns it back off again The current in the relay coil is measured and compared to the value expe
27. al package data Turn Circate oN v V ooo Turn Circuit s OFF Note a User can turn a circuit OFF only if they previously turned it ON An Operator can always turn circuits OFF irrespective of who turned it ON Version 1 0 Issue 1 09 April 2014 Page 8 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 Installation Installation of the FEC Remote Lighting Controller must be carried out by a suitably qualified electrician with full authority to undertake work in the safety critical environment of a helipad lt is recommended that a formal Statement of Works Standard Operating Procedure or similar is created and used for the initial installation and testing and all subsequent test and maintenance activities to ensure the safety of the installation and personnel 4 1 Locating the Controller The controller should be located in a secure location that is easy for operational staff to access the keypad and screen and appropriate for the aerial mains and circuit wiring The enclosure is intended for wall mounting and with suitable rails or adaptors can be frame or pole mounted Appendix 1 has a full size template for the mounting holes Although the enclosure is IP65 rated a sheltered location is recommended Keep in mind that the controller will need 1 Mains electricity supply and connection to the circuits to be controlled 2 An external VHF aerial connected and
28. and then run 10 Disconnect the USB cable 11 HReassemble the controller and turn on 12 Ihe controller will now be running the new software which can be validated in Show Systems Data menu To install software version 01 03 Notes 1 Once you have confirmed Software Update in the controller menu the controller will enter update mode and will only perform that function it will no longer operate normally until updated 2 Never interrupt the updating process once started ensure cables are secure and the PC is left switched on Version 1 0 Issue 1 09 April 2014 Page 54 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 15 The controller will now be running the new software which can be validated in Show Systems Data menu Notes 1 Never interrupt the updating process once started ensure cables are secure and the PC is left switched on Version 1 0 Issue 1 09 April 2014 Page 55 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 13 Appendix 2 Secondary Current Sense Option PSU and Relay interface Boards fitted with Current sensors are an optional extra Some markets and operators may require that as part of the operational validation the current in the lighting circuit is measured to ensure that the current flowing is as expected calibrated at the time of installation To achieve
29. ck Cancel eAGLe To install software version 01 02 Firmware version 01 02 is now installe Firmware updated click finish to close eAGLe Page 53 of 59 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual To update the software initiated through the keypad In addition to setting the unit up for updating via the boot loader button it is also possible to achieve this using the keypad Read the instructions and information contained in the readme file that is sent with the new software 1 With the controller operating go into the Setup menu as Operator and follow the menus to Software Update 2 Select Update Software and when FEC Software Updater prompted check OK 3 The screen will confirm that it is entering Software Update mode and then the screen will go blank 4 Turn the unit off and disconnect from No system connected the normal power source 5 Open the enclosure as described in Connect system to be updated earlier sections 6 Double click on the update file and a screen similar to that to the right will appear 7 Connect the USB cable to the PC and the USB port on the rear of the controller image right below this will power the controller from the PC 8 The screen on the PC should now advise that the system is connected and the Install button will changed from greyed out to active 9 Click Install and the software will be automatically uploaded to the controller checked
30. cted If the relay has been commanded to turn on AND the current measured is as expected the box will go solid If the relay is commanded to go on but the coil current is not as expected the box will not go solid This logic is included in the normal on off process initiated by either VHF or GSM and is part of the safety validation of correct operation ERT re x Level 5 Relay Test amp Setup Menu Press soft keag for M A F1 F3 Selects Relay Circuits 1 3 KE Ris im 24 Example is for Relay Circuit 2 Relay Circuits 1 amp 3 exactly the same Relay 2 1635mH On Off E o If the optional secondary circuit current measuring transducer is being used see installation section then the current flowing in the circuit will be shown in Amps as in the lower screen above Later versions of the software may include the option to register the correct value during installation and use it as part of the secondary safety validation process Version 1 0 Issue 1 09 April 2014 Page 35 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 6 4 Show System Information A number of configuration and system data are held and updated by the system This information is available through this menu Level 5 Display system information Show System Data Press soft keys for T uil F1 Shows system build data Sys Logs Para Exit F2 EN Shows system logs F3 Shows system parameters
