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1. SERVICE MANUAL P326.0001.01 2

1. Part Disassembly Assembly N3 2347 P32 1024 y y y N71 3239 N71 3240 N3 2347 N n P32 1024 TR l I D Le ENE N71 3241 l The seal of the L needle bushing N N3 2347 has to face to the outside N3 3172 a P32 2001 y y N71 3250 Lue LJ N3 3172 P32 2001 N3 4509 p m P32 2036 y N71 3235 y Ti N3 4509 it ME Ch L Pay attention to the assembling direction see assembly information FROMM Part Disassembly Assembly N3 3172 P32 2088 N71 3248 N71 3250 F T N71 3249 1 P32 2088 CU P32 1023 a N3 1134 y N71 3244 y N N71 3243 P32 1022 M GE aa i __P82 1022 U S uu N3 1134 N71 3245 po P32 1023 N P32 2016 7 N3 1159 y y N71 3237 m N3 1159 ome P32 2016 R p d
2. ew RE LES Handle lever FROMM Connection of the circuit board to the motor In order to prevent a cracking of the terminals on the motor the connection cables of the circuit board have to be laid as shown on the pictures before they are soldered to the motor w 1 13 FROMM Mounting of the dowel P32 2123 The dowel P32 2123 has to be mounted between motor and circuit board like shown BEIC i A EZR Pers SE 1 14 FROMM 1 5 RECOMMENDED SPARE PARTS Following spare parts are recommended for stock keeping P32 1219 20 Tensioning wheel Item No Description Pieces per tool N1 1305 Screw N1 1904 Screw 5 N1 1909 Flat head screw 2 N1 1927 Flat head screw 2 N1 1929 Screw 1 N1 1934 Flat head screw 3 N1 6503 Safety washer 6 N1 6504 Safety washer 12 N1 6505 Safety washer 3 N1 7206 PT screw 1 N1 7211 PT screw 6 N2 1118 Security ring 1 N2 1121 Security ring 5 N2 1606 Spring ring 1 N2 1805 Tensioning ring 1 N3 1702 Ball 6 N3 4509 Free wheeling 2 N
3. 5 A R A l A ANC gt er z X 5 N 3 N m LO o RZ T _ i e i N i xp V lt m P32 1223 26 P32 1222 25 P32 2089 90 91 92 95 96 N2 5823 Ss SPS N3 3172 N1 2230 P32 2082 83 84 85 86 87 LO o Ze z z R N m D N D o 5 E 2 Si m lt Z N x x a Cr o D m o o u o Sa 9 E x On 2 2 Z 3 gg2558 a gt 5 35 2 2 s 2 e li s IL A See 1 8 Ordering spare parts P326 0001 01 en z 2 1 A Taa OLCL ced ar 19 09 6G 8G 1G 9G1 L 0 d 29 99 S9 V9 9 291 VOEd 6 S01 ZE 8c0L zEd o iszized TS ZSZLZEd dani j vOS9 LN GGL LN 90 802 V ced 6 6z01 7 POS LZEd D il LZLVZN D scor zed 1008 ZEd NS OD 628 CN L d OpLzEd D UN _ 2 SI NAN Xeyos aqn 9 TIS euniiv xeyos 1eqnpy S zzz 811901 v 09 911201 snid z ya IOAN Z zaa XNIIGOW L L LL OL CeLtozed CL 6 2 PAS D SObLzEd ra D FOR lt RR V VC CN CE D LE EN p 9702 zed D 0202 z d aw 6L6 ErN C06 EN 9 V See 1 8 Ordering spare parts P326 0001 01 en z 2 2 vELL EN 8L
4. N1 3283 E FROMM 1 20 Part Disassembly Assembly P32 2015 N3 1137 y N71 3286 N3 1137 EE TE N71 3285 N WT TE SU P32 2015 P32 2018 N3 4520 y y N71 3284 SEP N3 4520 4 A T N71 3282 S NR os P32 2018 vi 2 Z P32 2015 N3 4509 y N71 3235 2 j ER N3 4509 pe JL P32 2015 N71 3282 FROMM 1 8 ORDERING SPARE PARTS On principle spare part numbers should be taken from the drawings or spare parts lists Check if the version number of the tool and the spare parts list are the same Type dependent spare parts should be ordered as follows Ordering example Ordering a tensioning wheel Take item numbers of the tensioning wheel from drawing P32 1219 20 Find out the tool type in which the tensioning wheel should be assembled e g 43 2223 Find out the item number of the needed tensioning wheel by usin
5. INDEX ACCESSORIES Batte geb E Ee e Battery Chargers EEN Battery deste TECHNICAL DETAILS Electric schematic ELS 1044 Connecting plan se PR EE AR de Nerf disent Strap TENSIONI 3a ERROR EE ER RE ERN ERE CONVERSION PARTS P326 Conversion parts strap width Conversion parts strap thickness PERIODIC MAINTENANCE AND CONTROL Procedure ccoo ae e Troubleshooting ticos data as Battery tesla a uuu aile la amas Sa Eee A EEN Glueingtules 1 vast Lust ia d g GA ja kud ee LUBRICATION fUles EE Assembly information RECOMMENDED SPARE PARTS ACCESSORY TOOLS USE OF ACCESSORY TOOLS ORDERING SPARE PARTS Ordering manuals Ordering address Finding out of the tool type item number SERVICE ADDRESS CHART OF TYPES 1 21 id 1 21 A EE 1 21 ER 1 21 1 22 1 22 FROMM 1 1 ACCESSORIES 1 1 1 Battery Use only original Fromm batteries N5 4330 Li lon 1 1 2 Battery chargers The battery charger must be ordered separately according to the table mentioned below Item No Voltage frequency Admitted for country N5 4443 220 240V 50 60Hz A B BG BIH BOL BR BY CH CL CZ D DK DZ E EAS EST ET F FIN GE GR H HK HR I IL IND IR IRQ IS JOR KSA KWT L LAR LT LV MA MC MK MOC N NL P PK PE PL
6. PRC PY RA RCH RI RL RO ROK ROU RP RUS S SK SLO SYR THA TN TR UA UAE YU YV BRN BRU CY EAK EAT GB IRL M MAL OM SGP Y Z ZA ZW N5 4447 120V 50 60Hz BR C CDN CO CR DOM EC GCA J JA KSA LB MEX NIC PA Puerto Rico RC RP USA YV N5 4445 220 240V 50 60Hz AUS NZ an adaptor is required 1 1 3 Battery tester For testing the batteries order battery tester N7 5146 and adapter N7 5145 Both parts are required for testing the battery 1 2 TECHNICAL DETAILS 1 2 1 Electric schematic ELS 1044 1 3 FROMM 1 2 2 Connecting plan N5 2368 black black N N5 2367 To connect the electronic to the motor see also 1 4 7 Assembly information 1 2 3 Strap tension The tension force values mentioned in the operation manual 400 2400N are not achievable with each strap They depend on following factors e Hardness of the package the maximum tension force values are achievable with hard packages Elongation and creep properties of the plastic strap the maximum tension force values are achievable by using plastic straps with a low elongation Surface quality of the plastic strap the maximum tension force values are achievable with waxed and embossed straps Strap width strap thickness the maximum tension force values are achievable with thick and wide straps
7. Carry out 12 months cycles doing one shift work Doing more shift work respectively more often 1 4 1 Procedure Before using check tool for following possible faults Visual test of the tool for loose lost or damaged parts Clean all dirty parts of the tool especially strap abrasion in the tensioning or the welding unit by using compressed air Never use any hard tools like a wire brush or a screw driver for cleaning Carry out a test strapping and check following Insertion of the strap Strap feed and strap tensioning Tensioning force adjustment see operation manual P326 Cutting of the upper strap Welding time adjustment see operation manual P326 Seal quality see operation manual P326 Function of the LED display Proceed according to paragraph 1 4 2 after a fault appears KEREN Attention Remove battery from tool before each maintenance work For exchange of wearing parts see operation Manual P326 Never use water or solvents for cleaning the tool s surface a EEFEFFKEFEFFFFEFFFFEFFFFEFFFFEFFFFFFFF erreEEEFEFEFFFEFFFFFFFFFEFFFEFFFFFFFFFFFF f COR AO ROO ORR OR OR ORR OUR ST SESS TT SSS ST TESS TSS A SS ST NON NONI FROMM 1 4 2 Troubleshooting Ensure before each tool repair that the battery is charged and the tool s specific strap is used SYMPTOM CAUSE REMEDY Tool doesn t work at all Battery is empty or defective Charge or replace battery Contact problems caused by
