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Sentry I.S. Card Reader User Manual
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1. Set Dig Outs lt ESC gt 5 nz where n is one of the following n Dig Out 1 Dig Out 2 0 On On 1 Off On 2 On Off 3 Off Off Read Config lt ESC gt 22z which returns the configuration data string and serial number Set Host LED lt ESC gt 6 1z Clear Host LED lt ESC gt 6 2z Flash Host LED lt ESC gt 6 3z Read Software Version lt ESC gt 6 0z Card Data Proximity Cards Data Length 26 or 32 bit cards 6 or 8 characters transmitted from card reader Note that other formats may be supported Please contact the factory for further details Sentry IS Card Reader User Manual Page 19 of 37 2015r0 2015r0 Option 1 Option 2 System Options There are a number of different ways the Sentry Card Reader can be used depending upon the requirements of the particular system The following information describes some of these system options regardless of the type of card reader used as this is incidental to the system involved IS Sentry in Stand alone Comms mode To operate in this mode the Telemetry Mode in the configuration string has been set to pp or the Sentry is running in it s default mode This is a very straightforward system option The Sentry is connected by a four core cable directly to the R507 in the safe area This is in turn supplied with a 24V DC supply and the information is communicated to the host via RS232 422 or RS485 depending upon the r
2. 1 of 2 Drg No P174 115 Wiegand Output Version sentry Card Reader Inter Haz Area Comms 15V DC Out Proximity Switch Inputs R507 Comms Safe Area RS422 85 Digital Outputs Digital Inputs sisseyd NOS Hazard Area Safe Area d p e e MIL gee 123456 99197 8 910 11 12 Related Product Document The QAN Responsible Person must Approve any Changes or ECNs This drawing may not be reproduced without the consent of Mercury HMI Ltd Mercury HMI Ltd 2010 Mercury Title 4 e Diagram IS Sentry with Wiegand Output 2 1 20Dec10 MPFJ MOB MOB Added MTL5513 and MTL5521 barriers 0 14Sep09 MOB MSC MPFJ Initial Drawing Revision Date Drawn Chk d App d Description Sheet 2 of 2 Drg No P174 115 Safe Area Sentry Sentry Card Reader Computer P N 8180281C D De R507 Safe Area Switch Digital d Euclid RS 422 Out Comms RS422 85 Inputs Inputs Rx Master gt 1 1 sisseyd NOS oa Sentry Card Reader 5 l 24V 15V Proximity Inter Haz DC DC Safe Area Switch Digital Area Digital R507 I S Interface Module ibus RES422105 inputs Inputs comme iuge EO 05 07 7 F 2 0 0 E E E 3 e z o o a tee al 9 Pe dess l 8 ii l Ra Bee eR os ges OS Pv J6 J7 J8 J9 J10 J11 5 1234123123 4 1 2 3 1 2
3. OUR Legi obs M tah E 27 Appendix B Card Technologies iuuies ce sino rcge i i ebbe CR eG n ont i 35 Appendix C SBBEITIC ET OTI uei UR Nt Puer tnde i aa iar aai 36 Appendix D Linke Seti P odds pa VERI Dre HRS E SER Rep DUE n DUM FL IDEM OpU Inu T ee 37 Sentry IS Card Reader User Manual Page 5 of 37 2015r0 2015r0 Introduction The Sentry Card Reader is a modular and highly configurable unit designed to read a variety of different card types in Hazardous Areas A complete Sentry Card Reader unit comprises of three main components and there are several versions of each of these main components 1 A power and communications safety barrier or galvanic isolator mounted in the Safe Area when the Sentry Card Reader is to be used in a Hazardous Area installation 2 The Sentry base unit with the processing and communications electronics affixed in the Hazardous Area connected to the fixed wiring 3 The Sentry lid containing the appropriate reader head the reader electronics and a safety barrier encapsulated together into a module mounted behind the RF transparent window and the status LEDs There are three power and communications types available 1a Fora Safe Area Sentry the unit can be connected directly to a power source and the communications can be connected directly to a PC PLC or DCS as needed 1b Fora Hazardous Area Sentry requiring serial communications within the Safe Area then an R507 Interface
4. card swipe data E 45 Hex if the block contains Digital Input data G 47 Hex if the block contains Proximity card swipe data V 56 Hex if the block contains Software Version data DATA is the field used to send information DMY is a single character whose value is chosen to ensure that the following CSUM byte is not a control character The value of DMY is usually 00 Hex but if this would result in the CSUM being a control character the DMY would be set to 20 Hex CSUM is a single byte checksum character This is the 7 bit negated algebraic sum of all the characters in the string from the STX up to and including the DMY byte lt ETX gt is the End Transmission character 03 Hex If data only is selected as the output structure only the hex ASCII data is output with no header or trailer characters Page 18 of 37 Sentry IS Card Reader User Manual Escape Sequences The Card Reader responds to the following escape sequences which are a subset of those used by a Mercury Terminal Send Next Queued Block lt ESC gt 9 1z Multi drop mode only Re Send Last Queued Block lt ESC gt 9 2z Multi drop mode only Enable Card Reader in One Shot Mode lt ESC gt 15 4z Disable Card Reader lt ESC gt 15 5z Enable Card Reader lt ESC gt 15 6z Note these commands enable disable the device regardless of the card media type it is configured to read Sample Dig Ins lt ESC gt 4z
