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Installation and Operating Instructions

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1. No Screw type lens light aperture 1774 038 00 Reflector spot 5904 049 00 Reflector flood 5904 050 00 O ring seal Viton 0862 040 00 Lamp socket G 4 2 pin 1202 011 00 Lamp socket GY 6 35 2 pin 1202 012 00 Lamp socket GZ 10 1202 024 00 Flat gasket for terminal box cover 0854 058 00 Cable entry gland complete with 2m connecting cable 1084 013 00 complete with 5m connecting cable 1084 015 00 complete with 20 m connecting cable 1084 017 00 aadd s a light and sight glass Flared cable entry gland M20 x 1 5 9108 008 00 Angular luminaire mounting Halogen lamps Part No 1 0354 006 91 12 V 20 W GY6 35 3232 240 00 For DN 125 DN 200 24 V 20 W G4 3232 206 00 12 V 35 W GY6 35 3232 232 00 12 V 50 W GY6 35 3232 238 00 Combination options 24 V 50 W GY6 35 3232 242 00 230 V 50 W GZ10 3232 261 00 230 V 75 W GZ10 3232 263 00 e Accessories Claw spanner 6805 002 00 e Servicing Keep luminaire clean and free of dust Keep note of average lamp life Use only original replacement parts F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de PAPENMEIER lumiglas All dimensions in mm unless stated otherwise Subject to change without prior notice WW 09 09 0093 051 00 F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304
2. sight glass fittings or visual flow indicators the luminaire is attached to the cover flange using the hinged bracket With the screw type sight glass fitting the luminaire is attached to the slotted cover nut alternatively it can be mounted using a hinged bracket or a flanged adapter collar e The Lumiglas luminaire Type USL 07 Ex is suitable for sight glasses in the following nominal sizes using the appropriate mounting type of fitting Hinged bracket Flanged adap Circular sightglass fitting eer collar DIN 28120 DIN 28121 Sa oe Visual flow indicator ee ee Screw type sightglass fitting eo similar to DIN 11851 100 t Ie e l Aa e Attachment with luminaire mounting The luminaire is attached to the cover flange of a circular sight glass unit or flow indicator or to the slotted cover nut of screw type sight glass fittings to DIN 11851 using the mounting parts straight or angular bracket Straight bracket for DN 50 to 100 Angular bracket for DN 125 to 200 Application as combined sight and light port on a sight glass fitting acc to DIN 28120 mounting by way of hinged bracket e Mounting with flanged adapter collar The flanged adapter collar is bolted or welded to the slotted cover nut DIN 11851 As a light glass Straight luminaire mounting e Please note Fasteners and claw spanner should be ordered Part No 1 0354 005 91 separately if required For DN 50 DN 100 e Replacement parts Part
3. 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de PAPENMEIER
4. former is PTC protected no fuse replacement necessary Variants with 50 VA built in transformer are protected by a micro fuse T0 315 A for 230 V 240 V T0 630 A for 120 V Power supply AC or DC depending on lamp fitted Caution Only alternating current should be used for luminaires with integrated transformer or high voltage timer Warning Over voltage will cause premature lamp failure 10 voltage tolerance is admissible e Parameters Temperature classification Type USL 07 Ex Nom Ambient temperature range Variant Voltage 20 C lt T lt 40 C o S with terminal box Without ternal box Govna vyw 20 2676 aTeo 2676 oroc av 20w 24 2616 arerc 2676 re ovivyasw 230 acta aotisee acta omod Faw viawasw 20 2614 20Ti20c 2614 omod P awsow 26 aome 2614 maoe 2613 Jonos P eawsow cma 2ptis0c 2674 2ot130 c 2613 Jons Peay sown ewan 20 viawsow 120 2613 n 2613 onse P s0vysow 230 2614 20 Tia 2614 20T130 c 2613 Jons aso vnawsow 20 26 aome 2614 omod Fao viawsow 240 2613 omnes 2613 onse Pes0w7sw 230 2613 onse 2613 zis Incl connecting cable F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de ww
5. g screw 2 which releases the safety tab 3 for the screw type glass lens 4 Unscrew glass lens 4 using only the special claw spanner The defective lamp is then pulled out 2 pin type or removed with a press and twist movement GZ10 bayonet type Hold the new lamp bulb original products only please using a protective cloth taking care not to touch it with your bare fingers Carefully insert the replacement lamp push the 2 pin bulb into its socket push and twist bayonet type lamps Make sure the lamp is securely in position Before closing the luminaire re lubricate the thread of the screw lens e g with AEMA SOL 6 B from A E Matthes Refit the glass lens 4 by screwing it into place until it is tight again pressure on O ring The glass lens 4 is locked into position once the safety locking tab 3 engages in one of the notches Retighten the locking screw 2 Switch on power again e Warning When replacing lamp bulbs make sure that the light beam is evenly distributed over the glass lens as prescribed by the design On no account should a hot spot be allowed to occur outside the luminaire caused e g by the incorrect position or condition of the lamp F H Papenmeier GmbH amp Co KG division Lumiglas Talweg 2 58239 Schwerte GERMANY phone 49 2304 205 0 fax 49 2304 205 206 info lumi papenmeier de www lumiglas de lumiglas e Mechanical installation With circular