8. P32 2017 and parallel pins N2 2188 P32 2088 N2 2189 P32 2017 FROMM Additional the screws N1 2112 have to be glued with the idler step P32 0118 using LOCTITE 222 Don t clamp the planet shaft on the pinion while loosening or tightening the screws N1 2112 N1 2112 Glue safety washer N1 6505 on both sides with Loctite 243 There should as less as possible glue been applied on the thread of the screw N1 1922 Therefore please move the safety washer on the screw before applying the glue N1 6505 N1 1922 1 4 6 Lubrication rules All gear parts have to be lubricated with MOLYKOTE BR2 PLUS grease Lubrication interval While each maintenance or after 12 months at the latest lt lt P32 1029 16 ev All bearing parts of the welding unit have to be cleaned and N N3 1702 6X lubricated with Kl ber Isoflex Alltime SL2 grease while each maintenance Beari Lubrication interval While each maintenance or after 12 eang P32 1027 welding unit l months at the latest a P32 1053 All other parts have to be greased due to the explosion drawing Lubrication interval While each maintenance FROMM 1 4 7 Assembly information By installing the grippers into the tensioning P32 2088 body P32 2088 it must be observed the direction of the teeths look at the picture ST Like imaged the connections of the motor P32 2078 must be adj
9. the security ring N2 1121 from the coupler P32 1250 remove the coupler Pullout the centering sleeve P32 1208 from the guide case to left disassemble the guide case e Pull out the pressure spring N2 5237 with a screw driver from the cutter P32 1204 Remove the cutter from the driving pin P32 1032 Disassemble the screws N1 1305 lift slightly the welding stop gripper P32 1203 and the steel insert and remove them from the tool Push the steel insert P32 1201 without welding stop gripper under the welding gripper P32 1053 until it touches the parallel pin N2 2110 Press down lever P32 2026 if the welding gripper does not sit on the steel insert put a piece of plastic strap between welding gripper and steel insert Disassemble the safety ring N2 1121 from the bolt P32 1028 remove the bolt from the welding gripper Press in coupler P32 1410 in order to release the lever P32 2026 again Pull out the steel insert with care to right under the welding gripper Disassemble the security rings N2 1121 from the driving pin P32 1032 remove the driver P32 1035 from the driving pin Lift the rocker P32 1024 behind the welding gripper with a screw driver remove the welding gripper together with the ball cage P32 1027 and the balls N3 1702 from the tool Lower the rocker remove the thrust piece P32 1029 from the tool P32 1029 6 6 x N3 1702 O P32 1027 e ali N2 1121 Ea 1032 N2 1121 AM GE 0280 P32 1250 P
10. these instructions to operate the power tool Power tools are dangerous in the hands of untrained users D Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the operation of the power tool If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Q Battery tool use and care a Ensure the switch is in the off position before inserting the battery pack Inserting the battery pack into power tools that have the switch on invites accidents b Recharge only with the charger specified by the manufacturer A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack c Use power tools only with specifically designated battery packs Use of any other battery packs may create a risk of injury and fire d When the battery pack is not in use keep it away from other meta
11. tool Sealing lever Green During tensioning the LED lights green Green During welding the LED lights green Yellow Cooling time is running the tool must not be removed from the strap Green Cooling time is finished the tool can be removed from the strap Red Charge the battery Handle lever Without Power saving mode Unlatching push button indication 6 OPERATION 6 4 Installation Do not expose power tools to rain or wet conditions The batteries are supplied partially charged Before the first use the battery must be completely charged See separate operating instruction of the battery charger Never charge a damaged battery Replace by a new one immediately Do not open batteries and store them only in dry and frost proof rooms Do not store the battery pack together with metal objects short circuit risk The maximum ambient temperature is 50 C Keep dry at all times Inserting the battery Insert the battery from top to bottom into the tool until both unlatching push buttons are engaged When inserting the battery the LED indication shortly lights green ISTE Li N54330 Removing the empty battery If the red LED starts lighting while a tensioning or welding procedure the capacity of the battery is exhausted All electric functions of the tool are blocked The seal efficiency is insufficient Warning Straps wit
12. 1 P32 1220 1 TENSIONING WHEEL B5 P32 1225 A 1 GRIPPER C4 P32 1226 1 GRIPPER C4 P32 1227 ij 1 GRIPPER C4 P32 2086 1 STRAP STOP D4 P32 2092 1 STRAP GUIDE C4 Group Wearing parts 3 8 FROMM Type 43 2253 01 43 2253 01 P326 15 5 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1160 1 GUIDE PIN D11 P30 1166 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P32 1222 bi 1 GRIPPER C4 P32 1223 r 1 GRIPPER C4 P32 1224 1 GRIPPER C4 P32 2087 1 STRAP STOP D4 P32 2096 1 STRAP GUIDE C4 Type 43 2254 01 43 2254 01 P326 15 5 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pes Description Dimension Field P30 1160 1 GUIDE PIN D11 P30 1166 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 i 1 TENSIONING WHEEL B5 P32 1225 s 1 GRIPPER C4 P32 1226 t 1 GRIPPER C4 P32 1227 x 1 GRIPPER C4 P32 2087 1 STRAP STOP D4 P32 2096 1 STRAP GUIDE C4 Type 43 2261 01 43 2261 01 P326 16 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1161 1 GUIDE PIN D11 P30 1167 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P
13. 10 2 PARALLEL PIN 3 m6X6 C5 N2 2187 P32 0153 1 PARALLEL PIN 3 m6X6 A3 N2 2188 P32 0153 3 PARALLEL PIN 5 h6 X 34 B2 N2 2189 P32 0176 4 PARALLEL PIN 3m6X5 D3 N2 2190 P32 0173 1 PARALLEL PIN 6h6X 18 B17 N2 2193 1 PARALLEL PIN 3 m6 X 32 B10 N2 2443 P32 0139 1 DOWEL PIN 4X 15 A8 N2 3342 P32 0173 1 FEATHER KEY 2X2X10 C1 N2 4902 4 HAMMER HEAD BOLT 1 85 X 4 76 C6 N2 5153 P32 0175 1 PRESSURE SPRING 0 4 X 4 1 X 16 10 5 C23 N2 5157 P32 0173 2 PRESSURE SPRING 0 6 X 4 8 X 20 15 5 B8 N2 5178 2 PRESSURE SPRING 0 32 X 2 82 X 20 5 C10 20 5 N2 5237 1 PRESSURE SPRING 0 8 X 4 8 X 25 18 5 C10 N2 5294 P32 0139 1 PRESSURE SPRING 2 5 X 15 X 46 5 9 5 B8 Group Wearing parts 3 1 FROMM Item No in group Pcs Description Dimension Field N2 5295 P32 0173 1 PRESSURE SPRING 1 5 X 21 X 27 5 5 B8 N2 5296 P32 0173 1 PRESSURE SPRING 0 5 X4 X 24 16 5 C9 N2 5822 P32 0173 1 TORSION SPRING 1 25 X 12 3 75 D14 N2 5823 1 TORSION SPRING 2 8 X 17 4 D4 N31 1118 P32 0175 2 BALL BEARING 10X19X5 C22 N31 1120 P32 0175 1 BALL BEARING 4X11X4 C22 N3 1134 P32 0173 1 BALL BEARING 7X22X7 A16 N3 1134 P32 1021 1 BALL BEARING 7X22X7 A18 N3 1137 P32 0150 1 BALL BEARING 15X24 X5 B24 N3 1137 P32 0175 2 BALL BEARING 15X24X5 B22 N3 1157 P32 0118 1 BALL BEARING 30 X42X7 C16 N3
