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Movifit-FC - Operating Instructions

1. 812544395 EtherNet IP PROFINET Modbus TCP connection RJ45 socket No Name Function X30 1 TX Transmit line port 1 positive Ethernet port 1 2 TX Transmit line port 1 negative 3 RX Receive line port 1 positive 8 114 Res On 75 ohm lead 5 Res On 75 ohm lead 7 6 RX Receive line port 1 negative 7 Res On 75 ohm lead 8 Res On 75 ohm lead X31 1 TX Transmit line port 2 positive Ethernet port 2 2 TX Transmit line port 2 negative 3 RX Receive cable port 2 positive 8 114 Res On 75 ohm lead 5 Res On 75 ohm lead 2 6 RX Receive line port 2 negative 3 7 Res On 75 ohm lead 8 Res On 75 ohm lead Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 DeviceNet terminal pin assignment e
2. NC NC eX je RC AC ERK C lt oC eq Bere X EK Em oa SC 3 RC a EE Ia OG SG fac 8 aC 8 aC 8 812542731 PROFIBUS terminal No Name Function X30 1 A_IN PROFIBUS line A incoming 2 B_IN PROFIBUS line B incoming 3 0V5 PB 0V5 reference potential for PROFIBUS for measuring purposes only X31 1 A OUT PROFIBUS line A outgoing 2 B OUT PROFIBUS line B outgoing 3 5V PB 5 V output PROFIBUS for measuring purposes only Operating Instructions MOVIFIT FC 57 58 Electrical Installation Standard ABOX MTA S02 00 Pin assignment for EtherNet IP PROFINET and Modbus TCP C EX C INC X N RC IAC ac 9 EX ING IAC aag oo joc ac SG RC NC Nc S Nc C SG oo RC zs R S OG x 8
3. EURODRIVE EURODRIVE SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations mie SEW EURODRIVE d Driving the world n With a global presence With innovative With online information that offers responsive technology that solves software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
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5. 143 Sensors actuators connection 63 68 72 78 79 S6IVICO ee EEEE he te te 126 DISpOSal tetas 128 Long term storage 129 SEW electronics service 128 Unit diagnostics u u u Sa u Q u usss 126 Setting the baud rate 103 Setting the MAC ID 103 SEW electronics service 128 i ihres 33 Standard ABOX Additional installation instructions 45 Bus systems available 44 Conductor end sleeves 45 Connecting hybrid cables 48 Connection cross section 45 Connection for 24 V distributor terminal 52 Connection for diagnostic interface 55 Connection for EtherNet IP terminal 58 Connection for I O terminal 53 54 Connection for I O terminal with option S11 56 Connection for Modbus TCP terminal 58 Connection for PROFIBUS terminal 57 Connection for PROFINET terminal 58 Connection for SBus terminal 55 Connection of 24 V terminal 50 Connection of mains terminal 49 Connection of motor terminal
6. 35 FE deltinitioh aite 36 Installation altitude 40 Mains contactor 34 PE connection sasana 35 PE definition u AS As 36 Plug connectors UL uuu u ys 39 PROFIBUS connection 47 Protective devices 39 UL compliant installation 40 Wiring check o S S ian e 41 Installation instructions general 34 Installation instructions mechanical installation 20 Installation planning EMC compliant 33 Installation position approved 20 Interface adapter 91 Interfaces idees 135 DeviceNet interface 136 EtherNet IP interface 136 Modbus TCP interface 136 PROFIBUS interface 135 PROFINET interface 135 SBus interface 135 Internal braking resistors 141 Assignment baie t ern 141 163 164 Index L zip RENE 111 DAN HCE scies late tod petii E 111 724 VS ist titer e hun aa uya des 111 E 116 BUS F tnde dee 113 117 119 DES t
7. 812537739 I O terminal connection of sensors actuators No Function level System with PROFIBUS Function level Technology with PROFIBUS DeviceNet PROFINET EtherNet IP or Modbus TCP Function level Classic with PROFINET Function level Classic with PROFIBUS or DeviceNet Name Function Name Function X25 DIOO Binary input DIOO switching signal DIOO Binary input DIOO switching signal 2 0102 Binary input 0102 switching signal DI01 Binary input DI01 switching signal DI04 Binary input 0104 switching signal 0102 Binary input 0102 switching signal Encoder 1 connection track A 4 DI06 Binary input DI06 switching signal DI03 Binary input DI03 switching signal Encoder 2 connection track A 5 0108 Binary input 0108 switching signal DI04 Binary input 0104 switching signal Encoder 3 connection track A DI10 Binary input DI10 switching signal DIO5 Binary input 0105 switching signal 0112 0000 Binary input 0112 or binary output DI06 DO00 Binary input DI06 or binary output DO00 switching signal switching signal 8 DI14 D002 Binary input DI14 or binary output DO02 0107 0001 Binary input 0107 binary output DO01 switching signal switching signal 11 DIO1 Binary input DIO1 switching signal Terminals X25 11 to X25 18 are reserved with function 12 DIO3 Binary input DIO3 switching signal level Classic PROFIBUS
8. 39 Bus termination PROFIBUS 101 BW100 BW200 braking resistor 142 BW150 to BW068 braking resistor 142 Operating Instructions MOVIFI T9 FC Index C CAT CK ERES 130 CE marking eceran ai 130 Conductor end sleeves 45 Connecting supply system cables 34 Connection 24 V distributor terminal 52 76 24 V terminal 50 24 V voltage levels 38 Braking resistor ext 75 n sa au na ek thes 125 DOVICENGE x sett 87 DeviceNet connector 67 77 Diagnostic interface 55 79 EIT encoder 90 Encoders S 88 ES16 encod6er ciet 89 EtherNeUlP odor uetus 86 EtherNet IP socket 67 71 77 EtherNet IP terminal 58 Field DUSE S uu l 2 u uu S 84 Hybrid cables 48 94 expansion PROFIsafe 79 I O expansion sensors actuators 79 I O sockets sensors actuators 63 68 72 78 JO termihal 53 54 I O terminal with PROFIsafe option S11
9. 33 Installation mechanical 20 Operating Instructions MOVIFIT FC Assembly instructions 21 Hygienic S version ssec 30 Opening closing mechanism 26 Tightening torques 28 Tightening torques HygienicPl s 31 Installation altitude 40 Installation instructions 24 V voltage levels connection 38 24 V voltage levels meaning 37 24V C meaning 37 24V meaning 38 24V P meaning 37 24V S meaning 37 Additional for standard ABOX 45 Braking resistors operation 39 Conductor end sleeves 45 Connecting hybrid cables 48 Connecting supply system cables 34 Connection cross section 45 Current carrying capacity 45 Derating 40 Earth leakage circuit breakers 34 EMC compliant installation 39 Enabling the terminals 46 Equipotential bonding
10. 39 Proximity sensor seen 88 89 R Rights to claim under warranty 6 S S10 1 DIP switch 104 110 S10 2 DIP switch 105 10 3 DIP switch 105 S10 4 DIP switch 105 9810 5 DIP SwitCh yungas neat 106 S10 6 DIP switch 109 11 LEDS i niet e cons 123 Safe disconnection 9 Safety functions 8 safety notes uuu Sg edam oae gm e 7 Designated use 8 Electrical connection 9 General information 7 Installation 9 Operation ete 10 Other applicable documentation 8 Safe disconnection 9 SITUClUFG iii iens ilc yu 5 Target group ite nen pidas 7 Transportation and storage 9 SBus Technical data 135 Operating Instructions MOVIFI T9 FC Index SBus connector connection 77 SB s interface 135 SBus terminal connection 55 Sealing materials
11. 109 Control mode setting 105 Copyright cuu o etd Ed Tee 6 Current carrying capacity 45 D DBG Connection ue 125 Manual operation 125 Operation 125 keypad manual operation 125 Deratihg iei PEPPER Di 40 Designated use u uu 8 DeviceNet LEDS at td tutus 114 Setting the baud rate 103 Setting the MAC ID 103 Startup with 2 eH HE 103 Technical data 136 DeviceNet connector connection 67 7T DeviceNet interface 136 Diagnostic interface connection 55 79 Digital Inputs x Ed tpe 133 Digital outputs sic e HERR 134 Dimension drawing MTA H12 00 size 1 150 MTA H12 00 size 2 151 MTA H22 00 size 1 150 MTA H22 00 size 2 151 MTA S02 00 size 1 option M11 147 MTA S02 00 size 1 standard 146 MTA S02 00 size 2 option M11 149 MTA S02 00 size 2 standard 148 MTA S42 00 si
12. n 13 3 3 ABOX passive connection unit u u e 14 3 4 Hygienicplus version optional m 16 35 MOVIFIT FC unit designation ede cce ete ze ee cae 18 4 Mechanical 20 4 1 Installation 1 5 20 4 2 Approved installation position a 20 4 3 Assembly instructions 21 4 4 Central opening closing mechanism 26 4 5 Tightening torques ned eet bn pent tds 28 46 MOVIFIT Hygienicplus version UU un ua emm 30 5 Electrical Installation ecrire ior eec a eee sedis dees Bevan 33 5 1 Installation planning taking into account EMC aspects 33 5 2 Installation instructions all versions 34 53 Additional installation instructions for group drives 42 54 Standard ABOX MTA SO2 O0 43 5 5 Hybrid 542 00 60 5 6 Hybrid ABOX 552 00 64 5 7 Hybrid ABOX MTA
13. 812531083 The terminal diagrams depicted in this section differ depending on the fieldbus system used The area dependent on the fieldbus is therefore represented as hatched and is described in the following sections 812479499 Mains terminal power bus No Name Function 1 1 Mains connection IN 2 L1 Mains connection phase L1 IN 3 L2 Mains connection phase L2 IN 4 L3 Mains connection phase L3 IN 11 PE Mains connection PE OUT 12 L1 Mains connection phase L1 OUT 13 L2 Mains connection phase L2 OUT 14 L3 Mains connection phase L3 OUT Operating Instructions MOVIFIT FC 49 50 Electrical Installation Standard ABOX MTA S02 00 gt 4 NOINE RC AC o oc aC 1 oC joc e C SG RC C AC 5 03 G BC 95 DC aC 9 8 812532747 24 V supply terminal 24 power bus No Name Function X20 1 FE Functional ground IN 2 24V_C 24 V continuous voltage supply IN 3 0V24 C 0V24 reference potential
14. Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Industrial Gears SEW Caron Vector S A Tel 32 84 219 878 Competence Rue de Parc Industriel 31 Fax 32 84 219 879 Center BE 6900 Marche en Famenne http www sew eurodrive be service wallonie sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Fax 55 11 6480 3328 Service Presidente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Additional addresses for service in Brazil provided on request Bulgaria Sales
15. 136 EtherNet IP socket connection 67 71 77 EtherNet IP terminal connection 58 EtherNet IP startup With 102 Exclusion of liability a 6 Expert mode aus unu eerie ae aee 110 External braking resistors 142 F Faultitable ua a u 126 FE definitior iique 36 Petar sides hu a 34 G General LEDS 111 Group drive installation instructions 42 H Han Modular ABOX Connection for 24 V distributor terminal 76 Connection for braking resistor ext 75 Connection for DeviceNet connector 77 Connection for diagnostic interface 79 Connection for EtherNet IP socket 77 Connection for I O expansion sensors actuators 79 Connection for I O sockets sensors actuators 78 Connection for Modbus TCP socket 77 Connection for PROFIBUS connector SOCKET itn S 77 Connection for PROFINET socket 77 Connection for SBus connector 77 Description 73 I O expansion connection PROFIsafe 79 Motor socket connection 75 Plug connector overview 73 Power bus socket co
16. 56 Mains terminal 49 Modbus TCP socket 67 71 77 Modbus TCP terminal 58 Motor Socket see ys 75 Motor terminal 51 NV26 encoder 88 91 PE es eM nana u aaa a 35 Power bus socket 74 Power bus with Han Modular plug connector 82 Power bus terminal connection 1 x 24 V 80 Power bus terminal connection 2 x 24 V 81 PROFIBUS e e eee eoe 47 PROFIBUS connector socket 77 PROFIBUS socket connector 67 PROFIBUS terminal 57 PROFIBUS via M12 plug connectors 85 PROFIBUS via terminals 84 PROFINET u up as u a ua G U 86 PROFINET socket 67 71 77 Operating Instructions MOVIFIT FC PROFINET terminal 58 PROFIsafe option S11 I O terminals 56 SBus connector 77 SBus terminal wa a uu Sua 55 Connection cross section 45 Connection example Terminal connection 80 Constant voltage brake
17. 9 16 Dimension drawings 9 16 1 Dimension drawing in conjunction with standard or hybrid ABOX S02 S42 S52 S62 Size 1 MOVIFIT FC 0 37 1 5 kW standard e t E a Bek Ss Sot ITI cm ep MD i i 1 f E L P NO ED CM 9e e min 50 e I R p 1 J pot i 5 N 66 L 179 7 _ 839163019 146 Operating Instructions MOVIFI T9 FC Technical Data Dimension drawings Size 1 MOVIFIT FC 0 37 1 5 kW with optional M11 stainless steel mounting rail 2 E 2 i i min 50 Y
18. critical link failure green operational has been established master s scan list and start 1s mode DUP MAC check performed success communication in the cycle fully master Aconnection to a master has not yet been established Missing incorrect or incomplete configuration Green Online opera Unitis online tional mode Connection is active established and connected state Flashing Minor faultor A correctable fault has occurred Check the DeviceNet red connection Polled I O and or bit strobe I O connec cable 1s timeout tions are in the timeout status Check the timeout cycle A correctable fault has occurred in the response P831 If a unit response with fault is set reset the unit once the fault has been corrected Red Critical faultor A fault that cannot be corrected has e Check the DeviceNet occurred Bus off status DUP MAC check has detected a fault cable e Check the slave address MAC ID Is another unit already using the same address Operating Instructions MOVIFI T9 FC s Operation gt 2s Status LEDs for MOVIFIT FC lt 2 PIO LED The functionality is described in the following table The PIO LED checks the polled I O connection process data channel PIO Status Meaning Remedy Flashing DUP MAC Unit is performing DUP MAC check Activate at least one other green check Ifthe
19. 8 Service 81 Unit diagnostics TIP Depending on the function level in use further diagnostic tools are available via MOVITOOLS MotionStudio or MOVIVISION These are described in the respective manuals Manual for MOVIFIT function level Classic 1 MOVIFIT Function Level Technology manual Manual for MOVIFIT function level System 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions 8 2 Fault table Fault Cause solution Communication timeout motor stops Incorrect type cyclical in acyclical data transfer protocol time between the individual telegrams is higher than the set time timeout time Check the number of MOVIFIT FC units connected to the master a maximum of 8 MOVIFIT FC units can be connected as slaves for cyclical communication Reduce telegram cycle or select telegram type acyclic DC link voltage too low supply system off was detected motor stops without fault code Check supply system cables supply voltage and 24 V electronics supply voltage for interrup tion Check the value of the 24 V electronics supply voltage permissible voltage range 24 V 25 EN 61131 2 residual ripple max 13 Motor restarts automatically as soon as the voltage reaches normal values Fault code 01 Overcurrent in output stage Short circuit on inverter outp
