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Electric Cylinders - Tecnica Industriale S.r.l.

1. Installation type Fixed Cable cross sections 4 1 5mm 4x25mm 4x4mm Manufacturer Lapp Unit Manufacturer designation PVC C TPE Operating voltage Va JN AC V 600 1000 Temperature range C F Fixed installation 10 to 90 14 to 194 Max temperature C F 90 194 90 194 90 194 Min bending radius mm in 44 1 7 48 1 9 56 2 2 Diameter D mm 9 3 0 3 10 0 3 12 3 0 3 Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL Capacitance core shielding nF km 135 140 150 Capacitance core core nF km 75 85 90 Halogen free No Silicone free Yes CFC free No Inner insulation core TPE Outer insulation sheath PVC Flame retardant self extinguishing MA Conductor material Cu Shielding Tinned Cu Weight cable ane 196 694 254 899 371 1310 Operating Instructions CMS Electric Cylinders 51 52 Electrical Installation Cable specification 5 7 2 Cable carrier installation for motor cables Manufacturer Nexans Installation type Cable carrier Cable cross sections 4x15mm 4x25mm 4x 4 mm4 4x6 mm 4x10 mm Manufacturer Nexans ee PSL LC C11Y J 4 x mm PSL11YC11Y J 4 x mm esignation Operating vol
2. Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive It Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrail Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64
3. China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Mustam e tee 24 Fax 372 6593231 EE 10620 Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURO
4. Y ol J A M16 14 mm 0 55 in deep Si i a EE DN a gl 3l Ww fo X WY 3 E Y Y Y 2x fit bolt tightening torque 12 Nm 106 in Ib 2x Hex head screw DIN ISO 7379 M8x29 12 9 DIN ISO 4014 M8x70 61498AEN To mount the pivot bearing as shown you will need the following parts Flange mounting kit SEW part no 1333 3305 Pivot bearing mounting kit SEW part no 1333 3313 Weight 0 65 kg Weight 0 23 kg Cl 0 51 Ib 1 4 Ib Operating Instructions CMS Electric Cylinders 23 4 Mechanical Installation Mounting dimensions for CMS71L 4 5 Mounting dimensions for CMS71L 4 5 1 CMS71L B RH1M Resolver Same mounting dimensions for with without brake and for fixed cardan joint Lubricator optional Connector can be turned max 270 Lubrication point G1 4 Sealing air connection G1 8 Taper greasing nipple DIN 71412 H1 Connector power per greasing nipp 72 8 e re E o mM o et O b y o h i i mM A DH CH Dn Connector signal Rated stroke 537 737 mm 29 0 in extended 200 mm 7 87 in Override 2 mm 0 08 in until mech stop 60220AEN 24 Operating Instructions CMS Electric Cylinders Mechanical Installation 4 Mounting dimensions for CMS71L 4 5 2 CMS71L B AS1H abso
5. Recirculating ball screw KGT 4 kN 900 Ibf Planetary roller screw drive PGT 8 kN 1800 Ibf Rated speed 2000 3000 4500 Spindle pitch Recirculating ball screw KGT 10 mm 0 40 in per revolution Planetary roller screw drive PGT 5 mm 0 2 in per revolution Stroke length 200 mm 7 87 in 350 mm 13 8 in Spindle protection Bellows Holding brake 19 Nm 164 in lb RH1M Feedback AS1H 1 Speed 5 to 50 rpm Operating Instructions CMS Electric Cylinders 15 Motor Design Mechanical and electrical characteristics 3 6 3 CMS71M CMS71M Version Welding tong version Optional Enclosure IP45 IP65 Thermal classification F Motor protection KTY Ambient temperature 20 C to 40 C 4 0 F to 104 F Mounting position Any o CE Standardization VDE Z Noise levels EN 60034 Below specified value Feedback 2 pole resolver RH1M Brake Without brake B 24 V holding brake Cooling Natural convection Cogging lt 3 Mo DEN Fixed lubrication point with taper Lubrication greasing nipple DIN 71412 3 Mounting Special mount on components 1 For electrical components 16 Welding tong version CMS71M Threaded spindle type Planetary roller screw drive PGT Positioning accuracy repeat accuracy If force and temperature are constant 0
6. Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh
7. 4 Mechanical Installation Installation on site customer provided 4 6 4 Tolerances for mounting by customer CMS71L M The following graphic describes the mounting situation for both mounting sides of the drive This applies correspondingly for CMS71M with special mount on components Standard CMS71L Lm 0 02 d Ra 0 4 Q o e 2 59351AXX 1 CMS electric cylinder 2 Customer supplied parts Note the following points e Max axial offset between A B 0 2 mm 8 mil The parts supplied by the customer must meet the requirements described above e H mounting tolerances cannot be complied with contact SEW EURODRIVE An electric cylinder with a cardan joint may fit the mounting situation 32 Operating Instructions CMS Electric Cylinders Mechanical Installation Installation on site customer provided Cardan joint o 61543AXX Note the following points e With a cardan joint 3 possible e Max axial offset between A B 0 5 mm 20 mil Operating Instructions CMS Electric Cylinders 33 os Electrical Installation Connector instal
8. Screw fitting Seal with strain relief Shield ring Socket contacts Insulating sleeve Insulator Connector housing Hold the cable firmly in place when tightening the cable and connector Operating Instructions CMS Electric Cylinders Electrical Installation Assembling the power connector 5 9 2 Assembly instructions for the power connector 1 e Pull the screw fitting and the seal with strain relief over the cable 2 e Strip 59 mm 2 3 in of cable insulation off the end of the cable 59 mm 3 e Fold back the braided shield and fan it out 4 e Shorten the power leads 1 2 and 3 to 44 mm 1 7 in Shorten the PE lead GN YE to 45 mm 1 8 in Do not shorten lead pair 5 and 6 e Cut off lead pair 7 and 8 flush with the end of the cable ji 5 6 59 mm 5 e Pull the shield over the leads Strip 7 mm 0 3 in of insulation off leads 1 2 3 and PE e Strip 5 mm 0 2 in of insulation of leads 5 and 6 6 e Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table below e Set the pressing force B on the crimping tool according to the table Positioning 2 Marking Press Lead a mm4 Part number color Torce XXX XXX X 5 and 6 0 14 1 0 019 2449 Green GN 24 1 2 3 and PE 0 35 4 0 019 245 7 Blue BU 6 7 Inserta lead with socket contact in the crimping tool and press the tool fully togethe
9. O_O CMS Electric Cylinders Edition 05 2007 O y 11562617 EN perating Instructions SEW EURODRIVE Driving the world KA sch r i wi RAS IEA Ri Beete Contents 1 Important Notesi ENEE daa 4 1 1 Important notes and designated use 4 1 2 Explanation of symbols A 5 Safety NOES N E N E T E E E A TA 6 Motor Design ECKER ce niaaa Naaa aS Na KNA NA NE Aana ti ni 8 KS ele 8 3 2 Operating principle s dir aa di ei 9 3 3 Basic design of the CMS electric cylinder ceeeeeeeeeeeeeteeeeeeeeee 10 3 4 Unit E EU 12 3 5 Nameplate atei ii a as 13 3 6 Mechanical and electrical charactertsiices ereere 14 3 7 Operating principle of the recirculating ball screw and planetary roller SOMO a ra 17 Sie EE 18 4 Mechanical Installatton ue ENEE ee eens eeeeeeseaeeeeseeeeeeeeeseeseeeeeeaees 19 4 1 Before vou DOGIN e ec cececeeedeeeenececeseeeneeeeddeseneeeedenssneeeedseeeseeeedeneneees 19 A2 Preliminary work 19 4 3 Installing the electric cylinder oo eee cece eee eeeenneeeeeeeenaeeeeseenaeeeeeeeenas 20 4 4 Mounting dimensions for CMSDOS cc ccccecceceeeeeeeeeeneeeeeteeeeeeeeeeennaees 21 4 5 Mounting dimensions for CMS 24 4 6 Installation on site Customer provided 26 5 Electrical nstallation 06cscc cicrcsecadedendentececueeseestvcensesnaaudecentenavereceeesnasnensctie cane 34 5 1 Connector installati n sispa NEIE EES EAR GE 34 O22 O ena ea EE EEA EEA EER ERTES 36 5 3 Con
10. Ral SL reegen ee O be be feet hd ewe yd he Vom eg PG ed KREE EK Fy ed IT i 1800 1600 1400 1200 1000 800 600 400 EE 50927AXX Note the polarity Operating Instructions CMS Electric Cylinders 67 6 68 C vi Startup Prerequisites for startup 6 Startup 6 1 Prerequisites for startup Before startup Strictly observe the safety notes in the individual sections The technical data specified in section 9 must be observed The spindle must be secured against turning Installing the CMS71L electric cylinder in the application if it is not secured the bellows will be destroyed The drive must be undamaged and not blocked The procedures stipulated in section Preliminary work must be performed after extended storage All connections have to be made correctly The direction of rotation of the electric cylinder must be correct Note the spindle position and direction of rotation of the electric cylinder All protective covers have to be fitted correctly All motor protection devices have to be active The brake must work perfectly in hoist applications There must be no other sources of danger present The motor must run correctly no overload no speed fluctuation no loud noises etc The braking torque must be set according to the specific application section Technical Data In case of problems sec Malfunctions Follow sec 8 6 when using the lubri
11. e Feedback power connector e Insulation inserts Socket contacts Operating Instructions CMS Electric Cylinders Electrical Installation Cable specification 5 7 Cable specification 5 7 1 Fixed installation of the motor cable Manufacturer HELUKABEL Installation type Fixed Cable cross sections 4x15mm 4x25mm 4x4mm 4x6 mm 4x10mm Manufacturer HELUKABEL Manufacturer designation Operating voltage Vo V AC V 600 1000 Temperature range Me Fixed installation 40 to 80 40 to 176 Max temperature PC 80 176 EFD Min bending radius d 45 1 8 55 2 2 65 2 6 71 5 2 81 85 3 3 Diameter D mm 9 0 0 2 11 02 13 0 2 14 3403 17 0 0 6 Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL Capacitance core shielding nF km 110 110 118 125 125 Capacitance core core nF km 70 70 75 80 80 Halogen free No Silicone free Yes CFC free Yes Inner insulation core PP Outer insulation sheath PVC Flame inhibiting N 3 ME o self extinguishing Conductor material Cu Shielding Tinned Cu Weight cable fen 134 475 202 717 262 929 332 1180 601 2130 Operating Instructions CMS Electric Cylinders Electric al Installation Cable specification Manufacturer Lapp Not for new designs
12. 70 mm 2 8 in 150 mm 5 91 in 300 mm 11 8 in in preparation Spindle protection Smooth shaft with seal Holding brake 4 3 Nm 37 in lb Feedback RH1M AS1H Operating Instructions CMS Electric Cylinders Motor Design Mechanical and electrical characteristics 3 6 2 CMS71L CMS71L Version Standard Optional Enclosure IP45 IP65 Thermal classification F Motor protection TF TF KTY 20 C to 40 C Ambient temperature 4 0 F to 104 F Mounting position Any Any CE CSA on request Standardization VDE NEMA on request UL on request Noise levels EN 60034 Below specified value Feedback 2 pole resolver RH1M Absolute encoder AS1H Brake B 24 V holding brake Cooling Natural convection Cogging lt 3 Mo Lubrication Fixed lubrication point with taper Permanent lubrication system greasing nipple DIN 71412 Perma Mounting Fixed Cardan joint 1 For electrical components Version CMS71L Threaded spindle type Recirculating ball screw KGT Planetary roller screw drive PGT Positioning accuracy repeat accuracy If force and temperature are constant 0 05 mm 2 mil Maximum force Recirculating ball screw KGT 17 kN 3800 Ibf max M 31 4 Nm 272 in Ib Planetary roller screw drive PGT 20 kN 4500 Ibf mechanical load limit Rated thrust
