TAIKO Service Manual Preface
Contents
1. When closing the Upper lid be careful not to get your finger caught in the lid Do not modify the TAIKO unit Doing so may damage the unit High impact to the TAIKO unit or dropping unit may damage to the unit Do not wipe the TAIKO unit or the inside with thinner or organic solvent Do not add moisture or liquid to the TAIKO unit Do not use the acceptor out of the operation Temperature Humidity range The following bills might be not accepted by TAIKO unit properly or cause bill jam or unit damage a Bills with stain wear wetness tear or excessive wrinkles b Dog eared bills c Bills with incorrect cut dimensions or printing displacement d Bills with smear of oil or foreign object BDisposal When this unit is disposed off it should be done so according to your country s regula tions for similar types of industrial waste 2006 Japan Cash Machine Co Ltd All rights reserved IWPId Preface TAIKO Service Manual Product Configurations TAIKO s product configurations are as follows Model PUB 7 Type 1 0 1 O X4 A BCDE F A Country Code ISO based 3 digit codes B Faceplate 1 Euro Type 83mm 68mm 2 Pound Type 83mm 76mm C Optional unit 0 without optional unit 1 with optional unit D Board Type 1 Standard E Operation Code 0 Standard F Interface X4 ID 003 SERIAL MDB Pulse CC Talk Package Contents TAKO s packaging contains the items listed below BTAIKO unit Installation Guid2. 3 3 Converting Software Program 4 3 4 Download Procedure CHAPTER 5 Trouble Shooting Maintenance Sell Error COG sssesssssesssssesasesssedessassesssossssdestsscesasossdesesdsscedssossssdesdsscbsssbsddedesdsscsdbecssssees D 2 5 2 2 Adjustment Troubles 5 2 3 Communication Troubles 5 3 Test Mode Diagnostics ci sacsssassicesteasvassedesaasestannaeventivaseseeninseeieimanuneen gt O 5 3 1 DIP Switch Setting List 5 3 2 Test Procedure 5 3 3 DIP Switch Test Details 5 3 4 Transport Motor Forward Rotation Test 5 3 5 Transport Motor Reverse Rotation Test 5 3 6 Aging 5 3 7 Solenoid Test 5 3 8 Accepting Test 5 4 Cleaning sa escdcceivcasenisvccscsssvecsasstaccincitncesesissicscossvassnsedeccssseantsiasansesiacessesissiteatesseantance 9 5 5 Maintenance Tool List ccccsccccccccccssssssccccccccccececcscsccccccccececescscscsccccesesssscces D7 LO 5 0 SUI OLE since scavsssnansdsecncnsoosstovdessenanteds ens cven cxnnseevinanseveceavacnsssanoesssnncestacssxestesseneteeras DLL 2006 Japan Cash Machine Co Ltd All rights reserved IWPId Preface TAIKO Service Manual CHAPTER 6 Replacement Procedures 6 1 Replacement of Faceplate Guide 6 2 Replacement of CPU Board 6 3 Replacement of Sensor Board 6 4 Replacement of Encoder Board Motor Unit 6 5 Replacement of Solenoid CHAPTER7 Exploded View Parts List 7 1 Exploded View 7 2 Parts List 2006 Japan Cash Machine Co Ltd All rights reserved
3. design Please allow sufficient space around the validator to facilitate removal of the unit or collection of bill E Mounting Do not obstruct the acceptor s air holes so that the unit may be cooled Do not use the e acceptor at the place where the temperature variation fluctuates widely Do not use the acceptor in direct sunlight or incandescent lighting 15 degree or less 3000Lx or more Do not use store the acceptor in a dusty area The acceptor is for indoor use only Do not use the acceptor outside Do not use the acceptor in a place where chemical vapor is present When using the acceptor in a place where the air is subject to the car exhaust emission or cigarette smoke please clean and maintain the acceptor at regular intervals 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual E Wiring When installing the TAIKO unit or wiring the harness be sure the power harness is unplugged from the power terminal to avoid unit damage When wiring the harness to TAIKO unit please use in the specified power range and pin assignment If not it may cause unit damage Be sure to connect the power harness properly If not incorrectly input output may occur by contact failure Do not give the power harness a strong pull otherwise the power harness will break E Operation When opening the Upper Lower lid be sure to remove the power to the TAIKO unit Otherwise your fingers get caught in the roller