31. do this 1 Press the lt CAN gt key 2 Enter a valid Operator PIN The timeout loop will be aborted and the system will return to the main menu Any other inputs or the wrong PIN will be ignored and the timeout continue Note that if the RLC is fitted with both VHF and GSM receivers and the Operator number has been entered the Operator will receive an SMS notification when a circuit is de activated via the keypad as well as GSM Version 1 0 Issue 1 09 April 2014 Page 41 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 7 3 Activation by GSM SMS If a circuit is activated by an SMS see later section for format then the following screen will appear LI s m Ka e i W Note that unlike the VHF activation there is no timeout the circuit has to be deactivated with another SMS Note that additional SMS may be sent to the unit so that for example if circuit 1 relay 1 has already been turned on circuit 2 relay 2 can then be also turned on Note that each SMS can only perform 1 task so to turn both circuits off would require two SMS While the system is locked no further input will be detected from the keypad or VHF This is a safety feature to ensure no compromise of the operation once initiated If a User has activated the circuit with the correct User PIN then the User can turn it off again To avoid a situation where a User has finished with the
32. e aerial socket By default it is set to 75dBm and can be varied between OdBm and 125dBm where OdBm is the highest level and 125dBm the lowest Great care should be exercised in setting the threshold too low less than 80dBm as noise may cause false triggers Equally if very high signal levels are experienced an attenuator may need to be introduced to the aerial feed Before changing the threshold level read the section about the display of Rssi over as this will give good information about the local conditions Version 1 0 Issue 1 09 April 2014 Page 23 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual Click Setting the minimum PTT press period As well as setting the signal level at which the system will trigger the minimum length of time that the PTT switch is activated can also be set This Click period helps mitigate against the effects of noisy switches which can otherwise cause problems of false activations The system employs digital filtering of the received signal and waits for the signal to be stable above the threshold level for the Click time before it counts as a genuine PPT press Each click is counted in a 5 second period and if 3 5 or 7 clicks successfully received circuits 1 2 or 3 are set see later section on mapping of circuits to relays The default setting for Click is 100ms 100 milliseconds and can be set between
33. e for a PIN number lf a correct PIN number is given the system will then activate the selected circuit and relays as defined by their mapping Eus ia E The screen will display the status of the relays and also confirm that the activation is via the keypad and by either a User or the Operator a function of the PIN code used The system will down count for the time out period just as it would for a VHF input This method of activation is a secure and convenient way of activating the lights if the helipad is manned Note that if the RLC is fitted with both VHF and GSM receivers and the Operator number has been entered the Operator will receive an SMS notification when a circuit is activated via the keypad as well as VHF and GSM This allows the Operator to maintain awareness of all circuit activations however triggered With the exception of Operator Keypad Cancel see later section once activated via the keypad the system is locked all other inputs from either incoming SMS text messages or any key presses on the keypad are ignored This is a safety feature to ensure no compromise of the operation once initiated Version 1 0 Issue 1 09 April 2014 Page 40 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 7 2 Operator Keypad Cancel If the controller has been set On via either VHF or keypad input the Operator can terminate the timeout period To
34. e printing option scale to fit FEC Remote Lighting Controller HP0656 User Installation and Operation Manual End of Document Version 1 0 Issue 1 09 April 2014 Page 59 of 59 Interleader Ltd 2014
