SERVICE MANUAL COOKING
Contents
1. pag 30 3 2 DISASSEMBLING THE COOKTOP pag 35 3 3 OVEN DOOR WITH ENEMELLED COUNTERDOOR pag 38 3 4 OVEN DOOR WITH THREE GLASSES pag 39 3 5 HINGE ROLLERS AND SUPPORTS pag 42 3 6 KNOBS AND BEZELS pag 46 4 FREESTANDING OVEN ASSEMBLY STEPS pag 50 SOI 12 06 FV 3 53 599 38 52 33 1 HOB GAS PARTS 1 1 GAS RAMP The picture shows the gas ramp and its assembly components HDC03337 JPG Tap rear side with coaxial thermocouple HDC03338 JPG Tap lateral side with coaxial thermocouple same characteristics as above except for the clutch type for thermocouple with faston HDC03339 JPG SOI 12 06 FV 4 53 999 38 52 33 Two types of bezel supports the right one works also as a support for the gas ramp r RS HDC03340 JPG The picture shows the bracelets to fix the ramp to the front and rear supports 1 first ramp support type 2 intermediate ramp support i Here is the existing model of the rear ramp support pee HDCO3342 JPG SOI 12 06 FV 5 53 599 38 52 33 The bezel fixing screws may change accord2. HDC03427 JPG The above instructions may be useful also to replace a profile or a glass or hinges SOI 12 06 FV 41 53 999 38 52 33 3 5 HINGE ROLLERS AND SUPPORTS The picture shows the hinge roller that was used initially In the sequence of pictures here below it is shown how to replace the hinge support now in use After removing the hob proceed as follows Disassemble the fan motor and the conveyor HDC03429 JPG Disassemble the fan crankcase HDC03430 JPG SOI 12 06 FV 42 53 599 38 52 33 Disassemble the central back support HDC03431 JPG Unblock the front one Unscrew the back support HDC03433 JPG SOI 12 06 FV 43 53 599 38 52 33 Unscrew the front support Take out the lower screws that fasten the oven front side HDCO3435 JPG SOI 12 06 FV 44 53 999 38 52 33 Move laterally the small oven and proceed with replacing the supports Follow the above instructions for the other oven HDC03437 JPG By means of an appropriate tool unscrew the N roller HDC03438 JPG SOI 12 06 FV 45 53 599 38 52 33 Take the roller out and replace with a new one HDCO3439 JPG The above instructions may be followed also in case of rollers used till the year 2004 see picture no 20 at the beginning of the sequence the only difference is on the fixing being frontally and from the outside instead of laterally To reassemble again follow the above removing instructions in
3. Thermocouple with faston connection This thermocouple is used no more in the present production and it can not be interchangeable with the coaxial junction model HDC03352 JPG SOI 12 06 FV 11 53 599 38 52 33 Thermocouple with coaxial junction This thermocouple is now used in the present production and it can not be interchangeable with the faston model HDC03353 JPG HDCO032354 JPG Replacing the safety thermocouple Remove the screws from the burner then lower it softly Take the gasket out of the hob without damaging it and by means of a spanner no 8 unscrew the blocking nut remove the thermocouple and disconnect it from the tap To reassemble the thermocouple again follow the removing instructions in reverse order SOI 12 06 FV 12 53 999 38 52 33 1 6 GAS PIPE FROM TAPS TO BURNERS HDC03355 JPG Replacing a gas pipe Using a spanner no 15 unscrew the tightening nuts of the pipe both on the tap and on the burner sides then after taking out the pipe verify that inside the burner thread seat there is no aluminium residue that could obstruct the nozzle then after that checking assemble the new pipe In case you are using a torque wrench the tightening must be done by means of a 12 newton couple in case you are using a normal spanner then avoid screwing completely the nuts in order to leave a margin to allow a further tightening in the event of leak SOI 12 06 FV 13 53 999 38 52 33 1 7 BURNER