5. code sets used by the Sentry Card Reader a character is represented by two digits each in the range hexadecimal 0 to F For example lt SP gt the space character is defined 20 2015r0 Page 8 of 37 Sentry IS Card Reader User Manual Installation Installation The Sentry Card Reader has ATEX approval for use in Hazardous Areas when used with the R507 Interface Module or a direct Overview equivalent The Intrinsically Safe Interface Module provides galvanic isolation between the 24V D C power amp host communication ports and the I S Hazardous Area connection These connections to the Sentry allow a cable length of up to 1km when used with an R507 or 500m when in Wiegand D1 DO mode The R507 communication ports provide for RS232 and differential transmit and receive terminals for RS422 485 with tri state control The Sentry should be ordered as a complete unit comprising base unit and appropriate lid as required The Sentry can then be mounted on any convenient flat surface using the four holes provided The dimensions of the box are shown in the diagram below Maximum width of Sentry Card reader is 224 mm 204 mm between mounting centres 3 2 2 5 2 3 alo D O 9s Et c D 25 o Maximum Height of Sentry Card reader is 122 mm Illustration 2 Sentry Mounting Hole Centres Sentry IS Card Reader User Manual Page 9 of 37 2015r0 Mounting the Sentry Weatherproofing Hazardous Area Ser
6. connecting the R507 power and communications interface needs to comply with the following parameters Loop Resistance 40 Q Maximum Capacitance 142 nF Maximum L R Ratio 33 PH Q Maximum Inductance 0 6 mH Maximum In practice these parameters are easily met by standard cables e g a 1 mm quad cable has approximately the following parameters Loop Resistance 38 Q km Maximum Capacitance 55 nF km Maximum L R Ratio 2 5 uH Maximum Inductance 0 48 H km Maximum For a cable length of 1km this would satisfy safety and operating requirements Page 10 of 37 Sentry IS Card Reader User Manual Safe Area Fo hazardous area use the Sentry must be connected to the R507 power and communications interface The R507 must be located Requirements in the Safe Area An illustration of the interface module which is designed to be mounted on a DIN rail is shown below Mercury Malton YO17 6YB UK Epsilon O6ATEX2107 Ex ia IIC x 6 amp O 2 9 SAFE AREA HAZARDOUS AREA Uo 19 11V Vin 20 35Vdc x lin typ 80mA Pon oe y lo 225mA Um 250V S h E Lo Ro 33uH Ohm Tamb VO TO 60 C Ca Installation must conform to EN 60079 14 Illustration 3 R507 IS Power and Comms Isolator Sentry IS Card Reader User Manual Page 11 of 37 2015r0 Safe Area For Safe Area use the hazardous area parameters are not applicable and any suitable communications cable can be used Connections
7. has been set to m2 This operation is very similar to the standard Modbus mode but an alternative mapping is available to make integration with Mercury 2 units simpler The mapping of the bits within the registers is the same as standard Modbus mode only the register addresses have changed Sentry IS Card Reader User Manual Page 23 of 37 2015r0 Type Read Inputs Coils Read Input Register Force Output Coil Write Output Register Short Address NOUBWNRFR OO 2 17 18 19 35 107 111 112 113 Option 5 2015r0 Below is a table of Mercury 2 Modbus registers coils and their associated function Long Function Command Address Codes 30001 FC02 Read Proximity Switch Input 1 30002 FC02 Read Proximity Switch Input 2 30003 FC02 Read Digital Input 1 30004 FC02 Read Digital Input 2 30005 FC02 Reserved read as 0 30006 FC02 Reserved read as 0 30007 FC02 Read Card Present Bit 30008 FC02 Reserved read as 0 50001 FC04 Read Data Pending Bit 15 Card Present 50002 FC04 Reserved read as 0 50003 50018 FC04 Card Data ASCII 50019 50020 FC04 Card Data Binary 50036 FC04 Read Software Version 60109 FC05 Clear Card Data Input Buffers 60112 FC05 Enable User LED 60113 FC05 Disable User LED 60114 FC05 Flash User LED 70005 FC06 Set Card Reader Mode 1 One Shot 2 Disable 3 Enable 70006 FC06 Set Digital Outputs 0 Dig Out 1 On 1 Dig Out 1 Off 2 Dig Out 2 On 3 Dig Out 2 Off Safe A
8. 0 01 00 03 CRC The response you would get would be ADDR FUNC Byte Reg Hi Reg Lo Reg Hi Reg Lo Reg Hi Reg Lo Check Count 40002 40002 40003 40003 40004 40004 Field 11 03 06 00 DI A B C D CRC The Card Data is read as DCBA For example if A 55 Hex B 20 Hex C 01 Hex and D 00 Hex then the card data in hex would be 00012055 Hex or 73813 Decimal Modbus Data Tf the host polls the Sentry when no card has been presented the e card data holding registers will each contain 0000 Reading Sequence If the host polls after a card has been presented read by the Sentry and kept in the vicinity of the Sentry the holding registers will now contain the card data and the Digital Input Register will have Bit 6 active If the host continues to poll but move the card away from the Active zone of the Sentry the holding registers will still show the data from the last card read but the Digital Input Register will have Bit 6 cleared You will have to issue a Clear Card Command to reset the card data to all zeros Alternatively if the host issues the Clear Card Command but leaves the Card in the active zone of the Sentry and then poll the Sentry the host will see in the response that the holding registers will now contain all zeros for the card data and the Digital Input Register will have Bit 6 active Option 4 IS Sentry in Mercury 2 Modbus Compatibility Mode To operate in this mode the Telemetry Mode in the configuration string