20. group IV 24V P for integrated frequency inverters Shielding of bus cables Apply using EMC metal cable glands or EMC shield clamps see section Installation instructions 9 5 Digital inputs Digital inputs Function level Classic with PROFIBUS or DeviceNet Function level Technology or System with PROFIBUS or DeviceNet Function level Classic Technology or System with PROFINET EtherNet IP or Modbus TCP Number of inputs 6 8 12 16 Input type PLC compatible according to EN 61131 2 digital inputs type 1 Ri approx 4 kQ sampling time lt 5 ms Signal level 15 V 30 V 1 contact closed 3V 5V 0 contact open Number of simultaneously control 8 16 with 24 V lable inputs 8 with 28 8 V Sensor supply 4 groups Rated current DC 24 V to EN 61131 2 interference voltage proof and short circuit proof 500 mA per group Permitted total current 1A Internal voltage drop Max 2 V Potential reference Groups to III 24V_C Group IV 24V_S Operating Instructions MOVIFIT FC 133 134 Technical Data Digital outputs DO00 DO03 9 6 Digital outputs DO00 DO03 Digital outputs Function level Classic with PROFIBUS or DeviceNet Function level Technology or System with PROFIBUS or DeviceNet Function level Classic Technology or System with PROFINET EtherNet IP or ModbusITCP Number o
21. Io 189 7 1 o 5 1529108107 Operating Instructions MOVIFI T9 FC 147 Technical Data Dimension drawings T c IC NG LL cd Oh ae vin PORE E sss F A I I E M I I min 50 Hu a Y 1 a 179 7 LE Ip I i 11 1 Tr 1t IC f IL t 334 4 _ 66 2 lo p 0 PRO cS P EBEN amp 1 11111 i ES amp oW HG m 5 O St 1 roy d Ay te 3 9 S Ed 839167371 148 Operating Instructions MOVIFI T9 FC Technical Data Dimension drawings Size 2 MOVIFIT FC 2 2 4 kW with optional M11 stainless steel mounting rail g Y d s 1 L
22. The degree of protection specified in the technical data only applies when a unit is mounted correctly When the EBOX is removed from the ABOX moisture dust or foreign particles can damage the MOVIFIT Protect the ABOX and EBOX when the unit is open 4 4 4 Opening the unit A socket wrench SWS8 is required for the central retaining screw 1 Loosen the central retaining screw and continue to turn it counterclockwise until the EBOX stops moving further up 813086859 2 Remove the EBOX from the ABOX by lifting it upwards Do not twist the EBOX 813353099 26 Operating Instructions MOVIFI T9 FC Mechanical Installation 4 Central opening closing mechanism 4 4 2 Closing the unit A socket wrench SW8 is required for the central retaining screw 1 Position the EBOX on the ABOX Do not twist the EBOX Hold the EBOX only by both sides during the procedure see the following figure 813362059 813384075 3 MOVIFIT is closed correctly when the redirector of the closing mechanism 2 is on the mounting plate 1 2 2 813392395 Operating Instructions MOVIFI T9 FC 27 28 Mechanical Installation Tightening torques 45 Tightening torques 4 5 1 Blanking plugs Tighten the blan
23. Operation A Manual operation using the keypad lt 7 2 Manual operation using the DBG keypad 7 2 1 Connection MOVIFIT units have an X50 RJ10 plug connector diagnostic interface for parameter setting and manual operation The X50 diagnostic interface is located under the cable gland shown in the following figure BE OOOO OOOO OOO OOOO OOO DKG60B DBG 793024907 A WARNING The surfaces of MOVIFIT and of the external options for example the braking resistor can reach high temperatures during operation Danger of burns Do not touch MOVIFIT or the external options until they have cooled down sufficiently You can also connect the DBG keypad to the MOVIFIT unit using option DKG60B 5 m extension cable NOTICE The degree of protection specified in section Technical Data only applies if the screw plug of the diagnostic interface is mounted correctly A missing or incorrectly installed screw plug can cause damage to MOVIFIT Make sure the screw plug has a seal after manual operation and then screw in the plug 7 2 2 Operation TIP For notes on operating MOVIFIT in manual operation refer to the MOVIFIT Function Level Technology or MOVIFIT Function Level Classic manual Operating Instructions MOVIFIT FC 125 126 Service Unit diagnostics
24. S62 00 sss 69 5 8 Han Modular ABOX MTA H12 00 MTA H22 00 73 5 9 Power bus connection examples Y 80 5 10 Fieldbus systems connection 84 5 211 SENCOdERCONNECTION u u u rre e teni 88 5 12 PG Connection si 2 heaves eee ee eae tty 91 5 13 Hybrid CableS u itae e ote E Hg d u u u a Gases 92 Operating Instructions MOVIFIT FC Contents 6 Steal o a ata EE 97 6 1 Startup instructions am i hu uy t RR eee eee 97 6 2 Startup procedure for MOVIFIT FC caeci cres 99 63 Startup com ect tna tee nena 100 64 Startup MOVIFIT frequency inverter 104 T mE 111 7 4 Status LEDs for MOVIFIT FC_ a 111 7 2 Manual operation using the keypad 125 BY S rvice oed uten ie rris UDIN Lm susu 126 8 4 Unit diagnostics vii uu cinereae ctn dnd neater aee d 126 9 2 xir d btt ta esta skal ds 126 8 3 SEW electronics service 128 8 4 Disposal utere tco ette Perte Mt teneo Bed 128 8 5 Eongstermi storage rede HP Si SSS mu cena 129 9 Technical Data R eerie erede
25. S62 00 variants 71 MTA S62 00 versions 71 Nameplate 19 Standard aun anay a heel tet 11 Standard bus systems 44 Standard connection for the hybrid cable 48 Standard description 14 43 Standard dimension drawings 146 Standard enabling the terminals 46 Standard PROFIBUS connection 47 Standard variants 44 Unit designation 19 Versions overview 11 Approved installation position 20 Assembly l au emt 20 Blanking plugs uu S sse 28 Blanking plugs HygienicP S 31 EMC cable glands 29 EMC cable glands 32 Hygienicplus version 30 Opening closing mechanism 26 B Blanking plugs a 28 Blanking plugs HygienicPMS 31 Braking resistor connection 75 Braking resistors external 142 Braking resistors internal 141 Braking resistors operation
26. ete eee darn 130 9 1 marking UL approval and C TicKk 130 9 2 Version with operating point 400 V 50 HZz 130 9 3 Version with operating point 460 V 60 HZz 132 9 4 General electronics data eene 133 9 5 Digital inputs uu oriente nee nee 133 9 6 Digital outputs DO00 DO03 eem enne 134 9 7 pigial output cocer RR PORE 134 9 8 et a he Ot e uis LM 135 9 9 Cable type A hybrid cable u u 137 9 10 Braking torques iiie dee edes et dabo Leno iae ce danda ne dta 139 9 11 4 Q operation with motors with a mechanical brake 140 9 12 Internal braking resistors a 141 9 13 External braking resistors 142 9 14 HiygienicplgusSyersioiy U u u nitent thee innen eni 143 9 45 u uuu Q tse end nete eL iei ete ahua Qa ole 145 9 16 Dimension drawings uu 146 10 Address Listu eroe In eR He aree ir Ra EU ERA EIE 152 Index 160 Operating Instructions MOVIFI T9 FC General Information Use of operating instructi
27. lt 812547723 1 Maintenance switch option 2 PE connection 3 Diagnostics socket RJ10 under the screw connection Operating Instructions MOVIFIT FC 43 5 Electrical Installation Standard ABOX MTA S02 00 5 4 2 Variants The following variants of the standard ABOX are available for MOVIFIT FC MTF e MTA11A 503 S02 00 Optional external braking resistor Optional integrated braking resistor Optional switch disconnector The following figure shows the screw connections and plug connectors of the standard ABOX depending on the fieldbus interface PROFIBUS MTA11A 503 S0 1 00 PROFINET MTA11A 503 S0 3 00 EtherNet IP MTA11A 503 S0 3 00 Modbus TCP MTA11A 503 S0 3 00 ii M16 5 Sees BS DeviceNet MTA11A 503 S0 2 00 Micro Style M25 Connector X11 M16 M20 E eee EM M16 1022350091 44 Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 5 43 Additional installation instructions for MTA S02 00 Permitted connection cross section and current carrying capacity of the terminals Terminal data 1 X20 X8 X9 X25 X30 X31 X35 X45 81 91 29 Connection cross section mm2 0 2 mm 6 mm 0 08 mm 4 mm 0 08 mm 2 5 mm 0
28. more than 3 motors in series connection to the MOVIFIT FC unit The sum of the rated motor currents may not exceed the MOVIFIT FC rated unit current The sum of all cable sections between MOVIFIT FC and the motors may not exceed 15 m Monitoring the temperature of the motors using TF is not permitted Each motor must have a TH for temperature monitoring Connect the THs in series connection to the MOVIFIT FC unit The motor brakes may be controlled using constant voltage only alternative brake control system at startup using MOVITOOLS MotionStudio The rated voltage of all connected brakes must be equal TIPS For more information on motor brake startup refer to the MOVIFIT function level Classic or Technology manual When several motors are controlled by a MOVIFIT FC drive group drive the internal motor protection model does not protect the connected motors against overheating For this reason the drive must have an internal or external braking resistor The braking resistor is used to dissipate the regenerative energy when the motor brakes 42 Operating Instructions MOVIFIT FC Electrical Installation Standard ABOX MTA S02 00 54 Standard ABOX MTA S02 00 5 4 1 Description The following figure depicts the standard ABOX with MTA S02 00 terminals and cable bushings tte E ee z E 3 tw S amp R
29. BE2 5 DRP90 BE2 BE1 L4 M4 M4 L4 MTF 030 16 DRP112 BE5 BE11 DRP100 BE5 BE2 DRP100 BE5 BE2 DRP100 BE2 5 4 14 L4 M4 MTF 040 16 DRP132 BE5 BE11 DRP112 BE5 BE11 DRP112 BE5 BE11 DRP100 BE5 BE2 M4 M4 M4 L4 DRP V AC 3 x 460 V 60 Hz MOVIFIT Assigned motor and brake 510 5 OFF 10 5 ON 4 connection connection 4 connection connection Motor Brake Motor Brake Motor Brake Motor Brake Stan Option Stan Option Stan Option Stan Option dard dard dard dard MTF 003 17 MTF 005 17 MTF 007 17 DRP90 BE1 BE2 M4 MTF 011 17 DRP90 BE2 BE1 DRP90 BE1 BE2 DRP90 BE1 BE2 L4 M4 M4 MTF 015 17 DRP90 BE2 BE1 DRP90 BE2 BE1 DRP90 BE2 BE1 DRP90 1 2 L4 L4 L4 M4 MTF 022 17 DRP112 BE5 BE11 DRP90 BE2 BE1 DRP90 BE2 BE1 DRP90 BE2 BE1 M4 L4 L4 L4 MTF 030 17 DRP132 BE5 BE11 DRP112 BE5 BE11 DRP112 BE5 BE11 DRP90 BE2 BE1 S4 M4 M4 L4 MTF 040 17 DRP132 BE5 BE11 DRP112 BE5 BE11 S4 M4 1 Possible brake voltages 120 V 230 V 400 V TIP The type of connected brake can be found on the nameplate of the motor The braking torque of the brake can be found in the section titled Braking torques see page 139 108 Operating Instructions MOVIFI T9 FC Startup Startup MOVIFIT frequency inverter DIP switch S10 6 Hoist a
30. BEO5 BE1 DR63 BRO3 DR63 BRO3 MTF 003 12 S4 L42 142 MTF 005 10 DRS71 1 BE05 DRS71 BEO5 BE1 DRS71 BEO5 BE1 DR63 BRO3 l MTF 005 12 M4 54 54 L42 MTF 007 10 DRS80 BE1 BE05 DRS71 BE1 BE05 DRS71 BE1 BE05 DRS71 BEO5 BE1 MTF 007 12 S4 M4 M4 S4 MTF 011 10 DRS80 BE2 BE1 DRS80 1 BE05 DRS80 1 BE05 DRS71 BE1 BE05 MTF 011 12 M4 S4 S4 M4 MTF 015 10 DRS90 BE2 BE1 DRS80 BE2 BE1 DRS80 BE2 BE1 DRS80 BE1 BE05 MTF 015 12 M4 M4 M4 S4 MTF 022 10 DRS90 BE5 BE2 DRS90 BE2 BE1 DRS90 BE2 BE1 DRS80 BE2 BE1 MTF 022 12 L4 M4 M4 M4 MTF 030 10 DRS100 BE5 BE2 DRS90 5 BE2 DRS90 BE5 BE2 DRS90 BE2 BE1 MTF 030 12 M4 L4 L4 M4 MTF 040 10 DRS100 BE5 BE2 085100 BE52 BE22 085100 BE5 BE2 DRS90 BE5 BE2 MTF 040 12 LC4 M4 M4 14 143 DRE 3 x 400 V 50 Hz or AC 3 x 460 V 60 Hz MOVIFIT Assigned DRE motor and brake S10 5 OFF 10 5 ON 4 connection connection 4 connection connection Motor Brake Motor Brake Motor Brake Motor Brake Stan Option Stan Option Stan Option Stan Option dard dard dard dard MTF 003 11 MTF 003 13 MTF 005 11 MTF 005 13 MTF 007 11 DRE80 BE1 BE05 MTF 007 13 M4 MTF 011 11 DRE90 BE2 BE1 DRE80 1 BE05 DRE80 1 BE05 011 13 M4 M4 M4 MTF 015 11 DRE90 BE2 BE1 DRE90 B
31. Hoist applications can be implemented with MOVIFIT FC only under the following conditions Hoist applications are possible only in connection with the function levels Classic or Technology A hoist startup must be performed Do not use MOVIFIT FC as a safety device in hoist applications Use monitoring sys tems or mechanical protection devices as safety equipment to avoid possible damage to property or injury to people Other applicable documentation In addition note the following publication DR DV DT DTE DVE AC Motors CT CV Asynchronous Servomotors operating instructions AC Motors DRS DRE DRP operating instructions Operating Instructions MOVIFI T9 FC Safety Notes Transportation and storage 25 Transportation and storage Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the Technical Data sections 26 Installation The units must be installed and cooled according to the regulations in the relevant documentation Protect MOVIFIT FC from excessive strain The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive areas Use in areas exposed to harmful oils acids gases vapors dust radiation etc Use in non stationary applications with strong mechanical oscillation and impact loads see section Technical Data 2 7 Electrical connection Obse
32. Ili i d n nr i j J 1 UT 7 LAL IBN MOVIFIT FC Edition 10 2008 Operating Instructions 11663014 EN SEW EURODRIVE Driving the world Contents 1 General Information ul ien eere rhone sre nii Neon REA assaka ga 5 1 4 Use of operating instructions u U Uu emm 5 1 2 Structure of the safety notes u u 5 13 Rights to claim under warranty U u 6 1 4 Exclusion of liability 2 e tecto et e nerd 6 1 5 Copyright cire dr Ea et ed 6 2 Safety Notes nanesene iya n inanan 7 2 1 General infortmati n tiet ede een eee ert 7 22 Target group terii e die eid etd eee de Leid de e dde Eee ded Long 7 2 9 Designated Use eU Edid a p a d dri apes 8 2 4 Other applicable documentation ssssssssssseee eee 8 2 5 Transportation and eene emen 9 2 6 Installations de rete eto dort ard ike tree dee 9 2 7 Electrical connection Ee de eee rede va 9 2 8 Safe discontiection i ect ee mittit eere 9 2 9 Operation oso REM a pesat 10 3 Unit DOSIQM peE 11 3 1 OVERVICW AL ads ed a nie ei eee 11 3 2 EBOX active electronics unit
