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Small Impact Service Manual

1. PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 12 VIBRATOR INSTALLATION continued To Obtain Maximum Performance It is not necessary to operate the vibrator continuously or at maximum output to obtain maximum performance Timers etc should be used to tune the timing of the vibrator for optimum performance and ensure a longer life Continuous vs Intermittent Operation SPR s are rated for continuous duty For bulk material bin applications the vibrator should be used to reduce the material friction and increase flow not as a feeder Once the friction is reduced gravity flow will take over and the vibrator should be turned off The vibrator can only induce as much flow through the hopper as the discharge will allow Partially closed discharge gates rotary air locks screws conveyors belt conveyors etc restrict the discharge rate of the material so less time of vibration should be used in these instances Over vibration of hoppers with a restricted discharge can pack the material in the hopper making it even more difficult to move Vibrations per Minute VPM VIBCO s SPR line of vibrators can be speed or frequency controlled by using a VIBCO speed adjuster Model SPC for 115 volt units Model SPC 230V for 230 volt units The vibrators run at full frequency with direct line current By connecting the vibrator to the speed adjuster the frequency can be reduced NOTE this will also red
2. PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 19 HOW FIX A CRACK IN YOUR BIN continued 4 Once holes are drilled weld along all the cracks to the holes and then over the entire hole Be sure to cover the entire crack and hole to prevent further damage At least 4 10cm past drill point At least 4 10cm past drill point 5 Choose a length of angle iron to reinforce the area of the bin where cracking occurred To determine on the appropriate length make sure that the angle iron goes at least 4 10 cm past the end of the outermost drill points end of cracks Angle 6 After choosing an appropriate length of angle iron weld it in place Starting 1 Be sure 2 5 cm from the end of the angle iron to weld weld stitches 3 6 7 5 15 cm long both leaving at least 3 7 5 cm between the stitches see Page 8 Be sure to stop welds 1 2 5 cm from the end of the angle iron top and bottom of angle Iron 7 Now you can remount vibrator on mounting plate Refer to Page 9 for proper Vibrator Installation Instructions PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 20 TROUBLESHOOTING MY MATERIAL STILL ISN T MOVING 1 Did you put your vibrator in the right location See Page 6 for proper vibrator placement Did you mount your vibrator properly See Page 7 for Mounting Instructions 2 Do you have the r
3. See previous page for proper sizing amp Part No s Stitch Welding Mounting Plate to Channel Iron Always start and stop welds 17 from ends to prevent heat concentration In accordance with the appropriate picture below weld 2 to 3 inches skip 1 to 2 inches and repeat until securely mounted NOTE length and spacing of stitch welds described here is different than that for mounting the channel iron to the bin Different Suggestions for Styles of Channel 1a amp b Mounting plate welded to legs of channel iron SPRT b SPWT 2 Channel iron with holes drilled thru amp nuts welded on back or just holes drilled thru SPR SPRT amp b Mounting plate on face of channel iron amp holes drilled or tapped thru a SPR SPRT b SPWT 4 Notch the channel for access to mounting bolts SPR SPRT 5 Weld studs to back of channel SPR SPRT 6a amp b Mounting plate welded to two angle iron stiffeners instead of channel iron a SPR SPRT b SPWT PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 8 MOUNTING INSTRUCTIONS continued Stitch Welding Channel to Bin LENGTH OF SLOPED PORTION d 25 A BE SURE YOU HAVE ENOUGH CHANNEL ON EITHER SIDE OF THE VIBRATOR TO PROPERLY MOVE YOUR MATERIAL see figure 1 on page 7 EITHER 1 4 L ALWAYS START AND STOP for fine material YOUR STITCH WELDS or 1 3 L AT LEAST 1 2 5 cm coarse material FRO