9. 07 Safe Area Switch Digital Area Digital Out Comms RS422 85 Inputs Inputs Comms Outputs BLUE BROWN o 22 a T T x RE sisseyd NOS AS X3 puo xa Barrier or Isolator J6 37 23412 l OTOT O eS M 24 Vdc Supply S eS 24 Vde Supply Barrier or Isolator e 9 e 9 Related Product Document ils drawing may at be reproduced withou e consen The QAN Responsible Person of Mercury IMC Li Mercury must Approve any Changes or ECNs Mercury IMC Ltd 2008 Tite Diagram IS Sentry Peripheral Wiring O F N 0 gt 14Sep09 MOB MSC MPFJ Initial Drawing Revision Date Drawn Chk d App d Description Sheet 1 of 1 Drg No P174 114 Hazard Area Safe Area d p Wiegand Output Version Sentry Card Reader 15V imi Inter H Proximity nter Haz DC R507 Safe Area Switch Digital Area Digital Out Comms RS422 85 Inputs Inputs Comms Outputs sisseyd N S Related Product Document This drawing may not be The QAN Responsible Person qo NM 2i Mercury must Approve any Changes or ECNs Mercury HMI Ltd 2010 Tite Diagram IS Sentry with Wiegand Output 20Dec10 MPFJ MOB MOB Added MTL5513 and MTL5521 barriers Ko 14Sep09 MOB MSC MPFJ Initial Drawing Revision Date Drawn Chk d App d Description Sheet
10. Bie i1 eR NUN 12 Blyin Beer 13 20 39 t H 13 Ser UU cise IS IAL UID ireset eaii og ion wines edi teet ma A p DoD a UU MEM MEER NER 14 Configuring the Reader Card I vine oou FADUM URGE RISU POTERE RFID REOR DUI RIO QU EYE 14 Operating Mode M 15 Configuration PNT sc sexes d pvo tv oU NO NUR Fog nti G ERN on EN diu NN EARN OUR UY 16 Example Configuration SEITE siet verre ort RU raa eU crit Db RUP ARI RUD DNE DAE 17 Telemetry Block Sir Ctitt Mom 18 Escape SequenteS Meere M 19 Gard Data sioiias ee e RE a T O ca tease E TE E E E EE 19 System OC POS M sesde aa tasoa Na sakasi 20 Option 1 IS Sentry in Stand alone ii Ode sa accepiveviob dei op DS RUN Sr PR pf eb RON GEO HE 20 Option 2 IS Sentry in Multi Drop MO sepes as HERE HERD SU RH PORA MEER 20 Option 3 IS Sentry in standard Modbus Mode 4 rtr ern tont erben nni 21 Option 4 IS Sentry in Mercury 2 Modbus Compatibility Mode 23 Option 5 Sate Area SOUS deor pO MUR RHIRORDRN Qa ne ODE EUM EEAS SN aE ESANG 24 Option 6 Wiegand Output MOG s eiii dio Desin Mela bb DEBE RR a PHP I Ue ace Riu uo o 23 Hazardous Area W O uisserisve eu tASIVPESE GIA PUEMPNS EY EUN S EPOD SE ERR FUR saro eunas isesi oikat kasdesa V Ep 26 Appendix A Wiring Diagram c osecooabx ds epe Gp a dad U n nO
11. In a Safe Area application the host can be connected directly to the Sentry card reader RS422 connections as shown in Appendix A The wiring terminals are screw terminals on a 5 08 mm pitch each capable of accepting 2mm diameter cores or ferrules For connection details of power and signals see the wiring diagrams in Appendix A Internal _ Illustration 4 shows an overview of the key internal components and connections Overview It should be noted that due to space limitations the connector used for J1 does not use a keyed plug As such it is possible to connect the socket the wrong way round The correct orientation is with the small plastic lugs pointing away from R1 R3 and towards the closest edge as follows WA AA amp eeeeeeeses esd Illustration 4 Inside view of the Sentry showing key components and connections 2015r0 Page 12 of 37 Sentry IS Card Reader User Manual Operation Power On Assuming the device is correctly wired when the 24V power is applied to the R507 power and communications interface the Power Comms LED Indicator the uppermost one will alternate between RED and GREEN whilst the other indicators will flash RED o Power Comms LED Red or Green Card Present LED Red Only 6 Host Programmable LED Red Only Illustration 5 Showing the LED indicators Once the unit has performed its start up tests the Power Comms LED Indicator is illuminated Green to show the unit i
12. Mercury Sentry Sentry I S Card Reader User Manual Special Conditions The Sentry Cardreader has special conditions for safe use denoted by X after the certificate number applicable to it There are 2 conditions applied see section 15 of the Sira Certificate shown on page 30 Mercury HMI Ltd explanation of the special conditions for safe use 1 The Sentry Cardreader has areas of the enclosure that could generate static under some circumstances and if the static were to build up then a spark could result To avoid this risk do not clean or polish the device with a dry cloth or position it where jets of high pressure steam or other gases could blast over its surface 2 This is a warning that the enclosure is made of LM24 grade Aluminium and there is the potential for sparking to occur by impact or friction from objects hitting it Therefore position protect the unit so that it is unlikely to be struck 2015r0 Page 2 of 37 Sentry IS Card Reader User Manual Contact Mercury HMI Ltd George House Derwent Road Malton North Yorkshire YO17 6YB UK Tel 44 0 1653 697 200 Fax 44 0 8700 667 325 Email sales mercuryHMI co uk Web www mercuryHMI co uk All trademarks are acknowledged as the property of their respective owners This document shall not form part of any contract Specifications are subject to change without notice and Mercury HMI Ltd accepts no liability of any kind for errors or omissions S