35. e supply is to be used both to power the controller and the switched circuits then the cable switch and fuse rating need to be sized accordingly WARNING If the circuits to be switched are fed from a separate isolator it is imperative that this is also isolated before work is commenced 4 7 Circuit Connectors and Cable Entry The Picture below shows the connectors and cable entry arrangements on the bottom of the Cos o 3 Mains in out cable VHF VHF aerial connector connector glands 1 with blanking plug Meteorological SWUM Meteo Mains 110 230V Input Qutputs connector Optional GSM connector position Notes 1 An external GSM aerial is fitted on top of the unit and should prove sufficient for most installations If necessary an external GSM aerial option pack is available 2 The Meteorological SWUM connector will only be fitted on units that have this option ordered at the time of supply If not fitted this will be blank as photo 4 8 Relays Three 20 Amp Finder type 22 23 relays are fitted to the controller Each has 1 Normally Open NO and 1 Normally Closed NC contact set as shown in the schematic box right Optionally Finder type 22 22 with 2 NO contact sets each can be fitted 2 j A2 I rla O1 pe 1186 HP0656 Finder 22 23 Relay Connections 4 3 A1 Coil DO NOT TOUCH 29 Reiz I O1 d m E DO NOT TOUCH x eia 2 4Q vs Qs 2 COM1 R2 3 NC2 OS Rela s Q1 4 COM2 4A IC web To
36. ended to the CX status line 7 8 System Response To Others Every time that the controller changes state or makes a circuit active or inactive at the Operators option the above message will also be sent to any or all of the following 1 Operator Receives all state changes to the controller and 2 Agency An Operator agreed number that will receive operation changes only 3 Mimic The designated Mimic panel Examples 1 If the Operator turns the VHF radio receiver off only the Operator will receive confirmation of that 2 If a User Turns the lights on via SMS the User Operator Agency and Mimic numbers will all be sent the appropriate system response Version 1 0 Issue 1 09 April 2014 Page 48 of 59 9 Interleader Ltd 2014 8 Summary Specification Controller modes VHF Frequency Range Channel spacing current Channel spacing future Frequency selection VHF aerial GSM Bands Network Tariff GSM aerial options Degree of protection LCD and Keypad protection Unit operating temperature oystem Storage temperature Compliance Operating voltage AC Electrical Protection Operating voltage DC Max voltage range DC Power standby Power GSM transmitting Max power consumption Relay capacity Monitoring Option Size Weight with shipping packaging Warranty Protection Environmental Version 1 0 Issue 1 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656
37. er Orn Off Sys Exit Setur Unit Oreration LCD Heater Auto Auto 5s Exit a L O_ LI L L i L L 0 L LCD By default the LCD display Backlight is On Optionally it can be set to Auto to save power In auto mode the backlight goes off if no key is pressed or message sent to the screen for ten minutes Touching a key or sending a message to the screen will immediately turn the back light back on again Heater By default the heater is in Automatic mode As the internal temperature of the box drops towards freezing the heater is run increasingly hard to maintain the keyboard display and electronics at a temperature above freezing In a battery powered system the heater can be turned off to conserve power Version 1 0 Issue 1 09 April 2014 Page 37 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 6 6 System Utilities This option allows the operator to 1 Load new software into the unit 2 Restore all of the factory set default values and 3 Set the ID number of the unit F Level 6 Setup Unit Operation M a F1 Selects software update F2 Selects Restore factory default settings F3 Sets the unit ID Current ID 2151515 Enter Hew gooo eload Unit Software et Factory Defaults Current ID amp IORH HG ARE YOU SURE WARHIHG ARE YOU SURE Hew Unit ID Yes Ho ExIL res Mo Exit OK He LI LI LI O bk T Reload Unit Software
38. errrsrrrrrrsrrerrrsrrerrennne 13 4 11 EE EH 14 4 11 1 tN DOP U ene see ges sis seins 14 4 11 2 Manually checking the mains switched circuit 14 4 12 Inserting the OI 15 4 13 lat le 15 53 ASICS COD AON as EE 16 Se MNU EE 16 ee Menam SC Mares seers tess cs cm 17 5 2 1 Entering Menu Mode nene nnne nnne nsa rn snis r sens sa ansa arse sn nnns 17 O URTA NONU c ete E E eee ee eee eee ere 18 61 Die COMMON MONI E 19 Dae ACIS E EE 20 6 2 1 Setup VHF Receiver Baec nennen nnne nnne nne nnns sna sra na ns 21 0 22 DSU VHF FIedUSFIGV EE 22 6 2 3 Setup VHF Receiver Advanced 23 Version 1 0 Issue 1 09 April 2014 Page 2 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 63 Setup GSMSMS I 25 SE S Hie E 26 SE KEE E e ee 27 OS DOE GSI ene 28 634 GSM ME Guam 29 6 4 UHF DRA SCS Eege 30 Do ee Ee BE EE EN 66 EE rie AB let On EE 32 Sto dex mmm 33 6 6 2 System Test Menu cccccceccsseccceecceeecceeeceeeccesessnecceeesoesessaescsesseesceeeseeeeseaeseesesaeesees 34 6 6 3 Testing the Relays and Circus 35 6 6 4 Show System ln e Oe EEN 36 6 6 5 Setup Unit Operation cccccccccseccccesecsececceeccceeeecceseccsececcececceseesoeeecceeeeseeeesceeesceeresses 37 shoot 38 Z e gun Ee AOI EE 39 rv EE euo tiom iniu eem 39 7 1 1 AC