4. 855 10 24 3 855 10 24 1 455 10 24 1 255 SCREW SOCKETSET 2 2 2 2 L9 f 100 1 s CER 3 53 10 1024HN 1024HN 1024HN 1024HN HxNU 2 2 2 2 11 405 028 405028 4052028 4090098 1 1 1 21 12 33avMOl6 33 01 6 33 01 6 3svvore BEARING 1 3 1 1 13 4052029 4509 405 029 45909 BUSHING 1 1 1 1 14 50046 510046 510046 510046 sNaPRNG 1 1 1 1 15 605419 605949 40909 405019 BD 1 1 141 1 27 35 A O oo to Q 55 6 t EE Cc m gt PHONE 1 800 633 0032 WWW VIBCO COM 091 14 WARRANTY AND GENERAL INFORMATION Warranty All warranty claims must be submitted to VIBCO for approval prior to any repairs being done Warranty claims will be processed at VIBCO factory Failure to do so will void any and all warranty coverage Errors Shortages and Complaints Complaints concerning goods received or errors should be made at once Claims must be made within five days after receipt of goods Clerical errors are subject to correction Returning Parts Parts should not be returned to VIBCO without prior authorization Call VIBCO s customer service department at 800 633 0032 800 465 9709 in Canada for a Return Goods Authorization RGA number A return authorization will be faxed to you Return shipping must be prepaid
5. 01 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 23 MODEL 5 20 SPR 21 amp SPRT 21 SPR 20 SPR 21 SPRT 21 SPR 20 SPR 21 SPRF21 PARTNO PARTNO PARTNO ERIS QY QT 10 322HN 10 32 1024HN 4 2 2 low ow iow LOCK WASHER 4 2 2 20sPROe1 205 806 205 6 HOUSNG 1 1 1 1 205 807 205 7 205807 ECCENTRIC 2 1 1 5 10 24X1 2SS 10 24 1 255 10 24 1 255 SCREW SOCKETSET 2 1 1 _ 6 1024X5RH 10 24 58 SCREW ROUNDHEADMACHNE 2 2 7 5 003 5 5 003 7 409019 MOTOR 11 1 1 24 35 A O to Q 55 6 t EE m gt PHONE 1 800 633 0032 WWW VIBCO COM REV091 14 MODEL SPR 40 SPR 60 SPR 80 SPRT 60 6 SPRT 80 SPR 40 SPR 60 SPR 80 SPRT 60 SPRT 80 PARTNO PARTNO PARTNO PARTNO PARTNO DESCRIPHON 1 10 24 3458 5 4 110 24 3 45 5 10 24 3 45 5 10 24 3 45 5 10 24 3 45 SCREW ROUND HEAD 4 2 30065061 1 3000961 300US06 1 300US06 1 300US06 1 ENDBELL COVER EE 56 381 1 56VM38 1 56 38 1 56 38 1 56 38 1 GASKET 1 4 40SP035 1 405 035 405 5 20SPRO7 20SPRO7 EC CENTRIC 1 5 1 4 20x3 8SS 2 1 4 20 1 255 1 4 20 3 855 1 4 20 3 855 1 4 20 1 455 SCREW SOCKETSET 2 6 400 063 1 2085 7 205 7 20SPRO7 20SPRO7 E
6. AL DATA amp DIMENSIONS TECHNICAL DATA Force Bin MODEL Impact Capacity Volt 050025 89 200 07 11529 sPReo amp coHD so as 600 2724 23015075 Speed Weight A ES E 2 2 2 2 3 2 50 45 SPR amp 0 amp 80HD 356 3629 1152230 1 7055 DOOR Pana 9 sprr21 o se 200 907 115230 1407 SPRT 60 amp 60 267 272 15230 5075 seo Tot Eno 6 27 46 80 356 800 3629 15230 17085 3200 Tot Enci Paria 7 32 so sewrz 2089 200 907 1407 8200 Waenon ves 7 32 sewreo o 267 600 2721 15 280 15075 3200 waenon 7 32 48 sewrso so 356 3629 115 230 17085 3200 waterigm 7 32 50 dB at 3 1 meter on A scale C1 O C1 DIMENSIONS A B t Ww H F SPR20 4 ie 4 we se s re s 128 sve es 2 SPR 40 60 80 amp HD s 128 150 se 10 7 we 6 15 ee 108 vz 5 808 9 5 128 we ws 88 10 502 140 6 18444 108 ve 5 Bolt Size MODEL MODELS SPR amp SPRT 40 60 80 MODEL SPWT PHONE 1 800 633 0032 FAX 1 4
7. C CENTRIC 1 7 10 32HN 4 10 32HN 10 32HN 10 32HN 10 32HN HEX NUT an 8 10LW 4 10LW 10LW 10LW 10LW LOCK WASHER 9 4052009 1 405 009 405 009 405 009 405 009 HOUSING 1 110 4052417 1 605 419 605 419 405 019 405 019 1 25 35 A O oo to Q 55 39 20 Cc m gt PHONE 1 800 633 0032 WWW VIBCO COM 091 14 E 4 3 o N ANS 1 59 e 2 1 800 633 0032 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 08 1MdS 9 09 LMdS TC LMdS 13 26 MODEL SPR 60HD SPR 80HD E SPRT 60HD amp SPRT 80HD rl Se Sane a FSR d PART NO PART NO PARTNO PARTNO QTY QTY QTY QTY 1 110 24 3 45 5110 24 3 4SEMS 10 24X3 45 5110 24 3 45 5 SCREW ROUND HEAD 4 4 4 4 2 30005061 30005061 30005061 30095061 ENDBELLCOVER i 3 1 1 3 56vM381 56 381 56vM3 amp 1 56 381 GAsET 1 1 1 1 4 1 4 20 1 25 1 4 20 1 25 1 4 20 3 85 1 4 20 1 25 SCREW SOCKETHEAD CAP 1 1 1 14 5 vaw law J ockwasR i 1 1 1 6 3306020 5 33 35 j gEcCENRC OUSDE 1 1 1 1 7 3306021 330 021 330 012 eccexmc usb 1 1 1 J 1 8 10 24 3
