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STUDIO 7 Service Manual

1.
2. REVISION RECORD
3. 7 BRN E CUTTER SOLENOID 2 leg 1 CONNECTIONS pet E SPEED SELECT 1 2 314 5 6 7 8 1P127 SWITCH 21312151617 8 23 CUTTER CONNECTOR gt swe ME J3 n nu kNIre UP DOWN Re tohi RIGHT ARROW s HE S 9 DOWN ARROW 3 Tele assy 818 NESTECHT 5 8 68 7 7 STARTING POINT 12 PIN RIBBUN CABLE 8258 Ge sls UP KEYPAD BI JJJJ ES 5 5 LEFT ARROW TQ Gier r 313 414 PAUSE DBeSS SERIAL CONNECTOR ele E TSISIAISIST TS T9 r9 7 elise er 1 3 3 CONNECTOR KEY K r ele COMMON Ja gt gt eer rer JA in ESD SHIELD HN dl 58 a REF pe BIS Ole 3 POWER ENTRY MODULE TW FI ST SCH M n T TT PT 12 PIN RIBBUN CABLE E ACCELERATION SWITCH 6588 7 LLLLLLLLELT E AMA 5 2 3 4 5 7 8 9 1 3 4 5 6 7 2 3 3 5 6 7 3 rer J3 CARRIAGE CABLE 26 lt 9 PIN EXPANSION Je PEN CHANGED 1 cts E eer CARTRIDGE PCB BEEPER Ac s Die ac ran BIC pe eT S EE 3 A POWER SUPPLY ASSY J1 8 8 BLK gt Tl ue 7 i re pai sie palet pep AET E EOSED X MS 60 REF ef
4. 8 6 3 4 3 2 L REV ZONE DESCRIP TION REV DATE INITIAL RELEASE REDESIGNED Bd 3 2314 2387 7 28 92 2621 REPLACED WAS 101356 IS 102064 476793 2816 ADDED REF DES 5 D2 TO BOM tiers A Ki SEE DETAIL B FLUSH MOUNT qup JOLINE CORPORATION lo Studio 7 Keypod fe O P N 103965 Rev 1 Assy P N 103966 c 1992 sew e Goa MADE IN USA n e RI HEIGHT IS 350 CA R2 be m u S u LI 8 2 Le ege IGE gt F UH 7 ca CR RPI 56 J3 N D2 D3 D5 SHOWN ONLY N A Lal CLIP J3 PIN 3 gt NOTES MAX COMPONENT HEIGHT IS 350 WITH THE EXCEPTION 2 SW2 LED BODY LENGTH IS ALLOWED EXCEED 350 TABS PREVENT Ho i F FLUSH MOUNTING Sog CLIP OFF FINAL LED CAN LEDS MUST BE FLUSH MOUNTED LEDS THAT HAVE TABS ON THEIR LEADS MAY REQUIRE dog TRIM 3 TO 2 TABS BE FLUSH LEAD CLIPPING USING FLUSH CUTTERS ONLY MODIFY LEDS THAT DO NOT SIT FLUSH UN MOUNTED BOARD SEE DETAIL B god 2 SWITCH AND LEDS MUST BE PERPENDICULAR TO BOARD HAND SULDER IF NECESSARY DETAIL B gt app SERIAL NO ON BACK SIDE OF BOARD IN LOCATION SHOWN USING PERMANENT BLACK INK wd BBBB CC DD EEE CN gt L NDIVIDUAL BOARD NUMBER N WK
5. 6 e 1 REV ZONE DESCRIPTION REV DATE 1 a2 2686 15 COILS WAS 14 5 i9 93 A2 ADDED NOTE 4 amp DETAIL 57 3328 ADD NOTE 5 ADD 111 2 2 105562 PIN PROTECTOR 17495 REF 3 JREF 2 VIEW 6 DETAIL B SEE DETAIL B 4X NOTES 1 CONTACTS MUST FACE DOWN AS SHOWN IN DETAIL B RIBBON CABLE MUST HAVE 15 COILS WRAPS LOOP END CABLE AROUND AND TO DUTSIDE CARTRIDGE SO THAT CABLE WILL NOT RECOIL AFTER ASSEMBLY DO NOT OVER EXPOSED CONTACTS BEFORE WRAPPING COILS RIBBON CABLE ITEM 7 MUST BE SQUARE WITH CARTRIDGE BODY ITEM 5 312 THESE PINS NEED TO BE PROTECTED DURING HANDLING PURPOSES OTHER THAN AS AUTHORIZED OLINE DRFT Tes 2 11 93 DRAWING NAME A THE CARTRIDGE ASSY p CORPORA TION ENGR METAL THIS DOCUMENT AND THE INFORMATION MATL UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY OF Dim INCHES To X TOLINE CORPORATION RECIPIENT AGREES XX 10 NOT TO USE SUCH INFORMATION FOR MFG ANGLE 1 XXX FURNISH SUCH INFORMATION TO ANY OTHER 04 PERSON IN WHOLE IN PART UR DD NOT SCALE DRAWING REPRODUCE OR COPY THIS DOCUMENT MKTG WITHOUT THE PRIUR EXPRESS REV Sheet No Drawing Part N
6. LTR ECO NO APPROVED _ DATE AT00 191 AL00 191 U4 62256 120 2 A00 E ADOT 3 0 5 a y PENMOTB gt 2 J6 1 PENMOTA A AO 8 Ge ADOS 5 714 1 02 SENSEA ADL00 191 amp 6 vri 412v 45V 5 1 05 SENSEB USERD USERC 41 7 USERB USERA 9 ons 98 PENCHGA PENCHGB AB 220 gt 5V ST3 PCHGN HOR 1X2 SE 21149 lt soup ST4 m ST9 CHTMOT DRVS CHTMOT e e 4LoTEST 28 42 CHTHLD STO DREQA 18 AW Ll ST5 ST6 DREOB 5 DRV3 H DRV4 SINT 45 s 2 lt 4 5 16 33 ES INTI WR88 Zolwe 5 GEES geen O 5v BTA 1 124012 lt WR88 vaux gt ns A BINTB INT3 010 n RESET BEAD ARDY CG U5 00 7 b lt P A00 216040 GH Geen PREVIOUSLY CARGND 1 ao USERA 2 USERB USERA Cep 5 USERB 2 3 b v b ho 34 pauo Ot5v AUZ A M USERC ZE USERD USERC lt USERD 01 MAIN POWER CONNECTOR 35 ROM 0 9 SENSEA SENSEA 4 7K 22 50 04 27 lt svO gt 43 1 ug 55 0 0 DCH 12V 12V 4 lt 12 eg BL E AS VAUX 4 VAUX 4 lt VMOT 0 A7 V 7 A 47K kak tfe 25 an AS PREVIOUSLY CARGND PREVIOUSLY CARGND T 51 51 0 9 VW NA 4 7K 4 7K 4 7K 5V 207 DN Ka x RIO C 0 80 6 10 1 DR 59 BEAR 25 lan DEN 63 DEN 28 412 E 8 13 A14 15 16 5 26 60 SI 18 vec 07 JA 030 5 GND A K S
7. U16 PIN 10 DETAIL D SOLDER SIDE IOLINE DRFT cs 5 26 93 DRAWING LE rd Uis THK PCB ASSY 80188 SS CORPORATION m LOGIC BOARD THIS DOCUMENT AND THE INFORMATION UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY DF Dim INCHES X IOLINE CORPORATION RECIPIENT AGREES Fur xx os TU USE SUCH INFORMATION FUR 6 ANGLE pir PURPOSES DTHER THAN AS AUTHORIZED XXX FURNISH SUCH INFORMATION TO ANY OTHER DU SCALE DRAWING PERSON IN WHOLE IN PART DR Sheek REPRODUCE COPY THIS DOCUMENT ap KS Drewing Eer Re WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY IDLINE CORP LB Fie Nome 104523 14 1 2 104523 RUN
8. TD USE SUCH INFORMATION F R ANGLE 2 PURPOSES OTHER THAN AS AUTHORIZED ke E c mea pe TE xU er m 2 FURNISH SUCH INFORMATION TO ANY OTHER sc G SS y BY REY STATUS sns REV xe e Zens e 71615 413 1 SHEET SHEETS Y DRESS fie Names 0706581 7 1 3 104060 E VIEW E E NOTE TYRAPS ITEM 55 NOT SHOWN USE AS REQUIRED FOR GATHERING CABLES By Date DRAWING NAME DRFT rcs 2 14 92 CHASSIS ASSY CHK STUDIO 7 REV Sheet No Drowing Port No LOLINE frie ome masse 6 e 104060 E ln ln m ko RED
9. CSS uS 2 Lock Ring Assembiy 3 Media Roll Roll Feed Tube Small Hub Flange Large Hub TA LE 48 32 x 1 Pon Head N GN Screw 3 Stand EON 2 Assembly Hub Assembly 2 Passive Roll Feed Parts Foam Pad 2 Support Roller 2 1 4 20 x Flat Hd Screw Rubber Bushing 4 Right End Xd d LOS P I S SSS Bracket Left End La pl Bracket EBEN 0 32 x 1 Pa Hd Screw 4 36 Inch Stand Media Support Roller Option 48 32 x 3 8 Flat Hd Screw ON Top Left Brocket 8 32 x 5 16 Pan Hd Screw Ribbon Coble Left Top Cover Cartridge gt Assembly Fa P Left 2 Al Bracket 2 EE Lo i H We i 3 Sod ud q tt m 48 32 x 5 16 E Pan Hd Screw 3 TENE 7 41 End Square PES p Plate Shaft NA Tensioner Bushing E Assembly BR 8 E H lt M gt Pa 7 40 52 x 5 8 Socket Hd Screw 8 32 Nut Washer Spacer Ghert hold Arm Chart Hold Lever Spring A Washer 48 32 x 1 2 10 Lock Washer Pon Hd Screw 10 24 x 1 1 4 Pon Hd Screw Studio 7 Chassis Left End Lett Cover 48 32 x 3 8 Fiat Hd Screw Top Left Brocket 48 32 x 5 16 Pan Hd Screw Ribbon Coble Cartridge Assembly Left Bracket 2 eC PE e 8 32 x V EEN Pan Hd Screw 2 L
10. FLAT WASHER 2 me SLOTTED SHOULDER SCREW OR RUBBER GROMMET SPACER FLAT WASHER Y DRIVE TRANSMISSION PAN HEAD SCREW Y DRIVE MOTOR ENCODER CABLE Y AXIS BELT REPLACEMENT Follow this procedure to replace the Y Axis belt 1 Turn off the Studio7 and disconnect the power cord 2 Disconnect any interface cables 3 Lift up the dust cover 4 Unscrew the three screws the left end cap on the Studio7 and remove it 5 Using the 9 66 hex wrench loosen the tool carriage belt tensioner 6 Use a small flat head screwdriver to remove the four e clips on the backing plate on the tool carriage 7 Remove the backing plate 8 Put a piece of tape on the ribbon cable to prevent it from retracting into the plotter 9 Disengage the cable connector on the carriage and remove the ribbon cable from the carriage 10 Pull the top of the carriage from the upper traverse rod and then pull the bottom of the carriage away from the lower traverse rod 11 Unscrew the carriage belt retaining screw on the back of the carriage 12 To prevent damage to the tool carriage carefully set the top tool carriage wheels onto the upper traverse rod then gently snap the lower tool carriage wheels onto the lower traverse rod and slide the tool carriage all the way to the left against the left end plate 13 Unscrew and remove the three screws that hold the right end cap to the Studio and remove the right end cap 14 Remove all the bottom pan screws and re
11. YEAR DF ASSY fi YR ASSY PURCHASE ORDER NH CAUTION VENDOR S INITIALS SENSITIVE ELECTRONIC DEVICES 00 Sar i NER Sud 5 CAUTION TO PREVENT DAMAGE TO ELECTROSTATIC SENSITIVE MAGNETIC OR RADIDACTIVE FIELDS COMPONENTS USE ANTI STATIC PRECAUTIONS AND PLACE ASSEMBLED BOARD IN STATIC BAG RT DRAWINGENAVE cs 3 18 92 2 LOLINE cuc PCB ASSY KEYPAD HR n STUDIO 7 CONTAINED THEREIN ARE THE PROPERTY or iae Nenes ERNIS IOLINE CORPORATION RECIPIENT AGREES MFG Dim INCHES Tel Z m NOT TO USE SUCH INFORMATION FUR ANGLE 2 XXX 010 Sos ba REV REV STATUS FURNISH SUCA INFORMATION TD ANY other TA NUT SCALE DRAWING PERSON IN WHOLE OR IN PART DR REV Sheet No Drawing Part No HF SHEETS REPRODUCE OR COPY THIS DOCUMENT MTKC 71615141312 T SHEET AUTHORIZATION BY IDLING CRP File Name 10396681 1 2 103966 SJ iss 1 REV ZONE DESCRIP TION REV DATE 1480 1504 2054 11 8 91 Be ECO 2429 ADDED ITEM 14 9 14 92 4 2491 ADDED 3 1202 8 92 2595 ITEM 7 WAS 100033 3 3 93 4 3011 ADDED NDTE 4 7 7 94 2 VIEW A NOTES lt SET SCREWS ITEM 6 AND ITEM 9 WITH 222 lt ORIENT ENCODER AS SHOWN DRAWING NAME CS 4 11 90 B LOLINE TRANSMISSIUN ASSY
12. 2771 ADDED SECTION A A o 55 5 UE CHANNEL 4 X 90 ROTATION 4 A4 ADDED NOTE 6 oe 4 RED VCC 5 GRN CHANNEL B WIRING DIAGRA 2 250 m MAX KT lt ENCODER HOUSING gt MOTOR PERFORMANCE DATA PARAMETERS SYMBOL UNIT VALUE POSITIVE TERMINAL RATED VOLTAGE V VOLTS 13 5 IB SN 4 X 6 32 UNC 2B THRU STALL CURRENT s AMPS 15 4 o 555 TES BACK EME CONSTANT e V KRPM2 13 KE 1 A Ps 001 A TORQUE 5 t DZ A 2 88 NH LHAD SPEED Wnl RP 6195 21 000 NH LHAD CURRENT nl AMPS 135 FRICTION TORQUE STATIC TF 02 1 575 010 0 60 02 FLAT STALL TORQUE Ts 02 43 01385005 TERMINAL RESISTANCE Rt 5 88 5 Ga FLAT Fr ERMINAL INDUCTANCE L H 95 AMMATURE INERT J DISS c 1 00 THERMAL IMPEDANCE Rth C WAT disc E THERMAL TIME CONSTANT Tth e J A AX WINDING TEMP 2 1 001 DTOR WEIGHT 07 9 005 ENCODER SPECIFICATION B 3 00 DESCRIPTIO PART ND SECTION 3 800 HEWLETT PACKARD ENCODER ODULE HEDS 9000 B lt 1000CT HEWLETT PACKARD ENCHDER JSK DR EQUIVALENT HEDS 6100 B lt 1000CT gt NBTES HANSEN MFG ENCODER HOUSING 1000 1 SHAFT ROTATION BE CLOCKWISE WITH POSITIVE VOLTAGE APPLIED TO TERMINAL VIEWED FROM a WIRE SPECIF ICON ION OTOR MOUNTING END DESCRIPTIO PART NL CABLE SHIELDED 4 CUND 2 SHAFT END PLAY TO BE 015 WITH 5 LBS 24 BELDEN 9534 FORCE APPLIED DIRECTION SHOWN _ LA CONNECTOR SPECIFICATION 3 MOTOR MUST WITHSTAND 500 VAC HI POT FO
13. 5 DEBURRING IS NOT ALLOWED AND PARTS SHOULD ASSEMBLE W O DEBURRING 6 ADD SMALL AMOUNT DF LOCTITE ASSURE 425 TO BEARING INNER LD ITEM 19 CAUTION WIPE OFF EXCESS LOCTITE SO IT DOES NOT GET INSIDE BEARING CLEAN BEARING INNER RACE ITEM 19 AND GEAR PINS ITEM 8 PRIUR ASSEMBLY 7 SET GEAR COMPRESSION PER ASSEMBLY PROCESS NOTES 10 2 PLCS STUB AXLE MUST HAVE SPRING LOADED AXIAL PLAY IF AXLE IS SOLID WITH NO PLAY REMOVE ONE OR TWO WAVE WASHERS ITEM 18 RECHECK FOR PLAY DETAIL A DRFT JF 11 13 90 DRAWING LOLINE TRANSMISSION ASSY CORPORATION Y DRIVE 1000 THIS DOCUMENT AND THE INFORMATION UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY DF Dim INCHES Tob TOLINE CORPORATION RECIPIENT AGREES MFG XX USE SUCH INFORMATION FOR ANGLE Xx PURPOSES OTHER THAN AS AUTHORIZED TA FURNISH SUCH INFORMATION TO ANY OTHER DO NOT SCALE DRAWING REPRDDUCE DR CIPY THIS DOCUMENT wes REV Sheet No Drowing Port No AUTHORIZATION Y I0LINE CORP File Name 103523 9 1 1 103523 03070 ro PRECISION 1 8 4 3 1 REV ZONE DESCRIPTION REV DATE e 1454 8354 6 23 92 CUNNECTUR ENCODER MUDULE _ E 2648 1556 WAS 1563 5 _ 640443 5 HP HEDS 9000 B 3 43 GE WAS See 4 26 93 1 BLK GND 5 5 SHIELD NC THIS END ONLY CW B4
14. END OF SOLENOID AND ACTUATOR PLATE ITEM 12 AS SHOWN 8 gt PLace THUMBSCREW ITEM 4 AND GAUGE ITEM 20 INTO 2 X 4 ZIPLOCK BAG 9 PLACE COMPLETED PEN HOLDER ASSY AND 2 X 4 ZIPLOCK BAG INS X 8 ZIPLOCK BAG NOT SHOWN JOLINE DRFT TCS 8 10 92 DRAWING NAME LEN LES THE PEN HOLDER ASSY IRE CORPORATION ENER THIS DOCUMENT AND THE INFORMATION UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY DF Dim INCHES To Kar CORPORATION RECIPIENT AGREES G xx 06 NOT TD USE SUCH INFORMATION FOR ANGLE 2 PURPOSES OTHER THAN AS AUTHORIZED XXX 010 FURNISH SUCH INFORMATION TQ ANY OTHER QA DO NOT SCALE DRAWING PERSON IN WHOLE IN PART OR t i REPRODUCE COPY THIS DOCUMENT MKTG REY Drawing Part WITHOUT THE PRIOR EXPRESS gt AUTHORIZATION BY IOLINE CORP LB Nome 104238 7 1 104238 CHART WHEEL ASSY LEFT TWO SPRING 4 3 E 1 REV ZONE DESCRIPTION REV DATE B3 2627 CURRECTED VIEW 4065 1 ITEM 4 3 31 93 Ce 3204 MOVED LABEL 2 NOTE 3 2 13 95 Be 3941 UPDATE IDLER ARM 3 VIEW 8 8 97 2 A NOTES D gt INSERT THRU SQUARE HOLE THEN CRIMP IN PLACE 5 BEVEL TO LEFT AS IN VIEW IOLINE DRFT BLF 7 18 89 DRAWING NA
15. Follow this procedure to test the power supply 1 Turn off Studio 7 and unplug 2 Remove the bottom pan screws and remove the pan from the plotter 3 Lay plotter upside down and inspect power supply for burn marks If it is damaged replacement is required If power supply looks normal continue with test 4 Plug in plotter and turn it on 5 Using a voltmeter check the following settings Note The power supply connector color refers to the color of the wire The connectors J 3 J 5 are on the logic board 6 Insert the black negative test lead into the black connector J 3 and the red positive test lead into the yellow connector The voltmeter reading should be 33 volts 596 7 Insert the black test lead into the black connector J 3 and the red test lead into the white connector The voltmeter reading should be 14 volts 596 8 Insert the black test lead into the black connector J 3 and the red test lead into the green connector The voltmeter reading should be 12 volts 596 9 Insert the black test lead into the black connector J 3 and the red test lead into the blue connector The voltmeter reading should be 12 volts 596 10 Insert the black test lead into the black connector J 3 and the red test lead into the red connector The voltmeter reading should be 5 volts 596 11 Insert the black test lead into the black connector J 5 and the red test lead into the red connector The vo