13. Module is needed 1c If Wiegand D1 D0 communications is needed from a Hazardous Area mounted Sentry Card Reader then a Safe Area mounted P510 Module together with a pair of standard zener barriers is needed Mercury HMI recommend the use of MTL or Pepperl and Fuchs barriers but other manufacturers can be accommodated There are then three variants of the Sentry base units 2a Safe Area Serial Communication version This requires a clean 24V power supply and provides RS422 or RS485 communications 2b Hazardous Area Serial communications version supporting point to point multi drop and Modbus communications An R507 Interface Module will be required in the Safe Area Page 6 of 37 Sentry IS Card Reader User Manual 2c Hazardous area Wiegand Output Version A Wiegand Output kit comprising of a P510 Module and barriers is also needed Currently there are three different Sentry lids available 3a EM Proximity Card The Sentry Card Reader is able to read the EM4001 and EM4100 range of cards These were originated by EM Microelectronic Marin of Switzerland and now widely manufactured Although there is no central control of the numbers the 40 bit number allows more than a trillion 1072 card numbers The EM cards read cycle is reliable and fast and the range is around 50mm 3b MIFARE Proximity Card The MIFARE card from NXP was originally designed for rapid transit electronic billing The cards contain secure memory and ca
14. d as a 0 in current firmware 6 Card Present Bit 7 15 Reserved read as a 0 in current firmware Write Output Register 1 using FC06 will Set Command Register The Command Register bit pattern is Bit Operation 0 Enable User LED 1 Disable User LED 2 Flash User LED 3 Enable One Shot Mode 4 Disable Card Reader 5 Enable Card Reader 6 Clear Card Reading 7 15 Ignored Note for Bits 0 1 amp 2 as well as bits 3 4 amp 5 only one bit should be set at a time If more than one bit is set the highest bit takes precedence Bits Operationn 210 001 Enable User LED 01x Disable User LED 1xx Flash User LED Bits Operation 543 001 Enable One Shot Mode 01x Disable Card Reader 1xx Enable Card Reader Once a card has been scanned it will remain in the Card Reading buffer until it is cleared using Output Coil 6 Clear Card Reading If the user attempts to scan another card before the current reading has been cleared the existing card data is retained and the new card data is ignored To indicate this situation the Power Comms LED will flash 5 times When no card has been scanned the Card Reading buffer will contain all zeros Page 22 of 37 Sentry IS Card Reader User Manual Example Modbus Asan example to read the Digital Inputs and Card Data from a Sentry that has been set with a Modbus Slave Address of 17 you Comms would send ADDR FUNC Start Start Count Count Check Reg Hi RegLo Hi Lo Field 11 03 0
15. ee oat RS 422 Bus To her Devi Related Product Document This drawing may not be E The QAN Responsible Person P meua Mercury must Approve any Changes or ECNs Mercury IMC Ltd 2008 pp y g THe Wiring Diagram Safe Area Sentry RS 422 24V O F N 0 gt 14Sep09 MOB MSC MPFJ Initial Drawing 1 Revision Date Drawn Chk d App d Description Sheet 1 of Drg No P174 116 Comms Isolator KFD2 SOT2 Ex2 Bit Switch Settings Sentry Card Reader P F Barriers Wiegand Output Version Hazard Area I Safe Area 24V 15V Inter Haz DC DC Digital Outputs s sseyo NOS Ensure ALL bit switches Are set to the position II ol 5 Volts P F GND KFD2 SOT2 Ex2 See inset for Switch settings 1 Out I J A Wo li P F KFDO SD2 Ex1 1065 Power On LED Related Product Document This drawing may not be The QAN Responsible Person iode MM Lad Mercury must Approve any Changes or ECNs Mercury HMI Ltd 2013 Tl Diagram IS Sentry with Wiegand Output Using Pepperl Fuchs Isolators O F N 0 gt 14Feb13 MOB GPL MPFJ Initial Drawing Revision Date Drawn Chk d App d Description Sheet 1 of 1 DrgNo P174 117 Brief Guide to Card Technologies Proximity Which Card to Use Sentry IS Ca
16. entry IS Card Reader User Manual Page 3 of 37 2015r0 Revision History Rev 1 0 1 1 2 0 PA 2 2 2 3 2014r0 2015r0 2015r0 Date 27 Jul 09 6 Oct 09 2 Dec 10 18 Mar 11 11 Nov 14 1 Jul 15 Changes Original Release Mercury IMC Version Substantial revision of the manual for Wiegand O P Mode R507 barrier and Modbus enhancements All drawings re drawn The Digital Output driving page 17 has been revised Table boundaries made finite thickness to help PDF printing Extra reader type added Config string updated Links show Mercury HMI limited amp logo Certificate checked Added Special conditions of use Substantial revision of the manual Added GRP case information Added LED cable orientation Fixed Modbus coils Add Wiegand Output mode wiring diagram for Pepperl amp Fuchs barriers Page 4 of 37 Sentry IS Card Reader User Manual Contents MVC RUC EE Pen M 6 Certificatioi Standard trt 8 cili erc TD TEEEN 9 rund n 9 Mounting the Sentry Card Reader oeeeeeseeseeesseeseesoesseesseseessressesserseessessosseessesseesorsseesss 10 We atherproofing EH ee eaa e e EEE a E a RA EE i E E EiS 10 Hazardous Are Connecti ONS ccachsaeseasraar ennui E GU IRURE anion NEE RAT dekenn ea MEAS ERSE 10 Safe ATEA ressos 11 Safe Area Connections o ilr Fede oi deans easain a aeaa eei uu eun 12 Mtera