4. 53 599 38 52 33 SOI 12 06 FV HDC03449 JPG HDC03450 JPG 49 53 Take care to insert the screw without turning the support inside then after one turn of the screw bring the pointed plastic pin into the hole and screw After that insert the second screw As an alternative you could align the two parts with a thin screwdriver passing through the bezel hole and then trough the support hole then insert the lower SCrew 599 38 52 33 4 FREESTANDING OVEN ASSEMBLY STEPS Preparing of the structure F Here is one complete structure of a 70 cm cooker HDC03452 JPG Preparing of the multifunction oven s HDC03453 JPG SOI 12 06 FV 50 53 599 38 52 33 Here is the joining of the two ovens in a double oven cooker Here is the front view of the previous picture Bur i ae oe kal am me SS kil The picture shows the inserting of the ovens group into the structure of one double oven cooker Il I MI LE FOTO 17 HDC03456 JPG SOI 12 06 FV 51 53 999 38 52 33 Assembling of the air conveyor on a double oven cooker View of the lower part of the assembled side panel and in foreground the fastening system to the lower part of the cooker structure The picture draws attention to the screws fastening the side panel to the hob HDC03459 JPG SOI 12 06 FV 52 53 599 38 52 33 SOI 12 06 FV HDC03461 JPG 53 53 The pictu
5. JETS HDC03356 JPG HDC03357 JPG To replace the nozzles we suggest using a screwdriver or a T shaped spanner no 7 The diameter no and other letters are shown on the nozzle to allow a clearer identification 1 8 MINIMUM LEVEL ADJUSTMENT HDC03358 JPG SOI 12 06 FV 14 53 999 38 52 33 SOI 12 06 FV HDC03359 JPG In case of gas type changing Provide the right injectors fitting the required gas type and then by means ofa T shaped spanner no 7 unscrew the injectors one by one and then replace with the ones suitable for the burner type for this operation we recommend to follow strictly the instructions on the cooker manual the gauge is printed on the injector After replacing the injectors you need to adjust the minimum levels Remove the knob and look after the small screw on the right of the tap body by means of a small screwdriver turn completely clockwise and after turning on the burner and after putting on the minimum position unscrew anticlockwise slowly until the flame becomes 1 3 of its maximum dimension 15 53 999 38 52 33 2 OVENS AND HOBS ELECTRICAL PARTS 2 1 OVEN UPPER HEATING ELEMENTS HDC03360 JPG The pictures show the fixing points for the heating elements upper grill in the ovens big 90 60 multifunction oven and small 30 auxiliary oven First make a note of the wiring then unplug the cables Disassemble the inner support and take it out then unscrew the nuts or the external
6. new oven doors the thermostats are put on a support which is the same on all ovens PE Cr a 5 kg EF 4 i mn s J D vr r m br E i X Pl HDC03377 JPG SOI 12 06 FV 23 53 599 38 52 33 2 9 COOLING FAN HDC03378 JPG These two pictures show the fixing points for the cooling fan motors The solution that is being used now is shown on the left HDC03379 JPG SOI 12 06 FV 24 53 599 38 52 33 2 10 ROTISSERIE MOTOR HDC03380 JPG This picture shows two types of motor reducer for rotisserie on the left the motor for the small 30 auxiliary oven on the right the motor for the big 90 60 multifunction oven new kind of motor has been introduced now and it is the same on all the ovens Warning When replacing a motor make sure that during assembling the support has been positioned correctly To do this refer to the picture on the left showing the kind of assembling for the 60 oven For a 90 oven the support must be overturned and three holes must be visible on the pointed side HDCO3381 JPG SOI 12 06 FV 25 53 999 38 52 33 2 11 OVEN FAN FOTO 116 EE HDC03382 JPG Removing the fan motor Remove the air conveyor inside the oven By means of an appropriate tool a coin remove the fan nut clockwise picture no 113 Pay attention since this is a reverse screw thread fixing Take out the three screws fixing the motor picture
7. 4 Electrolux SERVICE MANUAL Een COOKING Distriparts Cookers ELECTROLUX ITALIA S p a Publication No TERIM STEEL Corso Lino Zanussi 30 33080 PORCIA PN ITALY 599 38 52 33 Fax 39 0434 394096 EN SERVICE FV SOI Edition 12 2006 Rev 00 SOI 12 06 FV 1 53 999 38 52 33 SOI 12 06 FV 2 53 999 38 52 33 1 HOB GAS PARTS pag 4 1 1 GAS RAMP 7 2 72 22 2 22 22 nee pag 4 1 2 GAS TABS pag 7 1 3 GAS BURNERS pag 8 1 4 BURNER SPARK PLUG pag 10 1 5 THERMOCOUPLES pag 11 1 6 GAS PIPE FROM TAPS TO BURNERS pag 13 1 7 BURNER JETS 7 2 7 2 72 7292 292 2 pag 14 1 8 MINIMUM LEVEL ADJUSTMENT pag 14 2 OVENS AND HOBS ELECTRICAL PARTS pag 16 2 1 OVEN UPPER HEATING ELEMENTS