14. 11 P30 1164 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1205 1 GUIDE CASE B11 P32 1219 gt 1 TENSIONING WHEEL B5 P32 1222 1 GRIPPER C4 P32 1223 d 1 GRIPPER C4 P32 1224 S 1 GRIPPER C4 P32 2083 1 STRAP STOP D4 P32 2090 1 STRAP GUIDE C4 Group Wearing parts 3 5 FROMM Type 43 2212 01 43 2212 01 P326 11 1 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1158 1 GUIDE PIN D11 P30 1164 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1205 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32 1225 bi 1 GRIPPER C4 P32 1226 r 1 GRIPPER C4 P32 1227 1 GRIPPER C4 P32 2083 1 STRAP STOP D4 P32 2090 1 STRAP GUIDE C4 Type 43 2221 01 43 2221 01 P326 12 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1156 1 GUIDE PIN D11 P30 1162 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 i 1 TENSIONING WHEEL B5 P32 1222 s 1 GRIPPER C4 P32 1223 t 1 GRIPPER C4 P32 1224 x 1 GRIPPER C4 P32 2084 1 STRAP STOP D4 P32 2091 1 STRAP GUIDE C4 Type 43 2222 01 43 2222 01 P326 12 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1156 1 GUIDE PIN D11 P30 1162 1
15. 1159 P32 0173 1 BALL BEARING 6X19X6 B18 N3 1160 P32 0154 1 BALL BEARING 40 X 52 X 7 A14 N3 1172 2 BALL BEARING 30 X 42 X7 B3 N3 1178 P32 0120 1 BALL BEARING 35 X 44 X 5 B14 N3 1702 P32 0173 6 BALL 4 MM C9 N3 2105 P32 0118 3 NEEDLE CAGE K4X7X7 TN B16 N3 2106 3 NEEDLE CAGE K5X8X10TN B4 N3 2346 P32 0110 1 NEEDLE CASE 8X12X8 C5 N3 2347 P32 0144 2 NEEDLE BUSH 10 X 14 X 12 A17 N3 3172 P32 0153 1 SLIDE BEARING 8 X 10 X 10 C1 N3 3172 P32 0176 3 SLIDE BEARING 8 X 10 X 10 C3 N3 3174 P32 0139 2 SLIDE BEARING 4X5 5X6 A8 N3 3174 P32 2079 1 SLIDE BEARING 4X5 5X6 D23 N3 3174 P32 2080 1 SLIDE BEARING 4X5 5X6 C20 N3 4509 P32 0150 1 NEEDLE FREE WHEELING 6X 10 X15 A24 N3 4509 P32 0156 1 NEEDLE FREE WHEELING 6 X 10X15 C14 N3 4520 P32 0151 1 FREE WHEELING 6X10X12 C22 N41 9127 1 ADHESIVE LABEL 20 X 10 X 0 1 C12 N43 9164 1 ADHESIVE LABEL WEEE B20 N43 9190 1 TYPE PLATE lt lt P326 gt gt A7 N43 9192 P32 0175 2 ADHESIVE LABEL 18 Volt A21 N4 9159 1 LABEL lt lt CE gt gt C6 N51 2194 P32 0175 1 INSERTATION PART D22 N5 2367 P32 2081 1 MICRO SWITCH D21 N5 2368 P32 2081 1 MICRO SWITCH C20 N5 2702 1 COVER B20 N61 6216 P32 0175 3 O RING 23 5 X3 B21 P31 1124 P32 0153 1 TUBE C9 P32 0110 1 END COVER B6 P32 0118 P32 0173 1 IDLER STEP B16 P32 0120 P32 0173 1 WHEEL A14 P32 0139 P32 0173 1 SPRING PACKAGE A9 P32 0140 P32 0173 1 INSERTATION PART B17 P32 0144 P32 0173 1 ROCKER A17 P32 0149 P32 0175 1
16. 17 3 IDLER GEAR B4 P32 1218 3 DOWEL B4 P32 1228 1 HOLDER C3 P32 1229 1 HOLDER C3 P32 1238 P32 0110 1 END COVER C6 P32 1248 1 SEESAW LEVER C11 P32 1249 1 SEESAW LEVER B10 P32 1250 1 COUPLER B12 P32 1251 P32 1250 1 COUPLER C11 P32 1252 P32 1250 1 THRUST PIECE C11 P32 1403 P32 0139 1 SPRING BOLT B8 P32 1404 P32 0139 1 SPRING SLIDE A9 P32 1405 P32 0139 1 ROLLER A9 P32 1410 P32 0173 1 COUPLER B9 P32 1411 P32 0173 1 LEVER C17 P32 1412 P32 0140 1 INSERTATION PART B16 P32 1414 P32 0175 1 LEVER C24 P32 1415 P32 0175 1 HANDLE SHAFT C23 P32 1422 P32 1414 1 LEVER D24 P32 2001 P32 0153 1 BODY A1 P32 2006 P32 0175 1 HANDLE LEVER B23 P32 2009 P32 2081 2 TURNING BUTTON C20 P32 2012 P32 0173 1 GUIDE C17 P32 2015 P32 0150 1 GEAR WHEEL A24 P32 2016 P32 0173 1 GEAR WHEEL B18 P32 2017 P32 0153 1 SWIVEL SHAFT C2 P32 2018 P32 0151 1 CONICAL GEAR WHEEL C22 P32 2020 P32 0173 1 COVER B7 Group Wearing parts 3 3 FROMM Item No in group Pcs Description Dimension Field P32 2023 P32 0173 1 FIXING PLATE AQ P32 2024 P32 0175 1 PRESSURE BUTTON B23 P32 2026 P32 0173 1 LEVER B7 P32 2030 P32 0175 1 DISK B22 P32 2032 P32 0173 1 HOOK C17 P32 2034 P32 0173 1 SHAFT C15 P32 2035 P32 0154 1 GEAR WHEEL A13 P32 2036 P32 0156 1 GEAR WHEEL C14 P32 2064 P32 0172 1 COOLING PLATE B23 P32 2067 P32 0173 2 CENTERING SLEEVE B7
17. 3 4520 Free wheeling 1 N51 2194 Insertation part 1 N5 2367 Micro switch 1 N5 2368 Micro switch 1 P32 0153 Body 1 P32 1053 Welding gripper 1 P32 1203 Welding stop gripper 1 P32 1204 Cutter 1 1 1 1 1 1 1 1 1 1 1 P32 1222 25 Gripper P32 1223 26 Gripper P32 1224 27 Gripper P32 1238 End cover P32 2026 Lever P32 2078 Electric motor P32 2079 Motor housing P32 2080 Motor housing P32 2081 Circuit board z wearing parts Stock only parts from tools that are in sale FROMM 1 6 ACCESSORY TOOLS Item number Description Application N71 3235 Press in and press out arbor N3 4509 P32 2036 N3 4509 P32 2015 N71 3237 Press in and press out arbor N3 1159 P32 2016 N71 3239 Press in arbor N3 2347 P32 1024 N71 3240 Press out arbor N3 2347 P32 1024 N71 3241 Press in and press out pressure pad N3 2347 P32 1024 N71 3242 Press in and press out arbor N3 2346 P32 1238 N71 3243 Press in arbor N3 1134 P32 1023 P32 1022 N71 3244 Press out arbor N3 1134 P32 1023 P32 1022 N71 3245 Pressure pad N3 1134 P32 1023 P32 1022 N3 2346 P32 1238 N71 3246 Press in and press out arbor N3 1157 P32 1044 N71 3247 Press in and press out pressure pad N3 1157 P32 1044 N71 3248 Press in arbor N3 3172 P32 2088 N71 3249 Press out pressure pad N3 3172 P32 2088 N71 3250 Press in and press out arbor N3 3172 P32 2001 N3 3172 P32 2088 N71 3282 Press in and press out pressure pad N3 450
18. 32 1222 A 1 GRIPPER C4 P32 1223 1 GRIPPER C4 P32 1224 ij 1 GRIPPER C4 P32 2087 1 STRAP STOP D4 P32 2096 1 STRAP GUIDE C4 Group Wearing parts 3 9 FROMM Type 43 2262 01 43 2262 01 P326 16 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1161 1 GUIDE PIN D11 P30 1167 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32 1225 bi 1 GRIPPER C4 P32 1226 r 1 GRIPPER C4 P32 1227 1 GRIPPER C4 P32 2087 1 STRAP STOP D4 P32 2096 1 STRAP GUIDE C4 Group Wearing parts 3 10 FROMM BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P326 0001 01 SUO ON SU IEUIBUO OL z0 O SVW Ue LO LOO0 9c d FROMM 11 12 13 4 2 INDEX PAGE GENERAL SAFETY RULES 4 3 SAFETY RULES FOR STRAPPING TOOLS 4 5 TECHNICAL DATA 4 6 ACCESSORIES 4 7 EE RR SE B AD Gr E atta eid 4 7 Battery chargers curra A ia 4 7 Wearing plate ss EER EER EE EDE a pene 4 8 SUSPENSION SPORE ES ARI TUA Er R KOR ER Oa S 4 8 Turning button kit ES ad DE senio cenas EA GE Wodne Havre os 4 9 OPERATING ELEMENTS 4 10 OPERATION 4 10 Stal AMON EE ENER 4 10 ROJUSWNENS Zoo a a MEE dade dis Le Sad de ea 4 11 Feeding the strap around the package 4 12 Inserting the SWAP oh tins ese Da bas ete ds 4 12 Tensio