8. M THE FROM THE END DISCHARGE OF THE CHANNEL TO PREVENT FROM HEAT CONCENTRATION ALWAYS LEAVE AT LEAST 3 7 5 cm BETWEEN STITCH WELDS PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 9 VIBRATOR INSTALLATION It is now time to put the VIBCO vibrator in place Make sure that it is secured tightly Retighten the bolts after the first 10 to 15 minutes of operation and check them periodically to maintain proper tightness Damage to both the bin and the vibrator can occur if the vibrator is not mounted securely And remember no matter how thick the mounting plate it can still warp during welding especially if VIBCO s instructions are not followed BOLT TORQUE 1 Place vibrator on mounting plate SIZE ft lbs then insert and tighten one bolt See 1 13 proper torque values listed to the right el 2 After tightening the first bolt look at the foot on the other side If a gap exists between the mounting plate and foot of the vibrator welding may have warped the channel iron You will need to shim the space under the foot DETAIL 3 After gap has been filled with shim s insert and tighten the second bolt Angle Channel PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 10 SAFETY CHAIN OR WIRE ROPE INSTALLATION 1 After properly mounting your vibrator determine a suitable location to
9. Material returned may be subject to a 1096 restocking fee All returned shipments should clearly display your name address and original invoice number on packing slip supplied by VIBCO to ensure proper credit Orders for equipment built to specifications which vary from VIBCO s standard units are not returnable Responsibility VIBCO cannot be responsible for delays due to strikes accidents negligence of carriers or other causes beyond our control Freight Claims Should you receive a shipment from VIBCO which was damaged in transit file your claim with the carrier immediately All parts sold by VIBCO are on the basis of F O B Wyoming Rhode Island Product Changes VIBCO reserves the right to make changes in pattern design or materials when deemed necessary without prior notice or obligation to make corresponding changes in previous models Price Changes Prices are subject to change without notice Ordering Spare Parts Parts can be ordered through authorized distributors or directly from VIBCO The following data should be provided when ordering From vibrator Model of unit From spare parts list Reference number part number description and quantity required Shipping instructions opecify shipping point and method of shipping PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 28 VIBRATORS www vib
10. O specialists are available to review a customer s individual application to verify installation and make recommendations These recommendations should not be considered as the Welding Procedure Specifications for the installation If Welding Procedure Specifications are required they should be provided by a professional engineer who is familiar with the structure the vibrator is being mounted to as well as all of the specifications of the materials being used and any of the environmental details present at the application PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 9 MOUNTING INSTRUCTIONS Vibrator Placement For coarse materials the vibrator should be mounted approximately 1 3 of the distance from the discharge opening to the top of the sloped portion of the bin For fine materials place the vibrator 1 4 of the distance from the discharge to the top of the sloped portion of the bin Conical Bin 1 2 Rectangular Bin L L 1 4 3L 1 4 1 3 L Two Vibrators On Single Bin Rectangular Bin Normally used to clean out bin or for ae bins PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM O gt MOUNTING INSTRUCTIONS continued Determining Length of Channel Iron All of VIBCO S SPR Electric Vibrators are designed to use standard 2 Channel Iron However 3 Channel Iron is also acceptable 1 8 The thickness of your bin walls d
