Operating Instructions - Process pressure transmitter IPT
Contents
1. 30 V DC Exd instrument 18 SS V DC Operating voltage with lighted indicating and adjustment module Non Ex instrument 20 36V DC EExia instrument 20 30 VDC EEx d ia instrument 20 36V DC Permissible residual ripple 100Hz Uss lt 1 V 100 Hz 10 kHz Uss 10 mV Load See diagram Ww 1000 750 500 250 Fig 10 Voltage diagram 1 Voltage limit EEx ia instrument 2 Voltage limit non Ex Exd instrument 3 Operating voltage Electrical protective measures Protection rating Housing standard Overvoltage category Protection class IP 66 IP 6712 Ill I 12 Instruments with gauge pressure measuring ranges cannot detect the am bient pressure when submerged e g in water This can lead to falsification of the measured value 42 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA GOEOOL NI 66ELE 37299 EN 100302 wikal 9 Supplement Approvals Depending on the version instruments with approvals can have different technical data For these instruments please note the corresponding approval documents They are included in the scope of delivery Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 43 9 Supplement IWIKALJ 9 2 Dimensions Housing 69 aL 116mm Soni 69 mm 87mm 3 27 64 2 23 322. 9 84mm lo 77 mm 77 mm KETI 8 1 32 3 1 32 Q OUO S 0 OVO 9S 3 z 3 st x x 2 E g JO E E E p H i y z o A M20x1 5 M20x1 5 M20x1 L S Ya NPT Ye NPT p NPT D wr 9 Fig 11 Housing versions with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing A WDM IPT 10 vers 2 0 2 7 5 2 23 52 Ve NPT 19mm 23mm t 3mm 8 6mm 5 64 GD ND Fig 12 IPT 10 GD GW A manometer connection EN 837 ND NPT 44 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA GOEOOL NI 66ELE 37299 EN 100302 wikal 9 Supplement Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 45 9 Supplement wikal 46 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 9 Supplement Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 47 Printing date wiKAI WIKA Alexander Wiegand SE amp Co KG Alexander Wiegand StraBe 30 63911 Klingenberg Germany Phone 49 9372 132295 Fax 449 9372 132706 e mail support tronic wika de www wika de CE All statements concerning scope of delivery application
3. Output variable Gauge pressure absolute pressure vacuum Ceramic capacitive dry measuring cell FC bus 316L Hastellov C276 C4 Titanium Grade 2 PVDF sapphire ceramic 99 9 96 oxide ceramic Glass solder FKM A P 70 16 06 FFKM Kalrez 6375 EPDM A P 75 5KW 75F silicone FFKM Chemraz 535 Klingersil C 4400 Tesnit Plastic PBT polyester Alu die casting powder coated 316L Silicone Polycarbonate UL 746 C listed 316T1 316L 0 8 kg 1 764 Ibs Output signal Signal resolution Failure signal output current Max output current Load Fulfilled NAMUR recommendations 4 20 mA 1 6 pA mA value unchanged 20 5 mA 22 mA 3 6 mA adjustable 22 mA see load diagram under Power supply NE 43 Dynamic behaviour output Run up time approx 10s 36 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 20 001 N3 6627 37299 EN 100302 wikal 9 Supplement 100 47 90 10 4 Fig 9 Sudden change of the process variable tr dead time ta rise time ts jump response time 1 Process variable 2 Output signal Dead time lt 150 ms Rise time lt 100 ms 10 90 Step response time lt 250 ms ti O s 10 90 Damping 63 of the input variable 0 999 s adjustable Input variable Adjustment Adjustment range of the min max adjustment relating to the nominal measuring range Percentage value
4. e Order number Article number documentation SIL identification with SIL rating ex works 3 2 Principle of operation IPT 10 is a pressure transmitter for measurement of gauge pressure absolute pressure or vacuum Measured products are gases vapours and liquids Sensor element is the ceramic measuring cell with rugged ceramic diaphragm The process pressure causes a capacitance change in the measuring cell via the diaphragm This change is converted into an appropriate output signal and outputted as measured value The measuring cell is also equipped with a temperature sensor The temperature value can be displayed via the indicating and adjustment module or processed via the signal output Two wire electronics 4 20 mA for power supply and measured value transmission over the same cable The supply voltage range can differ depending on the instrument version The exact range is stated in chapter Technical data The background lighting of the indicating and adjustment module is powered by the sensor A certain level of operating voltage is required for this You can find the exact voltage specifications in chapter Technical data 3 3 Operation IPT 10 can be adjusted with different adjustment media e with indicating and adjustment module e the suitable WIKA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e with manufacturer specific adjustment programs AMS