16. lt PLACE LABEL ON CABLE READING X ENCODER AT APPROX X DRIVE 1000 CT LOCATION INDICATED ENGR E THIS DOCUMENT AND THE INFORMATION MATL UNLESS OTHERWISE SPECIFIED 4 SET GEAR COMPRESSION PER ASSEMBLY PROCESS NOTES CONTAINED THEREIN ARE THE PROPERTY OF Dim ol X TOLINE CORPORATION RECIPIENT AGREES frg EP E NOT TO USE SUCH INFORMATION FOR ANGLE Kerr PURPOSES OTHER THAN AS AUTHORIZED M XXX FURNISH SUCH INFORMATION TO ANY OTHER 2 DO NOT SCALE DRAWING PERSON JN WHOLE GRIN PART ORO REV Sheet No Drowing Por Wo WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY IGLINE CORP Elle Name 103494 7 1 1 103494 H 6 5 4 3 2 1 REV ZONE DESCRIPTION REV DATE 1504 2159 3 6 92 3 AS ECO 2428 ADDED ITEM 20 9 22 92 4 A3 2491 ADDED NOTE 3 12 8 92 NOTES 5 B8 2521 ADDED DETAIL A 5 5 95 P C8 ADDED NDTES 4 AND 5 aa 1 SECURE ITEM 5 TH ITEM 4 WITH LOCTITE 222 le amp AS 5595 ITEM 6 was 100033 3 3 93 7 AS 2616 ITEM 20 WAS 100091 3 23 93 2 SECURE ITEM 7 WITH LOCTITE 222 08 AREA NITE 6 4 8 94 14 9 C8 3011 ADDED 7 7 7 94 3 PLACE LABEL DN CABLE READING Y ENCODER AT APPROX LOCATION INDICATED 4 SECOND WAVE WASHER ITEM 18 IS OPTIONAL SEE DETAIL A
17. remove the two star washers and spacers Remove the fan 36 model only 19 Remove the two Phillips head screws that hold the mid shaft bearing block on the grit shaft to the frame of the Studio7 20 Place the head of a screwdriver against the grit shaft axle pin The grit shaft axle pin is seated in a bearing on the left end of the Studio7 21 Gently but firmly tap the butt of the screwdriver with the head of a screwdriver against the grit shaft axle pin until the axle pin clears the bearing 22 At this point the right end of the grit shaft should be pushing through the right end plate of the Studio7 Remove the bearing bearing sleeve and spacer from the right end of the grit shaft 23 Gently slide the left end of the grit shaft to the right until the left end of the grit shaft clears the power supply of the Studio7 24 Slide the left end of the grit shaft out through the underside of the Studio7 25 Remove the grit shaft Before you install the new grit shaft check the orientation of the shaft and make sure the grit shaft axle pin will be seated in the left end plate of the Studio7 27 Slide the right end of the new grit shaft through the underside of the Studio7 Continue to slide it through the grit shaft slot in the right end plate until the left end clears the power supply 28 Install the bearing bearing sleeve on the right end of the new grit shaft new grit shafts do not use the spacer Mid block bearings and the coupli
18. 9 64 hex wrench to tighten the tool carriage belt tension screw 26 Gently slide the tool carriage to either the far right or to the far left position of the traverse assembly as far as it will go 27 Gently pull on the middle of the tool carriage belt Exert 300 to 420 grams 10 5 to 14 8 ounces to the belt The belt should deflect about 1 2 inch Adjust the belt tension screw until you achieve 1 2 inch belt deflection 28 Re install the left and right end caps lower the dust Cover and reconnect the power cable and interface cables GEAR LASH ADJUSTMENT FOR BOTH Y AND X AXIS If the axis are moving but you seem to have registration loss or hear a clicking in the transmissions take the right end cap off the Studio7 and check the amount of gap between the pinion gear on each motor and the spur gear on each transmission There should not be a gap if there is adjust motor position to close the gap and make the smaller gear flush with the large gear X AXIS SUBSYSTEM The X Axis subsystem is the part of the Studio7 that moves the media forward and back through the machine There are two replacement procedures for this subsystem transmission assembly replacement and grit shaft replacement X Axis Transmission Assembly Replacement gt gt gt gt gt Note Electro static discharge preventative measures must be adhered to during all assembly replacement procedures 1 Turn off the Studio and disconnect the power cord 2 Disco
19. Encacer Copie Universal es Pawer Supply X Orive Motor Ee Grit Shaft Black Studio 7 Cooling Diegram Universal Power Supply MAIN LOGIC BOARD REPLACEMENT Follow this procedure to replace the main logic board gt gt gt gt gt Note Electro static discharge preventative measures must be adhered to during all assembly replacement procedures gt gt gt gt gt Note Mark all the locations of the main logic board connectors before you disconnect any of them This will make it easier to correctly re install the connectors after you re install the logic board 1 Turn off the Studio7 and remove the bottom pan 2 Disconnect any interface cables 3 Remove all bottom pan screws and remove the bottom pan 4 Remove the four 4 40 screws that fasten the megabuffer board to the main logic board 5 Gently pull the megabuffer board 64 pin receptacle away from the main logic board 64 pin connector 6 Remove the megabuffer board use an anti static bag and place it on a clean static free surface 7 Mark and disconnect the eight cable connectors that are plugged into the main logic board 8 Remove the six screws that secure the logic board to the mounting plate 9 Remove the main logic board Place the board inside an anti static bag and set it aside on a clean static free surface 10 Install the new main logic board to mounting plate 11 Connect the eight cable connectors to the new main logic board 12 Re insta
20. PRECAUTIONS AND PLACE ASSEMBLED BOARD IN STATIC MAX LEAD LENGTH FROM SOLDER SIDE OF BOARD AFTER SOLDERING 06 MAX COMPONENT HEIGHT lt FROM COMPONENT SIDE OF BOARD gt 1 22 ADD JUMPER WIRE TO SOLDER SIDE OF BOARD DE OF C59 TO J3 PIN D 4 Er VIEW A A DETAIL C ZONE DESCRIP LION REV VAIE 1 2728 9 1 93 2758 CHG R25 WAS 5 102828 15 104594 a 3 2762 ADD U3 104526 9 1 93 4 Be 2783 ADD NOTE 6 9 1 93 2790 REMOVED 104530 KUID AND 104526 U3 9714 93 2793 HEATSINK WAS 6 102883 IS 104614 _ 10 13 93 RAMOVE RELAY 104582 7 2807 ADD NOTE 7 10 13 93 2870 REMOVE 104256 a GAL 16V8 15 321294 2878 104614 2 HEATSINK ADD 104885 3 11 94 10 3187 ADD 104535 2 28 95 3239 104614 HEATSINK gt e iE WAS 104885 HEATSINK 2 28 95 3286 ADD 101353 CAP 12 A3 ADD DETAIL E AND JUMPER 4720 95 13 3552 ADD 101397 WIRE 5 8 96 3661 104538 WAS 104531 C3 4 5 6 102808 WAS ir 104538 81 45 80 105858 9717 96 WAS 104539 01 3 5 7 01 03 Q5 072 1 DETAIL 4 Q2 04 06 Q8 U16 PIN 1 Hio Elo Bra Ji o 41 0 ls al Vu TE la DETAIL E REY 7 6 5 41 31 11 SHEET REV STATUS DF SHEETS
21. REPLACEMENT Follow this procedure to replace the power supply gt gt gt gt gt Note Electro static discharge preventative measures should be adhered to during all assembly replacement procedures 1 Turn off the Studio7 disconnect the power cord 2 Disconnect the interface cable 3 Remove the bottom pan screws and remove bottom pan 4 Remove the AC to Power supply cable 5 Remove the AC to transformer connector 6 Cut the cable ties 7 Remove the power supply to main logic board connector 8 Remove the red and black twin wire rectifier to main logic board connector note connections at the rectifier 9 Remove the four button head screws to attach the power supply to the frame of the Studio7 10 Install the new power supply assembly into the Studio7 11 0 the four button head screws to attach the power supply to the frame of the Studio7 12 Reconnect the red and black twin wire rectifier to main logic board connector Observe polarity 13 Re install power supply to main logic board connector 14 Re install the AC to transformer connector 15 Reconnect the AC to Power supply cable 16 Install new cable ties 17 sure all wires and cables are out of the way then re install the bottom pan 18 Re install all screws into the bottom pan of the Studio7 19 Reconnect the power cord and the interface cables ELECTRONIC SUBSYSTEM The electronic subsystem controls the other Studio7 subsystem
22. Studio7 Control Center to change either the high or low settings within a range of 0 1 to 1 0 g Normally you will not adjust this setting Blade Offset The default knife offset is 15 mils Because the cutting edge of the blade is slightly behind the center point of the cutter foot the center point is offset slightly to compensate This slight compensation or offset allows the Studio7 to produce consistently accurate cuts This setting must match the actual offset of the blade For a standard blade the offset is 15 mils Knife Overcut The default knife overcut setting is 10 mils Knife overcut is your Studio7 s way of making sure that each cut actually reaches the point where one cut line meets or overlaps another cut line Knife overcut is the distance the knife travels beyond the end of each segment of the cut This ensures that all of the pieces of your sign will be cut completely with no bridges Knife Angle The default angle setting is 45 degrees This is the minimum angle for which your Studio7 knife will perform a knife steering arc Send Settings After you have changed any setting you must send the changes to your Studio7 If you choose this menu selection the Studio will use the new settings You may also save your settings to a file and send them to the Studio7 at a later time Select File from the main Control Center Menu to use this option When you turn off the Studio7 these settings will be lost and the fa
23. Tool Carriage Subsystem Replacement Knife Functionality Test MegaBuffer Board Replacement Procedure Y Axis Transmission Assembly Replacement Y Axis Belt Replacement Gear Lash Adjustment for both Y and X Axis X Axis Subsystem Grit Shaft Replacement Chart Tape Replacement Electrical Subsystem Power Supply Test Power Supply Replacement Electronic Subsystem Main Logic Board Replacement Keypad Replacement CHAPTER 6 TROUBLE SHOOTING Poor Cutting Quality Knife will not go Up Down Keypad will not Respond No Power Registration Shift Media Skewing APPENDIX REFERENCE MATERIALS Inter Connect Diagram Studio7 Packing List Replacing the Studio Knife Blade Read Me for Ioline Corporation ADI 4 2 Drivers CHAPTER 1 THE BASICS This manual explains testing and replacement procedures for the Ioline Studio7 You will be shown how to isolate mechanical and electrical subsystem failures to the assembly level and how to replace failed assemblies This manual also includes procedures showing ways to isolate electronic subsystem failures to the circuit board level and how to replace failed circuit boards YOUR COMMENTS ARE REQUESTED This manual is provided for informational purposes only The contents are subject to change without notice and the Ioline Corporation assumes no responsibility for any errors that may be contained herein No part of this manual maybe copied disseminated or distributed without the express written conse
24. cm x 102 cm 101 cm 71 cm Studio 7 24 42 x 24 40 20 107 cm x 61 cm 101 cm 51 cm ASLINE Technical Bulletin Y axis Belt Tension Studio 7 1 Gently slide the tool carriage to the right end plate 2 Gently pull on the middle of the tool carriage belt using a spring scale that measures in ounces grams both Exert 300 to 420 10 5 to 14 8 ounces to the belt deflecting the belt approximately 5 inches from its natural position 3 To gain access to the y axis belt tensioner remove the left end cover The belt tensioner is located directly below the ribbon cartridge assembly 4 Adjust the belt tension screw 9 64 Allen until you achieve 300 to 420 10 5 to 14 8 ounces tension at 5 inch deflection from the belts natural position APPENDIX REFERENCE MATERIALS 103655 100126 100128 102616 101864 101865 103790 103206 103523 102045 103144 102382 104048 103494 103792 104381 104293 102034 104291 104292 101798 101062 104471 102419 103207 104047 104481 103826 100846 102892 102897 102804 100279 100453 100108 102424 103632 102889 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY S7 TAPE UHMW 43 WIDE CHSY ASSY 7 CHSY ASSY S7 CHSY ASSY 57 CHS
25. end plate of the Studio7 16 Pull out the Y Axis transmission assembly 17 Disconnect the power cables the black and white twisted pair 18 Carefully check the route of the gray encoder cable from the Y Axis transmission assembly to the connector on the main logic board 19 Cut all the cable ties and discard them 20 Disconnect the gray encoder cable from the connector on the main logic board 21 Connect the DC power cables the black and white twisted pair to the new Y Axis transmission assembly Plug the white cable onto the post labeled and the black cable to the post labeled Important These connections must not be reversed or damage to the plotter could result 22 Hold the new Y Axis transmission assembly against the right end plate of the Studio7 23 Use the four screws and the washers to attach the new Y Axis transmission assembly to the right end plate of the Studio7 24 Route the gray encoder cable from the new Y Axis transmission assembly to the connector on the main logic board and plug it in 25 Use cable ties to secure the gray encoder cable and the DC motor power cables 26 Pull the two ends of the tool carriage belt together to make sure that the belt hasn t snagged or twisted Make sure the belt teeth are facing the inside of the Studio7 27 Make sure all cables and wiring are secured and install the bottom pan on the Studio7 28 Pull the top of the tool cartridge off the upper traverse rod and
26. ka d XLA INB IRFS40 IRF540 5 Sous me H CD 5 26 93 SH B4 s 6 i ats Le av vob 4 Alen von 8 Au DATED CODE DRAWING NO REV SP 50 VPP tis ise eno L cs4 C56 104523 1 QUALITY CONTROL DATED 57 DATED SCALE SHEET 2 100336 RES IK ONM 5 AN 103885 100346 RES 33 OHM 5 1 4 W 103885 103885 103885 103885 103885 103885 103885 103885 103885 103885 103885 103885 103885 103885 103885 104259 103885 103885 103885 103885 103885 103885 gt af 1 REV ZONE DESCRIPTION REV DATE 1 Be 2077 ADDED NOTE amp 2 924 92 gt e B3 2696 ADDED UL AND Ue 5 19 93 2 0 L Fur C3 Use pairs of C us 256kx4 or 5 e IMBx4 DRAMs 5 L 05 06 AE iE t MARK BOARD WITH REV LEVEL REV LEVEL REFLECT THIS Die fur FOR IOLINE PRODUCTS AS USING THE 80188 DRAWING d Ac LOGIC BOARD 4 Le 017 F 22 c 1991 1992 EST SERIAL NH IN LOCATION SHOWN USING ae PERMANENT BLACK INK 5 E an MADESIN USA CC DD EEE E m E us 120 gt L