11. Small Electric Line Mounting Instructions Operating Instructions Troubleshooting Technical Data Parts List HQ amp Factory Canada 75 Stilson Road 2215 Dunwin Drive Wyoming RI 02898 Mississauga ONT L5L 1X1 wt E mail vibrators vibco com E mail vibrators vibco com AX 2 800 633 0032 Phone 800 465 9709 ZEA wr 401 539 2392 905 828 4191 5 T We re The AV ibrator Guys Fax 401 539 2584 Fax 905 828 5015 Thank you for choosing VIBCO Inc for your vibration needs You are now the owner of the finest small impact electric vibrator available today backed by complete manufacturer confidence in its quality and dependability For reference please complete the information below about your new VIBCO vibrator Thank you for choosing VIBCO Vibrators Model Number Serial Number Date of Purchase 1 WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfactory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual TABLE OF CONTENTS Warning Labels and Serial Number Tags 3 Safety Instructions am
12. anchor it to then install an eyebolt as shown below 2 Place thimbles around eyebolts then loop the wire rope 1 8 dia around the thimble Next place the two rope clips around the wire rope as shown in the figure below First applying Clip A as shown then applying Clip B as close as possible to the thimble 3 Using a 3 8 drill make a hole in the housing as shown below Next place the thimble through the hole you drilled and loop the wire rope around the thimble Secure the wire rope as shown in the figure below First applying Clip A as shown then applying Clip B as close as possible to the thimble NOTE Safety wire kit can be purchased from VIBCO Part No SC 1 Step 1 Equals Base 0 1 iD otep 2 Thimble Assembly TRE Leave Bi 4 6 10 15 slack in the A amp B Foot of SPR Vibrator Step 3 Drill a 3 8 10mm Hole Because standard SPR vibrators are 115 Volt Single Phase with low amperage draw they can be plugged into any standard NEMA 5 15R receptacle 230V Single Phase models are also available supplied with 3 Wire Pigtail wire NOTE black amp white wires are power leads green wire is ground All SPR vibrators are equipped with internal thermal protection to prevent the vibrator from running over internal temperatures of 195 F 909 To protect the vibrator from overload a single phase overload protection should be installed in accordance with
13. body of vibrator Do not operate with counterweight guards removed No Opere Con El Contrapest De Protecci n Removido Ne pas faire fonctionner si les dispositifs de protection de contrepoids sont enlev s WARNING Make sure ground connections are completed Before working on unit disconnect electric supply Label Location Wrapped around end of cord Make sure ground connections are completed Disconnect electric supply before working on unit Asegurese Que La Conexion A Tierra Esta Hecha Antes De Abrur La Unidad Desconecte La Energia El ctrica S assurer se les mises la masse sont bien effectu es Avant de travailler sur l appareil d brancher la G ROU N D CON N ECTION source d alimentation WARNING LABEL 800 633 0032 Please have the information this tag AEE VIBRATORS ww tvibco com ready when ordering parts or contacting the RHODE ISLAND USA ONTARIO CANADA technical service department at VIBCO IA TTT TILA IAI IT MR LOREM CRI SERIAL NO A5300000 Note Always make sure that the vibrator PHASE 1 CYCLE 50 60 age for which the vibrator is wired SERIAL NO amp SPECS TAG PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 9 SAFETY INSTRUCTIONS WARNING Failure to read and follow these installation instructions and safety precautions could result in personal injury equipment damage shortened service life or unsatisfact
14. c weight that produces maximum output To reduce the output force drill holes in the eccentric as necessary VIBCO recommends drilling one small hole at a time and then testing the unit to see if it produces the desired results Proceed with more or larger hole s as needed Figure A SPR 21 amp SPRT 21 FIGURE A FACTORY SETTING DRILL HOLE S IN ECCENTRIC MAXIMUM OUTPUT TO REDUCE OUTPUT FORCE SPR 20 SPR 40 SPRT 60 and SPRT 80 have dual eccentrics factory set at the maximum output for the vibrator To reduce the amount of vibration loosen the set screw that holds the outer eccentric to the shaft and turn the outer eccentric in relation to the inner eccentric Retighten the set screw Figures B amp C show maximum and minimum settings for each unit SPR 20 amp SPR 40 MINIMUM SETTING FACTORY SETTING 0 LBS OF FORCE MAXIMUM OUTPUT FIGURE B SPRT 60 amp SPRI 80 FIGURE C 48953 I e 45 MINIMUM SETTING FACTORY SETTING FACTORY SETTING 0 LBS OF FORCE SPRT 60 MAXIMUM OUTPUT SPRT 80 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 16 CHANGING OUTPUT FORCE ECCENTRIC SETTINGS continued SPR 60 SPR 80 SPR 60HD SPR 80HD SPRT 60HD and SPRT 80HD all have dual eccentrics factory set to the maximum allowable output for continuous duty use To reduce the force of the SPR 60 and the SPR 80 loosen the set screw that holds the outer eccentric to
