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100/140 INF OMEGA SERVICE MANUAL Page i Contents

1. 2 NO 9 jE3504A NUTM5NwLOCZP 4 NA 10 E35204 Nurmenvioeze 2 NA Fixings are not available individually see section 3 7 for Fixing Kit 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 7 100 140 INF OMEGA SERVICE MANUAL 3 4 Conveyor Chassis A2 1529 A 9112420 34 Page 3 8 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 3 4 Conveyor Chassis A2 1529 A Parts List 9112420D ar e Fam KA NUMBER NUMBER 3 818574 convevoR eener 1 NO 4 sxiss amp A convevorseo 1 n s e2 1946A__ TRACKINGSUDER 2 _N_ 6 82214 TTENSION ROLLER WASHER 2 N 7 e2 2246 sipe PLATE INNER 1 n Co 6722474 sbemArMD EES 9 ezza SIDEPIATE OUTER 1 n ao 8229 4 MoroRPIATE 1 N ii fesor CONVEYOR ROLLER 4i DIA 2 No 12 c3 0760A__ CONVEYOR ROLLER 41 DIA 2 N 15 ca ossa a JL SHAFTTENSIONER ROLLER 2 N 19 poiza fvereowear T 2 N 0 po ROLLERTRANSPORI fg n Z 21 to S103789N WASHER WAVED 2smmlo 3 N 7
2. the slots before removal 4 Refit the pulley amp belt and note the belt tension there should be no free play but not tight If adjustment is reguired remove the pulley loosen the screws and adjust to suit Repeat until tension is correct 5 When the pulley is finally replaced tighten the set screw and reassem ble all parts in reverse order to removal 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 2 9 100 140 INF OMEGA SERVICE MANUAL Page intentionally left blank Page 2 10 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL Section 3 Exploded Views 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 1 100 140 INF OMEGA SERVICE MANUAL u 3 O gt U O T 2 o x m Cf A 3 1 Output Conveyor A2 1526 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 2 100 140 INF OMEGA SERVICE MANUAL 3 1 Output Conveyor A2 1526 A Parts List ITEM NTL PART SAP PART DESCRIPTION OTY NUMBER NUMBER A2 1528 A 9112419C UPPER CONVEYOR A2 1529 A 9112420D CONVEYOR CHASSIS A2 1530 A 9112421E OMEGA INFEED ROLLERS FIXINGS O 5 Jean SCRM4x12TXPANZP 9 N 6 Jena TI x WASHERM4FORMAZP 5 N Fixings are not available individually see section 3 7 for Fixing Kit 100 140 INF Om
3. 011 100 140 INF OMEGA SERVICE MANUAL BEFORE DISASSEMBLING THE POWER CABLE MUST REMAIN UNPLUGGED UNTIL END OF ASSEMBLY ALTHOUGH MANUFACTURER TAKES CARE TO REDUCE RIDGE DANGER PLEASE HANDLE STEEL SHEETS CAREFULLY TO AVOID ALL RISKS OF CUTTING IMPORTANT IN THE EVENT OF ANY EMERGENCY OR TO STOP THE MACHINE FOR ANY OTHER REASON OPEN ANY COVER ON THE INSERTER 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 1 2 Installation The Omega INF Conveyor is attached to the inserter by means of an interface plate between the output end of the inserter and the conveyor This locates on 2 spigots locked into a horizontal portion of the interface plate Electrical connection is via a DIN lead from the inserter 1 2 1 Attaching the Interface Plate 1 Using a wooden lever to avoid damage such as a ham mer handle raise one side of the Inserter slightly see Fig 1 2 Locate the interface plate onto the spigots underneath the Inserter ensure they are prop erly located Lower the Inserter Important ensure the plastic drain pipe under the machine on the operator side is not trapped when the machine is lowered Interface plate Fig 1 Im 1 2 2 Attaching Front Cover Stay On the drive side remove the screw indicated and replace with M4 x 12 screw E2581A On the inside of the chassis face screw spacer E0 0622 A onto E2581A and assemble 2 x lower stays B7796A as shown in Figs 2