27. the molded groove on the front platen of the Studio7 4 Pull a strip of new chart tape off the roll Make sure that this new strip of tape is slightly longer than the length of the platen 5 Carefully press the new tape chart tape into the molded groove behind the airholes in the platen Make sure you don t cover the air holes 6 Trim excess tape from the end of the platen 7 Reconnect the power cord and then the interface cable to the Studio ELECTRICAL SUBSYSTEM The electrical subsystem provides power to other subsystems There is one assembly replacement procedure for this subsystem Power supply replacement Refer to the power supply test to help you determine whether the power supply has failed POWER SUPPLY TEST Follow this procedure to test the power supply 1 Remove the bottom pan screws from the bottom pan Remove the bottom pan 2 Plug the power cord into the Studio7 Turn it on 3 Visually inspect the Studio power supply for burn marks and sniff the air near the power supply If you see any burn marks or notice an acrid odor this may mean that the power supply has burned out and must be replaced If everything seems to be normal continue with the power supply test 4 Turn on the voltmeter and use the test probes to check for the following voltage settings If any of the settings exceed 5 variance replace the power supply gt gt gt gt gt Note The power supply connector colors refer to the col
28. to increase force on the knife assembly Additional force can help cut reflective or sandblast material Vinyl does not need additional force Additional weight cannot correct a bad cut caused by a broken blade ASLINE Technical Bulletin Plotter Port Test Studio 7 If you do not have the loop back diagnostic module complete the following steps to test the plotter s serial port 1 Turn off the Studio 7 2 Remove the serial cable from the back of the plotter 3 Using paperclips or short lengths of wire jumper pins 2 to 3 and 4 to 5 Make sure you get the wires in far enough to make a good connection The pinholes are labeled on the plotters serial port hardware The top row is 1 through 13 from right to left so the pins to jumper are 0 0 M 0 o e O 6 Y 6 v O 0 amp dw 4 Turn on the Studio 7 while you hold down the Test Cut key the keypad Continue holding down Test Cut key until Studio 7 beeps and the light flashes three times This places the plotter in the serial diagnostic mode 5 Press any Arrow key on the plotter keypad This emulates the transmitting and receiving of characters The Studio 7 should beep and the light should flash each time an Arrow key is pressed 6 Turn off the Studio 7 after the test This will take the plotter out of the serial diagnostic mode 7 Remove the jumpers from the serial port If this test passes then the
29. uo 0 kee OS 00 8 7 mm g esas o 4 d M E g o x ra 20E e o EN m 50 1 a A rn u 5 72 AA 56 Gres us E P 5 soca B e un E B Cs a 22 Fi E y tal e i ve EH n t Sm El 1 H Wm We mm i 3 E Ea 3 y Un vel Da D d 3 32 d 4H s a sA 205 ED E e Ds E Si 8 d ls x B RET w De IOLINE CORPORATION m 4 E ais B 80188 MOTHER BOARD 4 Pu B gt 2 b Cre P N 104522 REV O E 5 ASSY P M SW ALL 3 TA E 7 PN eme 1993 MADE W USA d Jh El e hi mL LO 2 5 3 w Lol IO 2 gi 8 SEE NOTES lt AM PART MARK BOARD WITH PART NUMBER AND REV LEVEL ADD SERIAL NO SI PART NUMBER AND REV LEVEL TH REFLECT THIS DRAWING IN LOCATION SHOWN USING PERMANENT BLACK INK AA BBBB DD L L INDIVIDUAL BOARD NUMBER WEEK YEAR HF ASSY YEAR ASSY PURCHASE ORDER VENDOR S INITIALS EEE INSTALL AND 2 ON BOARD WITH DOUBLE BACKED FOAM TAPE TRIM PIN KEY FLUSH WITH BASE OF CONNECTOR CAUTION TO PREVENT DAMAGE TO ELECTROSTATIC SENSITIVE COMPONENTS USE ANTI STATIC
30. wear WIRE COMPLETELY AROUND LUG TO INSURE MECHANICAL CONNECTION a PRIOR TD SOLDERING gt secure SCREWS ITEM 11 TO BRACKET ITEM 14 WITH LOCTITE 222 REF ORIENT AS SHOWN D crean THIS SURFACE WITH ALCOHOL BEFORE APPLYING MEMBRANE SWITCH ITEM 15 gt secure SET SCREW KNOB ITEM 19 WITH LOCTITE 222 p a A NUT REF ayer LOCKWASHER REF N T REF FLAT REF I DETAIL REF SEE DETAIL B REF ORIENT WIRES AS SHOWN E BEFORE INSTALLING SWITCH FOLD AND CREASE PIGTAIL WITH FINGER DETAIL B B 9 REF REF NUT SEE DETAIL C A DRFT TCS 1 27 92 DRAWING NAME AEN COVER ASSY RIGHT ENGR THIS DOCUMENT AND THE INFORMATION 5 Aerer Dim NEESS OTHERWISE SPECIFIED TOLINE CORPORATION RECIPIENT AGREES u NOT TO USE SUCH INFORMATION FOR MFG ANGLE PURPOSES OTHER THAN AS AUTHORIZED XXX FURNISH SUCH INFORMATION TO ANY OTHER GA DO NOT SCALE DRAWING PERSON IN WHOLE OR IN PART OR REPRODUCE OR COPY THIS DOCUMENT MKTG REV Sheet Nos Drawing Part No D W QN Se rB metas rome 4 tv 104048 100343 100344 100346 100349 100350 100357 100361 100364 100371 100373 100378 100381 100404 100405 100439 101353 101356 101357 101360 101376 102064 102441 102445 102450 102465 102796 102797 102798 102799 102800 102801 102804 102805 102807 102808 102809 102810 102811 102830 102
31. 0 RES 510 OHM 5 1 4 W 104523 ASSY 80188 LOGIC BOARD RES ARRAY 3 3K 5 00917 IC 7418157 104523 PCB ASSY 80188 LOGIC BOARD 01356 RES ARRAY 4 7K OHM SIP PU 10 PIN 104523 PCB ASSY 80188 LOGIC BOARD 01360 CONN HDR 3 PIN 1X 3 1 SP GO 104523 PCB ASSY 80188 LOGIC BOARD 00439 SOCKET IC 20 PIN DIP 1 X 3 104523 PCB ASSY 80188 LOGIC BOARD 01374 WIRE 20 GA SOLID TINNED UL 1007 1 104523 PCB ASSY 80188 LOGIC BOARD 102064 102450 102797 102798 CAP CERAMIC MONO 47UF 50V 2 PCB ASSY 80188 LOGIC BOARD PCB ASSY 80188 LOGIC BOARD 102801 02808 02810 02811 02812 1028144 RES 360K OHM 5 1 4W 104523 02821 IC DRIVER ULN2064 02822 102823 D A CONV DAC0808 IC 4 CHAN A D CONV ADC0844 104523 104523 103418 103725 103798 103941 104318 104528 104531 104532 104533 104534 104535 104536 104537 104538 104539 104540 104541 104542 102807 104545 100365 103938 104581 104594 104885 104614 101353 105858 SEE DETAIL E KEY SEE DETAIL C SEE DETAIL D Cp Ca 28 C23 C20 C24 052 LUC E 8 c22 D e sa EEE eC sa e Ai gt 8 og 028 al N 5 Dp 1 ZE DI 5 uns Ds gt ss sl 5 jus P ii m 5 82 7
32. 831 102837 102883 102988 103039 103040 103042 103083 103154 103155 103158 103261 103293 103397 103418 103724 103725 103928 103938 103941 103946 103995 103996 103997 103998 103999 104020 104594 103503 102878 102063 101374 103868 104560 100120 104337 101871 WSHR 4 FLAT STEEL 103982 PCB ASSY 80188 MOTHER BOARD 101601 NUT 4 40 HEX THIN NYLOCK 103982 PCB ASSY 80188 MOTHER BOARD 103153 WSHR 120ID 1800D 032TH FLAT 103982 PCB ASSY 80188 MOTHER BOARD SEE DFTAIL E SEE DETAIL F SEE DETAIL B 9 eu ET IX VLDE IRA Tez E SE TOM D 48 EN 0 Cay Le Lei EJ es aal 98 E an 1 B 1 1 025 i gui s Ze m Dru jo ane a 63 54 EXPANSION R25 R23 IOLINE CORPORATION 80188 MOTHER BOARD p w 105503 REV 1 ASSY P M RE COPYRIGHT 1990 MADE IN USA L3 us R22 otsi quad 2 RM z R35 R36 43 5 R56 33008 30023 X 06 b s 5 m 08 Wie a PP HIGH romo L L LOW ug 63 RPI
33. CESS TO THESE PADS 14 DO NOT INSTALL RESISTORS IN LOCATIONS R43 R50 CAPACITORS 62 69 INSTEAD INSTALL REV SHEET REV STATUS DF SHEETS DRFT CS 2 18 92 DRAWING NAME CHE PCB ASSY 80188 CORPORATION ENGR MOTHER BOARD THIS DOCUMENT AND THE INFORMATION UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY OF Dim INCHES Tob Sis TOLINE CORPORATION RECIPIENT AGREES FG N XX 03 NOT TO USE SUCH INFORMATION FOR ANGLE 3 PURPOSES OTHER THAN AS AUTHORIZED XXX 010 FURNISH SUCH INFORMATION TO ANY OTHER 96 DD SCALE DRAWING Pip mV Drawing Po WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY IDLINE CORP File Name 10398251 7 1 3 103982 100336 RES IK OHM 5 1 4W 104523 PCB ASSY 80188 LOGIC BOARD 100342 RES 220 OHM 5 1 4W 104523 PCB ASSY 80188 LOGIC BOARD COMPONENT COMP_DESC PARNT_DESC 100343 RES 2 2K OHM 5 1 4W 104523 ASSY 80188 LOGIC BOARD 100344 RES 270 OHM 5 1 4W 104523 ASSY 80188 LOGIC BOARD 100349 5 1 4 W 104523 PCB ASSY 80188 LOGIC BOARD 100361 CAP CERAMIC MONO 100PF 50V 1 104523 PCB ASSY 80188 LOGIC BOARD 100353 ARRA OHM SIP PU 6 PIN 104523 PCB ASSY 80188 LOGIC BOARD 100364 100371 100378 100381 00404 00405 00436 00438 SOCKET 16 PIN DIP 1 X 3 RES 4 7K OHM 5 10035
34. CO 2347 6 15 92 B7 CHANGED HOUSING 14 2472 1514523 2480 ADDED CLEANING TO 5 NOTES 4 AND 5 2 9 93 02 2541 25 WAS 18 B6 2629 SCREW ITEM 13 WAS 102736 15 104559 476 93 6 2714 D RING ITEM 12 WAS 100126 58579 B7 2718 ADDED PARTS FROM 8 C7 SHAFT ASSY 1040517 6 29 93 4 REF ITEMS 5 22 25 C7 2765 ITEM 5 WAS 104044 9 c7 ADDED ITEM 26 8 10 93 DELETED 104132 D7 2784 REPLACED SCREW 10 103408 WITH 104605 271 93 2871 REMOVE P N 104595 100 gt 11 103037 104316 104317 4 8 94 103035 ADD 104051 R C REMOVE DETAIL H 1E PER ECO 2871 21 34 33 2942 CHG NOTE 5 EI ze 21 AND ADD NOTE 7 621394 C4 3632 ADD ALTERNATE WIRE INSULATION COLORS 14 3671 DEL 103090 BOOT 9 23 96 7 3816 104992 WAS 104559 4 ___ 0 15 3 5 97 RED 1 BRN SOLENOID ORG NC BLU OR GRY NC WHT OR PUR ee NC WIRES FLUSH BLK NC J WITH END Dr CABLE JACKET VIO NC puel YELLUW AND GREEN WIRES GRN TOGETHER AND SLEEVE WITH HEATSHRINK NOTES 2 gt SECURE ITEMS 8 AND 15 WITH LOCTITE 222 3 gt WITH SOLENOID PLUNGER FULLY SEATED ADJUST PLUG ITEM 5 TO DIMENSION SHOWN PLUG MUST PIVOT FREELY ON SOLENOID PLUNGER 4 gt CLEAN WITH SAFETY SOLVENT 755 O
35. EXPANSION SEE DETAIL A SEE DETAIL D 1 DESCRIPTION REV ZONE REV DATE 3 2238 2258 2379 7 21 92 4 B4 2389 REMOVED JP2 8 31 92 BS 2403 ADDED J7 5 2403 ADDED C21 R34 8 31 92 5 R C CLAIRIFIED DETAIL D 8 31 92 2656 SCREW ITEM 3 6 WAS 100012 SCREW ITEM 5 4 93 7 WAS 100014 2758 REMOVE 102808 A QTY 1 ADD 104594 8 30 93 NOTES lt lt PART MARK BOARD WITH PART NUMBER AND REV LEVEL PART NUMBER AND REV LEVEL REFLECT THIS DRAWING ADD SERIAL NO IN LOCATION SHOWN USING PERMANENT BLACK INK AA BBBB cc DD EEE L INDIVIDUAL BDARD NUMBER WEEK DF YEAR DF ASSY YEAR DF ASSY PURCHASE HRDER NH VENDOR S INITIALS 3 INSTALL AND Q27 ON BOARD WITH DOUBLE BACKED FOAM TAPE 4 TRIM PIN KEY FLUSH WITH BASE OF CONNECTOR SHUNT JUMPER TO BE ON PINS 1 AND 2 a 6 ORIENT D23 024 AND AS SHOWN ON THIS DRAWING NOT AS SILKSCREENED DN PCB 7 CAPACITOR MUST LAY FLAT ON BOARD 10 CAUTION TO PREVENT DAMAGE TO ELECTROSTATIC SENSITIVE COMPONENTS USE ANTI STATIC PRECAUTIONS AND PLACE ASSEMBLED BOARD IN STATIC BAG 11 KEEP RESISTOR LEADS SHORT BUT DO NOT STRESS RESISTORS BY BENDING THEM TOD HARD 12 INSULATE COMPONENT LEADS WITH TUBING ITEM 16 13 PLACE COMPONENTS EXACTLY AS SHOWN COMPONENTS MUST NOT REST ON CLIPPED SHARP LEAD ENDS COMPONENTS MUST NOT OBSCURE PADS AN AUTOMATED PROBING SYSTEM WILL BE USED THAT REQUIRES AC
36. File sent before plotter was placed online Synchronization problem caused by defective servo motor encoder Defective computer serial port Damaged RS 232 interface IC on logic board Clear jammed material Inspect bearing s for damage replace y axis transmission bearing s Manually turn motor shaft if hard to turn replace servo motor Test transistor s w ohm meter touching D drain amp 5 source leads should read 2 23 mega ohms replace if reading is less Inspect and replace drive belt if needed Inspect gear for damaged teeth replace damaged gear Inspect and check pulley set screws Change plotter language selected in your signmaking software DMPL or HPGL Select the driver for Studio 7 in your signmaking software Check port settings from windows control panel and or communication settings in your signmaking software 9600 bps 8 data bits 1 stop bit Xon Xoff or Hardware Handshaking Abort file reset plotter power to clear buffer Clean encoder disk replace servo motor Perform computer port test from control center software to verify if fails replace serial port Perform plotter port test from control center software to verify if fails replace communication chip 102822 IC RS 232 Interface ASLINE Technical Bulletin Tracking Studio 7 Good tracking is as much a factor of technique as it is one of hardware Feeding material off the roll using proper acceleration and speed optimizing y
37. INDIVIDUAL BOARD NUMBER ad Bes WK OF YEAR OF ASSY lt bs a YR OF ASSY zp D us 5 5 PURCHASE ORDER NH um bs 1 L VENDOR S INITIALS ug Ut5 E E me ei 3 CAUTION TO PREVENT DAMAGE TO ELECTROSTATIC SENSITIVE 8 g PIN UN 103885 VA COMPONENTS USE ANTI STATIC PRECAUTIUNS AND PLACE Uis Wo Un y ASSEMBLED BHARD IN STATIC BAG MUS aut 3 8 MH3 O O EIER ES ES E ES 2 4x aS Porra onnnnnnnnd HHHH unuman Lj SENSITIVE ELECTRONIC DEVICES DO NOT SHIP STORE NEAR STRONG ELECTROSTATIC ELECTROMAGNETIC MAGNETIC RADIDACTIVE FIELDS CJP15 DRFT 8 92 DRAWING NAME OLINE Se u CHK PCB ASS 2 CORPORA TION ENER MEGABUFFER 1M RAM THIS DOCUMENT AND THE INFORMATION MAT UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY DF k Dim INCHES To X IOLINE CORPORATION RECIPIENT AGREES XX NUT TD USE SUCH INFORMATION FOR MFG ANGLE PURPOSES OTHER THAN AS AUTHORIZED k Le XXX 1 gt REV FURNISH SUCH INFORMATION TO ANY OTHER 04 DO NOT SCALE DRAWING vt e d CS C PERSON IN WHOLE HR IN PART OR i REV STATUS BEPRHDUCE ORS GHEY THIS ODICUMENT MKTG REV Sheet No Drawing Part No WITHOUT THE PRIOR EXPRESS 4 7161514 13 2 1 SHEET DF SHEETS AUTHORIZATION BY JOLINE CORP File Name 10388581 1 103885 PCB ASSY KEYPAD STUDIO 7 UNTEST ASSY KEYPAD STUDIO 7 UNTEST PCB ASSY KEYPAD STUD
38. IO 7 UNTEST PCB ASSY KEYPAD STUDIO 7 UNTEST C 102457 IC 7415299 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 102458 7415165 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 102065 CONN HDR 10 PIN 2 X 5 R ANGLE M 103966 01 55 KEYPAD STUDIO 7 UNTEST 102441 CAP TANT 10UF 15V 1SP 103966 01 55 KEYPAD STUDIO 7 UNTEST 103965 PCB KEYPAD STUDIO 7 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 104002 IC GAL PROG STUDIO 7 KEYPAD 103966 01 PCB ASSY KEYPAD STUDIO 7 UNTEST 104019 103966 01 PCB ASSY KEYPAD STUDIO 7 UNTEST 102636 CONN HDR 2 PIN 1 X2 1 SP RA 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 104021 CONN HDR 3 PIN 1 X 3 1 SP RA 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 103963 SWITCH 11 POS ROTARY 1 8 SHAFT 103966 01 ASSY KEYPAD STUDIO 7 UNTEST COMPONENT DESC PARNT DESC 104022 CONN HDR 11 PIN 1 X 3 1 SP RA 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 103935 ZIPLOCK BAG STATIC 6 X 8 103966 01 ASSY KEYPAD STUDIO 7 UNTEST 102064 RES ARRAY 1K OHM SIP PU 10 PIN 103966 01 ASSY KEYPAD STUDIO 7 UNTEST UN 102465 TRANSISTOR 5 06 80V 500MA 103966 01 ASSY KEYPAD STUDIO 7 UNTEST N