19. 7 8 D8 N1 1553 P32 1250 1 HEXAGON SCREW M4 X 8 B11 N1 1904 5 SCREW M5 X 20 D6 N1 1909 2 FLAT HEAD SCREW M3 X 5 D3 N1 1922 P32 0173 1 SCREW M3 X 10 C17 N1 1927 P32 0173 2 FLAT HEAD SCREW M4 X 60 A19 N1 1929 1 SCREW M5 X 50 D12 N1 1934 P32 0173 3 FLAT HEAD SCREW M4 X 50 A19 N1 1952 P32 0173 4 FLAT HEAD SCREW M4 X 20 A7 N1 2112 P32 0118 3 COUNTERSUNK SCREW M4 X 10 B15 N1 2216 P32 0172 3 COUNTERSUNK SCREW M3 X 8 B24 N1 2230 2 COUNTERSUNK SCREW M3 X 10 D4 N1 3150 P32 1414 1 SOCKET SET SCREW M3 X 8 C24 N1 5120 P32 1414 1 HEXAGON NUT M3 C24 N1 6331 P32 0173 4 SPACER WASHER 6X 12X0 5 C14 N1 6344 P32 0173 1 SPACER PIECE 6 3X15X5 D14 N1 6503 6 SAFETY WASHER M5 C6 N1 6504 2 SAFETY WASHER M4 D8 N1 6504 P32 0173 9 SAFETY WASHER M4 AT N1 6504 P32 1250 1 SAFETY WASHER M4 B11 N1 6505 2 SAFETY WASHER M3 D3 N1 6505 P32 0173 1 SAFETY WASHER M3 C17 N1 7206 P32 2081 1 PT SCREW 2 2 X 10 C20 N1 7211 P32 0175 6 PT SCREW 3 X20 A20 N21 5124 P32 0175 1 PRESSURE SPRING 0 9 X 10 X 15 5 5 D22 N2 1118 P32 0175 1 SECURITY RING 6 C24 N2 1121 1 SECURITY RING 5 B11 N2 1121 P32 0173 4 SECURITY RING 5 D9 N2 1606 P32 0175 1 SPRING RING SW6 A20 N2 1610 P32 0173 1 SPRING RING SB44 B15 N2 1805 P32 0173 1 TENSIONING RING 6 D14 N2 2110 P32 0153 1 PARALLEL PIN 4 m6 X 10 D8 N2 2119 P32 0140 1 PARALLEL PIN 4 m6 X 18 C16 N2 2122 P32 0140 2 PARALLEL PIN 3 h6 X 14 C16 N2 2145 P32 0118 3 PARALLEL PIN 4h6 X 18 C15 N2 2187 P32 01
20. 9 P32 2015 N3 4520 P32 2018 N3 4509 P32 2036 N71 3283 Press in and press out pressure pad N3 1159 P32 2016 N71 3284 Press out arbor N3 4520 P32 2018 N71 3285 Press out pressure pad N3 1137 P32 2015 N71 3286 Press out arbor N3 1137 P32 2015 Partly some of these tools are already used for other models FROMM 1 7 USE OF ACCESSORY TOOLS Accessory tools should only be used with the suitable arbor press N7 5108 to prevent a jam of the parts have to be pressed in Additional a retainer N7 3215 is necessary N7 5108 N7 3215 Part Disassembly Assembly N3 1157 P32 1044 y d 27 N71 3246 N3 1157 Pm r E im x A O E P32 1044 Hmm M N71 3247 A 67 eS 7 Y N3 2346 P32 1238 m y N71 3242 Ra T FI N3 2346 La Hl EI P32 1238 N71 3245 NES TI NON NON NS N FROMM
21. FROMM 1 3 CONVERSION PARTS P326 When changing strap thickness or strap width the following parts must be exchanged 1 3 1 Conversion parts strap width 10mm 11 1mm 12mm 12 7mm 13mm 15mm 15 5mm 16mm Guide pin P30 1156 P30 1158 P30 1156 P30 1157 P30 1158 P30 1159 P30 1160 P30 1161 Guide pin P30 1162 P30 1164 P30 1162 P30 1163 P30 1164 P30 1165 P30 1166 P30 1167 Guide case P32 1205 P32 1205 P32 1206 P32 1206 P32 1206 P32 1206 P32 1206 P32 1206 Strap stop P32 2082 P32 2083 P32 2084 P32 2085 P32 2085 P32 2086 P32 2087 P32 2087 Strap guide P32 2089 P32 2090 P32 2091 P32 2095 P32 2095 P32 2092 P32 2096 P32 2096 1 3 2 Conversion parts strap thickness 0 4 0 64mm 0 65 1 05mm Tensioning P32 1219 P32 1220 wheel Gripper P32 1222 P32 1225 Gripper P32 1223 P32 1226 Gripper P32 1224 P32 1227 Steel insert P32 1201 P32 1202 ANNER Attention When converting tools always change the item number on the type label Replace following parts Type label N43 9190 2 x hammer head bolts N2 4902 Enclose the suitable operation manual with the tool after each conversion see paragraph 1 8 1 Ordering manuals ILILIIFIIIIIISIFIIISIFIIIIIILIFIIFIIFIIZZIZ ERE EEE EEE EEE A SS SS SSS SSS ST TSS STS SST SST TSS SS SS Sa NONI FROMM 1 4 PERIODIC MAINTENANCE AND CONTROL
22. GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32 1225 A 1 GRIPPER C4 P32 1226 1 GRIPPER C4 P32 1227 ij 1 GRIPPER C4 P32 2084 1 STRAP STOP D4 P32 2091 1 STRAP GUIDE C4 Group Wearing parts 3 6 FROMM Type 43 2223 01 43 2223 01 P326 12 7 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1157 1 GUIDE PIN D11 P30 1163 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P32 1222 bi 1 GRIPPER C4 P32 1223 r 1 GRIPPER C4 P32 1224 1 GRIPPER C4 P32 2085 1 STRAP STOP D4 P32 2095 1 STRAP GUIDE C4 Type 43 2224 01 43 2224 01 P326 12 7 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pes Description Dimension Field P30 1157 1 GUIDE PIN D11 P30 1163 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 i 1 TENSIONING WHEEL B5 P32 1225 s 1 GRIPPER C4 P32 1226 t 1 GRIPPER C4 P32 1227 x 1 GRIPPER C4 P32 2085 1 STRAP STOP D4 P32 2095 1 STRAP GUIDE C4 Type 43 2231 01 43 2231 01 P326 13 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1158 1 GUIDE PIN D11 P30 1164 1 GUIDE PIN D11 P32 1201 1 STEEL INSER
23. P32 2078 P32 0172 1 ELECTRIC MOTOR B23 P32 2079 P32 0175 1 MOTOR HOUSING B24 P32 2080 P32 0175 1 MOTOR HOUSING B22 P32 2081 P32 0175 1 CIRCUIT BOARD C21 P32 2088 P32 0176 1 TENSIONING BODY C4 P32 2121 P32 0172 1 DISK A23 P32 2123 P32 0175 1 DOWEL D20 Group Wearing parts 3 4 FROMM 3 2 Type dependent spare parts P326 0001 01 Type 43 2201 01 43 2201 01 P326 10 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1156 1 GUIDE PIN D11 P30 1162 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1205 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P32 1222 si 1 GRIPPER C4 P32 1223 1 GRIPPER C4 P32 1224 x 1 GRIPPER C4 P32 2082 1 STRAP STOP D4 P32 2089 1 STRAP GUIDE C4 Type 43 2202 01 43 2202 01 P326 10 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1156 1 GUIDE PIN D11 P30 1162 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1205 1 GUIDE CASE B11 P32 1220 T 1 TENSIONING WHEEL B5 P32 1225 S 1 GRIPPER C4 P32 1226 i 1 GRIPPER C4 P32 1227 2 1 GRIPPER C4 P32 2082 1 STRAP STOP D4 P32 2089 1 STRAP GUIDE C4 Type 43 2211 01 43 2211 01 P326 11 1 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1158 1 GUIDE PIN D
24. PINION C22 P32 0150 P32 0175 1 GEAR WHEEL B24 P32 0151 P32 0175 1 CONICAL GEAR WHEEL B21 P32 0153 P32 0173 1 BODY A2 P32 0154 P32 0173 1 GEAR WHEEL B13 P32 0156 P32 0173 1 GEAR WHEEL C14 P32 0172 P32 0175 1 MOTOR A23 P32 0173 1 BASE MODEL A10 P32 0175 P32 0173 1 DRIVE C19 Group Wearing parts 3 2 FROMM Item No in group Pcs Description Dimension Field P32 0176 1 TENSIONING BODY D2 P32 1011 P32 0173 1 FELT C7 P32 1011 P32 0175 1 FELT D23 P32 1012 P32 0173 1 COUPLER B9 P32 1021 P32 0173 1 WELDING EXCENTRIC A18 P32 1022 P32 1021 1 WELDING EXCENTRIC A17 P32 1023 P32 1021 1 PINION A18 P32 1024 P32 0144 1 ROCKER A17 P32 1027 P32 0173 1 BALL CAGE C9 P32 1028 P32 0173 1 BOLT D10 P32 1029 P32 0173 1 THRUST PIECE C10 P32 1032 P32 0173 1 DRIVING PIN C9 P32 1035 P32 0173 2 DRIVER D9 P32 1044 P32 0118 1 PLANET SHAFT C16 P32 1046 P32 0118 3 IDLER GEAR B15 P32 1047 P32 0118 1 COVER B15 P32 1048 P32 0120 1 WHEEL A14 P32 1050 P32 0173 1 FRONT TOGGLE LINK C2 P32 1051 P32 0173 1 LEVER D14 P32 1053 P32 0173 1 WELDING GRIPPER D10 P32 1203 1 WELDING STOP GRIPPER D7 P32 1204 1 CUTTER C10 P32 1208 1 CENTERING SLEEVE C12 P32 1210 2 CENTERING SLEEVE C11 P32 1211 1 COVER C12 P32 1216 1 PRESSURE ROLLER C2 P32 12
25. RD Guide case P32 1208 p MT d 6 N1 1305 rd P32 1211 P32 1203 N1 6503 N2 5823 EDS kd N1 1904 Steel insert ff JJ a 7 LG HE e N1 1929 O Mobilux EP2 Molykote BR2 plus Loctite 222 Ne 9 N Kl ber Isoflex Alltime SL2 vm s O Kl ber Isoflex NBU 15 N1 1904 4 16 P326mane fm FROMM Assembling Assembling in opposite order Observe the following Safe the screws N1 1305 with Loctite 222 Observe the position of the tensioning wheel The direction of rotation of the tensioning wheel is marked at the front of the tensioning wheel see 9 1 I Pay attention to the fitting position of the cutter see drawing Lubrication Lubricate the rocker and the bolt P32 1028 in the area of the welding jaw with Kl ber Isoflex NBU 15 Lubricate the balls ball cage and the running surface of the balls on the welding gripper with Kl ber Isoflex Alltime SL2 Lubricate the cutter and the driver with Mobilux EP2 Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus 93 Adjustment of the coupler P32 1250 The coupler is adjusted in our works In case of replacing the seesaw lever the coupler or the lever body the coupler has to be readjusted Procedure as follows Coupler The battery is removed from the tool RF The coupler is fitted into the tool _Thrust piece L N1 1553 L