33. www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Vadodara SEW EURODRIVE India Private Limited Tel 91 265 2831086 Sales Plot No 4 GIDC Fax 91 265 2831087 Service POR Ramangamdi Vadodara 391 243 http Awww seweurodriveindia com Gujarat sales seweurodriveindia com subodh ladwa seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Operating Instructions MOVIFIT FC 155 156 1 Address List Ivory Coas
34. 10 c h 100 1 000 10 000 1609476875 140 Operating Instructions MOVIFIT FC Technical Data Internal braking resistors 9 12 Internal braking resistors 9 12 1 Assignment 839084939 MOVIFIT unit type Braking resistor Part number MFT11A003 to MFT11A015 BW1T 1820 705 7 MFT11A022 to MFT11A040 BW2T 1820 754 5 9 12 2 Regenerative load capacity BW2 BW1 1200 600 i l l 1 l l l l l MEE l l l l l l 1000 5007 4 pue el ee ee Dra Lc ses NUM CN E ee EM uo 4 EOM ccm M x n l l l i l EM 0 eee ee ee Irem IRR posu ana 1 egets e NIS Petr dye ener ese ees l l l l 400 2007 1 LI EIE NASR See l EXE 100 l l bote emm uen T uvm x oR a w O 0 0 0 10 50 100 200 500 1000 2000 3000 4000 5000 6000 c h Cycles hour 1 Brake ramp 10s 2 Brake ramp 4 s 3 Brake ramp 0 2 s Operating Instructions MOVIFIT FC c h 839089035 141 142 Technical Data External braking resistors 9 13 External braking resistors 9 13 1 Assignment in S1 100 cdf MOVIFIT unit type Braking resistor Part number Protective grid MFT11A003 BW200 003 K 1 5 0 828 291 9 0813 152 X to BW2
35. 24V S 24 V supply switched jumpered with X20 5 4 0V24 S 0V24 reference potential switched jumpered with X20 6 5 24V P 24 V supply for integrated frequency inverter supply 15 24V P 6 0V24 P 0V24 reference potential for integrated frequency inverter supply 16 0V24 P 24V O 24 V supply for option card supply 0V24 O 0V24 reference potential for option card supply F DO STO P In connection with PROFIsafe option S11 Safety related binary output F DO STO P switching signal for safe disconnection of the drive STO 10 F DO STO M In connection with PROFIsafe option S11 Safety related binary output F DO STO M switching signal for safe disconnection of the drive STO DANGER If you use the terminals X29 5 X29 6 X29 15 and X29 16 for safe disconnection you must observe the SEW publication Safe Disconnection for MOVIFIT Severe or fatal injuries Observe the permissible wiring diagrams and safety conditions in the SEW publica tion Safe Disconnection for MOVIFIT DANGER When you install and use the terminals X29 9 and X29 10 you must observe the SEW publication Safe Disconnection for MOVIFIT Severe or fatal injuries When using PROFIsafe option S11 observe the permissible wiring diagrams and safety conditions in the SEW publication Safe Disconnection for MOVIFIT Operating Instructions MOVIFI T9 FC Electrical Installation Han Modular
36. ABOX MTA H12 00 MTA H22 00 5 8 7 Pin assignment of fieldbus interface Ethernet PROFINET EtherNet IP or Modbus TCP X11 Port1 Pin Assignment X12 Port2 Pin Assignment Push pull RJ45 plug 1 TX Push pull RJ45 plug 1 TX connector 2 TX connector 2 TX 3 RX 3 RX 4 Res 4 Res il 5 Res 5 Res 7 2 6 RX 6 RX 6 5 4 3 7 Res 7 Res 8 Res 8 Res NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable am PROFIBUS X11 PROFIBUS IN Pin Assignment X12 PROFIBUS OUT Pin Assignment M12 plug connector 1 n c M12 plug connector 1 5V_PB B coding male 2 AIN B coding female 2 OUT 1 3 nc 2 3 OV5_PB T 4 B IN Z 4 B_OUT x gy 5 FE I M 5 FE 27 3 5 4 5 DeviceNet X11 Pin Assignment Micro style connector 1 DRAIN standard coding male 2 V 3 V 4 CAND_H 5 CAND_L SBus CAN Can only be used with function levels Technology or System 3 5 X14 Pin Assignment M12 plug connector
37. Electrical Installation 5 Standard ABOX MTA S02 00 gt 4 C INC C lec C Jac o le RENSE PEINE 8 aC C pay wo RC S 03 G NC AC 5 BC oO 95 SC DC aC BG 812539403 SBus terminal CAN X35 1 CAN_GND 0 V reference potential for SBus CAN 2 CAN H SBus CAN H incoming 3 CAN L SBus CAN L incoming 4 24V C PS 24 V supply continuous voltage for peripheral devices 5 0V24 C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 11 CAN GND 0 V reference potential for SBus CAN 12 CAN H SBus CAN H outgoing 13 CAN L SBus CAN L outgoing 14 24V C PS 24 V supply continuous voltage for peripheral devices 15 0V24 C 0V24 reference potential continuous voltage for peripheral devices jumpered with X20 3 1 X35 terminals can only be used with function levels Technology or System Diagnostics RJ10 socket No Name Function X50 1 5 V 5 V supply 2 RS RS485 diagnostics interface 3 RS RS485 diagnostics interface 4
38. Index U UL approval ee 130 UL compliant installation 40 Unit desigri 11 ABOX passive connection unit 14 EBOX electronics 13 Hygienicplus version optional 16 OVerviewW 11 Unit designation u 18 Unit designation ABOX a ad ead e HE d u 19 iia esti D ene in utin 18 Unit diagnostics eee 126 Fault table oaa ed iet 126 USB14A i i eie rodea denos 91 UWS21B dr ehe as 91 V Versions MTA H12 00 74 22 00 oo a asua i s A 74 MTA S02 00 44 MTA S42 00 62 MTA S52 00 66 MTA S62 00 71 Voltage levels 24 V meaning 37 w Wining CHECK 41 Wiring notes Brakes suasit at 98 MOOR Q aa us asas wass Qasa 98 Y Y adapter sororem aet teet 61 65 70 Operating Instructions MOVIFI T9 FC
39. M20 915317771 Operating Instructions MOVIFI T9 FC Electrical Installation Hybrid ABOX MTA S42 00 5 5 3 pin assignment 21 28 I Os 12 DI 4 DI O Pin X21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 VO24 I VO24 I VO24 II 024 11 standard coding female 2 DI01 DI03 DI05 DI07 Encoder track Encoder track B 2 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI02 DI04 DI06 1 Q Encoder track Encoder track E 5 n c n c n c Pin X25 X26 X27 X28 4 5 Encoder 3 connection 1 VO24 III VO24 III VO24 IV VO24 IV 2 DI09 DI11 0113 0001 0115 0003 track 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI08 DI10 DI12 DO00 DI14 DO02 Encoder track A 5 n c n c n c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 l VO24 l VO24 II 024 11 standard coding female 2 Res Res Res Res 2 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI01 DI02 DI03 1 EA TN 5 n c n c n c 8 Pin X25 X26 X27 X28 way J 3 1 024 111 VO24 III VO24 IV VO24 IV 4 IET 5 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 4DI Pin X21 X22 X23 X28 M12 plug connector 1 VO24 VO24 Res standard coding female 2 DI101 DI103 Res 2 3 0V24 C 0V24 C Res 4 01100 01102 Res 1 ES 5
40. MOVIFI T9 FC Electrical Installation Hybrid ABOX MTA S62 00 5 7 Hybrid ABOX MTA S62 00 TIP The hybrid ABOX is based on the standard ABOX MTA S02 00 Therefore the following describes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 43 Customers cannot use terminal strips X25 X30 or X31 because the described plug connectors are assigned to them 5 7 1 Description The following figure shows the hybrid ABOX with M12 plug connectors for connecting I Os and push pull RJ45 plug connector for Ethernet connection 1 2 3 4 5 915673995 1 Maintenance switch integrated as standard in connection with MOVIFIT MC 2 PE connection 3 M12 plug connector for I Os 4 Diagnostics socket RJ10 under the screw connection 5 Push pull RJ45 plug connector for Ethernet connection NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable Closing plug optional Type Figure Contents Part number Ethernet closing plug 10 pieces 1822 37
41. kis 2x0 gt n W 2 0 B 2x0 0 88 eee 837511563 1 Example Address 17 2 Switch 8 reserved Addresses 1 to 125 Valid addresses Addresses 0 126 127 not supported The following table uses address 17 as an example to show how to determine the DIP switch settings for any bus address DIP switch setting Value DIP 1 ON 1 DIP 2 OFF 2 DIP 3 OFF 4 DIP 4 OFF 8 DIP 5 ON 16 DIP 6 OFF 32 DIP 7 OFF 64 3 Connect Bus connection to MOVIFIT at the last bus station f MOVIFIT is located at the end of a PROFIBUS segment the unit can only be connected to the PROFIBUS mains via the incoming PROFIBUS line To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated using bus terminating resistors at the first and last physical stations TIP The PROFIBUS is not interrupted when you remove the EBOX electronics unit from the ABOX connection unit 100 Operating Instructions MOVIFI T9 FC Startup Startup MOVIFIT Bus termination 4 To start up the MOVIFIT frequency inverter see the section Startup MOVIFIT Frequency Inverter see page 104 5 Mount the MOVIFIT EBOX on the ABOX and close it 6 Switch on the 24V_C and 24V_S supply voltage s The associated control LEDs should now light up green The bus terminating resistors are already installed i
42. 06 Mains phase failure Fault 81 Start condition only in hoist operation mode Fault 82 Open output Operating Instructions MOVIFI T9 FC Operation A A Status LEDs for MOVIFIT FC lt S 7 1 7 Option specific LEDs PROFIsafe option S11 DANGER If you are using PROFIsafe option S11 you must observe the SEW publication Safe Disconnection for Severe or fatal injuries Note additional diagnostic and operating notes when using PROFIsafe option S11 in the SEW publication Safe Disconnection for LEDs FDI FDO This section describes the option specific LEDs for PROFlsafe option S11 In the following figure these LEDs are shown as dark In the sample figure the PROFIBUS versions are shown in the Technology or System function level 836130059 The following table shows the statuses of the FDI and FDO LEDs LED Status Meaning FDI0 Yellow HIGH level on input F DI0 Off LOW level on input F DIO or open FDI1 Yellow HIGH level on input F DI1 Off LOW level on input F DI1 or open FDI2 Yellow HIGH level on input F DI2 Off LOW level on input F DI2 or open FDI3 Yellow HIGH level on input F DI3 Off LOW level on input F DI3 or open FDOO Yellow Output F DOO active Off Output F DOO inactive switched off FDO1 Yellow Output F DO1 active Off Output F DO1 ina
43. 104 Expert Lb stra 110 Storage asqa Qusa s a tds 9 Structure of the safety notes 5 SUMACCS s iu EE 143 T TatgetgroUpD ukasa 7 Technical Data C Tick un nie hind di ee 130 CE marking ide aee 130 UL approval sss 130 Technical dala sace a A 130 Digital inputs W u Q s 133 Digital outputs DO00 DO03 134 Dimension drawings 146 External braking resistors 142 General electronics data 133 Hybrid cable cable type A 137 Hygenic 5 version secen 143 Interfaces eii es 135 Version with operating point 400 V 50 Hz 130 Version with operating point 460 V 60 Hz 132 Tightening torques Blanking plugs sese 28 Blanking plugs HygienicP S 31 EMC cable glands 29 EMC cable glands 32 Topology DeviceNet sse 87 EtherNet lP 86 PROFIBUS via M12 plug connectors 85 PROFIBUS via terminals 84 PROFINET 1 iiie ue e a ud 86 Transportation 9 Type code ABOX cdam 19 18 167 168
44. 24 V supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly MOVIFIT performs an LED test This status may only be active for a short time at startup Aconflict has been detected in the IP address assignment Another station in the network uses the same IP address Check whether there is a unit in the network with the same IP address Change the MOVIFIT IP address Check the DHCP settings for IP address assignment of the DHCP server Do this only if you are using a DHCP Server Fault in MOVIFIT components hardware Switch on MOVIFIT again Reset MOVIFIT to the factory settings Exchange EBOX if problem occurs repeatedly Start application MOVIFIT does not yet have any IP parameters The TCP IP stack is starting Ifthe status continues and the DHCP DIP switch is activated MOVIFIT is waiting for data from the DCHP server Set DIP switch S11 1 of the DHCP server to OFF Check the DHCP server connection only if DHCP is activated and the status continues MOVIFIT components hardware OK The timeout delay of the con trolling connection has elapsed The status can be reset by restarting the communication Check the bus connection of MOVIFIT e Check the master scanner e Check all cables in the Ethernet There is no controlling connection MS and NS LEDs status MS NS Off Flashing
45. 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http Awww copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 EE 75301 Peetri k la Rae vald Harjumaa Fax 372 6593231 veiko soots alas kuul ee Operating Instructions MOVIFI T9 FC Address List 1 Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesimaentie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http Awww sew eurodrive fi Production Karkkila SEW Industrial Gears OY Tel 358 201 589 300 Assembly Valurinkatu 6 Fax 358 201 589 310 Service FIN 03600 Karkkila sew sew fi http Awww sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http
46. 51 Current carrying capacity 45 Description 43 Dimension drawings 146 Enabling the terminals 46 PROFIBUS connection 47 Variant tea asuaka 44 otartup c a IS 97 Advanced thi entiendes 110 Bus termination PROFIBUS 101 In Easy mode 104 In Expert mode 110 usus 100 MOVIFIT frequency inverter 104 MOVIFIT with constant voltage brake 109 asha uama aaa Asal 99 Operating Instructions MOVIFIT FC Startup mode 104 With DeviceNet 103 With EtherNet lP 102 With Modbus TCP 102 With PROFIBUS 100 With PROFINET 102 Startup instructions 97 Motor wiring notes 98 Wiring notes for brakes 98 Startup mode 104 EASY ie
47. Connection of mains terminal 49 i Connection for I O sockets Connection of motor terminal 51 sensors actuators 68 Description Mapania TIL on 43 Connection for I O terminal with option S11 56 Dimension drawing size 1 standard 146 Connection for Modbus TCP socket 67 Dimension drawing size 1 Connection for Modbus TCP terminal 58 with option MT T saratan aaa E 147 Connection for PROFIBUS socket Dimension drawing size 2 standard 148 connector u a enri yuq 67 Dimension drawing size 2 Connection for PROFINET socket 67 with op fon MIT asse 149 Connection for PROFINET terminal 58 Enabling the terminals EE 46 Connection for S Bus terminal 55 sss connection 47 Connection of 24 V terminal 50 VarantS i 22 u h h sa 44 Connection of mains terminal 49 Versions Ku am m ee ua QY een ege 44 Connection of motor terminal 51 MTA S42 00 Description oe na eet 64 Additional installation instructions 45 Dimension drawing size 1 standard 146 Conductor end sleeves 45 Dimension drawing size 1 Connecting hybrid cables 48 with option M11 147 Conne