13. Fmax Maximum feed thrust nN Rated speed Nmax Max speed fn Rated frequency Bremse Rated voltage of brake braking torque Spindel Threaded spindle P Spindle pitch Hub Stroke length Masse Mass Isol KI Thermal class IP Enclosure Schmierstoff Lubricant Operating Instructions CMS Electric Cylinders 13 14 3 6 3 6 1 Motor Design Mechanical and electrical characteristics Mechanical and electrical characteristics CMS50S CMS50S Version Standard Optional Enclosure IP65 Thermal class F Motor protection KTY 20 C to 40 C Ambient temperature 4 0 F to 104 F En Mounting position Any Any CE CSA on request Standardization NEMA on request VDE UL on request Noise levels EN 60034 Below specified value Feedback 2 pole resolver RH1M Absolute encoder AS1H Brake B 24 V holding brake Cooling Natural convection Cogging lt 1 5 Mo Pe Via housing bore taper greasing Cuprication nipple DIN 71412 Mounting Center flange rod end bearing Flange pivot bearing Version CMS50S Threaded spindle type Recirculating ball screw KGT Positioning accuracy repeat accuracy If force and temperature are constant 0 05 mm 2 mil Maximum force 5 3 kN 1200 Ibf Rated thrust 1 3 kN 290 Ibf Rated speed 3000 4500 Spindle pitch 5 mm 0 2 in per revolution Stroke length
14. Installation on site customer provided Do not induce torque loads over the piston rod Operating Instructions CMS Electric Cylinders S Mechanical Installation Installation on site customer provided Installation notes CMS71L M 4 6 2 No overhung loads on the drive No additional fastenings or supports statically redundant Joints must be free to move do not clamp in place 29 Operating Instructions CMS Electric Cylinders Installation on site customer provided Mechanical Installation e Do not induce loads and torques via joints e Do not offset from the mounting position installation tolerances in section 4 6 4 e Install so that the unit is not subject to torque torsion 4 Operating Instructions CMS Electric Cylinders 30 Mechanical Installation 4 Installation on site customer provided Horizontal When using the horizontal mounting position and the optional lubricator the lubricator mounting should be mounted on the side or below If this mounting situation cannot be avoided position contact SEW EURODRIVE 61504AXX 4 6 3 Tolerances for mounting by customer CMS50S The following graphic describes the mounting situation for both mounting sides of the drive 61542AXX Operating Instructions CMS Electric Cylinders 31
15. Lubricating threaded spindles Continuous relubrication e g by connection to the lubrication system see section 5 5 is generally preferable to relubrication at intervals Relubrication at intervals is especially not recommended for planetary roller screws which can require about 2 5 times more lubricant than recirculating ball screws 8 2 1 General The lubricating grease discharged into the electric cylinder accumulates in the inside of the drive Used lubricant must be removed from the inside of the motor after five years at the latest Service work must be performed by SEW employees only During service work the spindle must be removed from the unit and the old lubricant removed from the spindle s surface 8 2 2 Size CMS50S A taper greasing nipple DIN 71412 1 for manual relubrication with a grease gun is installed as standard on the spindle nut in the inside of the motor You can access the greasing nipple by way of screw plugs 1 slowly move the drive until the lubricant posi tion is visible see section 4 4 1 ES 60524AXX 8 23 Size CMS71L M A taper greasing nipple DIN 71412 1 for manual relubrication with a grease gun is installed as standard on the motor 1 O 60523AXX 72 Operating Instructions CMS Electric Cylinders Inspection and Maintenance 8 Lubricant for recirculating ball screws and planetary roller screws 8 3 Lubricant for rec
16. Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful information Operating Instructions CMS Electric Cylinders 2 Safety Notes 2 Safety Notes Safety functions Series CMS electric cylinders may not execute any safety functions without master safety systems Use master safety systems to ensure that equipment and personnel are protected General notes Operating environment Read the safety notes carefully Also consider the supplementary safety notes in the individual sections of these operating instructions Check the delivery for transport damage If damage is found inform your supplier immediately Consult the operating instructions that are included in the delivery The CMS electric cylinder fulfills the requirements of article 4 of the EMC directive 89 336 EEC SEW EURODRIVE is not liable for modifications changes additions and or alter ations to the product Use only spare parts and accessories manufactured according to the specifications of SEW EURODRIVE Read the installation and operating instructions completely and carefully prior to installation use or repair of the CMS electric cylinder All work related to transport storage setting up mounting connection startup main tenance
17. The lubricator comprises a drive unit with an electric motor which is supplied with power either with a set of batteries Vario lubrication system or with 24 V and function monitoring Control lubrication system This motor is drained via a piston rod on the lubricator 1 The threaded elbow joints 3 are mounted filled with lubricant and vented at the produc tion plant 62019AXX 1 Lubricator 2 Retaining clip 3 Threaded elbow joint The time between lubrications is set to one year at the production plant and is sufficient for normal applications For cases with high annual operating time e g 24 operating hours per day consult SEW EURODRIVE Operating Instructions CMS Electric Cylinders 75 8 Inspection and Maintenance Lubricator only for size CMS71 Wearing parts can be ordered from Perma Retrofit set from SEW EURODRIVE 76 The lubricator 1 and the battery set only for Vario are wearing parts and must be replaced after one year The parts can be ordered directly from Perma using the following part numbers Designation Part no Lubricator Star LC unit S60 Renolit CX TOM15 16 01085 385 Battery set 21 000 000 These parts cannot be ordered directly from SEW EURODRIVE 62019AXX Cpl lubrication systems can be ordered from SEW EURODRIVE The retrofit set consists of parts 1 2 with the following part numbers Designation Part no Retr
18. vibration damping and torsion ally rigid support structure Make sure the customer s counter bearing is unobstructed and can move freely eS D Operating Instructions CMS Electric Cylinders Mechanical Installation Mounting dimensions for CMS50S Mounting dimensions for CMS50S 4 4 The following illustration shows the standard scope of delivery for the CMS50S electric 4 4 1 Standard scope of delivery cylinder 60 9 377 5 Lubricating point 301 5 Stroke 150 mm 5 91 in 236 5 CMS50S RH1M X 134 CMS50S AS1H X 172 CMS50S B RH1M X 163 CMS50S B AS1H_X 201 Connector can be turned max 270 Connector signal Closing plug for lubricating point Taper greasing nipple DIN71478 H1 104 5 A N 1 oF e VE E E N Es 1s o M8 1047 Connector power 60195AEN M16 14 mm 0 55 in deep Four fit bolts for securing the flange or pivot bearing mounting are included Fit bolt M8 a 16 13 61536AXX Operating Instructions CMS Electric Cylinders 4 Mechanical Installation Mounting dimensions for CMS50S 4 4 2 Additional mounting options Flange mounting The following three figures show the mounting options for the electric cylinder This should be attached to a mounting surface with the
19. 1 Technical data of the CMS50S electric Cylinder o ooococninnnncccnnnnnaccccccnnnns 82 9 2 Technical data of the CMS71L electric cvlimder a 83 9 3 Technical data of the CMS71M electric cwlimder 84 Ee CEET 84 10 Declaration of Conformity mcococccnniccccnnnonnccnnnnnnencnnnnnnreccnnnnn recrear 85 NW A ON 86 Operating Instructions CMS Electric Cylinders Important Notes Important notes and designated use 1 Important Notes 1 1 Important notes and designated use 1 1 1 Integral part of the product The operating instructions are an integral part of the CMS electric cylinder and contain important information for operation and service The operating instructions are written for assembly installation startup and service employees who are involved in the instal lation and maintenance of CMS electric cylinders 1 1 2 Designated use The designated use refers to the procedure specified in the operating instructions Series CMS electric cylinders are units run by motors for industrial and commercial systems If motors are subject to loads other than those permitted or if they are used areas of application other than industrial and commercial systems you must first consult with SEW EURODRIVE Do not start up the unit until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been deter mined in accordance with the Machinery Directive 89 392 EEC with r
20. Operating Instructions CMS Electric Cylinders 73 Inspection and Maintenance Lubrication interval 8 4 2 CMS71L with ball screw KGT Relubrication Relubrication quantity 2 cm intervals e after a travel distance of 250 km 155 miles or e 25 million revolutions of the threaded spindle nut Example CMS71L 10 mm 0 39 in spindle pitch revolution e 0 2 m 0 66 ft travel distance e Average traveling velocity 0 2 m s 0 66 ft s e 4000 N 899 2 Ibf load Continuous 0 8 cm 100 km 0 008 cm9 1 km relubrication 8 4 3 CMS71L with planetary roller screw drive PGT Relubrication Relubrication quantity 2 5 cm interval not e After a travel distance of 50 km 31 miles recommended or e 10 million revolutions of the threaded spindle Example CMS71L 5 mm 0 2 in spindle pitch revolution e 0 2 m 0 66 ft travel distance e Average traveling velocity 0 2 m s 0 66 ft s e 4000 N 899 2 Ibf load Continuous 2 cm 100 km 0 02 cm 1 km relubrication 8 4 4 CMS71M with planetary roller screw PGT in welding tong version Relubrication Relubrication quantity 6 cm intervals After 1 2 million welding spots Operating Instructions CMS Electric Cylinders Inspection and Maintenance 8 Lubricator only for size CMS71 8 5 Lubricator only for size CMS71 The electric cylinder size CMS71 can be equipped with a lubricator upon request The threaded spindle nut is relubricated continuously with this option
21. TF KTY WH White TF KTY 10 11 GND GY PK Gray Pink PK Pink GND 11 Mew X 12 Us RD BU Red Blue GY Gray Us 12 The extension cable has the same pin assignment as all other contacts Installation Part number Fixed installation 0199 5391 Cable carrier installation 0199 5405 Operating Instructions CMS Electric Cylinders Electrical Installation Mating connector combinations 5 6 Mating connector combinations Mating connectors are not included in the scope of delivery and must be ordered sepa rately Order mating connectors based on the cable cross section Cable type Cable cross section Part number Power connector 4x 1 5 mm 0198 6740 Motor cable 4 x 2 5 mm 0198 6740 Fixed 4 x 4 mm 0199 1639 installation 4 x 1 5 mm 2x 1 mm 0198 6740 Brake motor cable 4 x 2 5 mm 2 x 1 mm 0198 6740 4x4 mm 2x 1 mm 0199 1639 4 x 1 5 mm 0198 6740 Motor cable 4 x 2 5 mm 0198 9197 Cable carrier 4 x 4 mm 0199 1639 installation 4x 1 5mm 2x 1 mm 0198 9197 Brake motor cable 4 x 2 5 mm 2 x 1 mm 0198 9197 4x4 mm 2x 1 mm 0199 1639 1 3 core cable only 2 cores are used Cable type Cable cross section Part number Signal connector i Resolver cable 5x 2x 0 25 mm B Encoder cable 6 x 2 x 0 25 mm DARE BIBS The complete set of the mating connectors always includes the following parts