26. T D7 P32 1206 1 GUIDE CASE B11 P32 1219 1 TENSIONING WHEEL B5 P32 1222 A 1 GRIPPER C4 P32 1223 1 GRIPPER C4 P32 1224 ij 1 GRIPPER C4 P32 2085 1 STRAP STOP D4 P32 2095 1 STRAP GUIDE C4 Group Wearing parts 3 7 FROMM Type 43 2232 01 43 2232 01 P326 13 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1158 1 GUIDE PIN D11 P30 1164 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1220 1 TENSIONING WHEEL B5 P32 1225 bi 1 GRIPPER C4 P32 1226 r 1 GRIPPER C4 P32 1227 1 GRIPPER C4 P32 2085 1 STRAP STOP D4 P32 2095 1 STRAP GUIDE C4 Type 43 2251 01 43 2251 01 P326 15 0 40 0 64 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1159 1 GUIDE PIN D11 P30 1165 1 GUIDE PIN D11 P32 1201 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B11 P32 1219 i 1 TENSIONING WHEEL B5 P32 1222 s 1 GRIPPER C4 P32 1223 t 1 GRIPPER C4 P32 1224 x 1 GRIPPER C4 P32 2086 1 STRAP STOP D4 P32 2092 1 STRAP GUIDE C4 Type 43 2252 01 43 2252 01 P326 15 0 65 1 05 P326 0001 01 26 01 10 Item No in group Pcs Description Dimension Field P30 1159 1 GUIDE PIN D11 P30 1165 1 GUIDE PIN D11 P32 1202 1 STEEL INSERT D7 P32 1206 1 GUIDE CASE B1
27. Unit 1 Roseberry Court Ibrox Business Park Glasgow G51 2JR 1 SERVICE MANUAL P326 0001 01 L Sue Sas eee TED REIDBROTHERS Web www reidbrothers co uk Since 1868 Email Sales reidbrothers co uk 2 DRAWINGS P326 0001 01 3 SPARE PARTS LISTS P326 0001 01 Type independent spare parts Type dependent spare parts 4 MANUAL P326 0001 01 Technical Data Chart of Types Exchange of wearing parts 2 SERVICE MANUAL P327 0001 01 6 DRAWINGS P327 0001 01 d SPARE PARTS LISTS P327 0001 01 Type independent spare parts Type dependent spare parts 8 MANUAL P327 0001 01 Technical Data Chart of Types Exchange of wearing parts 9 10 AP NEWS 12 NOTES TED REIDBROTHERS UK Since 1868 Unit 1 Roseberry Court Ibrox Business Park Glasgow G51 2JR Tel 0141 425 1060 Fax 0141 440 2257 Web www reidbrothers co uk Email Sales reidbrothers co uk P326 0001 01 sen fm MAS 02 10 TED REIDBROTHERS JK Since 1868 Unit 1 Roseberry Court Ibrox Business Park Glasgow G51 2JR Tel 0141 425 1060 Fax 0141 440 2257 Web www reidbrothers co uk Email Sales reidbrothers co uk FROMM SERVICE MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P326 0001 01 Manual for authorized dealers and service points FROMM lx oS S N m m mh i fo i i N m Www N nn ana P P P P P P P zl O O1 N al 1 6
28. ZOLZEd Ll cC0V ced pyLO ced See SX WY LVEZ EN pPzOLzEd ved EN GEGEE VELVEN CELCEN CLVL ced LGOLZEd Z289 ZN d LN Eve 811001 B uN LX Z 2 SL NAN Xeyos aqn 9 TIS SWIJIV xeyos 1eqnp S zzz 818001 v 09 911201 snid z ya IOAN Z 9 ada zaa XnIIqoW L a 60SV EN ved ced e 6 LEES LN 65 ARE ted S KEES LN 9 SL VI 2 3 P326 0001 01 en z 24 P32 0150 P32 1414 N1 3150 N3 4509 QE N3 1137 N1 2216 21 20 19 A x AS AS st x A EN N S SN A N A GI ceo D D Q sS e Z N 2 P O aot o gt ci A N eo Lo e A La y a e z D N N o A A LE e Z a o iv P32 0151 EA MAN WTZ NI CERO AN Ne ks SS N5 2368 N1 7206 3 2 a KN N A A e e a L L N D o E E gt a m o a SA A 5 o a ojo USA SE eo XS Qu E e 6 6 2322537 Faits 22398820 2 2 JJ X P326 0001 01 en z FROMM 3 SPARE PARTS LIST P326 3 1 Type independent spare parts P326 0001 01 Item No in group Pcs Description Dimension Field N1 1305 2 SCREW M4 X
29. a broken Replace battery battery housing Contact problems caused by a Replace cover insertation part or damaged insertation part N51 2194 or motor housing damaged motor housings P32 2079 and P32 2080 Contact problem of the internal wires Check contacts and fix them if required or change defective parts Defective circuit board Replace circuit board Defective motor P32 2078 Replace motor Tool doesn t tension Tensioning wheel is dirty or worn Clean tensioning wheel or replace it don t use any hard objects for this see operation manual P326 P32 1051 is not meshing with Replace spring N2 5822 P32 1048 because spring N2 5822 is clean dirty parts defective or parts are dirty Faulty tensioning wheel or tensioning Correct assembling wheel is assembled reversed see operation manual P326 Grippers are dirty worn or wrongly Replace grippers clean them or assembled assemble correct don t use any hard objects for this see operation manual P326 Gearing parts from the tensioning gear Check tensioning gear and replace are defective defective parts Defective circuit board Replace circuit board Micro switch N5 2368 for tensioning Replace micro switch is defective Defective gear bearings Replace bearings Defective tensioning body Replace tensioning body Needle free wheeling in gear wheel Assemble the needle free wheeling P32 0156 or in conical gear wheel correct or replace it P32 0151 assembled reve
30. at Fromm System GmbH Technical customer support Neulandstr 10 D 77855 Achern Germany Phone Fax e mail 1 10CHART OF TYPES 1 22 49 0 7841 62 94 22 49 0 7841 62 94 11 de fromm pack com Item no Model Strap width Strap thickness 43 2201 P326 10 0 40 0 64 10 mm 3 8 0 40 0 64 mm 016 025 43 2202 P326 10 0 65 1 05 10 mm 3 8 0 65 1 05 mm 026 041 43 2211 P326 11 1 0 40 0 64 11 1 mm 7 16 0 40 0 64 mm 016 025 43 2212 P326 11 1 0 65 1 05 11 1 mm 7 16 0 65 1 05 mm 026 041 43 2221 P326 12 0 40 0 64 12 mm 0 40 0 64 mm 016 025 43 2222 P326 12 0 65 1 05 12 mm 0 65 1 05 mm 026 041 43 2223 P326 12 7 0 40 0 64 12 7 mm 1 2 0 40 0 64 mm 016 025 43 2224 P326 12 7 0 65 1 05 12 7 mm 1 2 0 65 1 05 mm 026 041 43 2231 P326 13 0 40 0 64 13 mm 0 40 0 64 mm 016 025 43 2232 P326 13 0 65 1 05 13 mm 0 65 1 05 mm 026 041 43 2251 P326 15 0 40 0 64 15 mm 0 40 0 64 mm 016 025 43 2252 P326 15 0 65 1 05 15 mm 0 65 1 05 mm 026 041 43 2253 P326 15 5 0 40 0 64 15 5 mm 0 40 0 64 mm 016 025 43 2254 P326 15 5 0 65 1 05 15 5 mm 0 65 1 05 mm 026 041 43 2261 P326 16 0 40 0 64 16 mm 5 8 0 40 0 64 mm 016 025 43 2262 P326 16 0 65 1 05 16 mm 5 8 0 65 1 05 mm 026 041 2 DRAWING P326 0001 01 co e 5 ON LO st 8 N x ci Ai S UI is eo i
31. atching outlets will reduce the risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury o Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries C Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on in