48. Hz 93 Version with operating point 460 V 60 Hz MOVIFIT unit type MTF11A MTF11A MTF11A MTF11A MTF11A MTF11A MTF11A MTF11A 003 503 005 503 007 503 011 503 015 503 022 503 030 503 040 503 Size 1 Size 2 Apparent output power at SRated 1 1 1 4kVA 1 8kVA 22kVA 28kVA 3 8kVA 5 1 kVA 6 7 kVA Vwains AC 380 500 V Supply voltages VMains 3 x 380 V 400 V 415 V 460 V 500 V Permitted range V Mains AC 380 V 10 500 V 10 Supply frequency fMains 50 60 Hz 10 Rated mains current IMains AC1 1A AC1 4A AC1 7A AC2 1A AC3 0A AC4 3A 5 8 AC6 9A with Vwains AC 400 V Output voltage Voutput 0 V Mains Output frequency fa 2 120 Hz Resolution 0 01 Hz Operating point 400 V at 50 Hz 100 Hz Rated output current IRated AC 1 6A AC 2 0A AC 2 5A AC3 2A ACA0A AC5 5A AC7 3A AC87A Motor power S1 P 0 37 kW 0 55 kW 0 75 KW 1 1 kW 1 5 kW 2 2 kW 3 7 kW 4 0 kw Mot 0 5HP 0 75HP 1 0 HP 1 5 HP 2 0 HP 3 0 HP 5 0 HP 5 4 HP PWM frequency 4 8 16 kHz factory setting 16 kHz Current limitation Imax motor 160 at and A regenerative 160 at and A External braking resistor Rmin 150 Q 68 Q Cable length between Max 15 m with SEW hybrid cable type A MOVIFIT and motor Hybrid cable shielding Apply outer shield with EMC cable gland
49. S3 switches for SBus bus termination 7 DIP switch S2 for bus address PROFIBUS and DeviceNet version only 8 Diagnostic interface below screw connection 9 Grounding screws 10 Micro style connector DeviceNet version only Operating Instructions MOVIFI T9 FC Unit Design 3 ABOX passive connection unit 3 3 2 Han Modular ABOX The following figure depicts the Han Modular connection box with Han Modular and M12 plug connector TIP The figure below shows an example of the connection technology of the PROFIBUS version For more detailed information on other variants refer to section Electrical Installation ABOX MTA H12 00 ABOX MTA H22 00 2 4 52 812501131 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance switch 5 Grounding screws 6 DIP switch S2 for bus address PROFIBUS and DeviceNet version only 7 Diagnostic interface below screw connection Operating Instructions MOVIFI T9 FC 15 16 3 4 3 4 1 Unit Design Hygienicplus version optional HygienicPluS version optional Properties The HygienicPlus version has the following characteristics IP66 in accordance with EN 60529 and IP69K in accordance with DIN 40050 9 MOVIFIT housing closed and all cable bushings sealed according to the relevant degree of protection Easy to clean housing self draining design Surface with anti ad
50. Service see the section Address List When you contact SEW service always provide the following information Unit designation 1 Serial number 2 Digits in the status field 3 Brief description of the application Nature of the fault e Accompanying circumstances e g initial startup Your own presumptions as to what has happened Anyunusual events preceding the problem etc 1 A 2 MTF 119015 503 108 00 SO 21 8508099801 0001 06 3 Status 11 10 10 10 10 10 ANE AERARII B 1 IF 118015 503 P 108 0 D m sinit sos 01 8508099801 0001 06 C Eingang Input _ Rus sn Output U 3x380 500Y RC 107 U 3x0 UN EURODRIVE zw aoa t z 2 20 D 76646 Bruchsal T 25 40 C Jmrichter Feldbus Fieldbus Prof ibus Classic Inverter 3 E CEDANPENSS 838516363 A External nameplate B Internal nameplate 1 Unit designation 2 Serial number 3 Status field 8 4 Disposal This product consists of e Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations 128 Operating Instructions MOVIFIT FC Service Long term storage 8 5 Long term storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the uni
51. Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger LaSalle Quebec H8N 2V9 Fax 1 514 367 3677 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Operating Instructions MOVIFIT FC 153 154 1 Address List Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service
52. apply inner shield with EMC shield clamp see section Installation Instructions Interference immunity Fulfills EN 61800 3 Interference emission Limit value class C3 to EN 61800 3 Motor protection Thermistor Operating mode S1 EN 60034 1 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Degree of protection Standard IP65 in accordance with EN 60529 MOVIFIT housing closed and all cable bushings and plug connections sealed Hygienic version IP66 in accordance with EN 60529 and IP69K in accordance with DIN 40050 9 MOVIFIT housing closed and all cable bushings sealed according to the relevant degree of protection Ambient temperature 25 C to 40 C Prateg reduction 3 Irateg K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 25 C to 85 C EN 60721 3 3 class 3K3 Permissible oscillation and According to EN 50178 impact load Overvoltage category IIl according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 within the housing Installation altitude h Up to 1 000 m without restrictions installation altitude at 1000 m and higher see section Installation instructions Mass EBOX MTF 00 MOVIFIT FC size 1 Approx 3 5 kg EBOX MTF 00 MOVIFIT FC size 2 Approx 5 6 kg ABOX MTA S02 00 Approx 4 5 kg ABOX MTA S42 00 MTA S52 00 MTA S62 00 Approx 4 8 kg AB
53. conjunction with the standard ABOX MTA S02 00 this is already installed and can be activated via the switch With all other ABOX versions you must use an external terminating resistor Maximum line length 9 6 kBaud 19 2 kBaud 93 75 kBaud 187 5 kBaud 500 kBaud 1 5 MBaud 12 MBaud 1 200 m 1 200 m 1 200 m 1 000 m 400 m 200m 100 m To extend the length several segments can be coupled using repeaters The maximum expansion cascading depth can be found in the manuals for the DP master or the repeater modules Address setting Addresses 1 to 125 can be set using DIP switches in the connection box DP ID number Classic Technology System 600Anhex 24586 gec 600Bhex 24587 077 1914 gec GSD file name Classic Technology System SEW_600A GSD SEW_600B GSD SEW_077A GSD Bitmap file name Classic SEW600AN BMP SEW600AS BMP Technology SEW600BN BMP SEW600BS BMP 9 8 2 PROFINET interface PROFINET Function level Classic Technology PROFINET protocol option PROFINET IO RT Supported baud rates 100 MBit s full duplex SEW ID number 010Ahex Unit ID number 2 Connection technology M12 RJ45 push pull and RJ45 plug connectors in the ABOX Integrated switch Supports autocrossing autonegotiation Permitted cable types Category 5 and higher class D in accordance with IEC 11801 Maximum lin
54. http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzn 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax
55. http www sew eurodrive com ve ventas sew eurodrive com ve sewfinanzas cantv net Operating Instructions MOVIFIT FC 159 160 Index Index 0 9 24 V distributor terminal connection 52 76 24 V terminal connection 50 24 V voltage levels meaning 37 24V C voltage ulus dete teed 37 24V voltage eene 38 24V P voltage z y eene 37 24V S voltage iraani iarainn iea 37 A ABOX Combinations with EBOX 11 Han Modular9 acis mem 12 Han Modular braking resistor connection 75 Han Modular connection for DeviceNet eo eToI Tero a 77 Han Modular connection for SBus GONNCGIOF x se tente ie als 77 Han Modular description 15 73 Han Modular EtherNet IP socket connection u asan 77 Han Modular I O expansion connection 79 Han Modular I O sockets connection 78 Han Modular Modbus TCP connection TT Han Modular motor socket connection 75 Han Modular plug connector overview 73 Han Modular power bus socket connection laaya 74 Han Modular PROFIBUS connection TT Han Modular PROFINET socket connection ee 77 Han Modular Variants iiis 74 FAV DA 11 Hybrid bus systems 62 66 71 Hybrid connection for DeviceNet connec
56. integrated frequency inverter is supplied by the voltage 24V_ C L3 L3 L2 12 L1 L1 PES Tada e PE X1 MOVIFIT N e N e E l i l 29 1 2 3 4 5 6 7 H 1 RE 24V_C 24V_C 0V24V C 0V24V_C FE 4 4 FE 24V_S 24V_S 0V24V S L 0V24V S 812559371 1 Example for integrated frequency inverter supplied by 24V_C Operating Instructions MOVIFIT FC 81 5 Electrical Installation Power bus connection examples 5 9 2 Power bus with Han Modular plug connector TIP This example applies for the following connection box e Han Modular ABOX MTA H12 00 Han Modular ABOX MTA H22 00 Power distribution and line protection 82 SEW EURODRIVE recommends using HARTING Power S products for power bus project planning Two lines of max 6 mm can be routed in the AC 400 V 50 60 Hz and DC 24 V supply cable The spur lines leading to MOVIFIT have a cross section of 4 mm and are a maximum of 1 5 m long The Han Power S distributor is available from Harting part number 6104 202 1069 812456203 Supply sensor group IV 24V S In the connector of the Han Power S distributor mentioned above part number 6104 202 1069 the 24V S supply voltage of sensor supply group IV is jumpered with 24V C continuous voltage Accessories Harting provides the fo
57. n c n c Res t 4 ae 5 MOVIFIT versions with 12 DI 4 DI O 12 DI Function level Fieldbus 4 DI O Technology or System All Classic PROFINET EtherNet IP Modbus TCP 6 DI MOVIFIT versions with 6 DI 2 puo 2 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet MOVIFIT versions with 4 DI 4DI Function level Fieldbus None SBus slave Operating Instructions MOVIFIT FC 63 64 Electrical Installation Hybrid ABOX MTA S52 00 5 6 Hybrid ABOX MTA S52 00 TIP The hybrid ABOX is based on the standard ABOX MTA S02 00 Therefore the following describes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 43 Customers cannot use terminal strips X25 X30 or X31 because the described plug connectors are assigned to them 5 6 1 Description The following figure depicts the hybrid ABOX with M12 plug connectors for connecting I Os and bus 2 3 4 5 934768139 Maintenance switch option PE connection M12 plug connector for I Os Diagnostics socket RJ10 under the screw connection M12 plug connector for the fieldbus connection Operating Instructions MOVIFI T9 FC Electrical Installation Hybrid ABOX MTA S52 00 Y adapter Use a Y adapter with an extension for connecting two sens
58. of them All activity in the other areas of transportation storage operation and disposal must be carried out by persons who are appropriately trained Operating Instructions MOVIFIT FC 2 3 2 3 1 Safety Notes Designated use Designated use MOVIFIT FC is a component intended for installation in electrical systems or machines When MOVIFIT FC is installed in machines startup of the MOVIFIT FC i e start of designated operation is prohibited until it is determined that the machine meets the requirements stipulated in EC directive 98 37 EC Machine directive Startup i e the start of designated use is only permitted under observance of the EMC directive 2004 108 EC MOVIFIT FC meets the requirements stipulated in the low voltage directive 2006 95 EC The standards contained in the declaration of conformity are used for MOVIFIT9 FC Technical data and information on the connection requirements are provided on the nameplate and in the documentation these must be observed under all circumstances Safety functions MOVIFIT FC may not perform any safety functions unless they are described and expressly approved For safety applications ensure that the information in the following publication is observed Safe Disconnection for MOVIFIT Use only components in safety applications that were explicitly designed and supplied for this purpose by SEW EURODRIVE 2 3 2 Hoist applications 2 4
59. option card supply 18 0V24_0 0V24 reference potential for option card supply TIPS The terminal assignment X29 illustrated here applies as of status 11 of the wiring circuit board If you use a wiring circuit board with another status consult SEW EURODRIVE The status of the wiring circuit board is indicated in the first status field of the ABOX nameplate Status Un 10 10 10 Status of the wiring board You can find an example of a nameplate in section Sample ABOX type code DANGER When you use terminals X29 5 X29 6 X29 15 and X29 16 for a safe disconnection you must observe the SEW publication Safe Disconnection for Severe fatal injuries Observe the permissible wiring diagrams and safety conditions in the SEW publica tion Safe Disconnection for Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 C INC C N Co Ni SC KG STE fac 8
60. polyolefin Conductor Bare E Cu strand extra fine wires with individual wire 0 1 mm Shield Tinned E Cu wire Overall diameter Max 15 9 mm Color of outer cable Black sheath 9 9 2 Electrical properties Conductor resistance for 1 5 mm at 20 C max 13 O km Conductor resistance for 0 75 mm at 20 C max 26 O km Operating voltage for 1 5 mm core Max 600 V according to Operating voltage for 0 75 mm core Max 600 V according to Insulation resistance at 20 Min 20 MO x km Operating Instructions MOVIFIT FC 137 Technical Data Cable type A hybrid cable 9 9 3 Mechanical properties Suitable for cable carriers Bending cycles gt 2 5 million Traveling velocity x 3 m s Bending radius in the cable carrier 10 x diameter for fixed routing 5 x diameter Torsional strength e g rotary table applications Torsion 180 at a cable length of gt 1 m Torsional cycles gt 100 000 TIP If reversed bending and high torsional load occur for a length of lt 3m check the mechanical peripheral conditions more closely Please contact SEW EURODRIVE in such cases 9 9 4 Thermal properties Processing and operation 30 C 90 load capacity according to DIN VDE 0298 4 30 80 C according to Transport and storage 40 C 90 C load capacity according to DIN VDE 0298 4 30 C 80 C
61. sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW sewis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http Awww sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 Ustanicka 128a PC Ko um IV floor SCG 11000 Beograd 381 11 288 0393 Fax 381 11 347 1337 office dipar co yu Operating Instructions MOVIFIT FC 157 Ad