22. air 3 8 Sealing air Example The drive is factory equipped as standard with a sealing air connection 1 thread G1 8 not CMS71M Because of this the electric cylinder can especially be used in dusty environments To do this the space within the bellows 2 can be placed under slight positive pressure max 0 5 bar The positive pressure prevents dust etc from entering into the motor 1 2 61004AXX 1 Sealing air connection 2 Bellows The pressurized air volume flow Vgealingair that is required depends on the travel speed v of the threaded spindle Volume flow Vgeatingair Liter min VSealinaair 2 300 x V Sealngaif Travel speed v m s This ensures that sufficient pressurized air flows in during extension and that no nega tive pressure develops in the space 2 The pressurized air must be dry and free of oil according to DIN ISO 8573 1 class 3 common in pressurized air systems Traveling velocity 0 5 m s 20 in s VSealingair 2 300 x 0 5 m s 2 150 min Operating Instructions CMS Electric Cylinders Mechanical Installation Before you begin 4 Mechanical Installation It is imperative that you observe the safety notes in section 2 during installation 4 1 Before you begin The drive s The entries on the nameplate of the drive or the output voltage of the frequency may only be inverter match the voltage supply system installed if The drive is undama
23. and repair is to be carried out by trained staff only Note the system specific guidelines and requirements Never disassemble or disable any safety devices If you notice unusual behavior of the electric cylinder during operation such as increased operating temperatures or unusual motor noise shut down the electric cylinder immediately Work on the electric cylinder only when it is not in use Secure the electric cylinder against unintended power up The following uses are prohibited unless the unit is expressly designed for the purpose or conditions specified e Use in potentially explosive areas Use in environments including harmful substances such as oils acids gases vapors dust radiation etc consult SEW EURODRIVE Use in non stationary applications that are subject to mechanical vibration and impact loads in excess of the requirement of EN 50178 Operating Instructions CMS Electric Cylinders Safety Notes Transport storage Operating notes Mechanical installation Inspection maintenance Immediately upon receipt inspect the shipment for any damage that may have occurred during transportation Inform the shipping company immediately It may be necessary to preclude startup Use suitable sufficiently rated handling equipment if necessary Remove any transpor tation restraints prior to startup Burns hazard Touching the CMS electric cylinder when it has not been cooled can result
24. at max travel distance of 5 m 16 ft Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL Aus Capacitance core nF km 105 105 170 170 170 shielding Capacitance core core nF km 65 65 95 95 95 Halogen free Yes Silicone free Yes CFC free Yes Inner insulation cable TPM Outer insulation sheath Polyolefin TPU PURE Flame inhibiting Yes self extinguishing Conductor material E Cu blank Shielding Braided tinned Cu shield optically covered gt 85 Weight cable ican 220 780 310 1100 410 1450 540 1920 750 2660 Min bending cycles 25 million Operating Instructions CMS Electric Cylinders 55 56 Electrical Installation Cable specification 5 7 5 Fixed installation of feedback cables Manufacturer HELUKABEL Installation type Fixed Accessory designation AS1H ES1H RH M RH L Cable cross sections 6x 2 x 0 25 mm 5 x 2 x 0 25 mm Manufacturer HELUKABEL Manufacturer designation Operating voltage Vo V AC V 230 350 emperature range ixed installation to 80 40 to T r a Fixed installation A0 to 80 40 to 176 Max temperature e 80 176 Min bending radius W 43 1 7 36 5 1 44 Diameter D mm 8 6 0 2 7 3 0 2 Core identification DIN 47 100 Sheath color Green similar to RAL 6018 Approval s DESINA VDE 9 Capacitance core shielding nF km 110 Capacitance
25. connector and socket contacts The shield is connected in the connector housing according to EMC requirements All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884 The individual cable cores of the power and brake power cables are exposed and the shield is prepared for connection in the control cabinet The cable for the inverter end still has to be fabricated The loose parts required are supplied with the cable in a sepa rate bag The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter Bag no Contents 4 4 x conductor end sleeves 1 5 mm insulated 4 x M6 U shaped cable lugs 1 5 mm 4 x conductor end sleeves 2 5 mm insulated 4 x M6 U shaped cable lugs 2 5 mm 4 x conductor end sleeves 4 mm insulated 4 x M6 U shaped cable lugs 4 mm Operating Instructions CMS Electric Cylinders Electrical Installation Power cable 5 4 2 Motor cable X gt a ZA E EE E D B 54619AXX Pin assignment of the motor cable Plug connector Contact Cable core color Assigned Extra BSTA 078 1 BK Black U 2 GN YE Green Yellow PE 3 BK Black WwW 4 BK Black V Bag of loose parts View X Plug connector Number of cores and Partnumber
26. core core nF km 70 Halogen free No Silicone free Yes CFC free Yes Inner insulation core PP Outer insulation sheath PVC Flame inhibiting No self extinguishing Conductor material Cu blank Shielding Braided tinned Cu Weight cable igen 107 380 78 277 Operating Instructions CMS Electric Cylinders Electrical Installation Cable specification Manufacturer Lapp Not for new designs Weight cable Ib mi 131 465 Installation type Fixed Accessory designation AS1H ES1H RH M Cable cross sections 6 x 2 x 0 25 mm 5 x 2 x 0 25 mm Manufacturer Lapp Unit Manufacturer designation TPE CY Operating voltage Va V AC V 300 Temperature range ak 10 to 80 14 to 176 Max temperature PC 80 176 EFD Min bending radius ON 41 5 1 63 37 5 1 48 Diameter D mm 8 3 0 3 7 5 0 3 Core identification DIN 47 100 Sheath color Green similar to RAL 6018 Approval s DESINA VDE Alus Capacitance core shielding nF km 110 Capacitance core core nF km 83 Halogen free No Silicone free Yes CFC free No Inner insulation core TPE Outer insulation sheath PVC Flame retardant self extinguishing No Conductor material Cu blank Shielding Braided tinned Cu kg km 103 365 Operating Instructions CMS Electric Cylinders 57 58 Electrical Installation Cable specification 5 7
27. eee 17 Pivot bearing mounting eeeeeeeeeeeenteeeeeeeeees 23 Planetary roller screw drive i e 17 Plug connector ASSGMDIV sich geesde Eesen Deeg ge 59 Assembly instructions e 60 Scope of delivery occ eeeeeeeeeeeetetteeeeeetttteeeetees 59 Power Cable moe ra a E 38 Power connector EE 62 Preliminary work 19 R Recirculating ball screw 17 S Safety FUNCTION oo idea n 6 Safety notes nescrise iii 6 Scope of delivery for plug connectors 59 SOAlING E UE 18 Specification Cable ooooooocconcconcacanaconononcnnnos 50 SAMUS wis pe 68 T Technical data ori T SA 82 Brako inicia a a 84 Tolerances for mounting by customer CMSS0S a E AEEA 31 CMSTIL EE 32 U Unit designation 12 Ww Vier 36 Operating Instructions CMS Electric Cylinders Address List Address List 1 1619 Garin Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle Stra e 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Erns
28. kgm 0 62 0 62 Mass moment of inertia with spindle Jspindie 10 kgm 0 147 0 147 Braking torque Mg Nm in 1b 4 3 37 4 3 37 Inductance L mH 71 37 Ohmic resistance R4 m 22 49 11 6 Rotor voltage Vpo V 1000 rpm 86 62 1 for the complete motor and spindle ta Rated speed Nrated 3000 rpm 4500 rpm Spindle pitch P mm in 5 0 2 5 0 2 Spindle diameter D mm in 16 0 63 16 0 63 Maximum permanent feed thrust F N lbf 1300 292 3 1300 292 3 Peak feed force Emag N pt 5300 1191 5300 1191 Rated stroke mm 70 150 300 70 150 300 Weight version without brake m kg lb 6 5 14 6 5 14 Weight version with brake mpg kg lb 7 1 16 7 1 16 1 82 Depends on max amplifier current dyn project planning with maximum force or stat load of spindle contact SEW EURODRIVE prior to Operating Instructions CMS Electric Cylinders Technical Data Technical data of the CMS71L electric cylinder 9 2 9 2 1 Technical data of the CMS71L electric cylinder Electrical data Maximum mechanical speed is 3000 rpm 9 2 2 Mechanical data Rated speed Nrated 2000 rpm 3000 rpm 4500 rpm Static torque Mo Nm in lb 9 5 82 9 5 82 9 5 82 Standstill current lo A 4 2 6 2 9 6 Max torque Mpyn Nm in Ib 31 4 272 31 4 272 31 4 272 Max current Imax A 16 8 2
29. lo A 4 3 Max torque Mpyn Nm in Ib 21 5 108 Max current Imax A 17 2 rebate inertia ER 104 kgm 28 4 H of inertia de no kgm 28 8 aa of inertia du 104 kgm 23 Braking torque Mg Nm in lb 1 2 10 Inductance Ly mH 16 Ohmic resistance Ry m 2000 Rotor voltage Von V 1000 rpm 100 1 for the complete motor and spindle 9 3 2 Mechanical data Spindle type PGT Spindle pitch mm P 5 Spindle diameter mm D 24 Maximum permanent feed thrust N Ibf F 5300 1191 Peak feed thrust N bt Finax 20000 4496 2 Rated stroke mm 155 Weight version without brake kg lb m 15 1 33 3 Weight version with brake kg lb mg 15 3 33 7 1 Ata speed of 5 to 50 rpm 2 Depends on max amplifier current dyn or stat load of spindle contact SEW EURODRIVE prior to project planning with maximum force 9 4 Brake Brake type CMS50S CMS71L CMS71M Maximum braking torque 4 3 Nm 38 in lb 19 Nm 168 in Ib 1 2 Nm 11 in lb Max current 420 mA 800 mA 330 mA Operating Instructions CMS Electric Cylinders Declaration of Conformity Q 10 Declaration of Conformity EG Konformit tserkl rung TW EC Declaration of Conformity F D claration de conformit CE es EURODRIVE Nr No N 900100007 SEW EURODRIVE GmbH amp Co KG Ernst Blickle StraBe 42 D 76646 Bruchsal erkl rt in alleiniger Verantwortung die Konformitat der folgenden Produkte declares under sole
30. operation Operating Instructions CMS Electric Cylinders 65 66 Electrical Installation Motor protection 5 11 Motor protection HO Connect the supplied optional equipment according to the enclosed wiring diagrams EY The wiring diagrams can also be found in Sec Appendix TF temperature sensor Do not apply voltage The positive temperature coefficient PTC temperature sensors comply with DIN 44082 Resistance measurement measuring instrument with V lt 2 5 V or lt 1 mA Standard measured values 20 500 Q thermal resistance gt 4000 Q TH thermostat bi metallic switch The thermostats are connected in series and open when the permitted winding temper ature is exceeded TH data AC DC Max voltage AC 60 V DC 60 V DC 24 V Current cos q 1 0 AC 2 5A DC 1 0 A DC 1 6 A Current cos q 1 0 AC 1 6A 1 AC 250 V is permitted in the version with terminal boxes Operating Instructions CMS Electric Cylinders Electrical Installation Motor protection KTY temperature sensor It is essential to observe the correct connection of the KTY to ensure correct evalu ation of the temperature sensor Avoid currents gt 4 mA in the circuit of the KTY since high self heating of the temper ature sensor can damage its insulation and the motor winding The characteristic curve in the following figure shows the resistance curve with a measuring current of 2 mA
