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SINUS PENTA BASIC USER MANUAL

1. a Lg 6 o m fi aA o D _ 5 h N NU x poe ole s D 7 S AAN 480V P 2 CON KON N WIRE ACCORDINGLY DEFAULT 400 ARI GF 1457 A 6 MJ WW V Figure 2 Connecting bars 560 Figure 2 shows the location and dimensions of the bars connecting S60 SINUS PENTA drives to the mains and the motor The figure also shows the position and the wiring instructions for the built in power supply transformer The transformer must be wired based on the rated supply voltage CAUTION Bars 47D and 47 are short circuited factory setting The DC inductance if any must be connected between bars 47D and 47 after removing the short circuit 16 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 2 3 6 CROSS SECTIONS OF THE POWER CABLES AND SIZES OF THE SAFETY DEVICES The tables below state the features of the drive cables and the protecting devices required to protect the system against short circuits For the largest drive sizes special links with multiple c
2. 33 8 2 List ot Parameters POOF and 33 22 MULTISPEED MENU er 34 LN D Qr MEN RUE R 34 922 Histor Parameters POSO POSS 34 10 SPEED LOOP AND CURRENT BALANCING MENU VTC amp FOC 35 rms EE 35 10 2 BisrorPardmelers P129 T9 T L3 AE E 35 11 AUTOTUNE MENU FRAN 37 EOE E 37 11 151 Motor Autotune and Adjusting Loops 1 82 0 0 0 e ee eene nee 38 11 1 2 Checking the Encoder 2 00000 000 6 ee me eene nene ene een 39 15925 MO TREE 40 12 MOTOR CONTROL MENU 5 41 roov 41 12 1 1 Electrical Specifications of the Connected Motor 41 12 1 2
3. T 42 12 2 Listot Parameters C008 to Pob 43 13 LIMITS MENU 47 47 13 2 ister Parameters CO43 16 tua MEM PP sU D 47 14 ENCODER FREQUENCY INPUTS MENU iios een ken nere Pen YR E E Ea EXER o E O9 EST e EUREN NEP ere a 49 BASIC SINUS PENTA USER MANUAL SANTERNO GRUPPO CARRARO TEES eR 49 14 1 1 When E3836 is NOT Used PE 49 142 CIB 0 f 19 oein N TE TATE 50 15 MOTOR THERMAL PROTECTION ssesesessosesesessesesecsesesecsesesecscsesecscseseseoseseoeosesesecsesesecsseseseoeos 52 tol eera PH 52 15 2 Listot Param ters C205 53 16 EEPROM MEMU Pr 54 c c c HP 54 55 17 55 v
4. ae BRAKING BRAKING 5 RESISTOR 802 JPTION OPTION a R ES 5 R B EE R EMC OUTPUT ms B EMC OUTPU n db FILTER OUTPUT OPTION RE S OPTION A U yz EA me 7 lt P 7 4 2 ee Pc NON NE CIRCU BREAKER INVERTER x MOTOR SPEED Ph SPEED REFERENCE 4050 SOURCE 1 Y 11 402 2 1O0kohm SPEED Sf REFERENCE 12 e SPEED 10V REFERENCE 20m lt A OUTPUT SOURCE2 x T SW1 Pd CURRENT T 13 m EUM 1 20mA 1 r PTC UND GROUN oL 48 an SPEED s 1 JMA gt 50 RPM START START DI 214 SES ENABLE ABLE MDI2 15 27 RESET ESET 16 TENE MULTISPEED 0 4 014 I 17 j 5 18 DIGITAL 294 MDO MULTISPEED 1 4 E qs L puts E SOURCE SELECTION 4 cee i 301 INVERTER Be MDI7 ECHB 20 T dc ALARM LOCAL REMOTE P B ATHEN pee u 0 4 3 MDO3 NO Cw CCW MDIB FINB d 2 DIGITAL So RELAY 22 4 OUTPUTS 5 92 JO4 N i OOmA K 33 MDO4 INVERTER 20Vdc ZA RUN OK DO4 NO CAUTION NOTE NOTE NOTE Figure 5 Wiring Dia
5. Liu Mu mM 1 1960 103 2 amp 5 24 68 _ 6s 1 0 AWG 2417687 50 1 0AWG 0113 95 4 0AWG 22 __ 25 90 250 0150 215 350kcmils 120 250kcmils 400 275 10 40 40 25 40 2530 185 400 400 400 2795240 40 2530 450 ke 200 680 19 65 5 SINUS PENTA USER MANUAL SANTERNO GRUPPO CARRARO continued 2x150 0312 480 Bar 30 800 630 550 2x210 550 0366 550 2x400kcmils 2x240 0399 m Le e 2x240 m ess ww e om 2x500kcmils 3x210 ve CAUTION for the drive Failure to do so will cause the non compliance to standard regulations of the system where the drive is installed Always use the correct cable cross sections and activate the safety devices provided 20 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA em D 3 USING THE DISPLAY KEYPAD 3 1 Overview This paragraph covers navigation in the display keypad This section contains several examples for navigation in the display keypad unit and the UPLOAD and DOWNLOAD functions of the programming settings of the drive using the keypad For details about particular settings of the keypad contrast backlight etc please refer to the section concerning the display keypad in the Sinus 5 Installation Instructions manual w
6. 1 0 Hz 1000 0 Hz Default 50 0 Hz Function This parameter defines the rated motor frequency nameplate rating C016 Rated Motor Rom 1 32000 rpm Default 1420 rpm Function This parameter defines the rated motor rom nameplate rating 0 1 3200 0 kW See relevant table in the standard Sinus Penta s Programming Instructions manual See relevant table in the standard Sinus Penta s Programming Instructions Default manual Function This parameter defines the rated motor power nameplate rating 0 1 3200 0A See relevant table in the standard Sinus Penta s Programming Instructions manual See relevant table in the standard Sinus Penta s Programming Instructions manual Default Function This parameter defines the rated motor current nameplate rating 45 65 BASIC USER MANUAL C019 Rated Motor Voltage Range Default Function SINUS PENTA 5 SANTERNO GRUPPO CARRARO 5 0 1200 0 V 690 0V for 6T class drives 575 0V for 5T class drives 400 0V for AT class drives 230 0V for 2T class drives This parameter defines the rated motor voltage nameplate rating C028 Min Motor Speed Range Default Function NOTE NOTE A C029 Max Motor Speed Range Default Function 32000 32000 rpm This parameter defines the minimum speed of the connected motor When references forming the global reference are
7. B 6 1 3 TGCS cos aces decease 6 1 4 How sence ent eects ster 7 EEG 2 HARDWARE DESCRIPTION AND INSTALLATION eese eee eene eene entente tette reete testes sesso cen 8 2 1 Caution M Us MU IET M NUN t UU 8 2 2 Inspection upon Receipt of the Goods 600000000000 eee enn 10 C ME 10 2 9 TS EG TO Ec cm 11 2 3 1 Environmental Requirements for the Equipment Installation Storage and Transport 11 2 3 2 Size Weight and Dissipated Power 2T Class sssssesssssseeseee eee e ee e nnne rn en enne 12 2 3 3 Size Weight and Dissipated Power 13 2 3 4 Power Terminals Bars for 505 580 14 Dea 16 2 3 6 Cross sections of the Power Cables and Sizes of the Safety 17 3 USING THE DISPERY REV PAD EEU
8. is powered and whenever the command is executed Function 1074 selects the type of autotune to perform if 1073 1 Motor Tune No changes can be made to 1073 and 1074 when the ENABLE signal is present If you attempt to change these values when ENABLE is active W34 ILLEGAL DATA warning appears Remove the ENABLE signal to set these values and activate the ENABLE signal to begin the selected autotune process NOTE If SAVE ENTER is pressed to store the changes made to 1073 and 1074 W17 SAVE NOTE IMPOSSIBLE warning appears Use the ESC key instead 40 65 SINUS PENTA BASIC Z USER MANUAL GRUPPO CARRARO 12 MOTOR CONTROL MENU 12 1 Overview The Sinus Penta allows configuring three different types of motors and three different types of control algorithms at the same time The three types of control algorithms are identified with the acronyms v Voltage Frequency Control v VTC Vector Torque Control v FOC Field Oriented Control The Voltage Frequency Control allows controlling the motor by producing voltage depending on frequency The Vector Torque Control sensorless processes the machine equations depending on the equivalent parameters of the asynchronous machine and allows separating torque control from flux control with no need to use a transducer The Field Oriented Control is a closed chain control requiring a speed transducer to detect the position of the
9. Not used C189 Encoder Frequency Input Operating Mode BASIC C190 Number of Pls Rev for Encoder A BASIC C191 Number of Pls Rev for Encoder B BASIC Table 10 List of parameters C189 to C191 C189 Encoder Frequency Input Operating Mode Range See Table 11 Default Not used Not used This parameter determines the operating mode of quick acquisition digital inputs If MDI8 is used as a frequency input the optional board for encoder B is not required MDI6 digital input may be used as a frequency input if used along with MDI7 it can be used for encoder A reading Reading both encoders A and B can be programmed parameter C189 defines Function the encoder to be used as a reference source and the encoder to be used as a speed feedback Configuration allowed for quick acquisition digital inputs is shown in Table 11 If the encoder is used as a reference source the detected speed value will be saturated and scaled based the values set in 73 and P074 respectively minimum and maximum value for the encoder rate 7 13 14 Table 11 Codification of C189 50 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA Values 7 8 the same encoder used both as a reference source and as a reference feedback Value 7 encoder can be used both as a speed feedback for the motor control and as a PID regulator reference C190 Number of Pls Rev for Encoder A 256 10000 p
10. ES847 or ES870 optional boards Status of the functions programmed for digital inputs MDI1 8 in the Penta drive Status of the functions programmed for logic blocks MPL1 4 28 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA gt D 5 2 Fault List Menu Power Off List Menu Scroll the Fault List Menu or Power Off List Menu to display the codes of the last eight alarms tripped and the last eight poweroff conditions These are listed in two separate submenus Press the SAVE ENTER key to access the alarm submenu and navigate to each value measured by the drive when the alarm tripped or the drive was turned off The diagram below shows a navigation example for the Fault List Menu relating to alarm n 1 in particular Note that n 1 is the last alarm tripped and n 8 is the first alarm tripped The Poweroff Menu shows similar information The measures marked with Mxxx are the same measures used in this section Example of navigation in the Fault List Menu 29 65 SINUS PENTA BASIC pa Z SANTERNO GRUPPO CARRARO 6 PRODUCT MENU 6 1 Overview The Product menu contains parameter P263 Language allowing selecting the dialogue language the Fire Mode Enable Password and the information related to the product information is read only Product Name and Type SW Application Serial Number 6 2 Parameter P263 and Fire Mode Enable Password P263 BASIC 1 ENGLISH Fire Mode Enable Pas
11. Elettronica Santerno S p A Strada Statale Selice 47 40026 Imola BO Italy Tel 39 0542 489711 Fax 39 0542 489722 www elettronicasanterno com sales elettronicasanterno it BASIC USER MANUAL SINUS PENTA GRUPPO CARRARO Z SANTERNO STARTUP A A 1 Inspection 2 Installation and wiring This manual covers basic installations of the Penta drive For more details please refer to the standard Sinus Penta s Installation Instructions manual NOTE SINUS PENTA drives are factory set with the IFD control algorithm V f allowing NOTE performing the first startup of the equipment The default functions are given in this section particularly in step 5 Start up Check if the size of the Penta drive is greater than or equal to the size of the connected motor according to the drive nameplate See the Inspection upon Receipt of the Goods section in this manual The IP rating of the Penta drive is given in the Installing the Equipment section in this manual Ensure that sufficient ventilation is provided to the drive More details are given in the standard Sinus Penta s Installation Instructions manual Power on the drive check if the keypad turns on 4 Parameter setting 2 65 For an easier startup of the Penta drive you can activate the Start Up Menu The Start Up Menu is a wizard allowing programming the main parameters for the connected motor The Start Up Menu is displayed when the Penta
12. 1009 101012 55 Table T4 Alanrn Code cea recs 61 Desi Vy GA 63 eroe caste reece potas tele E 64 6 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 1 4 How to use this Manual 1 4 1 OVERVIEW This User Manual Basic User Manual provides information required to setup and monitor the drives of the Sinus Penta series manufactured by Elettronica Santerno SpA when used in the basic mode The section concerning the hardware description and installation covers basic wiring only Refer to the standard Installation Instructions manual to install additional options and or to configure analog digital inputs and outputs The Sinus Penta is delivered in Basic mode which provides a cut down parameter set and preset I O settings If additional adjustment is required this may be achieved by setting the drive to Advanced or Engineering using parameter P001 see the PASSWORD AND USER LEVEL MENU In this case please refer to the standard Programming Instructions manual Setup monitoring may be obtained using one or both of the following options 1 Display keypad unit 2 Serial link through RS485 standard port or ES822 optional board For the instructions on how to use and remote the display keypad unit please refer to th