4. 100 140 INF OMEGA SERVICE MANUAL 1 Installation siii 1 2 1 1 Safety Notes rr 1 2 1 4 a H e oe lari 153 1 2 1 Attaching the Interface Plate 1 3 1 2 2 Attaching Front Cover Stay reina 1 3 1 2 3 Attaching the Output Ramp aaa GANG 1 4 1 2 4 Attaching the Omega INF conveyor 1 5 1 2 5 Attaching the INF Omega Mounting Bracket 1 6 2 Service and Operating Adjustments nnnnnnnnnnnnnnnnnnnnnnnnss 2 2 2 1 Health Safety amp Environment ue REENEN 2 2 ZI Safety SUCH 2 2 NN ENA OW ANC a pai ai 2 2 2 2 Conventions used in this Manual euer ae ava ERE PEU 2 4 22 nr 2 4 2 3 Information for Engineers risi 2 5 2 3 1 Service Procedures and adjustments 2 5 23 24 10019 e Te itinerario ee sori 2 5 2 3 3 Electrical Connectors and Sensors sso 2 5 2 3 4 Potential Fazal Coit nata NN is aaa eilane ei 2 6 2 4 Conveyor belt adjustment and replacement 2 7 2 4 1 Conveyor Belt tension adjustment 2 7 2 4 2 Conveyor Belt drift adjustment 2 8 2 4 3 Conveyor Belt replacement ENNER EEN 2 8 2 4 4 Motor or Drive Belt replacement 2 9 3 EXDIOAGA VIEWS cia 3 2 3 1 Output Conveyor A2 1526 A isie aee aaa GAAN n idise 3 2 3 1 Output Conveyor A2 1526 A Parts List ri 3 3 3 2 IMF O
5. 22 E1078A 9103835 BEARING FLANGED amp x22xzmm 6 N 23 Esosa SCR mae SKSETKCPATO 1 No 24 asoa sce mae SKCAPAT 9 N 25 jee SCRMax8TXPANZP N 26 E2 0838A scRMeu2TrTXCSKZe 13 No 27 Roua WASKER MA FORMAZP 2 NG 2s eso Pin DOWEL xa me s N 729 fesoa orcupeosmm zt N ao F 04604 Puutviememmx 2 n 1 rsa Ier 1 N_ 32 caza James 6 N 33 65 00554 Jan conv Berner 1 Y aa jesoosea 91124253 cowv amp amp rourR i Y l ie le le le le le le le le le le Spares Assemblies SA1 A0 0576 A 9110215G DRIVE BELT ASSY SA2 A0 0577 A 9110216H CONVEYOR ROLLER ASSY 1 SA3 A0 0578 A 9110217 CONVEYOR ROLLER ASSY 2 N N kA Fixings are not available individually see section 3 7 for Fixing Kit 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 9 100 140 INF OMEGA SERVICE MANUAL 3 5 Lower Conveyor A2 1527 A 9112418B CTS 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 10 100 140 INF OMEGA SERVICE MANUAL 3 5 Lower Conveyor A2 1527 A Parts List 9112418B mar mur ee er NUMBER NUMBER 1i 169 140 91004668 cur RESTRAINT Sma 2 v 2 180 8430 9109916V PCBASSY INF CONVE
6. 3 8 4 Replace screw with M4 x 12 Pan Hd E2581A Replace screw with M4 x 30 Slot Hd E2577A 100 140 INF Omega Service Manual Page Issue 2 June 2012 Page 1 3 100 140 INF OMEGA SERVICE MANUAL Spacer E0 0622 A M4 Nyloc Nut Screw M4 x 12 Pan Hd E2581A E3505A Screw M4 x 30 Slot Hd E2577A Hinge Stay Lower B7796A M4 Nut E3502A All washer are M4 E4011A M4 Nyloc Nut E3505A Fig 4 Assembly of stay 1 2 3 Attaching the Output Ramp 1 Peel the backing off the tape on the output ramp and at tach it to the output cover on the XY front of the inserter Align the ramp as shown in Fig 5 Attach plate with adhesive tape LE CET d 3 Si ak Cra ped AIN Kr peat Ka Sa Zar IL 2 p A m th pol ull AT Ei A NEUEM JI M ARCU CUI L Align notch with bend on inserter cover Page 1 4 Page Issue 2 June 2012 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 1 2 4 Attaching the Omega INF conveyor 1 Position the Omega INF stand and place the conveyor onto it locating the spigots on the interface plate into the key hole slots see Fig 6 2 Connect the Inserter to DIN socket 1 of the Omega INF conveyor using the DIN lead as shown in Fig 7 below a x Fig 7 100 140 INF Omega Service Manual Page Issue 2 June 2012 Page 1 5 100 140 INF OMEGA SERVICE MANUAL 1 2