31. polarity Max permitted working air gap exceeded because brake lining worn down Contact SEW EURODRIVE customer service Voltage drop on supply cable gt 10 Provide for correct connection voltage check cable cross section Brake coil has interturn fault or short circuit to exposed conductive part Contact SEW EURODRIVE customer service Motor does not brake Brake lining worn down Contact SEW EURODRIVE customer service Incorrect braking torque Contact SEW EURODRIVE customer service 7 4 Customer service assistance e Nameplate data complete Type and extent of the problem Assumed cause Please have the following information available if you require customer service e Time the problem occurred and any accompanying circumstances e Operating Instructions CMS Electric Cylinders Inspection and Maintenance General maintenance work 8 8 1 8 2 Inspection and Maintenance e Strictly observe the safety notes in the individual sections Components may be subject to mechanical loads Before removing the electric cylinder ensure that the structure provided by the customer is supported and secured e Before starting work isolate the electric cylinder and brake from the power supply Secure the electric cylinder against unintended power up Use only genuine spare parts in accordance with the applicable spare parts list Burns hazard Touchin
32. responsibility conformity of the following products d clare sous sa seule responsabilit la conformit des produits mentionn s ci apr s Elektrozylinder der Baureihe CMS Spindle drive motors of the series V rins lectriques des s ries mit der with the respetent la Niederspannungsrichtlinie 2006 95 EG Low Voltage Directive Directive Basse Tension 2006 95 EC 2006 95 CE angewandte harmonisierte Normen applied harmonized standards Normes harmonis es appliqu es EN 60034 1 2004 EN 60664 1 2003 Ort Datum Gesch ftsf hrer Vertrieb und Marketing Place date Lieu et date Managing Director Sales and Marketing Directeur g n ral international commercial et marketing Bruchsal 24 01 2007 Whe H Sondermann Operating Instructions CMS Electric Cylinders 10 85 11 86 Index 11 Index A Assembling plug connector eeen 59 Assembling the power connector s es 62 Assembly instructions for plug connectors 60 B Brake et Ee Satie ei ate 65 c A l n she eae 38 Cable specification ceseeeeeeeeceeeeeeeeeeteeeetees 50 Connector installation 34 Customer service cooooccocccccccccoconconcnnonccnnnnnnnaninnnnns 70 D DesiON eea a boeag heed aking 8 10 Desion Versions 8 E Electrical characteristics cceeeceeeseeeeeees 14 Electrical data CMS50S coooocccoccccccccccccccccaconnnnnnnoos 82 Electrical data CMS71L c 0ooconoccncanancncncnnnnnnoo 83
33. sewthailand sew eurodrive com Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 Z l SMMT tms tms com tn 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 sew sew eurodrive com tr TR 34846 Maltepe ISTANBUL Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua 11 2006 93 1 Address List USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 00
34. supply cables together with switched mode power lines in one cable SEW EURODRIVE electric cylinders are designed for use as components for installa tion in machinery and systems The designer of the machine or system is responsible for complying with the EMC directive 89 336 EEC You will find detailed information on this topic in the SEW publications Practical Drive Engineering Project Planning for Drives and in Practical Drive Engineering Volume 9 EMC in Drive Engineering Operating Instructions CMS Electric Cylinders Electrical Installation Connecting electric cylinders and encoder systems using SM SB plug connectors 5 3 Connecting electric cylinders and encoder systems using SM SB plug connectors Pre fabricated cables Electric cylinders are supplied with the SM SB plug connector system In the basic version SEW EURODRIVE delivers electric cylinders with a flange mounting socket on the motor side and without mating connector The encoder system is connected using a separate 12 pin round plug connector The plug connectors supplied as standard are rotatable connectors The plug connec tors can be rotated to match the customer s installation requirements Pre fabricated cables are available from SEW EURODRIVE to connect the SM SB plug connector system The cables used with the electric cylinder correspond to the brake motor cables of DFS motors The core designation and contact assignmen
35. the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com gt www sew eurodrive com
36. 0 194 Min bending radius mm nl 54 2 1 57 2 2 64 2 5 Diameter D mm 11 8 0 4 13 4 0 5 15 0 0 5 Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL Capacitance core shielding nF km 135 145 150 Capacitance core core nF km 75 85 90 Halogen free No Silicone free Yes CFC free No Inner insulation core TPE Outer insulation sheath PVC Flame retardant self extinguishing No Conductor material Cu Shielding Tinned Cu Weight cable WC 300 1060 370 1310 476 1690 Operating Instructions CMS Electric Cylinders Electrical Installation Cable specification 5 7 4 Cable carrier installation for brake motor cables Installation type Cable carrier Cable cross sections 4x 1 5 mmf 4x 2 5 mmf 4x4mm 4x6mm 4x 10 mm 3x1mm 3x1mm2 3x1mm 3x1 5mm 3x 1 5 mm Manufacturer Nexans Manufacturer designation ei PSL11YC11Y J 4x 3A C Operating voltage Vo V AC V 600 1000 Temperature range ECH 20 to 60 4 to 140 Max temperature Ta 90 194 conductor Min bending radius We 150 5 51 170 6 69 155 6 10 175 6 89 200 7 87 Diameter D mm 15 0 1 4 16 2 0 7 15 3 0 5 17405 20 5 0 5 d m s Maximum acceleration fUs 20 66 A m min e Max velocity ft min 200 656
37. 05 mm 2 mil Maximum force 20 kN 4500 Ibf mechanical load limit Rated thrust 5 3 kN 1200 Ibf Rated speed 3000 Spindle pitch 5 mm 0 2 in per revolution Stroke length 155 mm 6 19 in Spindle protection Bellows Holding brake 1 2 Nm 0 89 Ibf ft Feedback RH1M 1 Speed 5 to 50 rpm Operating Instructions CMS Electric Cylinders Motor Design 3 Operating principle of the recirculating ball screw and planetary roller screw drive 3 7 Operating principle of the recirculating ball screw and planetary roller screw drive We differentiate between the two following threaded spindle types for electric cylinders 3 7 1 Recirculating ball screw KGT The recirculating ball screw is used in the CMS50S and CMS71L electric cylinders 59566AXX The recirculating ball screw transfers the load from the threaded spindle to the nut via ball bearings power transmission by ball bearings 3 7 2 Planetary roller screw drive PGT The planetary roller screw drive is used in the CMS71L M electric cylinders Preferred application areas Low feed rate and high force e Unfavorable operating conditions such as pressing 59565AXX The planetary roller screw drive transfers the load from the threaded spindle to the nut via the convex thread edges of rollers power transmission by planetary rollers Operating Instructions CMS Electric Cylinders 17 Motor Design Sealing
38. 36 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 94 11 2006 SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who think fast and develop the future with you e With a global presence that offers responsive and reliable solutions Anywhere With a worldwide service network that is always close at hand With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today With comprehensive With uncompromising knowledge in virtually quality that reduces the every branch of cost and complexity of industry today daily operations See 7 Uer gt SEW EURODRIVE e Driving the world e Ie With online information and software updates via the Internet available around
39. 4 mm 2x 1mm 1333 2511 Cable carrier installation Operating Instructions CMS Electric Cylinders Electrical Installation Feedback cable 5 5 Feedback cable 5 5 1 Structure of the feedback cable for resolvers HIPERFACE encoders Prefabricated cables for motor side Prefabricated cables for inverter side Hybrid cables 1 2 5 54635AXX 1 Connector Intercontec ASTA 2 Printed on connector SEW EURODRIVE 3 Nameplate 4 Line length lt 10 m 33 ft 200 mm 7 97 in tolerance Line length gt 10 m 33 ft Tolerance 2 Permitted line length according to the technical documents 5 Sub D plug A 12 pin EMC signal plug connector from Intercontec with socket contacts is used on the motor end for RH M AS1H ES1H The shield is connected in the connector housing according to EMC requirements All plug connectors seal the plug on the cable end with a lamellar seal A commercial sub D EMC connector with pin contacts is used on the inverter end A 9 pin or 15 pin connector to suit the inverter is used The outer cable sheath on the motor and inverter end bears a nameplate with part number and logo of the prefabricated cable manufacturer The ordered length and permitted tolerance are interrelated as follows Line length lt 10 m 33 ft 200 mm 7 87 in tolerance e Line length 2 10 m 33 ft 2 tolerance Refer to the system manual of the servo inverter for information on h
40. 5 38 Mass moment of inertia 4 2 without brake Jmot IO kom 32 5 32 5 32 5 Mass moment of inertia 4 2 with brake Jet 104 kom 37 5 37 5 37 5 Mass moment of inertia 4 2 with spindle JSpindle 104 kom 27 27 27 Braking torque Mg Nm in 1b 19 160 19 160 19 160 Inductance Ly mH 24 11 4 9 Ohmic resistance Ry m 2500 1120 446 Rotor voltage Voo V 1000 rpm 152 102 65 1 forthe complete motor and spindle Spindle type KGT KGT PGT Spindle pitch mm P 10 6 5 Spindle diameter mm 32 32 24 Maximum permanent feed thrust N i F 4000 899 6700 1506 8000 1798 Peak feed thrust N Ibf Fmax 17000 3821 8 20000 4496 2 20000 4496 2 Rated stroke mm 200 350 200 Weight version without brake kg lb m 16 35 23 5 51 8 16 32 Weight version with brake kg Ib mg 17 37 24 5 54 0 17 37 ata speed of 5 to 50 rpm force please contact SEW EURODRIVE only tension Operating Instructions CMS Electric Cylinders Depends on max amplifier current dyn or stat load of spindle prior to project planning with maximum Technical Data Technical data of the CMS71M electric cylinder Technical data of the CMS71M electric cylinder Electrical data Maximum mechanical speed is 3600 rpm Rated speed Nrated 3000 rpm Static torque Mo Nm in Ib 6 5 56 Standstill current
41. 523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 347 3244 Ustanicka 128a 381 11 288 0393 PC Kogum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 SK 010 01 Zilina Fax 421 41 700 2514 sew sew eurodrive sk Banska Bystrica SEW Eurodrive SK s r o Rudlovska cesta 85 SK 97411 Banska Bystrica Tel 421 48 414 6564 Fax 421 48 414 6566 sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net 11 2006 Address List 1 South Africa
