Home

Operating Instructions - Process pressure transmitter IPT

1. Fig 10 Electronics compartment double chamber housing 1 2 3 Plug connector for service Internal connection cable to the connection compartment Terminals for the external indicating and adjustment module Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 17 5 Connecting to power supply wi KAI Connection compart y ment LI 3 nin yeu Fig 11 Connection compartment double chamber housing 1 Plug connector for service 2 Ground terminal for connection of the cable screen S Spring loaded terminals for voltage supply Wiring plan Fig 12 Wiring plan double chamber housing 1 Voltage supply Signal output 18 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 5 Connecting to power supply Housing overview Electronics compart ment 5 5 Wiring plan double chamber housing Ex d Q oUo S Fig 13 Double chamber housing 1 2 OAK Housing cover connection compartment Blind stopper or plug M12 x
2. Reaction when malfunc tions occur Causes of malfunction Fault rectification Checking the 4 20 mA signal 8 Maintenance and fault rectification 8 1 Maintenance cleaning When used in the correct way no special maintenance is required in normal operation In some applications product buildup on the sensor diaphragm can influence the measuring result Depending on the sensor and application take precautions to ensure that heavy buildup and especially a hardening thereof is avoided If necessary the transmitter has to be cleaned In this case make sure that the materials are resistant against the cleaning detergents 8 2 Remove interferences The operator of the system is responsible for taken suitable measures to remove interferences A maximum of reliability is ensured Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Power supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified Connect a handheld multimeter in the suitable measuring range according to the wiring plan 4 20 mA signal not stable e L
3. mmH O 26 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 6 Set up with the indicating and adjustment module Carry out position cor rection Carrying out min ad justment Unit of measurement Density 0001000 kgldm 6 Enter the requested density value with and confirm with OK and move to position correction with gt The adjustment unit is hence switched over from bar to m Proceed as follows to select the temperature unit gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Proceed as follows 1 Activate in the menu item Position correction the selection with OK Position correction Offset e 4P 0000 mbar 53 mbar 2 Select with 2 e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with 5 Proceed as follows 1 Edit the value in the menu item Min adjustment with OK Min adjustment 4000 0 il 0000 0 mbar 0000 0 mbar 2 Set the requested percentage value with and 5 3 Edit the requested mbar value with OK 4 Set the req
4. product especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data in the or on the type label Caution After removal of the diaphragm protective cover the diaphragm must not be pressed Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Ono 2 Fig 2 Measures against moisture penetration 10 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 4 Mounting Ventilation and
5. 1060 mbar 86 106 kPa 12 5 15 4 psig Determination of characteristics Limit point adjustment according to IEC 61298 2 Characteristics linear Reference installation position upright diaphragm points downward Influence of the installation position depending on the isolating diaphragm version Deviation determined according to the limit point method according to IEC 6077012 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD is the relation nominal measuring range set span Deviation for measuring ranges 0 4 1000 bar Turm down 1 1 upto 5 1 0 1 6 Turn down 5 1 lt 0 02 x TD Deviation for measuring ranges 1000 bar Tum down 1 1 upto 2 1 0 6 6 Deviation with absolute pressure measuring range 0 1 bar Turn down 1 1 up to 5 1 0 25 Turndown gt 5 1 lt 0 05 x TD 12 Incl non linearity hysteresis and non repeatability Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 45 10 Supplement wikal Influence of the product or ambient temperature Applies to instruments with digital signal output HART Profibus PA Foundation Fieldbus as well as to instruments with analogue current output 4 20 mA Specifications refer to the set span Turn down TD nominal measuring range set span Thermal change zero zignal refer
6. Eg Eg J GiB amp F 7 GIA NJN ON EIS E p 30 mm eg e Tane Qe NIE o 1 3 16 G6 83 Fig 24 IPT 1 85 G1 A front flush O 0 4 bar and O 1 6 bar 86 G12 A front flush gt 1 6 bar 84 G1 A front flush up to 150 C according to EHEDG 0 0 4 bar and O 16 bar 52 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 0 1060 N3 vSL 31543 EN 090130 wikal 10 Supplement IPT 1 front flush connection part 2 3 3 16 264mm 250 mm 2 33 64 1 31 32 SA RT RA 74 mm 2 29 52 0 OWO N 82 mm 51mm 65 mm 2 9 6 84 mm 3 5 16 84 mm 3 5 46 105 mm 4 9 64 3T 3R Fig 25 IPT 1 SA Tri Clamp 2 RA bolting DN 40 PN 40 according to DIN 11851 RT Tri Clamp 172 3T DRD 3R Varivent Form F Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 53 10 Supplement wikal 54 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 10 Supplement Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 55 Printing date wiKAI WIKA Alexander Wiegand GmbH amp Co KG Alexander Wiegand StraBe 30 63911 Klingenberg Germany Phone 49 9372 132295 Fax 449 9372 132706 e mail
7. Temperature unit cv 3 Activate the selection with OK and select Units of measure ment with gt 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with 5 The adjustment unit is hence switched over from bar to mbar Proceed as follows to select the temperature unit gt Activate the selection with OK and select Temperature unit with gt gt Activate the selection with OK and select the requested unit with gt e g F gt Confirm with OK The temperature unit is hence switched over from C to F Carry out position cor Proceed as follows rection 1 Activate in the menu item Position correction the selection with OK Position correction Offset 0000 mbar 53 mbar 2 Select with 2 e g to accept actual measured value Position correction Accept current measured value gt Accept Edit 3 Confirm with OK and move to min zero adjustment with 5 7 Selection options C F 30 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 wikal 6 Set up with the indicating and adjustment module Carrying out zero ad justment pue pue Carrying out span ad justment buo T Proceed as follows 1 Edit the mbar value in the menu item zero with OK Zero
