Verti-Rake 450H - Charterhouse Turf Machinery
Contents
1. Figure 6 The machine is placed vertically on the pallet To remove the pallet and to place the machine horizontally on the ground you take the following steps see Figure 6 a AOD gt A NEVER crawl under the machine Attach a cable to the lifting eye 1 Make sure that the cable crane lift can hoist minimum VR4500 825 kg 1819 Ibs VR6000 1000 2205 LBS Lift the machine including the pallet approx 50 mm 2 off the ground Take care that the machine is standing on the edge of the pallet 2 Lower the machine controlled and calmly until it stands completely on the subsoil Watch out Keep your distance the machine can slide Dismantle the top rod pin 3 and let the pallet 2 rotate carefully around the 3 point pins 4 until it stands on the subsoil Remove the bottom 3 point pins 4 and remove the pallet 2 Connect the machine to the tractor please refer to Chapter 4 0 Use the proper tractor please refer to the specifications Turn off the tractor and secure the tractor Verti Rake combination against driving off and or sliding off 3 0 LIST OF GENERAL COMPONENTS Figure 7 shows several important components 1 A Figure 7 Safety sticker 900 280 402 first read the user manual toolbox including a manual before using it Safety sticker 933 280 402 keep a minimum distance2. 15 MAINTENANCE 15 CHANGING THE SPRING PINS 16 OPTIONAL BRUSH stescdesctesiecvateisestveasiectdtensdetauerivaadetavasseddienvitesedsteas 17 1 0 TECHNICAL DATA Model 4500 6000 Working width 4 5 m 177 2 6 m 236 Working depth Surface processing Surface processing Speed Maximum 12 km h 7 5 Maximum 12 km h 7 5 mph mph Weight 550 kg 1213 Ibs 675 kg 1488 Ibs Recommended tractor 30 HP with minimum lifting capacity of 650 kg 1433 Ibs 1 sincle acting valve 30 HP with minimum lifting capacity of 800 kg 1763 7 lbs Maximum capacity Theoretical at maximum speed of 12 km h 7 5mph 54000 m h 58125 ft h 72000 m h 7750001 ft h Distance between pins 15 mm 0 6 15 mm 0 6 Transport dimensions LxWxH 1810x2800x1850 mm 71 3 102 5 72 8 LxWxH 1810x2995x2600 mm 71 7 x 118 x 102 4 Three point connection Cat 1 2 Cat 1 2 Grease EP 2 2 Standard components Running wheels adjustable in height Verti Rake pin section Toolbox including a manual Running wheels adjustable in height Verti Rake pin section Toolbox including a manual Optional Brush set Brush set 2 0 FIRST INSTALLATION TAKING THE MACHINE OFF THE PALLET
3. Dutch acronym ARBO regulations must also be followed in addition to the instructions in this user manual Relevant traffic regulations also apply in case of using public roads Transporting persons is not permitted Do not use the Verti Rake in the dark in heavy rain storm or on slopes with an angle larger than 20 degrees All persons that are going to operate the Verti Rake must be familiar with all the functions and control elements of the Verti Rake before starting any work activities Attach the Verti Rake to the towing vehicle according to the regulations Danger of injuries Check whether you have a clear field of vision both close by and far away before you depart Safety stickers Figure 2 3 and 4 with an identical meaning are attached to the sideboards Figure 5 of the Verti Rake These safety stickers must always be clearly visible and legible and must be replaced in case they have become damaged During operation NO persons are allowed within the danger zone of the Verti Rake because there is danger of physical injuries caused by flying particles or substances Figure 3 933 280 402 Figure 4 Figure 3 Keep a distance of minimum 4 metres Figure 4 Pay attention to the permitted lifting capacity of the towing vehicle Dress appropriately Wear sturdy shoes with steel toecaps long trousers and tie up long hair Do not wear loose clothing F
4. means and or note All information and technical specifications provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice This document is a translation of the original operating instructions Upon request the original operating instructions are available in Dutch WARRANTY CONDITIONS WITH DELIVERY THIS VERTI RAKE IS GUARANTEED AGAINST MATERIAL DEFECTS THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE VERTI RAKE WARRANTIES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT NUMBER 188 THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE REGISTRATION CARD For your own information fill in the table below Serial number machine Dealer name Date of purchase Remarks SAFETY INSTRUCTIONS Figure 1 The Verti Rake is designed for safe use This can only be achieved if you completely follow the safety instructions described in this manual Read and understand Figure 1 the manual before you start using the Verti Rake If the machine is not used as described in this manual this can result in injuries and or damage to the Verti Rake 1 The user must be an expert in using the machine The machine should be professionally adjusted for cultivating the subsoil The manufacturer will