42. 6 Cable carrier installation of feedback cables Installation type Cable carrier Accessory designation AS1H ES1H RH M RH L VR Cable cross sections 6x2x0 25 mm 5 x 2x 0 25 mm 3x 1mm Manufacturer Nexans Manufacturer designation SSL11YC11Y x 2 x 0 25 PSL 3 x 1 0 Operating voltage Vo V AC V 300 300 Temperature range cn 20 to 60 4 to 140 oe e C 90 194 Max temperature PF 90 194 on conductor on conductor Min bending radius de 100 3 94 95 3 7 45 1 8 Diameter D mm 9 8 0 2 9 5 0 2 5 7 0 2 2 Maximum acceleration eh 20 66 10 33 A m min Max velocity ft min 200 656 50 160 WH BN GN YE WH BN GN YE eu dE Core identification GY PK BU RD GY PK BU RD 7 Ven BK VT GY PK RD BU BK VT Sheath color Green similar to RAL 6018 Black RAL 9005 Approval s DESINA VDE Aus VDE UL Capacitance core shielding nF km 100 Capacitance core core nF km 55 Halogen free Yes Yes Silicone free Yes Yes CFC free Yes Yes Inner insulation core PP TPM Outer insulation sheath TPE U TPE U Flame inhibiting Yes Yes self extinguishing Conductor material E Cu blank E Cu blank Shielding Braided tinned Cu kg km Weight W in 130 461 120 426 50 177 Min bending cycles 25 million Operating Instructions CMS Electric Cylinders Electrical Installation Assembling resolver HIPE
43. 84 EMC measures cccccccccncnnonnnonnncnnccnnnnnnnnnnnnnnnnnnnnnos 36 F Feedback Cable oooocococccconconocccncconcconcnncnnannnnnnnnos 43 Flange mounting ccccoococcccccnnoncccnonanancnnnnnnannncninnna 22 l Important notes AAA A Inspechon 71 Installation ci Meeks 19 20 Installation notes CMS50S n 26 Installation notes CMS71L c ooocccnnccncnccncanannnnccnnon 29 Installation ON site ooooonocccconononoacaccnonononononos 20 Installation on site customer provided 26 Installation electrical oooccccccononncanonononororo 34 K KE 17 L Lubricant e de ek 73 Lubricating threaded spindles ceeeeeeeeee 71 Lubricator cti Bees ie 75 Lubricator retrofitting ooooonninccnnnnnnnnnnnnnnnnnccocconoo 79 Lubricator Startup e cee ceseeeeeeeeeeeeeeeeeeennenaeees 80 M Maintenance 0 cceeeeeeeeeenecceeceeeeeeeeeeeeeeesenaees 71 MAlfunGtiGh ess sachs tal asada eaa 69 Mating connector combination sesser 49 Mechanical characteristics cceeseeeeeeeee 14 Motor design 8 Motor protection 66 Mounting dimensions for CMS508 2 21 Mounting dimensions for CMS71L aeee 24 Mounting position horizontal cee 31 Mounting tolerances for CMS71L c eee 32 N Nameplate soii ee EE 13 O Operating environment connncicccnnnoniccccnncnncnnnnnnn no 6 Operating principle oococcnnnininnnnnnnccccnnnannanncnnnnnnna 9 P PT Ai ae ee
44. 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 11 2006 91 Address List 1 Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332
45. DRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr 11 2006 89 Address List 1 Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gidc Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EUR
46. Installation type type conductor cross section SM11 4 x 1 5 mm 0590 4544 Fixed installation SM11 4 x 1 5 mm 0590 6245 Cable carrier installation SM12 4 x 2 5 mm 0590 4552 Fixed installation SM12 4 x 2 5 mm 0590 6253 Cable carrier installation SM14 4 x 4 mm 0590 4560 Fixed installation SM14 4 x 4 mm 0590 4803 Cable carrier installation Operating Instructions CMS Electric Cylinders 40 Electrical Installation Power cable Motor extension cable Pin assignment of the motor extension cable 54878AXX Plug connector Contact Cable core color Assigned Contact Plug connector BSTA 078 1 BK WH U 1 BKUA 199 4 Black with V 4 white lettering 3 U V W Ww 3 2 GR YE Green Yellow PE 2 Plug connector type Number of cores and conductor cross section Part number Installation type SM11 4x 1 5 mm 1333 2457 Cable carrier installation SM12 4 x 2 5 mm 1333 2465 Cable carrier installation SM14 4 x 4 mm 1333 2473 Cable carrier installation Operating Instructions CMS Electric Cylinders Electrical Installation Power cable 5 4 3 Brake motor cable 54620AXX Pin assignment of the brake motor cable Plug connector Contact Cable core color Assig
47. ODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 90 11 2006 Address List 1
48. RFACE plug connectors 5 8 Assembling resolver HIPERFACE plug connectors 5 8 1 Scope of delivery for plug connectors The following parts are supplied for assembling resolver HIPERFACE plug connec tors The SEW part number is 198 673 2 1 2 3 4 5 6 7 54715AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing Hold the cable firmly in place when tightening the cable and the connector Operating Instructions CMS Electric Cylinders 5 Electrical Installation Assembling resolver HIPERFACE plug connectors 5 8 2 Assembly instructions for plug connectors Pull the screw fitting and seal with strain relief 31 mm 1 2 in over the cable Strip 28 mm 1 1 in of cable insulation off the end of the cable Fold back the braided shield and fan it out Strip 6 mm 0 24 in insulation off the leads Push the socket contacts onto the ends of the leads Insert the small diameter positioning tool SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the pressing force B to 24 on the crimping tool Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automatically Repeat this procedure for each lead Pull the shield ring over the leads and pre
49. RH1M SB KGT L ker ball screw Option PGT planetary screw drive SM Plug connector Option SB Plug connector RH1M Resolver Option AS1H HIPERFACE multi turn encoder Standard equipment TF temperature sensor Option Bimetallic switch TH temperature sensor KTY Brake motor option Size 71L Electric cylinder Designations for additional options for CMS71L KG Cardan joint SV Vario lubrication system SC Control lubrication system Operating Instructions CMS Electric Cylinders Motor Design Nameplate 3 5 Nameplate Example CMS71L electric cylinder e gt SEW EURODRIVE C 76646 Bruchsal Germany Typ CMS 71L B TF AS1H SB10 KGT Nr L01 12345678 01 0001 06 3N IEC 34 MoL9 5 Nm loL6 2 JA UmaxL400 lv Mmax_31 4 Nm me 280 JA Fmax 7O kN ny 18000 1 min MmaL3000 Um f L150 JH Bremse L24 19 Nm Spindel KGT P10_ mm Umdr Hub 200 mm Masse 117 kg Isol KI LE Ip 145 Schmierstoff L Fuchs RENOLIT CX TOM 15 0594 9270 Permanentmagnet Made in Germany 60187AXX Typ Motor type Nr Serial number Mo Standstill torque thermal continuous torque at low speeds lo Standstill current Umax Maximum permitted voltage Mmax Maximum motor torque Imax Maximum permitted motor current
50. SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile 88 11 2006 Address List 1
51. al greasing nipple Synchronous servomotors of the SEW CM motor series are used as the basis for the CMS71L M electric cylinder series The rotors are designed as a hollow shaft The spindle nut of a recirculating ball screw or planetary roller screw drive is attached to the rotor Depending on the direction of the motor rotation the threaded spindle is moved out of or in to the rotor The threaded spindle must be prevented from turning so that the rotary motion of the rotor spindle nut is transformed into a linear motion The threaded spindle is protected from heavy contamination by a bellows Operating Instructions CMS Electric Cylinders 3 Motor Design Basic design of the CMS electric cylinder 3 3 Basic design of the CMS electric cylinder 3 3 1 CMS50S The following illustration is intended to explain the general structure of the unit It serves as an assignment aid to the spare parts list Motor size and version may cause differences LA ec 5 4 13 14 P a Me l D 61798AXX 1 Torque arm 10 Rotor with magnet 19 Ring nut 28 Power plug connector 2 T slot nuts 11 Slotted nut 20 Built on housing 29 Pin contact 3 Piston rod 12 Hex nut 21 Screw plug 30 Signal plug connector 4 Hex nut 13 Greasing nipple 22 Cover disc 31 Resolver 5 Joint head 14 Threaded spindle 23 Guide ring 32 Flat gasket 6 Shim washer 15 Flat gasket 24 Drive side A side g
52. askets 33 Brake 7 Shim washer 16 Fit bolts 25 Wiper ring 34 Stator housing 8 Deep groove ball bearing 17 B side endshield 26 B side cover 9 Shim washer 18 Angular contact ball bearing 27 Absolute encoder 10 Operating Instructions CMS Electric Cylinders Motor Design 3 Basic design of the CMS electric cylinder 3 3 2 Size CMS71L M The following illustration is intended to explain the general structure of the unit lt serves as an assignment aid to the spare parts list Motor size and version may cause differences 1 2 3 4 5 6 7 8 9 Brake Rotor with magnet Stop Adapter flange Resolver Signal plug connector Power plug connector Pin contact Absolute encoder a Di mm 7 8 e 9 10 Hex head bolt 11 Disc spring package 12 Threaded spindle 14a Joint head rigid standard 14b Joint head cardan joint 15 Socket 16 B side cover 17 Flat gasket 18 Spacer Operating Instructions CMS Electric Cylinders 19 Encoder housing 20 O ring 21 B side endshield 22 Angular contact ball bearing 23 Complete stator 24 Clamping ring 25 Shim washer 26 Deep groove ball bearing 27 Cover disc 61783AXX 29 Disc 30 Hose clamp 31 Bellows 32 Greasing nipple 33 2 oil seals 11 12 Motor Design Unit designation 3 4 Unit designation Example CMS71L electric cylinder CMS 71L B TF J
53. ator manually 61960AXX 4 Close the clamp by locking the top clamp arm into place 5 For the Star Control version connect the cable to the output terminal of the PLC control 78 Operating Instructions CMS Electric Cylinders Inspection and Maintenance 8 Assembly and startup of the Star Vario Star Control lubricator 8 6 3 Retrofitting the lubricator This requires the threaded elbow joint 3 see fig 8 5 SEW part number 13333178 The threaded elbow joint is not included in the assembly kit and must be ordered from SEW EURODRIVE separately Trapped air in the lubrication system Air trapped in the lubrication system could lead to an inadequate supply of lubri cant to the spindles The system must be vented according to the steps described below 61961AXX 1 Mount the threaded elbow angle 3 tighten it manually and insert the greasing nipple 6 2 Release the screw plug 7 and remove it 3 Press enough grease into the threaded elbow joint 3 until the grease escaping from the screw plug bore 7 has no bubbles 4 Turn the screw plug 7 back in and tighten it 5 For other assembly procedures see the assembly procedure in section 8 6 2 Operating Instructions CMS Electric Cylinders 79 80 Inspection and Maintenance Assembly and startup of the Star Vario Star Control lubricator 8 6 4 Lubricator startup Star Vario The code switches of the Star Vario version are factory s
54. cator option Operating Instructions CMS Electric Cylinders Malfunctions oe Motor malfunctions lt gt 7 Malfunctions You must strictly adhere to the safety instructions in the individual sections Components may be subject to mechanical loads Before removing the electric cylinder ensure that the structure provided by the customer is supported and secured Before starting work isolate the electric cylinder and brake from the power supply Secure the electric cylinder against unintended power up Use only genuine spare parts in accordance with the applicable spare parts list Burns hazard To prevent burns Never touch the CMS electric cylinder during operation or during the cool down Touching the CMS electric cylinder when it has not been cooled can result in burns The CMS electric cylinder can have a surface temperature of over 65 C 149 F phase once it has been switched off 7 1 Motor malfunctions Malfunction Possible cause Remedy Electric cylinder does not start Break in supply cable Check connections correct if necessary Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct error if necessary Incorrect direction of rotation Electric cylinder connected incorrectly Check servo inverter check setpoints Electric cylinder hums and has high current consumption Drive is blocke