4. PREFACE Preface Note Precaution Product Configurations Package Contents CE Marking ROHS Compliance Documentation Conventions Table of Contents 1 2 3 4 5 6 7 8 9 Issue 02 2006 Preface TAIKO Service Manual Preface Thank you for purchasing JCM s TAIKO Bill Acceptor Please be sure to read the follow ing and any related documents thoroughly to understand the correct operation and features of this unit Note It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of Japan Cash Machine Co Ltd The information provided in this manual is subject to change without notice This manual has been written with care and attention to detail however should you find any errors or omissions please contact Japan Cash machine Co Ltd and inform them of you findings Please be aware that Japan Cash Machine shall not be held liable by the user for any damages losses or third party claims arising from any uses of this product All Company Manufacturer names used in this manual are the registered trademarks of those companies Precautions E Host Machine Design We take all possible measures to ensure the quality of this unit However performance degradation or possible short or open circuit faults could occur at the end of a product s life Please ensure enough safety by the consideration of fail safe
5. e TAIKO Integration Guide This unit has been carefully packed with special attention to quality However if you find anything damaged of missing please contact your local distributor immediately 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual CE Marking Note The TAIKO is a CE marked products For details contact JCM RoHS Compliance The TAIKO is a RoHS Compliant products The following six kind of hazardous sub stances restricted by RoHS are NOT contained in the TAIKO unit nRestricted Hazardous Substances Plumbum Mercury Cadmium Chromium Hexavalent PBB PBDE Documentation Conventions The list below describes the documentation convertions used in this manual Icon Mark Descriptions This icon indecates important information or procedures that must be followed for correct and risk free unit operation This icon indicates useful or recommended supplemental information This indicates steps ina procedure Be sure to perform these steps U in the order given This indicates related information to refer This indicates useful or important supplemental inforamation All brand names and product names are trademarks or regis tered trademarks of their respective companies 2006 Japan Cash Machine Co Ltd All rights reserved IWPId Preface TAIKO Service Manual Table of Contents PREFACE Precautions Package Contents Product Configurations CE Markin
6. g Note RoHS Compliance Documentation Conventions CHAPTER 1 Introduction 1 1 Main Features 1 2 Prior to Use 1 3 Parts Name 1 4 System Configuration 1 5 Operation Flow Chart CHAPTER2 Specifications 2 1 Specifications 2 1 1 Basic Specifications 2 1 2 Electrical Specifications 2 1 3 Environmental Specifications 2 1 4 Structural Specifications 2 2 Connector 2 2 1 Interface Connector 2 3 Pin Assignment 2 3 1 Interface Connector Pin Assignment 2 4 Interface Circuit 2 5 Outline Dimensions 2 6 Panel Cut Dimensions 2 7 DIP Switch Setting 2 7 1 Basic Setting 2 7 2 Special Setting 2006 Japan Cash Machine Co Ltd All rights reserved TAIKO Service Manual CHAPTER 3 _Installation Operation 3 1 Pras Caine RGM VAM sissiacsaccarsscnaecxssseteenassasdacevaskacceasbedssenasiunesvesaensveanianeevasetneneveie Z 3 2 1 Recommended Parts 3 2 2 Wiring Procedure 3 3 Clearing BIL JAM csssccsccsscascccscessevanessecesssesasssvsecsssvuesieensvcccesssresccsssvestecssneseeevsneesie 90 CHAPTER 4 Download Adjustment 4 1 Download scsesssscsssssasencsesssesssseacnessossssoseses svonsesdonsss esessssssssessessonossoss sscsssssseesssseseass 2 4 1 1 Requirements 4 1 2 Installing Downloader 4 1 3 Connecting Procedure 4 1 4 Download Procedure 4 2 1 Requirements 4 2 3 Adjustment Procedure BS PAM cass icaicrasisnaiaasianmaii nein ea see 4 3 1 Requirement 4 3 2 Installing File Converter PdbConvEN exe 4
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