39. ION RECIPIENT AGREES Dims NC ES Tel ye NOT TD USE SUCH INFORMATION FOR MFG ANGLE 2 PURPOSES OTHER THAN AS AUTHORIZED XXX nn FURNISH SUCH INFORMATION TD ANY OTHER GA DO NOT SCALE DRAWING PERSON IN WHOLE DR IN PART OR REPRODUCE UR CUPY THIS DOCUMENT MKTG art WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY IOLINE CORP LP File Name 101865 3 ZE 71 101862 100550 SHAFT X AXIS DRIVE FINISHED 102419 5 55 X AXIS DRIVE 100551 249 DIA 1 20 LG 102419 GRIT SHAFT ASSY X AXIS DRIVE 100552 SUPPORT BLOCK X AXIS 102419 GRIT SHAFT ASSY X AXIS DRIVE 3 E 1 REV ZONE DESCRIP TION REV DATE 5 1511 2251 4 3 92 6 B4 2488 CHG NOTES 3 amp 5 12 3 92 NOTES 1 NSTALL CDUPLING PIN WITH FLAT AGAINST SET SCREWS 2 gt APPLY LOCTITE 222 TO CENTER SET SCREWS 2 PLCS 3 ATCH THE TWO GRIT SHAFTS PER 19 POINT 100 CT RANGE 0 CT AVERAGE DIFFERANCE 4 gt USE A DAB OF LOCTITE 609 ADHESIVE AT CENTER PIN ITEM 4 TO HOLD PIN IN PLACE IN BEARING 2 ADHESIVE MUST NOT ENTER BEARING AND AND EXPDSED PIN MUST BE FREE DF ADHESIVE S gt CLEAN BEARING OUTSIDE DIAMETER AND SUPPORT BLOCK BDRE WITH ALCOHOL SET BEARING IN BLOCK WITH LDCTITE 680 gt S 3 gt _ TC 2 PLCS 8 DRFT CS 1 30 91 DRAVI
40. LOLINE A GRIT SHAFT ASSY ch Es CORPORA TION ENGE X AXIS DRIVE THIS DOCUMENT AND THE INFORMATION UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY MATL Dim INCHES vOv zx ers gi IDLINE CORPORATION RECIPIENT AGREES forg x 03 NOT TO USE SUCH INFORMATION FOR CR ANGLE 1 L PURPOSES OTHER THAN AS AUTHORIZED XXX 010 FURNISH SUCH INFORMATION TO ANY OTHER 9 DO NOT SCALE DRAWING au EC REV Sheet No broving Part Re THOUT THE PRIOR EXPRESS AUTHORIZATION BY IDLINE CORP File Name 102419 6 1 oF 1 TOR ELS PARNT DESC TENSIONER ASSY TENSIONER ASSY TENSIONER ASSY TENSIONER ASSY TENSIONER ASSY TENSIONER ASSY TENSIONER ASSY TENSIONER ASSY 1 REV ECO REV DATE lt ex x DRFT TCS 6 25 91 DRAWING NAME SHE TENSIONER ASS Y A el CORPORA TION ENGR THIS DOCUMENT AND THE INFORMATION MATL UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY OF Dim INCHES Talk Vet IDLINE CORPORATION RECIPIENT AGREES for EC NUT TO USE SUCH INFORMATION FOR G ANGLE er PURPDSES OTHER THAN AS AUTHORIZED XXX FURNISH SUCH INFORMATION TU ANY OTHER 04 DU NOT SCALE DRAWING PERSON IN WHOLE OR IN PART OR REPRODUCE DR COPY THIS DOCUMENT SERV REM sheet Drowing Port No WITHOUT THE PRIOR EXPRESS ES AUTHORIZATION BY IDLINE CORP File Name 103826 0 1 103826
41. ME AA A CHK CHART WHEEL ASSY D aa PERMANENT INDELIBLE CORPORA TION ENGR LEFT TW SPRING EL I ARKER THIS DOCUMENT AND THE INFORMATION NATL UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY Dim INCHES Tol X IDLINE CORPORATION RECIPIENT AGREES Be NOT TO USE SUCH INFORMATION FOR ANGLE 2 E PURPUSES OTHER THAN AS AUTHORIZED lt XXX 010 FURNISH SUCH INFORMATION ANY OTHER 04 DO NOT SCALE DRAWING PERSON IN WHOLE DR IN PART UR A T REPRODUCE COPY THIS DOCUMENT MKTG REM Sheet No 2cawing F art WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY JOLINE CORP LP File Name 101864 a 1 OF 1 101864 CHART WHEEL ASSY RIGHT TWO SPRING REV ZONE DESCRIPTION REV DATE B3 2627 CORRECTED VIEW 3 31 93 ITEM 4 a 3204 MOVED LABEL E 2 NOTE 3 2 13 95 Be 3941 UPDATE IDLER ARM SE 3 VIEW 8 8 97 VIEW 5 NOTES D gt INSERT THRU SQUARE HOLE THEN CRIMP IN PLACE gt BEVEL TO RIGHT AS IN VIEW DRFT BLF 7 18 89 DRAWING NAME LOLINE CHART WHEEL ASSY LABEL R WITH PERMANENT INDELIBLE CORPORATION RIGH WO SPRING FELT TIP MARKER EROR THIS DOCUMENT AND THE INFORMATION UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY DF MATL t 2 03 010 CORPORAT
42. N754410 44 H2 PCHGEA 5V 5V mi EECHER Nav R20 08 H PCHGEB K 3Y PENCHGB ROLLFEED 7277 7415157 p 59 LEO Rn EN vec2 8 VMOT ENCODER 19 3 t Gm Uns 1N4148 RI 20 r gt 9602 6 So KEN 19 ULN2064 2 1 2W 10 A A K cn Lcs57 2428 4 gt joura NAH outs 3 000 71 ZK 3 g 28 loure INB OUTO o LED RED 1 1 45V ji lo DRVI youre inc HEI OUTI 5 20 1 02 DRV5 QUTD IND 0075 4 Y ENCODERIO 3 T IN 148 A 8 a 8 99 Ki 10 4 A 10 4 14 i545 wot tHe awe ov 4 TIP115 1 211145 16 DEN gt INN Tied O sv he 13 DT R B LM392 025 R39 sm 1 SND 1 MC145406 47 1 2 X ENCODER 1 3 lt 020 x 023 26 270 2 48 1 48 2 lt on 4 x 11 4 NC 2 48 3 48 4 lt TX2 012 HOUT ES 4 ULN2064 UDN2993B R25 MANS 8 5 18 6 lt 1x3 pis He 5 18 7 18 8 4 l 16 3 outa ES ute 5V O ves H 47 12v0 LAMA HS 48 9 8 10 lt RX1 poi H S Rio lourc HI OUT3 om 24 MOTEN ouma S 2 R27 270 A We 002 1 HING gt 2 DRV7 QUTD IND 0077 OUTI MOTDIR i PHA QUT2A 7 Ko Sab oum H VEA sv 2 2K Uis 2 cig GND 16 CLAMP ours 00 71 u21 u22 ens oume HI 47 pr veci iach 5 guts SI 7415273 DACOBC x 2 HE c23 622 BE yss vop lt 1 A lt PENMOTB MOTOR JB 4 lt DRVI Nc L 15 OUT 2 oo H tour te 2 VEB 06 45vO 20 DZ at or 12 365 00 ho
43. PIN PROCESSOR EXPANSION 37 34 PIN 1 0 EXPANSION 14 3 4 5 6 7 8 9 10 2 13114 1516 171819 201212223 425 6 7 829130 31 323334 35363738 3940 414243 44546474849 50 51 3 4 5 6575859060 6162 6364 1 la 3 4 5 6 7 8 9 10 1 12 13 14 15 16 17 18 19 e0 21 32425 6 7 829130 31 32 33 34 By Date DRAWING NAME DRFT srs 7 23 92 CHASSIS ASSY STUDIO 7 CHK WIRING DIAGRAM IOLIN E IAPVD REV Sheet No Drawing Part No cB rie Nome 1000603 1 3 104060 100830 104093 100121 100247 100300 103966 104006 SWITCH ASSY STUDIO 7 KEYPAD 104049 104077 100191 104015 105163 104014 106413 105740 6 4 3 2 REV ZONE DESCRIPTION REV DATE 1 2317 6 3 92 B4 2414 CORRECTED QTY 5 UF ITEM 8 922298 3 2669 ADDED 103740 4 B4 4172 106413 WAS 104014 REF KNOB D REMOVE THIS SET SCREW N 20 rer REF d LINE UP SET SCREV NOTES WITH OPENING IN ITEM 17 DETAIL C AND FLAT EN SWITCH SHAFT gt
44. R 1 SEC A DESCRIP TIO PART WITH LESS THAN 10 MA FAULT CURRENT CONNECTOR 640443 5 AMP CONNECTOR COVER 643075 5 4 SHAFT MUST RETURN TO WITHIN 0005 OF ITS ORIGINAL POSITION AFTER END PLAY TEST DRFT JF 9 21 90 DRAWING 5 MOTOR TERMINALS WITH 110 SERIES IOLINE MOTOR SERVO 1000CT FASTON CONNECTORS 020 THK TAB DR EQUIVALENT NE lt S CORPORA TION ENGR NCOD R SIGNA URE 5000 e gt CODER HOUSING SCREWS MUST BE LHCKED IN PLACE THIS DOCUMENT AND THE INFORMATION USING SMALL FASTENER LOCTITE FASTENERS HOLDING KE ka Dee EE A Ms Re ade a BE ada um cu NDS PURPOSES OTHER THAN AS AUTHORIZED us A XXX t 005 SEE SECTION FURNISH SUCH INFORMATION TO ANY OTHER QA DO NOT SCALE DRAWING ges REV Sheet No Drowing Part No WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY IOLINE CORP File Name 103450 4 1 OF 1 10 3 4 D Q
45. R ALCOHOL TO REMOVE OIL AND CONTAMINANTS SECURE ITEMS 4 AND 9 WITH LOCTITE ASSURE 425 S gt SECURE ITEMS TOGETHER WITH BLACK 380 2 3 MIN FIXTURE LOCTITE ASSURE 425 30 SECO OR LOCTITE 262 W PRIMER N 2 3 MIN 6 gt APPLY BEACON 325 BEARING GREASE TO FULL LENGTH OF BOTH INNER RACES 7 gt SECURE ITEMS 4 26 AND 5 TOGETHER USING LOCTITE 272 W PRIMER N CLEAN MATING PARTS THOROUGHLY WITH ALCOHOL AND ALLOW TO DRY SEE ASSEMBLY PROCESS NOTES 2 4x gt 5 12 IOLINE TRFT TCS 2 11 92 DRAWING MEER ASSY sss SK T E ENGR STUDIO 7 THIS DOCUMENT AND THE INFORMATION MATL UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY OF Dim INCHES To X TOLINE CORPORATION RECIPIENT AGREES eer xx 06 NOT USE SUCH INFORMATION FOR PURPOSES OTHER THAN AS AUTHORIZED ON XXX 010 FURNISH SUCH INFORMATION TD ANY OTHER 0 DD NUT SCALE DRAVING PERSON IN WHOLE DR IN PART DR MU REV Sheet Drowing Port No REPRODUCE DR COPY THIS DOCUMENT WITHOUT THE PRIOR EXPRESS AUTHORIZATION BY IDLINE CORP File Nome 104050 15 tot 104050 COMPONENT COMP_DESC PARNT DESC PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN PEN HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER A
46. SSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY HOLDER ASSY REF 6 REF VIEW gt 5 2x ug E 120 010 6 14 JREF 2 X 4 ZIPLOCK BAG Leier BLU UR WHT OR 50 RED BRN ORG NC gt GRY NC PUR NC BLK NC VIO NC YEL NC GRN NC I EN m 2 8 DAL O SOLENDID TRIM NC WIRES FLUSH WITH END CABLE JACKET NOTES gt secure ITEMS 15 AND 10 WITH LOCTITE REF B secure NUT AND SOLENOID ITEM 5 WITH LOCTITE 242 REV ZONE DESCRIPTION REV DATE NOTE 3 242 VAS 222 1 REVISED 4 2480 6 2629 SCREW ITEM 13 4 E was 102736 IS 104559 4 7 93 4 715 ADDED 2 X 4 ZIPLOC 3 as AND PEN HEIGHT GAUGE 6710 93 D6 2784 REPLACED SCREW 4 103408 WITH 104605 971 93 D6 3294 REPLACED SCREW 5 103408 WITH 104605 4 21 95 REPEAT OF ECU 2784 3632 ADD ALTERNATE gi WIRE INSULATION coLors 871796 7 3671 DEL 103090 9 23 96 CLEAN WITH SAFETY SOLVENT 755 TO REMOVE OIL AND CONTAMINANTS SECURE ITEMS 1 AND 4 WITH LOCTITE 242 gt arov BEACUN 325 BEARING GREASE TO FULL LENGTH OF BOTH INNER RACES E WITH SOLENOID FULLY SEATED ADJUST NUT ITEM 14 TH SET GAP BETWEEN
47. STUDIO 7 Service Manual Edition Note This is the first edition of the Studio Service Manual Subsequent updates or revisions will be announced on this page Copyright Notice Copyright c 1994 Ioline Corporation All Rights Reserved Printed in the United States of America PN 104909 March 1994 Trademarks Ioline and Studio7 are trademarks of Ioline Corporation All registered and unregistered trademarks mentioned in this publication are the sole property of their respective conpanies TABLE OF CONTENTS CHAPTER 1 THE BASICS Your Comments are Requested Caution Warnings and Cautions Basic Safety Guidelines Limit of Liability Statement Tools and Equipment Toline Warranty Policy Serial Number Identification CHAPTER 2 BRIEF DESCRIPTION How the Studio Works Media Movement Tool Movement Tool Lifting and Lowering Keyboard Layout Specifications Environmental Range Communication Cable Identification Representative Materials Cut with Studio7 Manufacturers Cable Configuration CHAPTER 3 PART IDENTIFICATION Part Identification 4 CONTROL CENTER Changing Your Systems Settings Installing the Studio Control Center DOS Installation WINDOWS Installation MACINTOSH Installation Testing HPGL 7475 or 7496 Plotter Language DMPL Panel Size Scale Up Down Delays Acceleration Blade Offset Knife Overcut Knife Angle Send Settings Send as New Defaults Calibration CHAPTER 5 REPAIR TESTING
48. Standard RS 232C 1 megabyte Self test and communication confirmation Universal or 100 120 220 240 4102 47 63 Hz 50x28x50 in with metal stand 1270x712x1270mm WEIGHT 60 lbs 28kg stand 47 lbs 22kg ENVIRONMENTAL RANGE Operating temperature 0 35 C Relative Humidity 30 90 COMMUNICATION Interface Baud rate Asynchronous serial RS 232 C DB 255 connector requires DB 25P mating connector on the cable 9600 PC Communication Protocol 8 data bits no parity 1 stop bit Macintosh communication protocol 8 data bits no parity 2 top bits CABLE IDENTIFICATION Pin NU d UNI number signal Chassis ground Transmit data to host Receive data from host Request to send Clear to send Signal ground Data Terminai Ready DTR Signal Direction Shield 9 if available From plotter To plotter From plotter To plotter N A From plotter REPRESENTATIVE MATERIALS CUT WITH STUDIO7 High performance vinyl Intermediate grade vinyl Engineering economy grade vinyl Rubbe Vinyl based sandblast resist Metal rized sandblast resist lics MANUFACTURERS 3M Arlon Avery Matte films Polyester films Rubylithe amberlithe Reflectives Translucents Stencil mask Anchor Continental Flexon Hartco Test cuts were successfully performed with a range of materials from the above listed categories Material Characteristics vary significantly within these categor
49. T Sensor Enoble Panel Size in Ons T Frame mils M Ger a Force gram EL 140 Deleys ms Scole CO wm X e Acceleration g s T ELITE EIL Accel 5 Down 1 TA be EE Clockwise Rotation deg Send Seringe Send es New Defaults e O90 Oe 1 MACINTOSH Installation Install the Studio Control Center on a Macintosh computer in the following manner 1 Turn on your computer and the Studio plotter 2 Insert the Macintosh version of the Control Center diskette into the disk drive of your computer 3 DRAG the entire contents of the diskette to the hard drive of your computer Open your hard drive 4 Double click on the SCC Icon The Control Center is now open 5 Read the installation notes and follow the instructions that appear on your screen TESTING There are three tests that can be performed from this menu item Berial Test Turn on the Studio while holding down the TEST CUT key until it beeps and flashes lights three times If it does this correctly serial communications are established If there are no beeps or flashes check the communication protocol and perform the next two tests Computer Port Test Disconnect the Studio7 from the computer and connect the diagnostic module to the computer port This diagnostic module will cause ou
50. Y ASSY S7 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY S7 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY 57 CHSY ASSY S7 103908 100111 104007 101581 100099 103772 101540 100056 100095 100020 104013 100087 100277 100045 l 1 REV ZONE DESCRIPTION REV DATE 2320 R C ADDED SHEET 279 2454 ADDED 104287 MEGABUFFER 3 DZ P461 REPLACED OLD LATCH D8 W NEW LATCH amp HARDWARH R C CHANGED QTY 100099 3 FROM 2 BACK to 3 11 24 92 4 39721 2506 ADDED 4 40 SCREW 25 92 B7 P N 100016 2 37 2601 NEW CHART 6 2603 UPDATED HARDWARE 3 11 93 06 ITEM 46 WAS 102409 gt C4 2670 FRONT PLATEN 5 11 93 65 ITEM 40 103789 A 3 THIN TAPE SEE p ES ge ears 21 REF E ATE ge UNUSED C BRN D BLK ABC E RED F YEL FED DETAIL D DETAIL A 22 DETAIL B SEE gt DETAIL B ya NN d SEE DETAIL D 1 0 WIDE SCOTCH MAGIC WRAP LAYER e DO NOT OVERLAP AROUND TCS 2 13 92 DRAWING NAME END OF SQUARE SHAFT LOLINE CHK CHASSIS ASSY THIS END ONLY CORPORATION ENGR STUDIO 7 CONTAINED THEREIN ARE TNE MATE UNCHES OTHERWISE SPECI IED DETAIL C IDLINE CORPORATION RECIPIENT AGREES G DE INCHES 19 x 2 2
51. a vwor gt DDATI6 0010 012 013 DDATIZ 28 por TC4426 TC4426 014 R38 B IK DDAIIS 0015 2 2 015 DDATI4 25 0014 vua gt 2NA outa H 2 7 2 016 5 R38 C IK 27 10015 A 06 08 INA lt ru8 M DDATIB suche DDATIS 23 e gt INB Paz IRFS40 5 Stours wi au 019 LlxpuA ARDY 5 5 R36 DDAT20 44 6 020 SE 21 1 A dono 6 12V vas 1 0 6 222 BOATS R38 F 1K 21 52 HOUT 4 Dt0 91 ADC0844 SENSEA gt BOUT R38 6 1K BOAT22 54 MODE NC3 HIN cor 653 VMOT csstl_ cso St lt PSENSE 2 ENDIO voD16 5 R38 H1K DDAT23 J9 1J9 2 2 2 2 Zoe GND29 VDD26 57 38 PRA NC6 519 59 4 03 2 HEADER 1 3 68049 VDD57 DDATIOO 231 5 5 pR8 NC7 KST8 5 19 59 56 lt 45V t t CH3 pa KIN 19 719 8 2 2K SETIR 25 19 99 10 lt SET SENSEBUSERD 1 7 9 vce 21 21 5 R3 EM 38 ST lag 5 ADCSEL 1 Ze 0 6088 Wee PREVIOUSLY CARGND R DADR 00 131 L es EE d 5 5 2 P AND HEADER 1 3 C40 MTP23P06V MTP23P06V 5 33 3 Q3 27C512 AY L 72 Dao N 8 2v iss 1 kov 001 u31 bas 74 52 47 022 COMPANY ww i 0 05 4 1 _ gt 006 R4 007 U6 Tie SIS TC4426 C63 TC4426 b 25 ASSY 80188 MOTHER BOARD 9 2 7 ep 7 2 XUA INA OUTA OUTA INA 83 02 04 DATED 4 5 ei
