Storage, installation and user manual for SCP09 busbar
Contents
1. Fig 11 Self piercing nuts with rated torque 85 Nm SCPO9 Storage installation and user manual page 18 ed 10 2012 CHECKS TO BE CARRIED OUT AFTER RUSHAR TRUNIING SYSTELS COMPLETING THE INSTALLATION After completing the installation as indicated in the previous paragraphs at least the following checks must also be completed to ensure that the busbar is ready for operation 1 check the alignment of the line along the three main directions 2 check that all the self piercing nuts have broken 3 check that all the joint caps have been fitted correctly 4 Complete the 1000 Vdc isolation test An isolation resistance higher than 500 MQ must be obtained 5 Measure the earth resistance of the system 6 The above tests are not a replacement but rather an integration of those required by the specific installation standards in the individual countries or for specific SCPO9 Storage installation and user manual page 19 ed 10 2012 REGULAR CHECKS BUSBAR TRUNKING SYSTEMS It is reminded that a busbar electric system must be regularly checked following the requirements of the applicable regulations like Leg Decree no 81 dated 09 04 2008 Consolidated act on health and safety in the workplace The checks to be completed are indicated in the check control and maintenance Instructions of SCP busbar systems SCPO9 Storage installation and user manual page 20 ed 10 2012 For further information or for clarifications contact t2. BUSBAR TRUNKING SYSTEMS Storage installation and user manual for SCPO9 busbar systems ed 10 2012 A Group brand J legrand BTicino S p A reserves the right to modify and improve its products without notice following the continuous production technological and regulatory adaptation process SCPO9 Storage installation and user manual page 1 ed 10 2012 BUSBAR TRUNKING SYSTEMS WARNINGS Page 3 HANDLING Pagea GOODS RECEPTION Page L0 STORAGE Page 11 INSTALLATION Page 12 CHECKS TO BE CARRIED OUT DURING INSTALLATION Page 16 CHECKS TO BE CARRIED OUT AFTER COMPLETING THE Page 19 INSTALLATION REGULAR CHECKS Page 20 SCPO9 Storage installation and user manual page 2 ed 10 2012 WARNINGS BUSBAR TRUNKING SYSTEMS These instructions are provided to ensure appropriate storage correct installation and efficient use of the system Note carefully read these instructions upon receipt of the material and before installing the system and puttina it into operation The installation must be completed by competent and suitably trained personnel as prescribed by CEI 11 27 and 50110 1 2004 11 CEI 11 48 standards corresponding international standards or specific applicable standards of the individual countries of installation In order to guarantee the safety of personnel the installation activities must only be carried out with the power voltage disconnected unless otherwise stated WARNING When working with electr
3. HANDLING BUSBAR TRUNKING SYSTEMS Fig 5 Correct way of lifting the busbar SCPO9 Storage installation and user manual page 9 ed 10 2012 GOODS RECEPTION BUSBAR TRUNKING SYSTEMS Upon receipt of the goods check the following 1 integrity of the packaging and the goods if delivered in a see through package 2 consistency of the material with the Delivery Note and the packing list if supplied 3 consistency of the material with the order acknowledgement details In case of problems please contact Legrand Technical Support or your local Legrand Sales Representative SCPO9 Storage installation and user manual page 10 ed 10 2012 STORAGE BUSBAR TRUNKING SYSTEMS Below are the instructions to follow for correct storage of the materials Failure to comply with the indications supplied may cause damage to the materials and make the product warranties void Store the material in a dry place protected from weather conditions rain and humidity to prevent the formation of condensation inside the busbars Also ensure that the busbars are protected from soil mud dust or dirt in general smoke water Position the material in a way that protects it from physical damage We recommend that busbars are not stored outside It is recommended that the material is stored indoor in a dry location If storing the busbars outside for short medium periods ensure that it is appropriately protected to avoid accidental infiltration
4. ct installation of the busbar during assembly complete the following checks 1 check the alignment of the line along the three main directions 2 check the 270 mm distance between the two elements see figure 8 This check can be completed using the joint cap 3 check that the mechanical agreement of the monoblocs with the spaces of the elements is correct see figure 9 and 10 4 complete visual inspections to ascertain the status of the plastics no broken or damaged plastics and no foreign material and the busbars 5 if opening the monobloc after assembly new self piercing nuts when reassembling it are preferable If refitting the existing ones use a calibrated torque wrench The torque must be 85 Nm see figure 11 NOTE Do not open the monobloc its individual parts cannot be bought as spare parts If necessary replace the whole monobloc During assembly do not use foreign materials such as paints silicon or vaseline both for the monobloc and the busbars SCPO9 Storage installation and user manual page 16 ed 10 2012 CHECKS TO BE CARRIED OUT DURING INSTALLATION BUSBAR TRUNKING SYSTEMS Fig 8 Check that the distance between the two elements is 270 mm check that mechanical agreement of the monoblocs with the spaces of the elements is correct Fig 10 SCPO9 Storage installation and user manual page 17 ed 10 2012 CHECKS TO BE CARRIED OUT DURING INSTALLATION BUSBAR TRUNKING SYSTEMS
