Söll GlideLoc Ho-Ver Turntable installation and user manual
Contents
1. Use a properly dimensioned and secured anchor point on the building structure LO TS es y ma WW x m N WN i Ss W N A 4 EN 354 355 EN 358 Safety At Height Limited 6 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER B 11 B 12 soll by Honeywell Following the below instructions during installation Vertical systems Every ladder rail section should be secured by at least one mounting bracket Any rail section attached to a Ho Ver turn table needs to be attached by at least two mounting clamps brackets If a Ho Ver turn table is installed onto an existing ladder that ladder should be installed using at least two mounting brackets In some cases two rungs of that ladder need to be removed to give sufficeint room to install the turn table Horizontal systems Distances between mounting brackets for a horizontal system must never exceed 1 000 mm Ho Ver turn table Mounting brackets need to be installed on each connection side of the turn table not further away from the center of the turn table than 560 mm We recommend that the Ho Ver turn table be installed 800 1 100 mm above floor level Torque range When tightening mounting screws in steel quality 8 8 used in combination with tooth lock washers the following tightening torque range2. is recommended screw size M10 M 12 M 16 M 20 20 Nm 25 Nm 60 Nm 120 Nm When tightening mounting screws in stainless steel quality 1 4571 in combination with Soll supplied auto locking nuts DIN 985 the following torque range is recommended Screw size M10 M 12 M 16 M 20 40 Nm 45 Nm 85 Nm 150 Nm Safety At Height Limited 7 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER AT HEIGHT soll by Honeywell Fig 2 B 13 Install the vertical ladder guide rail so that it ends some 800 1 100 mm above exit floor level Read and follow the below instructions during the installation of the turn table For Soll ladders S4 Y spar ladder steel stainless steel For Soll guide rails S6 vertical GlideLoc rails Fig 2 max 507 mm a 800 1100 mm Note Never let the fall arrester pass the highest properly attached and secured mounting bracket Refer to Pos B9 B10 Safety At Height Limited 8 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Fig 3a 3b B 14 When a Ho Ver turn table 1 0 is installed to a Soll ladder rail 2 0 please notice that a maximum 3mm air gap should exist between ladder rail and rotary rail section in turn table the rail 2 0 and turn table 1 1 sections need to be properly align
3. SAFETY MILLER by Honeywell Manual for the Installation Use and Maintenance Soll GlideLoc fall arrest system of Ho Ver turn table Part No 22322 in conjunction with Soll ladders vertical guide rails tested in accordance with EN 353 Part 1 Date 23 01 2002 SE 44 Safety At Height Limited 1 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFET Y MILLER AT HEIGHT soll by Honeywell A General 3 B Assembly 4 C Inspection and Acceptance 14 D Bolt Connections Locking of Bolts 14 E Use of Ho Ver turn table 15 F Maintenance 17 G Check list 19 These instructions are protected by copyright They may not be reproduced and distributed in any ways by any means without prior written consent of the author according to Articles 16 and 17 of the German Copyright Act Honeywell Fall Protection Deutschland GmbH amp Co KG will prosecute any violations against this under Article 106 of the German Copyright Act Safety At Height Limited 2 Tel 44 0 161 446 5615 Unit 1 Pennine View Marple Stockport Cheshire SK67JW www safety height co uk SAFETY MILLER A1 A2 A3 A4 A5 A6 A7 A8 A 9 A 10 A 11 soll by Honeywell General Anyone working with or on SOLL fall protection systems in accordance with EN 353 part 1 must be familiarized with these instructions prior to using the system Use which is not in accordance with the
4. bends backwards the person assembling the equipment must in accordance Figure 1 The function of the fall arrester is only guaranteed within the area of the guide rail which has been made safe through the use of gated end stops and when used in accordance with the regulations The introduction of the fall arrester into or its removal from the guide rail as well as the passing of the end stops has to be carried out in a secured position e g on solid ground a secured platform secured insertable ladder and safety rope in accordance with EN 354 355 Safety At Height Limited 5 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Fig 1 B 10 The attachment point for a fall protection lanyard should preferably be above its user It must never be below dorsal D ring of his full body harness Suitable ways to secure a rigger during installation of a Soll ladder Connect a safety lanyard as to EN 354 355 around the central rail of the ladder below the highest properly attacted mounting bracket Connect the carabiner of a safety lanyard as to EN 354 355 around a properly secured mounting bracket Connect the carabiner of a safety lanyard as to EN 354 355 around a step iron Attention Check if the step iron is stabil enogh Route a positioning lanyard as to EN 358 around the central rail of the Soll ladder