8. emitted interference the NAMUR recommendation NE 21 is fulfilled With respect to compatibility the NAMUR recommendation NE 53 is fulfilled This applies also to the corresponding indicating and adjustment components WIKA instruments are generally upward and downward compatible e Sensor software for DTM IPT 1 HART PA or FF e DTM IPT 1 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is indepen dent of the software version The range of available functions depends on the respective software version of the individual components The software version of IPT 1 can be determined as follows e via PACTware e onthe type label of the electronics e viathe indicating and adjustment module 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Safety instructions for oxygen applications For instruments in oxygen applications the special instructions in chapters Storage and transport Mounting as well as Technical data under Process conditions must be noted Furthermore the valid national regulations implementation instructions and memorandums of the BG professional assoc must be noted 6 Process pressure transmitter IPT 1 Vers 3 0 m
9. is also used Dispose of the packaging material via specialised recycling companies Instruments for oxygen applications are sealed in PE foil and provided with a label Oxygen Use no Oil Remove this foil just before mounting the instrument See instruction under Mounting Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 9 4 Mounting wikal Suitability for process conditions Diaphragm pro tection Mounting position Moisture A 4 Mounting 4 1 General instructions Make sure that all parts of the instrument in contact with the measured
10. wiKAI u Part of your business Operating Instructions Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART Contents wi KAI Contents 1 About this document 14 Function seradas pa eR ERE eas 4 12 Target group seos si a aaa i ee ee 4 13 Symbolism used 0 0 0000008 4 2 For your safety 2 4 Authorised personnel llle 5 2 2 Appropriate use llle 5 2 3 Warning about misuse 04 5 2 4 General safety instructions 5 2 5 Safety approval markings and safety tips 6 26 CEconformity lt i paaa aa aara e a aa a a 6 2 7 Fulfillment of NAMUR recommendations 6 2 8 Safety instructions for Ex areas 6 2 9 Safety instructions for oxygen applications 6 3 Product description 3 4 Configuration uasa aaaeeeaa 7 3 2 Principle of operation lille 8 3 3 Operation ce rre E s 8 3 4 Packaging transport and storage 9 4 Mounting 4 31 General instructions llle 10 4 2 Mounting instructions llle 12 43 Mountingsteps llle 12 5 Connecting to power supply 5 1 Preparing the connection 0004 13 5 2 Connection procedure 0 0 00000 14 5 83 Wiring plan single chamber housing 15 5 4 Wiring plan double chamber housing 17 5 5 Wiring plan double chamber housing Ex d 19 5 6 Swi
11. 090130 wikal 6 Set up with the indicating and adjustment module Menu section Function Reset value Scaling 0 00 to 100 0 Decimal point indication 8888 8 Service Current output characteristics 4 20 mA Current output failure lt 3 6 mA Current output min current 3 8 mA Current output max current 20 5 mA The values of the following menu items are not reset with Reset Menu section Function Reset value Basic settings Position correction no reset Display Lighting no reset Service SIL no reset Language no reset HART mode no reset Application no reset Optional settings Factory setting Like basic adjustment furthermore special parameters are reset to default values 9 Pointer The min and max temperature or pressure values are each reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Indicating and adjustment module 9 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 33 6 Set up with the indicating and adjustment module pue Basic adjustment gt Basic adju
12. 1 for the external indicating and adjustment module optional Housing cover electronics compartment Filter element for air pressure compensation Cable entry or plug E Display Fig 14 Electronics compartment double chamber housing 1 2 3 Plug connector for service Internal connection cable to the connection compartment Terminals for the external indicating and adjustment module Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 19 5 Connecting to power supply wi KAI Connection compart ment Wiring plan Switch on phase Err D Fig 15 Connection compartment double chamber housing Ex d 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen Fig 16 Wiring plan double chamber housing Ex d 1 Voltage supply Signal output 5 6 Switch on phase After connecting IPT 1 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmwar
13. Connection procedure Proceed as follows Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires 5 Insert the cable through the cable gland into the sensor 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wiring plan Fig 5 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 14 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 0 1060 N3 vSL 31543 EN 090130 wi KAI 5 Connecting to power supply 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal with potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version Housing overview Fig 6 Material versions single chamber hous
14. For mounting proceed as follows Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary 22 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 0 1060 N3 vSL 31543 EN 090130 wi KAI 6 Set up with the indicating and adjustment module Fig 17 Mounting the indicating and adjustment module Note If you intend to retrofit the instrument with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required pue Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 23 6 Set up with the indicating and adjustment module wi KAI Key functions Adjustment system 6 3 Adjustment system Fig 18 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parame