5. 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar Set the requested percentage value with gt J and OK Edit the requested mbar value with OK Set the requested mbar value with and 5 Confirm with OK and move to the menu overview with ESC The max adjustment is finished a fw PD Information For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure measurement Set up IPT 10 in the following sequence Select application Process pressure measurement Select the unit of measurement Carry out position correction Carrying out zero adjustment 5 Carrying out span adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi BwoOND The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 23 6 Setup with the indicating and adjustment module wi KAI Select application
6. or PDM e With a HART handheld The entered parameters are generally saved in IPT 10 optionally also in the indicating and adjustment module or in PACTware 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 8 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 3 Product description Transport Transport inspection Storage Storage and transport temperature The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to c
7. practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing Subject to change without prior notice 37299 EN 100302
8. 10 110 Pressure value 20 120 Adjustment range of the zero span adjustment relating to the nominal measuring range Zero 20 495 Span 120 120 9 Difference between zero and span max 120 of the nominal range Recommended max turn down 10 1 no limitation Nominal measuring ranges and overload resistance Nominal range Overload capacity max Overload capacity min pressure pressure Gauge pressure 0 0 1 bar O 10 kPa 15 bar 1500 kPa 0 2 bar 20 kPa 0 0 2 bar O 20 kPa 20 bar 2000 kPa 0 4 bar 40 kPa 0 0 4 bar O 40 kPa 30 bar 3000 kPa 0 8 bar 80 kPa 0 1 bar O 100 kPa 35 bar 3500 kPa 1 bar 100 kPa 8 Values less than 1 bar cannot be set Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 37 9 Supplement wiKAI Nominal range 2 5 bar O 250 kPa 5 bar O 500 kPa 10 bar O 1000 kPa 25 bar O 2500 kPa 60 bar O 6000 kPa 1 0 bar 100 0 kPa 1 1 5 bar 100 150 kPa 1 5 bar 100 500 kPa 1 10 bar 100 1000 kPa 1 25 bar 100 2500 kPa 1 60 bar 100 6000 kPa 0 05 0 05 bar 5 5 kPa 0 1 0 1 bar 10 10 kPa 0 2 0 2 bar 20 20 kPa 0 5 0 5 bar 50 50 kPa Absolute pressure ojojojojo Overload capacitv max pressure 50 bar 5000 kPa 65 bar 6500 kPa 90 bar 9000 kPa 130 bar 13000 kPa
9. 200 bar 20000 kPa 35 bar 3500 kPa 50 bar 5000 kPa 65 bar 6500 kPa 90 bar 9000 kPa 130 bar 13000 kPa 200 bar 20000 kPa 15 bar 1500 kPa 20 bar 2000 kPa 30 bar 3000 kPa 35 bar 3500 kPa Overload capacitv min pressure bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa bar 100 kPa 0 2 bar 20 kPa 0 4 bar 40 kPa 0 8 bar 80 kPa 1 bar 100 kPa e fe fe fe fe k ak a IA SA JA 0 0 1 bar O 10 kPa 15 bar 1500 kPa 0 bar abs 0 1 bar O 100 kPa 35 bar 3500 kPa 0 bar abs 0 2 5 bar O 250 kPa 50 bar 5000 kPa 0 bar abs 0 5 bar O 500 kPa 65 bar 6500 kPa 0 bar abs 0 10 bar O 1000 kPa 90 bar 9000 kPa 0 bar abs 0 25 bar O 2500 kPa 130 bar 13000 kPa 0 bar abs 0 60 bar O 6000 kPa 200 bar 20000 kPa 0 bar abs Nominal measuring ranges and overload capability in psig Nominal range Gauge pressure Overload capacity max pressure Overload capacity min pressure 0 1 5 psig 200 psig 3 psig 0 3 psig 290 psig 6 psig 0 6 psig 430 psig 12 psig 0 15 psig 500 psig 15 psig 0 35 psig 700 psig 15 psig 0 70 psig 950 psig 15 psig 0 150 psig 1300 psig 15 psig 0 350 psig 1900 psig 15 psig 0 900 psig 2900 psig 15 psig 15 0 psig 500 psig 15 psig 38 Process pressure transmitter IPT 10 Vers 2 0 ceramic se
10. OK Position correction Offset AP 0000 mbar 53 mbar 2 Select with 2 e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with 5 Proceed as follows justment i 1 Edit the value in the menu item Min adjustment with OK Min adjustment 4000 0 all 0000 0 mbar 0000 0 mbar 2 Set the requested percentage value with and 5 3 Edit the requested mbar value with OK 4 Set the requested mbar value with and 5 5 Confirm with and move to max adjustment with gt The min adjustment is finished e Information 1 For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display 3 Selection options C F 22 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001 N3 66c 37299 EN 100302 6 Setup with the indicating and adjustment module wikal Carrying out max ad justment Parameter ad justment Proc ess pressure measurement jie pue If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Edit the value in the menu item Max adjustment with OK Max adjustment 4100 0 1 1000 0 mbar