15. ed HOW DO I KNOW IF I WELDED EVERYTHING CORRECTLY To check if you welded everything correctly see if the mount affects the performance of the vibrator VIBCO recommends you get a reading of the amperage draw of the vibrator BEFORE it is bolted to the channel iron on your bin Place the vibrator on any soft material you might have pillows seat cushions etc Turn the vibrator on and turn the control box dial to its maximum setting Take an amperage reading and compare it to the values found on Page 12 or on the Serial amp Specs Tag on the unit If the two values match reinstall the vibrator according the instructions on Page 9 and take another amperage reading while the vibrator is running If the amperage reading is now still too high then 1 Check that your bolts have been tightened to the torque specified on Page 9 2 Make sure the vibrator has been properly shimmed and stabilized 3 If both of these conditions are satisfied then reinspect your welds to see if there are any additional cracks Repair them according to instructions on Pages 18 19 The vibrator should not be moving excessively when in operation If you are able to read the Serial amp Specs Tag then the amount of motion is acceptable If you cannot refer to the mounting instructions to fix the problem or consult VIBCO 800 633 0032 www vibco com PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 22 TECHNIC
16. erload protection in the line Check to make sure that the vibrator is mounted securely and that there are no cracks in the bin wall 3 If unit does not restart after cooling down check motor continuity If open motor winding is burned or has a short replace motor If you are unsure of how to check the continuity call VIBCO Technical Support or consult a licensed electrical contractor 4 f vibrator DOES start after cooling down take an amperage reading of the vibrator If amperage is in excess of what is listed on Serial No amp Specs Tag or chart on Page 11 make sure that the mounting bolts are still secure or look for cracks in your welds or bin wall See details below If your mount is OK then the vibration may be too intense for the hopper structure You may need to reduce the intensity force of vibration to reduce the amperage draw of the vibrator Pages 12 15 17 or reduce the time of vibration to reduce the temperature rise Page 12 NOTE Proper force for a full hopper can be excessive for an empty or near empty hopper CRACKS HAVE DEVELOPED ON BIN WALL The improper welding of a vibrator to bin stiffeners often results in fatigue cracks in the bin This can be repaired to prevent further cracking by properly welding stiffeners to the bin side To accomplish this see WELDING INSTRUCTIONS on Pages 18 19 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 21 TROUBLESHOOTING continu
17. etermines the minimum length of channel iron needed in order to successfully mount your vibrator To find out what length of channel iron is needed for your application refer to the chart below Figure 1 Bin Wall Thickness Minimum Channel Length L Less Than 1 8 thin 12 to 24 on both sides of vibrator Greater Than 1 8 6 to 8 on both sides of vibrator Note Longer channel iron will not affect the vibrator performance but total channel iron length should not exceed the length of the bin wall MOUNTING PLATES AVAILABLE FROM VIBCO Don t have the time or the resources to manufacture your own mounting plates VIBCO supplies mounting plates for all SPR Electric Vibrators Choose the plate you need from the table below Mounting bolts are included free of charge Figure 2 SPR 80 amp 80HD SPR 20 SPR 21 SPR 60 amp GOHD SPRT 21 SPWT 21 SPWT 60 SPWT 80 Mounting Plate Part SPM 1 SPM 1 SPM 2 SPM 1 SPWM SPWM SPWM Mounting Plates can be purchased with thru holes standard see Page 8 For studded Mounting Plates add ST to the part number when ordering PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 7 MOUNTING INSTRUCTIONS continued Determining Style of Mounting Plate Figure 3 For all SPR Vibrators use 1 4 in thick mounting plate Thru Hole Studded Mounting Plates for all SPR Vibrators can be purchased directly from VIBCO Call 800 633 0032