5. of 4 metres from the machine Stop the motor if repair or adjustment is needed Watch out for flying particles and substances All the safety stickers should be on the machine at all times and should be understood The serial number is located at the front side of the machine Spindles for setting the working depth Upper 3 point connection Bottom 3 point connection Rake section Handle for angle adjustment of the teeth Fixing pin for angle adjustment of the teeth 10 jack for parking 11 Lock system for transport 12 Hydraulic connection 10 4 0 ATTACHING THE MACHINE TO THE TRACTOR Checking procedure before starting to attach the Verti Rake Check the Verti Rake for visually discernable damage and repair this if safe operation of the machine is no longer guaranteed Check whether all the nuts and bolts are tight Check whether all safety stickers are present on the machine and are not damaged NEVER use the machine without these items 56 Figure 8 The Verti Rake can be attached to the tractor by means of the 3 point attachment The procedure is as follows see Figure 8 1 2 A A 3 Connect the lower connecting arms to the 3 point pins 2 and secure these 4 5 6 7 8 A 9 Remove the 3 point pins 1 2 Drive the tractor carefully backwards so that
6. the lower connecting arms can be attached to the frame Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending with the supplied locking pins Set the stabilizer of the tractor to 100 mm lateral stroke Mount the top rod of your tractor and turn it outward until it reaches the same height as the 3 point stop connection 3 of the Verti Rake Connect the top rod 3 to the frame with the pin 1 secure the pin 1 with the supplied locking pin Turn the top rod 3 inwards so that it becomes pressurized Connect the hydraulic hose 4 to the tractor Make sure that all the securing pins are locked Start the tractor and lift the Verti Rake off the subsoil 0 Move the jack 5 in the top position and lock this with pin 6 and springpin 7 11 5 0 SETTING THE OPERATIONAL AGGRESSIVENESS The aggressiveness can be set in two ways 1 Adjusting the running wheels by turning the spindles 4 Figure 7 at the front side of the machine Set both sides of the machine at the same height so that it is possible to process the field as evenly as possible 2 Adjusting the angle of the pins Remove the locking pin and fixing pin 9 Adjust the angle of the teeth by moving the handle 8 forwards or backwards Subsequently place the fixing pin and secure this with the locking pin NEVER adjust the machine in such a way that it could damage the subsoil or the machine IMPORT
7. ANT First check the working depth on the subsoil statically before using the machine 6 0 TRANSPORTING THE VERTI RAKE The user is responsible for transporting the Verti Rake in back of the tractor over public roads Verify the national legislation regarding the regulations On open fields while the machine is raised the maximum permitted speed is 12 km h 7 5 mph due to the weight of the Verti Rake A higher speed can be dangerous for the driver and or the public and can even damage the machine When the machine is raised off the ground the front axle of the tractor has to support minimum 20 of its weight A Always fold the machine before transporting 7 0 DRIVING SPEED The driving speed is limited to 12 km h 7 5mph It is NOT recommended to drive faster due to the fact that excessive wear amp tear damage can occur to the machine and to the subsoil 8 0 USING THE VERTI RAKE Before using the Verti Rake in a location you should check the following items 1 Are there loose objects in the field First remove these objects 2 Are there slopes The maximum slope is 20 degrees for the Verti Rake 3 Always go from top to bottom Is there danger of flying objects e g golf balls that distract the attention of the driver If so the Verti Rake CANNOT be used 4 Is there danger of sinking sliding away If so postpone the processing until conditions improve 5 A field be worked several times in the sam