11. adjustment is carried out the sensor resets the values of the following menu items to the reset values see chart Menu section Function Reset value Basic settings Unit of measurement bar Temperature unit C Zero Min adjustment Measuring range begin Span Max adjustment Measuring range end Density 1 kg l Density unit kg l Damping 1s Linearisation linear Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 27 6 Setup with the indicating and adjustment module wikal Menu section Function Reset value Sensor TAG Sensor Display Displayed value 1 bar Displayed value 2 Jo Displav unit Volume Scaling 0 00 to 100 0 Decimal point indication 8888 8 Current output characteristics 4 20 mA Current output failure lt 3 6 mA Current output min current 3 8 mA Current output max current 20 5 mA The values of the following menu items are not reset with Reset Menu section Function Reset value Position correction no reset Lighting no reset Language no reset HART mode no reset Application no reset Factory setting Like basic adjustment in addition special parameters are reset to default values 9 Pointer The min and max temperature or pressure values are each reset to the actual value Optional settings Additional adjustment and diagnosis options such as e g scaling simulation or tren
12. and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is also displayed in the menu items for min max adjustment In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar proceed as follows 2 1 Push the OK button in the measured value display the menu overview is displayed Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O mmH20 20 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 662 37299 EN 100302 6 Setup with the indicating and adjustment module wikal gt Basic adjustment Display 5 Diagnostics Service Info Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit CY Activate the selection with OK and select Units of measure ment with gt Activate the selection with OK and select the requested unit with gt in the example mbar Confirm with OK and move to position correction with gt The adjustment unit is thus switched over from bar to mbar pue Information When switching over to adjustment in a height unit
13. wiKAI jam Part of your business Operating Instructions Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA Document ID 37299 T WA l Contents WIKA Contents 1 About this document 14 Function seradas pa eR ERE eas 4 12 Target group seos si a aaa i ee ee 4 13 Symbolism used 4 2 For your safety 2 4 Authorised personnel 00008 5 2 2 Appropriate use 00 5 2 3 Warning about misuse 04 5 2 4 General safety instructions 000000 5 2 5 Safety label on the instrument 6 26 CE conformity L naaraana 6 2 7 Fulfillment of NAMUR recommendations 6 2 8 Safety instructions for Ex areas 6 3 Product description 3 4 Configuration L 7 3 2 Principle of operation 0 000 8 3 3 Operation 8 3 4 Packaging transport and storage 8 4 Mounting 4 31 General instructions llle 10 4 2 Mounting instructions llle 11 43 Mountingsteps llle 11 5 Connecting to power supply 5 1 Preparing the connection 0004 13 5 2 Connection procedure 14 5 8 Single chamber housing 15 5 4 Switch on phase 0 00 16 6 Set up with the indicating and adjustment module 6 1 Short description llle 17 6 2 Insert indicating and adjustment module 17 6 3 Adjustment system llle 19 6 4 Setup
14. 20 mA 29 TJ Copy sensor data Enable Level V 6 Setup with the indicating and adjustment module wi KAI Diagnostics Basic adjustment 3 Display gt Diagnostics Service Info LEE Pointer 3 1 Sensor status 3 2 Trend curve 3 3 1 p min 5 8 mbar p max 167 5 mbar OK Start trend curve T min 12 5 C T max 85 5 C Service Basic adjustment 4 Display Diagnostics gt Service Info Current output 4 1 Simulation 4 2 Reset 4 3 Language 44 Output mode 4 20 mA V Start simulation V Select reset V Deutsch V Fail mode lt 3 6 mA V Min current 3 8 mA W max current 20 5 mA V Copy sensor data 4 7 PIN 4 8 Application 4 9 Info Basic adjustment 5 Display Diagnostics Service gt Info la Instrument type 5 1 Date of manufacture 5 2 Last change using PC 5 3 Sensor characteristics 5 4 1st October 2009 Software version Display now Serial number 3 80 1st October 2009 12345678 30 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001 N3 662 37299 EN 100302 wikal 6 Set up with the indicating and adjustment module 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If IPT 10 is equipped with an indicatin
15. AS s 2 Select with fl 9 e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with 5 5 Selection options C F Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 25 6 Setup with the indicating and adjustment module wi KAI Carrying out zero ad justment bue jie Carrving out span ad Proceed as follows 1 Edit the mbar value in the menu item zero with OK Zero 000 0 0000 0 mbar 0000 0 mbar 2 Set the requested mbar value with and 5 3 Confirm with and move to span adjustment with gt The zero adjustment is finished Information The zero adjustment shifts the value of the span adjustment The span i e the difference between these values however remains unchan ged Information For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows justment l 1 Edit the mbar value in the menu item span with OK Span 100 0 10000 mbar 0000 0 mbar e Information 1 The displayed pressure for 100 corresponds to the nominal measuring rang