62. station does not leave this status DeviceNet station in the 500 ms after about 2 seconds it means that no network cycle further stations were found Off Not switched Unit is switched off Switch on the unit on Offline but Unitis in offline status Check whether the PIO not DUP MAC connection type in the check master was activated Flashing Online and in Unit is online e Check the unit configura green operational DUP MAC check performed success tion in the master 1s mode fully cycle APIO connection is being established with a master configuring state Missing incorrect or incomplete configuration Green Online opera Unitis online tional mode APIO connection has been established and connected established state Flashing Minor faultor A correctable fault has occurred Check the DeviceNet red connection Invalid baud rate set at the DIP cable 1s timeout Switches Check the position of DIP cycle Polled I O connection is in timeout Switches for the baud rate status Check the timeout response P831 If a response with fault is set reset the unit once the fault has been corrected Red Critical faultor A fault that cannot be corrected has e Check the DeviceNet Critical link occurred cable failure Bus off status Check the slave address DUP MAC check has detected a fault MAC ID Is another unit already using the same address Operating Instruc
63. the applica tion using the MOVITOOLS MotionStudio software tool function levels Classic and Technology TIP Important When you are using the System function level MOVIVISION you must activate Expert mode switch S10 1 ON After Expert mode is activated the unit and its parameters are initialized only once according to the setting of DIP switches S10 2 to S10 6 When Expert mode is activated DIP switches S10 2 to S10 6 are only re effected when you set the P802 Factory setting parameter to Delivery status Otherwise the system will ignore the changing of the DIP switch setting 6 4 2 Startup in Easy mode 1 Set DIP switch 510 1 to OFF see section EBOX on see page 13 Activating Easy mode S10 ON 1 2 837600139 Set the unit parameters using DIP switches S10 2 to S10 6 see the following section Description of DIP switches S10 2 to S10 6 You can now startup the following motors directly without making any further settings Operating Instructions MOVIFI T9 FC Startup 6 Startup MOVIFIT frequency inverter Description of DIP In Easy mode the unit parameters are set using the DIP switches 510 2 to 510 6 switches S10 2 to The following sections describe the setting options S10 6 Begsss e 2 3 4 5 6 837604491 10 1 2 3 4 5 6 Meaning Startup Operating Motor brake Motor Motor Hoist mode mode type connection power type Expe
64. typical drive system These operating instructions contain further information TIPS This is a product with restricted availability in accordance with IEC 61800 3 It may cause EMC interference In this case it may be recommended for the operator to carry out suitable measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Operating Instructions MOVIFIT FC 39 5 Electrical Installation Installation instructions all versions 5 2 11 UL compliant installation Use only copper conductors with a temperature range of 75 C as connection cables MOVIFIT FC is designed for operation on voltage supply systems with a maximum supply current of AC 5 000 A and a maximum rated voltage of AC 500 V As unit fuses for MOVIFIT FC use UL compliant fuses whose performance data does not exceed 25 A 600 V Units in connection with ABOXes MTAxxx M11 xx or MTAxxx M12 xx have branch circuit protection For UL compliant installation only the EBOX specified on the ABOX nameplate may be mounted to the ABOX The UL certification refers only to the ABOX EBOX com bination stated on the nameplate For UL compliant installation the load capacity of the X1 power terminal is limited to a maximum of 25 A sum of the device current and the pass through current to con nected devices For UL compliant install
65. with industrial plug connectors MTA H22 00 MOVIFIT FC with integrated frequency inverter e Han Modular ABOX with M12 for I Os push pull RJ45 and industrial plug connectors2 1 With DeviceNet Micro style connector for DeviceNet connection 2 Not available in connection with DeviceNet or PROFIBUS 12 Operating Instructions MOVIFIT FC Unit Design 3 EBOX active electronics unit 3 2 EBOX active electronics unit The MOVIFIT FC EBOX is a closed electronics unit with a communication interface I Os and a frequency inverter EBOX MTF 00 10 ON 812522763 Size1 B Size 2 1 Central opening closing mechanism 2 Operation LEDs for I Os can be labeled communication and unit status 3 Connection to connection box 4 DIP switch S10 for unit functions Operating Instructions MOVIFI T9 FC 13 14 Unit Design ABOX passive connection unit 33 ABOX passive connection unit 3 3 4 Standard ABOX and hybrid ABOX The following figure gives an example of the MOVIFIT standard ABOX MOVIFIT hybrid ABOX ABOX MTA S02 00 ABOX MTA S42 00 ABOX MTA S52 00 ABOX MTA S62 3 812524427 1 Mounting rail 2 Connection to EBOX 3 Protection cover 4 Maintenance switch 5 DIP switch S1 for bus termination PROFIBUS version only 6 DIP
66. x 380 V at 4 000 m above sea level Operating Instructions MOVIFI Electrical Installation Installation instructions all versions 5 2 13 Wiring check Before connecting the system to the power source for the first time you must perform a wiring check to prevent injuries to persons and or damage to systems and equipment caused by incorrect wiring Perform this check as follows After the wiring check Remove all electronic units from the connection units Check the insulation of the wiring in accordance with applicable national standards Check the grounding Check the insulation between the supply system cable and the DC 24 V cable Check the insulation between mains cable and communication cable Check the polarity of the DC 24 V cable Check the polarity of the communication cable Ensure equipotential bonding between the MOVIFIT units Install and fasten all electronics units EBOX Seal all cable openings and plug connections that are not in use Operating Instructions MOVIFIT FC 41 5 Electrical Installation Additional installation instructions for group drives 53 Additional installation instructions for group drives The following figure shows the prescribed installation for group drives with MOVIFIT FC MOVIFIT 8 1240954123 When installing such group also follow the installation instructions below Connect
67. 0 2 for push pull RJ45 socket 30 pieces 1822 3710 Operating Instructions MOVIFI T9 FC 69 Electrical Installation Hybrid ABOX MTA S62 00 70 Y adapter Use a Y adapter with an extension for connecting two sensors actuators to an M12 plug connector The Y adapter is available from various manufacturers Manu facturer Type 915294347 Manu Type _ 1180380683 Manu Type 4180375179 Manu Type 1180386571 facturer facturer facturer Escha WASA 0 3 2FKM3 Binder 79 5200 Phoenix Contact SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection Murr 7000 407 21 Operating Instructions MOVIFI T9 FC Electrical Installation Hybrid ABOX MTA S62 00 5 7 2 Variants The following variants of the hybrid ABOX are available for MOVIFIT FC MTF e MTA11A 503 S62 00 Optional external braking resistor Optional integrated braking resistor Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX PROFINET MTA11A 503 S6 3 00 EtherNet IP MTA11A 503 S6 3 00 Modbus TCP MTA11A 503 S6 3 00 M25 TEES expen tee Push Pull RJ45 M20 M16 AS 5 7 3 Pin assignment of fieldbus interface X11 X12
68. 00 X50 X50 812561035 3 The remaining procedure for startup parameter setting in Expert mode differs depending on the fieldbus and selected MOVIFIT function level See the following manuals for more information MOVIFIT function level Classic 1 MOVIFIT function level Technology ui MOVIFIT function level System 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions 110 Operating Instructions MOVIFIT FC Operation Cn Status LEDs for MOVIFIT FC lt 7 Operation 71 Status LEDs for MOVIFIT FC 7 1 1 General LEDs LEDs DI and DO 24V C and 24V S LEDs This section describes the fieldbus and option independent LEDs These LEDs are shown as dark in the figures The LEDs that are shown to be white differ depending on which fieldbus version is used They are described in the following sections The fol lowing figures show examples of the PROFIBUS variants Function level Classic with PROFIBUS or DeviceNet i 4 A h N bobo M d I n o P INN 2 MOVIFIT SEW y A 835907723 Function level Technology or System with PROFIBUS DeviceNet or PROFINET Function level Classic with PROFINET y N A bh N PEER CA V 9 SES w i NN MOVIFIT SEW p 8
69. 00 DV100L4 BMG4 DV100M4 BMG4 DV100M4 BMG4 DT90L4 BMG2 MTF 040 00 DV112M4 BMG8 DV100L4 BMG4 DV100L4 BMG4 DV100M4 BMG4 DAS AC 3 x 400 V 50 Hz MOVIFIT Assigned DAS motor and brake2 S10 5 OFF 510 5 ON A connection A connection A connection A connection Motor Brake Motor Brake Motor Brake Motor Brake MTF 003 01 DAS80N4 BR1 DAS80K4 BR1 DAS80K4 BR1 MTF 005 01 DAS90S4 BR2 DAS80N4 BR1 DAS80N4 BR1 DAS80K4 BR1 MTF 007 01 DAS90L4 BR2 DAS90S4 BR2 DAS90S4 BR2 DAS80N4 BR1 011 01 DAS100M4 BR2 DAS90L4 BR2 DAS90L4 BR2 DAS90S4 BR2 015 01 DAS100L4 BR2 DAS100M4 BR2 DAS100M4 BR2 DAS90L4 BR2 MTF 022 01 DAS100L4 BR2 DAS100L4 BR2 DAS100M4 BR2 MTF 030 01 DAS100L4 BR2 MTF 040 01 1 2 Possible brake voltages 110 V 230 V 400 V Possible brake voltages BR1 230 V BR2 230 V and 400 V Operating Instructions MOVIFI T9 FC Startup Startup MOVIFIT frequency inverter ago DRS V AC 3 x 400 V 50 Hz or AC 3 x 460 V 60 Hz MOVIFIT Assigned DRS motor and brake 510 5 OFF 510 5 ON 4 connection A connection 4 connection connection Motor Brake Motor Brake Motor Brake Motor Brake Stan Option Stan Option Stan Option Stan Option dard dard dard dard MTF 003 10 DRS71
70. 00 005 K 1 5 0 828 2838 BW150 010 0 802 285 2 BW100 003 K 1 5 0 828 293 5 0 813 152 X BW100 005 K 1 5 0 828 286 2 MFT11A040 BW068 010 0 802 287 9 BW068 020 0 802 286 0 9 13 2 BW100 BW200 BW100 003 BW100 005 BW200 003 BW200 005 K 1 5 K 1 5 K 1 5 K 1 5 Part number 0 828 293 5 0 828 286 2 0 828 291 9 0 828 283 8 Function Dissipating the regenerative energy Degree of protection IP65 Resistance 100 O 100 Q 200 0 200 Q Power 100 W 200W 100 W 200W Dimensions W x H x D 146 x 15 x 80 mm 152 x 15 x 80 mm 146 x 15 x 80 mm 152 x 15 x 80 mm 9 13 3 BW150 BW068 Cable length 1 5m BW150 010 BW068 010 BW068 020 Part number 0 802 285 2 0 802 287 9 0 802 286 0 Function Dissipating the regenerative energy Degree of protection IP66 Resistance 150 Q 68 Q 68 Q Power according to UL 600 W 600 W 1200 W in S1 100 cdf Power according to CE 900 W 900 W 1800 W in S1 100 cdf Dimensions Wx H x D 260 x 75 x 174 mm 260 x 75 x 174 mm 610 x 75 x 174 mm Operating Instructions MOVIFI T9 FC Technical Data Hygienicplus version 9 14 HygienicP 5 version 9 14 1 Properties of sealing materials and surfaces Sealing material EPDM is the standard sealing material for the HygienicP s version The following table property shows a selection of
71. 0V5 0 V reference potential for RS485 1 2 3 4 Operating Instructions MOVIFIT FC 55 56 Electrical Installation Standard ABOX MTA S02 00 5 4 5 Option dependent terminal assignment I O terminal X45 in conjunction with PROFIsafe option card S11 SC ING we e 9C e ec EG 5C oC loc e N N N BE DE RC gt lt a SC 8 RC SE 812541067 I O terminal in conjunction with option card S11 No Name Function X45 1 F DI00 Safety related binary input F DI00 switching signal 2 F DI02 Safety related binary input F DI02 switching signal 3 F DO00_P Safety related binary output F DO00 P switching signal 4 F DO01_P Safety related binary output F DO01 P switching signal 5 F DO_STO_P Safety related binary output F DO_STO P switching signal for safe disconnection of the drive STO 11 F DI01 Safety related binary input F DI01 switching signal 12 F DI03 Safety related binary input F DI03 switching signal 13 F DO00_M Safety related binary output F DO00 M switching signal 1
72. 1 FE standard coding male 2 n c 1 3 OVS5 II Tm 4 1 2 5 a4 zz Operating Instructions MOVIFIT FC 77 Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 8 8 IO pin assignment X21 X28 X19 X41 X44 I Os 12 DI 4 DI O Pin X21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 VO24 I VO24 I VO24 II VO24 II standard coding female 2 0101 0103 0105 0107 2 Encoder track Encoder track 3 0V24_C 0V24_C 0V24_C 0V24_C 1 4 DI00 DI02 DI04 DI06 N Encoder track A Encoder track A W773 way Z 5 FE FE FE FE 4 ince 5 Pin X25 X26 X27 X28 Encoder 3 connection VO24 III 024 11 VO24 IV VO24 IV 2 DI09 DI11 0113 0001 0115 0003 Encoder track 3 0V24_C 0V24_C 0V24_S 0V24_S DI08 DI10 DI12 DO00 DI14 DO02 Encoder track A 5 FE FE FE FE 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 I VO24 I VO24 I VO24 II standard coding female 2 Res Res Res Res 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 DI00 DI01 DI02 DI03 ae 5 FE FE FE FE E Pin X25 X26 X27 X28 4 1 024 11 024 11 VO24 IV VO24 IV 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 FE FE FE FE MOVIFIT versions with 12 DI 4 DI O 12DI 4 Function level Fieldbus DI O Technology or System All Cla
73. 2 mm 1 51 mm Connection cross section AWG AWG 24 AWG 10 AWG 28 AWG 121 AWG 28 AWG 141 AWG 24 AWG 161 length Current carrying X1 32 A2 20A 10A 10A capacity max X20 16A continuous current Conductor stripping 13 15 mm 8 9 mm 5 6 mm 5 6 mm 1 The maximum permitted cross section is reduced by one unit when conductor end sleeves are used e g 2 5 mm 1 5 mm 2 According to standard EN 61800 5 1 the temperature of the connection terminals may be 15 C above the permitted rated temperature of the performance isolation Therefore you may use only connection cables that are heat resistant up to 90 C As an alternative you can to limit the looping current Conductor end sleeves Operating Instructions MOVIFIT FC Use conductor end sleeves without insulating shrouds for terminals X1 X20 X8 and X9 DIN 46228 part 1 material E CU 45 5 Electrical Installation Standard ABOX MTA S02 00 Enabling the terminals Terminals X1 X20 Connecting conductors without a screw driver Connecting conductors using a screw driver2 Gaal 812406283 812407947 1 Single wire conductors and flexible conductors with conductor end sleeves can be installed directly without using a tool up to two cross section sizes below the rated cross section 2 When connecting untreated flexible conductors or conductors with a small cr