18. gure E Replace the cap screw EXAMPLE MODEL SPR 60HD Remove cap screw and adjust as shown below _ Then replace the bolt and Cover FIGURE E CAP MAXIMUM FACTORY MINIMUM SCREW FORCE SETTING FORCE Intermittent Maximum Setting for Optimum Setting for Duty Only Continuous Duty Long Life of Vibrator SPWT 21 SPWT 60 and SPWT 80 have single internal eccentrics and are not adjustable f you open the unit to attempt to reset the eccentrics you will compromise the watertight integrity and void your warranty PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 18 HOW FIX A CRACK IN YOUR BIN Cracked Bin Shell Cracked bins are usually due to improper welding improper mounting of the vibrator to the bin or to high an output force from the vibrator If cracks have developed on your bin follow the procedure detailed below to repair the cracks and eliminate any further cracking NOTE that cracks usually start at the ends of the channel iron 1 Remove the vibrator from the mounting plate 2 Locate where cracks stop Take note of any places where the cracks may have branched off It is very important that you located all the branches of the crack 3 Drill holes at the end of every crack on every branch For average size cracks use a 1 8 to 1 4 drill Remember that it is important is that the drill size be larger than the width of the crack
19. ight vibrator for the job Does it provide enough force Is it the right frequency Still not sure Call VIBCO Technical Support at 800 633 0032 THE VIBRATOR WON T START 1 Check power supply to unit 2 Check motor continuity if open motor winding is burned or has a short replace motor If you are unsure of how to check the continuity call VIBCO Technical Support or consult a licensed electrical contractor BEARINGS GRIND OR MAKE EXCESSIVE NOISE VIBRATOR WON T RUN AT FULL SPEED 1 Are you running the vibrator in a dusty or dirty environment You may need to switch to an enclosed model SPRT vibrator 2 Are you running the vibrator in a wet or wash down environment You may need to switch to enclosed model SPWT vibrator 3 Are you running the vibrator in a high temperature environment You may need to switch to a fan cooled model SPR or a heavy duty HD model vibrator and install a heat mount 4 Are you running the vibrator continuously You may need to switch to a heavy duty HD model vibrator VIBRATOR STOPS RUNNING 1 Check power supply to unit 2 Units are supplied with Internal Thermal Overload Protection see Page 11 If the winding temperature of the unit exceeds 195 F 909 the vibrator will shut down and restart after it cools down Repeated stops and starts of the vibrator will overload the vibrator motor and will burn out its windings To protect the vibrator from overloads install a single phase ov
20. ory equipment performance All information in this document is vital to the proper installation and operation of the equipment It is important that all personnel who will be coming in contact with this product thoroughly read and understand this manual MODEL DEFINITIONS VIBCO s model SPR line of electric vibrators utilize a shaded pole motor To ensure a long operating life they are constructed with ball bearings not sintered bronze bearings and have a low amperage draw HD models have oversized bearings and shafts for use in severe duty applications SPR 40 60 amp 80 SPR 60 HD amp 80 HD SPRT 40 60 amp 80 SPRT 60 HD amp 80 HD SPR 20 amp 21 Open Fan Cooled Motor For Clean Dry Non Dusty Environments SPR 60 amp 80 Totally Enclosed Fan Cooled Motor NEMA Code TEFC for Clean Dry Non Dusty Environments HD Heavy Duty Motors NEMA Codes TEFC OH TENV for 24 7 Continuous Operation SPRT Totally Enclosed Non Ventilated Motor NEMA Code for Dusty Environments SPWT Watertight Totally Enclosed Non Ventilated Motor NEMA Code 4 for Wash Down or Wet Environments Totally Enclosed Non Ventilated Motor NEMA Code for Dusty Environments HD Heavy Duty Motors NEMA Codes TEFC OH TENV for 24 7 Continuous Operation PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 4 MOUNTING INSTRUCTIONS CHECKLIST Factory warranty is VOID if vibra