52. aft bearing s Ceased servo motor Blown transistor s on logic board Position 01 04 Loose x axis transmission motor pulley Damaged x axis transmission gear assy Loose set screw on flex coupling Loose set screw on grit shaft assy Replace cable Perform computer port test from control center software to verify if fails replace serial port Perform plotter port test from control center software to verify if fails replace communication chip 102822 IC RS 232 Interface Clear paper jam Replace grit shaft bearing s Manually turn motor shaft if hard to turn replace servo motor Test transistor s w ohm meter touching D drain amp 5 source leads should read 2 23 mega ohms replace if reading is less Inspect and check pulley set screws Inspect gear for damaged teeth replace damaged gear Inspect and check flex coupling set screws Check all set screws on grit shaft assy Flashing Green Alternating Red Green Plotter Language Syntax Error or Major Communication Error Knife caught on edge of material causing Jam Ceased y axis transmission bearing s Ceased servo motor Blown transistor s on logic board Position Q5 Q8 Damaged or striped y axis drive belt teeth Damaged y axis transmission gear assy Loose y axis transmission motor pulley Wrong plotter language Wrong plotter driver Wrong data transfer protocol settings for serial port Bad or corrupt file Recreate file
53. am is ona single 3 5 diskette With the DOS and WINDOWS versions of the Control Center program you can use either a mouse or the keyboard of the computer to change the default plotter settings If you use the keyboard note the following rules Use the Tab key to circle through the menu fields Use either the up down cursor movement keys or the numeric keys to change a numeric value within a highlighted menu field Use the Alt key to toggle between the menu fields and the pull down menus Use the Enter key to select a highlighted field DOS Installation Insta11 the Control Center program in the following manner 1 Turn on you computer and the plotter 2 Insert the DOS version of the Control Center diskette 5 25 or 3 5 into your floppy disk drive of your computer 3 Your computer screen should say this C N gt 4 Now type depending on the letter assignment of the diskette drive you are using either A DINSTALL Enter or B Dinstall Enter 5 Follow the instructions that appear on your screen The Control Center program will install itself in a sub directory called SCC on your hard disk 6 When the installation is finished reboot your computer by simultaneously pressing the Ctrl Alt and Del keys on your keyboard This will complete the installation procedure by placing the SCC sub directory in your computers path 7 Now type CDNSCC lt Enter gt 8 Now type SCC You will see this Control Center Setup scre
54. an on the plotter 4 Remove the bottom pan and locate the megabuffer board on the main logic board 5 Remove the 4 40 screws holding the megabuffer board to the main logic board 6 Gently pull the megabuffer board 64 pin receptacle away from the main logic board 64 pin connector 7 Remove the old megabuffer board 8 The new megabuffer board 64 pin receptacle is located at the edge of the board Use this edge as the left hand orientation of the daughter board Align the left row of the 64 pin receptacle on the bottom of the megabuffer board with the left row of the 64 pin connector on the Studio7 main logic board Gently roll the 64 pin receptacle on to the right row of the 64 pin connector When the pins are correctly lined up firmly press the connector onto the receptacle gt gt gt gt gt Warning You must accurately align the 64 pin receptacle with the 64 pin connector If you do not precisely align these pins you may cause permanent damage to the megabuffer board and or the Studio main logic board 9 Use the four 4 40 mounting screws to fasten the new megabuffer board to the Studio main logic board 10 Make sure all wiring and cabling is secured and reinstall the bottom pan and the screws removed in Step 3 1 Reconnect the power cord and all interface cables Y AXIS TRANSMISSION ASSEMBLY REPLACEMENT Follow this procedure to replace the Y Axis transmission assembly Note Electro static discharge preventative measures must be adher
55. ctory default setting will be in effect when you turn on your Studio7 again Send As New Defaults you choose this menu selection all the displayed settings will be sent to the Studio7 and they will be saved by your Studio7 for all subsequent sessions even after you turn off the Studio7 Calibration The purpose of the calibration section of the settings menu is to generate and then measure a calibration plot so you can test the accuracy of the X Axis and Y Axis measurements produced by your Studio7 You can then adjust the Studio for increased accuracy To calibrate the Studio7 1 Select CALIBRATION If you have 36 inch Studio make sure your media is at least 42 inches long by 30 inches wide and use a representative material most commonly used If you have a 24 inch Studio7 make sure your media is at least 42 inches long by 24 inches wide 2 Select CALIBRATION PLOT If you have a 36 inch Studio7 it will cut four ruled lines 40 inches 101 centimeters long and 28 inches 71 centimeters wide With 24 inch Studio7 it will cut four ruled lines 40 inches 101 centimeters long and 20 inches 50 centimeters wide Precisely measure one length and one width line either inches or centimeters and record your results 3 Select Set CALIBRATION 4 Enter the measured x value 5 Enter the measured Y value The Studio7 is now re calibrated Only use RESET CALIBRATION if you want to restore original factory calibration se
56. d for Windows Simple Text for MacIntosh and type in the following l oline Syntax commands See note below Command IHO1 PT3 LL0 0 UR800000 22900 SS100 100 SR0 SD50 50 SA10 5 KO15 KV10 KA45 UD 2 Save as Studio7default txt Function Enter loline syntax HP GL 7475 emulation Page type custom size Lower left Upper right sets page size Scale Rotation off Pen up down delay Acceleration Knife offset Knife overcut Knife angle Update Exit loline syntax 3 Press Starting Point then Pause to place the Studio 7 online 4 Open a modem terminal program such as MacTerminal for Macintosh or HyperTerminal for Windows 95 98 5 Open the text file named Studio7default txt and send to plotter 6 If you need to change the rotation of the plot select one of the following plot rotation commands SRO rotation off SR1 90 degrees clockwise SR2 180 degrees CW SR3 270 degrees CW The above parameters except for the page size are the default values for a 24 inch Studio7 The page size has an X axis value of 800 inches These numbers can be changed to reflect different needs For example to set up the page size for the Studio 7 36 cutter change the UR800000 22900 to UR800000 34960 Note that all zero values following the two letter codes are zeros not Ohs ASLINE Technical Bulletin Power Supply Test Studio 7
57. ed to during all assembly replacement procedures 1 Turn off the Studio7 and disconnect the power cord 2 Disconnect any interface cables 3 Lift up the dust cover 4 Unscrew the three screws on the left end on the Studio and remove it 5 Using the 9 66 hex wrench loosen the tool carriage belt tensioner 6 Use a small flat head screwdriver to remove the four e clips on the backing plate on the tool carriage 7 Remove the backing plate 8 Put a piece of tape on the ribbon cable to prevent it from retracting into the plotter Important Do not let the ribbon cable slip back into the housing 9 Disengage the cable connector on the carriage and remove the ribbon cable from the carriage 10 Pull the top of the carriage from the upper traverse rod and then pull the bottom of the carriage away from the lower traverse rod 11 Unscrew the carriage belt retaining screw on the back of the carriage 12 To prevent damage to the tool carriage carefully set the top tool carriage wheels onto the upper traverse rod then gently snap the lower tool carriage wheels onto the lower traverse rod and slide the tool carriage all the way to the left against the left end plate 13 Unscrew and remove the three screws that hold the right end cap to the Studio7 and remove the right end cap 14 Remove all the bottom pan screws and remove the bottom pan 15 Remove the four screws and washers that hold the Y Axis transmission assembly to the right
58. eft End Square Plate Shaft Tensioner Bushing Assembiy S H W 10 52 x Se 8 32 Nut Socket Hd Screw 8 Y Wosher Chart Hold Arm e Chort Hold Lever Spring Washer 48 32 x 1 2 Ho Lock Wosher Pan Hd Screw 10 24 x 1 1 4 Pan Hd Screw Studio 7 Chassis Left End Y BELT TENSIONER RIBBON CABLE LEFT END PLATE CARTRIDGE CHART HOLD ARM LEVER TENSION ADJUSTMENT SCREW N CHARTHOLD LIFTER ARM CORD PLUGS INTO CARRIAGE PEN CLAMP SCREW CORD PLUGS INTO CARRIAGE SOLENOID THUMBSCREWS CUTTER FOOT DEPTH ADJUSTMENT CHAPTER 6 TROUBLE SHOOTING POOR CUTTING QUALITY The most common symptom with any cutting equipment is the report of poor cut quality Studio7 is designed to give users years of trouble free service Broken or defective blades cause the highest number of technical assistance inquiries to Ioline The naked eye cannot detect the broken blade The following page helps illustrate the proper installation of a new knife blade Also Before you begin any troubleshooting procedure a quick inspection of the chart tape can give clues to the origin of the cut quality problem If the chart tape has tracks in it or is shredded the operator has a history of cutting too deep CUTTING TOO DEEP ALWAYS RESULTS IN A BROKEN BLADE Replace the blade and chart tape We highly encourage testing the cut now to determine cut quality Wavy lines can be caused by a loose carriage
59. el 2 2 3 4 5 6 7 8 1011 2 13 14 1516 17 18 19 0 1 3 4 7 82932 31 2 3334 ENCODER ITTTTTTIITITTITLITITITTIFILITITITETITII SISE SE 34 PIN RIBBIN e Our o Xx AXIS E Zeen JIS IS III II S LDC MOTOR 2 2 J3 1 1 BRN 7 6 5 4 2 1 1131415161718 ae Orr LILIL ES 88 0 28258 we s nad SC L rr nmmmmmmmmmmmmmmm TC mie 34 PIN RIBBON CABLE 10 PIN RIBBON CABLE 265 5 LEI aP b h R L b uk du bod EE 113 L1 4 i Ot LL dz Izd de D p LILLI YwH tle 4 5 6 7 8 9 10 11 12 13 16171819 0 21 2 3 4 5 6 7 8293 32133134 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 1121 314 5 61 7 9111112 13 6 71819 2 1 3 4 5 6 7 8 3 32 31 33184 1 2 3 4 5 6 7 8 9 10 1121318 51 61 7 8 9 10 ile s 4 s DC MOTOR ey eis 26 CABLE CARRIAGE 39 KEYBOARD J8 SERIAL X EN UE k 1 5 i BLK 47 2 2 4 6 3 34 MOTOR POWER DL xB k GRN 45 4 js EM DC POWER 418 YWHT Y AXIS DIS sva ENCODER als YEL 41 8 LUGIC PCB ASSY 63 REF J10 lt Y ENO 1 1 BLK RED 45 1 95 RECTIFIER 212 GND rev 4 8 afa Hwer 313 4 4 pik ef 1 2 3 4 5 Te Is Is io zeit rs ie 7 3e ese fe ek der lb 7 peo Beh hal she 7149 4 9 50 51 3h 4 5 5 GRN gi 115 31 32 64
60. en Control Center Setup Plotter List Comi Sludio 7 24 inch Studio 7 36 inch Com Summit Com O Com4 DI Plotter Present 9 Select Studio and the communication port that you are going to be using to send marker plot files to the plotter Com2 is the default communication port selection 10 Select PLOTTER PRESENT 11 Select OK WINDOWS Installation Install the Control Center on a computer that is running WINDOWS in the following manner 1 Turn on your computer and the marker plotter 2 Launch Windows on your computer 3 From the Windows Program Manager select FILE 4 Select RUN 5 Insert the WINDOWS version of the Control Center Diskette 5 25 or 3 5 into the floppy disk drive of your conputer 6 Now type depending on the letter assignment of the diskette drive your are using either A WINDOWSNWINSTALL OK or B WINDOWSNWINSTALL OK 7 Follow the instructions that appear on your screen When the WINDOWS installation is complete you will see the Control Center Setup screen Select Studio and the communication port that you are going to be using to send marker plot files to the plotter Com2 is the default communication port selection 8 Select PLOTTER PRESENT 9 Click on OK You will see the Control Center screen You will see this Summit Control Center screen Controt Center z Fie Setup Display Calibrate Test Help Eiran English O Mevic HPGL Deleult
61. ere the power cord plugs in PC Data cable connecting plotter to the computer Carries data from the logic board to the carriage with instructions how to move along the Y Axis Used to identify the make model and manufacturing date of the plotter Shaft running through the chart wheels Raises lowers to allow proper tension on the material Located below the traverse rods Two metal rods carrying the carriage along the Y Axis CHAPTER 4 CONTROL CENTER Studio7 Control Center is a DOS Windows Macintosh compatible program that comes on a diskette with your Studio7 It has three functions Allows adjustment of Studio7 settings Allows you to send a completed plot file to the Studio Includes several diagnostic tests for troubleshooting and test files CHANGING YOUR SYSTEMS SETTINGS Your Studio7 must be in Ready mode when you change system settings Press the Pause key and make sure the green Ready light is on before you change any settings Note You will probably never need to change any of the factory default settings However we have provided you with the ability to customize a variety of settings to fit your exact needs INSTALLING THE STUDIO CONTROL CENTER The Studio comes with three diskettes Each diskette contains the entire Studio Control Center program Both DOS and WINDOWS versions of the program are on 5 25 and 3 5 diskettes The MACINTOSH version of the progr