16. Process pressure measurement Select unit In the menu items zero and span you determine the span of the sensor the span corresponds to the end value Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications pue You can find the data on the type label on the instrument or in the menu items of the zero span adjustment The indicating and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is displayed in addition to the menu items for zero span adjustment IPT 10 is preset to application Level measurement Proceed as follows when switching over to application Process pressure measurement 1 Push the OK button in the measured value display the menu overview is displayed 2 Select the menu Service with l 9 and confirm with OK Basic adjustment Display Diagnostics gt Service Info 3 Select the menu item Application with gt and edit with OK Warning IN Note the warning Output can change 4 Select with gt OK and confirm with OK 5 Select Process pressure from the list and confirm with OK In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in th
17. c sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 6 Set up with the indicating and adjustment module Function Configuration T Mount Dismount indicat ing and adjustment module 6 Set up with the indicating and adjustment module 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the IPT 1 instrument family in the single as well as double chamber housing optionally in the electronics or connec tion compartment e External indicating and adjustment unit Note You can find detailed information on adjustment in the operating instructions manual Indicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted and removed at any time It is not necessary to interrupt the voltage supply For installation proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powe
18. ccording to DIN VDE 0106 part 101 Keep in mind the following additional influences on the operating voltage e Output voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland If screened cable is necessary connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency inter ference signals remains Process pressure transmitter IPT 10 Vers 2 0 c
19. current output 4 20 mA Specifications refer to the set span Turn down TD is the ratio nominal measuring range set span Deviation Tum down 1 1 upto 5 1 Turn down 5 1 0 075 0 015 x TD Deviation with absolute pressure measuring range 0 1 bar 9 Incl non linearity hysteresis and non repeatability Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 39 9 Supplement wiKAI Turn down 1 1 upto 5 1 lt 0 25 x TD Tum down gt 5 1 lt 0 05 x TD Influence of the product or ambient temperature Thermal change zero signal and output span Applies to the digital signal output HART Profibus PA Foundation Fieldbus as well as to the analogue current output 4 20 mA and refers to the set span Turn down TD is the ratio nominal measuring range set span Thermal change zero signal and output span reference temperature 20 C 68 F n the compensated temperature range lt 0 05 0 1 x TD 0 100 C 32 212 F Outside the compensated temperature lt 0 05 0 15 x TD range Thermal change zero signal and output span with absolute pressure measuring range 0 1 bar reference temperature 20 C 68 F n the compensated temperature range lt 0 1 0 1 x TD 0 100 C 32 212 F Outside the compensated temperature lt 0 15 0 15 x TD range Thermal change current output Applies also to
20. d curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Indicating and adjustment module 9 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware 28 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 662 Switched off Y 37299 EN 100302 wi KAI 6 Set up with the indicating and adjustment module 6 5 Menu schematic Information Depending on the version and application the highlighted menu windows may not always be available puo Basic adjustment gt Basic adjustment 1 Display Diagnostics Service Info Unit TS Position correction 1 2 Min adjustment 1 3 Max adjustment 1 4 Unit of measurement Offset A 000 0 100 00 78 barV E Ue E E Temperature unit 0 2 mbar 0 0 mbar 100 00 mbar cv 0000 mbar 0 0 mbar 0 0 mbar x S Damping 1 5 Linearisation curve 1 6 Sensor TAG 1 7 1s linear V Sensor Display RENE EE UT RI ESO Basic adjustment 2 gt Display Diagnostics Service Info Displayed value 21 Displayed value V 24 Displav unit 2 2 Scaling 2 3 0 6 z 0 0 Pressure V Scaled Volume V lv 100 100 0 p Lighting 24 qC Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4