74. 29 or it can be supplied externally In this case you must ensure that the integrated frequency inverter is no longer supplied with 24 V when switching off the voltage This generally prompts an error message DANGER During safe disconnection 24V_P must be connected over a suitable emergency stop relay or a safety control Severe or fatal injuries Observe the permissible wiring diagrams and safety conditions in the SEW publica tion Safe Disconnection for Operating Instructions MOVIFIT FC 37 38 Electrical Installation Installation instructions all versions 4 24V_O Option supply The integrated option card and the sensor actuator interfaces available on it are sup plied by 24V_O With PROFIsafe option S11 the complete safety electronics and the safe inputs outputs are supplied by 24V_O DANGER When using PROFIsafe option S11 please observe the SEW publication Safe Discon nection for MOVIFIT Severe or fatal injuries When using PROFIsafe option S11 observe the permissible wiring diagrams and safety conditions in the SEW publication Safe Disconnection for MOVIFIT Connection of voltages Depending on the application the 24V_O can be supplied by either 24V_C or 24V_S via jumpers at X29 or it can be supplied externally In this case note that the entire option card with the connected sensors and actuators is no long
75. 334 4 2 HHH L d EBENE Y 1 TO O y A h gum E Y e Oy 66 Operating Instructions MOVIFIT FC _ M11 1529100427 149 Technical Data Dimension drawings 9 16 2 Dimension drawing in conjunction with Han Modular ABOX H12 and H22 Size 1 MOVIFIT FC 0 37 1 5 kW i amp i ERE 000000 eJ OCO O T min 50 188 8 E 334 4 839195531 150 Operating Instructions MOVIFIT FC Technical Data Dimension drawings Size 2 MOVIFIT FC 2 2 4 kW 000000 o gt _ 66 _ L Operating Instructions MOVIFIT FC 317 3
76. 35912971 The following table shows the statuses of the LEDs DI and DO LED Status Meaning DI00 to Yellow Input signal present at binary input DI present pH Off Input signal at binary input DI open or O DOO0 to Yellow Switched DO output DO03 Tu Off DO output logical 0 The following table shows the statuses of the 24V C and 24V S LEDs LED Status Meaning Remedy 24V C Green 24V C continuous voltage is present Off 24V C continuous voltage is missing Check 24V C voltage supply 24V S Green 24V S actuator voltage is present Off 24V S actuator voltage is missing Check 24V S voltage supply Operating Instructions MOVIFIT FC 111 112 a Operation lt Status LEDs for MOVIFIT FC SF USR LED The SF USR LED indicates the various statuses depending on the function level The following table shows the statuses of the SF USR LED SF USR Function Meaning Remedy level C T S Off Standard operating state MOVIFIT exchanges data with the connected drive system integrated inverter Red MOVIFIT cannot exchange Check the DC 24 V supply of the integrated data with an integrated inverter inverter Flashing e MOVIFIT initialization error or Incorrect card ID red serious unit fault Switch on MOVIFIT again If the fault is still 2s present replace t
77. 4 F DO01_M Safety related binary output F DO01 M switching signal 15 F DO_STO_M Safety related binary output F DO_STO M switching signal for safe disconnection of the drive STO 21 F SS0 24 V sensor supply for failsafe inputs F DIOO and F DI02 22 F SS0 24 V sensor supply for failsafe inputs F DIOO and F DI02 23 F SS1 24 V sensor supply for failsafe inputs F DIO1 and F DI03 24 F SS1 24 V sensor supply for failsafe inputs F DIO1 and F DIOS 25 F SS1 24 V sensor supply for failsafe inputs F DIO1 and F DI03 31 0V24 O 0V24 reference potential for failsafe inputs outputs 32 0V24 O 0V24 reference potential for failsafe inputs outputs 33 0V24 O 0V24 reference potential for failsafe inputs outputs 34 0V24 O 0V24 reference potential for failsafe inputs outputs 35 0V24 O 0V24 reference potential for failsafe inputs outputs When using PROFIsafe option S11 observe the permissible wiring diagrams and safety conditions in the SEW publication Safe Disconnection for When installing and using terminal X45 must observe the SEW publication Safe Disconnection for MOVIFIT Severe or fatal injuries Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 5 4 6 Fieldbus dependent terminal pin assignment PROFIBUS terminal assignment
78. 5 1 kVA 6 7 kVA Vwains AC 380 500 V Supply voltages VMains AC 3 x 380 V 400 V 415 V 460 V 500 V Permitted range VMains AC 380 V 10 AC 500 V 10 Supply frequency fMains 50 60 Hz 10 Rated mains current IMains AC1 3A AC16A AC1 9A AC24A AC3 5A 50 ACG 7A ACT7 3A with Vwains AC 400 V Output voltage Voutput 0 VMains Output frequency fa 2 120 Hz Resolution 0 01 Hz Operating point 400 V at 50 Hz 100 Hz Rated output current IRated AC 1 6A AC 2 0A AC 2 5A AC3 2A 4 0 AC 5 5A AC7 3A AC8 7A Motor power S1 P 0 37 kW 0 55 kW 0 75 KW 1 1 kW 1 5 kW 2 2 kW 3 0 kW 4 0 kw Mot 0 5HP 0 75HP 1 0 HP 1 5 HP 2 0 HP 3 0 HP 4 0 HP 5 2 HP PWM frequency 4 8 16 kHz factory setting 16 kHz Current limitation Imax motor 160 at and A regenerative 160 at and A External braking resistor Rmin 150 Q 68 Q Cable length between Max 15 m with SEW hybrid cable type A MOVIFIT and motor Hybrid cable shielding Apply outer shield with EMC cable gland apply inner shield with EMC shield clamp see section Installation Instructions Interference immunity Fulfills EN 61800 3 Interference emission Limit value class C3 to EN 61800 3 Motor protection Thermistor Operating mode S1 EN 60034 1 S3 max cycle duration 10 minutes Cooling type DIN 41751 Self cooling Degree of protection Standard IP65 in accordance with EN 60529 MOVIFIT housing closed and all cable bushings and plug connections sealed Hygie
79. 6 MOVIFIT FC connecting terminal Hybrid cables Color coding marking X8 1 Green yellow X8 2 Black U1 X8 3 Black V1 X8 4 Black W1 X8 5 Blue 15 X8 6 White 14 X8 7 Red 13 X81 1 Black 1 X81 2 Black 2 The inner shield is applied across a shield plate Shield end and the overall shield is applied with an EMC cable gland on the housing of the MOVIFIT ABOX see section Connecting hybrid cables see page 48 Operating Instructions MOVIFI T9 FC Electrical Installation Hybrid cables With open cable The table shows the assignment of the following hybrid cables end MOVIFIT and motor side Partnumber 08199752 Partnumber 08187363 Partnumber 08187398 MOVIFIT FC connection terminal Hybrid cables Connection terminal Color coding marking Motor X8 1 Green yellow PE terminal X8 2 Black U1 U1 X8 3 Black V1 V1 X8 4 Black W1 W1 X8 5 Blue 15 5a X8 6 White 14 3a X8 7 Red 13 4a X81 1 Black 1 1a X81 2 Black 2 2a The inner shield is applied across a Shield end The inner shield is applied using shield plate and the overall shield is the PE terminal and the overall applied with an EMC cable gland on shield is applied with an EMC cable the housing of the MOVIFIT ABOX gland on the motor housing See section Connecting hybrid cables see page 48 Operating Instructions MOVIFIT FC 95 96 Electrical In
80. A Part number 0819 973 6 Variable A Motor with APG4 plug connector Part number 0819 975 2 Variable A Motor with cable glands Part number 0818 736 3 hybrid cable drum 30m A Motor with cable glands Part number 0818 739 8 hybrid cable drum 100m ASEPTIC DAS motor 328 ft Part number 1172 378 5 cable drum 30m Operating Instructions MOVIFI T9 FC Electrical Installation Hybrid cables MOVIFIT FC Hybrid cables Length Cable Drive type Han Modular ABOX Part number 1810 096 1 Variable A Motor with ASB4 BA01AB04DA plug MTA H12 00 connector MTA H22 00 Part number 1810 098 8 Variable A Motor with plug connector AMB4 MA01AB04DA Variable A Motor with APG4 plug connector Part number DT DV71 100 18111211 Variable A Part number DV112 1811 128 9 Operating Instructions MOVIFIT FC 93 94 Electrical Installation Hybrid cables 5 13 2 Connecting hybrid cables With open cable The table shows the assignment of the following hybrid cables end MOVIFIT side and plug Partnumber 08199671 connector 0819 969 8 motor side 0819 970 1 0819 8748 e Partnumber 0819 972 8 Partnumber 0819 875 6 e Partnumber 0819 973
81. DV132S 75 55 45 37 30 19 126 9 5 BE05 DRS71S4 5 0 3 5 2 5 1 8 BE1 DRS71M4 DRP90M4 10 7 0 5 0 BE2 DRS80M4 DRP100M4 20 14 10 7 0 BE5 DRS90L4 DRS112M4 55 40 28 20 DRE100M4 DRE132S4 DRP100L4 DRP112M4 BE11 DRS132S4 110 80 55 40 Mpma Maximum braking torque Mp red Reduced braking torque Operating Instructions MOVIFIT FC 139 Technical Data 4 Q operation with motors with a mechanical brake 9 11 4 0 operation with motors with a mechanical brake The brake coil can be used as a braking resistor in 4 Q operation Brake voltage is generated internally within the unit which means it is mains independent The following figures show the regenerative load capacities of the internal brake coils If the regenerative load capacity is not sufficient for the application connect an additional braking resistor see the following section The following figure shows the load capacity of the brake coils from DR motors 35000 BE5 120V 20 000 15 000 BE2 230V 10 000 5 000 1 10 100 1 000 10 000 1583372939 The following figure shows the load capacity of the brake coils from DT DV motors 20 000 BMG4 110V 15 000 10 000 5 000
82. E2 BE1 DRE90 BE2 BE1 DRE80 BE1 BE05 MTF 015 13 L4 M4 M4 M4 MTF 022 11 DRE100 BE5 BE2 DRE90 BE2 BE1 DRE90 BE2 BE1 DRE90 BE2 BE1 MTF 022 13 M4 L4 L4 M4 L42 MTF 030 11 DRE100 BE5 BE2 DRE100 BE5 BE2 DRE100 BE5 BE2 DRE90 BE2 BE1 030 13 LC4 M4 M4 L4 143 143 040 11 DRE132 5 11 DRE100 BE52 22 DRE100 BE5 BE2 DRE100 5 2 040 13 542 LC42 LC4 MAD L4 1 Possible brake voltages 120 V 230 V 400 V 2 For AC 3 x 400 V 50 Hz only 3 For AC 3 x 460 V 60 Hz only Operating Instructions MOVIFIT FC 9 107 c ag Startup Startup MOVIFIT frequency inverter DRP V AC 3 x 400 V 50 Hz MOVIFIT Assigned motor and brake S10 5 OFF S10 5 ON 4 connection connection 4 connection connection Motor Brake Motor Brake Motor Brake Motor Brake Stan Option Stan Option Stan Option Stan Option dard dard dard dard MTF 003 16 MTF 005 16 MTF 007 16 DRP90 BE1 BE2 M4 MTF 011 16 DRP90 BE2 BE1 DRP90 BE1 BE2 DRP90 BE1 BE2 L4 M4 M4 MTF 015 16 DRP100 BE2 BE5 DRP90 BE2 BE1 DRP90 BE2 BE1 DRP90 BE1 BE2 M4 L4 L4 M4 MTF 022 16 DRP100 BE5 BE2 DRP100 BE2 5 DRP100
83. ELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Operating Instructions MOVIFI T9 FC Address List 1
84. EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with the CE marking requirements for the entire machine system in which they are installed are satisfied on the basis of the EMC directive 2004 108 EEC For detailed informa tion on EMC compliant installation refer to the publication Electromagnetic Compat ibility in Drive Engineering from SEW EURODRIVE 2006 95 EC and the EMC Directive 2004 108 EC We can provide a declaration of C The CE mark on the nameplate indicates conformity with the Low Voltage Directive conformity on request 9 1 2 UL approval D 0 UL and cUL approval has been granted for the MOVIFIT FC unit series UL 9 1 3 C Tick C Tick approval has been granted for the MOVIFIT unit series C Tick certifies confor mity with ACA Australian Communications Authority standards Operating Instructions MOVIFI T9 FC Technical Data Version with operating point 400 V 50 Hz 92 Vaersion with operating point 400 V 50 Hz MOVIFIT unit type 11 11 11 11 MTF11A MTF11A 11 MTF11A 003 503 005 503 007 503 011 503 015 503 022 503 030 503 040 503 Size 1 Size 2 Apparent output power at SRated 1 1 1 4kVA 1 8kVA 22kVA 2 8 3 8kVA
85. EW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnoldgico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Operating Instructions MOVIFI Address List 1 Valencia Estado Carabobo Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419164 3838014 Sales Hareket Sistemleri San ve Tic Ltd Sti 3738015 Service Bagdat Cad Koruma Cikmazi No 3 Fa
86. Han Modular Compact with Han EE M1 module socket insert female 13_M1 U_M1 W_M1 14_M1 15_M1 1 2 3 4 5 TF _M1 6 7 8 V_M1 PE 1 TIP SEW EURODRIVE recommends using the shielded and pre fabricated SEW hybrid cables specifically designed for connecting MOVIFIT and motor with Harting plug connectors see the section Hybrid cables see page 92 5 8 5 Pin assignment of braking resistor External braking resistor Pin Han Q5 0 socket insert female 1 2 3 R 1 4 3 I 5 PE PE housing uu 4 Operating Instructions MOVIFIT FC 76 Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 8 6 24V distributor terminal assignment for the integrated frequency inverter and the option card X29 812487819 24 V distributor terminal for distributing the supply voltage s to the integrated frequency inverter and the option card No Name Function X29 1 24V_C 24 V supply continuous voltage jumpered with X20 2 2 0V24 C 0V24 reference potential continuous voltage jumpered with X20 3 3
87. IFIT FC 73 5 Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 8 2 Variants The following variants of the Han Modular ABOX are available for MOVIFIT FC MTF MTA11A 503 H22 00 MTA11A 503 H12 00 Optional external braking resistor Optional integrated braking resistor Switch disconnector integrated as standard 5 8 3 Power bus pin assignment X1 Power bus 1 Assignment Han Modular with Module a Han CC Protected 2 module pin inserts male a1 Mains phase L1 2 4 a 2 Mains phase L2 X O a 3 Mains phase L3 x O a 4 n c 1 N Module b Han Te 8 b 1 24V_C Ta J ee b 2 n c 6 b 3 n c L9 eee je b 5 0V24_C 1 b 6 n c o8 o O b 7 n c b 8 0V24_S Grounding pins PE PE housing DANGER The maintenance switch only disconnects the integrated frequency inverter from the mains Voltage is still present on the plug connector X1 of the MOVIFIT Severe or fatal injuries from electric shock Switch off the power to the MOVIFIT using a suitable external disconnecting device before touching the plug connector contacts 74 Operating Instructions MOVIFI T9 FC Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 8 4 Pin assignment of motor X8 Motor Pin X8