62. f the Studio7 15 Re install all cables and wires to their previous locations 16 Make sure all wires and cables are out of the way then re install the bottom pan 17 Re install all screws into the bottom pan of the Studio7 18 Reconnect the power cord and the interface cables Right Top Cover Knob Shoft Adapter 125 250 Membrane Swicth 46 32 Nut 4 Switch Beeper Bracket Rocker Power Swi Switch Rear Panel Assembly 45 52 Nut 4 E Assembly amp A AC Power Receptacle E IN RON Na Fuse Holder 4 40 4 40 x 3 8 Pan Hd Screw 2 Nut 2 Jack Socket 2 NN Heat Shrink Tubing AC Power Cable Studio 7 Right Cover Assembly Honger Bracket 2 48 32 x 3 8 Flat Hd Serew 4 Roll Feed Tube 1 4 20 x 1 Flat Hd Screw 4 ___ Mounting Plate 2 1 4 Loch 8 2 5 8 Plostic Cop 4 lt gt Foam Pod 2 ag Foot 2 Second Roll u Hanger Option Cross Member Caster 2 Locking Caster 2 Alternate Assembly Method 36 Inch Stands Honger Brocket 2 48 32 x 3 8 Flat Hd Screw 4 Feed Tube 1 4 20 x 1 Flot Hd SCrew 4 Mounting Plate 2 1 4 Lock Washer 8 Foot 2 K 1 4 20 x 2 Screw 8 Cross Member Alternate Assembly Melhod 24 Inch Stand Assemblies 8 32 x 3 8 Thumb Serew Lock Ring P Hub Assembly 2
63. ge from the upper traverse rod and then pull the bottom of the carriage away from the lower traverse rod 11 Unscrew the carriage belt retaining screw on the back of the carriage 12 Reverse the above steps to install the new tool carriage 13 Using the belt tensioner tool available from Ioline set the belt tension at 300 420 grams Exploded View 08 MATT KNIFE FUNCTIONALITY TEST 1 Install the blade in the cutter assembly screw on the foot counterclockwise 2 Install the cutter assembly onto the tool carriage with the three thumb screws and plug the cutter into the carriage din jack 3 Load a piece of vinyl in the plotter 4 Turn the Studio7 on 5 Set the cutter on the media push the STARTING POINT Key and push the Test Cut key Tools Bonner Adopter Assembly bw Thumb Screw 2 Plastic 2 9 E Clip 3 Thumb Screw oU d er U Cutter 2 Assembly Thumb Screw 3 Fool iN O Ring 4 Blode MEGABUFFER REPLACEMENT PROCEDURE Follow this procedure to replace the megabuffer board Note Electronic assemblies are sensitive to static discharge Be sure to eliminate any build of static electricity by touching a piece of grounded metal before you touch an electronic assembly or wear static discharge equipment grounding it before you start 1 Turn off the Studio7 and disconnect the power cord 2 Disconnect any interface cables 3 Remove all the screws holding the bottom p
64. gic board locate JP2 which is marked clr run Jumper the left and middle posts together Turn machine on Watch the carriage move to the right Turn the machine off when the carriage reaches the right end plate Remove the jumper from J P2 The memory of the plotter is now reset to factory defaults ASLINE Technical Bulletin Windows Control Center Install Studio 7 The following installation instructions pertain to versions 2 40 and earlier of the l oline Control Center Insert the Control Center disk into the floppy disk drive of your computer 2 On your Windows Start Bar click on Start then Run 3 Select Browse 4 Look in your Floppy Drive A 5 Double click on the file folder labeled Win or Windows 6 Double click on winstall exe to place the file on the open line of the Run window 7 Click OK 8 Follow the onscreen instructions for proper installation JOLINE Technical Bulletin Troubleshooting Error Conditions Studio 7 The Studio 7 plotter has preprogrammed error conditions which are defined by a particular colored light sequence emitted from the keypad error light The error conditions are as follows Error Condition Possible Cause Solution Steady Red Memory Buffer Overrun or a Major Communication Error Defective RS 232 cable Defective computer serial port Damaged RS 232 interface IC on logic board Paper jammed into grit shaft Ceased grit sh
65. heck the media is one side heavier than the other Variations in media quality will effect the performance of the machine Buckling vinyl can also Cause skewing Make sure the vinyl is feeding smoothly 2 Closely inspect the chartwheels look for uneven wear or damage Foreign material like paint paper and dirt or flat spots from prolonged chartwheel exposure to clamp down positioning while the machine is idle will contribute to media shift 3 Check the four grit shaft set screws 2 in the Center one on each side Make sure they are tight These screws may loosen during shipment or after extensive use 4 Inspect the grit shaft Look for any foreign material damage or unusual wear 5 Check for square shaft side play There should be none ASLINE Technical Bulletins Studio 7 LINE Technical Bulletin Memory Reset Studio 7 The following procedure pertains to the Blue Logic Board for the Studio 7 Sometimes clearing the memory of the Studio 7 will solve many problems totally unrelated to the memory The following procedure will reset the plotter to factory defaults and will dump anything that might be causing the plotter to act differently than expected 1 Move the carriage to the left end plate Turn the Studio 7 off and unplug from power source Remove the row of screws across the front and the back of plotter Lift plotter off bottom pan and lay on its top on a flat surface On the main lo
66. ht end cap 14 Remove all the bottom pan screws and remove the bottom pan 15 Remove the four screws and washers that hold the Y Axis transmission assembly to the right end plate of the Studio7 16 Pull out the Y Axis transmission assembly 17 Remove the four screws and washers that hold the X Axis transmission assembly to the right end plate of the Studio7 18 On the right side of the Studio7 between the X Axis transmission assembly and the end of the grit shaft you will find a flex coupling This flex coupling has a set screw on one end Use a 5 64 hex wrench to loosen both of these screws 19 Pull out the transmission assembly 20 Disconnect the power cables the black and white twisted pair 21 Carefully check the route of the gray encoder cable from the X Axis transmission assembly to the connector on the main logic board 22 Cut all the cables ties and discard then 23 Disconnect the gray encoder cable from the connector on the main logic board 24 Connect the DC power cables black and white twisted pair to the new X Axis transmission assembly Plug the white cable onto the post labeled and the black cable to the post labeled 25 Hold the new X Axis transmission assembly against the right end plate of the Studio7 26 Use the four screws and washers to attach the X Axis assembly to the right end plate of the Studio 27 Route the gray encoder cable from the new X Axis transmission assembly to the con
67. ht should be on Note Keypad buttons will no longer function unless the PAUSE key is pressed again If a key on the pad does not respond remove the right end plate and inspect the 6 wires and connector Make sure they are properly seated and installed NO POWER Check the fuse Check the power cord Check power at the wall outlet Check for proper voltage levels at the power supply Check for broken solder connections The Studio has shipped with two types of power supplies over the two years of its product life 36 91 cm Studio7s V60933407 and 24 60cm J24932903 had one type This power supply has a large circular transformer and must be set to the local voltage Universal power supplies were installed in all Studio7 gt 60933407 and gt 724932903 This power supply has an operating range of 60 220VAC Note not use a ower su with a new blue logic board following combinations are compatible 1 new universal power supply and new blue board 2 old switching power supply and green logic board 3 new universal power supply and green logic board REGISTRATION SHIFT MEDIA SKEWING We have found that good tracking is as much a factor of technique as it is one of hardware Feeding material off the roll using proper acceleration and speed optimizing your plots and implementing alignment guides will give you excellent tracking If persistent tracking problems exist check the following 1 C
68. ic subsystem MEDIA MOVEMENT The X Axis transmission powers the grit shaft and transports media along the X Axis of the Studio7 The chart wheels mounted on the square shaft press the media against the grit shaft and the grit shaft pulls the media under the carriage The chart wheel surfaces are designed with a slightly conical shape This design feature acts to pull the media out toward the sides of the Studio7 while at the same time pressing the media down into the grit shaft This keeps the media taut and wrinkle free The chart wheels are activated with a lever mounted on the left side of the plotter TOOL MOVEMENT transmission powers a belt that transports the tool along the Y Axis of the Studio7 cutter or banner adapter is attached to the carriage The tool is then pulled along the Y Axis above the surface of the media TOOL LIFTING AND LOWERING Up and down movement is actuated by a small solenoid that receives a signal from the logic board CORD PLUGS INTO CARRIAGE SOLENOID THUMBSCREWS CUTTER FOOT DEPTH ADJUSTMENT CORD PLUGS INTO CARRIAGE THUMB SCREWS PEN CLAMP SCREW KEYBOARD LAYOUT The keypad was designed to be easy to operate The keypad has 4 arrow keys which move either the media or the tool In the center is a key that says STARTING POINT When this key is pushed it tells the plotter this point is 0 0 or LL In the lower right corner of the keypad there is a k
69. ies CABLE CONFIGURATION 1 1 3 3 4 4 8 5 6 6 7 O 7 8 5 9 9 9 10 10 u u ie 12 13 13 14 14 15 15 16 16 17 17 8 18 19 19 20 20 al 21 23 24 24 25 25 PC COMMUNICATIONS CABLE SHIELD 1 SHIELD 3 2 5 3 RXD 4 7 GND 8 a 20 DTR MACINTOSH COMMUNICATIONS CABLE CHAPTER 3 1 BOTTOM PAN CARRIAGE 2 3 CHART TAPE 4 CHART WHEELS 5 GRIT SHAFT 6 KEYPAD 7 KNIFE FOOT 8 MEDIA GUIDE PART IDENTIFICATION Metal housing protects the underside of the plotter Attaches to the stand The unit that holds the knife and travels along the Y Axis rods Slick tape located under the blade to cushion and protect the platen if it runs off the vinyl A pair of roller wheels that push the vinyl against the grit shaft A traction roller bar designed to grip and move material under the chart wheels Where the user controls the functions or set up the plotter Adjusts the cutting depth Counter clockwise turns off the foot exposing more blade for deeper cutting To assist vinyl tracking in a straight line 9 PLATEN 10 POWER ENTRY MODULE 11 12 13 14 15 RS 232 CABLE RIBBON CABLE SERIAL NUMBER BQUARE SHAFT TRAVERSE RODS Black staircase surface at the front and back over which the material moves Wh
70. ll the megabuffer board 13 Install new cable ties 14 Make sure all wires and cables are out of the way then re install the bottom pan 15 Re install all screws into the bottom pan of the Studio7 16 Reconnect the power cord and the interface cables KEYBOARD REPLACEMENT Follow this procedure to replace the keypad assembly Note Electro static discharge preventative measures must be adhered to during all assembly replacement procedures 1 Turn off the Studio and disconnect the power cord 2 Disconnect the interface cable 3 Remove the bottom pan screws and remove the bottom pan 4 Cut the table ties from the serial cable that runs from the j 8 position on the main logic board to the keypad assembly A 5 Remove the serial cable rainbow ribbon cable from the 1 8 position on the main mother board 6 Remove the nut and lock washer that connects the two green ground wires to the rear panel of the Studio7 7 Remove the 4 screws holding the right top cover assembly to the chassis of the Studio7 8 Remove the gray ribbon cable form the keypad 9 Gently lift the right top cover assembly from the Studio7 being careful not to snag any cables or wires 10 Set the right top cover assembly upside down on a clean and static free surface 11 Remove the six 46 32 nuts holding the keypad assembly to the right top cover 12 Remove the old keypad 13 Install new keypad and nuts 14 Re install right top cover to chassis o
71. loosen both set screws gt gt gt gt gt Note You have to use a pair of pliers to hold the hex wrench in order to reach the flex coupling set screws 6 Unscrew and remove the four screws and washers that hold the X Axis transmission assembly to the right end plate 7 Unscrew and remove the two square drive screws that hold the grit shaft bearing retainer plate to the right end piate 8 the grit shaft retainer plate 9 Remove the four 4 40 mounting screws on the megabuffer board installed on the main logic board 10 Gently pull the megabuffer board 64 pin receptacle away from the logic board 64 pin connector 11 Remove the megabuffer board Set it aside on a static free clean surface gt gt gt gt gt Mark the locations of all the main logic board connectors before you disconnect any of them This will make it easier to correctly re install the connectors after you re install the logic board 12 Mark and disconnect the eight cable connectors that are plugged into the main logic board 13 Unscrew and remove the six screws holding the logic board to the mounting plate 14 Remove the main logic board Set it aside on a clean static free surface 15 Unscrew and remove the four screws and star washers that hold the logic board mounting plate to the frame of the Studio7 16 Remove the mounting plate 17 Unscrew the two Phillips head screws that hold the cooling fan 36 model only to the Studio7 frame Also
72. ltmeter reading should be 20 volts 596 ASLINE Technical Bulletin Poor Cut Quality Studio 7 The most common symptom with any cutting equipment is the report of poor cut quality The Studio7 is designed to give users years Broken or defective blades cause the highest number of technical assistance inquiries to The naked eye cannot detect the broken blade The following page helps illustrate the proper installation of a new knife blade Also 1 Before you begin any troubleshooting procedure a quick inspection of the chart tape can give clues to the origin of the cut quality problem If the chart tape has tracks in it or is shredded the operator has a history of cutting too deep CUTTING TOO DEEP ALWAYS RESULTS IN A BROKEN BLADE Replace the blade and chart tape We highly encourage testing the cut now to determine cut quality 2 A loose carriage or linear slide on the knife assy can cause wavy lines Try switching to the Banner Adapter to help isolate the cause 3 Check the blade offsets in the Studio Control Center see chapter 4 Make sure the OFFSET matches the blade requirements A 45 degree blade requires a 015 degree offset a 60 degree blade needs a 047 degrees offset and so forth Note Remember blade specifications do not exactly reflect the blade A blade offset may vary 002 from the stated offset on the box Users must sometimes experiment to gain the best cut with a particular knife 4 Weights are used