8. User Manual and Parts Book of the Verti Rake 4500 6000 Serial number Translation of the original operating instructions REDEXIM Kwekerijweg 8 3709 JA Zeist the Netherlands T 31 30 6933227 31 30 6933228 verti drain redexim com www redexim com IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE VERTI RAKE IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS 0948 English 961 120 202 FOREWORD Congratulations on your Verti Rake purchase For safe and long lasting operation of this Verti Rake it is necessary to read and to understand this user manual It is impossible to work safely with this machine without complete knowledge of its content The Verti Rake is not a machine that works independently It is the user s responsibility to use the correct tractor The user must also check the tractor Verti Rake combination on safety aspects such as noise level user instructions and risk analysis The following pages deal initially with the general safety instructions Every user should know these safety instructions and apply them At the end of this page a registration card is inserted This registration card should be returned to enable us to deal with potential future claims This user manual lists many instructions that are numbered in sequence You should follow this sequence A is an indication of a safety instruction A
9. e or different directions in order to obtain better processing 6 Do not make sharp bends and preferably drive in straight lines otherwise you might damage the machine and the subsoil 12 Do not set the machine in a too aggressive mode this can lead to undesired damage of the subsoil and additional wear and tear of the teeth 9 0 START STOP PROCEDURE fig 10 The start procedure is VERY important If this procedure is not executed as described below serious damage to the subsoil could be the result The start procedure is as follows 1 A AON gt Noo 8 9 10 11 Check the Verti Rake for loose components and look whether all components function properly If loose components are observed or components do not function properly the problems must be solved before using the Verti Rake Drive to the spot where the processing should take place Remove pin 1 of the lock system Turn the top rod 3 inwards so that the machine stands perpendicular to the subsoil see Figure 8 Unlock the lock system 2 by pulling the rope 3 see fig 10 Activate the hydraulic system to lower the outer sections Set the level of aggressiveness of the machine statically as described in Chapter 5 0 Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending Let the machine drop until the machine hovers above the ground at approx 50 mm Enga
10. ed with spring pins Depending on the use of the machine wear amp tear or breaking of the spring pins can occur This might mean that you will have to replace the spring pins at a certain point Replacing the spring pins is done as follows see Figure 12 A Make sure that the Verti Rake is blocked well and cannot move on its own accord Loosen bolt s and nut s 1 a single turn Remove the spring pin s 2 replace these with new ones Tighten bolt s and nut s 1 aN 16 15 0 OPTIONAL BRUSH SECTION ee also shs A brush s ree ted o he achine inste ae
11. ge the tractor in the correct gear Set the tractor in forward motion and let the Verti Rake sink onto the pre adjusted bearing rollers with a smooth movement Increase the driving speed to maximum 12 km h 7 5 mph Stopping occurs as follows 15 2 While driving lift the machine with a smooth movement Drive to the next location and start the operation as described above 13 10 0 DETACHING THE VERTI RAKE 1 2 4 3 Figure 11 The machine be detached from tractor in the following manner See Figure 11 1 A Drive the Verti Rake to parking area with firm flat surface Make sure that the tractor is blocked well and cannot move on its own accord Switch off the tractor before descending Slide stamp 4 down and secure with pin 5 and lock pin 6 Carefully drop the Verti Rake to the subsoil Lock hydraulic system with pin 1 see fig 10 Disconect hydraulic hose 4 of the tractor Release the top rod 3 Take the locking pin out of the pin 1 and pull the pin out of the top rod connection Pull the locking pins out of the pins 2 and remove the pins Make sure that the Verti Rake stands stable and cannot roll away and or slide off Start the tractor and drive off 14 11 0 TROUBLE SHOOTING PROBLEM ANALYSIS Problem Possible cause Solution Too l