88. MOVIFIT FC using the operating software are permitted Do not touch live components or power connections immediately after disconnecting MOVIFIT FC from the supply voltage as there may still be some charged capacitors Wait for at least 1 minute after having switched off the supply voltage As soon as supply voltage is present at MOVIFIT FC the terminal box must be closed i e the MOVIFIT EBOX and any hybrid cable connector must be connected and screwed on Never disconnect the EBOX for MOVIFIT FC or any power plug connectors during operation Doing so can lead to dangerous electric arcs forming which can cause irrep arable damage to the unit fire risk irreparable contacts Important The MOVIFIT maintenance switch disconnects only the integrated frequency inverter from the mains The terminals of MOVIFIT FC are still connected to the supply voltage after the maintenance switch is activated The unit may still be live and connected to the mains even if the operation LEDs and other display elements are no longer illuminated Mechanical blocking or the unit s internal safety functions can cause a motor standstill Eliminating the cause of the problem or performing a reset can result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the mains before correcting the fault Caution Danger of burns The surface temperature of MOVIFIT FC a
89. MOVIFIT not ready for operation Check DC 24 V Supply No 24 V power supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly x Green MOVIFIT components hardware OK Off Green MOVIFIT operating correctly MOVIFIT is currently exchanging data with the DP master data exchange and all subordinate drive systems x Flashing PROFIBUS address is set equal to 0 or Check the PROFIBUS address set the green higher than 125 MOVIFIT ABOX x Yellow MOVIFIT is currently being initialized x Red Internal unit fault Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly X Any status Operating Instructions MOVIFIT FC 113 114 a Operation lt Status LEDs for MOVIFIT FC 7 1 3 Bus specific LEDs for DeviceNet Mod Net LED This section describes the bus specific LEDs for DeviceNet In the following figure the LEDs are shown as dark e V n y TN MOVIFIT EURODRIVE 836125963 The function the Mod Net LED described following table is specified the DeviceNet specification Mod Net Status Meaning Remedy Off Not switched Unit is offline Apply supply voltage via on off line Unit performs DUP MAC check DeviceNet connector Unit is switched off Flashing Online and in The unit is online and no connection Include the station in the
90. ON for detailed already been eliminated fault diagnostics Valid for selected function level C Function level Classic T Function level Technology S Function level System Operating Instructions MOVIFI T9 FC Status LEDs for MOVIFIT FC lt CE s Operation A 71 2 Bus specific LEDs for PROFIBUS This section describes the bus specific LEDs for PROFIBUS In the following figure the LEDs are shown as dark EIS MOVIFIT EURODRIVE y 836104971 BUS F LED The following table shows the statuses of the BUS F LED BUS F RUN Meaning Remedy Off Green MOVIFIT is currently exchanging data with the DP master data exchange Flashing Green The baud rate is detected However Check configuration of the DP master red MOVIFIT is not being addressed e Check whether all the modules config by the DP master ured during project planning are per MOVIFIT was configured mitted for the MOVIFIT variants incorrectly or not configured in MC FC and SC DP master Red Green Connection to the DP master has Check the PROFIBUS DP connection failed of MOVIFIT MOVIFIT does not detect baud rate Check the DP master Bus interruption Check all cables in your PROFIBUS DP master not in operation DP network RUN LED The following table shows the statuses of the RUN LED BUS F RUN Meaning Remedy x Off
91. OX MTA H12 00 MTA H22 00 Approx 6 0 kg 1 16 kHz PWM frequency low noise The unit switches to lower cycle frequencies depending on the heat sink temperature and load 2 If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Operating Instructions MOVIFI T9 FC Technical Data General electronics data 9 4 General electronics data General electronics data Electronics and sensor supply 24V_C continous Vin DC 24 V 15 20 according to EN 61131 2 lin 500 mA typically 200 mA for MOVIFIT electronics plus up to 1 500 mA 3 x 500 mA for sensor supply depending on number and type of connected sensors Important Add the following currents to supply 24V_S and 24V_P from 24V_C Actuator supply 24V_S switched Vin DC 24 V 15 20 according to EN 61131 2 lin lt 2000 mA 4 outputs with 500 mA or 1 x sensor supply group 4 with 500 mA Inverter supply 24V_P Vin DC 24 V 15 20 according to EN 61131 2 lg lt 250 mA typically 180 mA Electrical isolation Separate potentials for Fieldbus connection X30 X31 potential free e SBUS connection X35 1 3 potential free 24V Cfor MOVIFIT electronics diagnostic interface X50 and digital inputs DI groups to 111 24V Sfor digital outputs DO and digital inputs DI
92. RC Bc ec e BG 812536075 24 V distributor terminal for distributing the supply voltage s to the integrated frequency inverter and option card No Name Function X29 1 24V C 24 V supply for binary inputs continuous voltage jumpered with X20 2 2 0V24 C 0V24 reference potential for binary inputs continuous voltage jumpered with X20 3 3 24V S 24 V supply for binary outputs switched jumpered with X20 5 4 0 24 S 0V24 reference potential for binary outputs switched jumpered with X20 6 5 24V P 24 V supply for integrated frequency inverter IN 6 OV24 P 0V24 reference potential for integrated frequency inverter IN 7 24V O 24 V supply for option card supply 8 0V24 0V24 reference potential for option card supply 11 24V C 24 V supply for binary inputs continuous voltage jumpered with X20 2 12 0V24_C 0V24 reference potential for binary inputs continuous voltage jumpered with X20 3 13 24V S 24 V supply for binary outputs switched jumpered with X20 5 14 OV24 S 0V24 reference potential for binary outputs switched jumpered with X20 6 15 24V P 24 V supply for integrated frequency inverter OUT 16 0 24 P 0V24 reference potential for integrated frequency inverter OUT 17 24V O 24 V supply for
93. S Actuator supply 3 24V_P Inverter supply MOVIFIT FC has a total of 4 different 24 V potential levels each electrically isolated from the others e 1 24V C C Continuous e 2 24V_S S Switched 3 24V P Power section 4 24V O O Option Depending on the requirements of the application these can either be isolated supplied externally or connected to each other via a X29 distributor terminal The MOVIFIT control electronics and the sensors connected to the sensor supply out puts VO24 VO24 Il and VO24 Ill are supplied by 24V C Usually this supply voltage may not be switched off for operation as MOVIFIT can in this case no longer be addressed via the fieldbus or network and the sensor signals can no longer be processed The unit also requires a certain amount of time to start up when switched on again The digital outputs DO and the actuators connected to them are supplied by 24V S The sensor supply output VO24 V is also supplied by 24V S while the digital inputs 0112 to 0115 are at the reference potential 0 24 S as these can be connected to the outputs on the same connections as an alternative Depending on the application the supply voltage can be switched off for operation to specifically deactivate the actuators in the system centrally The integrated frequency inverter is supplied with 24 V from 24V P Depending on the application 24V P can be supplied by either 24V C or 24V S via jumpers at X
94. Startup MOVIFIT frequency inverter Lower motor power rating When activated this DIP switch enables MOVIFIT to be assigned to a motor with a lower power rating The rated unit power is not affected When a motor with a lower power rating is used the overload capacity of the drive can be increased because from the perspective of the motor MOVIFIT is one power rating too high A higher current can be provided briefly leading to higher torque ratings The aim of switch 510 5 is to achieve short term utilization of the motor s peak torque The unit s current level remains the same regardless of the switch setting Blocking protection for the motor is adjusted depending on the switch position When DIP switch 510 5 is activated the motor cannot be operated with stall protec tion DT DV AC 3 x 400 V 50 Hz MOVIFIT Assigned DTIDV motor and brake S10 5 OFF 510 5 ON A connection A connection A connection A connection Motor Brake Motor Brake Motor Brake Motor Brake MTF 003 00 DT71D4 BMG05 DR63L4 BRO3 DR63L4 BRO3 MTF 005 00 DT80K4 BMG1 DT71D4 BMG05 DT71D4 BMG05 DR63L4 BRO3 MTF 007 00 DT80N4 BMG1 DT80K4 BMG1 DT80K4 BMG1 DT71D4 BMG05 MTF 011 00 DT90S4 BMG2 DT80N4 BMG1 DT80N4 BMG1 DT80K4 BMG1 MTF 015 00 DT90L4 BMG2 DT90S4 BMG2 DT90S4 BMG2 DT80N4 BMG1 MTF 022 00 DV100M4 BMG4 DT90L4 BMG2 DT90L4 BMG2 DT90S4 BMG2 MTF 030
95. Technol Asynchronous M echnology Servomotors Section Startup MOVIE evel operating MOVIFIT FC Tochnoloov 2 o e instructions see page 99 GOAN QIY or Manual MOVI PLC AC Motors Section Startup Programming in the DRS DRE DRP MOVIFIT PLC Editor operating frequency Manual instructions inverter MPLCMotion_MC07 see page 104 and MPLCMotion_MM Libraries for MOVI PLC System Manual Configuration and Diagnostic Tool MOVIVISION Manual MOVIFIT Function Level System 1 You only have to set parameters when the Expert mode is activated 2 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions 2 Safe Disconnection for MOVIFIT Observe additional startup instructions and safety conditions in the SEW publication y DANGER If you are using applications with safe disconnection you must additionally observe the SEW publication Safe Disconnection for Severe fatal injuries Operating Instructions MOVIFIT FC 99 6 Startup Startup MOVIFIT 6 3 Startup MOVIFIT 6 3 4 Startup in conjunction with PROFIBUS 1 Check the MOVIFIT connection 2 Set the PROFIBUS address at DIP switch S2 of the MOVIFIT ABOX see section ABOX see page 14 Use DIP switches 1 to 7 to set the PROFIBUS address 2 We 2 W os 07 o 0 W
96. X30 X45 X25 121335 gy UU A I IU 1 2 3 415 11 213 415 617 8 GOTO OOO 53 11112 1314 115 1112113 14 15161718 21 22 23 24 25 21 22223 24 2526 27 28 T 311321331341351 31 32 33 34 35 36 37 38 X35 0 Micro Style Connector e 3e x11 x 812546059 DeviceNet Pin no X11 X30 Name Function Color coding Micro style 1 3 DRAIN Equipotential bonding Blue connector standard 2 5 V DeviceNet voltage supply 24 V Gray coding 3 1 V DeviceNet reference potential 0V24 Brown 4 4 CAND_H CAN_H data line Black 5 2 CAND_L CAN_L data line White Operating Instructions MOVIFIT FC 59 60 Electrical Installation Hybrid ABOX MTA S42 00 5 5 Hybrid ABOX MTA S42 00 TIP The hybrid ABOX is based on the standard ABOX MTA S02 00 Therefore the following describes only the additional plug connectors in comparison with the standard ABOX For a description of the terminals refer to section Standard ABOX MTA S02 00 see page 43 Customers cannot use terminal strip X25 because the described plug connectors are assigned to it 5 5 1 The following figure depicts the hybrid ABOX with M12 plug connectors for connecting digital I Os a ie JE s 9 IN 9 U B 9 9 N J 9 LJ mie J js 6 4 S
97. according to VAY Flame retardant according to UL1581 Vertical Wiring Flame Test VW 1 Flame retardant according to CSA C22 2 Vertical Flame Test FT 1 9 9 5 Chemical properties Oil resistant according to VDE 0472 part 803 method B General resistance to fuels such as diesel and gasoline in accordance with DIN ISO 6722 parts 1 and 2 General resistance to acids alkalis cleaning agents General resistance to dusts e g bauxite and magnesite nsulation and cable jacket material is halogen free in accordance with VDE 0472 part 815 Within the specified temperature range free from substances interfering with wetting agents silicon free 138 Operating Instructions MOVIFI T9 FC Technical Data Braking torques 9 10 Braking torques The following table lists the technical data of the brakes The type and number of brake springs determines the level of the braking torque Maximum braking torque max is installed as standard unless specified otherwise in the order Other brake spring com binations can produce the reduced braking torque values Mg red Brake For motor max Reduced braking torques Mg red Type size Nm Nm BMG02 DT56 1 2 0 8 BR03 DR63 3 2 2 4 1 6 0 8 BMG05 DT71 DT80 5 0 4 2 5 1 6 12 BMG1 DT80 10 7 5 6 BMG2 DT90 DV100 20 16 10 66 5 BMG4 DV100 40 30 24 DV112M 55 45 37 30 19 12 6 9 5 BMG8
98. ack A E 5 n c n c n c n c SES Pin X25 X26 X27 X28 4 5 Encoder 3 connection 1 VO24 III VO24 III VO24 IV VO24 IV 2 0109 0111 0113 0001 0115 0003 Encoder track 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI08 DI10 DI12 DO00 DI14 DO02 Encoder track A 5 n c n c n c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 l VO24 l VO24 II VO24 ll standard coding female 2 Res Res Res Res 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 DI00 DI01 DI02 DI03 1 EC 5 n c n c n c Pin X25 X26 X27 X28 3 1 VO24 llI VO24 III VO24 IV VO24 IV 4 SEC 5 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 0104 0105 0106 0000 0107 0001 5 n c n c n c 4 DI Pin X21 X22 X23 X28 M12 plug connector 1 VO24 VO24 Res standard coding female 2 DI101 DI103 Res 2 3 0V24 C 0V24 C Res s 4 DI100 DI102 Res 1 Y 5 n c n c Res 1 4 is 5 MOVIFIT versions with 12 DI 4 DI O 12 DI Function level Fieldbus 4 DI O Technology or System All Classic PROFINET EtherNet IP Modbus TCP 6 DI MOVIFIT versions with 6 DI 2 Bue 2 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet MOVIFIT versions with 4 DI 4DI Function level Fieldbus None SBus slave Operating Instructions MOVIFI Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 5 8 Han Modular ABOX MTA H12 00 MTA H22 00 5 8 1 Description The following figure shows t
99. alan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader MA 20300 Casablanca Fax 212 22618351 ali alami premium net ma Operating Instructions MOVIFI Address List 1 Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no