13. The equipment is covered by a 3 year guarantee starting trom the date of delivery Product ID S PENTA 0005 4 T 2 2 BUE Brake chopper Keypad Model Ap PENTA Voltage Ratings B Built in 2 200 240 4 380 500 Product Range 5 500 575 V EMC Filter IP Rating SINUS 6 575 690 V None IP 00 SB SINUS BOX Al First env category C2 2 P 20 SC SINUS CABINET Power supply A2 Second env category 3 IP 24 31 T Three phase B First env category Cl 5 Single phase C DC Fed C Air Cond D 12 Pulse input 2 2 1 NAMEPLATE Typical nameplate for 4T Penta Drives 220102025 34003 SINUS PENTA 0049 4T BA2K2 input 380 500V 10415 50 60Hz 80 0 A size 520 output AC3PH 0 500V 0 800Hz A 80 96 UL ratings 500Vac 69 0 KVA max drive 54 0 72 Hp motor Short Circuit Rating 10000 Arms 500Vac Aux Contact Ratings 5A 250Vac resistive 3A 250Vac 5SA 30Vdc FOR FURTHER DETAILS SEE USER MANUAL Fuse 100 Girc breaker 100 Cont AC1 100 Wire size sqmm 25 AWG4 application table jd IND CONT EQ motor voltage light standard heavy strong 2YF1 C US 380 415 45 37 30 25 60 50 0 40 35 195081 LISTED 50 45 37 30 65 0 60 50 40 57 50 43 37 480 500V 78 0 69 0 58 0 50 0 440 460V lt C N990 A WII Figure 1 Nameplate of the Penta Drive 10 65 BASIC
14. Determines the time the reference takes to go from rpm to the max preset speed considering the max value between absolute values for max speed and Function min speed set for the selected motor If S ramps are used the actual time the reference takes to reach constant rpm exceeds the time set in POO9 for a percentage equal to 22 23 2 P010 Speed Ramp 1 Deceleration Time SSH O 327000 s Default See relevant table in the Programming Instructions manual Determines the time the reference takes to go from the max preset speed considering the max value between absolute values for max speed and min Function speed set for the selected motor to zero rpm If S ramps are used the actual time the reference takes to reach O speed exceeds the time set in POTO for a percentage equal to P024 PO25 2 33 65 SINUS PENTA BASIC EM Z SANTERNO GRUPPO CARRARO 9 MULTISPEED MENU 9 1 Overview The Preset Speed menu sets the values for preset speeds or multispeeds references set in parameters 1 to 085 Their application method is set in The desired speed is selected through the digital inputs described in the Digital Inputs Menu see the standard Sinus Penta s Programming Instructions manual 9 2 List of Parameters P080 to P085 80 Multispeed Function BASIC O Preset Speed P081 Output Speed Mspd1 BASIC P083 Output Speed Mspd2 BASIC P085 Output Speed Mspd3 BAS
15. IMEEM NUM 56 17 1 What Happens when a Protection 0 02002000000020 0 00000000000 56 7 2 What To Do when Alarm ack echan obey REG rU ERR TE uS 57 c REE 58 70 62 21 1 tuo 64 18 CUSTOM PARAMETERS 65 1 2 Figures Figure 1 Nameplate of the Penta 11 Ie mH Innen ene ne enn esa een ee rese es sese ese esa ee teen enn 10 Figure 2 Connecting bars in 560 eene een ee hee hee 16 Foure o Menu NETT MEET mmo mc em 21 Figure OVID MN MM M MM MP 22 Figure 5 Wiring 25 Figure 6 Types of programmable 2222 0000000000000000000000 nen ee nes ten ee ena ee trennen 42 Figure 7 Trip current drop depending on speed 2 0 0 000000000000000000 nennen nena ee enne 52 1 3 Tables Table 1 Parameter P263 and Fire Mode enable 2 20 004200 00 00 000000000000000
16. 021 and tuning the current loop the system can measure the rotor time constant for no load rotation of the connected motor up to 9096 of its constant speed Manual tune of the current loop Analog outputs and AO2 are displayed showing the speed reference and 3 Man the speed value obtained with the preset parameters of the speed regulator see Rotation Speed the SPEED LOOP AND CURRENT BALANCING MENU VTC amp FOC ONLY Set the current regulator s parameters in order to reduce to a minimum the difference between the two waveforms Manual tune of the current loop If automatic tuning 1 FOC Auto No Rotation fails the current loop may 4 FOC Man No manually tuned Display the values in analog outputs and AO2 showing the Rotation Current current reference value and the current value measured Set the current regulator s parameters see the standard Sinus Penta s Programming Instructions manual in order to reduce to a minimum the difference between the two waveforms Manual tune of the flux loop The correct parameters of the flux regulator are calculated whenever the rotor time constant value changes see 2 FOC Auto Rotation 5 FOC Man No However you can manually tune the flux loop Rotation Flux Display the values in analog outputs AO1 and AO2 showing the flux reference value and the flux value obtained Set the current regulator s parameters in order to reduce to a minimum the difference between the two w
17. D 13 LIMITS MENU 13 1 Overview The Limits Menu defines the current torque limits applied to the control functions IFD VTC or FOC controls selected for the three connected motors For IFD control current limits are used Three limit current levels are available which are expressed as a percentage of the motor rated current 1 Current limit while accelerating 2 Current limit at constant rpm 3 Current limit while decelerating 13 2 List of Parameters to C045 043 Current Limit while Accelerating BASIC 150 C044 Current Limit at Constant Rom BASIC 150 See relevant table in the standard 045 Current Limit while Decelerating BASIC Sinus Penta s Programming Instructions manual Table 9 List of parameters C043 to C045 C043 Current Limit while Accelerating 0 Disabled 1 0 Min Imax inverter Inom mot 400 0 150 This parameter defines the current limit while accelerating it is expressed Functi as a percentage of the rated current of the selected motor The maximum allowable value depends on the drive size C044 Current Limit at Constant Rom 0 Disabled 1 0 Min Imax inverter Inom mot 400 090 Default 150 Control IFD This parameter defines the current limit at constant rpm it is expressed as noue a percentage of the rated current of the selected motor The maximum allowable value depends on the drive size C045 Current Limit whil
18. Inputs via PROFIdrive State of the auxiliary digital inputs via PROFIdrive References Menu V mA Value of analog input AINT term 5 6 Current value of XAIN5 analog input in ES847 EN M040 Speed Reference from Serial Link rpm Speed reference sent from serial link M042 Speed Reference from Field Bus Speed reference sent from fieldbus M044 Torque Reference from Serial Link M045 Torque Reference from Field Bus PID Reference from Serial Link PID Reference from Field Bus Reference for PID loop sent sent from fieldbus Delayed Digital Inputs State of virtual control terminals after internal delay Instantaneous Digital Inputs nstantaneous state of virtual control terminals Local Control Terminal Board State of digital inputs from control terminal board o Torque reference sent from serial link Torque reference sent from fieldbus Reference for PID loop sent from serial link 048 PID Feedback from Serial Link M049 PID Feedback from Field Bus Feedback for PID loop sent from fieldbus MO50 Encoder Reference Reference provided by encoder input M051 Frequency Input Reference Pulse frequency input used as a reference Feedback for PID loop sent from serial link 27 65 SINUS PENTA BASIC E 5 SANTERNO GRUPPO CARRARO Outputs Menu Digital Outputs 00000000000 Status of the Penta drive digital outputs 5 Virtual Digital Outputs sf Status of logic blocks MPL1 4 Value of
19. USER MANUAL GRUPPO CARRARO SINUS PENTA gt D Terminals in 505 4 510 515 520 41 R 43 T 44 U Terminals in 505 21 T CAUTION Terminals 47D and 47 are short circuited factory setting The DC choke if any shall linked to terminals 47D and 47 after removing the short circuit Terminals in S12 T CAUTION Terminals 47D and 47 are short circuited factory setting The DC choke if any shall be linked to terminals 47D and 47 after removing the short circuit Terminals in S30 41 R 42 5 43 44 1 45 V 46 W 47 49 48 50 CAUTION Use terminals 48 B and 50 only for the link to the external braking unit Avoid using them for DC supply Terminals in S40 41 R 42 5 43 44 0 45 N 46 W 47 49 SI 52 CAUTION Use terminals 51 and 52 only for the link to external braking unit BU200 Avoid using them for DC supply Connecting bars in S50 49 47 41 R 42 5 43 T 44 0 45 46 W 15 65 SINUS PENTA GRUPPO CARRARO BASIC USER MANUAL Z SANTERNO 2 3 5 CONNECTING BARS IN S60
20. drive 5 on always wait at least 5 minutes after switching off the drive before operating on the drive Never perform any operation on the motor when the drive is on Do not perform electrical connections on the motor or the drive if the drive is on Electrical shock hazard exists output terminals U V W and resistive braking module terminals B even when the drive is disabled Wait at least 5 minutes after switching off the drive before operating on the electrical connection of the motor or the drive MECHANICAL MOTION The drive determines mechanical motion It is the operator s responsibility to ensure that this does not give rise to any dangerous situation EXPLOSION AND FIRE Explosion and fire hazard exists if the equipment is installed presence of flammable fumes Do not install the drive places exposed to explosion and fire hazard even if the motor is installed there SINUS PENTA CAUTION BASIC SANTERNO USER MANUAL GRUPPO CARRARO Do not connect supply voltages exceeding the equipment rated voltage to avoid damaging the internal circuits It the drive is installed in environments exposed to flammable and or explosive substances AD zones according to IEC 64 2 standards please refer to IEC 64 2 EN 60079 10 and related standards Respect the environmental requirements for the equipment installation The bearing surtace of the drive must be capable of withstanding high temperatures u
21. motor shaft instant by instant 12 1 1 ELECTRICAL SPECIFICATIONS OF THE CONNECTED MOTOR This group of parameters can be divided into two subunits the first subunit includes the motor ratings the second subunit includes the parameters of the equivalent circuit of the asynchronous machine being used 41 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO 12 1 2 V F PATTERN IFD ONLY This group of parameters which is included in the Motor Control Menu defines the V f pattern trend of the drive when it is used with the control algorithm When setting the type of V f pattern e g C013 the following patterns be used e Constant torque e Quadratic e Free setting The diagram below illustrates three types of programmable patterns compared to the theoretical V f pattern By setting C013 Constant Torque the voltage starting value is increased slightly to produce a greater torque at fewer revs with respect to the theoretical pattern By setting C013 Quadratic the drive will follow V f pattern with a parabolic trend to suit variable torque loads such as centrifugal pumps and fans By setting C013 Free Setting you can program the starting voltage the increase in voltage to 1 20 of the rated frequency and the increase in voltage to the programmable frequency The Advanced user level is required F Hz COIS 5 F Hz 20 fn C037 P000342 b Figure 6 Types of
22. the pulse frequency output of the Penta drive 058 Value of 1 analog output of the Penta drive 059 Value of AO2 analog output of the Penta drive 060 Value of AO3 analog output of the Penta drive 0 0 0 AwiioyAndogOwpus the auxiliary digital outputs located on the expansion Temperature Measures from PT100 Menu M069 Temperature detected in analog channel 1 in ES847 Temperature detected in analog channel 2 in ES847 Temperature detected in analog channel 3 in ES847 Temperature detected in analog channel 4 in ES847 Autodiagnostics Menu rs i Time and OT Operation Time are Temperature measured on the control board Temperature of IGBT heatsink not for all models Time elapsed after resetting the operation time counter Time elapsed after resetting the supply time counter Drive State Current condition of the drive 090 Active Alarm 000000004000 Active alarm tripped O O O On On c SI ooo R mRNM Data Logger Measures Menu M100 Data Logger Status Line 3 Status interlocked not interlocked and alarm tripped for ES851 Fault Line 4 M101 Connection Status Data Logger ES851 Status of the connections supported by ES851 Data Logger board Digital Input Settings Menu Status of the functions programmed for auxiliary digital inputs XMDI 1 8