17. equirements The Safe Area host device can be any device capable of communicating using VT100 serial ASCII protocol and electrically compatible with any of the three communications standards available at the R507 Drawings No P174 112 and P174 113 shows the necessary connections in this configuration see Appendix A IS Sentry in Multi Drop Comms Mode To operate in this mode the Telemetry Mode in the configuration string has been set to md This operation is basically an extension of the stand alone mode and would typically be used where a number of Sentry units are required to interface to a single port on the host device Up to 64 Sentry units can be connected in this way and they will respond only when a message is sent to the correct address It is important to note that the daisy chain wiring for the Multi drop connection is carried out in the safe area This is because the four wires in the hazardous area carry both power and communications and it is therefore impossible within the constraints of Intrinsically Safe equipment design to carry sufficient power from one safe area connection to power a number of Sentry units Page 20 of 37 Sentry IS Card Reader User Manual Option 3 Type Short Address Read Holding Register 0 1 2 17 Read Input Register 0 1 2 17 Force Output Coil 0 1 2 3 4 5 6 Write Output Register 0 1 Sentry IS Card Reader User Manual Drawing No P174 113 shows the necessary con
18. ercury HMI website The picture below shows the view of the configuration tab Card Reader Tester 1v8 Display as C HEX ASCH Configure config Baudrate Parity Bits Stop config 9600 gt n z Je f x Mode Address Output Structure MD ACK Wiegand start stop bit Dataorder Data Size Start bit lt gt stop bit v Normal v 00 jo config string config9600 n 8 1 pp 0 1 1 0 00 Send config string LK6 must be fitted prior to power up Sentry IS Card Reader User Manual Page 17 of 37 2015r0 Multi Drop Data Only Telemetry Block Structure When Mercury Multi drop output format is selected messages between the Card Reader and host follow the format lt STX gt ADDR FUNC ID DATA DMY CSUM lt ETX gt lt STX gt is the Start Transmission character 02 Hex ADDR is a two byte address field Each byte is the ASCII equivalent of a number 0 to 9 This number is not relevant except in multi drop mode It is the Telemetry Address and can take the value 01 to 64 FUNC is a single byte character used to determine the type of information being sent It is always D 44 Hex when transmitted from the card reader and R 52 Hex when transmitted to the card reader ID is the identification of the source of the block It is a single byte used to distinguish between the various sources of block data Possible values are B 42 Hex if the block contains Wiegand
19. f 37 2015r0 Appendix C Specifications Certification Ambient temperature Ingress protection Enclosure Supply voltage Data protocol Card formats Proximity Inputs Digital Inputs Digital Outputs Multi drop Baud rate Mechanical Connections 2015r0 ATEX EEx ia IIC T4 Zone 0 Division 1 SIRA Certificate No 99ATEX2138X 20 C to 60 C operating 40 C to 70 C Storage IP65 to EN 60529 Powder coated painted aluminium alloy Weight 1 7Kg with EM reader 20 to 32 Volts D C at approx 40mA dependent on reader used Point to point and Multi drop based on VT 100 compatible with Mercury 2 2e 2 Terminal Modicon Modbus A range of proximity cards including EM4001 or compatible MIFARE and a range of HID standard formats 2 Inputs characterised for direct connection to Namur proximity switches utilising the 1 2mA 2 1mA switching levels Note refer to J7 amp J8 terminal characteristics on page 2 of the ATEX certificate for the safety description 2 general purpose Digital Inputs These are intended for direct connection to IS Simple Apparatus such as a microswitch but can be driven by an open collector or a push pull TTL output Note refer to J7 amp J8 terminal characteristics on page 2 of the ATEX certificate for the safety description 2 opto isolated Digital Outputs These can sink 25mA and tolerate up to 28V Note refer to J10 amp J11 terminal characteristics
20. ial Connections 2015r0 To affix the Sentry Card Reader to a surface prepare by drilling four holes 204 mm apart in width and 82 mm apart in height refer to Illustration 2 Carefully remove the Sentry Lid containing the reader head and LEDs supporting the lid so that the cables are not put under strain If this is not possible carefully remove reader head plug from J2 see Illustration 4 and the LED assembly plug from J1 and store the reader head safely Four mounting screws can now be used to attach the Sentry Base Unit to the mounting surface Now plan how the hazardous area wiring is going to be terminated For a simple IS installation when the only connections are the 4 wires to the Sentry use the left hand gland The Sentry Card Reader is weatherproof but care must be taken to ensure the O ring seals are in place and free from grit when mounting the equipment In salty or corrosive areas it is advisable to grease the lid screws to avoid binding Alternatively the GRP enclosure may be a better choice as it offers better protection especially in marine environments There are three 20mm threaded holes provided in the box for cable glands Two gland holes are provided with blanking plugs the other gland must be provided by the customer In its most basic configuration Sentry wired to host only one cable is needed See Appendix A drawing number P174 112 and P174 113 For hazardous area applications the cable