15. adjustment 000 0 4P 0000 0 mbar 0000 0 mbar 2 Set the requested mbar value with and 5 3 Confirm with and move to span adjustment with 5 The zero adjustment is finished Information The zero adjustment shifts the value of the span adjustment The span i e the difference between these values however remains unchan ged Information For an adjustment with pressure you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Edit the mbar value in the menu item span with OK Span adjustment 100 0 amp AP 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar 2 Set the requested mbar value with gt and OK 3 Confirm with OK and move to the menu overview with ESC The span adjustment is finished Information For an adjustment with pressure you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure transmitter IPT 1 Vers 3 0 metalic sens
16. alue Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 49 10 Supplement wikal 10 2 Dimensions Housing 69mm 87mm 3 27 64 2 23 32 69mm 84mm 3 5 16 B 3 JG r 8 S 8 I R z x x E E E ie E E E p E E S z Oo S M20x1 5 M20x1 5 M20x1 5 A Y2 NPT Y2 NPT Ya NPT D unr Fig 22 Housing versions with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing A WDM 50 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 10 Supplement IPT 1 threaded fitting 26mm c GD 0 OVO 9 2 91g 2 14 Ve NPT 25mm 2 946 Fig 23 IPT 1 GD G1 EN 837 ND NPT ML M16 x 1 5 inner MI M20 x 1 5 inner Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 51 10 Supplement wikal IPT 1 front flush connection part 1 0 OWO 9S ak Osweo i OSW41 e Eiz E 7 E
17. are written into the sensor under the menu item Copy sensor data 36 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 7 Setup with PACTware and other adjustment programs Connecting the PC to the signal cable bae 7 Setup with PACTware and other adjustment programs 7 1 Connecting the PC 0 ONO QS Power supply HART Modem PACTware to DTM t_ a Fig 19 Connecting the PC to the signal cable 1 RS232 connection 2 HART resistor 250 Q 3 IPT 1 3 Necessary components IPT 1 PC with PACTware and suitable WIKA DTM HART modem HART resistor approx 250 Q Power supply unit Note For power supply units with integrated HART resistance inner resistance approx 250 Q there is no additional external resistance necessary Standard Ex separators are often provided with a sufficiently high current limitation resistance In such cases the modem can be connected in parallel to the 4 20 mA cable 7 2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PACTware attached to each CD and which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the WIKA DTMs Process pressure transmitter IPT 1 Vers 3 0 metalic sen
18. ates a single action Sequence Numbers set in front indicate successive steps in a procedure Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 2 For your safety 2 For your safety 2 1 Authorised personnel Mount and set up the pressure transmitter only if you know the applicable national regulations and have the appropriate qualification You must be aquainted with the regulations and instructions for hazardous areas measurement and control technology as well as electrical circuits because the pressure transmitter is electrical equipment according to EN 50178 Depending on the application conditions it is necessary that you have appropriate knowledge e g concerning corrosive products or high pressure 2 2 Appropriate use IPT 1 is a pressure transmitter for measurement of gauge pressure absolute pressure and vacuum You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explic
19. condary Value Signal resolution Failure signal current output adjustable Max output current Load 4 20 mA HART Process pressure Temperature 1 6 pA mA value unchanged 20 5 mA 22 mA 3 6 mA 22 mA see load diagram under Power supply 10 Synthetic oil for measuring ranges up to 16 bar FDA listed for the food processing industry For measuring ranges up to 25 bar dry measuring cell 9 Halocarbon oil Generally in oxygen applications not with vacuum meas uring ranges not with absolute measuring ranges lt 1 bafaps Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 43 10 Supplement wikal Fulfilled NAMUR recommendations NE 43 Dynamic behaviour output Run up time approx 10s 100 47 90 10 4 Fig 20 Sudden change of the process variable dead time tr rise time t4 and step response time ts 1 Process variable 2 Output signal Dead time lt 150 ms Rise time lt 100 ms 10 90 Step response time lt 250 ms ti O s 10 90 Damping 63 of the input variable 0 999 s adjustable Input variable Adjustment Adjustment range of the min max adjustment relating to the nominal measuring range Min 5 95 Max 5 105 Adjustment range of the zero span adjustment relating to the nominal measuring range zero 5 95 Span 5 105 Recommended max turn down 10 1 no li
20. ct the adjustment unit in the example switching over from bar to mbar you have to proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed gt Basic adjustment Display Diagnostics Service Info 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV Temperature unit Cv 3 Activate the selection with OK and select Units of measure ment with gt 4 Activate the selection with OK and select the requested unit with gt in the example mbar 5 Confirm with OK and move to position correction with 5 The adjustment unit is hence switched over from bar to mbar Information When switching over to adjustment in a height unit in the example from bar to m the density also has to be entered Proceed as follows 1 Push the OK button in the measured value display the menu overview is displayed 2 Confirm the menu Basic adjustment with OK the menu item Units of measurement will be displayed 3 Activate the selection with OK and select the requested unit with gt in the example m 4 Confirm with OK the submenu Density unit appears Unit of measurement Density unit gt kg dm pef 5 Select the requested unit e g kg dm with and confirm with OK the submenu Density appears Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O