23. torque generated tor VTC and FOC Value of torque reference when at constant speed The amount of torque required for VTC and FOC The value of the torque produced by the motor Torque limit value when at constant speed Torque limit value Speed limit value at constant speed Current speed limit value Torque limit value at constant speed Torque limit value The flux required Value of the RMS output current Level of the motor heating Value of the RMS output voltage Value of active power produced Counter of the drive energy consumption Value of voltage on the DC bus Value of supply voltage SINUS PENTA BASIC Z SANTERNO USER MANUAL GRUPPO CARRARO PID Regulator Menu 019 Reference for PID loop M020 Feedback for PID loop Reference at constant speed for PID loop M021 Calculated error from PID loop M022 M023 Reference for PID loop in custom units M024 Feedback for PID loop in custom units Digital Inputs Menu 031 M032 M033 M034 Control Terminals from Serial Link State of virtual control terminals from serial link M035 Control Terminals from Field Bus State of virtual control terminals from fieldbus Auxiliary Digital Inputs in the Terminal State of the auxiliary digital inputs in ES847 or ES870 M036 terminal board MO36a State of the auxiliary digital inputs via serial link MO36b Auxiliary Digital
24. value Check mechanical load Check encoder operation Engineering user level required N NO Encoder speed tracking Tracking Error error Functions programmed for 1 Check setting of C189 Illegal Encoder MDI6 and MDI7 or Check settings tor MDI and MDI7 Cfg Encoder B selected but no Check encoder board if used Advanced user level encoder board detected required External Alarm 1 External alarm 1 External Alarm 2 External alarm 2 Check external signal in allocated MDI External Alarm 3 External alarm 3 XAIN5 Current input XAIN5 gt 20 4 20mA 0 20mA greater than 20mA 1 the Penta drive 2 Contact Elettronica Santerno s Customer Service COM download upload error Check keypad connection Reset the alarm and repeat Upload Download COM download upload error Overvoltage with braking resistance enabled due to Resest the Penta drive continuous operation Increase resistor rating and settings for C211 C212 longer than the time set in Engineering user level required C211 1 Reset the Penta drive SA Control board failure 2 Contact Elettronica Santerno s Customer Service Bypass Circuit 1 Reset the Penta drive Open y y 2 Contact Elettronica Santerno s Customer Service 1 Check ambient temperature 2 Check motor current 3 Decrease carrier frequency 001 002 1 Check if signal cable is properly
25. 000000000 00 30 Table 2 Listof parameters and POO m 32 Table 3 Lister parameters POOF uscire res vue 33 Table 42 18 parameters POSO to POSS EASES EER sees 34 Table 5 List of parameters P125 to P131 cest esesevknesedev stes edv masia euim eodd eee SEN eS Ere PLE 35 Table 6 Programmable Motor Tune functions 0 2 0000000000000000000000 38 Table 10 O A D TUM MU IEEE 40 Table 8 Uist or parameters C008 1o 43 Table 9 List of parameters 043 to 045 2 0 0 0 0 2 0 00 0000000000000000000000 47 Table List of parameters C189 to C19 T 50 Table MER Codification ot diris 50 Table 12 Listot parameters C209 0nd 53 Table 13 Lister programmable
26. 074 cannot be changed once for all and are automatically reset after autotuning the ENABLE signal must be disabled and the ESC key must be pressed to accept the new value 3 65 SINUS PENTA BASIC poo SANTERNO GRUPPO CARRARO 11 1 1 MOTOR AUTOTUNE AND ADJUSTING LOOPS Set 1073 as Motor Tune to enable autotune functions that can be selected with 1074 NOTE ratings of the encoder used as a speed feedback Please refer to the MOTOR For the correct operation of the tuning algorithms enter the motor ratings and the CONTROL MENU and the ENCODER FREQUENCY INPUTS MENU Automatic estimation of the stator resistance and the leakage inductance If no All Ctrl load current 018 is zero no load current values are computed based the No Rotation rated power of the connected motor Tuning mode required for the correct operation of the control algorithms Automatic autotune of the current loop Tuning mode required for the correct operation of FOC algorithm 1 Foc Auto If autotune of the current loop fails Alarm A065 Autotune KO trips the current No Rotation loop may be manually tuned see 4 FOC Man Rotation Current While autotuning the system can monitor the reference current and the current obtained in analog outputs AO2 and AOT respectively Automatic estimation of the rotor time constant Tuning mode required for the correct operation of FOC algorithm After entering the correct no load current value parameters
27. 11 UPLOAD OK Parameters were successfully uploaded read from the drive to the keypad W12 UPLOAD KO The keypad interrupted parameter upload to the drive Parameter reading has failed W13 NO DOWNLOAD A Download procedure was queried but no parameter is saved to the flash memory W16 PLEASE WAIT Wait until the system completes the operation required W17 SAVE IMPOSSIBLE Parameter save is not allowed W18 PARAMETERS LOST The keypad interrupted parameter download to the drive Parameter writing has failed As a result not all parameters have been updated parameter inconsistency W19 NO PARAMETERS LOAD UPLOAD impossible W20 NOT NOW The required function is not available at the moment W21 CONTROL ON The required function is inhibited because the drive is running Download failed because parameters saved keypad memory relate to a SW version or product ID incompatible with the drive SW version or product ID Download preliminary operation underway the system is checking the integrity and W23 DOWNLOAD VER KO wae compatibility of the parameters saved the keypad memory W28 OPEN START Open and close the START MDI1 signal to start the drive W31 ENCODER OK Encoder tuning procedure finished the encoder is correctly connected W32 OPEN ENABLE Open and close the ENABLE MDI2 signal to enable the drive W33 WRITE IMPOSSIBLE Writing procedure impossible W34 ILLEGAL DATA Illegal va
28. 135 24 6 8 200 160 160 un 120 250kcmils 540 Cable Cross section Fitting the Terminal Magnetic Circuit ACI Breaker Torque SINUS PENTA Contactor Drive Rated Cable Stripping Tightening and L5 em 630 60 50 wo em ses 550 30 2x210 2x400kcmils 800 80 600 630 30 2x240 2x500kcmils 800 800 700 W INE WEGE BR 5E 3W EN 0524 80 35 3x210 3 400kcmils CAUTION provided for the drive Failure to do so will cause the non compliance to standard regulations of the system where the drive is installed Always use the correct cable cross sections and activate the safety devices 18 65 SINUS PENTA BASIC 97 SANTERNO USER MANUAL A GRUPPO CARRARO VOLTAGE CLASS 4T 9 D Cable Cross 5 Cable Cross o Fast Fuses Magnetic P section Fitting 8 amp SectiontoMains oo Circuit o SINUS PENTA 9 5 i 9 2 6 5 Disc Switch Break Contactor 5 O the Termina a iS isc Switc reaker mmm Iii AWG kcmils AWG kcmils Tos 36 sos M 5 25 LOAD 05 10 eg 690 10 s 25 awe 30 39 05 25 2054 AWG o o 25 mme
29. ALS BARS ALWAYS FITTED 41 R 42 5 43 1 44 U 45 V A6 W Three phase motor outputs Link to the positive pole of the DC link It can be used for DC supply along with 49 link to the DC reactor along with 47 D when fitted link to the external braking unit along with 48 B when fitted link to external braking unit BU200 along with 49 when the internal brake IGBT is NOT provided Link to the negative pole of the DC link It can be used for DC supply along with 47 TERMINALS BARS FITTED FOR SOME DRIVE SIZES Link to the positive pole of the DC link It can only be used for link to the DC reactor along with 47 if no DC reactor is used terminal 47 D must be short circuited to terminal 47 using a cable having the same cross section as the cables used for power supply factory connection _ MN N E link to the external braking unit along with 47 or 50 4 o sy When available this is the link connecting the positive pole of the DC link It can only be used for link to the braking resistor along with 48 B When available this is the link connecting the positive pole of the DC link It can only be used for link to external braking unit BU200 along with 52 When available this is the link connecting the positive pole of the DC link It can only be used for link to external braking unit BU200 along with 51 4 AN NOTE Also refer to Figure 5 in the WIRING section 14 65 BASIC SANTERNO
30. C 1 00 Table 5 List of parameters P125 to P131 P125 Minimum Integral Time Range 0 001 32 000 Disable ms Default 500 ms Control VTC and FOC This parameter sets the min integral time for the speed regulator Function lt may be accessed only if the min and max error thresholds are different P130zP131 P126 Maximum Integral Time 0 001 32 000 Disable ms Default 500 ms Control VTC and FOC Function This parameter sets the max integral time for the speed regulator 35 65 SINUS PENTA BASIC EM Z SANTERNO GRUPPO CARRARO P128 Minimum Proportional Coefficient 0 00 650 00 Default 10 00 Control VTC and FOC This parameter sets the min proportional coefficient for the speed regulator Function Default value 10 if a speed error of 1 occurs the regulator will require 10 of the rated motor torque P129 Maximum Proportional Coefficient Range 0 00 650 00 Default 10 00 Control VTC and FOC This parameter sets the max proportional coefficient for the speed regulator Default value 10 if a speed error of 1 occurs the regulator will require 10 of the motor rated torque This parameter may be accessed only if the min and max error thresholds are different P130zP131 Function P130 Minimum Error Threshold Range 0 00 320 00 Default 1 00 Control VTC and FOC This parameter determines the min error threshold Function
31. C braking Dynamic braking Speed Search function Autoreset Motor thermal modelling and thermistor allocation Crane control functions Serial and Fieldbus communication If any of the above functions is required use parameter POOT to access the Advanced or Engineering settings 7 65 BASIC USER MANUAL SINUS PENTA Z SANTERNO GRUPPO CARRARO 2 HARDWARE DESCRIPTION AND INSTALLATION 2 1 SYMBOLS gt gt gt Caution Statements DANGER CAUTION NOTE Indicates operating procedures that if not correctly performed may cause serious injury or death due to electrical shock Indicates operating procedures that if not carried out may cause serious equipment failure Indicates important hints concerning the equipment operation SAFETY STATEMENTS TO FOLLOW WHEN INSTALLING AND OPERATING THE EQUIPMENT gt 8 65 DANGER Always read this instruction manual before starting the equipment The ground connection of the motor casing should follow a separate path to avoid possible interferences ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND THE DRIVE FRAME The drive may generate an output frequency up to 1000 Hz this may cause a motor rotation speed up to 20 twenty times the motor rated speed never use the motor at higher speed than the max allowable speed stated on the motor nameplate ELECTRICAL SHOCK HAZARD Never touch the drive electrical parts when the