21. d terminal with potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover on The electrical connection is finished 5 3 Single chamber housing Electronics and connec tion compartment Display Fig 5 Electronics and connection compartment with single chamber housing 1 Spring loaded terminals for voltage supply 2 Ground terminal for connection of the cable screen Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 15 5 Connecting to power supply wi KAI Wiring plan Switch on phase Display N LIE l 2 od ig Fig 6 Wiring plan single chamber housing 1 Voltage supply Signal output E 5 4 Switch on phase After connecting IPT 10 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting 16 Process pressure transmitter IPT 10 Vers 2 0 cerami
22. delivery encompasses e IPT 10 process pressure transmitter e Documentation this operating instructions manual Test certificate for pressure transmitters Operating instructions manual Indicating and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates The IPT 10 consist of the following components e Process fitting with measuring cell e Housing with electronics optionally available with plug connector e Housing cover optionally available with indicating and adjustment module The components are available in different versions Fig 1 Example of a IPT 10 with manometer connection G 2 according to EN 837 and Alu housing 1 Housing cover with integrated indicating and adjustment module optional 2 Housing with electronics S Process fitting with measuring cell The type label contains the most important data for identification and use of the instrument e Instrument type Article and serial number device Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 7 3 Product description wikal Application area Functional principle Voltage supply Packaging e Technical data Measuring range process pressure process temperature signal output voltage supply protection protection class
23. e example switching over from bar to mbar proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed 4 Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O mmH O 24 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001 N3 662 37299 EN 100302 wikal 6 Set up with the indicating and adjustment module Carry out position cor rection gt Basic adjustment Display Diagnostics Service Info 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit CY 3 Activate the selection with OK and select Units of measure ment with l 2 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with 5 The adjustment unit is thus switched over from bar to mbar Proceed as follows to select the temperature unit gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction Offset 0000 mbar 53 mbar E
24. e of the sensor in the above example 1 bar 1000 mbar 2 Setthe requested mbar value with gt and OK 3 Confirm with OK and move to the menu overview with ESC The span adjustment is finished e Information 1 For an adjustment with pressure simply enter the actual measured value indicated at the bottom of the display 26 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 20 001L N3 662 37299 EN 100302 6 Setup with the indicating and adjustment module wikal Copy sensor data Reset If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual Indicating and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output Unit of measurement Language The following safety relevant data are not read out or written e SIL e HART mode e PIN e Application Copy sensor data Copy sensor data Basic adjustment If the Reset sensor specific basic
25. ectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinitv of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice bv them 1 3 Svmbolism used Information tip note This svmbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 2 For your safety 2 For your safety 2 1 Authorised personnel Mount and set up the pressure transmitter only if you know the applicable national regulations and have the appropriate qualification You must be aquainted with the regulations and instructions for hazardous areas measurement a
26. eramic sensor 9 4 20 mA 18 5 Connecting to power supply wi KAI Select connec tion cable for Ex Take note of the corresponding installation regulations for Ex applications In particular make sure that no potential equalisation applications currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Proceed as follows Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insert the cable through the cable gland into the sensor 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wiring plan Fig 4 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 14 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 20 001L N3 662 37299 EN 100302 wi KAI 5 Connecting to power supply 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer groun
27. ety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 5 2 For your safety wikal 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark we provide confirmation of successful testing 2 7 Fulfillment of NAMUR recommendations The device fulfills the requirements of the applicable NAMUR recommendations 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 3 Product description Scope of delivery Constituents Type label 3 Product description 3 1 Configuration The scope of