21. de lt 3 6 mA V Min current 3 8 mA Y max current 20 5mA Y p LA HART mode 4 6 Copy sensor data 4 7 PIN 4 8 Application 4 9 Standard Copy sensor data Enable Level V Address 0 4 d Info Basic adjustment 5 Display Diagnostics Service gt Info Sensor type 5 1 Date of manufacture 5 2 Last change using PC 5 3 Sensor characteristics 5 4 e g 16 May 2008 Software version Display now Serial number e g 3 50 e g 16 May 2008 12345678 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 35 Output mode 4 20 mA V Start simulation V Select reset V Deutsch V za 6 Set up with the indicating and adjustment module wi KAI 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If IPT 1 is equipped with an indicating and adjustment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If itis necessary to exchange the sensor the indicating and adjustment module is inserted into the replacement instrument and the data
22. e as well as the sensor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current 20 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 wi KAI 5 Connecting to power supply Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 21 6 Set up with the indicating and adjustment module wi KAI Function Configuration T Mount Dismount indicat ing and adjustment module 6 Set up with the indicating and adjustment module 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the IPT 1 instrument family in the single as well as double chamber housing optionally in the electronics or connec tion compartment e External indicating and adjustment unit Note You can find detailed information on adjustment in the operating instructions manual ndicating and adjustment module 6 2 Insert indicating and adjustment module The indicating and adjustment module can be inserted and removed at any time It is not necessary to interrupt the voltage supply
23. e setup and operation of your IPT 1 we offer accessories and replacement parts The associated documents are Operating instructions manual External indicating and adjustment unit Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 1 About this document wikal 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indic
24. ence temperature 20 C 68 F Inthe compensated temperature range lt 0 05 10 K x TD 0 100 C 32 212 F Outside the compensated temperature typ 0 05 10 K x TD range Applies also to instruments with analogue 4 20 mA current output and refers to the set span Thermal change current output 0 15 at 40 80 C 40 176 F Long term stability similar to DIN 16086 DINV 19259 1 and IEC 60770 1 Applies to digital interfaces HART Profibus PA Foundation Fieldbus as well as to analogue current output 4 20 mA Specifications refer to the set span Turn down TD nominal measuring range set span Long term drift of the zero signal lt 0 1 x TD year Ambient conditions Ambient storage and transport temperature Standard version 40 80 C 40 176 F Standard version with indicating and 15 70 C 5 158 F adjustment module Connection G1 A front flush according to 10 80 C 14 176 F EHEDG Fitting G1 A front flush according to 10 70 C 14 158 F EHEDG with indicating and adjustment module Version for oxygen applications 40 60 C 40 140 F Version for oxygen applications with 15 60 C 5 140 F indicating and adjustment module Process conditions The specifications are used as an overview For pressure stage and product temperature the specif
25. etalic sensor 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 3 Product description wikal Scope of delivery Supplementary label Oil and grease free for oxygen applications Components 3 Product description 3 1 Configuration The scope of delivery encompasses e PT 1 process pressure transmitter e Documentation this operating instructions manual Test certificate for pressure transmitters Safety Manual IPT 1 4 20 MA HART two wire optional Operating instructions manual Indicating and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Exspecific Safety instructions with Ex versions if necessary further certificates Instruments in the version Oil and grease free for oxygen ap plications are equipped with a supplementary label The sup plementary label contains instructions on oil and grease free parts of the instrument IPT 1 consists of the following components e Process fitting with measuring cell e Housing with electronics optionally available with plug connector e Housing cover optionally available with indicating and adjustment module The components are available in different versions Fig 1 Example of a IPT 1 with manometer connection GY according to EN 837 and Alu housing 1 Housing cover with integrated indicating and adjust
26. evel fluctuations gt Set the integration time via the indicating and adjustment module or PACTware no atmospheric pressure compensation Check the pressure compensation in the housing and clean the filter element if necessary V 20 mA signal missing Wrong connection to power supply Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan ves Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 39 8 Maintenance and fault rectification wi KAI Fault messages via the indicating adjustment module Reaction after fault rec tification e No power supply gt Check cables for breaks repair if necessary Operating voltage too low or load resistance too high gt Check adapt if necessary Current signal greater than 22 mA or less than 3 6 mA e electronics module or measuring cell defective gt Exchange instrument or return instrument for repair In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed E013 no measured value available gt Exchange instrument or return instrument for repair E017 e Adjustment span too small gt repeat with modified values E036 no operable sensor software gt Carry out a software update or send the instrument for repair E041 e Hardware error gt Exchange instrument or return instrument for repair Depe