32. IC Table 4 List of parameters to P085 P080 Multispeed Function 0 Preset Speed Range 1 Sum Speed 2 Exclusive Preset Speed Default 0 Preset Speed Defines the functionality of the multispeed values for the global speed reference Three functions are available e 0 Preset Speed the selected multispeed is the actual rpm value upon limit due to min and max speed parameters for the selected motor of the motor speed reference If multispeed is selected digital input programmed for multispeed selection is activated or all digital inputs programmed for multispeed selection are deactivated the speed reference is the reference for the sources set in the Control Method Menu see the standard Sinus Penta s Programming Instructions manual Function 1 Sum Speed the reference relating to the selected multispeed 15 considered as the sum of the references for the other reference sources selected in the Control Method Menu see the standard Sinus Penta s Programming Instructions manual 2 Exclusive Preset Speed the selected multispeed is the actual rpm value upon saturation due to min and max speed parameters for the selected motor of the motor speed reference Unlike function O Preset Speed if no multispeed is selected no digital input programmed for multispeed selection is activated or all digital inputs programmed for multispeed selection are deactivated the speed refere
33. INUS PENTA 0037 15 SINUS PENTA 0040 0040 225 331 0049 ENTE 0040 PENTA 0060 SINUS PENTA 0067 1250 2 ae ANU ENA 00 4 0074 277 1350 SNUS PENTA 0086 PENTA 0086 ane NA PENTA 0113 Nus ENA 0129 PENTA 0129 2300 930 I SINUS PENTA 0150 322 me 2450 eee 0162 2700 TENIS 01 9 0179 3200 ENDE PENTA 0200 3650 940 SINUS PENTA 0216 239 ad SINUS PENTA 0366 Lr I SINUS PENTA 0399 SINUS PENTA 0457 7400 SINUS PENTA 0524 279 1310 539 8400 12 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 2 3 3 SIZE WEIGHT AND DISSIPATED POWER CLASS Power Size MODEL L H Weight Dissipated at Inom SINUS PENTA 0005 7 215 SINUS PENTA 0035 11 5 525 SINUS PENTA 0016 SINUS PENTA 0017 2 12 225 SINUS PENTA 0036 515 SINUS PENTA 0040 SINUS PENTA 0049 15 SINUS PENTA 0038 225 466 331 SINUS PENTA 0060 POO0042 SINUS PENTA 0067 576 610 3372 2 0 SINUS PENTA 0074 SINUS PENTA 0086 SINUS PENTA 0150 2450 SINUS PENTA 0162 2700 SINUS PENTA 0179 3200 SINUS PENTA 0200 3060 SINUS PENTA 0200 880 381 3650 401 SINUS PENTA 0113 SINUS PENTA 0129 2300 539 SINUS PENTA 0129 202 748 421 2300 550 zw JI 421 7260 500 SINUS PENTA 0524 279 13 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO 2 3 4 POWER TERMINALS BARS FOR 505 550 TERMIN
34. If PI30 P131 or in case of speed errors lower than or equal to the min threshold parameters P126 and P128 will be used P131 Maximum Error Threshold Range 0 00 320 00 Default 1 00 Control VTC and FOC This parameter sets the max error threshold Function If P130 P131 or in case of speed errors greater than or equal to the max threshold parameters P125 and P129 will be used 36 65 SINUS PENTA BASIC 97 SANTERNO USER MANUAL A GRUPPO CARRARO 11 AUTOTUNE MENU 11 1 Overview NOTE See the STARTUP section for tuning based on the control algorithm to be used NOTE At the end of the Autotune procedure the system automatically saves the whole parameter set of the drive Autotune must be performed only after entering the motor ratings or the ratings of the NOTE encoder used as a speed feedback Please refer to the MOTOR CONTROL MENU and the ENCODER FREQUENCY INPUTS MENU gt gt gt selected motor may tuned order to obtain the machine ratings or the parameterization required for the correct operation of the control algorithms The user can also check the proper operation wiring of the encoder used as a speed feedback The Autotune menu includes two programming inputs 1073 and 1074 Input 1073 allows enabling and selecting the type of autotune Input I074 which be programmed only if 1073 Motor Tune describes the type of autotune which is performed Because the values set in 1073 or 1
35. MANUAL SANTERNO GRUPPO CARRARO 17 ALARMS AND WARNINGS CAUTION If a protection trips or the drive enters the emergency mode the drive is locked and the motor starts idling 17 1 What Happens when a Protection Trips NOTE Betore operating the drive in emergency conditions carefully read this section and the following section What To Do When an Alarm Trips The drive alarms are detailed below When a protection alarm trips 1 the ALARM LED on the keypad comes on 2 the page displayed on the keypad is the root page of the FAULT LIST 3 the FAULT LIST is refreshed In factory setting when the drive is switched on after an alarm has tripped which has not been reset it is kept in emergency condition If the drive is in emergency mode when switched on this could be due to an alarm tripped before the drive was reset To avoid storing the alarms tripped before the drive is switched off set parameter C257 in the Autoreset Menu The drive stores the moment when an alarm trips to the FAULT LIST supply time and operation time The drive status when the alarm tripped and some measures sampled when the alarm tripped are also stored to the Fault List The readout and storage of the fault list can be very useful to detect the cause responsible for the alarm and its possible solution see also the Fault List Menu Alarms A001 to A039 relate to the main microcontroller DSP Motorola of ES821 control board which detected a fault on the co
36. SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA em D 2 3 Installing the Equipment The drives of the SINUS PENTA series degree of protection IP20 can be installed inside another enclosure Only models with degree of protection IP54 may be wall mounted The drives must be installed vertically The ambient conditions the instructions for the mechanical assembly and the electrical connections of the drives are detailed in the sections below This manual covers basic installation for Sinus Penta drives up to size S60 CAUTION For more details or for installation instructions as per sizes greater than S60 please refer to the standard Sinus Penta s Installation Instructions manual CAUTION Do not install the drive horizontally or upside down Do not mount any heat sensitive components on top of the drive to prevent them trom damaging due to hot exhaust air CAUTION The drive bottom may reach high temperatures make sure that the drive bearing surface is not heat sensitive CAUTION gt gt gt gt 2 3 1 ENVIRONMENTAL REQUIREMENTS FOR THE EQUIPMENT INSTALLATION STORAGE AND TRANSPORT 40 C with no derating Operating ambient temperatures from 40 C to 50 C with a 2 derating of the rated current for each degree beyond 40 C Ambient temperatures for storage and transport 25 C 70 C Pollution degree 2 or higher Do not install in direct sunlight and in places exposed to Installation environment c
37. TC PTC Thermoswitch on AIN2 analog input for PTC features see the Sinus Penta s Installation Instructions manual When 265 1 2 and 3 the motor thermal model is considered The heating of a motor is proportional to the square of the current flowing 122 The Motor overheated alarm A075 will trip after the time t computed based on the motor thermal model is over The alarm can be reset only after a given time depending on the thermal constant C267 of the motor thus allowing for the correct cooling of the motor Forced sel Cooled 0 3 0 8 liue T lier PlFuer Figure 7 Trip current drop depending on speed values The graph above shows how trip current It drops depending on the generated speed based on the value set in parameter C265 22 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D motor heating can be monitored with measure M026a This value is expressed as a percentage of the asymptotic value that can be attained When C265 4 the thermal protection function is implemented from PTC sensor the PTC alarm A055 trips when voltage acquired by AIN2 used as a PTC signal input exceeds a preset threshold value when the characteristic temperature is attained Alarm A055 can be reset only if temperature decreases by 596 in respect to the trip temperature Please refer to the Programming Instructions manual for further information on calculating the correct val
38. U UD NU UDINE 21 3 1 e UR 21 2 2 MEDU T RR RR A 21 3 9 Maire IN 22 3 4 geo cee eee E Rm 23 9 9 Indicator LEDs the Display Keyp d sant vele veu vos 24 4 WIRING N 25 4 1 Virag T T E ESS 25 3 MEASURES MENU HY 26 QUID PM 26 9 2 Fault List Menu Power Off List 0 0 0002002 000000000000 na ee tee rsen 29 PRODUCT MEMU P 30 6 1 rm 30 6 2 Parameter P263 and Fire Mode Enable Password 1 0 0200 0000000000000000000000000 emere 30 7 PASSWORD AND USER LEVEL 32 7 1 QM 0 32 7 2 List of Parameters POOO and 6 32 lt RAMPS MENU 33 8 1 el m
39. VE ENTER the parameter value is stored to non volatile memory and is not deleted when the drive is shut off Input values box cannot be saved to non volatile memory inputs are automatically set to their default values In programming mode it allows entering parameter groups and individual parameters It is also used to accept parameter changes and write them to non volatile memory In programming mode it steps back one level or confirms parameter changes that are not written to non volatile memory Up arrow it scrolls through menus and submenus It also allows parameter settings to be selected When pressed together with the Down Arrow it moves to the next menu Down arrow it scrolls through menus and submenus It also allows parameter settings to be selected When pressed together with the Up Arrow it moves to the next menu Cycles between the current parameter the first parameter in the parameter group the Root page the Keypad page the Root page again and returns to the starting page Allows uploading and downloading parameter settings to and from the keypad When pressed commands and references are controlled via keypad If pressed again it returns to the previous configuration If enabled the command source must be selected from the keypad it toggles between forward and reverse operation If enabled the command source must be selected from the keypad it sets the reference speed to the preset Jog speed It
40. a drive 1 Check drive and motor ratings 2 Check output short circuit A051 PWMAI Fault Hardware overcurrent side 3 Check disturbance in control signal A 4 Seta longer acceleration time 5 Seta longer deceleration time 6 Disconnect motor and change C010 to O IFD in DGO XMDI in the 2 Check settings in the Digital Outputs menu Hardware failure IGBT A 1 Reset the Penta drive not in option board 2 Contact Elettronica Santerno s Customer Service 1 Allow motor to cool A055 PTC Alarm External PTC tripped 2 Ensure that PTC is correctly connected to AIN2 3 Ensure that SW1 is correctly set up in 5821 58 65 SINUS PENTA BASIC Z SANTERNO USER MANUAL GRUPPO CARRARO PTC Short 222411 Make sure that the is correctly connected to AIN2 MPL XMDI in the MPL menu 2 Check setting in the MPL menu 1 Check if encoder parameters are correct Error of motor speed 2 Check if encoders are properly connected and measure mounted 3 Check if encoder signals are correct 1 Check motor connections U V W 2 Check FOC regulator menu setting Engineering user level required 3 Perform a new current regulator autotune 4 Contact Elettronica Santerno s Customer Service 1 2 A057 Encoder Fault A059 Current is zero in FOC control NoCurrent Fault A060 Check serial link Make sure that the master sends read write queries with max interval between q
41. acting ELETTRONICA SANTERNO s CUSTOMER SERVICE in order to activate the Fire Mode Do the following to get the password enabling Fire Mode 1 Contact Elettronica Santerno s Customer Service 2 Provide the Serial Number of your drive 3 Enter the password given Function N CAUTION The Fire Mode Enable Password is set to O when the Restore Default is performed Manvfacturer Manufacturer CHE The name of Elettronica Santerno is displayed followed by Elettronica Santerno s website www elettronicasanterno com 31 65 BASIC USER MANUAL 7 7 1 SINUS PENTA Z SANTERNO GRUPPO CARRARO PASSWORD AND USER LEVEL MENU Overview The Password and User Level menu allows altering the programming parameters and sets their visibility List of Parameters 000 and P001 7 2 Write Enable BASIC 00001 BASIC 0 Basic POOO Write Enable Table 2 List of parameters POOO and 001 Factory setting is POOO 1 parameter write is enabled To access parameter POOO allowing parameter write access the Password and User Level Menu from the Parameters Menu 32 65 Range Default Level Address Function Default Function 00000 32767 00000 No 32767 BASIC Cannot be accessed via serial link Parameter write via serial link is always enabled Set the correct value in POOO to enable parameter write The default password for POOO is 00001 You can enter a cus