39. g F4 Version 1 0 Issue 1 09 April 2014 9 Interleader Ltd 2014 Page 21 of 59 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 2 2 Setup VHF Frequency Frequency selection can be either by selecting pre set Unicom or direct frequency entry N 4 20 Level 5 VHF Frequency Setting Menu F1 Selects frequency set by Unicom UK SafetyCom frequencies F2 Allows any frequency to be entered Setur WHF Basics Frequency 122 S66MHz Unicom Arra Exit Ss F1 Selects USA Unicom F2 Selects Australian Unicom F3 Selects UK SafetyCom Next screen enables frequency to be confirmed Or t US Unicom Fre E Frequency 122 S66MHz Frequency 127S86k Hz CH Cancel ENT OR Affirm Puit I MHZ kHz Inc Dec Inc Dec From the above if USA is selected then the following menu is presented Note that some territories have more than one Unicom frequency This version of software has the main one for each When the Any Frequency option is selected the function keys F1 F4 increment or decrement the frequency by 1MHz or 25kHz The system will not allow any frequency outside of the Airband to be set The frequency displayed can either be 1 Accepted by pressing the green ENT key or 2 Rejected by pressing the red CAN key The new frequency selected is immediately used to re programme the VHF receiver and also stored in memory and used the next time
40. h Exit Send Recv CID Exit 0 H LI LI 0 H D LI o LI Note that the 17 soft key is solid indicating that the GSM receiver is ON and that the soft key option is to turn it off Pressing F1 will toggle the GSM receiver on and off and it will be left in that state on Exit The other menu options are Setup Performs a variety of configuration options on the GSM system and TxRx Enables a number of GSM SMS tests to be performed Version 1 0 Issue 1 09 April 2014 Page 25 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 3 1 Setup GSM Selecting Setup brings up the following menu which allows either the clock calendar to be set or the Operator Agency and Mimic stored numbers to be viewed and changed Bie read Goh Unit Level 5 GSM Setting Menu E Si SES Lor Ur F1 Sets the Clock Calendar Sa B T SCH F2 Enables Operator Agency and Mimic numbers to be edited F3 Shows GSM module parameters Set Phone Numbers Hot implemented this Press soft keys for software version Ors Hancs Mimic Exit oO Ll LI LI Version 1 0 Issue 1 09 April 2014 Page 26 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 3 2 Set GSM Clock selecting Clock from the previous menu starts the clock setting process Level 6 Clock Setting SetuP GSM Dat ic L Set Day 308 imm Use keypad amp Fn Keys zi
41. he SIM is in correctly aligned and properly seated 6 Slide the plastic SIM carrier to the left until a click is heard or felt 7 Rotate the flap back into place and gently re tighten the screws 4 13 Final Assembly Re attach the ribbon cable s between the front panel unit and the base unit Re attach the VHF aerial cable to the BNC socket Re assemble the front cover to the base unit and tighten the retaining screws firmly but not too tight Take care that 1 All connectors and cables are secure and that they are not caught in anything 2 The enclosure retaining screws are screwed in evenly and firmly but not too tight 5 You are now ready to configure the unit section 6 Version 1 0 Issue 1 09 April 2014 Page 15 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 5 Basic Operation 5 1 Menu Overview The FEC RLC is fully configurable via the front panel keypad and screen All setup test and monitoring of the controller is carried out via the front panel keypad and LCD display many commands also possible remotely via SMS see later section There are no controls inside the case The menus are arranged in an hierarchical structure with a consistent presentation format and key operation Extensive use is made of the 4 Function Keys above the main 16 key keypad and in conjunction with changing legends on the screen intuitively guide the u
42. his cannot be resolved there is a fault with the unit which must be returned 4 11 2 Manually checking the mains switched circuit To test the mains switched circuit press the button on the top of the relay s Manual Push Button POY ew MURAT MADE W CHINA ADS 1 M Ll Was EI E P E UM g D KE f E 0 AES K E 2 5e st d Mi F c s Be epee This will make the contact for the normally open contact and break the contact for the normally closed contact Once the PSU and circuit have been checked as above the controller can be re assembled in the reverse order that it was taken apart and the front cover attached Version 1 0 Issue 1 09 April 2014 Page 14 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 12 Inserting the SIM While the front panel including the keypad and LCD are disconnected and before re assembly the SIM should be fitted The SIM is located behind a rotating flap on the back of the keypad unit below left To fit SIM 1 Slacken the two screws using a Philips PH1 2 or Pozidrive PZ2 screwdriver There is no need to remove the screws or plate 2 Rotate the flap clock wise as shown 3 Slide the plastic SIM carrier gently to the right and then pull forward 4 Insert the SIM into the plastic SIM carrier metal contacts to the left inside and the ident corner downward Close the flap making sure that t