73. move the bottom pan 15 The Y Axis belt loops around an idler pulley and a drive gear in the Y Axis transmission assembly Pull the Y Axis belt through the right end plate to disengage it and then pull it away from the Studio7 16 Pull one end of the new Y Axis belt through the left end Y Axis belt tensioner 17 Pull the two ends of the tool carriage belt together to make sure that the belt hasn t snagged or twisted Make sure the belt teeth are facing the inside of the Studio7 18 Make sure all cables and wiring are out of the way and reinstall the bottom pan on the Studio7 19 Re install the bottom pan screws 20 Pull the top of the tool carriage of the upper traverse rod and then pull the bottom of the tool carriage away from the lower traverse rod 21 Use the tool carriage belt retaining screw to attach the ends of the tool carriage belt to the back of the tool carriage assembly 22 Carefully set the top tool carriage wheels on the upper traverse rod then gently snap the lower tool carriage wheels onto the lower traverse rod 23 Gently pull on the tool carriage belt flex it away from the Studio7 Then slide the backing plate under the belt and attach it to the new tool carriage assembly Make sure the belt is on the outside of the backing plate 24 Use needle nose pliers to re attach the four e clips 25 Make sure the tool carriage belt tensioner bracket is Securely seated to the left end plate of the Studio and then use a
74. nector on the main logic board and plug it in 28 Locate the flats on the new transmission output shaft and the flat on the grit shaft pin Tighten the set screws down cn these flats until they are snug then 1 4 turn beyond Careful Do not strip the set screw 29 Use cables ties to secure the gray encoder cable the DC motor power cable 30 Use the four screws and washers to re install the Y Axis transmission assembly to the right end plate of the Studio7 31 Puli the two ends of the tool carriage belt together to make sure that the belt is not snagged or twisted Make sure the belt teeth are facing the inside of the Studio7 32 Making sure all cables and wiring are secure re install the bottom of the pan on the Studio7 33 Re install the bottom pan screws 34 Pull the top of the tool carriage off the upper traverse rod and then pull the bottom of the tool carriage away from the lower traverse rod 35 Use the tool carriage belt retaining screw to attach the ends of the tool carriage belt to the back of the tool carriage assembly 36 Carefully set the top tool carriage wheels onto the upper traverse rod then gently snap the lower tool carriage wheel onto the lower traverse rod 37 Gently pull on the tool carriage belt flex it away from the Studio7 Then slide the backing plate under the belt and attach it to the new tool carriage assembly Make sure the belt is on the outside of the backing plate 38 Use needle nose pliers t
75. ng pins are giued in this eliminates the need for spacers 29 Slide the left end of the new grit shaft into the bearing in the left end plate of the Studio7 30 Re install the two Phillips head screws into the mid shaft bearing block on the frame of the Studio7 31 Re install the cooling fan into the Studio7 frame 36 model only 32 Re install the logic board mounting plate to the frame of the Studio 7 33 Re install the main logic board 34 Reconnect the eight cable connections to the main logic board 35 Re install the megabuffer board on the main logic 36 Re install the grit shaft bearing retainer plate in the right end plate of the Studio7 37 Re install the flex coupling into the grit shaft bearing retainer plate but do not tighten it 38 Re install the X Axis transmission assembly to the right end plate of the Studio7 39 Tighten both sets screws on the flex coupling to the faults of both pins 40 Making sure all cables and wires are out of the way re install the bottom pan 41 Re install all screws into the bottom pan of the Studio7 42 Re install the right and left end caps and reconnect the power cord and the interface cables CHART TAPE REPLACEMENT Follow this procedure to replace the chart tape 1 Turn off the Studio and disconnect the power cord 2 Use an exacto knife to pull up one corner of the old chart tape 3 Firmly grip the pulled up corner and then remove the old chart tape by peeling it out of
76. nnect any interface cables 3 Lift up the dust cover 4 Unscrew the three screws on the left end cap on the Studio7 and remove it 5 Using the 9 66 hex wrench loosen the tool carriage belt tensioner X Axis Transmission Assembly RIGHT END PLATE FLEX COUPLING X DRIVE TRANSMISSION TRANSMISSION MOUNTING METHODS e RUBBER GROMMET FLAT WASHER 2 SLOTTED SHOULDER SCH I OR RUBBER GROMMET SPACER FLAT WASHER PAN HEAD SCREW PAN HEAD SCREW FLAT WASHER AND SPACER MUST BE USED AT THIS MOUNTING LOCATION ENCODER CABLE 6 Use small flat head screwdriver to remove the four e clips on the backing plate on the tool carriage 7 Remove the backing plate 8 Put a piece of tape on the ribbon cable to prevent it from retracting into the plotter 9 Disengage the cable connector on the carriage and remove the ribbon cable from the carriage 10 Pull the top of the carriage from the upper traverse rod and then pull the bottom of the carriage away from the lower traverse rod 11 Unscrew the carriage belt retaining screw on the back of the carriage 12 To prevent damage to the tool carriage carefully set the top tool carriage wheels onto the upper traverse rod then gently snap the lower tool carriage wheels onto the lower traverse rod and slide the tool carriage all the way to the left against the left end plate 13 Unscrew and remove the three screws that hold the right end cap to the Studio7 and remove the rig
77. nob that selects up to 15 different speeds Above the knob is a two position rocker switch This switch allows the user to select a high or low range of acceleration Starting at the lower left corner of the keypad are three buttons The first is the PAUSE BUTTON The pause button has two duties First it places the plotter on line and second it allows the plotter to pause during operation The next button activates a Test Cut This test cut allows the user to set the tool for proper depth The next button KNIFE UP DOWN is used to make the tool manually rise or lower ARROW KEYS N POWER Acceleration HIGH O 0 ADJUST SPEED ACCELERATION INSTANTLY TO MATCH YOUR PEN MATERIAL SPECIFICATIONS DRIVE METHOD DRIVE TECHNOLOGY COMMAND LANGUAGES CUTTING SPEED ACCELERATION CUTTING FORCE BLADE DEPTH BLADE OFFSET PANEL SIZE MATERIAL SIZE MEDIA FORMATS DISTANCE ACCURACY REPEATABILITY INTERFACE BUFFER DIAGNOSTICS POWER SUPPLY DIMENSIONS WxDxH Pinch roller friction Servo HP GL 7475 7596 DM PL User adjustable 1 to 15 ips 2 5 to 38cm s User adjustable 0 10 to 1 0g 150 200 250 300gr User adjustable 0 50mil User adjustable 15 mil default User adjustable to 838 inches long Variable 36 inches wide to 2 inches 914mm to 51mm Punched unpunched rolls or sheets 0 1 of move or 1 mil within an 80 inch panel whichever is greater 1 mil within an 80 inch panel 25 mil panel to panel
78. nt of the Ioline Corporation Ioline Corporation values your comments on our docunentation Please send your corrections or suggestions to Ioline Corporation 12020 113th Ave N E Kirkland WA 98034 USA ATTENTION CUSTOMER SERVICE MANAGER CAUTION Before you go to the quick testing and replacement procedures that are explained in chapter 5 of this manual please read the safety guidelines that are explained below WARNINGS AND CAUTIONS gt gt gt gt gt Warning Warnings call your attention to safety procedures that must be followed in order to avoid potential personnel injury gt gt gt gt gt Caution Cautions call your attention to procedures that must be followed in order to maximize equipment performance and avoid a loss of equipment effectiveness BASIC SAFETY GUIDELINES Comply with the following safety guidelines in order to prevent electrical shock and other injuries Only qualified service personnel should attempt any of the subsystem testing or replacement procedures that are described in this manual 11 subsystem testing or replacement procedures must be performed with the Studio7 turned off and the power cord removed to avoid the possibility of electrical shock Before you begin any subsystem testing or replacement procedure make sure that the Studio 7 is on a flat sturdy Clean dry surface Keep your fingers and clothing well clear of the grit shaft whenever you are testing the Studio7 Ground
79. o AUTHORIZATION BY IOLINE CORP LB File Nome 104481 2 1 104481 CARRIAGE ASSY STUDIO 7 CARRIAGE ASSY STUDIO 7 CARRIAGE ASSY STUDIO 7 CARRIAGE ASSY STUDIO 7 CARRIAGE ASSY STUDIO 7 4 3 e 1 REV ZONE DESCRIPTION REV DATE 2620 ITEM 12 WAS 104065 6 7 93 REMLIVED 102330 CLAMP 1 i ex 382 3 4X ax 4X DRFT TCS 1 24 92 DRAWING NAME LOLINE CARRIAGE ASSY INSTALL PLASTIC WASHER ITEM 4 TWO PLACES ONLY STUDI ONE ON EACH OF THE UPPER SHAFTS ENGR THIS DOCUMENT AND THE INFORMATION MATE UNLESS OTHERWISE SPECIFIED CONTAINED THEREIN ARE THE PROPERTY Dim INCHES Be E JOLINE CORPORATION RECIPIENT AGREES forg 005 USE SUCH INFORMATION FOR ANGLE 1 XX cT PURPOSES OTHER THAN AS AUTHORIZED FURNISH SUCH INFORMATION TO ANY OTHER QA DO NOT SCALE DRAWING PERSON IN WHOLE OR IN PART OR A REPRODUCE OR COPY THIS DOCUMENT MKTG EE Drowimg EEE Ne WITHDUT THE PRIOR EXPRESS AUTHORIZATION BY IOLINE CORP File Name 104047 1 1 or 1 104047 103852 RING RETAINING E CLIP 3 16 104050 CUTTER ASSY STUDIO 7 104053 BLOCK MOUNTING 104050 CUTTER ASSY STUDIO 7 103090 BOOT CABLE 104050 CUTTER ASSY STUDIO 7 BOOT CABLE O A 3 2 1 w REV ZONE DESCRIPTION REV DATE 1 2318 6 3 92 2 E
80. o re attach the four e clips 39 Make sure the tool carriage belt tensioner bracket is securely seated to the left end plate of the Studio and then use a 9 64 hex wrench to tighten the tool carriage belt tension screw 40 Gently slide the tool carriage to either the far right or the far left position of the traverse assembly as far as it will go 41 Gently pull on the middle of the tool carriage belt Exert 300 to 420 grams 10 5 to 14 8 ounces of pressure to the belt The belt should deflect about 1 2 inch Adjust the belt tension screw until you achieve 1 2 inch belt deflection 42 Re install the left and right end caps lower the dust Cover and reconnect the power cable and interface cable GRIT SHAFT REPLACEMENT Follow this procedure to replace the grit shaft Note Electro static discharge preventative measures must be adhered to during all assembly replacement procedures 1 Turn off the Studio and disconnect the power cord and any interface cables 2 the lever on the left side of the plotter to the up position this takes all pressure of the chart wheels 3 Remove all the bottom screws and remove the bottom pan 4 Unscrew the three screws that hold the right and left end caps on the Studic7 5 the right side of the Studio7 between the X Axis transmission assembly and the end of the grit shaft you will find a flex coupling This flex coupling has a set screw on one end Use 5 64 hex wrench to
81. of calibration is to heighten the dimensional accuracy of the x axis and y axis measurements produced by your Studio 7 Signcutter To calibrate your Studio 7 Signcutter 1 Turn on the Studio 7 2 he Studio 7 keypad press Starting Point and then Pause to place the Studio 7 online 3 From your computer open the loline Control Center software that was originally provided with your machine 4 From the main menu select Calibrate then Calibrate Plotter The Set Calibration window should appear 5 Before calibrating reset your Studio 7 s Calibration Setting to its factory default 1 0000 click on Reset Calibration 6 Install media large enough for the calibration plot See table below 7 Click on Calibration Plot to plot the stored calibration plot Your Studio 7 will plot a rectangle See the table below for the size of the rectangle 8 Measure the lines precisely to 3 decimal places Average the measured x and y lines of the rectangle The averaged values are the measured values you will enter into measured fields of the Calibration Plot window 9 Accurately enter the measured values in the fields labeled Measured 10 Click on Set Calibration 11 Your Studio 7 will calibrate itself and the new Calibration Setting will be displayed 12 Click on Done when you are finished Calibration Table Model Minimum Media X Axis Y Axis Studio 7 36 42 x 40 40 28 107
82. of the panel and measures everything from this location Panel Size Sign making software creates long signs by dividing them into smaller more manageable panels The default panel size of your 91 cm 36 inch Studio7 is 1 9 cm 80 inches long by 89 cm 34 9 inches wide The default panel size of your 61 cm 24 inch Studio7 is 1 9 cm 80 inches long by 59 cm 22 9 inches wide You may select a larger panel size by moving the scroll box The maximum panel size is 2128 cm 838 inches on the X Axis Scale The default scale is 100 The Studio7 will produce a cut in the exact size of the plot file If you set the scale to 50 your Studio will produce cut half size You can set the scale of your Studio7 from 1 to 999 Up Down Delays The default up and down delay settings are both 50 milliseconds ms he Studio7 knife takes 50 milliseconds to raise up from or lower into the media at the end of each segment of the cut A shorter up and down delay settinq will make the knife move faster but it could also reduce the quality of the cut Acceleration The default hiqh acceleration settings is 1 0 g and the default low acceleration setting is 0 5 g The acceleration Setting determines how quickly the knife will reach full speed when starting or ending a cut line Generally you will use the high acceleration setting when you use a faster Speed setting You can select high or low acceleration from the keypad You can use the