42. at their min relative value the global reference equals the min speed of the connected motor The maximum allowable value as an absolute value for 28 and C029 min and max motor speed also depends on the preset max carrier frequency It can be max 4 times the rated speed of the connected motor The value set as the min speed is used as the saturation of the global reference the speed reference will never be lower than the value set as min speed The min speed is not respected only when the REV command or the CW CCW command are sent after setting a value for max speed exceeding the min value CO29 C028 for motor 1 and with the max reference to the drive The motor rpm will be C029 C028 32000 rpm see note in parameter C028 1500 rpm This parameter defines the maximum speed of the connected motor When references forming the global reference are at their max relative value the global reference equals the max speed of the connected motor C034 Voltage Preboost Default Control Function 0 0 5 0 96 See relevant table in the standard Sinus Penta s Programming Instructions manual IFD and VTC Torque compensation at minimum frequency produced by the drive IFD Control sets the increase of the output voltage at OHz VTC Control sets the increase of the stator resistance 22 at OHz 46 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA
43. aveforms See the standard Sinus Penta s Programming Instructions manual 2 Foc Auto Rotation Table 6 Programmable Motor Tune functions NOTE If a manual tune is selected do the following to quit the function disable the ENABLE command and set 1073 0 Disable 38 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 11 1 2 CHECKING THE ENCODER OPERATION Set 1073 as Encoder Tune to check the correct operation of the encoder selected as a speed feedback see the ENCODER FREQUENCY INPUTS MENU and to automatically set the correct direction of rotation Before checking the correct operation of the encoder used as a speed feedback enter the NOTE motor ratings and the encoder ratings Please refer to the MOTOR CONTROL MENU and the ENCODER FREQUENCY INPUTS MENU Once 1073 is set as Encoder Tune and the ENABLE and START commands are enabled the connected motor attains a speed of rotation of approx 150 rpm its speed of rotation is detected by the encoder then the drive is disabled The following messages can be displayed on the display keypad A059 Encoder Fault W31 Encoder OK Then the following message is always displayed W32 OPEN ENABLE If alarm A059 Encoder Fault trips in the encoder input the value measured by the drive does not match with the real speed of rotation of the motor Check that the encoder is properly set up see the ENCODER FREQUENCY INPUTS MENU and wired if the E
44. connected 2 Check the current signal source Braking Resistor Overload Heatsink IGBT heatsink temperature Overheated too high Engineering user level required Dri t confi ion of 1 Make sure that the Drive Profile board is correctly BE coi 2 B configured for the Sinus Penta drive 2 Replace the Drive Profile board Meroe RE 1 Check connections to U V W Motor not wired 2 Check motor parameters amp perform new autotune for VTC amp FOC 2 Check 173 174 and MDI status Engineering user Selected MDI level is required Fault 2 Contact Elettronica Santerno s Customer Service BASIC SINUS PENTA Z SANTERNO USER MANUAL GRUPPO CARRARO Function programmed for A100 we Megs MDI6 along with frequency Configuration Check configuration of MDI6 and setting in C189 Function programmed for MDI8 Illegal A101 MDI8 along with frequency Configuration input B REF Current input 4 20mA A102 REF gt 20mA or 0 20mA greater than 20mA AINT Current input Check setting of SW1 in 5821 A103 4 20 0 20 Check the current signal source greater than 20mA AIN2 Current input 104 AIN2 gt 20mA 4 20mA or 0 20mA greater than 20mA 100 Channel Hardware address out of A105 1 Fault measure range of the drive PT100 Channel Hardware address out of A106 2 Fault measure range of the drive Check setting of SW1 ES847 op
45. d reference to REF 0 10 terminals 1 REFERENCE 1OVRO 3 INPUT 2 amp 3 0 10V or Send speed reference to AIN1 4 20mA terminals 5 amp 6 This requires Source Selection input on gt I TR MDI6 to be active terminal 19 ANI l6 INPUT 4 20mA The RUN LED and REF LED will be lit and the motor will start Make sure that the motor is rotating in the correct direction If not operate on terminal MDI5 terminal 18 5 Startup CW CCW or open the ENABLE and START terminals Shut off the drive wait at least 5 minutes and reverse two of the motor phases START ENABLE MDI2 RESET MDI3 Keypad Control MULTISPEED 0 1 Activate the ENABLE input terminal 15 MULTISPEED 1 Press the LOCAL REMOTE button the keypad A SOURCE SELECTION MOIE LOCAL REMOTE P B MDI7 1 The L CMD and L REF LEDs will be lit Cw CCW MDIB Press the START button CMD 244 Hold the Up button to increase the speed reference The RUN LED and REF LED will come on and the motor will start Make sure that the motor is rotating in the correct direction l E lx Iz Io If not press the FWD REV button or press STOP Shut off the drive wait at least 5 minutes and reverse two of the motor phases 6 Possible If no failure occurred go to the next ste
46. drive is first started The Start Up Menu can be reactivated at any time To do so set P265 in Start Up mode IDP SINUS PENTA START UP MENU Press ENTER to start Press Enter to enter the wizard Before entering the control parameters you are asked to choose a dialogue language P263 Language gt 2 Then you are asked to choose the display mode of the Start Up Menu When does t he Start Up Menu activate gt 0 Choose of the following EVERY START UP ONLY NOW NEXT START UP NEVER SINUS PENTA 2 SANTERNO GRUPPO CARRARO BASIC USER MANUAL If you select EVERY START UP the wizard appears whenever the Penta drive is powered on If you select ONLY NOW you can scroll through the menu and the wizard is disabled as soon as you quit the menu If you select NEXT START UP the menu is displayed only when the Penta drive is next started up If you select NEVER the Start Up menu is disabled Parameters included in the Start Up menu Visibility Rated mains voltage Type of control algorithm Speed feedback from encoder Type of V f pattern Rated motor power Rated motor rpm Rated motor power Rated motor current Rated motor voltage No load current of the motor Min motor speed Max motor speed Voltage preboost Acceleration ramp tim
47. e Deceleration ramp time Current limit while accelerating Current limit at constant rpm Current limit while decelerating Torque limit Encoder operating mode Encoder A pls rev Encoder B pls rev Autotuning selection Motor tuning selection Motor thermal protection Motor thermal time constant PID operating mode PID reference selection PID feedback selection Preset PID units of measure PID measure scale factor Max value of PID output Min value of PID output PID wake up enable PID wake up level only if FOC is active only if IFD is active only if FOC is active only if IFD is active only if IFD is active only if IFD is active only if IFD is active only if VTC FOC are active only if FOC is active only if FOC is active only if FOC is active only if VTC FOC are active only if VTC FOC are active only if protection is active only if PID is active only if PID is active only if PID is active only if PID is active only if PID is active only if PID is active only if PID is active only if PID is active 3 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO Atter setting the last parameter and moving the cursor forward the following page will appear Press UP ARROW to quit DOWN ARROW t o continue Terminal Control i Activate the ENABLE input terminal 15 ii Activate the START input terminal 14 iii Send spee
48. e 15V0102B1 e SINUS PENTA MULTIFUNCTION AC DRIVE BASIC USER MANUAL Issued on 03 07 08 R 02 SW Ver 1 66x English e This manual is integrant and essential to the product Carefully read the instructions contained herein as they provide important hints for use and maintenance safety e This device is to be used only for the purposes it has been designed to Other uses should be considered improper and dangerous The manufacturer is not responsible for possible damages caused by improper erroneous and irrational uses e Elettronica Santerno is responsible for the device in its original setting e Any changes to the structure or operating cycle of the device must be performed or authorized by the Engineering Department of Elettronica Santerno e Elettronica Santerno assumes no responsibility for the consequences resulting by the use of non original spare parts e Elettronica Santerno reserves the right to make any technical changes to this manual and to the device without prior notice If printing errors or similar are detected the corrections will be included in the new releases of the manual e Elettronica Santerno is responsible for the information contained in the original version of the Italian manual e The information contained herein is the property of Elettronica Santerno and cannot be reproduced Elettronica Santerno enforces its rights on the drawings and catalogues according to the law SANTERNO GRUPPO CARRARO
49. e Decelerating 4 0 Disabled 1 0 Min Imax inverter Inom mot 400 0 See relevant table in the standard Sinus Penta s Programming Instructions manual Control IFD This parameter defines the current limit while decelerating it is expressed as a percentage of the rated current of the selected motor The maximum allowable value depends on the drive size 47 65 SINUS PENTA BASIC po Z SANTERNO GRUPPO CARRARO C048 Max Torque Limit 73 5000 5000 _500 0 500 0 Default 120 Control VTC and FOC This parameter sets the max limit of the torque demand for the control being used Functi Torque is expressed as percentage of the rated torque of the selected motor 48 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 14 ENCODER FREQUENCY INPUTS MENU 14 1 Overview Three quick acquisition digital inputs are available in the Sinus Penta control board e MDI6 ECHA FINA e MDIZ ECHB e MDI8 FINB These inputs can be used as encoder reading encoder A or as frequency inputs In addition if ES836 optional board is used see the standard Sinus Penta s Installation Instructions manual an additional encoder reading encoder is allowed MDI6 and are used for encoder reading only 24V Push Pull encoders can be used NOTE For the reversal of the encoder speed measure properly set u
50. e standard Installation Instructions manual Any information sent to from the drive through the display keypad unit may be obtained also via serial link using the RemoteDrive software application provided by Elettronica Santerno The RemoteDrive allows the following functions image acquisition keypad simulation oscilloscope functions and multifunction tester table compiler including operation data log parameter setup and data reception transmission storage from and to a calculator scan function for the automatic detection of the connected drives up to 247 drives may be connected When used in Advanced or Engineering mode many additional functions are available These include the following Customisation of Keypad navigation Customisation of standard monitoring values Selection of up to 4 acceleration and deceleration ramps Customisation and scaling of analog input signals Selection of up to 15 preset speeds Configuration of 3 prohibit speeds Utilisation of a speed variation function Tuning of VIC and FOC algorithms Customisation of analog output signals Allocation of internal timer functions to digital PID activation and tuning Configuration of Digital output comparator and logic functions Master slave operation with torque control Adjustment of current and torque limits Customisation of digital inputs Setting of control source for start and speed commands Configuration of a connected encoder D