12. igure 5 7 Location of the safety stickers Figure 5 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 11 0 12 0 13 0 14 0 15 0 TABLE OF CONTENTS FOREWORD TT 2 WARRANTY CONDITIONS wisi 2 REGISTRATION CARD erisedi nnan 2 SAFETY INSTRUCTIONS lt 3 TEGHNIGAL DATA 8 FIRST INSTALLATION TAKING THE MACHINE OFF THE 9 LIST OF GENERAL COMPONENTS iccectacaiicenciwendsstivensecdesnndeetassieveradanderdivstseniarsetete 10 ATTACHING THE MACHINE TO THE 11 SETTING THE OPERATIONAL AGGRESSIVENESS 12 TRANSPORTING THE VER I RAKE 12 DRIVING SPEED sss 12 USING THE VERTI RAKE 12 START STOP PROCEDURE 13 DETACHING THE 14 TROUBLE SHOOTING PROBLEM 15 DECLARATION
13. ittle cleaning Working depth is adjusted too shallow Subsoil is too hard Teeth are not sufficiently Adjust the machine to more depth Drive along a few more steps while adjusting to more depth every time Set the machine to a more aggressive aggressive angle Sloppy image of the field after Machine is adjusted too Adjust the machine to a mode processing aggressively that is less aggressive Subsoil is too wet Wait for better conditions 12 0 EU DECLARATION We Redexim BV Utrechtseweg 127 3702 AC Zeist Holland declare entirely under our own responsibility that the product VERTI RAKE with a machine number as indicated on the machine and indicated in this manual to which this declaration relates is according to the stipulation of the 2006 42 EC directive for machines Zeist 01 10 09 GE 2 13 0 Manager Operations amp Logistics Redexim Holland Time schedule Check Grease point Method Before every use Check for loose bolts nuts Check hydraulic system Presence and readability of the safety stickers Please refer to Figure 5 Tighten loose bolts nuts with the correct tightening moment If needed repair Replace these if not present or damaged 15 14 0 CHANGING THE SPRING PINS Figure 12 A rake is mounted on the Verti Rake This rake consists of a tube frame equipp
14. not accept any liability for unprofessional use and its resulting damage All risks occurring with this are entirely at the expense of the user Not following the use maintenance and repair instructions prescribed by the manufacturer is also considered improper unprofessional use of this machine Inspect the area to be treated before using the Verti Rake Remove loose obstacles and avoid irregularities The Verti Rake is manufactured according to the latest technical understanding and is safe to use When careless people use maintain or repair the machine danger of injuries to the user and to third parties can be the result This must be avoided Always use the Verti Rake in combination with the correct tractor as described in the technical data All persons assigned to operate maintain and repair the Verti Rake by the owner must completely read and understand the operation manual and in particular the chapter of Safety Instructions The user is responsible for a safe Tractor Verti Rake combination This entire combination must be tested on noise safety risk and user friendliness User instructions should also be drafted The user is obliged to check the Verti Rake for visible damage and defects before using the Verti Rake Modifications to the Verti Rake including its operations that have a negative impact on safety must be rectified immediately For safety reasons it is in principle not permitted to make changes or adjustme
15. nts to the Verti Rake except those approved by the manufacturer If modifications to the Verti Rake have been made then the current CE marking is cancelled The person that has made these modifications has to apply for a new CE marking himself Check the Verti Rake for loose bolts nuts and components before every operation If present check the hydraulic pipelines regularly and replace these when the hydraulic pipelines are damaged or appear old The replacing pipelines should comply with the technical requirements of the manufacturer If present you should always make the hydraulic installation pressure free before working on this installation NEVER use the Verti Rake in the absence of the safety stickers NEVER crawl under the Verti Rake If necessary tilt the Verti Rake NEVER step off the tractor while the motor is running In case of maintenance adjusting and repairs it is necessary to block the Verti Rake in order to prevent sinking away driving off and or sliding off Always switch off the tractor motor and take the tractor s key out off the ignition in case of maintenance adjusting and repairs Figure 2 Figure 2 With regards to the safety of the machine and the user use only original Verti Rake parts for maintenance and repairs Only authorised technical personnel may carry out repairs to the Verti Rake Keep a record of the repair activities The general applicable health amp safety
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