21. n be used as an electronic purse However note the Sentry only reads the 4 or 7 byte Unique ID or Card Number No write operations are possible in the hazardous area currently 3c HID Proximity Card 125kHz HID provide a huge range of card formats and there are certain types that cannot be read by the Mercury HMI Sentry card reader Contact the factory for more information if you require an HID solution See Appendix B for more information on the different card technologies Illustration 1 Sentry Card Reader Sentry IS Card Reader User Manual Page 7 of 37 2015r0 Certification Standard ATEX Number The SIRA certification No 99ATEX2138X shows EEx ia IIC TA which is made up as follows EEx European certificate for Hazardous Areas ja Intrinsically Safe for Zone 0 continuous Hazardous vapours IC Safe for ALL gas groups T4 Component surface temperature cannot exceed 130 C i e safe for all gasses except carbon disulphide The Conditions of Certification show the maximum parameters of each of the input output terminal blocks In this manual ASCII single characters which are either control or Nomenclature amp non visible codes Hexadecimal 00 1F 20 and 7F are C onventi ons indicated by enclosure in lt gt for example lt ESC gt Character strings which are indivisible sequences are shown between quotation marks for example lt ESC gt 2 J In the ASCII 7 and 8 bit
22. n jumper links LK2 and LK3 on the card reader main board must be set to correspond with the type of card Reader Card reader head fitted as follows Type Card Reader Type LK3 LK2 Proximity Off Off Reserved used for old HID Off On Legacy EM Byte reversed On Off Legacy Wiegand On On NOTE The Card Reader Type link settings will be correct when the unit is received from the factory and only needs changing if the lid is changed for a different card technology The board must be restarted for these settings to take effect 2015r0 Page 14 of 37 Sentry IS Card Reader User Manual Operating Mode Sentry IS Card Reader User Manual The card reader has various modes of operation This is determined by the position of bit links LK6 and LK5 at start up Operating Mode LK6 LK5 Run as Configured Off Off Reserved for future use Off On Load New Configuration On Off Run as Default Configuration On On Illustration 4 shows the locations of the links on the main Sentry PCB together with their functions The Run as Configured mode configures the Sentry Card Reader using the last stored user configuration The Run as Default Configuration mode over rides any user configuration and hence gives a known setup to allow communications to be established The Load New Configuration mode also starts the card reader with the default settings loaded but in addition it allows new configuration data to be uploaded to the card reader fo
23. nections in this configuration for a full duplex host connection allowing two way data flow simultaneously see Appendix A IS Sentry in Standard Modbus Mode To operate in this mode the Telemetry Mode in the configuration string has been set to mb This operation is similar to the multi drop mode in so much as it can be used where a number of Sentry units are required to interface to a single port on the host device and the units are wired in exactly the same manner only the configuration string used to set up the Sentry would be different Below is a table of Modbus registers coils and their associated function Long Function Command Address Codes 40001 FC03 Read Software Version 40002 FCO03 Read Digital Inputs 40003 40018 FC03 Read Card Reading 50001 FC04 Read Software Version 50002 FC04 Read Digital Inputs 50003 50018 FC04 Read Card Reading 60001 FC05 Enable User LED 60002 FCO05 Disable User LED 60003 FCO05 Flash User LED 60004 FCO05 Enable 1 Shot mode 60005 FC05 Disable Card Reader 60006 FCO05 Enable Card Reader 60007 FCO05 Clear Card Reading 70001 FCO06 Set Digital Outputs 70002 FC06 Set Command Register Page 21 of 37 2015r0 2015r0 Read Input Register 1 using FC03 or FC04 i e Read Digital Inputs the bit pattern is Bit Function 0 Proximity Switch Input 1 1 Proximity Switch Input 2 2 Digital Input 1 3 Digital Input 2 4 Reserved read as a 0 in current firmware 5 Reserved rea
24. nications mode detailed above For example neither the User LED nor the Digital Outputs can be accessed since there is no way to send information to the Sentry and neither the card proximity information the Digital Inputs nor the Proximity Switch Inputs can be used as there is no method of transmitting this info from the Sentry The Wiegand D0 D1 data is regenerated and driven out of the Sentry Digital Outputs This information can then be sent to the safe area using a standard switch barrier As serial communications are not required a standard power barrier can be used to power the Sentry in the hazardous area Drawing number P174 115 shows the system connection for this configuration see Appendix A Page 25 of 37 2015r0 Hazardous Area I O Sentry Exp ansion The Sentry has been designed with system solutions in mind and as C ti such has input output capability to interface with other equipment onnections However it is important to note that any equipment connected to the Sentry in the hazardous area must not infringe the rules governing equipment for such areas For example the Sentry digital inputs must only be connected to equipment that complies with the safety description for the inputs Two Intrinsically Safe NAMUR proximity sensors can be connected directly to the Sentry Card Reader using terminals 1 to 3 on terminal block J7 Refer to page 2 of the SIRA ATEX Certificate to find the hazardous area terminal charac