51. ers Cannot be altered MEA MOTOR MEASURES MEA PID REGULATOR Navigation INVERTER OK 00 0 00 02 0 00 rpm MEA PAR IDP PARAMETERS MENU P Par that can be altered when motor is running PAR PASSWORD AND USER LEVEL GY Go Accesses the Ramps POO9 Accel ramp 1 gt 10 00s menu 1 Decel ramp 1 10 005 Navigates in the Ramps menu Accesses parameter 010 Decel P010 alteration ramp 1 Parameter P010 Decel alteration ramp 1 20 00 7 If the ESC key is pressed to quit the new parameter value will be acknowledged but not saved to non volatile memory and will therefore be lost at power off Press SAVE ENTER to confirm parameter alteration 22 65 INVERTER OK 00 0 00 02 0 00 rpm MEA PAR CF IDP Figure 4 Navigation example INVERTER OK MOO 0 00rpm M02 0 00 rpm MEA PAR CF IDP PRODUCT MENU Language selection and inverter data IDP SINUS PENTA START UP MENU Press ENTER to start BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA 3 4 Function Keys Press the SAVE ENTER key for parameter alteration when a flashing cursor appears press and V to change the parameter value Do one of the following to quit the editing mode Press ESC the parameter value used by the drive is altered and is maintained until the drive is shut off Press SA
52. gram In case of fuse line protection always install the fuse failure detection device that disables the drive to avoid single phase operation of the equipment See the standard Sinus Penta s Installation Instructions manual for any information on accessories and optional reactors The wiring diagram relates to factory setting Please refer to the Power Terminals Bars for 505 550 and Connecting Bars in 560 sections for the ID numbers of the wiring terminals When no DC reactor is used terminals 47D and 47 when available must short circuited factory setting gt gt gt CAUTION For S60 drives only if the power supply mains is not 400 Vac rated the connection of the internal auxiliary transformer must be changed accordingly see Figure 2 25 65 BASIC USER MANUAL 2 5 MEASURES MENU 5 1 Overview SINUS PENTA SANTERNO GRUPPO CARRARO The Measures Menu contains the variables measured by the drive that can be used by the user In the display keypad measures are divided into subgroups The measure subgroups are the following Motor Measures Menu T N m 2 21 21 3 2 2 26 65 Value of speed reference when at constant speed Speed value with respect to the ramps Motor speed value Frequency output to the motor Value of torque reference when at constant speed Torque demand of speed regulator for VTC and FOC Approximate
53. hilst for details regarding custom navigation for the root page the measures in the Keypad page and the Root page and the PID custom unit of measure please refer to the DISPLAY KEYPAD MENU in the Sinus Penta s Programming Instructions manual 3 2 Menu Tree PRODUCT MEASURES COMMANDS PARAMETERS CONFIGURATION IDENTIFICATION INVERTER OK 00 0 00 02 0 00 rpm MEA PAR CF IDP INVERTER OK MOO 0 00rpm M02 0 00 rpm MEA PAR CF IDP INVERTER OK MOO 0 00rpm M02 0 00 rpm MEA PAR CF IDP INVERTER OK M00 0 00 02 0 00 rpm MEA PAR CF IDP PARAMETERS MENU P Par that can PRODUCT MENU Language Selection and Inverter Data MEASURES MENU M Parameters Cannot be altered be altered when the molor is running MEA PAR MOTOR MEASURES PASSWORD AND USER LEVEL i PAR PID REGULATOR RAMPS MEA PAR DIGITAL INPUTS MULTISPEED MEA PAR SPEED LOOP AND IDP SINUS PENTA START UP MENU Press ENTER to start DP PRODUCT REFERENCES CURRENT BALANCING MEA OUTPUTS MEA AUTODIAGNOSTICS MEA DIGITAL INPUT SETTINGS MEA FAULT LIST MEA POWER OFF LIST Figure 3 Menu Tree Available for VTC and FOC controls only 21 65 BASIC poo Z SANTERNO GRUPPO CARRARO SINUS PENTA 3 3 MOO 0 00rpm 02 0 00 rpm MEA PAR CF IDP MEASURES MENU M Paramet
54. is disabled in Basic mode Allows alarm trips to be reset once the cause of the alarm has been removed LN If enabled the command source must be selected from the keypad it starts the motor If enabled the command source must be selected from the keypad it stops the motor For a more detailed description of the function keys please refer to the standard Sinus Penta s Installation Instructions manual 23 65 SINUS PENTA BASIC EM Z SANTERNO GRUPPO CARRARO 3 5 Indicator LEDs in the Display Keypad Eleven LEDs are located on the keypad along with a 4 line 16 character LCD display a buzzer and 12 function keys The display shows parameter values diagnostic messages and the variables processed by the drive The figure below shows the location of the signal LEDs and their functionality REF LED Green Reference for speed frequency torque 0 Pd Motor acceleration lt or deceleration P000307 0 LIMIT LED Yellow No active limit Voltage or current limit active QD Reference BRAKE LED Yellow Ordinary run Either one is active DC current brake MLARM LIMIT BRAKE braking Ramp extension RUN LED Green Motor not powered Motor powered ZTN but no torque idle Motor powered and running L CMD LED Green Commands sent fr
55. ls rev Default 1024 Function Defines the number of pls rev for encoder A encoder in the terminal board C191 Number of Pls Rev for Encoder B 256 10000 pls rev Default 1024 Defines the number of pls rev for encoder B encoder that can be connected to ES836 optional board Function 51 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO 15 MOTOR THERMAL PROTECTION MENU 15 1 Overview The Motor Thermal Protection function protects the motor against overloads Some Sinus Penta models allow setting the heatsink temperature for the activation of the cooling fans For each programmable motor thermal protection can be configured in 4 modes which can be selected with parameter C265 or C268 or C271 for motor 2 and 3 respectively depending on the cooling system being used configuration modes 1 2 and 3 or whether a PTC is used configuration 4 0 NO NO The Motor Thermal Protection function is disabled factory setting 1 YES Derated Motor Thermal Protection function is active with pick up current It independent of operating speed Forced The Motor Thermal Protection function is active with pick up current depending on operating 2 YESA Cooled speed with fan cooled motor de rating The Motor Thermal Protection function is active pick up current It depends on operating 3 YESB Self Cooled speed and de rating is suitable for motors having a fan keyed to the shaft 4 P
56. lue entered operation failed W35 NO WRITE CONTROL Writing procedure impossible because Control is active and the drive is running W36 ILLEGAL ADDRESS Illegal address entered operation failed The drive is disabled and does not acknowledge the ENABLE command because it is writing a C parameter W37 ENABLE LOCKED CAUTION The drive will start up as soon as writing is over W38 LOCKED Editing mode cannot be accessed because parameter modification 15 disabled POOO is different from POO2 62 65 SINUS PENTA BASIC SANTERNO USER MANUAL A GRUPPO CARRARO W39 KEYPAD DISABLED The editing mode cannot be accessed because the keypad is disabled W40 FAN FAULT Fan locked or disconnected or faulty W41 SW VERSION KO Download impossible because of different SW Versions W42 IDP KO Download impossible because of different IDPs Identification Products WAS PIN KO Download impossible because of different PINs Part Identification Numbers WAA CURRENT CLASS KO Download impossible because of different current classes W45 VOLTAGE CLASS KO Download impossible because of different voltage classes W46 DOWNLOAD KO Download impossible generic cause W48 OT Time over The preset threshold for the drive Operation Time has been exceeded W49 ST Time over The preset threshold for the drive Supply Time has been exceeded Table 15 Warning list 63 65 SINUS PENTA BASIC po
57. me interval lower than preset watchdog time 3 Set longer watchdog times 1 6 1 ms Interrupt 1 Reset the Penta drive AUD OverTime 2 Contact Elettronica Santerno s Customer Service Parameter nue download upload error 1 Check keypad connection A073 Parm Lost 1 Parameter 2 Reset the alarm and repeat Upload Download COM download upload error A066 REF lt 4mA Check setting of SW1 in ES821 Check if signal cable is properly connected Check the current signal source 59 65 BASIC A074 75 076 078 079 080 081 082 083 084 085 086 088 089 090 091 092 093 094 095 096 097 098 099 60 65 poo Z SANTERNO SINUS PENTA GRUPPO CARRARO 1 Check drive output current 26 during normal operation 2 Check mechanical load of connected motor locked shatt overload Inverter Drive thermal protection Overheated tripped Check mechanical conditions and load Overheated tripped Check parameters C265 and C267 Check if C031 is compatible with the connected motor Speed Alarm Motor speed too high Check the torque reference in Slave mode Advanced user level required 1 Reset the Penta drive 2 Contact Elettronica Santerno s Customer Service i ds Set correct encoder parameters for FOC control Encoder not enabled Set param C192 C193 correctly Check torque limit
58. motor is idling wait until it stops Check the FAULT LIST carefully for any information about the alarm tripped in order to find the cause responsible for the alarm and its possible solutions Any information stored to the FAULT LIST is also required when contacting Elettronica Santerno s Customer Service In the tollowing sections find the alarm code and follow the instructions given Solve any external problems that may have been responsible for the protection trip If the alarm tripped due to the entry of wrong parameter values set new correct values and save them Reset the alarm If the alarm condition persists please contact Elettronica Santerno s Customer Service a Ot A RESET command must sent to reset the alarms tripped Do of the following e Enable the RESET signal in MDI3 terminal in the hardware terminal board e Press the RESET key on the keypad 57 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO 17 3 Alarm Code List Reset the Penta drive Contact Elettronica Santerno s Customer Service A001 032 T Control board failure Incompatible Texas Software Version 1 Texas Flash not programmed A040 User Fault Alarm caused by the user Reset the Penta drive 2 General hardware fault 1 Reset the Penta drive IGBT side A 2 Contact ELETTRONICA SANTERNO s Customer Service 1 033 5 Download the correct DSP Te
59. nce is zero P081 P085 Output Speed n 1 n 2 n 3 Range 32000 Default 0 00 rpm Determines the value of the output speed for the selection of multispeed Function performed with the relevant digital inputs This multispeed reference selected via the digital inputs will be processed based on 34 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 10 SPEED LOOP AND CURRENT BALANCING MENU VTC amp FOC ONLY 10 1 Overview The Speed Loop and Current Balancing Menu VTC and FOC controls only allows setting the parameter values of the speed regulators The speed regulator for each motor has two parameterization functions two integral terms two proportional terms and two speed error thresholds expressed as a percentage of the motor rated speed The response of the speed regulator can be dynamically linked with the speed error in this way the speed regulator will be more sensitive to remarkable speed errors and less sensitive to negligible speed errors Factory setting because two identical error thresholds are set only two parameters are used Max Integral time and Min Proportional Constant 10 2 List of Parameters P125 to P131 P125 Minimum Integral Time BASIC P126 Maximum Integral Time BASIC P128 Minimum Proportional Coefficient BASIC 10 00 P129 Maximum Proportional Coefficient BASIC 10 00 P130 Minimum Error Threshold BASIC 1 00 P131 Maximum Error Threshold BASI
60. ncoder B input is used check the Configuration of the dip switches located ES836 optional board see the Sinus Penta s Installation Instructions manual If W31 Encoder OK appears the speed feedback from encoder is correct The autotune function also sets the encoder signal as feedback with parameter C199 39 65 BASIC EM SANTERNO GRUPPO CARRARO SINUS PENTA 11 2 List of Inputs 1073 and 1074 1073 BASIC 1074 BASIC Table 7 List of Inputs 1073 and 1074 1073 Type of Autotune 0 Disable 1 2 This is not a programming parameter the input is set to zero whenever the drive 5 powered on and whenever the command is executed 1073 selects the type of tune to perform If you select 1 Motor Tune 1074 sets different types of tune for current loops flux loops and speed loops and for the estimation of the motor ratings see the Function MULTISPEED MENU section If you select 2 Encoder Tune you can check the correct operation of the encoder used as a speed feedback see the Checking the Encoder Operation section Default 1074 Type of Motor Tune 0 All Auto No Rotation 1 FOC Auto No Rotation 2 FOC Auto Rotation 3 Man Rotation Speed 4 FOC Man Rotation Current 5 FOC Man Rotation Flux This is not a programming parameter the input is set to zero whenever the drive Default