5. d against unintended opening Please refer to Section D The rotary rail section of the turn table should allow rotation without the use of excessive force The fall arrester must enter and exit the turn table smoothly The Ho Ver turn table rail s and ladder sections shall be kept free from dirt Before and during each use of the system and its components check and ensure that all components of the fall arrest system be in perfect condition Safety At Height Limited 1 7 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Further Remarks Safety At Height Limited 1 8 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell G Check list for the inspection and approval of Soll GlideLoc fall arrest systems Ho Ver turn table Part No 22322 The check list on pages 19 and 20 must be fully and correctly compiled by the chief engineer of the installing compa ny by means of an indelible pen He is responsible for the correctness of all the information provided therein Check points which are characterized by defects or deviate from the description must be described in the list on page 20 Control Activity Remarks please cross yes no e All screw connections are properly tightened e All bolt connections are secured against loosening in accordance wit
6. e rest with the operator Soll fall protection components made of stainless steel grade 1 4571 are pickled They should be stored and further processed in an appropriate way Before and during the use of the installed fall protection system the system must be visibly inspected to ensure that it is operating properly The system has been tested and approved by DEKRA EXAM GmbH Dinnendahlstrake 9 D 44809 Bochum Germany CE 0158 Safety At Height Limited 3 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk B 1 B 2 B 3 B 4 Bo B 6 SAFETY MILLER soll by Honeywell Assembly An installation kit consists of Ho Ver turn table 4 each Soll special screws M 12 x 40 incl flat washers and nuts Important Mounting clamps or brackets have to be installed not further than 560mm on each side of the center of the turn table Should a clamp bracket be installed directly under the base plate due to the thickness of the base plate the projection of such clamps brackets need to be 15mm shorter than other brackets Use Soll special screws M12x60 or longer to secure those clamps brackets Always ensure that the structure supporting a system including turn table be properly dimensioned for the brackets selested and loads occuring during use of the system and in case of a fall When in doubt consult a qualified engineer Always use supplied screw connection secur
7. ed and in level with each other mounting brackets need to be installed within maximum 560 mm from center of turn ta ble 1 1 Fig 3a SOLL special bolt F M12x30 S ree r q DIN 985 A 13 DIN 125 View X amp gt s N h RQ gt x U aR gt i Fig 3b View X Safety At Height Limited 9 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Fig 4a 4b B15 The horizontal rail 3 0 connected to the turn table should be installed in such a way that an air gap of maximum 3mm exists between rail and rotary rail section of the turn table when the rotary rail is directed towards the stationary rail rail 3 0 and turn table 1 1 are in line and at the same level a mounting bracket for the horizontal rail is installed no further that 560 mm from the center of the turn table 1 1 Follow mounting instructions for Horizontal Guide Rail steel stainless steel S23 Fig 4a i M12 DIN 985 13 DIN 125 SOLL special bolt M12x30 Fig 4b View Y Safety At Height Limited 1 0 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER by Honeywell Fig 5 6 B 16 Ladders vertical rails 2 0 must only be conected to horizontal guide rails 3 0 via a Ho Ver
8. ers resp horizontal guide rails when installing such components Safety At Height Limited 1 4 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell E Use of Ho Ver turn table Fig 9 E 1 Bring the fall arrester 4 0 from the ladder or the vertical rail 2 0 into the rotary rail sec tion 1 1 of the Ho Ver turn table 1 0 The rotary rail should be vertically positioned Fig 9 Fig 10 E2 By means of the fall arrester 4 0 turn the rotary section 90 to the side Note The rotary section can only be turned and passed in one direction Safety At Height Limited 1 5 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Fig 11 E 3 Bring the fall arrester 4 0 out of the rotary rail section 1 1 into the horiozontal rail 3 0 E4 The transfer of the fall arrester from a horizontal rail 3 0 over a Ho Ver turn table to a vertical ladder rail 2 0 follows the opposite procedure as when going from a vertical to a horizontal system Safety At Height Limited 1 6 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER F 1 F 2 F 3 F4 E 9 F 6 F7 F 8 Po F 10 F11 soll by Honeywell Maintenance Warning Never use the Ho Ver turn table shou