7. 5 Attaching the INF Omega Mounting Bracket INF Conveyor cutouts Omega front foot cutout Page 1 6 Page Issue 2 June 2012 1 Lift up the end of the INF Conveyor and place the INF Omega Mounting Bracket under neath so that the feet locate in the cutouts as shown in Fig 8 2 Place the Omega Franker onto the bracket so that the front foot locates in the cutout shown in Fig 8 3 Align the INF Conveyor and Omega Franker to their op timum positions as determined by running the machine until the desired alignment is found 4 Lift the Omega Franker off the stand and screw the end of the bracket to the top of the stand using 3 woodscrews ensuring the bracket does not move while you do so 5 Lift the INF Conveyor off the stand and screw the other end of the bracket to the top of the stand using 3 woodscrews 6 Replace the INF Conveyor and Omega Franker The ma chine is now ready for use 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL Section 2 Service and Operating Adjustments 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 2 1 100 140 INF OMEGA SERVICE MANUAL Service and Operating Adjustments 2 1 Health Safety 8 Environment 2 1 1 Safety instructions 2 1 1 1 General e This machine must be operated by competent personnel The manufacturer accepts no responsibility for accidents or injuries caused by operation by incompetent personnel e The machi
8. M INF FIXING KIT Oty FINO ua M O A ji A 0 A kA i kk i 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL Section 4 Electrical and Wiring Diagram 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 4 1 100 140 INF OMEGA SERVICE MANUAL 4 Electrical amp Wiring Diagram 4 1 Location of Electrical Items DI Page 4 2 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 4 1 Location of Electrical Items Parts List DS200 OUTPUT CONVEYOR Ref Part No Description 1 179 8780 MTR 403 1 10 RPM 32V S L R L D3857 20125 230 2 182 8680 LOOM CONVEYOR MOTOR LINK 3 180 8430 PCB ASSY INF CONVEYOR IF MODIFIED 4 182 8540 LOOM INF CONVEYOR 5 160 5151 EARTH BRAID M6 x 400 100 140 INF Omega Service Manual Page Issue 1 December 2011 Oty KA ji ji I Page 4 3 100 140 INF OMEGA SERVICE MANUAL 4 2 DS200 Output Conveyor Wiring Diagram O O m ui x uo O mali gt a SH Ou lt EE 3 C2 ET x5 00 ini CO Ue 00 E SE N O lt 1 00 gt z n Di gt m 27 O O O g A A O EU M M E D O gt Lo PA t a Ie CoN SR JO v O 00 ER db CO Z0
9. NO O gt 0 a ZGO KS ib x CO Dex O so j I uera Fl O HEN O Cf E Page 4 4 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 4 3 Circuit Diagram INF Conveyor 180 8430 8 PIN DIN SOCKET Neopost Pin Nos These are pin numbers for actual DIN plug 7 PIN DIN SOCKET Neopost Pin Nos These are pin numbers for actual DIN plug 7 PIN DIN SOCKET Neopost Pin Nos These are pin numbers for actual DIN plug 100 140 INF Omega Service Manual TRI PADA TP9 PADA TP17 PADA ES TRE PADB P10 PADB P18 PADB P26 TPS PADC PIT PADC P19 PADC P2 JE PADD Piz PADD P20 PADD P28 TPS PADE P13 PADE P21 PADE P29 TP6 PADF P14 PADF P22 PADF P50 P PADG P15 PADG P25 PADG P31 TP8 PADH P16 PADH P24 PADH P32 TP33 PAD TP41 TP49 TP57 TP65
10. TP34 PADJ P42 TP50 P58 P66 TP35 PAD P43 TP51 P59 P6 TP36 PADL P44 TP52 P60 P68 P3 PAD P45 TP53 P61 P69 TP38 PAD P46 TP54 P62 P70 TP39 PADO P4 TP55 P63 P71 TP40 PADP PA8 TP56 P64 P72 J1 6 m OP24 x 2 2 53 7 5 4 LJ 3 24V J 3 IP11 8 OP28 8 S2 i 1RO U1 MC7824CT DELTRON PIN NOs 3 0 SYMBOL VIN VO e e e gt O C1 Ki pa 0 1uF S O 1uF J2 R5 D1 L L 6 4 Ground A ZAN 1 5 Qutput Conveyor 1KO BZX55012 4 3 2 Ground R4 Q1 B 3 33 e 7 8 FF 1KO FQP27P06 317 FE RI J4 S1 S2 i EI e 1 1RO 2 DELTRON PIN NOs R6 INF Conveyor ON SYMBOL 10R D2 ES 1N4007 C3 6 RX emitter sl li RX collector ULE 200V 4 2 anode 2 3 cathode 5 4 e e e e gt E 7 8 FF a E R3 S1 S2 1RO DELTRON PIN NOs Title i 7 H ON SYMBOL UD INP CONVEO F zi Connect Z1 to a 4mm Size Document Number Rev PTH fixing hole A4 127 2980 Date Thursday February 04 2010 Sheet 1 of 1 Page Issue 1 December 2011 Page 4 5