61. never the drive is reset this parameterization is loaded to the RAM Back up Zone gt Non volatile memory storing a new drive parameterization Back up parameters modified only when the user explicitly saves the back up zone Any parameter can be changed by the user The drive will immediately use the new parameter value The user may save the parameter value in the Work zone If no new value is saved for a given parameter the drive will use the parameter value stored in the Work zone when next turned on P parameters can be written at any moment According to factory setting C parameters see to modify them even when fluxing and when the motor is not running can be written only if the drive is not running and the ENABLE command is disabled terminal MDI2 open R parameters have the same features as C parameters but the new parameter value once written and saved will be used only at next power on To use the new parameter value immediately turn the drive off and on or press the RESET key for at least 5 seconds The Work zone may be copied to the BACKUP zone through 1012 included in the Eeprom menu and described in the section below 1012 input also allows copying the Backup zone to the WORK zone in order to restore the parameter values stored in the WORK zone 1012 input also allows restoring the factory setting values for all parameters in the WORK zone 24 65 1 Restore back up 2 Save back u
62. nstead of a speed reference Function FOC control requires a speed transducer such as an encoder feedback C012 Speed Feedback from Encoder 0 No 1 Yes Default 10 1 This parameter enables the encoder as a speed feedback It defines the encoder characteristics and whether Encoder MDI6 and MDI7 in the terminal board or Encoder B with optional board is used as a speed feedback see the ENCODER FREQUENCY INPUTS MENU Function 44 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA gt 013 Type of V f Pattern Constant Torque Range 1 Quadratic 2 Free Setting See relevant table in the standard Sinus Penta s Programming Instructions manual Control IFD Default Allows selecting different types of V f pattern If C013 Constant torque voltage at zero frequency can be selected Preboost C034 If C013 Quadratic you can select voltage at zero frequency Preboost Function C034 max voltage drop with respect to the theoretical V f pattern C032 and the frequency allowing implementing max voltage drop C033 If C013 Free Setting you can set voltage at zero frequency Preboost C034 voltage increase to 20 of the rated frequency BoostO C035 and voltage increase to a programmed frequency Boostl C036 frequency for Boostl C037 C015 Rated Motor Frequency
63. ntrol board itself No fault list is available for Alarms A001 to A039 and no Reset command can be sent via serial link alarms can be reset through the RESET terminal on the terminal board or the RESET key on the keypad AN NOTE No software for the keypad interface is available the drive parameters and measures cannot be accessed via serial link Avoid resetting alarms A033 and A039 as they trip when the flash memory is not provided with its correct software Alarms A033 and A039 can be reset only when proper software is downloaded for the drive flash memory CAUTION Before resetting any alarm deactivate the ENABLE signal on terminal MDI2 to disable the drive and prevent the connected motor from running at uncontrolled speed 56 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 17 2 What To Do when an Alarm Trips If a protection trips or the drive is in emergency condition the drive is locked and the motor starts idling CAUTION Before resetting any alarm disable the ENABLE signal on terminal MDI2 to disable the drive and to prevent the connected motor from running at uncontrolled speed CAUTION Proceed as follows 1 Disable the ENABLE signal on terminal MDI2 to disable the drive and to lock the motor unless parameter C181 1 the Safety Start function is active after resetting an alarm or after supplying the drive this will start only if the ENABLE contact is open and closed 2 Ifthe
64. o Z SANTERNO GRUPPO CARRARO 17 5 State List LIMIT IN DECEL Current torque limit while decelerating LIMIT IN CONSTANT RPM Current torque limit at constant rom 12 BRAKING Braking module startup or deceleration ramp extension IN ACCELERATION Drive running with motor in acceleration stage a MN IN DECELERATION Drive running with motor in deceleration stage N FIRE MODE ACCEL Acceleration in Fire Mode FIRE MODE DECEL Deceleration in Fire Mode DISABLE NO START When fluxing the RUN command was not given within the max time set in 3 4 5 6 8 9 0 1 2 5 7 8 9 C183 drive is kept disabled until the RUN command is given Table 16 State List 64 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA D 18 CUSTOM PARAMETERS Use the list below to write down settings that are different from the default values User Level POO1 User Level 0 Basic Product P263 Language 1 ENGLISH POOx PO3x Ramps POO9 Ramp 1 Acceleration Time 10 Ramp 1 Deceleration Time 2 42 PO8x P10x Multispeeds PO80 Multispeed Function O Preset Speed p P12x P15x Speed Loop VIC amp FOC ONLY P128 Min Proportional Coefficient 10 00 P131 Max Error Threashold 1 00 96 _ 00 Motor Control C013 Type of V f Pattern IFD ONLY C038 AutoBoost IFD ONLY sy 8 19 Encoder Frequenc
65. om sources other than keypad Commands sent both from keypad terminal board No parameter transfer in progress Commands sent from keypad only Download waiting for confirmation L REF LED Green Reference sent from sources other than keypad Reference sent both from keypad terminal board Upload waiting for confirmation Parameter downloading from keypad to inverter NYA Parameter uploading from inverter to keypad e Reference sent from keypad only LED off LED flashing LED on fixed Total reference of frequency speed torque is being sent and is positive Total reference of frequency speed torque is being sent and is negative 24 65 SINUS PENTA 4 4 1 WIRING SANTERNO GRUPPO CARRARO Wiring Diagram BASIC USER MANUAL
66. onductive dust corrosive gases vibrations water sprinkling or dripping except for IP54 models do not install in salty environments Up to 1000 m above sea level Altitude For higher altitudes derate the output current of 1 every 100 m above 1 000 m max 4 000 m From 596 to 9596 from 1g m to 29g m non condensing and non freezing class 3k3 according to 50178 a From 5 to 95 from 1g m to 29g m non condensing and non freezing class 1k3 according to 50178 eats Max 95 to 60g m condensation may appear when the equipment is not running class 2k3 according to 50178 Storage and operating atmospheric pressure rem classes 3k3 and 1k4 according to EN501 78 Atmospheric pressure during transport From 70 to 106 kPa class 2k3 according to EN50178 places that do not have the above mentioned ambient conditions T CAUTION As ambient conditions strongly affect the drive life do not install the equipment in 11 65 SINUS PENTA BASIC Z SANTERNO GRUPPO CARRARO 2 3 2 SIZE WEIGHT AND DISSIPATED POWER 2T CLASS Power Size MODEL Weight SINUS PENTA 0013 7230 7 290 SINUS PENTA 0020 SINUS PENTA 0016 SINUS PENTA 0017 SINUS PENTA 0020 5 SINUS PENTA 0025 SINUS PENTA 0030 PENTA 0030 SINUS PENTA 0035 Bor PENTA 0023 512 SINUS PENTA 0033 0033 215 401 225 5 S
67. onductors are provided for each phase For example 2x150 in the column relating to the cable cross section means that two 150sqmm parallel conductors are required for each phase Multiple conductors shall have the same length and must run parallel to each others thus ensuring even current delivery at any frequency value Paths having the same length but a different shape deliver uneven current at high frequency Also do not exceed the tightening torque for the terminals to the bar connections For connections to bars the tightening torque relates to the bolt tightening the cable lug to the copper bar The cross section values given in the tables below apply to copper cables The links between the motor and the Penta drive must have the same lengths and must follow the same paths Use 3 phase cables where possible 17 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO VOLTAGE CLASS 2T Cable Cross section Fast Fuses to Mains and Motor 700V i Disc Switch etia e AWG kcmils AWG kcmils 71011215 La po 0x 1215 1 5 fo 25 235 4 10AWG 10 EXE 2 1 5 82 9 LO e o 4 4o 20 6 AWG e e 10 VR 18 25 wo 6 _ 512 Nr m 20 4 AWG 1 4 mem 35 2 un 6 1 0 AWG 24 68 0086
68. p DEFAULT BACK UP Memory locations 4 Restore default SINUS PENTA BASIC SANTERNO USER MANUAL GRUPPO CARRARO 2 16 2 List of Inputs 1009 to 1012 1009 Parameter Save BASIC 1012 EEPROM Control BASIC 1009 Parameter Save Address Function Address Function Table 13 List of programmable inputs 1009 to 1012 131 2466 1396 Allows saving each parameter to EEPROM The value to be saved must be the same as the value set in the Address field of the parameter concerned 0 No Command 2 Restore Backup 4 Save Backup 5 Save Work 11 Restore Default 1399 This parameter saves and restores the entire set of parameters that can be accessed by the user 2 Restore Backup the parameters stored in the Backup zone are copied and stored in the WORK zone They represent the new RAM parameterization the previous RAM parameters are cleared Backup gt RAM Work 4 Save Backup the parameters in the WORK zone are saved to a copy of the Backup zone Work Backup 5 Save Work the current values of the parameters stored in the RAM zone are saved to non volatile memory in the Work zone All the parameters are saved with this command RAM 5 Work 11 Restore Default factory setting values are restored for all parameters each factory setting value is stored to non volatile memory in the Work zone Default RAM Work 55 65 BASIC 9p SINUS PENTA USER
69. p Otherwise check the drive connections paying particular failures attention to supply voltages DC link and input reference Also check if alarm messages are displayed In the MEASURES MENU check values in the Fault List for the reference speed the supply voltage to the drive M030 the DC link voltage M029 and the condition of control terminals M033 Check to see if these readouts match with the measured values 7 Additional In BASIC user level adjustments can be made to a limited number of parameters The SINUS PENTA parameter has a wide range of functions to access these function set the user level to ADVANCED or alterations ENGINEERING by adjusting parameter accordingly You can write down any custom parameters in the table given on the last page of this manual CUSTOM PARAMETERS 8 Reset If an alarm trips find the cause responsible for the alarm and reset the equipment Enable MDI3 terminal 16 or press the RESET key on the display keypad 4 65 SINUS PENTA BASIC SANTERNO USER MANUAL GRUPPO CARRARO 1 TABLE OF CONTENTS 1 1 Chapters STARTUP m 2 TABLE To bes DUC dIuM v DPI ir OPER UN 5 1 1 uuu c 5 1 2
70. p parameter C199 14 1 1 WHEN ES836 Is NOT USED e Encoder reading Digital inputs MDI6 and MDI7 are used for reading the two channels of a 24V push pull encoder powered directly by the encoder board see the standard Sinus Penta s Installation Instructions manual No function can be programmed for MDI6 and MDI7 if you attempt to program MDI6 and MDI7 alarm A082 Illegal Encoder Configuration will trip when ENABLE closes Reading a Frequency Input Digital inputs MDI6 or MDI8 can be used It MDI6 is programmed as a frequency input FINA with C189 no other function can be programmed otherwise alarm A100 MDI Illegal Configuration trips when ENABLE closes If MDI8 is programmed as a frequency input FINB with C189 no other function can be allocated to MDI8 and ES836 optional board must not be applied to the power drive otherwise alarm 101 MDI8 Illegal Configuration trips when ENABLE closes e Reading a Frequency Input and an Encoder MDI6 and MDI7 are used to read the push pull encoder and MDI8 is used to read the frequency input The following alarms may trip A082 Illegal Encoder Configuration if additional functions are allocated to MDI6 or MDI7 e A101 MDI8 Illegal Configuration if additional functions are allocated to MDI8 or if the power drive detects the presence of ES836 optional board 49 65 BASIC poo Z SANTERNO GRUPPO CARRARO SINUS PENTA 14 2 List of Parameters C189 to C191