55. cosine BU Blue 3 cosine 9 15 pole 12 pin with socket 5 S2 sine YE Yellow S2 sine 2 contacts 6 S4 sine GN Green S4 sine 10 7 DATA VT Violet DATA 12 8 DATA BK Black DATA 4 a 1 9 TF KTY BN Brown TF KTY 14 10 TF KTY WH White TF KTY 6 11 GND GY PK Gray Pink GND 8 15 8 12 Us RD BU Red Blue Us 15 Unassigned 7 Unassigned 11 View Y Unassigned 13 1 Double assignment to increase cross section Installation Part number Fixed installation 1332 4535 Cable carrier installation 1332 4551 Operating Instructions CMS Electric Cylinders 47 Electrical Installation Feedback cable Extension cables for HIPERFACE encoder AS1H ES1H E Y 54634AXX Pin assignment of extension cable for HIPERFA CE encoder AS1H ES1H Contact Contact Plug connector no Description Cable core color Description no Plug connector ASTA 021FR 1 Unassigned Unassigned 1 AKUA 020MR 2 Unassigned Unassigned 2 198 673 2 199 647 9 3 S1 cosine RD Red S1 cosine 3 Deg r 12 pin with pin 12 pin with 4 S3 cosine BU Blue S3 cosine 4 contacts ket tact eRe 5 S2 sine YE Yellow S2 sine 5 6 S4 sine GN Green S4 sine 6 7 DATA VT Violet DATA 7 8 DATA BK Black DATA 8 9 TF KTY BN Brown TF KTY 9 10
56. d Check drive Brake does not release Sec Brake problems Fault on encoder cable Check encoder cable Electric cylinder heats up excessively measure temperature Overload Measure power use larger motor or reduce load if necessary Insufficient cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Ambient temperature is too high Comply with permitted temperature range Rated operation type S1 to S10 DIN 57530 exceeded e g through excessive startup frequency Adjust rated operation type of motor to required operating conditions if necessary call in a specialist to determine correct drive Running noise on motor Bearing damage Contact SEW EURODRIVE customer service Operating Instructions CMS Electric Cylinders 69 7 70 AS ea Malfunctions Ke Malfunctions when operating with a servo inverter 7 2 Malfunctions when operating with a servo inverter LU The symptoms described in Motor malfunctions may also occur when the motor is operated with a servo inverter Refer to the servo inverter operating instructions for the meaning of the problems that occur and to find information about rectifying the problems 7 3 Brake malfunctions Malfunction Possible cause Remedy Brake does not release Incorrect operating voltage on the brake Apply correct voltage e Reversed
57. e 1 AKUA 020MR 2 R1 reference GY Gray R1 reference 2 198 0132 3 S1 cosine RD Red S1 cosine 3 199 6479 12 pin with 4 S3 cosine BU Blue S3 cosine 4 12 pin with pin socket contacts 5 S2 sine YE Yellow S2 sine 5 contacts 6 S4 sine GN Green S4 sine 6 7 Unassigned Unassigned 7 8 Unassigned Unassigned 8 9 TF KTY BN Brown VT Violet TF KTY 9 10 TF KTY WH White BK Black TF KTY 10 11 Unassigned Unassigned 11 View X 12 Unassigned Unassigned 12 1 Double assignment to increase cross section The extension cable has the same pin assignment as all other contacts Installation Part number Fixed installation 0199 5421 Cable carrier installation 0199 5413 Operating Instructions CMS Electric Cylinders Electrical Installation Feedback cable 5 5 3 Cable for HIPERFACE encoder plug connector for MOVIDRIVE B and MOVIAXIS MX HIPERFACE encoder plug connector for MOVIDRIVE B and MOVIAXIS MX Pin assignment of the cable for HIPERFA CE encoder AS1H ES1H a Y 54629AXX Motor connection side Connection MOVIAXIS MX MOVIDRIVE MDX B Plug connector Contact no Description Cable core color Description Contact no Plug connector 1 Unassigned Unassigned Unassigned 3 ASTA 021FR 2 Unassigned Unassigned Unassigned 5 Sub D 3 S1 cosine RD Red S1 cosine d SSES 4 S3
58. eference to EN 60204 1 1 3 Qualified staff CMS electric cylinders represent a potential hazard for persons and material Conse quently assembly installation startup and service work may only be performed by trained staff who are aware of the potential hazards Staff must be appropriately qualified for the task in hand and be familiar with the assembly installation startup and operation of the product Staff must read the oper ating instructions in particular the safety notes section carefully and ensure that they understand and comply with them 1 1 4 Liability for defects Incorrect handling or any action performed that is not specified in these operating instructions could impair the properties of the product In this case you lose any right to claim under warranty against SEW EURODRIVE GmbH amp Co KG 1 1 5 Product names and trademarks 1 1 6 Disposal The brands and product names contained in these operating instructions are trade marks or registered trademarks of the titleholders This product includes parts made of e Iron e Aluminum e Copper e Plastic Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions CMS Electric Cylinders Important Notes Explanation of symbols 1 2 Explanation of symbols Always comply with the safety and warning instructions in this publication H tz Electrical hazard Possible consequences
59. equipped with a resolver that serves as a speed and position encoder The absolute encoder HIPERFACE encoder is available as an option In connection with a servo controller you can freely define acceleration velocity position and force profiles The repeat accuracy is 5 100 mm 0 002 in if force and temperature are constant The electric cylinders are available with or without brakes holding brake only The motor is available with plug connector only no terminal box The SM and SB plug connector type of the DS56 and CMP motor series are used as plug connectors for resolver HIPERFACE encoder and power A CMP50S servomotor is used for the drive An add on component comprising a threaded spindle and guide is flanged onto the unit All components and options of the motor except the flanged end shield and the rotor due to the larger bearing are used by the CMP As standard the drive is adapted to the customer s application through the flanged end shield on the drive side of the motor The rotor turns the threaded spindle while the nut remains fixed The nut is routed in an aluminum extruded housing via T slot nuts The nut and piston rod are connected to each other The piston rod has a high quality smooth corrosion resistant surface and is sealed The joint head is connected to the piston rod The spindle nut has a lubricant reservoir which extends the relubrication interval Relubrication can also be carried out by an intern
60. erneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 11 2006 87 1 Address List Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo
61. et to a dispensing time of 12 months or a dispensing volume of 60 cm which is sufficient for standard applica tions When the electric cylinder is started up the Star Vario lubricato r must be activated Activate the lubricator by turning the rotary switch to the ON position 61951AXX 1 Rotary switch Status display 61952AXX 1 Red LED 2 Green LED 3 4 way code switch 5 Battery LED Signal Signal intervals Operating status Green Flashing Every 15 seconds Operation OK Red Flashing Every 8 seconds Fault Malfunction Green and red Flashing Every 3 seconds LC unit empty Red Flashing Constant Vario dispensing 12 months SEW 6 months 3 months 1 month factory setting e 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 Runtime setting EN E Ch LD By di pare QUE a Gan unu Daily dispensing 0 17 cm 0 33 cm 0 67 cm 2 0 cm volume Operating Instructions CMS Electric Cylinders Inspection and Maintenance Assembly and startup of the Star Vario Star Control lubricator Star Control Status display The code switches of the Star Vario version are set to a dispensing quantity of 0 69 cm for every 100 operating hours or a dispensing volume of 60 em The Star Control version is connected to the voltage supply and evaluation unit directly In motor operation the lubricator is controlled by them This means that manual activa tion is
62. g the CMS electric cylinder when it has not been cooled can result in burns The CMS electric cylinder can have a surface temperature of over 65 C 149 F To prevent burns e Never touch the CMS electric cylinder during operation or during the cool down phase once it has been switched off General maintenance work The electric cylinder is maintenance free except for the threaded spindles Replace defective parts if possible Remove any traces of dirt chips dust etc from the bellows only CMS71L with a soft cloth Note that mobile cables are subject to wear They have to be checked for external changes on a regular basis Lubricating threaded spindles There may be a loss of lubricant between the nut and spindle in threaded spindles Lubricants also decrease in quality and effectiveness with age and wear This means lubrication is required at regular intervals Lubrication for threaded spindles has to be specified accurately in terms of type quantity and relubrication intervals These factors are determined by e Load e Speed e Cyclic duration factor Type of threaded spindle ball screw or planetary screw drive Ambient temperature e Degree of pollution caused by dust humidity etc The following information is intended as recommendations only It is not intended to replace individual project planning for every application Operating Instructions CMS Electric Cylinders 8 Inspection and Maintenance
63. ged no damage caused by transportation or storage e You are certain that the following requirements have been fulfilled Ambient temperature between 20 C and 40 C 4 F and 104 F No oil acid gas vapors radiation etc Installation altitude max 1000 m 3280 ft above sea level Special design Drive configured in accordance with the ambient conditions 4 2 Preliminary work Extended storage Please note the reduced grease service life of the ball bearings and the threaded of electric spindle after storage periods exceeding one year cylinders Operating Instructions CMS Electric Cylinders 19 Mechanical Installation Installing the electric cylinder 4 3 Installing the electric cylinder Burns hazard Touching the CMS electric cylinder when it has not been cooled can result in burns The CMS electric cylinder can have a surface temperature of over 65 C 149 F Provide preventive measures against inadvertent contact e Protect the bellows and threaded spindle against mechanical damage e Do not butt or hammer the spindle end 4 3 1 Installation on site The threaded spindle may not be subjected to overhung loads and bending moments Carefully align the electric cylinder and the driven machine to avoid placing any unacceptable strain on the spindle observe permissible axial load data Observe the notes in section 4 6 The electric cylinder must be installed on a level
64. gray shaded mount on components The mount on components can be mounted in 90 steps 60 9 Mountable in 4x90 steps 236 5 0 2 Mountable pe e A in 4x90 steps amp 118 5 ol 0 obd 011 q S o Possible mounting options 9 front and middle 72 10 1 2 2x fit bolt tightening torque 12 Nm 106 in Ib 2x hex head screw DIN ISO 4014 M8x70 90 DIN ISO 7379 M8x29 12 9 M16 14 mm 0 55 in deep at N CMS50S RH1M X 134 CMS50S AS1H X 172 x CMS50S B RH1M X 163 CMS50S B AS1H_X 201 254 X 61493AEN The flange mounting kit consists of the following parts Flange mounting kit SEW part no 1333 3305 Weight 0 65 kg 1 4 Ib 22 Operating Instructions CMS Electric Cylinders Mechanical Installation 4 Mounting dimensions for CMS50S Pivot bearing mounting The following figure shows the mounting option for the electric cylinder This should be attached to a mounting surface with the gray shaded mount on components 60 9 301 Stroke 150 mm 5 91 in 236 5 CMS50S RH1M X 134 CMS50S AS1H X 172 CMS50S B RH1M X 163 CMS50S B AS1H_X 201 2x bolt 16f6