43. ing the system is counting clicks from the pilot The number of clicks received in the 5 second period is displayed as shown above and at the end of that period the following occurs clicks Ado Gemen O O O 1 2 4 60r8or No action taken One click will be detected any time a pilot more clicks Return to standby or ground station on frequency presses their push to talk microphone button If no action is taken the screen will return to that shown at the top of the page left or if a circuit is activated to one for example shown below Access Wise WHF Set Un By Pilot R i R 2 R n The above shows that Circuit 1 is active ON and that the system is locked The system will remain locked for the On Period set by the User through the VHF Time menu In this example the ON Locked period is 0 minutes 19 seconds With the exception of Operator Keypad Cancel see later section once activated via VHF Radio the system is locked all other inputs from either incoming SMS text messages or any key presses on the keypad are ignored This is a safety feature to ensure no compromise of the operation once initiated Version 1 0 Issue 1 09 April 2014 Page 39 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 7 1 1 Activation by Keypad At any time that the unit is inactive touching any of the three circuit keys F1 F3 will immediately challeng
44. lected F1 The current Operator number is displayed middle left and in this case is blank as no previous number has been entered The required number is entered after the prompt part of the international dialling scheme Note in contrast to other screens the keypad CAN CLR and ENT keys are active If an error is made CLR can be used to backspace and correct To clear the entire entry and start over press CAN To accept the number press ENT The process for entering the Agency and Mimic numbers is exactly the same as for Operator Version 1 0 Issue 1 09 April 2014 Page 28 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 3 4 GSM Test Menu The system is able to perform the following tests on the GSM radio 1 Senda test text to the Operator number N B The Operator number must have been previously entered see section above 2 Receive a test message from any number maximum of 80 characters in the message and 3 Display the phone number of the last caller Caller ID CID CIENT Level 6 GSM Test Menu bes est iio pass soft keys for ZZ F1 Send test message to Operator Number send Recv CID Exit THE F2 Prompts for message to be sent and then displays it F3 Shows last caller ID Stine Lay e Ln At he Ah D In iTi 5SM Send Test to rerator Ho ur to amp 44 OR 7849523 _ lona
45. llation and Operation Manual 10 Spare Parts The following spare parts are available and can be fitted by users 10 1 Relays Spare relays are available that can be easily fitted by the user operator The tools required to access the controller are e Medium flat tipped or PZ No 2 or PH No 2 cross head screw driver to remove cover and detach relays from rail and disconnect reconnect wiring 10 2 Other There are no other user serviceable parts Items requiring repair need to be returned to FEC Version 1 0 Issue 1 09 April 2014 Page 51 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 11 Diagnostics and Fault Finding The following are the range of simple tests that an end user of the controller can perform to be carried out in the order given Warning If the controller is mains powered the controller box will contain dangerous voltages A qualified electrician must perform all of the necessary safety checks on the unit prior to any other tests being carried out Basic Visual Checks Ensure that e The unit is properly mounted secure and appears physically undamaged e There are no signs of overheating e The wiring switches and fuses that power the unit are all working as expected Basic Operational Checks Ensure that e The PSU Status LEDs are as follows e 12 0V Lit e 5 0V Lit e 3 3V Lit e he LCD back light comes on when a key is
46. ller HP0656 User Installation and Operation Manual Overview FEC s Remote Lighting Controller is an all new fully digital design that combines ease of installation and use with sophisticated yet simple and secure configuration via the IP65 rated keypad and LCD display or via SMS 1 1 Key Features Traditional VHF Pilot Controlled Lighting PLC configuration oimple frequency setting through front panel no fiddly switches Defined number of presses to activate Circuits 1 2 or 3 Programmable timeout for keypad and VHF activation VHF operation can be remotely enabled disabled for extra security FCC EU approved Integrated tri band GSM Telemetry Engine for SMS control Secure PIN code protected SMS commands to monitor and control your installation Secure SMS status reporting check out your installation before taking off Remotely activate Circuits 1 2 or 3 and have the status sent straight back to your mobile Optional weather station interface for meteorological information from your helipad Three 20 Amp heavy duty relays in the box Enables linked peripheral shutdown Local and remote test and diagnostics integrated into the unit Very low power consumption Approx 3W idle and less than 30W max including internal winter heater Operates from 110 240V AC 50 60Hz or 12V DC ideal for solar and batteries 1 2 Part Numbers Standard Equipment Combined VHF and SMS Unit VHF Only Unit SMS Only Unit HP0656 HP0657 HP0658