71. p to 90 The drive electronic boards contain components which may be affected by electrostatic discharges Do not touch them unless it is strictly necessary Always be very careful so as to prevent any damage caused by electrostatic discharges 9 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO 2 2 Inspection upon Receipt of the Goods Make sure that the equipment is not damaged and that it complies with the equipment you ordered by referring to the nameplate located on the drive front part The drive nameplate is described below If the equipment is damaged contact the supplier or the insurance company concerned If the equipment does not comply with the one you ordered please contact the supplier as soon as possible If the equipment is stored before being started make sure that the ambient conditions do not exceed the ratings mentioned in the Installing the Equipment section The equipment guarantee covers any manufacturing defect The manufacturer has no responsibility for possible damages occurred when shipping or unpacking the drive The manufacturer is not responsible for possible damages or faults caused by improper and irrational uses wrong installation improper conditions of temperature humidity or the use of corrosive substances The manufacturer is not responsible for possible faults due to the drive operation at values exceeding the drive ratings and 15 not responsible for consequential and accidental damages
72. programmable V f patterns 42 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA 12 2 List of Parameters C008 to C034 C008 Rated Mains Voltage BASIC 2 380 480V C010 Type of Control Algorithm BASIC 0 IFD C012 Speed Feedback from Encoder BASIC 0 No See relevant table in the Sinus C013 Type of V f Pattern BASIC Penta s Programming Instructions manual C015 Rated Motor Frequency BASIC 50 0 Hz C016 Rated Motor Rpm BASIC 1420 rpm See relevant table in the Sinus C017 Rated Motor Power BASIC Penta s Programming Instructions manual See relevant table in the Sinus C018 Rated Motor Current BASIC Penta s Programming Instructions manual C019 Rated Motor Voltage BASIC voltage class C028 Min Motor Speed BASIC C029 Max Motor Speed BASIC See relevant table in the Sinus C034 Voltage Preboost BASIC Penta s Programming Instructions manual Table 8 List of parameters C008 to C034 C008 Rated Mains Voltage NOTE Select xT Regen where x relates to the voltage class of the drive if the drive is DC supplied through a regenerative Sinus Penta or a different drive used to stabilize the DC bus 0 200 2401 V 1 2 2 380 4801 V 3 481 500 1 V 4 5 500 575 V 6 5T Regen 7 575 6901 8 6 2 380 4801 V This parameter defines the rated voltage of the mains powering the drive thus Function allowing obtaining voltage
73. ranges to be used for the drive operation The setting of this parameter depends on the drive voltage class Default 43 65 BASIC SINUS PENTA p Z SANTERNO GRUPPO CARRARO C010 Type of Control Algorithm 0 IFD Range 1 VTC 2 FOC Default 0 IFD This parameter sets the type of control algorithm to be used Type of controls O IFD control 1 VTC Sensorless Vector Torque control 2 FOC Field Oriented Control V f control allows controlling the motor by producing voltage depending on frequency It is possible to configure several types of V f patterns see the V F Pattern IFD Only section Sensorless Vector Control processes the machine equations depending on the equivalent parameters of the asynchronous machine such as stator resistance C022 and leakage inductance C023 and allows separating torque control from flux control with no need to use a transducer The drive can be then controlled with a torque reference instead of a speed reference Field Oriented Control this is a closed loop control requiring a speed transducer to detect the position of the motor shaft instant by instant The machine equations depend on the following magnetizing current obtained from no load current CO21 mutual inductance CO24 rotor time constant C025 The machine equations allow separating torque control from flux control with no need to use a transducer the drive can be controlled with a torque reference i
74. sword BASIC Table 1 Parameter P263 and Fire Mode enable Password P263 Language ITALIANO ENGLISH ESPANOL PORTUGUES 5 Default ENGLISH Level BASIC Address 863 The dialog language is factory set to English Use parameter P263 to choose a different language The software implemented in the display keypad is called MMI Man Machine Interface its version is displayed in the SW screen of the Product Menu Function M NOTE By request Elettronica Santerno can provide the extended version of the MMI software containing additional languages 30 65 BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA Product and Type This screen displays the product name and type SW Application This screen displays the type of software application which is implemented in the drive e g Multipump Regenerative etc Function See Elettronica Santerno s Catalogue about Software Accessories For the application software downloading instructions see the Applications Manuals SW Versions SW Versions This screen displays the SW versions implemented in the drive Function Texas SW version of the DSP Texas module MMI SW version of the MMI implemented in the display keypad Motorola SW version of the Motorola microprocessor Serial Number This is the Serial Number of the drive The serial number is required when cont
75. tional board PT100 Channel Hardware address out of 2 Check the current signal source A107 3 Fault measure range of the drive A108 PT100 Channel Hardware address out of 4 Fault measure range of the drive 1 Open the cabinet and check its conditions Also check measure M062 A109 Amb Overtemp Ambient overtemperature D jesus 3 Contact ELETTRONICA 5 5 Customer Service Reset the Penta drive Contact Elettronica Santerno s Customer Service Table 14 Alarm Code List 61 65 SINUS PENTA BASIC poo Z SANTERNO GRUPPO CARRARO 17 4 Warnings Warning messages are displayed on the display keypad They are flashing messages that usually appear in line 1 or 2 on the display Warnings neither protections nor alarms and are not stored to the Fault list Wo3 SEARCHING The user interface is searching the data of the next page to display W04 DATA READ KO Software warnings concerning data reading WO HOME SAVED The page displayed has been saved as the home page displayed at power on Wo7 DOWNLOADING The keypad is writing to the drive the WORK zone parameters saved to its own flash memory The keypad is reading from the drive the WORK zone parameters that will be saved Wo8 UPLOADING to its own flash memory Wo9 DOWNLOAD OK Parameters were successfully downloaded written from the keypad to the drive W
76. tom password in 2 0 Basic 1 Advanced 2 Engineering 0 Basic The drive programming parameters are grouped by user levels based on their functions more or less complex functions Some menus or some parts of menus are not displayed when a given user level is selected When the BASIC user level is selected when the drive parameterization is correct navigation is easier as only frequently accessed parameters are displayed The User Level is stated for each parameter This manual covers Basic parameters only For Advanced or Engineering parameters please refer to the standard Sinus Penta s Programming Instructions manual BASIC SANTERNO USER MANUAL GRUPPO CARRARO SINUS PENTA 8 RAMPS MENU 8 1 Overview An acceleration deceleration ramp is a function allowing a linear variation of the motor speed The ramp time is the time the motor takes to reach its max speed when it starts from zero speed or the time the motor takes to reach speed when decelerating 8 2 List of Parameters P009 and P010 Parameter 09 Speed Ramp 1 Acceleration Time See relevant table in the BASIC Programming Instructions manual 10 Speed Ramp 1 Deceleration Time See relevant table in the BASIC Programming Instructions manual Table 3 List of parameters POO9 and 010 POO9 Speed Ramp 1 Acceleration Time VH 0 327000 s Default See relevant table in the Programming Instructions manual
77. ue of the thermal time constant C267 15 2 List of Parameters C265 and C267 C265 Thermal Protection Activation BASIC 0 Disabled C267 Thermal Time Constant BASIC 360s IEC Class 10 Table 12 List of parameters C265 and C267 C265 Thermal Protection Activation Disabled No Derating Fan Cooled Fan Keyed to Shaft Default 0 Disabled This parameter enables the Motor Thermal Protection function Function It also selects the type of thermal protection among 3 different patterns and PTC mode AIN2 analog input C267 Thermal Time Constant 1 10 800 5 Default 360s corresponding to IEC Class 10 This parameter sets the thermal time constant of the connected motor The thermal time constant is the time within which the calculated thermal stage has reached 63 Function of its final value The motor attains its thermal time constant when it operates in constant load conditions for a time equal to approx 5 times the constant set in this parameter 53 65 BASIC poo Z SANTERNO SINUS PENTA GRUPPO CARRARO 16 EEPROM MENU 16 1 Overview The drive has four different memory zones RAM Volatile memory containing the drive s current parameterization Default Zone Non volatile memory that cannot be accessed by the user containing the factory setting of the drive parameters Work Zone Non volatile memory where customized parameters are saved Whe
78. ueries lower than preset watchdog operation time Set longer watchdog operation time 5 Check serial link 1 Make sure that the master sends read write queries with max interval between queries lower than preset watchdog operation time Set a longer watchdog operation time RO12 3 Generic ee E 1 Reset the Penta drive Motorola 2 Contact Elettronica Santerno s Customer Service Check supply voltage on terminals R S T Watchdog tripped in serial A061 link O 9 pole D connector Ser WatchDog Watchdog tripped in serial Agaa link 1 RJ45 SR1 WatchDog A063 1 2 Check Supply voltage 3 Check M030 in the Fault List 4 No power is supplied from the mains A064 Mains Loss Alarm may be disabled or delayed in Power down menu Engineering user level required 1 Reset the Penta drive 2 Check parameters in Motor Control Menu and perform a new autotune 3 Contact Elettronica Santerno s Customer Service Autotune failed AutoTune Fault A065 REF Current input 4 20 lower than 4mA AINT Current input A067 4 20mA lower than 4mA AIN2 Current input ANOR 4 20mA lower than 4mA XAIN5 Current input 1 Check if signal cable is properly connected dud 4 20 lower than 4mA 2 Check the current signal source 1 Check fieldbus connection A070 2 Ensure master sends legal messages with max ti
79. xas software version Contact ELETTRONICA SANTERNO s Customer Service A039 FLASH KO A042 Illegal XMDI Illegal configuration of Check setting R023 XMDI in the DGI menu 2 Check settings in the Digital Inputs menu 1 Reset the Penta drive i DETE uif 2 Contact Elettronica Santerno s Customer Service 1 Check drive and motor ratings 2 Check output short circuit A044 SW OverCurrent Software overcurrent signal 4 Seta longer acceleration time 5 Seta longer deceleration time 6 Disconnect motor and change C010 to O IFD Bypass Circuit 045 Precharge By Pass fault i Bypass Precharge By Pass 2 Contact Elettronica Santerno s Customer Service A046 Connector Fault connector fault 1 Check supply voltage on terminals R 5 2 Check 030 Supply voltage and 029 bus A047 UnderVoltage Vde min voltage 3 Check M030 and M029 in the Fault List 4 Contact Elettronica Santerno s Customer Service 1 Check supply voltage on terminals R 5 2 Check Supply voltage and 029 DC bus DC bus voltage exceeding 048 OverVoltage 3 Check M030 and M029 in the Fault List Vdc max ae 4 Seta longer deceleration time 5 Add dynamic brake resistor 6 Contact Elettronica Santerno s Customer Service 1 Reset the Penta drive Hardware Fault from IGBT 1 Reset the Pent
80. y Input 26 27 Motor Themal Protection C265 Thermal Protection Activation O Disabled C267 Thermal Time Constant 360s IEC Class 10 Note Parameter depending on current size Parameter depending on voltage class 65 65

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