25. on page 2 of the ATEX certificate for the safety description Up to 32 Sentry card readers in normal multi drop mode and 64 units in Modbus mode 1200 to 19200 baud with the R507 barrier Height 122 mm Width 224 mm Depth 85mm IS version 4 wire connection to R507 IS Interface Module Non IS version 2 wire power and 2 or 4 wire communications Page 36 of 37 Sentry IS Card Reader User Manual Appendix D Sentry Link Serial Output Mode Settings Link Description LK1 ON EEPROM contents are protected OFF EEPROM contents can be written default LK2 3 Both ON Wiegand Swipe Both OFF Proximity Card LK4 J9 Hazardous Area Comms Output Data Source 1 2 RHS Normal operation default 2 3 LHS Not used LK5 6 Sets the configuration mode see Configuring the Sentry Card Reader LK7 Safe Area Receive Data Link ON Safe Area RS485 OFF IS communications default LK8 9 When fitted enables 15V output source Default is OFF Wiegand D1 D0 Output Mode Link Description LK1 Wiegand Pulse Output Speed ON Slow OFF Fast LK2 3 As per Serial Output Mode LK4 Not used LK5 ON Output lowest 32bits only OFF Output all data bits LK6 ON Recalculate start stop parity bits OFF Output existing start stop parity bits LK7 Not used LK8 9 As per Serial Output Mode Sentry IS Card Reader User Manual Page 37 of 37 2015r0
26. prove any Changes or ECNs This drawing may not be reproduced without the consent of Mercury IMC Ltd Mercury IMC Ltd 2008 Mercuryn 4 Tite wiring Diagram IS Sentry using RS232 2 1 0 14Sep09 MOB MSC MPFJ Initial Drawing Revision Date Drawn Chk d App d Description Sheet 1 of 1 DrgNo P174 112 Sentry Card Reader 15V i Proximity nter Haz o DC R507 Safe Area Switch Digital Digital Out Comms RS422 85 Inputs Inputs Outputs Master Computer RS 422 s sseyo NOS uowwo9 uowwo9 pus 1x14 H wo A R507 I S Interface Module 10 11 12 Sentry Card Reader 15V i Proximity nter Haz DC R507 Safe Area Switch Digital Digital Out Comms RS422 85 Inputs Inputs Outputs uowwog uowwog sisseyd NOS AG pus 1x3 my w w A RS 422 Bus To Related Product Document This drawing may not be The QAN Responsible Person M ERI IEAS Mercuryn must Approve any Changes or ECNS mercury IMC Ltd 2008 Tile Wiring Diagram IS Sentry using RS 422 Other Devices O F N 0 gt 14Sep09 MOB MSC MPFJ Initial Drawing Revision Date Drawn Chk d App d Description Sheet 1 of 1 Drg No P174 113 Sentry Card Reader Hazard Area Safe Area 15V Proximity Inter Haz n l DC R5
27. r storage in non volatile memory This user defined new configuration data is then only used when the card reader is restarted with bit links set for Run as Configured mode A configuration string is uploaded to the card reader via the communications port using any ASCII terminal This is initiated by the keyword config followed by the configuration data itself The configuration string must be terminated by the character to invoke a transfer from the input buffer to non volatile memory Mercury HMI Ltd also provide a simple Windows program that can be used to configure the Sentry Please contact Mercury HMI for more details Page 15 of 37 2015r0 2015r0 Configuration String The configuration string uses the following format config lt baud rate gt lt parity gt lt word length gt lt stop bits gt lt telemetry mode gt lt telemetry address output structure gt lt multi drop acknowledge start stop bit operation gt lt reverse data gt lt data byte count gt Available options are shown in the table below bold values denote the default setting Parameter Baud Rate Parity Word Length Stop Bits Telemetry Mode Telemetry Address Output Structure Multi drop Acknowledge Multi mode Start stop bit operation Reverse data Data byte count Page 16 of 37 Option 1200 2400 4800 9600 19200 None Odd Even Mark Space sent as n o e m s 7 8 1 2 Poin
28. rd Reader User Manual Appendix B For all of the card types it is essential to get the correct type of card for the reader and also for the specific requirement As this involves bit patterns site codes and frequencies in the case of proximity cards it is advisable to contact us before ordering The cards should ideally be ordered at the same time as the hardware to avoid confusion It is also worth noting that the lead time on security cards is not inconsiderable typically 10 weeks Security cards can also be ordered with custom artworks but as this adds to delivery time and cost it is essential to discuss this prior to ordering The technology used for proximity cards is very different to the Wiegand technology In this case the communication between card and reader is via radio waves so called RFID and thus no physical contact between card and reader is needed for a card to be read The card need only be held close to the reader head for a successful read to take place This also allows the card to bea variety of different types e g key fobs as there is no card swipe necessary For most card types the proximity reader also provides an extra digital input which is used to indicate a card s presence This is frequently dictated by site requirements but where the card type not predetermined then in our opinion we suggest EM cards for the Far East HID for the USA and MIFARE in the rest of the world Page 35 o