47. nu Version 1 0 Issue 1 09 April 2014 Page 27 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 3 3 Set GSM Numbers The system can store three numbers 1 Operator Ops This is the number of the Owner Operator It is very important to enter this number as a report will be sent to it every time there is a system change e g turn the VHF radio on or off or an operational activity on the system e g turn on the lights 2 Agency This number which is optional is the number to which only operational reports are sent This can be any third party that the Operator wishes to keep informed of activity without the bother of having to manually alert them 3 Mimic This number which is optional is the number to which only operational reports to allow remote monitoring and alerting of circuit activation Level 6 GSM Number Setting Menu Cet Phone Numbers NI Use keypad amp Function Keys Press soft keys for AH To set numbers Ors Hancs Mimic Exit Jr o o o NB Must be full number Country Code Area Code Number Example is Operator Agency Mimic are the same rerator Number rerator Humber 44790749523 l a OK Delete Exit Keypad Function Keys Ss CAN Cancels all entry 44790749523_ CLR Cancels last entry ENT Accepts number perator Humber Humb 44 d CIA et Cleared In the above example the Operator number has been se
48. ols will be used In subsequent sections to aid menu navigate Setur WHF Receiver Setur GSh SMS Unit Hot implemented this Press soft keys for Press soft keys for software version_ IN Fres Ady Exit Off Setur TxEx Exit D 0 E D L o Version 1 0 Issue 1 09 April 2014 Page 20 of 59 Interleader Ltd 2014 6 2 1 Setup VHF Receiver Basic The Setup VHF Receiver menu enables FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 1 The VHF receiver to be turned On and Off this function is also available to Operators via SMS 2 The operating frequency of the controller to be set either to a pre set Unicom frequency or any channel in the VHF Airband in the range 118 136MHz in 25kHz steps 3 Select further setup options Satur UHF Receiver be Level 4 VHF Main Menu Press soft keys for F1 Toggles the VHF radio On and Off Off Frea Adv Exit D D o Solid square indicates On Setur VHF Receiv er Prass soft keys for Off Frea Adv Exit E o Ll LI Setur WHF Receiver Setur WHF Basics Press soft keys for Frequency 122 S66MHz On Fre Ady Exit Unicom Arra Exit o a F2 Selects the frequency setup menu F3 Selects the VHF sub menu Exit Leaves the menu with the VHF On or Off as at time of exit Setur UHF Advanced Press soft keys for Sens Click Tech Exit Note that the VHF radio is toggled On Off using F1 and is set in that state when exiting the menu usin
49. orm a variety of configuration and other tasks on the system Using the numeric PIN code enter the 4 number PIN code As each number is pressed it replaces the relevant box until four numbers are entered NB As an additional security measure if numbers are not entered within 5 seconds of each other the screen times out and returns to the main menu Also if the wrong code is given this is advised and a return made to the main programme E On 122 866MHz Level 1 Main Screen MUS Main screen shows VHF and GSM status Kg de Te VHF is On with Frequency 122 800MHz set GSM is Active All of the soft keys are active F1 F2 or F3 select a channel to be activated F4 selects the main menu FIH Security Check Enter PIN gooo Kei UL 7 LC 3 eru D o o S Access lia K uod Setur Control Unit Set Un Eu Ore ator Note Press soft keys for BE EC Mt Radios D P Sus Exit a D Oo BESS When channels have been o activated the legend changes To show which relays Warning Once the Menu Mode is selected the system no longer monitors the VHF or GSM receivers and will not respond to remote commands All setups should be performed when it is known that no movements requiring the lighting controller are required Version 1 0 Issue 1 09 April 2014 Page 18 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 1 Setup Control Menu Once the correct P