27. ications on the type plate are applicable Product temperature standard depending on the seal 9 FKM VP2 A 20 105 C 44 221 F EPDM A P 75 5 KW75F 40 105 C 40 221 F NBR COG 20 105 C 4 221 F 13 Up to 60 C 140 F 14 Up to 60 C 140 F 18 Version for oxygen applications up to 60 C 140 F 46 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 wikal 10 Supplement Product temperature front flush threaded fitting G1 A according to EHEDG threaded fitting M44 x 1 25 as well as hygienic fittings depending on seal 9 17 20 150 C 4 302 F 30 150 C 22 302 F 20 150 C 4 302 F FKM VP2 A EPDM A P 75 5 KW75F NBR COG Vibration resistance Shock resistance mechanical vibrations with 4 g and 5 100 Hz Acceleration 100 g 6 ms 9 Electromechanical data version IP 66 IP 67 Cable entry plug2 Single chamber housing Double chamber housing Spring loaded terminals for wire cross sec tion up to or or or or 1x cable gland M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 1 x closing cap NPT 1 x blind plug v NPT 1 x plug depending on the version 1 x blind stopper M20 x 1 5 1x cable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5
28. ing 1 Plastic 2 Aluminium 3 Stainless steel Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 15 5 Connecting to power supply wi KAI Electronics and connec tion compartment Wiring plan Display IF 1808 0 567 8 JQ Fig 7 Electronics and connection compartment single chamber housing 1 Plug connector for service 2 Spring loaded terminals for connection of the external indicating and adjustment module 3 Ground terminal for connection of the cable screen 4 Spring loaded terminals for voltage supply 32 Die A Fig 8 Wiring plan single chamber housing 1 Voltage supply Signal output 16 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 5 Connecting to power supply Housing overview Electronics compart ment 5 4 Wiring plan double chamber housing 0 oUo S Fig 9 Double chamber housing 1 2 OAK Housing cover connection compartment Blind stopper or plug M12 x 1 for the external indicating and adjustment module optional Housing cover electronics compartment Filter element for air pressure compensation Cable entry or plug E Display
29. itly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 5 2 For your safety wikal 2 5 Safety approval markings and safety tips The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guidelines By attaching the CE mark we provide confirmation of successful testing 2 7 Fulfillment of NAMUR recommendations With respect to interference resistance and
30. ment having to be installed The actual measured value is displayed in addition to the menu items for zero span adjustment IPT 1 is preset to application Level measurement Proceed as follows when switching over to application Process pressure measurement 1 Push the OK button in the measured value display the menu overview is displayed 2 Select the menu Service with gt and confirm with OK Basic adjustment Display Diagnostics gt Service Info 3 Select the menu item Application with gt and edit with OK Warning Note the warning Output can change 4 Select with gt OK and confirm with OK 5 Select Process pressure from the list and confirm with OK In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display To select the adjustment unit in the example switching over from bar to mbar you have to proceed as follows 9 1 Push the OK button in the measured value display the menu overview is displayed 9 Selection options mbar bar psi Pa kPa MPa inHg mmHg inH2O mmH O Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 29 6 Set up with the indicating and adjustment module wi KAI gt Basic adjustment Display Diagnostics Service Info 2 Confirm the menu Basic adjustment with OK the menu item Unit will be displayed Unit Unit of measurement barV
31. ment module optional 2 Housing with electronics S Process fitting with measuring cell Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 7 3 Product description Type label Application area Functional principle Power supply wikal The type label contains the most important data for identification and use of the instrument e Sensor type e Article and serial number device e Technical data Measuring range process pressure process temperature signal output voltage supply protection protection class e Order number Article number documentation e SIL identification with SIL rating ex works 3 2 Principle of operation IPT 1 is a pressure transmitter for measurement of overpressure absolute pressure or vacuum Measured products are gases vapours and liquids in measuring ranges up to 4000 bar 400 MPa with front flush version also viscous liquids in measuring ranges up to 600 bar 60 MPa The process pressure acts on the sensor element via the stainless steel diaphragm The process pressure causes a resistance change which is converted into a corresponding output signal and outputted as measured value Two wire electronics 4 20 mA HART for power supply and measured value transmission over the same cable The supply voltage range can differ depending on the instrument version The exact range is stated in chapter Technical data The backlight of the indicati
32. mitation Nominal measuring ranges and overload resistance Nominal range Overload max pressure Overload min pressure Gauge pressure 0 0 4 bar O 40 kPa 2 bar 200 kPa 1 bar 100 kPa 0 1 6 bar O 160 kPa 10 bar 1000 kPa 1 bar 100 kPa 44 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 0 1060 N3 vSL 31543 EN 090130 wiKAI 10 Supplement Nominal range Overload max pressure Overload min pressure 0 16 bar O 1 6 MPa 80 bar 8 MPa 1 bar 100 kPa 0 40 bar O 4 MPa 80 bar 8 MPa 1 bar 100 kPa 0 100 bar O 10 MPa 200 bar 20 MPa 1 bar 100 kPa 0 250 bar O 25 MPa 500 bar 50 MPa 1 bar 100 kPa 0 600 bar O 60 MPa 1200 bar 120 MPa 1 bar 100 kPa 1 3 bar 100 300 kPa 17 bar 1700 kPa 1 bar 100 kPa 1 5 bar 100 500 kPa 35 bar 3500 kPa 1 bar 100 kPa 1 15 bar 100 1 5 MPa 80 bar 8 MPa 1 bar 100 kPa Absolute pressure 0 0 4 bar O 40 kPa 2 bar 200 kPa 0 bar abs 0 1 6 bar O 160 kPa 10 bar 1000 kPa 0 bar abs 0 6 bar O 600 kPa 35 bar 3500 kPa O bar abs 0 16 bar O 1 6 MPa 80 bar 8 MPa O bar abs Reference conditions and actuating variables similar to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860