6. lumiglas Installation and Operating Instructions C 0158 Lumiglas luminaire type USL 07 Ex Il 2G Ex de IIC T3 T4 T6 120 C II 2D Ex tD A21 IP67 T195 T130 T80 T120 C e important please note Sight glass luminaires are specifically designed and solely intended for mounting with or onto flanged sight glass fittings Under no circumstances should a sight glass luminaire be used as a substitute for the cover flange or the complete sight light port or as a lid or cover for vessel openings Luminaires for use in potentially explosive environ ments must be mounted installed and serviced by staff who have the relevant qualifications and have been properly trained for this type of work Please observe the data set out in the EC type examination certificate e General operating conditions Independent of pressure vacuum inside the vessel Approved for use in Ex environments Gas Zones 1 and 2 Dust Zones 21 and 22 Approved for use in ambient temperatures of between 20 C and 60 C or 40 C depending on the lamp power see type plate and temperature classification parameters Lumiglas luminaire USL 07 Ex without terminal box e Electrical data general Voltage power temperature class and protection rating are shown on the type plate Ex approval acc to EC type examination certificate BVS 08 ATEX E 136 Il 2G Ex de IIC T3 T4 T6 120 C Il 2D Ex tD A21 IP67 T195 T130 T80 T120 C The variant with 20 VA built in trans
7. servicing the disassembled parts should be protected against dirt and dust Before closing the lamp again it is essential to take extra care and ensure that the inside of the luminaire is free of dust b Variant II with terminal box Select a connecting cable to fit the cable entry gland M20 x 1 5 If the ambient temperature is greater than 40 C heat resistant cable e g Sinotherm 110 HO5GG F3G 1 5 mm2 should be used The minimum heat resistance of the connecting cable is shown on the type plate if applicable Open the cover of the terminal box Loosen strain relief screws with anti twist tabs on the cable gland assembly Insert cable seal tighten screws again P AIPENMEIER b Variant Il Ex de with terminal box Part No 1 External protective conductor terminal Locking screw Safety tab Screw in glass lens Internal protective conductor terminal Ex terminal block Cable entry gland M20 x 1 5 Cable entry gland M20 x 1 5 Wire to Ex terminal block 6 max cross section 2 5 mm2 protective conductor to terminal 5 internal The external protective terminal 1 must be connected to a separate operational earth Check that the gasket is in the correct position in the cover adjust if necessary Close lid of terminal box making sure the gasket is in place e Replacing lamp Switch off power Allow sufficient time to cool down see type plate Undo lockin
8. w lumiglas de PAPENMEIER lumiglas e Electrical connection a Variant Ex d without terminal box including connecting cable Part No 1 External protective conductor terminal Locking screw Safety tab Screw in glass lens Cable gland with pressure tight resin cast connecting cable Sinotherm 110 HO5GG F 3G 1 5 mm2 Protective conductor terminal Internal terminal already connected additional external protective conductor terminal on enclosure a Variant without terminal box incl connecting cable The connecting cable has been factory installed in the luminaire and is ready for use The external protective conductor terminal 1 should be connected to a separate operational earth The connecting cable should be supported after a max distance of 1 m from entry gland Caution If the cable is to be replaced e g by one of a different length the internal terminals have to be disconnected before unscrewing the cable entry gland Special conditions Ex type luminaires that do not have a terminal box are manufactured with a permanently connected cable If connection is carried out in a potentially explosive environment the free ends of the connecting cable must be installed in a category 2G 2D enclosure Prior to installation and when servicing the luminaire without a terminal box the luminaire and the surroun ding area should first be cleaned to remove any dust During installation or

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