28. g and adjustment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual ndicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 31 7 Maintenance and fault rectification wi KAI Reaction when malfunc tions occur Causes of malfunction Fault rectification Checking the 4 20 mA signal 7 Maintenance and fault rectification 7 1 Maintenance cleaning When the instrument is used properly no special maintenance is required in normal operation In some applications product buildup on the sensor diaphragm can influence the measuring result Depending on the sensor and application take precautions to ensure that heavy buildup and especially a hardening thereof is avoided If necessary the transmitter has to be cleaned In this case make sure that the materials are resistant against the cleaning detergents 7 2 Rectify malfunctions The operator of the system is responsible for taking suitable measures to remove interferences IPT 10 offers
29. in the example from bar to m the density also has to be entered Proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed Confirm the menu Basic adjustment with OK the menu item Units of measurement will be displayed Activate the selection with OK and select the requested unit with gt in the example m Confirm with OK the submenu Density unit appears Unit of measurement Density unit gt kgldm 6 pef Select the requested unit e g kg dm with and confirm with OK the submenu Density appears Unit of measurement Density 0001000 kg dm Enter the requested density value with gt J and confirm with OK and move to position correction with gt Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 21 6 Setup with the indicating and adjustment module wi KAI Carry out position cor rection Carrying out min ad The adjustment unit is thus switched over from bar to m Proceed as follows to select the temperature unit gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with
30. maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Voltage supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined this way and faults rectified Connect a handheld multimeter in the suitable measuring range according to the wiring plan 4 20 mA signal not stable e Level fluctuations gt Set the integration time via the indicating and adjustment module or PACTware no atmospheric pressure compensation Check the pressure compensation in the housing and clean the filter element if necessary 32 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 7 Maintenance and fault rectification Fault messages via the indicating adjustment module Reaction after fault rec tification 4 20 mA signal missing e Connection to voltage supply wrong gt Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan No power supply Check cables for breaks repair if necessary Operating voltage too lo
31. nd control technology as well as electrical circuits because the pressure transmitter is electrical equipment according to EN 50178 Depending on the application conditions it is necessary that you have appropriate knowledge e g concerning corrosive products or high pressure 2 2 Appropriate use IPT 10 is a pressure transmitter for measurement of gauge pressure absolute pressure and vacuum You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing saf
32. nsor 9 4 20 mA 20 001L N3 662 37299 EN 100302 9 Supplement wikal Nominal range Overload capacity max Overload capacity min pressure pressure 15 25 psig 700 psig 15 psig 15 70 psig 950 psig 15 psig 15 150 psig 1300 psig 15 psig 15 350 psig 1900 psig 15 psig 15 900 psig 2900 psig 15 psig 0 7 0 7 psig 200 psig 3 psig 1 5 1 5 psig 290 psig 6 psig 3 3 psig 430 psig 12 psig 7 7 psig 500 psig 15 psig Absolute pressure 0 1 5 psig 200 psig 0 psig 0 15 psig 500 psig 0 psig 0 35 psig 700 psig 0 psig 0 70 psig 900 psig 0 psig 0 150 psig 1300 psig 0 psig 0 350 psig 1900 psig 0 psig 0 900 psig 2900 psig 0 psig Reference conditions and actuating variables similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 15 25 C 59 77 F Temperature Relative humidity Air pressure Determination of characteristics Characteristics Reference installation position Influence of the installation position 45 75 96 860 1060 mbar 86 106 kPa 12 5 15 4 psig Limit point adjustment according to IEC 61298 2 linear upright diaphragm points downward 0 2 mbar 20 Pa 0 003 psig Deviation determined according to the limit point method according to IEC 607709 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue
33. orrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 9 4 Mounting Suitability for the proc ess conditions Mounting position Ventilation pae Temperature limits IWIKALJ 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data or on the type label Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 The ventilation for the electronics housing is realised via a filter element in the vicinity of the cable glands Fig 2 Position of the filter element with single and double chamber housing 1 Filter element for ventilation of the electronics housing 2 Blind