32. e always the battery from the tool before starting maintenance works 9 1 Exchange of tensioning wheel and grippers Disassembling Unscrew end cover P32 1238 and remove it Remove the torsion spring N2 5823 Remove the tensioning body P32 2088 Remove the tensioning wheel together with the bearing N3 1172 from the tool Unscrew the holders P32 1228 and P32 1229 and remove them from the tensioning body P32 2088 Remove the grippers from the tensioning body WN P32 1238 N1 6503 N1 1904 N1 6505 N2 5823 N1 1909 n Molvkote BR2 plus Assembling Assembling in opposite order Observe the following Lubricate the internal toothing of the tensioning wheel with Molykote BR2 plus Observe the position of the tensioning wheel The direction of rotation of the tensioning wheel is marked at the front of the tensioning wheel see drawing Observe the position of the grippers see drawing P326mane fm 4 15 FROMM 9 2 Exchange of cutter welding stop gripper and welding gripper Disassembling Unscrew cover P32 1211 and remove it Unscrew end cover P32 1238 and remove it Remove the torsion spring N2 5823 and the tensioning body P32 2088 Remove the tensioning wheel together with the bearing N3 1172 from the tool Disassemble the security ring N2 1118 and remove the lever P32 1414 from the handle shaft Don tloosen screw N1 1553 at the coupler P32 1250 Disassemble
33. eed 6 2 2 Adjusting the welding time Depending on the size and quality of the strap different The adjustment knobs can be welding times are required easily turned with a coin The welding time can be adjusted at the lower adjusting knob Turning clockwise increases turning counter clockwise decreases the welding time P326mane fm 4 11 FROMM 6 3 Feeding the strap around the package The strapping is fed around the package as illustrated Warning The plastic strap which will be welded must be free from oil grease and other dirt Dirty plastic straps can t be welded correct 6 4 Inserting the strap Pull up the handle lever firmly with your right hand Insert the two straps well aligned on each other into the strap guide using your left hand Release the handle lever 6 5 Tensioning the strap Press down the tension button and then release it again after the desired strap tension has been reached The tensioning operation can be interrupted and restarted at any time During tensioning the LED lights green Do not press the tension button after reaching the preselected tensioning Danger of strap breakage The tool must carry out a balance movement while tensioning Therefore Don t hinder the tools movement in the signed direction Disregard The feed wheel slips on the strap without tensioning it 4 12 P326mane fm FROMM 6 6 Sealing of the j
34. g the type dependent spare parts lists for type 43 2223 it is tensioning wheel P32 1219 Order as follows if 10 tensioning wheels are needed P32 1219 Tensioning wheel 10 pcs 1 8 1 Ordering manuals When converting tools make sure that the used manual has still validity If tools change their item number because of the conversion see chart of types the adequate manual must be ordered as follows Ordering example Tool item number 43 2223 de German Version number 01 Language of the manual de en English fr French The manual order for this tool must look as follows 43222301 de it Italian If the manual is needed in another language replace the shorthand expression Dutch de see table n utc po Portuguese se Swedish fin Finnish sp Spanish 1 8 2 Ordering address m Russian Spare parts and manuals can be ordered at cz Czech Fromm Holding AG Tel 41 0 41 741 57 41 h H Hinterbergstrasse 26 Fax 41 0 41 741 57 60 a ad old CH 6330 Cham e mail orders fromm pack com pl Polish Switzerland qu 2 sk Slovakian 1 8 3 Finding out of the tool type item number the serial number and the version number tr Turkish Type label P326 EES 143 2223 70100284 Version number staat ENT No 6405776 Item number Serial number 1 21 FROMM 1 9 SERVICE ADDRESS You will get further assistance and information
35. ge adjustment see operation manual P326 Defective pressure spring N2 5237 Replace pressure spring Tool switches off after a few Displaying empty battery strappings Battery defective or empty Check the battery and change defective batteries Gear noise Tensioning or welding gear is worn Check component parts and replace defective ones FROMM 1 4 3 Battery test For testing the batteries order battery tester N7 5146 and adapter N7 5145 Both parts are required for testing the battery The use is described in the instruction manual of the battery tester Li lon Batteries 18V 3Ah must be replaced at a capacity less than 60 1 8Ah 1 4 4 Checklist Carry out some test strappings and check following tool components Inserting of the strap e Insert battery in the tool and check function of the LED display see operation manual P326 Strap feed and strap tension Tension force adjustment see operation manual P326 Cutting of the upper strap Welding time adjustment see operation manual P326 Seal quality see operation manual P326 Function of the LED display see operation manual P326 Correct type label 1 4 5 Glueing rules Following parts have to be glued with LOCTITE 603 N2 2145 Planet shaft P32 1044 with the parallel pins N2 2145 P32 1044 Tensioning body P32 2088 gt with the parallel pins N2 2189 Body P32 2001 with P swivel shaft
36. ges with plastic strapping The plastic strapping is fed around the package manually or in combination with a strap feeder The straps are inserted in the tool automatically tensioned sealed by friction welding and separated Tool size with battery Length 350 mm 13 8 Width 122 mm 4 8 Height 130 mm 5 2 Weight 3 95 kg 8 7 lbs Noise information The A weighted equivalent continuous sound level at the work place of the machine operator is typical 79 dB A This value was determined according to DIN EN 60745 1 12 2003 Deviation K 3 dB Vibration information The weighted effective value of the acceleration typically amounts to less than 2 5 m s This value was determined according to DIN EN 60745 1 12 2003 Deviation K 0 8 m s Strap material Strap qualities PET Polyester and PP Polypropylene plain or embossed Use only plastic straps recommended by your sales shop name and address on the rear of the operation manual Strap dimensions 10 0 16 0 mm 3 8 5 8 x 0 4 1 05 mm 016 041 see chart of types Use only plastic straps with the correct strap dimensions for your tool Strap tension Tensioning force Adjustable from 400 max 2400 N 90 max 540 Ibs Tensioning speed Approx 85 190 mm s 3 3 7 5 inch sec Joint strength Approx 75 of the tensile strength of the plastic strap The value depends on the strap quality Working temperature The ambient tempe
37. h insufficient seal strength must be removed from the package The battery must be recharged Push the unlatching push buttons at both sides of the battery Push the battery out of the tool in the opposite direction of insertion When removing the battery the LED lights shortly red 4 10 P326mane fm Displaying of the status of the battery charge By pressing a button the status of the battery can be shown in four steps If four lamps are lighting the battery is full If only one lamp is lighting shortly the battery has to be charged 6 2 Adjustments 6 2 1 Preselecting of strap tension and tensioning speed Do not adjust the tensioning force too high AN If the tensioning force is higher than the tensioning strength of the strap the strap will tear while the tensioning Tensioning force and tensioning speed can be preselected with the upper adjusting knob Turning clockwise increases turning counter clockwise decreases the tensioning force Adjusting knob and the tensioning speed resp welding time The tensioning force on the minimum setting is 400 N 90 Ibs and it is increased on the maximum setting to 2400 N 540 lbs The tensioning speed on the minimum setting is 85 mm s 3 3 inch sec it is increasing linear up to 190 mm s 7 5 inch sec on the maximum setting Adjusting knob tensioning force tensioning sp