8. ables Pay attention to the digits on the perimeter of the element metal cage since they are the reference to position the heating element with precision and to put this in line with the glass serigraphy After this remove the heating element SOI 12 06 FV 19 53 999 38 52 33 It is possible to replace the heating element without disassembling the hob Since you need to operate on a small area about 150 mm in height we suggest a screwdriver like the one shown in the picture HDC03368 JPG gt Va A oo ta fl pr AN e s PRE i a i HDC03367 JPG In the picture no 47 a ceramic hob is shown overturned to display the system fixing the heating elements to the supports and these ones to the hob Before operating make a note of the wiring then disconnect the cables Pay attention to the digits on the perimeter of the element metal cage since they are the reference to position the heating element with precision and to put this in line with the glass serigraphy After this remove the heating element SOI 12 06 FV 20 53 599 38 52 33 It is possible to replace the heating element without disassembling the hob Since you need to operate on a small area about 150 mm in height we suggest a screwdriver like the one shown in the picture HDC03368 JPG HDC03369 JPG The picture shows the two thermostats in the big 90 60 multifunction oven and in the small 30 auxiliary oven To repla
9. ce the thermostats first unplug the bulbs from support clips inside the oven and take them out from the back then unplug the electric connections and then extract the thermostats out of their seats on the switches To place the thermostats again follow the removing instructions in reverse order SOI 12 06 FV 21 53 599 38 52 33 2 7 OVEN SWITCHS COD 481814 EGO 12 23966 264 COD 481408 EGO 42 23366 640 HDC03372 JPG HDC03370 JPG COD 4316D5 EGO 42 00000 023 HDC03371 JPG Elux Code 5026 40 73 00 3 Elux Code 5022 64 66 00 6 Elux Code 5024 69 25 00 7 COD ZS 2 91 COD Z5 2388 EGO 42 01001 015 COD Z5 2384 EGO 42 00101 008 EGO 42 000D1 007 HDC03373 JPG ASSET HDC03374 JPG Elux Code 5028 97 73 00 9 Elux Code 5028 99 55 00 2 Elux Code 5028 97 74 00 7 The pictures show all switch models By their conjunction you can obtain all combinations in use now SOI 12 06 FV 22 53 999 38 52 33 2 8 SAFETY THERMOSTATS HDC03376 JPG Here s above two models of thermostat on the left a direct contact thermostat while on the right a thermostat provided with a sensor bulb measuring the temperature To replace the first type you need disconnecting and unscrewing it To replace the second type you must pay attention to the bulb assembling phase since it needs to be placed between two sheets to keep it in position for the right one take care to put the protection i With the introduction of the new assembled muffle and
10. e drawer HDC03403 JPG The picture shows the seating of the drawer HDC03404 JPG Insert the new drawer by placing it on the rails HDC03405 JPG SOI 12 06 FV 33 53 599 38 52 33 Push the drawer in depth HDC03406 JPG Press until the click of withholding HDC05407 JPG SOI 12 06 FV 34 53 999 38 52 33 3 2 DISASSEMBLING THE COOKTOP HDC03408 JPG Remove the back panel and disconnect the cables from the terminal board cookers manufactured before the year 2005 or remove the terminal board support cookers manufactured after the year 2005 Remove the inner and external screws to unlock the hob HDCO3410 JPG SOI 12 06 FV 35 53 599 38 52 33 Disconnect the hob from the base connectors fan power supply ignition power supply and so on Unloose and remove the thermostat bulb HDC03412 JPG Push the hob forward HDC03413 JPG SOI 12 06 FV 36 53 599 38 52 33 Lift the hob of few centimetres in the back HDC03414 JPG Draw the hob out of the font studs and lift it od RY To reassemble again follow the above instructions in reverse order HDC03415 JPG Wf y TYR ES DE On the reversed hob it is easy to do any kind of intervention but this solution is to be adopted only when it is absolutely necessary HDCO3416 JPG SOI 12 06 FV 37 53 999 38 52 33 3 3 OVEN DOOR WITH ENEMELLED COUNTERDOOR The picture shows the door