11. YORIF 1 Y 3 B2 2250H owescmee NO 4 B2 2251A RUNNING STRIP 1 NO 5 B2 2258 G SOCKET BRACKET 1 NO A IE IE lr TN Z Z Z Z lt lt 6 C257A Footseisot Aa N 7 C8078A 9105500V RUBBERFOOT 4 N 8 G3 0514 A 9110221N INTERFACEPANELLABEL 1 Y FIXINGS S O 9 E2567A SCRMSx20SKSKTHT 4 N 10 E2827A SCRM4x12TxPANZP___ 6 N 11 jessosa JNUTMANIOC 4 N p lt z Fixings are not available individually see section 3 7 for Fixing Kit 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 11 100 140 INF OMEGA SERVICE MANUAL 3 6 Omega Infeed Rollers A2 1530 A 9112420D j A UJS 99 S N So A N N vi N pa v Se A 3 NO a Z N Page 3 12 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 3 6 INF Omega Rollers A2 1530 A Parts List 9112421E er KK nami NUMBER NUMBER 1 B2 22556 PIVOTBRACKET 0 eg a 3 es NE NI K MM _ 4 c3 0780 A FEEDER ROLLER 4 NS 5 Jonas SHAFT PIVOT 1 NO 6 erosoa sharr FEEDER ROLLER 2 n 7 D10400 TT BEARING 8mmi2sQ_ 10 N FIXINGS 8 E250A SCRM4x6SKSETKCPHT 4 N 9 Jean jCRCUPE95mm 6 N Fixings are not available i
12. ega Service Manual Page Issue 1 December 2011 Page 3 3 100 140 INF OMEGA SERVICE MANUAL 3 2 IMF Omega Conveyor A4 0837 A SE Og Page 3 4 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 3 2 INF Omega Conveyor A4 0837 A Parts List ITEM NTL PART SAP PART DESCRIPTION NUMBER NUMBER ES GC C2 1205 A LOCATION SPIGOT E2564A SCR M4x12 SKT C SK HD Fixings are not available individually see section 3 7 for Fixing Kit 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 5 100 140 INF OMEGA SERVICE MANUAL 3 3 Upper Cover A2 1528 A 9112419C Page 3 6 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 3 3 Upper Cover A2 1528 A Parts List 9112419C PRE er ee NUMBER NUMBER 1 B1 1026G upreRcoveR 1 NS 2 B2 1867 G 91101916 DEFLECTOR SUPPORT 1 Y 3 B2 1868 A 9110192H DEFLECTOR SUPPORT CLAMP 1 Y 4 B2 1947 A 9110193 FRONTRAMPCLAMP 2 Y 5 B2 2204G JERONTRAMpP 0 1 NS 6 EO 0632 A 9110194K LOBE KNOB BLACK M6x16 2 Y G7 0192 A 9110195L DEFLECTOR cd Y 8 E2625A SCRMedOSKBUTHD
13. elt adjustment and replacement 2 4 1 Conveyor Belt tension adjustment Adjustment of the conveyor belt necessitates removal of the upper conveyor and conveyor chassis from the lower cover The 4 retaining screws A are located under neath as shown in Fig 1 below 1 Remove screws A in 4 positions and lift the upper conveyor out of the lower cover Note it might be a tight fit in the lower cover use a thin bladed lever at the lower edge if necessary 2 Remove screws B shown in Fig 1 and lift the conveyor chassis out of the lower cover Disconnect the motor cable as it is removed Place the chassis on a working surface Fig 2 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 2 7 100 140 INF OMEGA SERVICE MANUAL 2 The belts can be adjusted by slackening the tensioner screw shown arrowed in Fig 2 screw for long belt is shown short belt tensioner is on the other side Do not overtighten there should be a small amount of free play 2 4 2 Conveyor Belt drift adjustment When the belt is running drift may occur causing the belt to move to one side as it travels Adjustments are provided to eliminate this 1 To check for drift the conveyor must be running Temporarily assem ble it back into the lower cover with 2 screws connecting the motor before screwing it in place 2 Connect the DIN cable to the in serter switch on the inserter and run the conveyor continuously in Engineer mode