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84. or linear slide on the knife assembly Try switching to the Banner Adaptor to help isolate the cause Check the blade offsets in the Studio Control Center see Chapter 4 Make sure the OFFSET matches the blade requirements A 45 degree blade requires a 015 degree offset a 60 degree blade needs 047 degrees offset and so forth Note Remember blade specifications do not exactly reflect the blade blade offset may differ 002 from the stated offset on the box Users must sometimes experiment to gain the best cut with a particular knife Weights are used to increase force on the knife assembly Additional force can help cut reflective or sandblast material Vinyl does not need additional force Additional weight cannot correct a bad cut caused by a broken blade KNIFE WILL NOT GO UP DOWN This symptom can be either constant or intermittant The most common cause is a malfunctioning knife assembly but also check Substitute a Banner Adaptor If the Banner Adaptor works suspect the knife assembly Make sure the ribbon cable is plugged into the carriage Make sure the knife assembly is properly plugged in If the banner adaptor does not work suspect the logic board or a wiring problem Look for loose or poor connections KEYPAD WILL NOT RESPOND When the PAUSE and POWER lights are on the keypad is active and the Studio should respond to the movement arrow buttons When the PAUSE key is pressed the Green ready lig
85. or of the wire that runs into each power supply connector Insert the black negative test probe in the black power supply connector j 3 and red positive test probe in the yellow power supply connector The voltmeter reading should be 33 volts 5 Insert the black negative test probe in the black power supply connector j 3 and red positive test probe in the white power supply connector The voltmeter reading should be 414 volts 5 Insert the black negative test probe in the black power supply connector j 3 and red positive test probe in the green power supply connector The voltmeter reading should be 412 volts 5 Insert the black negative test probe in the black power supply connector j 3 and red positive test probe in the biue power supply connector The voltmeter reading should be 12 volts 5 Insert the black negative test probe in the black power supply connector j 3 and red positive test probe in the black power supply connector The voltmeter reading should be 5volts 5 Insert the black negative test probe in the black power supply connector j 3 and red positive test probe in the red power supply connector The voltmeter reading should be 5 volts 5 Insert the black negative test probe in the black power supply connector j 5 and red positive test probe in the black power supply connector The voltmeter reading should be 20 volts 5 POWER SUPPLY
86. our plots and implementing alignment guides will give you excellent tracking If persistent tracking problems exist check the following 1 Plot Optimization Most design software provides a sorting feature within the plotter driver setup Sorting minimizes excessive media movement which can induce tracking problems 2 Media Management Variations in media quality will effect the performance of the machine Buckling vinyl can also cause skewing Ensure the vinyl is feeding smoothly 3 Drive Belt Tension A loose worn belt or worn gear can cause the belt to slip on the gears Check belts and gearing for excessive wear Properly adjust the tension of all drive belts 4 Chart Wheels Inspect the chart wheels for uneven wear or damage Foreign material like paint paper dirt or flat spots from prolonged chart wheels exposure to clamp down positioning while the machine is idle will contribute to media shift 5 Set Screws Check the 4 grit shaft set screws 2 in the center 1 on each side Ensure the set screws are fastened properly Set screws may loosen after extensive use 6 Grit Shaft Inspect the grit shaft Look for any foreign material damage or unusual wear 7 Square Shaft Check for square shaft side play ASLINE Technical Bulletin Programming Parameters Studio 7 Sending a simple file of l oline Syntax commands to the plotter can change the settings in the Studio 7 1 Open any Text Editor Ex Wordpa
87. ranty For warranty service the end user must work through their dealer Ioline Customer Service is available to assist Authorized Dealers in the performance of their support duties A customer contacting Ioline Corporation directly will be sent back to their dealer SERIAL NUMBER IDENTIFICATION Identification of Ioline Corporation products is accomplished by the use of a serial number You can determine the make model and date of manufacture by viewing this serial number The serial number is located on the back of the plotter Example V60940199 V Make 60 Model 94 Year 01 Week of manufacture 99 Number of plotters made that week CHAPTER 2 BRIEF DESCRIPTION Ioline Studio is primarily a sign cutting plotter The Studio7 is used to cut backed material like vinyl Also using the Banner Adapter customers can print large banners The Studio comes with a check plot pen set These pens used to check graphics output before cutting expensive vinyl films HOW THE STUDIO7 WORKS The Studio enables movement of a tool along two axes the X Axis media movement and the Y Axis tool movement The Studio gritshaft and chart wheels produce X Axis motion by moving the media beneath the carriage The carriage moves along the Y Axis on the traverse rods and can accommodate a variety of tool attachments Up and down movement of the knife and Banner Adapter is done with a small solenoid and the electron
88. s There are two assembly replacement procedures for this subsystem main logic board replacement and keypad replacement Main Logic Board Connectors VMOT XMOT YMOT ENCODER Y ENCODER RS 232 Exploded view RECTIFIER TD LOGIC CABLE SERVO MCTOR CABLE 102892 POWER SUPPLY AC CABLE RECTIFIER TO LOGIC CABLE KEYPAD CABLE LOGIC 34 PIN CABLE ASSY p o Y DRIVE ASSEMBLY p o X DRIVE gare MOUNTING ASSEMBLY Orange Blue ae Cartridge SCH gena 1 Carricge Ribbon Cebia Power Entry Module r x N S YN G N Stack WO 25 252 Connector Besser Xeyocd Es L Assembly Green or Yellow Red Pin 1 X Encoder Cchie Y Encoder Cebie Torsieal Power Supply Es DC Power Copie Logic Assembly X Drive Motor Set Shatt Kg Stack Write Drive Motor Carriage Bleck 2 Motor Power AC Fon Studio 7 Cebling Diagram Torcide Power Supply Sce Gresa Yellow Ribbon ra arridge Carricse 1 a Power Receplacie BR 7 E m a Fuse Haider Pin 1 Carrisge E Power On O Switch Ridden Si RS 232 Connector Cedie Keyood Assembly E Membrane Lo 3 Fin 1 A Switch 34 Pin Ribbon Cobie AC Power Copie X Encoder Codie Ps Y
89. serial port of the plotter is communicating properly ASLINE Technical Bulletin Memory Reset Studio 7 The following procedure pertains to the Green Logic Board for the Studio 7 Sometimes clearing the memory of the Studio 7 will solve many problems totally unrelated to the memory The following procedure will reset the plotter to factory defaults and will dump anything that might be causing the plotter to act differently than expected 1 Move the carriage to the left end plate 2 Turn plotter off and unplug from power source 3 Remove the row of screws across the front and the back of plotter 4 Lift plotter off bottom pan and lie on its top on a flat surface 5 There is a flat round silver battery on the board Remove the battery as you slightly lift the tab that is holding it in place 6 Once the battery is removed press the tab that held the battery in place until it touches the surface below 7 Replace the battery 8 Next to the battery is JP4 labeled Run ClrMem Remove the Jumper from JP4 and move it to the right and center posts 9 Move the carriage to the left side of the plotter and turn the plotter on Watch the carriage move to the right Turn the machine off when the carriage reaches the right end plate 10 Replace the Jumper on the left and center posts The memory of the plotter is now reset to factory defaults ASLINE Technical Bulletin Dimensional Calibration Studio 7 The purpose
90. then pull the bottom of the tool carriage away from the lower traverse rod 30 Use the tool carriage belt retaining screw to attach the ends of the tool carriage belt to the back of the tool carriage assembly 31 Carefully set the top tool carriage wheels on the upper traverse rod then gently snap the lower tool carriage wheels onto the lower traverse rod 32 Gently pull on the tool carriage belt flex it away from the Studio7 Then slide the backing plate under the belt and attach it to the new tool carriage assembly Make sure the belt is on the outside of the backing plate 33 Use needle nose pliers to reattach the four e clips 34 Make sure the tool carriage belt tensioner bracket is securely seated to the left end plate of the Studio7 and then use a 9 64 hex wrench to tighten the tool carriage belt tension screw 35 Gently slide the tool carriage to either the far right or the far left position of the traverse assembly as far as it will go 36 Gently pull on the middle of the tool carriage belt Exert 300 to 420 grams 10 5 to 14 8 ounces of pressure to the belt The belt should deflect about 1 2 inch Adjust the belt tension screw until you achieve 1 2 inch belt deflection 37 Re install the left and right end caps lower the dust cover and reconnect the power cable and interface cables Y Axis Transmission Assembly RIGHT END PLATE IDLER PULLEY DRIVE GEAR TRANSMISSION MOUNTING METHODS RUBBER GROMMET
91. tput data sent from the computer port output to be looped to the computer port input Follow the instructions on the computer screen Plotter Port Test Connect the diagnostic module to the Studio7 port Turn the Studio on while holding down the TEST CUT key Lights will flash and beep three times Press any arrow key on the plotter keypad to send and receive a character Verify it beeps and flashes the error light If the error light beeps and flashes the port is good If it does not contact Ioline Customer Service for a replacement port HPGL 7475 OR 7496 Plotter Language DMPL Your Studio7 supports three industry standard plotter languages HPGL 7475 HPGL 7596 and DMPL HPGL stands for Hewlett Packard Graphics Language and DMPL stands for Digital Microprocessor Plotter Language Your Studio7 will automatically switch from DMPL to HPGL 7475 or 7596 and vice versa If your sign making software uses HPGL you must select the version 7475 or 7596 of HPGL that your software uses by clicking in the circle HPGL 7475 is the plotter default language It has a lower left origin and it is the most commonly used language A lower left origin means your Studio begins plotting from the lower left keypad side and measures everything from this location The Studio7 also supports HPGL 7596 This is a plotter language with a center origin and is less commonly used A center origin means your Studio7 begins plotting from the center
92. ttings CHAPTER 5 REPAIR TESTING This section contains instructions for replacing failed assemblies There are also testing procedures to help determine which assembly has failed 11 of the procedures are keyed to at least one illustration The following procedures are explained and illustrated Tool Carriage Subsystem Replacement Knife Functionality Test MegaBuffer Board Replacement Procedure Y Axis Transmission Assembly Replacement Y Axis Belt Replacement Gear Lash Adjustment for both Y and X Axis X Axis Subsystems Grit Shaft Replacement Chart Tape Replacement Electrical Subsystem Power Supply Test Power Supply Replacement Electronic Subsystem Main Logic Board Replacement Keypad Replacement TOOL CARRIAGE SUBSYSTEM The tool carriage replacement procedure is as follows l Turn off the Studio7 and disconnect the power cord 2 Disconnect any interface cables 3 Lift up the dust cover 4 Unscrew the three screws on the left end cap on the Studio7 and remove it 5 Using the 9 64 hex wrench loosen the tool carriage belt tensioner 6 Use a small flat head screwdriver to remove the four e clips on the backing plate on the tool carriage 7 Remove the backing plate 8 Put a piece of tape on the ribbon cable to prevent it from retraction into the plotter 9 Disengage the cable connector on the carriage and remove the ribbon cable from the carriage 10 Pull the top of the carria
93. yourself to prevent electrostatic damage to electronic components LIMIT OF LIABILITY STATEMENT It is the responsibility of the operator of the Studio7 to monitor the performances of the Studio 7 and maintain it in proper working condition by following the instructions in this manual It is the responsibility of the operator of the Studio7 to follow all safety precautions and warnings that are described in this manual Ioline is not responsible for injuries that may occur as a result of unsafe operating procedures 1 is not responsible for degraded performances as a result of failure to maintain the Studio7 as described in this manual TOOLS AND EQUIPMENT All of the tools and equipment that you need to perform the testing and replacement procedures in chapter 5 of this manual are listed below Number 1 and number 2 Phillips head screwdrivers Flathead screwdriver Small flathead screwdriver Needle nose pliers 9 64 hex wrench 5 64 hex wrench 9 64 t handled hex wrench 1 8 square drive U joint socket driver Exacto knife Double back tape Voltmeter Static strap IOLINE WARRANTY POLICY Ioline Corporation provides a 15 month parts and labor warranty on all new equipment and 90 days on parts unless specifically noted otherwise Every unit is recorded by serial number when it leaves the factory If the serial number indicates the unit exceeds 15 months old then the user must provide proof of extended war

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