User Manual - Doughty Engineering Ltd.
Contents
1. 250mm min Maximum distance between supports 1500mm to first mae ak o Y Y yd Y y Maximum load between supports 60Kg J 250mm max to support Joint kit T81100 Joints must be supported Y Ud yu Y Recommended distance between runners 300mm www doughty engineering co uk 3 Doughty Rail Parts List TOO coi ies Doughty Rail Straight 1 0m Silver PP O Doughty Rail Straight 1 0m Black A REEE EREE Doughty Rail Straight 2 0m Silver TG VO e E IIA Doughty Rail Straight 2 0m Black TOTO E E A Doughty Rail Straight 3 0m Silver RR E a TN Doughty Rail Straight 3 0m Black A E cas Doughty Rail Curve RA5 Silver EEO S A NON q EA Doughty Rail Curve R45 Black AA E Doughty Rail Curve R60 Silver A E E E Doughty Rail Curve R60 Black A E E Doughty Rail Curve R75 Silver A E Doughty Rail Curve R75 Black T1080 arar Doughty Rail Curve R90 Silver TO TOS EEEE E E Doughty Rail Curve R90 Black TO OO eee eeaeee S et Doughty Rail Joint Kit includes Joint Pin A E E Doughty Rail Joint Pin A A Doughty Rail Ceiling Bracket A bana cauannenacekestecnneaie Doughty Rail Corner Ceiling Bracket WA Oie e E EEEN EE Doughty Rail 25mm Top Hat A aa Doughty Rail 50mm Top Hat AA A o Doughty Rail End Stop TM ot Doughty Rail Slide In End Stop FEITO cen A S Doughty Rail Wall Bracket TOMIO AA A E E Ce erees Unistrut Nut M6 BEES h EEE A2. BoucHTy User Manual ES Doughty Rail Original Instructions Rev 1 4 16 07 14 www doughty engineering co uk Contents o o 2 Excl sion ot Liability pd o iia 2 Safety toy L508 Lo y ee o A on ern ee Rene eee 2 PP eisai ent es ee Ne ae cee ne Re oe em ere een eee ee 2 A A EEG 3 Patls IS did 4 Parts tic 5 12 o e ta cate a O eS 13 Repas simeon a e O O a E O E O A OEE 13 C ntaciiDetailS con a ed iaa 14 www doughty engineering co uk 1 Introduction Doughty Rail is an extruded aluminium curtain rail system equipped with ball raced curtain runners There is a range of brackets designed to suspend the rail in most situations Doughty Rail is available in straight lengths from one to three metres and four radius curves Exclusion of Liability Using this product for any other purpose other than described in this Manual is considered contrary to it s designated use and the manufacturer cannot be held liable for any damage resulting from such use Safety Instructions Doughty Rail must only be installed by qualified competent personnel When installing using Doughty Rail you must wear appropriate personal protective equipment suitable for the environment you are working in You must ensure that the installation is suitable for the application Never exceed the safe working load SWL as indicated in this Manual or SWL as instructed by your installer as the installation conditions may alter the SWL Operation To cl
3. E E EE Unistrut Nut M8 Ee E E E E Unistrut Nut M10 T81200 e E tridcoiia Doughty Rail Ball Raced Runner 4 www doughty engineering co uk 1 Doughty Rail Straight Sections Doughty Rail is available in the following sizes T81000 Doughty Rail 1000mm Silver T81001 Doughty Rail 1000mm Black T81010 Doughty Rail 2000mm Silver T81011 Doughty Rail 2000mm Black T81020 Doughty Rail 3000mm Silver T81021 Doughty Rail 3000mm Black 2 Doughty Rail Curved Sections Doughty Rail curves are available in the following sizes T81050 Doughty Rail R45 Silver T81051 Doughty Rail R45 Black T81060 Doughty Rail R60 Silver T81061 Doughty Rail R60 Black T81070 Doughty Rail R75 Silver 181071 Doughty Rail R75 Black T81080 Doughty Rail R90 Silver T81081 Doughty Rail R90 Black www doughty engineering co uk 5 Parts 3 T81190 Unistrut Nuts Doughty Rail components are secured in place with standard M6 Unistrut nuts Unistrut nuts are supplied with each component as required Other sizes are available see parts list 4 T81100 Joint Kit Doughty Rail sections are joined with a Joint Kit This kit is supplied with a joint alignment pin to ensure the joints are perfectly aligned Joints must be supported 6 www doughty engineering co uk 5 T81110 Ceiling Bracket SWL 60Kg The Doughty Rail Ceiling Bracket is a mild steel bracket powder painted black Secured
4. in place with an M6 Unistrut nut the ceiling mount enables Doughty Rail to be fixed closely to the ceiling virtually elimininating gaps for light to creep in Fixing holes are 5mm diameter www doughty engineering co uk 7 Parts 6 T81120 Corner Ceiling Bracket SWL 60Kg The Doughty Rail Corner Ceiling Bracket is a mild steel bracket powder painted black Secured in place with an M6 Unistrut nut the ceiling mount enables Doughty Rail to be fixed closely to the ceiling and wall Fixing holes are 5mm diameter 8 www doughty engineering co uk 7 181170 Wall Bracket SWL 60Kg The Doughty Rail Wall Bracket is a mild steel bracket powder painted black Secured in place with an M6 Unistrut nut the wall bracket enables Doughty Rail to be fixed to a wall with two fixings not supplied Fixing holes are 5mm diameter www doughty engineering co uk 9 8 T81140 25mm Top Hat SWL 60Kg The Doughty Rail 25mm Top Hat Bracket is a mild steel bracket powder painted black Secured in place with M6 Unistrut nuts the ceiling mount enables Doughty Rail to be fixed with an M10 stud giving approx 15mm of height adjustment 10 5mm 10 www doughty engineering co uk 9 T81150 50mm Top Hat SWL 60Kg The Doughty Rail 50mm Top Hat Bracket is a mild steel bracket powder painted black Secured in place with M6 Unistrut nuts the ceiling mount enables Doughty Rail to be fixed with an M10 stud giving approx 40mm of heig