33. nding on the failure reason and measures taken the steps described in chapter Set up must be carried out again if necessary 8 3 Instrument repair You can download a return form 24 KB in the Internet from our homepage www wika com under the item Service If a repair is necessary please proceed as follows Print and fill out one form per instrument If necessary state a contamination Clean the instrument and pack it damage proof Attach the completed form and probably a safety data sheet to the instrument Please contact the agency serving you for the address of the return shipment 9 Fault message can also appear if the pressure is higher than the nominal range 40 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 wi KA l 8 Maintenance and fault rectification By doing this you help us carry out the repair quickly and without having to call back for needed information Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 41 9 Dismounting wikal pue 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal Note When disp
34. ng and adjustment module is powered by the sensor The prerequisite for this is a supply voltage at a certain level The exact voltage specifications are stated in chapter Technical data 3 3 Operation IPT 1 can be adjusted with different adjustment media e with indicating and adjustment module e thesuitable WIKA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e with manufacturer specific adjustment programs AMS or PDM e With a HART handheld The entered parameters are generally saved in IPT 1 optionally also in the indicating and adjustment module or in PACTware Measuring ranges up to 16 bar piezoresistive sensor element with internal transmission liquid with measuring ranges up to 25 bar Strain gauge DMS sensor element on the rear of the stainless steel diaphragm dry 8 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil
35. nterference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland If screened cable is necessary connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisation low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency inter ference signals remains Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 18 5 Connecting to power supply wi KAI Select connec 9 Take note of the corresponding installation regulations for Ex tion cable for Ex applications In particular make sure that no potential equalisation applications currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2
36. or 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 5 Connecting to power supply wikal Note safety instructions Take note of safety instruc tions for Ex ap plications Select power supply Selecting connection cable Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are transmitted via the same two wire connection cable The supply voltage range can differ depending on the instrument version The exact range is stated in the Technical data in the Supplement Provide a reliable separation between the supply circuit and the mains circuits according to DIN VDE 0106 part 101 Keep in mind the following additional influences on the operating voltage Output voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic i
37. or 4 20 mA HART 31 wikal This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual Indicating and adjustment module 6 Set up with the indicating and adjustment module Copy sensor data The following data are read out or written with this function Measured value presentation Adjustment Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output Unit of measurement Language The following safety relevant data are not read out or written SIL HART mode PIN Application Copy sensor data Copy sensor data Reset Basic adjustment If the Reset sensor specific basic adjustment is carried out the sensor resets the values of the following menu items to the reset values see chart Menu section Function Reset value Basic settings Unit of measurement bar Temperature unit C Zero Min adjustment Measuring range begin Span Max adjustment Measuring range end Density 1 kg l Density unit kg l Damping 1s Linearisation linear ie l Sensor TAG Sensor Displayed value 1 bar Displayed value 2 96 Display unit Volume 32 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN
38. osing of old instruments take note of the valid legal and municipal regulations The appropriate parts must be recycled 42 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 10 Supplement 10 Supplement 10 1 Technical data General data Pressure type Measuring principle Measuring ranges x 16 bar Measuring ranges 16 bar Service interface Materials and weights Gauge pressure or gauge pressure piezoresistive with internal transmission liquid Strain gauge DMS dry C Bus 316L corresponds to 1 4404 or 1 4435 316Ti corresponds to 1 4571 Materials wetted parts Process fitting Diaphragm Diaphragm from measuring range 25 bar with not flush version Seal ring O ring Materials non wetted parts Internal transmission liquid Housing Seal between housing and housing cover Inspection window in housing cover for indicating and adjustment module Ground terminal Weight approx 316Ti Hastelloy C4 316Ti Hastelloy C4 Elgiloy 2 4711 FKM EPDM NBR Synthetic oil Halocarbon oilo Plastic PBT Alu die casting powder coated 316L NBR stainless steel housing silicone Aluminium housing Polycarbonate UL 746 C listed 816Ti 316L 1 2 kg 2 646 Ibs Output variable Output signal HART output values HART value Primary Value HART value Se
39. plug M12 x 1 for the external indicating and adjustment module optional 1 x closing cap NPT 1 x blind stopper Ve NPT plug M12 x 1 for the external indicating and adjustment module optional 1 x plug depending on the version 1 x blind stopper M20 x 1 5 plug M12 x 1 for the external indicating and adjustment module optional 2 5 mm AWG 14 Indicating and adjustment module Voltage supply and data transmission Indication Adjustment elements through the sensor LC display in dot matrix 4 keys 8 Not with hygienic fitting with compression nut F40 PN40 316L 17 Version for oxygen applications up to 60 C 140 F 18 Tested according to the regulations of German Lloyd GL directive 2 9 Tested according to EN 60068 2 27 20 Depending on the version M12 x 1 according to DIN 43650 Harting 7 8 FF Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 47 10 Supplement wiKAI Protection unassembled IP 20 mounted into the sensor without cover IP 40 Materials Housing ABS Inspection window Polyester foil Power supply Operating voltage Non Ex instrument 14 36 V DC EExia instrument 14 SO V DC Operating voltage with lighted indicating and adjustment module Non Ex instrument 22 5 36 V DC EExia instrument 22 5 30 V DC Permissible residual ripple lt 100 Hz Uss lt 1V 100 Hz 10 kHz Us