29. rea Sentry Although designed to be used in hazardous areas the Sentry is equally suitable for non hazardous area use The combination of a robust design long distance communications digital inputs proximity detectors and digital outputs make its use sensible for other harsh rather than hazardous area uses In this case many of the constraints imposed by hazardous area equipment legislation can be disregarded making system connection altogether simpler Drawing number P174 116 shows the system connection for this configuration see Appendix A Page 24 of 37 Sentry IS Card Reader User Manual Option 6 Sentry IS Card Reader User Manual The major difference is that devices can be connected direct to the Sentry s RS485 422 terminals rather than through a barrier of any kind Similarly input output devices can be connected directly to the Sentry as long as the power requirements can be met without recourse to either flame proof boxes and safety characteristics The only other requirement for the safe area Sentry is a power supply of 24V at 100mA Wiegand D1 D0 Output Mode The Sentry can be ordered from the factory with different firmware that provides a Wiegand output mode specifically designed for when a hazardous area card reader is required to interface with a traditional security and access control system The operation of the Sentry in Wiegand D1 D0 Output mode is entirely different from any of the serial commu
30. s powered and ready for operation When a proximity card is within the RF field the Card Present LED will be illuminated Once the card has been successfully read the data from the card is decoded and then sent back to the Safe Area where it is available from the barrier and communications interface in Serial RS232 422 485 format as ASCII characters The Power Comms LED Indicator briefly changes colour from GREEN to RED to indicate the card data has been successfully decoded and transmitted The Host Programmable LED can be set to be On Off or Flash utilising commands sent using the serial communications channel by the host to which the Sentry Card Reader is connected Note although this LED is fitted to all models it cannot be controlled in Wiegand output mode Sentry IS Card Reader User Manual Page 13 of 37 2015r0 Set Up amp With the equipment suitably connected the Sentry can then be configured for use Configuration The factory default settings are Baud Rate 9600 Word Length 8 Stop Bits 1 Parity None Telemetry Mode Point to Point Output Structure Data Only Start stop bit operation Wiegand cards Start 1 stop 0 Proximity cards Include parity bits To change the default set up the links LK5 and LK6 in the Sentry unit should be changed accordingly and then the new set up downloaded to the Sentry The link configurations are shown in section Operating Mode C onfiguring the For correct operatio
31. t to Point sent as pp Mercury Multi drop sent as md Modbus sent as mb Mercury 2 Modbus sent as m2 1 to 64 Note omit this if configuring as Point to Point mode 0 Data Only 1 Mercury Multi drop Format 2 Data lt ETX gt Disabled sent as 0 Enabled sent as 1 In Proximity mode Include start stop parity bits sent a 0 Strip start stop parity bits sent as 1 In Wiegand mode this detects Start bit 1 stop bit 0 sent as 0 Start bit and stop bit opposite polarity sent as 1 Disabled sent as 0 Enabled sent as 1 2 byte value denoting the number of data bytes to be output The data is padded or truncated as required If the default value 00 is used the original card data is output Sentry IS Card Reader User Manual Example of config9600 n 8 1 md 12 0 1 1 0 00 Configuration After loading this string into non volatile memory the card String reader immediately reads it back and transmits it to the host terminal with the Sentry base unit PCB serial number appended to confirm success of the write For example the user would see config9600 n 8 1 md 12 0 1 1 0 00 Serial 00000123 Once the string is uploaded the user should 1 Power off the card reader for 5 seconds 2 Change the links to Run as Configured mode 3 Power on the card reader Alternatively for Windows users there is a simple test and configuration package available for free download from the M
32. teristics Note that J7 is described from a safety perspective as a Proximity Switch Output since our circuitry puts a very small tightly controlled amount of energy out to operate the sensor In addition two whetted Digital Inputs are provided on J8 terminals 1 to 3 to allow direct connection to simple equipment such as a microswitch Two opto isolated digital outputs are provided on J10 and J11 which can be used to control annunciators or indicators for example in the hazardous area 2015r0 Page 26 of 37 Sentry IS Card Reader User Manual Appendix A Wiring Drawings P174 112 I S Sentry using R507 with RS232 Communications P174 113 I S Sentry using R507 with RS422 Communications P174 114 I S Sentry Peripheral Wiring P174 115 I S Sentry using Wiegand Output Comms with MTL Barriers for Security Systems P174 116 Safe Area Sentry RS422 Communications P174 117 I S Sentry using Wiegand Output Comms with P amp F Barriers for Security Systems Sentry IS Card Reader User Manual Page 27 of 37 2015r0 24V OV Ground From Host Tx Out To Host Rx In Sentry Card Reader 15V Proximity DC Safe Area Switch Digital Out RS422 85 Inputs Inputs Oo o sisseyd NOS b e N lt J6 J7 J8 1 2 3 4 1 2 3 1 2 3 4 ol Inter Haz Digital Outputs AG 1X9 S Ed 1 J J10 J11 2 1 2 1 2 3 1 NON Related Product Document The QAN Responsible Person must Ap
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