14. lth and the envi ronment in the European Community More particularly certain materials and components of waste electrical and elec tronical equipment needs selective treatment as their injudicious handling or dis posing of on or into land water or air would represent a major threat to the envi ronment and human health cont Page 2 2 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL In order to facilitate collection and treatment separated from normal domestic waste electrical and electronical equipment is marked with the following logo Do not mix with normal domestic waste Please use the return or collection system dedicated to electrical and electronic waste Equipment produced after August 13 2005 Not only are you by law not allowed to dispose of the waste equipment via other waste streams but we encourage you to actively contribute to the success of such collection and to the common good and better quality of life of present and future generations For more information on the correct disposal of this product please contact your local dealer 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 2 3 100 140 INF OMEGA SERVICE MANUAL 2 2 Conventions used in this Manual 2 2 1 Symbols Draws to your attention a particular difficulty associated with AN this operation or indicates a potential hazard with it Indicates a piece
15. mega Conveyor A4 0837 A gege Age 3 4 3 2 INF Omega Conveyor A4 0837 A Parts List 3 5 3 3 Upper Cover A2 1528 A 91124190 ele terrse ee t nks tunta Nee 3 6 3 3 Upper Cover A2 1528 A Parts List 9112419C 3 7 3 4 Conveyor Chassis A2 1529 A 9112420 3 8 3 4 Conveyor Chassis A2 1529 A Parts List 9112420D 3 9 3 5 Lower Conveyor A2 1527 A 9112418B 3 10 3 5 Lower Conveyor A2 1527 A Parts List 9112418B 3 11 3 6 Omega Infeed Rollers A2 1530 A 9112420D 3 12 3 6 INF Omega Rollers A2 1530 A Parts List 9112421E 3 13 100 140 INF Omega Service Manual Page Issue 2 June 2012 Page Page ii 100 140 INF OMEGA SERVICE MANUAL Electrical amp Wiring Diagram KEE KENE KEE KKK un 4 2 4 1 Location of Electrical Item 4 2 4 1 Location of Electrical Items Parts Uert 4 3 4 2 DS200 Output Conveyor Wiring Diagram 4 4 4 3 Circuit Diagram INF Conveyor 180 8430 4 5 Page Issue 2 June 2012 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL Section 1 Unpacking and Installation 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 1 1 1 Installation 1 1 Safety Notes Warning Most of the moving parts are protected by covers Don t operate the machi
16. ndividually see section 3 7 for Fixing Kit 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 3 13 100 140 INF OMEGA SERVICE MANUAL 3 7 200 INF Omega Fixing Kit The fixing kit includes a quantity of every fixing on the INF Omega It will be sufficient for up to 3 machines The kit can be obtained by ordering P N A0 0686 A 9112429N This comprises the following Item Part No o coo Ui WN H E2509A E2826A E2505A E2567A E2625A E2827A E2 0838 A E3505A E3504A E3529A E4011A E5071A E5073A 9103898B 9108961A 9103894X 9105551L 9103959Q 9110068D 9109912R 9104039Y 9104038X 9104046F 9104059U 9104133W 9104134X Description SCREW M4 x 8 SKT CAP HD SCREW M4 x 8 TORX PAN HD SCREW M4 x 6 SKT SET SCREW M5 x 20 SKT CSK HD SCREW M4 x 10 SKT BUT HD SCREW M4 x 12 TORX PAN HD SCREW M4 x 12 TORX CSK HD T T M4 NYLOC NUT M5 NYLOC NUT M6 NYLOC NUT M4 WASHER DOWEL PIN 3 DIA X 14 9 5 E CLIP 1 7 Recommended Spare Parts List The following spares are recommended to be held in stock by Service Agents OON OU RB WN H A0 0576 A A0 0577 A A0 0578 A G5 0085 A G5 0086 A D1040A 180 8430 179 8620 A0 0535 A Page 3 14 9110215G 9110216H 9110217 9112424H 9112425 9103641 9109916V 9109917W 9110222P Page Issue 1 December 2011 DRIVE BELT ASSY CONVEYOR ROLLER ASSY 1 CONVEYOR ROLLER ASSY 2 CONVEYOR BELT INNER CONVEYOR BELT OUTER T BEARING PCB ASSY INF CONVEYOR IF MOTOR 24V 200 RP