40. pressure The ventilation of the measuring cell is realised by a filter element in compensation the socket of the electronics housing The ventilation of the electronics housing is realised via an additional filter element around the cable glands 2 Fig 3 Position of the filter elements 1 Filter element for ventilation of the measuring cell 2 Filter element for ventilation of the electronics housing Information Make sure that the filter elements are always free of buildup during operation A pressure washer must not be used for cleaning pue Temperature limits Higher process temperatures mean often also higher ambient temperatures Fig 4 Temperature ranges 1 Process temperature 2 Ambient temperature Make sure that the upper temperature limits for the environment of electronics housing and connection cable specified in chapter Technical data are not exceeded With previous instrument versions ventilation and pressure compensation were carried out together via a filter element Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 11 4 Mounting Oxygen applica tions AN Mounting position bale Welding the socket Sealing Screwing in A Sealing Screwing in hy gienic fittings wikal Danger Instruments in the version Oil and grease free for oxygen should be unpacked just before mounting After the protective cove
41. r of the process fitting has been removed the label O on the process fitting is visible Contamination by oil grease and dirt should be avoided Danger of explosion 4 2 Mounting instructions IPT 1 functions in any installation position It is mounted according to the same directives as a manometer DIN EN 839 2 9 Information We recommend using lock fittings measuring instrument holders and siphons from the line of WIKA accessories 4 3 Mounting steps To mount IPT 1 a welded socket is necessary Use components from the line of WIKA mounting accessories gt Note the applicable welding standards segment welding proce dure when welding the socket Use the seal corresponding to the instrument e Process fitting GD Tesnit seal in front of the thread or Seal the thread with teflon hemp or a similar resistant seal material e Process fitting GN gt Screw IPT 1 into the welded socket Tighten the hexagon on the process fitting with a suitable wrench Wrench size see chapter Dimensional drawings Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Use the seal suitable for the respective process fitting You can find the components in the supplementary instructions manual Welded socket and seals 9 Probable position correction see chapter Setup steps 12 Process pressure transmitter IPT 1 Vers 3 0 metalic sens
42. s The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Process pressure measurement Set up IPT 1 in the following sequence Select application Process pressure measurement Select the unit of measurement Carry out position correction Carrying out zero adjustment 5 Carrying out span adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi WD 28 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 6 Set up with the indicating and adjustment module wikal Select application Process pressure measurement Select unit baie The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values In the menu items zero and span you determine the span of the sensor the span corresponds to the end value Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the zero span adjustment The indicating and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instru
43. s lt 10 mV Load see diagram 1000 750 4 500 4 250 4 Fig 21 Voltage diagram 1 HART load 2 Voltage limit EEx ia instrument 3 Voltage limit non Ex instrument 4 Operating voltage 48 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 10 Supplement Electrical protective measures Protection Housing standard IP 66 IP 6721 Overvoltage category Ii Protection class II Functional safety SIL The functional safety is already activated Ex factory for instruments with SIL qualification For instruments Ex factory without SIL qualification the functional safety must be activated by the user for applications according to SIL via the indicating and adjustment module Functional safety according to IEC 61508 4 Single channel architecture 1001D up to SIL2 double channel diversitary redundant up to SILS architecture 1002D You will find detailed information in the Safety Manual of the instrument series Approvals Depending on the version instruments with approvals can have different technical data For these instruments please note the corresponding approval documents They are included in the scope of delivery 21 Instruments with gauge pressure measuring ranges cannot detect the am bient pressure when submerged e g in water This can lead to falsification of the measured v
44. sor 4 20 mA HART 37 7 Setup with PACTware and other adjustment programs wi KAI e i Note Keep in mind that for setup of IPT 1 DTM Collection in the actual version must be used All currently available WIKA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible WIKA agency for a token fee This CD includes also the up to date PACTware version The basic version of this DTM Collection incl PACTware is also available as a free of charge download from the Internet Go via www wika com to the item Service 7 3 Parameter adjustment with AMS and PDM For WIKA sensors instrument descriptions for the adjustment programs AMS and PDM are available as DD or EDD The instrument descriptions are already implemented in the current versions of AMS and PDM For older versions of AMS and PDM a free of charge download is available via Internet Go via www wika com to the item Service 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data They are hence available for multiple use or service purposes The WIKA DTM Collection and PACTware in the licensed professio nal version provide suitable tools for systematic project documentation and storage 38 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EPSLE 31543 EN 090130 wikal 8 Maintenance and fault rectification