50. p view as mounted in base Version 1 0 Issue 1 09 April 2014 Page 11 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 9 Mains wiring The arrangement of the base units is shown below y 12V DC 30W Mains PSU 100 240VAC 3 off 20A Relays 1NO 1NC VHF BNC connector Position of optional GSM connector PSU and Relay Interface Board DIN Rail mounted connector strips Customers may add additional items 3 Mains In Out Position of cable glands optional meteorological connector Notes 1 Live Brown Neutral Blue and Earth Green Yellow 4mm IMO DIN rail mounted connector strips are provided for customer wiring 2 Additional connectors can be added by the customer but pay particular attention to a Such connectors are often open on one side Care must be taken to ensure that the open side is always covered by its neighbour or end plate b The earth connector is fixed and grounded to the DIN rail by a central screw To move this connector slacken the central screw move as required and re tighten c The Earth connector provides the earth bonding connection to the controller d The connectors must be gently pushed tight against the PSU and Relay Interface Board to ensure that these items are prevented from sliding on the rail 3 The controller is fitted with a mains powered 12V Power Supply Unit PSU The installer m
51. r Unit Press soft keys for T i F1 Selects PIN setup mode d Ae lech ew eeh F2 Selects the test system mode F3 Selects system setup PIN Setur System Test Mode 6666 1111 9998 New Press soft keys for User Urs Mimic Exit Keys O P Logs Exit o 0 L o o LI B D Version 1 0 Issue 1 09 April 2014 Page 32 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 6 1 Setting PINs The Operator can set PINs for Users themselves and the Mimic panel Level 4 PIN change menu PIN Setup N 6666 1111 9998 New W F1 Selects User PIN setup mode eer de Mamic zi F2 Selects Operator PIN F3 Selects Mimic PIN E G Operator User Mimic the same Warning As Operator ensure that you note your Set new PIH new PIN number or you will be locked Enter PIN gooo out of your own system FEC can remotely reset for you PIN TA Hew User Urs Mimic Exit O L L The above example shows how the Operator can reset their own PIN Note the warning about forgetting the Operator PIN you will be locked out of your own system and only have User privileges until reset If an Operator does lock themselves out FEC will be able to remotely reset Entering a new PIN is also possible via SMS Version 1 0 Issue 1 09 April 2014 Page 33 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manu
52. r side The Earth terminal has grips onto the rail which are metal connected to the terminal block to earth the rail and actuated by the middle screw of three To add terminal blocks a Slacken the middle screw of the earth block and slide it down the rail there is no need to remove it b Snapin the required additional terminals sliding others as required c Push the earth terminal back up to ensure no gaps between terminal and re tighten the middle screw NB Ensure that no live connections are exposed by the insertion of additional connectors Version 1 0 Issue 1 09 April 2014 Page 13 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 11 Basic Circuit Testing Even before connecting the keypad the circuits can be tested as the relays incorporate manual testing buttons Once the mains wiring has been completed and it is safe to energise the controlled circuit turn on the mains supply 4 11 1 12V DC PSU Check that the following LEDs are lit 1 The green LED on the PSU marked DC OK 2 The red PSU LED on the PSU and Relay Interface Board and 3 The green 12V LEDs on the PSU and Relay Interface Board If the LED on the PSU does not light then check the mains supply cable and fuse If the LED on the PSU lights but the LEDS on the PSU and Relay Interface Board do not light suspect a continuity problem with the DC feed cable to the board If t
53. roller front panel face down on a protective flat surface 5 Double click on the update file and a screen similar to that to the top right will appear Connect the USB cable to the PC 7 Hold down the Boot loader switch at the same time as connecting to the USB port on the rear of the controller image right this will power the controller from the PC 8 he screen on the PC should now advise that the system is connected and the Install button will changed from greyed out to active 9 Click Install and the software will be automatically uploaded to the controller checked 10 A screen right confirms the update in progress 11 When complete click finish and the window will close 12 If Windows asks if the programme installed ok click yes 13 Disconnect the USB cable 14 Reassemble the controller and turn on in earlier Version 1 0 Issue 1 Interleader Ltd 2014 09 April 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual FEC Software Updater To install software version 01 02 No System connected Connect System to be updated eAGLe FEC Software Updater pe To install software version 01 02 The attached system already has software version 01 02 installed To reload the software click Install To skip the installation click Cancel FEC Software Updater To install software version 01 02 To reload the software click Install To skip the installation cli