5. ht adjustment www doughty engineering co uk 11 Parts 10 T81160 End Stop The Doughty Rail End Stop is a mild steel bracket powder painted black Secured in place with a self tapping screw included the end stop features a hole for the curtain to be attached 11 T81161 Slide In End Stop The Doughty Rail Slide In End Stop is a mild steel bracket powder painted black Secured in place with a allen key this end stop enables a fixed eye to be positioned anywhere along the Rail 12 T81200 Ball Raced Runner SWL 6Kg The Doughty Rail ball raced runners are a moulded plastic component Each runner has a SWL of 6Kg and it is recommended these runners are at 300mm intervals throughout the span of the Curtain Drape 12 www doughty engineering co uk Maintenance amp Repairs Maintenance e Maintenance must only be carried out by approved personnel e Approved personnel must make regular checks to the product e If you see any damage including cracks deformation or missing parts the product must be removed from service and an Approved Doughty Service Agent should inspect the item for repair e A full list of approved service agents can be found on our website www doughty engineering co uk e Approved personnel must carry out a visual and a function test before every usage e Approved personnel must carry out more detailed inspection and testing of the product on a regular basis dependi
6. ng on the usage of the product Written records should be kept from the date the product was put into operation A Warning The installer operator must read and understand the Instruction Manual before using the equipment Operators shall be adequately instructed and fully understand the safe use of the equipment before use Failure to carry out maintenance as necessary including the replacement of parts to the correct standard could render this equipment unsafe and the manufacturer cannot accept any responsibility in this respect Only use approved spare parts Do not modify the equipment as this could lead to a critical failure Do not use this equipment for a purpose that it is not intended This could lead to a failure of the equipment and a risk of falling objects www doughty engineering co uk 13 Contact Details Doughty Engineering Ltd Crow Arch Lane Ringwood Hampshire BH24 1NZ Tel 44 0 1425 478961 Fax 44 0 1425 474481 email sales doughty engineering co uk Web www doughty engineering co uk Note Whilst every effort has been made to ensure that the information contained within this manual is correct Doughty Engineering does not accept any liability for errors or omissions Specifications and technical data are intended for guidance purposes only and may vary Retain this information for future reference 14 Alo MW
7. ose the curtain hold the curtain and walk away from the end stops without applying a downward force The curtain will move along the track on the pre fitted ball raced runners To open the curtain hold the curtain and walk it backwards towards the end stops Please note if the curtain does not move freely along the Doughty Rail then the installation needs checking for worn parts damage and debris before use DO NOT USE EXCESSIVE FORCE TO MOVE THE CURTAIN ALONG THE RAIL Do not apply a downward force to the curtain as this could cause damage to the track it s accessories or the fixings which could lead to a failure of the equipment or installation 2 www doughty engineering co uk Installation Operation Installing Doughty Rail Installation should only be carried out by a competent person who is familiar with track rail installations Various parts are available to achieve the fitment you require The installer must make sure the structure of the building and method of installation is suitable to hold Doughty Rail and loads safely The maximum span between fixings is 1500mm however consideration must be taken into account of the type of installation Fixings must be fitted within 250mm of the end of the Doughty Rail irrespective of the size of the installation When joining rails a support must be used within 250mm of the joint Doughty Rail can be cut to size on site but care must be taken to remove all sharp edges
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