45. stment 1 Display Diagnostics Service Info 6 5 Menu schematic Information Depending on the version and application the highlighted menu windows are not always available WIKA Unit 1 1 Unit of measurement barV Temperature unit Cv N Position correction 1 Offset 0 2 mbar 0 0 mbar 0000 mbar 0 0 mbar Min adjustment 000 0 1 3 Max adjustment ai 100 00 100 00 mbar 0 0 mbar 1 4 d Damping 1 5 1s Linearisation curve 1 6 Sensor TAG linear V Sensor iar Display BRENNEN E Y Basic adjustment 2 gt Display Diagnostics Service Info Displayed value 24 Pressure V P Displayed value V 2 1 Display unit Scaled Volume V lv 2 2 Scaling 0 0 0 100 100 0 2 3 Lighting 24 Switched off Y EN 34 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 0 1060 N3 vSL 31543 EN 090130 wi KAI 6 Setup with the indicating and adjustment module Diagnostics Basic adjustment 3 Display gt Diagnostics Service Info Pointer 3 1 Sensor status 32 Trend curve 3 3 1 p min 5 8 mbar p max 167 5 mbar OK Start trend curve T min 12 5 C T max 85 5 C Service Basic adjustment 4 Display Diagnostics gt Service Info Current output 4 1 Simulation 4 2 Reset 4 3 Language 4 4 Fail mo
46. support tronic wika de www wika de CE All statements concerning scope of delivery application practical use and operating conditions of the sensors and processing systems correspond to the information avail able at the time of printing Subject to change without prior notice 31543 EN 090130
47. tchonphase l l sen 20 6 Setup with the indicating and adjustment module 6 1 Shortdescription llle 22 6 2 Insert indicating and adjustment module 22 6 3 Adjustment system lll llle 24 6 4 Setupprocedure lll ll llle 25 65 Menuschematic llle 34 6 6 Saving the parameter adjustment data 36 7 Setup with PACTware and other adjustment programs 7 1 Connecting the PC 0000040 37 7 2 Parameter adjustment with PACTware 37 7 3 Parameter adjustment with AMS and PDM 38 7 4 Saving the parameter adjustment data 38 2 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 0 1060 N3 vSL 31543 EN 090130 wikal pue pue Contents 8 Maintenance and fault rectification 81 Maintenance cleaning 000055 39 82 Removeinterferences llli eee 39 83 Instrument repair llle 40 9 Dismounting 9 4 Dismounting steps 0000000008 42 9 2 Disposal 2 2 antapani sta eh bales 42 10 Supplement 10 1 Technical data 0 0 cee eee 43 10 2 DIMENSIONS 4s omm eR e c Sinead atid 50 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description Instructions manuals for accessories and replacement parts Tip To ensure reliabl
48. ter Save value gt key to select menu change list entry Select editing position e key Change value of the parameter e ESC key interrupt input jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 24 Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART O LO6O NA EVSLE 31543 EN 090130 6 Set up with the indicating and adjustment module wikal Address setting HART Multidrop Level or process pres sure measurement Parameter ad justment Level measurement pue Select unit 6 4 Setup procedure In HART Multidrop mode several sensors on one input the address must be set before continuing with the parameter adjustment You will find a detailed description in the operating instructions manual Indicating and adjustment module or in the online help of PACTware or DTM HART mode Standard Address 0 IPT 1 can be used for level as well as for process pressure measurement Default setting is level measurement The mode can be changed in the adjustment menu Depending on the applica
49. tion only the respective subchapter Level or process pressure measurement is of importance There you find the individual adjustment steps Level measurement Set up IPT 1 in the following sequence 1 Selecting adjustment unit density unit 2 Carry out position correction 3 Carrying out min adjustment 4 Carrying out max adjustment In the menu item Adjustment unit you select the physical unit in which the adjustment should be carried out e g mbar bar psi The position correction compensates the influence of the mounting position or static pressure on the measurement It does not influence the adjustment values Information The steps 1 3 and 4 are not necessary for instruments which are already preset according to customer specifications You can find the data on the type label on the instrument or in the menu items of the min max adjustment The indicating and adjustment module enables the adjustmetn without filling or pressure Thanks to this you can carry out your settings already in the factory without the instrument having to be installed The actual measured value is also displayed in the menu items for min max adjustment In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 25 6 Set up with the indicating and adjustment module wi KAI pue To sele
50. uested mbar value with and 5 5 Selection options C F Process pressure transmitter IPT 1 Vers 3 0 metalic sensor 4 20 mA HART 27 6 Set up with the indicating and adjustment module wi KAI pue Carrying out max ad justment Parameter ad justment Proc ess pressure measurement T pae 5 Confirm with and move to max adjustment with 5 The min adjustment is finished Information For an adjustment with filling you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appears The editing procedure can be aborted with ESC or the displayed limit value can be accepted with OK Proceed as follows 1 Edit the value in the menu item Max adjustment with OK Max adjustment 4100 0 1 1000 0 mbar 0000 0 mbar Information The displayed pressure for 100 corresponds to the nominal measuring range of the sensor in the above example 1 bar 1000 mbar Set the requested percentage value with gt and OK Edit the requested mbar value with OK Set the requested mbar value with and 5 Confirm with OK and move to the menu overview with ESC The max adjustment is finished Oc RO Mv Information For an adjustment with filling you simply enter the displayed actual measured value If the adjustment ranges are exceeded the message Outside parameter limits appear

Operating Instructions - Process pressure transmitter IPT

Contents

Download Pdf Manuals

Related Search

Related Contents