17. ne is heavy two people will be required to lift it onto a work ing surface when dismantling e Covers may only be opened by skilled persons who know the risks in volved For safety reasons the machine will not function with opened covers e Keep away long hair fingers jewelry etc from rotating and moving objects of the system e Switch off the system at the end of the day 2 1 1 2 Electrical safety e Disconnect the power supply before performing any maintenance e The power connection must be easily accessible preferably close to the machine e Potential hazard may exist to electronic hardware in conditions with static electricity It is advised that when handling electronic parts an earth con nected wrist band is used in order to be permanently discharged from static electricity 2 1 2 Endof life The objectives of the European Community s environment policy are in particular to preserve protect and improve the quality of the environment protect human health and utilise natural resources prudently and rationally That policy is based on the precautionary principle and principles that preventive action should be taken that environmental damage should as a priority be rectified at source Separate collection of waste is the precondition to ensure reuse and recycling of waste that is generated at the disposal of electrical or electronical equipment and is necessary to achieve the chosen level of protection of human hea
18. ne unless all of the covers are in place Opening covers include safety interlock switches If a cover is opened the switch will stop the machine from running Don t try to bypass the interlocks and don t use the machine if the interlocks are not working Warning Don t wear any loose clothing when you are working near the machine If a bit of clothing becomes caught in one of the moving parts you may be pulled into the machine very quickly This force can be surprisingly powerful you may not be able to resist it Take care with neckties sashes long sleeves or any other loose clothing Dangling jewelry can also present a hazard Remove any of these items of loosely fitting clothing or tie the loose sections out of the way so they can t be caught by the machine Long hair can also be dangerous when working near this type of machine If you have long hair tie it back or tuck it under a hat Be especially careful around the folding rollers in the machine Caution Keep the machine clean Wipe off the outside of the cabinet from time to time to keep the paper dust from collecting If you notice that paper dust is collecting inside the machine open the covers and vacuum it out or blow it out with an airduster Caution Keep the work area around the machine clean Don t allow paper trim and waste to pile up If the work area includes a lot of loose paper scraps an operator may slip and fall Page 1 2 Page Issue 1 December 2
19. nectors are marked with the number of the appropriate PCB connector to which it joins Note There are no sensors on the Omega INF conveyor it is under the control of the exit sensor on the Inserter cont 100 140 INF Omega Service Manual Page Issue 1 December 2011 Page 2 5 100 140 INF OMEGA SERVICE MANUAL 2 3 4 Potential Hazards Take ektreme care if running the machine with the covers open To run with the covers open a magnet will be needed to override the safety interlocks A spare magnet such as fitted to the opening cover 131 824 is most suitable The inserter is double pole fused This means that power may still be present even