54. ser through the various steps The key features of the interface are shown left LCD Screen Common Layout Line 1 indicates the menu level Eh MEINE Sa SM MAN Line 2 provides instruction m esa LS Menu Bal oo E Line 3 Indicates the Function Keys function Line 4 identifies the keys and their status Function Keys 1 4 left to Right Data Entry Keypad In the example to the left The 1 line indicates VHF Radio on 122 800MHz The 2 line indicates GSM Radio on The 3 line confirms the function of each key The 4 line represents the Function Keys Note that in some menus the boxes in the 4 line also give the current status of that function For example in the Test Output O P test mode the relays can be set and unset individually As they change state the squares change from open to solid to indicate the active state Note that in some menus more information is provided and hence the exact layout above not followed The approach is the same and where there are differences instructions provided F4 usually marked Exit returns to the previous level in the menu and in many screens accepts the conditions set in that menu If Marked Quit then that screen is discarded before return Repeatedly pressing F4 will bring you back to the main menu Version 1 0 Issue 1 09 April 2014 Page 16 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual
55. this the PSU and Relay interface Board has a non contact current measuring transducer for each circuit left Each transducer is capable and calibrated to measure AC currents up to 20A and the software is designed to detect this circuit current The inclusion of these measuring devices does not complicate the wiring other than requiring that a single conductor is passed through the hole in the centre of the device Note that current measuring cannot be performed on the circuit current if a contactor or other secondary switching device is used A deae circuit is shown below for a single switched circuit with current sensing To 12V PSU CHA 51 EER SESCH D A2 KS Relay TES WARNING Unit must be installed by a competent electrical engineer Mains In To Circuit Follow the instructions given in the earlier section Version 1 0 Issue 1 09 April 2014 Page 56 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 14 Appendix 3 Factory Default Settings The following are the Factory default settings mem o Dotat Seting Gemen VHF Frequeny emm O Version 1 0 Issue 1 09 April 2014 Page 57 of 59 Interleader Ltd 2014 15 Appendix 2 Mounting Template The template below is at a scale of 1 1 if this document is printed on A4 paper or US Letter and no scaling options are used e g do NOT use th
56. to R2 and R3 Timeout gt Clicks Relays On gt Clicks Relays On Use F1 F3 to increase B m 7 p r On On Save Off OF f Save or decrease the timeout B 4 a d Period Quit or Save new value Timer The timer option allows the time out period to be set in the range 1 to 60 minutes with a default setting of 15 minutes Changes are made simply using the F1 amp F2 keys and then either quitting or saving when happy with the new value Relays Setting which relays respond to inputs By default the following mapping exists between inputs and relays set VHF 3 Clicks Relay 1 5 clicks Relay 2 and 7 Clicks Relay 3 Keypad C 1 circuit 1 Relay 1 C 2 Relay 2 and C 3 Relay 3 Using this option allows any combination of relays to be mapped to these inputs including none In the above example C 1 or 3 Clicks will activate Relay 1 by default This has been changed instead to activate Relays 2 and 3 This is a powerful facility for performing a variety of switching tasks N B GSM circuits always switch their corresponding relays e g C1 active Relay 1 active Version 1 0 Issue 1 09 April 2014 Page 31 of 59 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 6 6 Setup Unit Menu There are three options available to the Operator 1 Set PIN numbers 2 Test the system and 3 Configure the system Level 3 Setup Unit Menu Setu
57. ust connect this to the incoming mains supply via the fuse provided using suitable 2 core cable 2x1mm 240V The PSU is double insulated and is not earthed 4 The relays are rated at 20A AC for a resistive load 5 If higher currents or highly inductive loads are to be switched by the controller the use of an external Contactor of the correct rating must be used Version 1 0 Issue 1 09 April 2014 Page 12 of 59 9 Interleader Ltd 2014 FEC Remote Lighting Controller HP0656 User Installation and Operation Manual 4 10 Basic Wiring Diagram No secondary current sense A simplified circuit diagram is shown below for a single switched circuit A simplified circuit diagram with optional secondary current sensing is shown in the appendix 20 Te 53 1 i x Relay 9 ef 2 3 IE erh ip s Relay Ole To 12V PSU WARNING Unit must be installed by a competent electrical engineer Mains In To Circuit Notes 1 The 5A fuse in the DIN rail holder is for fusing the feed to the 12V PSU only 2 Installers can add additional DIN rail mounting Live Neutral and Earth terminals 3 DIN Rail mounting fuse holders may also be added 4 If additional items are added to the rail follow the instructions below 5 Secondary circuit load characteristics may require an external contactor DIN Rail Mounted Items DIN rail mounting terminals etc generally snap onto the rail with plastic clips eithe
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