34. procedure 000 20 65 Menuschematic llle 29 6 6 Saving the parameter adjustment data 31 7 Maintenance and fault rectification 7 1 Maintenance cleaning 00005 32 7 2 Rectify malfunctions 04 32 7 3 Instrument repair llle 338 8 Dismounting 81 Dismountingsteps 0004 35 82 hRemoval ee ee ee ee 35 2 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 20 001 N3 662 37299 EN 100302 wi KAI Contents 9 Supplement 9 1 Technical data llle 36 92 Dimensions e diaaa a 44 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description pue Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your IPT 10 we offer accessories and replacement parts The corresponding documenta tions are T Operating instructions manual External indicating and adjustment unit Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 3 1 About this document IWIKALJ 1 About this document 1 1 Function This operating instructions manual provides all the information vou need for mounting connection and setup as well as important instructions for maintenance and fault r
35. red by the sensor an additional connection is not necessary Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 17 6 Set up with the indicating and adjustment module wi KAI Fig 7 Insert indicating and adjustment module Note If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required T 18 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 20 001L N3 6627 37299 EN 100302 i WIKA 6 Setup with the indicating and adjustment module Key functions Adjustment system 6 3 Adjustment system Fig 8 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value e gt key to select Menu change Select list entry Select editing position e key Change value of the parameter e ESC key interrupt input jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic re
36. ressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 11 4 Mounting wiKAI gt Screw IPT 10 into the welded socket Tighten the hexagon on the process fitting with a suitable wrench Wrench size see chapter Dimensions Warning N The housing must not be used to screw the instrument inl Applving tightening force can damage internal parts of the housing 12 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 5 Connecting to power supply Note safety instructions Take note of safety instruc tions for Ex ap plications 9 Select power supply Selecting connection cable Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are transmitted via the same two wire connection cable The supply voltage range can differ depending on the instrument version The exact range is stated in the Technical data in the Supplement Provide a reliable separation between the supply circuit and the mains circuits a
37. rving you for the address of the return shipment By doing this you help us carry out the repair quickly and without having to call back for needed information 34 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 8 Dismounting jaw 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 8 2 Removal Note When disposing of old instruments take note of the valid legal and municipal regulations The appropriate parts must be recycled Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 35 9 Supplement wikal 9 Supplement 9 1 Technical data General data Parameter pressure Measuring principle Service interface Materials and weights 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting Diaphragm Joining material diaphragm Basic ele ment measuring cell Measuring cell seal Seal process fitting Materials non wetted parts Electronics housing Seal housing cover Inspection window in housing cover for indicating and adjustment module Ground terminal Weight approx
38. set to measured value indication is triggered Any values not confirmed with OK will not be saved Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 19 6 Setup with the indicating and adjustment module wi KAI Level or process pres sure measurement Parameter ad justment Level measurement bue Select unit 6 4 Setup procedure IPT 10 can be used for level as well as for process pressure measurement Default setting is level measurement The mode can be changed in the adjustment menu Depending on the application only the respective subchapter Level or process pressure measurement is of importance There you find the individual adjustment steps Level measurement Set up IPT 10 in the following sequence 1 Selecting adjustment unit density unit 2 Carry out position correction 3 Carrying out min adjustment 4 Carrying out max adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the min max adjustment The indicating