21. ose of the material has to be known It can be measured by pouring a cup of the material on a table The angle between the table and the cone the material makes is the angle of repose To move the material in the chute it should be inclined no less than 1 2 of the angle of repose If this cannot be obtained a feeder is necessary to move the material For optimum performance follow these guidelines Force impact needed on vibrator is equal to weight of chute vibrator maximum amount of material in chute Chutes must have an inclination of at least 10 for vibrators to be able to move the material If inclination is less the chute has to be made into a feeder Contact VIBCO for selecting the proper size vibrator Chutes up to 6 ft long can generally be handled by one vibrator mounted approximately 1 3 from the discharge On chutes over 6 ft long two vibrators are needed One should be placed 18 to 24 inches from the discharge The other approximately in the middle of the chute Since chutes are very sensitive to vibration provision should be made to move the lower vibrator 6 inches in either direction This could mean the difference between moving or not moving the material Place mounting plate 1 3 distance up the chute from the discharge PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 15 CHANGING OUTPUT FORCE ECCENTRIC SETTINGS SPR 21 and SPRT 21 have a single eccentri
22. p Model Definitions 4 Mounung IASTIUCHONS CNECKI SE oorr atn u uu u exa eoe por tuac aem re ees 5 Custom MOUNTING 81 11 5 MOUNN 0115 055 au u uu 2 ODDS LESE 6 9 2 10 13 Alternative Mounting Suggestions 14 15 Changing OULD UT Ol CS RET EE 16 18 POW tO FX a Crack I YoUr BE oe i ith a Gu iste vates ecd Pau usia 19 20 RT UP 21 22 Technical Data and DIMENSIONS xc Seu a Dav seven Uode ipu o Rep aa 23 Parts Lists amp Breakdowns 20 5 21 5 1 21 24 SPR 40 SPR 60 SPR 80 SPRT 60 80 2 25 SP VV1 20 SPV 1 60 SPANTSBU uu i u eb rad x 26 SPR 60HD SPR 80HD SPRT 60HD 8 27 Warranty amp General Information nennen nennen nnns 28 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 2 WARNING LABELS AND SERIAL NUMBER TAGS WARNING Do not operate with the cover removed Whenever the cover is removed make sure that the power is turned off and cannot be turned on accidentally Label Location On
23. the amperage draw Figure 5 After correctly mounting your vibrator and installing the safety chain or wire rope you are ready to plug in your new VIBCO SPR Vibrator FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 11 VIBRATOR INSTALLATION TAKE AN AMPERAGE DRAW WHILE THE VIBRATOR IS RUNNING Maximum Amperage The operating amperage of the vibrator should not exceed the value listed in the table below If the vibrator runs above this amperage it is most likely due to faulty installation Check your mounting welds and re tighten bolts if necessary Please refer to TROUBLESHOOTING on Page 21 for additional details 0 5 0 25 SPR 60 amp 60HD SPR 80 amp 80HD 3200 3200 2800 3200 2800 NOTE Should overload occur the vibrator will automatically stop and then restart after N cooling down Check serial tag for amperage draw and perform an amperage test to see that the vibrator is running within specifications You can also validate amperage draw by bench testing to see if the problem is in the mount or the vibrator itself Refer to TROUBLESHOOTING section for detailed instructions Maximum Operating Temperature 66 C The skin temperature of the vibrator should not exceed 150 F 66 C If skin temperature exceeds this consult VIBCO for alternate solutions TR HL TIL Lu 4 r a pomum m m E