65. he required position The connector should only be rotated to install and connect the motor Do not turn the connector regularly once it has been installed Operating Instructions CMS Electric Cylinders Electrical Installation Connector installation Positions of the adjustable connectors examples 2 N 61829AXX standard connector position A Delivery status 1 35 Operating Instructions CMS Electric Cylinders 36 Electrical Installation Wiring notes 5 2 Wiring notes Protecting against interference by brake controllers Protecting against interference by motor protection devices EMC measures Do not route unshielded brake cables alongside switched mode power cables since brake controllers may cause interference Switched mode power cables include in particular Output cables from frequency inverters and servo inverters converters soft start units and brake units Supply cables to braking resistors and similar Install the connecting lead of the KTY separately from other power cables maintaining a distance of at least 200 mm 8 in The cables can only be routed together if either the KTY cable or the power cable is shielded To protect against interference from motor protection devices temperature sensors TF or KTY Route separately shielded supply cables together with switched mode power lines in one cable Do not route unshielded
66. in burns The CMS electric cylinder can have a surface temperature of over 65 C 149 F To prevent burns e Never touch the CMS electric cylinder during operation or during the cool down phase once it has been switched off In hoist applications note that the load torque of the application to be held in place must be less than the holding torque of the brake used Observe the project planning guidelines The spindles that are used are not self locking Crushing hazard Incorrect use installation or operation represents a crushing hazard due to the vertical movement of the spindle Follow the instructions in the Mechanical Installation section Follow the instructions in the Inspection Maintenance section Operating Instructions CMS Electric Cylinders 3 Motor Design Design versions 3 Motor Design 3 1 Design versions SEW EURODRIVE offers two product versions for electric cylinders 3 1 1 CMS50S 61946AXX 3 1 2 CMS71L M 61947AAXX 8 Operating Instructions CMS Electric Cylinders Motor Design Operating principle 3 2 Operating principle 3 2 1 General 3 2 2 CMS50S 3 2 3 CMS71L M Synchronous servomotors of the SEW CM motor series are used as the basis for the CMS electric cylinder series The service life of the electric cylinders threaded spindle and bearings must be taken into account as it depends on the load cycle and travel cycle The electric cylinders are
67. irculating ball screws and planetary roller screws CMS electric cylinders are filled with the lubricant Fuchs RENOLIT CX TOM15 as stan dard at the plant and are used for recirculating ball screws and planetary roller screws The lubricant is suitable for a temperature range from 20 C to 40 C 4 F to 104 F Only relubricate electric cylinders with the following lubricant Fuchs RENOLIT CX TOM 8 4 Lubrication interval The drive must generally be relubricated once a year e The following information only applies to the application examples described Always use the appropriate amount of lubricant for the individual application e If insufficient lubricant is applied the lubricant film is disrupted and the service life thereby reduced e Excessive lubrication increases friction and results in heat generation e When relubricating the drive always pay attention to cleanliness There should be no dirt in the lubricant e Wipe the greasing nipple with a cloth before applying the grease gun Make sure there is no trapped air in the lubricant or lubricant supply lines 8 4 1 CMS50S with ball screw KGT Relubrication Relubrication quantity 1 cm e After a travel distance of 200 km 124 27 miles or e 40 million revolutions of the threaded spindle nut Example CMS50S 5 mm 0 2 in spindle pitch revolution e 0 15 m 0 49 ft travel distance e Average traveling speed 0 15 m s 0 49 ft s e 1300 N 292 3 Ibf load
68. lation 5 Electrical Installation gt e It is imperative that you observe the safety notes in section 2 during installa tion e Use switch contacts in utilization category AC 3 according to EN 60947 4 1 for connecting the brake e When electric cylinders are powered from inverters the wiring instructions issued by the inverter manufacturer must be followed It is essential that you observe the operating instructions for the servo controller 5 1 Connector installation 66 O 34 Not for the CMS71M with special connector The cable entry of the power and signal cable is installed using an adjustable right angle connector Once the mating connector has been plugged in the right angle connector can be adjusted as required without using additional tools A torque of approximately 10 Nm 87 in lb is required to adjust the connector The connector can be damaged if it is installed incorrectly If the connector is tightened when it is installed in the wrong position the insulator could slip causing irreparable damage Note the following points when plugging in the power and signal connector e Check that the connector is installed in the correct position e Check that the detent on the connector is positioned correctly Make sure that the connector lock can be turned without having to apply too much force Comply with the permitted bending radii of the cables The right angle connectors can be rotated to achieve t
69. lute encoder Same mounting dimensions for with without brake and for fixed cardan joint For design versions with an absolute encoder the total length is 34 mm 1 3 in greater Lubricator optional O o 208 5 Connector can be turned max 270 Lubrication point G1 4 Sealing air connection G1 8 Taper greasing nipple DIN 71412 H1 Connector power 72 8 62 49 74 Connector signal Rated stroke k 571 771 mm 30 4 in extended 200 mm 7 87 in oi e Override 2 mm 0 08 in until mech stop GT Q o 0 1 30 60212AEN Operating Instructions CMS Electric Cylinders 25 4 Mechanical Installation Installation on site customer provided 4 6 Installation on site customer provided 4 6 1 Installation notes CMS50S No overhung loads on the drive Pivot bearing No statically redundant mounting When using a pivot bearing do not use addi tional attachments gt Pivot bearing 26 Operating Instructions CMS Electric Cylinders Mechanical Installation Installation on site customer provided No overhung loads on the drive Do not induce loads and torques via joints Do not offset the installed components 27 Operating Instructions CMS Electric Cylinders 28 Mechanical Installation
70. mployer s liability insurance association regarding phase failure protection and the associated cycle cycle modifications If the brake is not controlled correctly it closes the closed brake no longer reaches the holding torque that is given In view of the DC voltage to be switched and the high level of current load it is essential to use either special brake contactors or AC contactors with contacts in utilization cate gory AC 3 according to EN 60947 4 1 The mechanical brake is not used as service brake but as emergency brake or holding brake for general machine standstill Observe the notes in the relevant operating instructions for servo controllers concerning the switching sequence of motor enable and brake control during standard operation The standard voltage supply of the brakes is 24 V DC and they operate with a constant braking torque The brakes cannot be retrofitted and operate without brake rectifier or brake control unit Observe the maximum currents of the brakes when connecting them see table in Section 4 3 The overvoltage protection must be implemented by the customer for example using varistors The brake can be used at all speeds The mechanical brake is not used as service brake but as emergency brake or holding brake for general machine standstill Observe the notes in the relevant operating instructions for servo controllers concerning the switching sequence of motor enable and brake control during standard
71. necting electric cylinders and encoder systems using SM SB plug CoNNeECtOrS nian a it daa dais pibas 37 5 4 Power Cable ccoo A h aaa ENNEN 38 55 Feedback Cable tii sirrien inani a is 43 5 6 Mating connector combinations ooonoonccccnnnncccccccnnnonccccnnnnancnc cnn nan ncccnnnnnns 49 5 7 CGablespechticoaton nan nnnnn 50 5 8 Assembling resolver HIPERFACE plug Connechors 59 5 9 Assembling the power CONMNECtOFcoocncnnccccnnnnocccccnnnnnncc coronar cc narran 62 5 10 CT 65 5 11 Motor protection asi neea e ces aaa eaaa dei A 66 6 Martini ee TT 68 6 1 Prerequisites for startup nenn 68 T ET dE 69 7 14 Motor malfUNCtions 0 0 cece ee ceeeeeceee cee e cece ee eeeeeeeececnaecaeeeeeeeeeeeeeeeeeneees 69 7 2 Malfunctions when operating with a servo inverter eceeeeeeeeeeeeeees 70 7 3 Brake malfunctions cccceeeeeeecnecceeceeeeeeeeeeeeeecaeaaeaaeeeeeeeeeeeeeteeeseenaees 70 7 4 Customer service 70 8 Inspection and Maintenance ooconnnnnnnnnnoncccnennnencnnnnnnnnnanenennnnnnnnnnnnnnnnnnnnaannnes 71 8 1 General Maintenance work ocoocinncoccccnnncoccccnnnncncc canon ono c cnn nnrrncnnnnnnnn 71 8 2 Lubricating threaded spindles 71 8 3 Lubricant for recirculating ball screws and planetary roller screws 73 8 4 besate interval l cocoa ira 73 8 5 Lubricator only for size CMS 75 8 6 Assembly and startup of the Star Vario Star Control lubricator 77 9 Technical Data E 82 9
72. ned Extra BSTA 078 1 U i BK WH Black with V white lettering U V W 3 W 2 GN YE Green Yellow PE Bag of loose A Unassigned parts B Unassigned C BK WH Black with 2 D white lettering 1 2 3 1 Plug connector type Number of cores and Partnumber Installation type conductor cross section SB11 4 x 1 5 mm2 2 x 1 mm 1332 4853 Fixed installation SB11 4x 1 5 mm2 2x1 mm 1333 1221 Cable carrier installation SB12 4x 2 5 mm2 2 x 1 mm 1333 2139 Fixed installation SB12 4x 2 5 mm2 2 x 1 mm 1333 2155 Cable carrier installation SB14 4x4 mm2 2 2x 1 mm 1333 2147 Fixed installation SB14 4x4 mm A 2x1 mm 1333 2163 Cable carrier installation Operating Instructions CMS Electric Cylinders 41 Electrical Installation Power cable Brake motor extension cable 54878AXX Pin assignment of the brake motor extension cable Plug connector Contact Cable core color Assigned Contact Plug connector BSTA 078 1 BK WH U 1 BKUA 199 4 Black with V 4 white lettering 3 U V W W 3 2 GN YE Green Yellow PE 2 Unas signed S B Unas B signed G BK WH Black with 2 C white lettering 1 2 3 D 1 D View X View Y Plug connector type Number of cores and Part number Installation type conductor cross section SB11 4x 1 5mm 2 x 1 mm 1333 2481 Cable carrier installation SM12 4x 2 5 mm 2x 1 mm 1333 2503 Cable carrier installation SM14 4x