after switching off at the mains Always disconnect the inserter from the mains source before removing covers Don t just switch off Ensure the black inner covers on the operator side of the inserter are in place when work is finished These covers protect the operator from hazardous areas when the cover is opened When removing items such as the envelope feeder assembly note that some items are very heavy and lifting should not be undertaken unless you feel confident to do so Seek assistance otherwise If running the INF Omega Conveyor with the outer casing removed beware that ro tating mechanism will be exposed Take care with loose clothing jewellery and long hair Page 2 6 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 2 4 Conveyor b
20. of advice tip or guick technigue to assist in EA carrying outthis operation Page 2 4 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 2 3 Information for Engineers 2 3 1 Service Procedures and adjustments Important As the conveyor is always used in conjunction with a 100 or 140 inserter this Information for Engineers relates to the whole machine as well as the conveyor The procedures described on the following pages are the recommended methods to be employed when removing or replacing various items Note that not all individual spare parts may be available for replacement in some cases only the assemblies containing those parts can be obtained For further clari fication see section 3 2 3 2 Tools required No special tools are required for service operation on the machine though a variety of standard engineer s tools will be needed including e Torx drivers 10 15 20 8 25 e Pozidrive screwdrivers 1 amp 2 e Setof metric Allen Keys e Pointed snipe nosed pliers e Side cutters e In addition a stock of cable ties 100 x 2 6mm 169 102 2 3 3 Electrical Connectors and Sensors Sensors are supplied as a cable assembly with the sensor at one end and its two connectors at the other All sensors with the exception of flag or disc sensors con sist of a pair Emitter and Receiver The receiver is usually mounted below the emit ter though this can vary All con
21. select Output Conv Pulse in Diagnostics Solenoids 3 Observe the running of the belt if it is drifting to one side slacken the adjuster screw shown arrowed in Fig 3 and move the appropriate adjuster in the direction required to correct the drift Tighten the screw lt When adjustment is complete replace the conveyor chassis back in the lower cover and refit the upper conveyor Remember to connect the motor cable before screwing the conveyor chassis in place 2 4 3 Conveyor Belt replacement The conveyor belts should not normally require replacement but should damage or other requirement occur proceed as follows When the conveyor chassis is removed form the lower cover see section 2 4 1 slacken the adjusters and slip the belts off over the side plates After fitting the new belts retension and correct any drift as described in sections 2 4 1 and 2 4 2 Page 2 8 Page Issue 1 December 2011 100 140 INF Omega Service Manual 100 140 INF OMEGA SERVICE MANUAL 2 4 4 Motor or Drive Belt replacement Should the motor or drive belt need replacement proceed as follows 1 Remove the Conveyor Chassis from the Lower Cover as described in section 2 4 1 2 Remove the set screw securing the motor pulley and lift off the pul ley amp belt to gain access to the motor Screws 3 Remove the 3 screws securing the motor see Fig 4 and take out the motor Fit the new item in reverse order Mark the positions of the screws in

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