9. h section D e Only anticorrosive bolt connections have been used e The Ho Ver tum table is free fron dirt e The air gaps between rails and ladders connected to the turn table and the rotary rail section of the turn table do not exceed 3 mm e The rotaly rail section of the turn table can be rotated without use of excessive force The system does only have turn tables installed in manners as shown in this instruction e Horizontal end stops are installed as shown in Section B16 e Test climbing has taken place e The directional arrow of the fall arrester is always pointing upwards on fall arresters located in vertical sections of the system e No defects or shortcomings found e This manual was handed over to the operator e Only original components from Honeywell Fall Protection Deutschland GmbH amp Co KG were used d NU UU UU UNLU L E NU UU UU UNLU A Safety At Height Limited 1 9 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Installation Site Owner Installing company Street Street City City Telephone Telephone Fax Fax Manual handet over to name site operator or representative signature Chief engineer of the installing company name signature Place Date Defects irregularities and deviations from the checklist must be noted here Noted defects shortcomings competent person i
10. ing components Refer to section D ocrew connections and screw securing Equipment required for easy fitting 2 ring spanners sizes 19 mm 1 open end spanner for brackets to wall screws size as needed 2 fall arresters for Soll systems 2 full body harnesses EN 361 approved 1 tool bag At least one separate additional safety rope in accordance with EN 354 355 with fitted energy absorber to provide additional protection against falls from a height during the assembly of the equipment Personnel required for assembly At least two persons Components must be handled carefully and never thrown Prior to assembly all parts must be cleaned of dirt in particular on the connecting sur faces The parts should not come into contact with cement mortar or similar substances Remnants of mortar must be wiped off immediately In particular the sliding surfaces for the guided type fall arrester on both the inside and outside of the rotary section must be free of dirt Damaged parts may neither be used nor repaired but must be replaced by brand new ones Safety At Height Limited 4 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER B 7 B 8 B 9 soll by Honeywell Important When using Ho Ver turn tables in curved horizontal vertical systems observe that the rail sections to be connected to the Ho Ver turn table need to be straight and without curve
11. ld it appear to have a faulty function or otherwise give doubts as to its safe operation When in doubt close the system from use Do not use the system until a competent person has inspected and approved of the system A Ho Ver turn table that has been exposed to the forces of a fall must not be used It has to be replaced The turn table shall as need arises or at least one time per year be inspected and appro ved by a competent person Competent person is a person who thanks to his eduction and experience in the field of personal protective equip ment against falls from height has sufficient knowledge about applicable state and local safety regulations applicable standards e g EN standards and is thus capable and thus authorized by Soll of judging the correct status and use of systems and products against falls from height Guiderails ladders must enter the Ho Ver turn table without off sets and must be properly aligned Air gaps between rails ladder and connected to the turn table and the rotary rail section of the turn table must not be larger than 3 mm The turn table must only be installed as per examples illustrated in these instructions End stops on horizontal systems are installed as shown in section B16 in this instruction When the fall arrester is located in any vertical section of a system its direction arrow shall alway points upwards Ensure that all screw connections are properly tightened anr secure
12. nstaller signature date Safety At Height Limited 20 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk
13. ockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell C Inspection and Acceptance At the safe to climb inspection always check and verify the below points air gap between vertical rail horizontal rail and rotary rail section in Ho Ver turn table must never exceed 3 mm guide rails must always be properly aligned and in level with rotary rail section in turn table the rotary rail section in the turn table should rotate without excessive use of force there should be mounting brackets installed on each side of Ho Ver turn table no further than 560 mm away from the center of the turn table only installations as described in this instruction are allowed end stops on horizontal rails are installed as described in this instruction at position B16 with the fall arrester in a vertical system the engraved direction arrow on the fall arrester housing always points upwards all bolt connections have been checked and secured against unintended loosening refer to section D instructions as given in instructions S4 resp 56 and S23 are adhered to D Bolt Connections Locking of Bolts When stainless steel screws are included with the shipment of a system these screws come with autolocking special nuts Always follow the instructions as given in mounting instructions for vertical guide rails lad d
14. s a within a minimum distance of 300mm from the turn table Minimum dimensions of mountings for the turn table Use screws M12 as included in the shipment to connect rail sections to the base plate of the turntable Any screws used to mount the system to a support structure have to be minimum size M12 Certain structures may require larger diameter screws e g brick and mortar structures For screw dimensioning and appropriate distances between mounting points consult a qualified engineer Select mounting brackets with due attention to chosen screw dimensions Important Mounting brackets clamps shall be installed no further than 560mm on each side of the center of the turntable Select screw lengths depending on location of mounting bracket clamp When installing a system always use appropriate anchorage elements When installing on a concrete structure we recommend the use of undercut anchors or injection anchors e g Hilti or Fisher Follow the respective manufacturer s instructions When installing systems on a brick mortar construction or a chimney consult a qualified engineer for proper dimensioning Attention The equipment may be fitted directly from the ladder step irons without any scaffolding The person assembling the equipment uses a full body harness and a guided type fall arrester In order to be protected against a fall from a height where the guided type fall ar rester slips out of the guide rail or the guide rail
15. se instructions constitutes a risk to human life The operator of the fall protection system must ensure that these instructions are stored in a safe dry place on site and that the user may have access to them at any time lf requested the plant operator must present these instructions to the manufacturer of the fall protection system Honeywell Fall Protection Deutschland GmbH amp Co KG or a dealer authorized by the same The SOLL fall protection system must be used in accordance with the instructions for the relevant SOLL fall arrester The fitment and use of SOLL accessories to such fall protection systems must strictly ad here to the relevant instructions for the fitment and use thereof In case of the use of further personal protective equipment relevant instructions must be followed National regulations on accident prevention and use of safety equipment for construction work must be adhered to Soll fall protection systems may only be fitted and used with original Soll components ele ments The combination with non original components elements may influence the safety of SOLL fall protection systems In such cases Honeywell Fall Protection Deutschland GmbH amp Co KG and a dealer authorized by the same refuse to accept product liability In addition such systems are not properly approved and authorized since SOLL fall protection systems are tested approved and authorized as complete systems Full liability will therefor
16. turn table 1 0 as follows Horizontal guide rail directed to the right max 560mm Note In this application the stop bolt 5 1 in the horizontal end stop 5 0 always has to point downwards Only in this location the end stop ensures a correct insertion of the fall arrester into the guide rail Safety At Height Limited 1 1 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Horizontal guide rail directed to the left max 560mm Note In this application the stop bolt 5 1 in the horizontal end stop 5 0 always has to point upwards Only in this location the end stop ensures a correct insertion of the fall arrester into the guide rail Safety At Height Limited 1 2 Unit 1 Pennine View Marple Stockport Cheshire SK67JW Tel 44 0 161 446 5615 www safety height co uk SAFETY MILLER soll by Honeywell Fig 7 8 B 17 Other possible combinations Fig Attention Only installations as shown in pictures Fig 5 6 7 8 are allowed Special acceptance After consultation with the manufacturer and following his written approval The above described systems may be connected a standard turntable P N 11607 20349 or a twisted rail exit P N 16315 16292 In such cases always verify the proper locati on of the end stop and its stop bolt with the manufacturer Safety At Height Limited 1 3 Unit 1 Pennine View Marple St
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