11. eter including spark plug and thermocouple the picture shows the semi rapid burner type At the beginning gaskets type O ring were used only on the spark plug and on the thermocouple if their replacement is necessary we suggest their replacing with the new complete kind of gasket 9 53 999 38 52 33 1 4 BURNER SPARK PLUG i bod By ordering spark plugs pay attention to the needed ong y model On a same cooker you may find two different models of spike plugs see picture according to their length They are not interchangeable The longer one fits the triple ring or wok burner while the short one fits all the remaining burners short body HDC03349 JPG ae a HDC03350 JPG Replacing the spark plug Remove the screws from the burner then lower it softly Take the gasket out of the hob without damaging it and after drawing the blocking clip out disconnect the spark plug and then remove it To reassemble the spark plug again follow the removing instructions in reverse order SOI 12 06 FV 10 53 999 38 52 33 1 5 THERMOCOUPLES By ordering thermocouples make sure you are specifying the model you need There are indeed three different kinds of thermocouples as the picture shows the long one fits the triple ring or wok burner only while the short one has a model which fits the rapid burner only for the cooker 120 cm 4 burners barbecue fryer ex S12FF 4BF TF TG BC and so on HDC03351 JPG
12. ing to the type of bezel or Knob in use HDC03343 JPG SOI 12 06 FV 6 53 599 38 52 33 1 2 GAS TABS FOTO 107 HDC03344 JPG gt HDC03345 JPG Replacing the tap After removing the pipe tightening nut and after taking the thermocouple end off by means of a spanner no 7 remove the blocking screw from the tap until the complete release of the clip Then disconnect the catenary and remove the tap To reassemble the new tap again follow the removing instructions in reverse order By this step a second operator might be necessary After reassembling the tap it is highly recommended to test and verify there is no gas leakage SOI 12 06 FV 7 53 599 38 52 33 1 3 GAS BURNERS HDC03346 JPG HDC03347 JPG Replacing a burner Remove the tightening nut of the gas pipe take the external screws off then lower the burner from inside the hob Take the gasket out taking care not to damage it in case it is damaged it must be replaced Then remove the clip from the spark plug and draw it out By means of a spanner no 8 remove the thermocouple by unscrewing the fixing nut To reassemble the burner again follow the removing instructions in reverse order After reassembling the burner it is highly recommended to test and verify there is no gas leakage SOI 12 06 FV 8 53 599 38 52 33 SOI 12 06 FV HDCO3 348 JPG New gaskets have been recently put between hob and burners to seal the whole burner perim
13. no 114 Before disconnecting the cables from the back make a note of their position Disconnect and remove the motor picture no 116 The fiber gasket shown in the picture no 115 is no more available SOI 12 06 FV 26 53 999 38 52 33 2 12 ENERGY REGULATOR HDC03383 JPG SOI 12 06 FV 27 53 599 38 52 33 2 13 PROGRAMMER The pictures show the screws fixing the display support HDC03385 JPG HDC03386 JPG Timer fixed to the support Timer with support and glass SOI 12 06 FV 28 53 599 38 52 33 2 14 IGNITION SWITCH AND GENERATOR HDC03387 JPG The above pictures show the three kinds of ignition and the detail of the contact on the tap In the picture here under you may see the ignitions without contact mass that replace the previous ones same compatibility DUREE LATE VE i RS i E a LEZ 1 Epo 5 7 by LA Te h i tro a y kk s RES ae HDC03368 JPG SOI 12 06 FV 29 53 999 38 52 33 3 OVENS AND HOBS MECHANICAL PARTS 3 1 BOTTOM DRAWER HDC03389 JPG HDC03390 JPG HDC03391 JPG SOI 12 06 FV 30 53 599 38 52 33 HDC03392 JPG HDC03394 J G HDC03395 JPG HDC03397 JPG HDC03398 JPG SOI 12 06 FV 31 53 999 38 52 33 SEE DETAIL E BOTTOM VIEW HDC03400 JPG HDC03399 JPG Clip of adjustment fastened to the running rail HDC03402 JPG SOI 12 06 FV 32 53 599 38 52 33 After pressing both levers pull th
14. pag 16 2 2 OVEN BOTTOM HEATING ELEMENT pag 17 2 3 OVEN FAN HATING ELEMENT pag 18 2 4 HOB BARBECUE AND FRY TOP HEATING ELEMENT pag 19 2 5 HOB CERAMIC HEATING ELEMENTS pag 20 2 6 OVEN THERMOSTAT pag 21 2 7 COMMUTATORI FORNO pag 22 2 8 SAFETY THERMOSTATS pag 23 2 9 COOLING FAN pag 24 2 10 ROTISSERIE MOTOR pag 25 2 11 OVEN FAN 7 2 772 222 2222 22 2 pag 26 2 12 ENERGY REGULATOR pag 27 2 13 PROGRAMMER pag 28 2 14 IGNITION SWITCH AND GENERATOR pag 29 3 OVENS AND HOBS MECHANICAL PARTS pag 30 3 1 BOTTOM DRAWER