5. ct installation remember that 1 the preinstalled monobloc must not be disassembled 2 pay attention to the position of the neutral 3 The monobloc pin must fit the recess in the metal sheet of the element to connect 4 insert the monobloc slipping it from the top 5 use the joint cap supplied separately to position the elements at the correct distance 6 tighten the monobloc 7 the securing of the monobloc does not require a torque wrench as correct torque is ensured by a self piercing nuts which will break when this is reached 8 secure both caps using the nuts supplied or using nuts with toothed washers The recommended torque is 25 Nm To correctly tighten the self piercing nuts follow the sequence shown in figure 7 based on the type of busbar being installed single with 1 2 or 3 nuts double with 2 4 or 6 nuts SCPO9 Storage installation and user manual page 13 ed 10 2012 INSTALLATION BUSBAR TRUNKING SYSTEMS cod W0668 ED 06 2012 Fig 6 Diagram for the connection of the elements of the busbar ZUCCHINI SCPO9 Storage installation and user manual page 14 ed 10 2012 BUSBAR TRUNKING SYSTEMS N WUWU FR 1 1 2 DOUBLE BAR 1 1 ain 5 3 3 4 2 4 fod 2 Fig 7 Sequence for correct tightening of self piercing nuts SCPO9 Storage installation and user manual page 15 ed 10 2012 CHECKS TO BE CARRIED OUT DURING INSTALLATION BUSBAR TRUNKING SYSTEMS To ensure corre
6. he Zucchini product support service T 44 0 845 600 6266 F 44 0 845 600 6760 E powersales uk legrand co uk ed 10 2012
7. ic systems pay particular attention to the risk of electric shock Electric shocks can cause serious injury or even death NOTE Do not tamper with products manufactured by BTicino S p A or perform modifications without written authorisation by BTicino S p A BTicino S p A does not authorise any kinds of repairs All tampering or modifications not authorised in writing by BTicino S p A will void the product warranty SCPO9 Storage installation and user manual page 3 ed 10 2012 HANDLING BUSBAR TRUNKING SYSTEMS When handling the material comply with the regulations for safety in the workplace pursuant Leg Decree No 81 dated 09 04 2008 Consolidated act on safety in the workplace Follow the indications supplied to prevent damage to materials or risks to personnel Below are the instructions to follow for the correct handling of the materials 1 Always pay the utmost attention when opening packages 2 To open wooden cases in which the materials are dispatched to protect them use a claw hammer 3 Handle the busbars with due care and attention Do not subject busbars to torsions dents violent impact or sharp movements that may damage their internal components 4 Do not lift the busbars from their ends This could not just damage the busbar but also cause injury to the personnel carrying out the operation When using a crane to install the busbar use nylon slings to balance the weight 5 Do not use belts or other sys
8. of water which will result in them being damaged The material can the transported and stored at a temperature between 25 C and 55 C SCPO9 Storage installation and user manual page 11 ed 10 2012 INSTALLATION BUSBAR TRUNKING SYSTEMS Before installation all material should be inspected for damage When installing the busbars comply with the following 1 do not position the busbars near pipes containing liquids 2 for the installation only use bracketing systems supplied by BTicino and follow the instructions found in the catalogue 3 only use accessories supplied by BTicino 4 check that the operating voltage coincides with that indicated on the product plate 5 check that the system operating current does not exceed the product rated current downgrading it if required 6 check if the busbar capacity must be downgraded for example due to high ambient temperature presence of harmonics etc 7 do not install the standard product in particular environments high concentration of chlorine explosive atmosphere etc 8 for outdoor installations protect the busbar with a protection canopy The IP55 protection degree can be affected by unsuitably protected outdoor installation SCPO9 Storage installation and user manual page 12 ed 10 2012 INSTALLATION BUSBAR TRUNKING SYSTEMS To connect two elements follow the procedure shown in figure 6 This illustration can also be found on all straight pieces To ensure a corre
9. tems to lift them to the junction windows or the expansion cap This may damage the busbars 6 When not installing the busbar immediately upon receipt ensure appropriate storage for the time required before installation following the storage instructions 7 Do not drag the busbar along the floor This could cause irreversible damage 8 To correctly move busbars cranes may be used These would enable to lift the busbars from the floor very easily 9 Do not move already assembled busbars as this would cause stress at the point of the electric joint SCPO9 Storage installation and user manual page 4 ed 10 2012 HANDLING BUSBAR TRUNKING SYSTEMS Fig 1 Do not lift the busbars from their ends SCPO9 Storage installation and user manual page 5 ed 10 2012 HANDLING BUSBAR TRUNKING SYSTEMS Fig 2 Do not use belts or other systems to lift them to the junction windows SCPO9 Storage installation and user manual page 6 ed 10 2012 HANDLING BUSBAR TRUNKING SYSTEMS Fig 3 Do not use belts or other systems to lift the busbars in unbalanced positions SCPO9 Storage installation and user manual page 7 ed 10 2012 HANDLING BUSBAR TRUNKING SYSTEMS Fig 4 Handle the busbars with due care and attention Do not subject busbars to torsions dents violent impact or sharp movements that may damage their internal components SCPO9 Storage installation and user manual page 8 ed 10 2012
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