38. he load can result in a sudden loss of strap tension or in strap breakage during tensioning which could result in the following A sudden loss of balance causing you to fall Both tool and strap flying violently towards your face Note as follows If the load corners are sharp use edge protectors Place the strap correctly around a properly positioned load Positioning yourself in line with the strap during tensioning and sealing can result in severe personal injury from flying strap or tool When tensioning or sealing position yourself to one side of the strap and keep all bystanders away Use the correct strap quality strap width strap gauge and strap tensile strength recommended in this manual for your tool Using strap not recommended for this tool can result in strap breakage during tensioning Cutting tensioned strap When cutting strapping use the proper strapping cutter and keep other personnel and yourself at a safe distance from the strap Always stand to side of the strap away from the direction the loosened strap end will fly Use only cutters designed for strap and never hammers pliers hacksaws axes etc Environment protection Do not dispose of used batteries in the household refuse water or by burning them FROMM distributors offer an environment friendly battery disposal service P326mane fm 4 5 FROMM 3 TECHNICAL DATA Description of the tool The tool model P326 has been designed to strap packa
39. l objects like paper clips coins keys nails screws or other small metal objects that can make a connection from one terminal to another Shorting the battery terminals together may cause burns or a fire e Under abusive conditions liquid may be ejected from the battery avoid contact If contact accidentally occurs flush with water If liquid contacts eyes additionally seek medical help Liquid ejected from the battery may cause irritation or burns Service a Have your power tool repaired only by qualified personnel using original spare parts This will ensure that the safety of the power tool is maintained P326mane fm FROMM 2 2 1 2 2 2 3 2 4 2 5 2 6 SAFETY RULES FOR STRAPPING TOOLS Joints You are fully responsible to review the joints made by your tool Become familiar with the seal control and seal adjustment described in this operation manual Misformed joints may not secure the load and could cause serious injury Never handle or ship any load with improperly formed joints Dispensing strap Only dispense strap from a dispenser specifically designed for strap Tuck strap end back into dispenser when not in use Strap warnings Never use strap as a means of pulling or lifting loads Failure to follow these warnings can result in severe personal injury Strap breakage hazard Improper operation of the tool excessive tensioning using strap not recommended for this tool or sharp corners on t
40. m Li lon approx 60 min 4 7 FROMM 4 3 Wearing plate In order to protect the P326 when using on packages with hard and rough surface the tool can be equipped with a wearing plate and a disk for level compensation The complete wearing plate together with disk and fastening screws can be ordered under item number P32 0170 N1 5124 P32 2069 P32 0170 N1 2221 P32 2068 If the complete bottom side of the tool has to be protected the plate P32 0168 must be used P32 0468 V 4 4 Suspension When working stationary the P326 can be suspended at a spring loaded balancer by using a suspension bracket For working in normal position a stiff suspension bracket with screws and washers can be ordered under item number P32 0112 P32 0112 ee cad 2 P32 1303 4 8 P326mane fm FROMM For working in alternating positions a turnable suspension bracket with screws and washers can be ordered under item number P32 0137 P32 0137 O Mobilux EP2 4 5 Turning button kit For a remaining adjustment of tension force and welding time After exchanging of the turning buttons the adjustment can only be changed with the allen key 2mm that comes with the kit The kit can be ordered under the item number P32 2061 P326mane fm 4 9 FROMM 5 OPERATING ELEMENTS LED Tension button LED Indication at the
41. ning the stap vos AA oa sasa 4 12 Sealing of tlie JOE ER Eg Re org OE AA es RETE e 4 13 REMOVING Ihe tool cR tee beds ia ERES 4 13 Ideen 4 13 CHART OF TYPES P326 4 14 ELECTRIC SCHEMATIC ELS 1044 4 14 EXCHANGE OF WEARING PARTS 4 15 Exchange of tensioning wheel and grippers 4 15 Exchange of cutter welding stop gripper and welding gripper 4 16 Adjustment of the coupler P32 1250 4 17 SERVICE 4 17 CLEANING 4 17 DISPOSAL 4 18 APPROPRIATE USE 4 18 FROMM 1 GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS 1 1 Work area 1 2 1 3 a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and m
42. of the straps The seal efficiency is affected Warning Straps with insufficient seal strength must be removed from the package Adjust the welding time see 6 2 2 4 13 FROMM 7 CHART OF TYPES P326 Item No Model Strap width Strap thickness 43 2201 P326 10 0 40 0 64 10 mm 3 8 0 40 0 64 mm 016 025 43 2202 P326 10 0 65 1 05 10 mm 3 8 0 65 1 05 mm 026 041 43 2211 P326 11 1 0 40 0 64 11 1 mm 7 16 0 40 0 64 mm 016 025 43 2212 P326 11 1 0 65 1 05 11 1 mm 7 16 0 65 1 05 mm 026 041 43 2221 P326 12 0 40 0 64 12 mm 0 40 0 64 mm 016 025 43 2222 P326 12 0 65 1 05 12 mm 0 65 1 05 mm 026 041 43 2223 P326 12 7 0 40 0 64 12 7 mm 1 2 0 40 0 64 mm 016 025 43 2224 P326 12 7 0 65 1 05 12 7 mm 1 2 0 65 1 05 mm 026 041 43 2231 P326 13 0 40 0 64 13 mm 0 40 0 64 mm 016 025 43 2232 P326 13 0 65 1 05 13 mm 0 65 1 05 mm 026 041 43 2251 P326 15 0 40 0 64 15 mm 0 40 0 64 mm 016 025 43 2252 P326 15 0 65 1 05 15 mm 0 65 1 05 mm 026 041 43 2253 P326 15 5 0 40 0 64 15 5 mm 0 40 0 64 mm 016 025 43 2254 P326 15 5 0 65 1 05 15 5 mm 0 65 1 05 mm 026 041 43 2261 P326 16 0 40 0 64 16 mm 5 8 0 40 0 64 mm 016 025 43 2262 P326 16 0 65 1 05 16 mm 5 8 0 65 1 05 mm 026 041 8 ELECTRIC SCHEMATIC ELS 1044 4 14 P326mane fm FROMM 9 EXCHANGE OF WEARING PARTS N Remov