73. not necessary 61953AXX 1 Function display 2 Time elevated switch 3 VOL lowered switch 4 Plug connection 5 Circuit board LED Signal Description Green Constant signal OK System functioning Red Constant signal lt 30 sec with motor start up Dispensing action Red Constant signal gt 30 sec Fault Malfunction Green and red Constant signal LC unit empty replace VOL lowered switch 1 2 The lowered VOL switches must always be in this position Elevated TIME switches to adjust the relubrication quantity SEW factory setting 1 2 1 2 Runtime setting coding Dispensing quantity for every 100 operating 0 69 cm 1 39 cm 2 78 cm 8 33 cm hours Operating Instructions CMS Electric Cylinders 81 Tech nical Data Technical data of the CMS50S electric cylinder 9 Technical 9 1 9 1 1 Electrical data Maximum mechanical speed is 4500 rpm Data Technical data of the CMS50S electric cylinder 9 1 2 Mechanical da Rated speed Nrated 3000 rpm 4500 rpm Static torque Mo Nm in 1b 1 3 11 1 3 11 Standstill current lo A 0 96 1 32 Max torque Mpyn Nm in 1b 5 2 45 5 2 45 Max current Imax A 5 1 7 0 Mass moment of inertia without brake Jmot 104 kgm 0 56 0 56 Mass moment of inertia with brake ices 104
74. ofit set lubricator cpl Vario 1333 281 3 Retrofit set lubricator cpl Control 1333 319 4 The following threaded elbow joint 1333178 3 must also be ordered from SEW EURODRIVE as it is not included in the retrofit set When retrofitting you must vent the threaded elbow joint 3 see sec 8 6 3 Operating Instructions CMS Electric Cylinders Inspection and Maintenance Assembly and startup of the Star Vario Star Control lubricator 8 6 Assembly and startup of the Star Vario Star Control lubricator 8 6 1 Assembly kit for lubricator Assembly kit for lubricator e Star Vario cpl SEW part number 13332813 e Star Control cpl SEW part number 13333194 consists of the following individual components 1x Star Vario lubricator or Star Control lubricator 1 1xclamp 2 2x machine screw M6x16 62020AXX 8 6 2 Assembly procedure 1 Remove the closing plug 5 from the motor housing 61958AXX Operating Instructions CMS Electric Cylinders 17 8 Inspection and Maintenance Assembly and startup of the Star Vario Star Control lubricator 2 Secure the clamp 2 on the motor housing using the machine screw 5 and the M6 threads Remove the greasing nipple 6 from the attached threaded elbow joint 3 and remove the closing plug from the lubricator 61959AXX 3 Place the lubricator 1 into the clamp and twist the lubricator into the threaded elbow joint 3 Tighten the lubric
75. ow to determine the maximum cable length Make sure that an EMC compliant environment is maintained during project planning Operating Instructions CMS Electric Cylinders 43 44 Electrical Installation Feedback cable 5 5 2 RH M resolver cable Pin assignment of the resolver cable RH M for MOVIDRI VE MDX60B 61B 54704AXX Motor connection side Connection MOVIDRIVE MDX B Plug connector Contact Description Cable core color Description Contact no Plug connector no ASTA 021FR 1 R1 reference PK Pink R1 reference 3 2 R2 reference GY Gray R2 reference 8 Sub D 198 321 9 3 S1 cosine RD Red S1 cosine 2 shat 12 pin with socket 4 S3 cosine BU Blue S3 cosine 7 contacts 5 S2 sine YE Yellow S2 sine 1 a 6 S4 sine GN Green S4 sine 6 HE 7 Unassigned 8 Unassigned 9 TF KTY BN Brown VT Violet TF KTY 9 o 10 TF KTY WH White BK Black TF KTY 5 11 Unassigned View Y 12 Unassigned Unassigned 4 Installation Part number Fixed installation 0199 4875 Cable carrier installation 0199 3194 Operating Instructions CMS Electric Cylinders Electrical Installation Feedback cable Resolver cable plug connector RH M for MOVIAXIS MX E Y 54629AXX Pin assignment of the
76. r The tool then opens automatically e Repeat this procedure for each lead in accordance with the table in step 6 Operating Instructions CMS Electric Cylinders 63 64 Electrical Installation Assembling the power connector 8 Open the insulating sleeve 9 e Insert the middle socket contact into the insulator as shown in the wiring diagram in section 5 3 e Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator as shown in the wiring diagram in section 5 3 10 Shorten the braid shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braided shield is routed cleanly between the shield ring and the seal 11 Insert the insulator into the connector housing until the seal rests against its stop in the connector housing 12 e Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Hold in place Operating Instructions CMS Electric Cylinders Electrical Installation Brake 5 10 Brake Ee Motor size Speed classes The brake is released electrically The brake is applied mechanically when the voltage is switched off The brake will not function if the polarity is incorrect Make sure the polarity is correct Comply with the applicable regulations issued by the relevant e
77. rer HELUKABEL Manufacturer designation Operating voltage Vo V AC V 600 1000 emperature range ixed installation to to T A E Fixed installation 40 to 80 40 to 176 Max temperature a 80 176 in bending radius d S Min bendi di pe 59 2 3 67 2 6 75 3 0 85 3 3 100 3 9 Diameter D mm 11 8 0 4 13 4 0 4 15 0 0 5 17 0 0 6 20 0 1 0 Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL Capacitance nF km 105 105 110 115 120 core shielding Capacitance core core nF km 60 60 70 75 78 Halogen free No Silicone free Yes CFC free Yes Inner insulation core PP Outer insulation sheath PVC Flame inhibiting No self extinguishing Conductor material Cu Shielding Tinned Cu Weight cable WEE 229 812 292 1040 393 1390 542 1920 938 3330 Operating Instructions CMS Electric Cylinders 53 54 Manufacturer Lapp Electrical Installation Cable specification Not for new designs Installation type Fixed Cable cross sections 4x 1 5 mm 4x 2 5 mm 4x4mm2 3 x 1 mm 3 x 1 mm 3 x 1 mm Manufacturer Lapp Unit Manufacturer designation PVC C TPE Operating voltageV V AC V 600 1000 Temperature range C F Fixed installation 10 to 90 14 to 194 Max temperature C F 90 194 90 194 9
78. resolver cable plug connector RH M for MO VIAXIS MX Motor connection side MOVIAXIS MX connection Plug connector Contact no Description Cable core color Description Contact no Plug connector 1 R1 reference PK Pink R1 reference 5 ASTA 021FR 2 R2 reference GY Gray R2 reference 13 Sub D 3 S1 cosine RD Red S1 cosine 2 199321 9 4 S3 cosine BU Blue S3 cosine 10 ae 12 pin with socket 5 S2 sine YE Yellow S2 sine 1 contacts 6 S4 sine GN Green S4 sine 9 7 Unassigned Unassigned 3 8 Unassigned Unassigned 4 9 1 9 TF KTY BN Brown VT Violet TF KTY 14 10 TF KTY WH White BK Black TF KTY 6 11 Unassigned Unassigned 7 13 8 12 Unassigned Unassigned 8 9 Unassigned 11 Unassigned 12 View Y Unassigned 15 1 Double assignment to increase cross section All connectors are shown with view onto the pins Installation Part number Fixed installation 1332 7429 Cable carrier installation 1332 7437 Operating Instructions CMS Electric Cylinders 45 46 Electrical Installation Feedback cable Extension cable for resolver RH M Pin assignment of the extension cable for resolver RH M 54630AXX Plug connector Contact Description Cable core color Description Contact Plug connector no no ASTA 021FR 1 R1 reference PK Pink R1 referenc
79. ss the shield against the seal 60 Operating Instructions CMS Electric Cylinders Electrical Installation Assembling resolver HIPERFACE plug connectors Turn the shield ring until the braided shield is flush with the shield ring Pull the insulator apart evenly by about 1 mm 0 04 in aw Insert the socket contacts into the insulator e Press the insulator together until you hear a click Fold open the insulating sleeve e Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insulating sleeve is pointing in the same direction as the double headed arrow on the insulator e Press the insulating sleeve together until it engages e Insert the insulator into the connector housing in the middle position 8 E 9 qp 1 10 11 Click n lt n M 12 13 e Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Hold in place Operating Instructions CMS Electric Cylinders 61 62 Electrical Installation Assembling the power connector 5 9 Assembling the power connector 5 9 1 Scope of delivery for the power connector The following parts are supplied for assembling the power connectors The SEW part number is 198 674 0 1 2 3 4 5 6 7 11 2 3 4 5 6 7 56252AXX
80. t Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraRe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 Domagkstrae 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstra e 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 V
81. t are listed in the following tables The plug connectors are depicted with the connector assignment on the cable at the connection side back If you are making your cables yourself e Sec Appendix describes the installation of the power plug connectors and signal plug connectors The socket contacts for the motor connection are designed as crimp contacts Only use suitable tools for crimping e Strip the insulation off the leads according to the installation description for power plug connectors or signal plug connectors in Sec Appendix Apply shrink tubing to the connectors Use only suitable removal tools to remove incorrectly installed socket contacts Operating Instructions CMS Electric Cylinders 37 Electrical Installation Power cable 5 4 Power cable 5 4 1 Structure of the motor cable and brake motor cable Prefabricated cables for motor side Prefabricated cables for inverter side Loose parts 38 54069AXX 1 Connector Intercontec BSTA 078 2 SEW EURODRIVE logo printed on cable 3 Nameplate 4 Line length lt 10 m 33 ft 200 mm 7 97 in tolerance Line length 2 10 m 33 ft Tolerance 2 Permitted cable length according to the technical documents 5 Prefabricated cable end for inverter Required loose parts are supplied with the cable 6 Shielding approx 20 mm 0 78 in pulled back approx 5 mm 0 2 in The power cables on the motor side consist of an 8 pin plug
82. tage Vo V AC V 600 1000 Temperature range ECH 20 to 60 4 to 140 Max temperature cel 90 194 on conductor CFI Min bending radius ie 130 5 12 140 5 51 130 5 12 155 6 10 180 7 09 Diameter D mm 12 34 1 0 1541 5 13 140 4 13 1404 17 7 0 5 2 Maximum acceleration Lien 20 66 g m min 3 Max velocity ft min 200 656 at max travel distance of 5 m 16 ft Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL SA Capacitance nF km 95 95 170 170 170 core shielding Capacitance core core nF km 65 65 95 95 95 Halogen free Yes Silicone free Yes CFC free Yes Inner insulation core Polyolefin TPM Outer insulation sheath TPU PURE Flame inhibiting Yes self extinguishing Conductor material E Cu blank Shielding Braided tinned Cu shield optically covered gt 85 Weight cable Ee 190 673 300 1060 320 1130 420 1450 640 2270 Min bending cycles 25 million Operating Instructions CMS Electric Cylinders Electrical Installation Cable specification 5 7 3 Fixed installation of the brake motor cable Manufacturer HELUKABEL Installation type Cable cross sections 4x1 5mm 4x 2 5 mm 3x1 mm 3x1mm 3x1mm 3x1 5mm 3 x 1 5 mm Fixed 4x4mm 4x6mm 4x10 mm Manufactu

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