15. panel before the assembling of the counterdoor HDC03417 JPG Here is a detail of the counterdoor with the hinge in the foreground Here is the joining of the counterdoor to the door panel the spacer and the screw to fix the handle in the foreground the fixing plate to fix the counterdoor to the door panel in the background HDC03419 JPG SOI 12 06 FV 38 53 599 38 52 33 3 4 OVEN DOOR WITH THREE GLASSES Assembling a three glass oven door any dimensions Here is the handle fixing screw which will be hidden by the profile carrying the inner and intermediate glass The handle must be screwed to the front before joining to the glass group HDC03419 JPG After assembling glass and lateral profiles the group must be coupled to the external door panel The glass group must be inserted under the door upper frame HDC03420 JPG The glass group side carrying the set for the hinges is the lower part of the door This need now to be lean on the lower side HDC03421 JPG SOI 12 06 FV 39 53 599 38 52 33 Insert the hinges and then join the group to the door panel HDC03423 JPG The hinges are screwed on the upper side HDC03424 JPG The profile carrying the hinges is screwed on the upper side HDC03425 JPG SOI 12 06 FV 40 53 999 38 52 33 When fixing the lower side start from the profiles then insert the screw to fix the lower hinge Here is the finally assembled profile
16. re shows an assembled side panel with its reinforcement You may notice the rubber needed to seal the fissuring Rear view of the cooker with the assembled hob After the wiring the cooker will be closed and tested here s a double oven cooker 599 38 52 33
17. reverse order 3 6 KNOBS AND BEZELS HDC03440 JPG HDC03441 JPG Single bezel for AEG models One piece big bezel for Electrolux models Instructions to replace one or more bezels The picture shows one hob Warning The two pointed taps must never been removed at the same time one must always stay at its place since behind them is located the gas ramp and in case they are removed simultaneously the alignment of the ramp may be endangered HDC03442 JPG SOI 12 06 FV 46 53 599 38 52 33 This is the inside of the hob The two pieces in foreground are the bezels supports the one on the right supports also the gas ramp see previous picture the one on the left keeps the bezels in position ry 2 3 P ou Ne HDC03443 JPG Start the operation by removing all the Knobs HDCO3444 JPG Here are the screws fastening the bezel HDC03445 JPG SOI 12 06 FV 47 53 599 38 52 33 The picture shows the ramp support after removing the bezel Usually this part keeps its position since the ramp supports it HDCO3446 JPG Replace the bezel taking care not to force the screws and verify that the plastic pins enter the holes HDED3447 JPG Here s the support of the other bezels when removing the screws they will tend to fall onto the tap axle in this case before replacing the bezel make sure to have correctly positioned it as shown in the picture HDC03448 JPG SOI 12 06 FV 48
18. screws on theback extract the heating element from the front To reassemble follow the removing instructions in reverse order SOI 12 06 FV 16 53 599 38 52 33 2 2 OVEN BOTTOM HEATING ELEMENT m SD ES o SH ane Va ee i Feen HDC03361 JPG Replacing the bottom heating element of the multifunction 90 60 oven and of the small 30 oven First of all make a note of the wiring then unplug the cables disassemble the support on which the element is screwed take the group out from the back and draw the heating element out of the support To reassemble again follow the removing instructions in reverse order SOI 12 06 FV 17 53 999 38 52 33 2 3 OVEN FAN HATING ELEMENT HDCO3362 JPG To intervene on the fan heating element first of all disassemble the inner air conveyor by using a spanner no 10 then unscrew the self tapping screw on the center of the element and then from the back unscrew the two screws To reassemble again follow the removing instructions in reverse order We recommend to make a note of the position of the cables on the heating element SOI 12 06 FV 18 53 999 38 52 33 2 4 HOB BARBECUE AND FRY TOP HEATING ELEMENT HDC03363 JPG gt HDC03364 JPG HDC03365 JPG The picture on the right shows the screws fixing the heating elements on the support in yellow the screws fixing the support to the hob in red First make a note of the wiring then disconnect the c
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