43. oint Press sealing lever down until it locks and let it go immediately The plastic strap is welded and cut off from the rest of the strap During the welding the LED lights green After elapsing of the adjusted welding time see 6 2 2 the cooling time begins LED lights yellow During that time the tool must not be removed from the strap If the LED lights green again the sealing cycle is finished The tool must not be removed from the strap as long as the cooling time is not finished Disregard of this regulation is causing insufficient seal efficiencies which can cause severe injuries 6 7 Removingthe tool Pull up the handle lever pull the tool right backwards and off the strapping 6 8 Seal Control A regular control of the seal is necessary The seal can be examined visually Make a seal peel it apart and examine it as follows E _ m P326mane fm Correct seal The seal must be completely welded over the whole width of the strap on a length of ca 19 mm Minor quantities of fused plastic may overflow on sides Welding time too short The plastic strap is not welded over the whole width of the strap The seal efficiency is insufficient Warning Straps with insufficient seal strength must be removed from the package Adjust the welding time see 6 2 2 Welding time too long If the welding time is too long the straps are overheated The fused plastic overflows on both sides
44. oosen screw N1 1553 TIN e Displace thrust piece P32 1252 so that it touches the two seesaw levers without moving them Retighten screw N1 1553 a A UM xa P 2 Control X2 Seesaw lever The thrust piece must touch the seesaw levers X1 TZ v l Guide pin Both guide pins must sit on the welding stop LN gripper X2 Welding stop gripper 10 SERVICE sh Servicing and repair work must only be carried out by authorized service centres If the tool breaks down or does no longer operate do not disassemble it Send it fully assembled to the local service centre see name and address on the rear page of this manual Use original packing The battery powered plastic strapping tool P326 is a high performance tool We strongly recommend you to have it serviced by an authorized service shop after 12 months at the latest if used one shift per day If used two or more shifts per day the tool has to be serviced after a shorter period of time 11 CLEANING Clean strap gripping parts from strap abrasion regularly using compressed air Thus also the cover can be removed and with a suitable air gun air been blown on the welding elements Do not use any mechanical tool for cleaning When cleaning the surface of the tool do not use water or aggressive solvents P326mane fm 4 17 FROMM 12 DISPOSAL The machine accessories and packaging should be sor
45. rature should be between 10 and 45 C 14 and 113 F The best performance is achieved between 15 and 20 C 59 and 68 F 4 6 P326mane fm FROMM 4 ACCESSORIES Use only parts and accessories mentioned in the operating instruction Using other parts or accessories can cause injuries to you and other persons 4 1 Battery The battery is not automatically supplied with the tool and has to be ordered separately under the following item number Item No Battery Voltage Capacity N5 4330 Li lon 18 VDC 4 2 Battery chargers 3 0 Ah The charger must be ordered separately according to below shown table Item No Voltage frequency Admitted for country N5 4443 220 240V 50 60Hz A B BG BIH BOL BR BY CH CL CZ D DK DZ E EAS EST ET F FIN GE GR H HK HR I IL IND IR IRQ IS JOR KSA KWT L LAR LT LV MA MC MK MOC N NL P PK PE PL PRC PY RA RCH RI RL RO ROK ROU RP RUS S SK SLO SYR THA TN TR UA UAE YU YV BRN BRU CY EAK EAT GB IRL M MAL OM SGP Y Z ZA ZW N5 4447 120V 50 60Hz BR C CDN CO CR DOM EC GCA J JA KSA LB MEX NIC PA Puerto Rico RC RP USA YV N5 4445 220 240V 50 60Hz AUS NZ an adaptor is required Charging time Item No Battery Charging time N5 4330 P326mane f
46. rsed or defective Tensioning wheel turns Defective needle free wheeling Check parts and replace if necessary back immediately after the N3 4509 in P32 0156 tensioning cycle FROMM SYMPTOM CAUSE REMEDY Tool doesn t weld Welding gripper P32 1053 is dirty or Replace or clean welding gripper worn dont use any hard objects for this see operation manual P326 Welding stop gripper P32 1203 is dirty or worn Replace or clean welding stop gripper dont use any hard objects for this see operation manual P326 Damaged housing parts Replace housing parts Defective circuit board Replace circuit board Pressure spring N2 5294 defective Replace pressure spring Needle free wheeling N3 4509 in P32 0150 defective or assembled reversed Assemble the needle free wheeling correct or replace it Gearing parts of the welding gear are defective Check welding gear and replace defective parts Micro switch N5 2367 for welding is defective Replace micro switch Defective gear bearing Replace bearing Tool badly cuts the strap or doesn t cut at all Cutter is worn or damaged Replace cutter see operation manual P326 Wrong adjustment of the coupler P32 1250 Check adjustment and readjust if necessary see operation manual P326 Welding gripper is worn Replace welding gripper see operation manual P326 Welding time too short Chan
47. ted for environmental friendly recycling Only for EC countries Do not dispose of power tools into household waste According the European Guideline 2002 96 EC for Waste Electrical and Electronic Equipment and its implementation into national right power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner 13 APPROPRIATE USE The tool model P326 has been designed to strap packages with plastic strapping exclusively The warranty liability excludes non appropriate use of the tool disregard of directions in the operation manual disregard of control and maintenance instructions 4 18 P326mane fm
48. usted 90 to the sheet P32 2064 The mounting of the sheet happens by fixation of the disk P32 2121 with the screws N1 2216 To adjust the sheet the motor could be placed into the housing NL P32 2078 View X P32 2064 Pay attention to the mounting position of the needle free wheelings N3 4509 and N3 4520 The rolling direction is stamped in at the front side of the free wheelings N3 4509 N3 4520 FROMM Pay attention to the mounting position of the eccentric P32 2034 ka P326 Eccentric behind Adjustment of the lever P32 1414 If the handle lever after welding and cooling of the strap can be pulled up difficult or not at all the adjustment of the lever P32 1414 must be checked It can be done as follows Loose lock nut N1 5120 Screw in the socket set screw N1 3150 until it touches the coupler P32 1410 Tighten lock nut N1 5120 Test without batterv and strap Press welding lever down until it locks Pull handle lever up The welding lever must move up before the tension body swings forward Swings the tension bodv forward first the strap blocks the welding jaw and the handle lever can be pulled up difficult or not at all Afterwards do a test strapping and readjust if necessarv P32 1410 N1 5120 gt N13150 _ P32 1414 Z P32 1422 j
49. vites accidents d Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury e Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts 9 If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards P326mane fm 4 3 FROMM 1 4 1 5 1 6 4 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool ifthe switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally oa Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or

1. SERVICE MANUAL P326.0001.01 2

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