24. the shaft and turn the outer eccentric away from the inner eccentric The less aligned that the two eccentrics are with one another the less force output produced Refer to Figure D for minimum settings Retighten the set screw To increase the force of the SPR 60 and the SPR 80 loosen the set screw that holds the outer eccentric to the shaft and turn the outer eccentric toward the inner eccentric The closer in line that the two eccentrics are with one another the more force output produced Refer to Figure D for maximum settings Retighten the set screw FIGURE D SPR 60 amp SPR 80 a 209 90 Pr dd Pas MAXIMUM OUTPUT MINIMUM SETTING FACTORY SETTING FACTORY SETTING INTERMITTENT 0 LBS OF FORCE SPR 60 SPR 80 DUTY ONLY To reduce the force of the SPR 60HD SPR 80HD SPRT 60HD and SPRT 80HD remove the cap screw that holds the outer eccentric to the inner eccentric and turn the outer eccentric so that the hole marked 41 aligns with the threaded hole in the inner eccentric see Figure E on next page Replace the cap screw PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 17 CHANGING OUTPUT FORCE ECCENTRIC SETTINGS continued To increase the force of the SPR 60HD SPR 80HD SPRT 60HD and SPRT 80HD remove the cap screw that holds the outer eccentric to the inner eccentric and turn the outer eccentric so that the hole marked 3 aligns with the threaded hole in the inner eccentric see Fi
25. tor is not installed per these instructions Determine vibrator placement on bin See Vibrator Placement on Page 6 r1 Determine length of channel iron and position on side of bin Figure 1 on Page 7 Determine style of mounting plate Figure 3 on Page 8 Select method of STITCH welding mounting plate to channel iron Figure 4 on Page 8 r1 STITCH weld channel iron to bin See Welding Instructions on Page 9 O Attach vibrator to mounting plate Check the mounting plate for warping Secure firmly DO NOT OVER TIGHTEN THE BOLTS See Vibrator Installation on Page 10 r1 Install safety chain or cable See Safety Chain Installation on Page 11 O Plug vibrator in using the NEC Standards See Figure 5 on Page 11 O Take a voltage reading at vibrator while running VOLT O Take an amp reading while vibrator is running AMPS O Compare readings to standard values Is the force the vibrator produces sufficient Do you need more or less See service instructions O FILL OUT WARRANTY CARD AND MAIL TO VIBCO If the these steps are followed your vibrator will be installed properly and should give you years of trouble free service CUSTOM MOUNTING INSTRUCTIONS VIBCOS s application specialists are providing general instructions and guidelines for the installation of our vibrators on customer equipment These instructions and guidelines are based on the industries best practices and years of experience in applying vibrators VIBC
26. uce the force Models SPR 20 and SPR 21 are fully adjustable at any time All other models need to start at full speed and then can be turned down to desired speed frequency DON T FORGET TO MAIL YOUR WARRANTY CARD YANI 8 HA PHONE 1 800 633 0032 FAX 1 401 539 2584 REV091 14 WWW VIBCO COM VIBRATORS VIBCO COM 13 ALTERNATIVE MOUNTING SUGGESTIONS Bin Configuration amp Mounting These are just some alternate mounting suggestions For additional suggestions consult VIBCO Technical Support at 800 633 0032 BELT CONVEYORS conveyors feed from the front Vibrator should be placed 1 3 from the front 2 vibrators are used place second one directly opposite 1 3 from the back Do not operate back vibrator until bin is empty in front and the front vibrator has turned off For more details call VIBCO at 800 633 0032 SCREW CONVEYORS Flow Direction Flow Direction ocrew conveyors feed from back Vibrator should be placed 1 3 from the back If 2 vibrators are used place 2nd one directly opposite 1 3 from the front Do not operate front vibrator until bin is empty in back and the back vibrator has turned off For more details call VIBCO at 800 633 0032 PHONE 1 800 633 0032 FAX 1 401 539 2584 WWW VIBCO COM VIBRATORSQVIBCO COM 14 ALTERNATIVE MOUNTING SUGGESTIONS continued Chutes In order to successfully move material in a chute the angle of rep

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