39. stopper Information Make sure that the filter element is always free of buildup during operation A high pressure cleaner must not be used for cleaning Higher process temperatures mean often also higher ambient temperatures 10 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 9 4 20 mA 20 001L N3 6627 37299 EN 100302 wikal 4 Mounting Mounting position Welding the socket Sealing Screwing in T 0 oUo y Fig 3 Temperature ranges 1 Process temperature 2 Ambient temperature Make sure that the upper temperature limits for the environment of electronics housing and connection cable specified in chapter Technical data are not exceeded 4 2 Mounting instructions IPT 10 functions in any installation position It is mounted according to the same directives as a manometer DIN EN 839 2 Information We recommend using lock fittings measuring instrument holders and siphons from the line of WIKA accessories 4 3 Mounting steps For mounting IPT 10 a welded socket is necessary gt Note the applicable welding standards segment welding proce dure when welding the socket Use the seal corresponding to the instrument e Process fitting GD Tesnit seal in front of the thread or Seal the thread with teflon hemp or a similar resistant seal material e Process fitting ND D Probable position correction see chapter Setup steps Process p
40. the analogue 4 20 mA current output and refers to the set span Thermal change current output lt 0 15 at 40 80 C 40 176 F Long term stability similar to DIN 16086 DINV 19259 1 and IEC 60770 1 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD nominal measuring range set span Long term drift of the zero signal lt 0 1 x TD year Ambient conditions Ambient storage and transport temperature 40 80 C 40 176 F Process conditions The specifications to the pressure stage and the product temperature are used as an overview The specifications of the type label are applicable Pressure stage process fitting Thread 316L Hastelloy PN 160 Small flange DN 10 316L PN 1 5 Product temperature depending on the measuring cell seal FKM A P 70 16 06 40 120 C 40 248 F FFKM Kalrez 6375 20 120 C 4 248 F 40 Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 20 001L N3 662 37299 EN 100302 wikal 9 Supplement FFKM Chemraz 535 EPDM A P 75 5 KW75F Vibration capacitance Electromechanical data version IP 66 IP 67 Cable entry plug Single chamber housing Double chamber housing Spring loaded terminals for wire cross sec tion
41. up to Indicating and adjustment module Voltage supply and data transmission Indication Adjustment elements Protection rating unassembled mounted into the sensor without cover Materials Housing Inspection window 30 120 C 22 248 F 40 120 C 40 248 F mechanical vibrations with 4 g and 5 150 Hz or or or or 1 x cable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 1 x closing cap NPT 1 x blind plug v NPT 1 x plug depending on the version 1 x blind stopper M20 x 1 5 1x cable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 plug M12 x 1 for the external indicating and adjustment unit optional 1 x closing cap NPT 1 x blind stopper Ve NPT plug M12 x 1 for the external indicating and adjustment unit optional 1 x plug depending on the version 1 x blind stopper M20 x 1 5 plug M12 x 1 for the external indicating and adjustment unit optio nal 2 5 mm AWG 14 through the sensor LC display in dot matrix 4 keys IP 20 IP 40 ABS Polyester foil 0 According to IEC 60098 2 6 1 Depending on the version M12 x 1 according to DIN 43650 Harting 7 8 FF Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 41 9 Supplement wiKAI Voltage supply Operating voltage Non Ex instrument 12 36 V DC EExia instrument 12
42. w or load resistance too high gt Check adapt if necessary eve Current signal greater than 22 mA or less than 3 6 mA electronics module or measuring cell defective gt Exchange the instrument or send it for repair In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 no measured value available gt Exchange the instrument or send it for repair E017 e Adjustment span too small gt repeat with modified values E036 no operable sensor software gt Carry out a software update or send instrument for repair E041 e Hardware error gt Exchange the instrument or send it for repair Depending on the failure reason and measures taken the steps described in chapter Set up must be carried out again if necessary 7 3 Instrument repair You can download a return form 24 KB in the Internet from our homepage www wika com under the item Service If a repair is necessary please proceed as follows e Print and fill out one form per instrument Fault message can also appear if the pressure is higher than the nominal range Process pressure transmitter IPT 10 Vers 2 0 ceramic sensor 4 20 mA 33 7 Maintenance and fault rectification wi KAI If necessary state a contamination Clean the instrument and pack it damage proof e Attach the completed form and probably a safety data sheet to the instrument e Please contact the agency se
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