100. ation the maximum ambient temperature of the MTF 1 A040 503 is limited to 35 C with Prateg reduction 3 Iy per K to max 55 C TIP The UL certification only applies for operation on voltage supply systems with voltages to ground of max 300 V UL approval does not apply for operation on voltage supply systems with a non grounded star point IT systems 5 2 12 Installation altitude higher than 1 000 m above sea level MOVIFIT with supply voltages of 380 to 500 V can be used at altitudes of more than 1 000 m 3 281 ft above sea level up to a maximum of 4 000 m 13 123 ft above sea level under the following peripheral conditions 40 The rated continuous power is reduced based on the reduced cooling above 1 000 m see section Technical Data At 1 000 m 3 281 ft above sea level and higher the air and creeping distances are only sufficient for overvoltage class 2 If the installation calls for overvoltage class 3 you will have to install additional external overvoltage protection to limit overvoltage peaks to 2 5 kV phase to phase and phase to ground If safe electrical disconnection is required it must be implemented outside the unit at altitudes of more than 2 000 m 6 561 ft above sea level safe electrical disconnec tion in accordance with EN 61800 5 1 and EN 60204 Up to 2 000 m above sea level the permitted rated supply voltage is 3 x 500 V Every 100 m it is reduced by 6 V to a maximum of 3
101. c tions available from SEW EURODRIVE Only the listed stainless steel screw connec tions are suitable for IP69K Blanking plugs Tighten the blanking plugs optionally supplied by SEW EURODRIVE to 2 5 Nm 22 Ib in 512774539 Operating Instructions MOVIFI T9 FC 31 Mechanical Installation MOVIFIT Hygienicplus version EMC cable glands Tighten the EMC cable glands optionally supplied by SEW EURODRIVE to the following torques 512772875 Screw connection Part number Size Tightening torque EMC cable glands 1820 478 3 M16 x 1 5 3 0 Nm to 4 0 Nm 26 35 Ib in nickel plated brass 1820 479 1 M20 x 1 5 3 5 Nm to 5 0 Nm 31 44 Ib in 1820 480 5 M25 x 1 5 4 0 Nm to 5 5 Nm 35 49 Ib in EMC cable glands 1821 636 6 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in Stainilessisteel 1821 637 4 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 Ib in 18216382 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in The cable retainer in the cable gland must withstand the withdrawal force of the cable from the cable gland as follows Cable with outer diameter 10 mm 2 160 N Cable with outer diameter lt 10 mm 100 N Operating Instructions MOVIFI T9 FC Electrical Installation 5 Installation planning taking into account EMC aspects 5 Electrical Installation 5 1 Installation planning taking into account EMC aspects Successful installation of decentralized drives depends on selecting the cor
102. chnology e Manual for MOVIFIT function level System 5 12 2 Interface adapter The diagnostic interface can be connected to a PC using one of the following options UWS21B with serial interface RS 232 part number 1 820 456 2 USB11A with USB interface part number 0 824 831 1 MOVIFIT UWS21B RS 232 Ij USB11A UP E SO m RJ10 812444555 Scope of delivery Interface adapter Cable with RJ10 plug connector Interface cable RS 232 UWS21B or USB USB11A Operating Instructions MOVIFI T9 FC 91 Electrical Installation Hybrid cables 5 13 Hybrid cables 5 13 1 Overview Hybrid cables are available for connecting MOVIFIT FC and motors The following table provides an overview of the available hybrid cables MOVIFIT FC Hybrid cables Length Cable Drive type Standard ABOX Part no DR63 DT71 90 A 0819 967 1 Variable A Motor with ISU4 02Cl plug Part no DR63 DT71 90 A 0819 969 8 connector MTA S02 00 Part no DV100 DV112 DR 71 132 4 0819 970 1 Part no DV100 DV112 DR 71 132 0819 874 8 Hybrid ABOX zx MTA S42 00 MTA S52 00 Part number Variable A Motor with ASB4 BAO1AB04DA plug MTA S62 00 0819 972 8 connector Pareriimber 0819 875 6 Variable A Motor with plug connector AMB4 MA01AB04D
103. cific LEDs for PROFINET This section describes the bus specific LEDs for PROFINET In the following figure the LEDs are shown as dark MOVIFIT EURODRIVE 4 y 836109067 RUN LED The following table shows the statuses of the RUN LED RUN BUS F Meaning Remedy Green x MOVIFIT components hardware OK Green Off Correct MOVIFIT operation MOVIFIT is currently exchanging data with the PROFINET master data exchange and all lower level drive systems Off x MOVIFIT not ready for operation Check DC 24 V supply No 24 V power supply Switch on MOVIFIT again Exchange EBOX if problem occurs repeatedly Red x Fault in MOVIFIT components Switch on MOVIFIT again Exchange hardware EBOX if problem occurs repeatedly Flashing x MOVIFIT components hardware Switch on MOVIFIT again Exchange green cannot start EBOX if problem occurs repeatedly Flashing x MOVIFIT components hardware Switch on MOVIFIT again Exchange yellow cannot start EBOX if problem occurs repeatedly Yellow x MOVIFIT components hardware Switch on MOVIFIT again Exchange cannot start EBOX if problem occurs repeatedly X status Operating Instructions MOVIFI T9 FC Operation A a Status LEDs for MOVIFIT FC lt a BUS F LED The following table shows the statuses of the BUS F LED RUN BUS F Meaning Rem
104. continuous voltage IN 4 FE Functional ground IN 5 24V S 24 V supply switched IN 6 0V24 S 0V24 reference potential switched IN 11 FE Functional ground OUT 12 24V C 24 V continuous voltage supply OUT 13 0V24 C 0V24 reference potential continuous voltage OUT 14 FE Functional ground OUT 15 24V S 24V supply switched OUT 16 0V24 S 0V24 reference potential switched OUT Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 gt 4 C ING C jo RENSE C Joc mx N jx C SG C lec RC E mms EX w Ex ENG S 03 G RC OG OC 5 C BC oO 95 zs SC DC aC 9 8 812534411 Motor connection terminal connection via hybrid cable No Name Function of motor with SEW standard Working motor with 2 wire brake constant DC brake X8 1 PE PE connection motor 2 U Output motor phase U 3 V Output motor phase V 4 Output motor phase W 5 15 Co
105. ction cross section 45 Dimension drawing size 2 standard 148 Connection for 24 V distributor terminal 52 Dimension drawing size 2 Connection for diagnostic interface 55 With option M11 149 Connection for EtherNet IP terminal 58 Enabling the terminals 46 Connection for I O sockets Variants ER eee sd 66 sensors actuators 63 Versions m 66 Connection for I O terminal with option S11 56 MTA S62 00 Connection for Modbus TCP terminal 58 Additional installation instructions 45 Connection for PROFINET terminal 58 Conductor end sleeves 45 Connection for SBus terminal 55 Connecting hybrid cables 48 Connection of 24 V terminal 50 Connection cross section 45 Connection of mains terminal 49 Connection for 24 V distributor terminal 52 Connection of motor terminal 51 Connection for diagnostic interface 55 Descrip squa un pena baa Eds 60 Connection for EtherNet IP socket 71 Operating Instructions MOVIFI T9 FC 165 166 Index Connection for EtherNet IP terminal 58 Connection for I O sockets sens
106. ctive switched off Operating Instructions MOVIFIT FC 123 7 a Operation lt Status LEDs for MOVIFIT FC STO LED The following table shows the statuses of the STO LED LED Status Meaning STO Yellow e Drive has stopped safely STO active Off Drive has not stopped safely STO inactive F STATE LED The following table shows the statuses of the F STATE LED LED Status Meaning Remedy F STATE Green e Option S11 is currently performing a cyclical data exchange with the F Host Standard operating state Red Fault status in the safety part e 24V supply voltage not available Read diagnostic in F Host Eliminate the cause of the fault and acknowledge the fault in the F Host Off e S11 option is currently in the initializa Check voltage supply tion phase Check configuration of the bus S11 option is not available or is not master configured in the bus master slot 1 is empty Flashing A fault occurred the safety part cause Acknowledge fault in the F Host red of the fault already remedied acknowl reintegration green edgement required A WARNING Incorrect interpretation of the FDI FDO STO and F STATE LEDs Severe or fatal injuries The LEDs are not safety oriented and may not be used as a safety device 124 Operating Instructions MOVIFIT9 FC NS
107. dio Repeat startup with correct settings Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 11 Thermal overload of the output stage or internal unit error Lower the ambient temperature Prevent heat build up Reduce the load on the drive Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 15 24 V supply Supply voltages 24V C and or 24V P are too low Check 24 V supply voltages 24V C and or 24V P Reset the fault by switching off the DC 24 V supply voltage or using the communication Fault codes 17 to 24 37 CPU fault Reset the fault by switching off the DC 24 V supply voltage or using communication Operating Instructions MOVIFI T9 FC Service Fault table Fault Cause solution Fault code 25 EEPROM fault Fault when accessing EEPROM Use parameter P802 to set the delivery status Reset the fault by switching off the DC 24 V supply voltage Reset the unit parameters Consult SEW Service if the fault continues to occur Fault code 26 External terminal Low signal on the terminal that was programmed with the External fault function only with SBUS slave Fault codes 81 82 Start condition output open Check the motor lead for phase failure Reset the fault by switching off the DC 24 V supply voltage or using communication Fault codes 4 84 The
108. dp dice Y o eo 334 5 mi gt 2 758540299 TIPS 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For detailed dimension drawings see the section Dimension drawings see page 146 Operating Instructions MOVIFIT FC 21 4 Mechanical Installation Assembly instructions Size 1 In conjunction with the optional M11 stainless steel mounting rail 799309835 TIPS 1 Observe the minimum installation clearance so that the can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipation for the unit For detailed dimension drawings see the section Dimension drawings see page 146 22 Operating Instructions MOVIFIT FC Mechanical Installation Assembly instructions Size 2 812584331 TIPS 1 Observe the minimum installation clearance so that the EBOX can be removed from the ABOX 2 Observe the minimum installation clearance required to operate the mainte nance switch and to ensure heat dissipati
109. dress List 1 Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybni na 40 Fax 421 2 49595200 SK 83554 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 421 48 414 6566 SK 97411 Bansk Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service Ul XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http Awww sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban S
110. e S SOS 12 standard iia female peg SIS ece 12 standard coding female M16 M20 915682827 66 Operating Instructions MOVIFI T9 FC Electrical Installation Hybrid ABOX MTA S52 00 5 6 3 Pin assignment of fieldbus interface X11 X12 PROFIBUS X11 PROFIBUS IN Pin Assignment X12 PROFIBUS OUT Pin Assignment M12 plug connector B 1 n c M12 plug connector B 1 5V_PB coding male coding female 2 A_IN 2 A_OUT 1 3 n c 2 3 0V5_PB 4 B_IN A 4 B_OUT 5 5 o M Ethernet PROFINET EtherNet IP or Modbus TCP X11 Port1 Pin Assignment X12 Port2 Pin Assignment M12 plug connector 1 TX M12 plug connector 1 TX D coding female 2 RX D coding female 2 RX 3 TX 2 3 TX 4 RX 4 RX 1 7 3 K 22 e 4 DeviceNet X11 Pin Assignment Micro style connector 1 DRAIN standard coding male 2 V 1 3 V 4 CAND_H 2 fe TE 5 CAND L e n 27 3 5 Operating Instructions MOVIFIT FC Electrical Installation Hybrid ABOX MTA S52 00 5 6 4 I O pin assignment X21 X28 68 I Os 12 DI 4 DI O Pin X21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug con
111. e length from switch to switch 100 m in accordance with IEEE 802 3 GSD file name GSDML V2 1 SEW MTX yyyymmdd xml GSDML V2 1 SEW MTX yyyymmdd xml Bitmap file name SEW MTX Classic bmp SEW MTX Technology bmp Operating Instructions MOVIFIT FC 135 Interfaces Technical Data 9 83 EtherNet IP interface EtherNet IP Function level Technology Automatic baud rate detection 10 MBaud 100 MBaud Connection technology M12 RJ45 push pull and RJ45 plug connectors in the ABOX Integrated switch Supports autocrossing autonegotiation Maximum line length 100 m in accordance with IEEE 802 3 Addressing 4 byte IP address or MAC ID 00 0F 69 xx xx xx Can be configured using DHCP server or MOVITOOLS MotionStudio with version 5 5 and higher default address 192 168 10 4 dependent on the setting of DIP switch S11 Manufacturer ID vendor ID 013Bhex Name of EDS files SEW MOVIFIT TECH ENIP eds Name of icon files SEW MOVIFIT TECH ENIP ico 9 8 4 Modbus TCP interface Modbus TCP Function level Technology Automatic baud rate detection 10 MBaud 100 MBaud Connection technology M12 RJ45 push pull and RJ45 plug connectors in the ABOX Integrated switch Supports autocrossing autonegotiation Maximum line length 100 m in accordance with IEEE 802 3 Addressing 4 byte IP address
112. e to reflections etc the PROFIBUS segment must be terminated at the first and last physical stations with bus termi nating resistors The bus terminating resistors are already installed in the MOVIFIT ABOX and they can be activated using the S1 switch MOVIFIT MOVIFIT MOVIFIT n 51 EH si mi mu s xil X30 IN A IN 1 1 IN AIN 1 B_IN 2 2 BIN 2 3 3 3 X31 X31 OUT A OUT 1 1 1 B OUT 2 2 2 3 3 3 PROFIBUS DP I S or IES PROFIBUS DP PROFIBUS DP Az wm PROFIBUS DP wm cwm 5 _ Bl cM Oo SS _ WW W alol 2 2 gelo 812474507 1 DIP switch S1 for bus termination 2 Shield plate see section Connecting the PROFIBUS line see page 47 Operating Instructions MOVIFI T9 FC Electrical Installation 5 Fieldbus systems connection examples Via M12 plug connectors TIP The example applies for the following connection boxes Hybrid ABOX MTA S52 00 Han Modular ABOX MTA H12 00 The following figure depicts the basic connection topology for PROFIBUS using M12 plug connectors the exa
113. e wat 111 D QS oos BE RPE SGN 111 ESS TATE chek iit tele aha 124 PA EAE EE la al eka 123 FDO a india ea 123 esci iim eet 119 121 link act 2 sse 119 121 Mod N6et aou t REUS 114 UMS cathe Me eite tees 120 NS scenic amaata Sina asiya 120 PIQNU Q deni eis t tide 115 MEUS E 122 RUNS 113 118 SEL US RT iiam eir aci EDT 112 PSO a aan eee aaa ua atun taqa 124 For DeviceNet usss naa us asa 114 For EtherNetP 120 For 120 For option S11 unun hutu shua 123 For PROFIBUS 113 For PROFINET 118 For PROFIsafe 123 General eU eset 111 Load capacity regenerative 141 Long term storage 129 Lower motor power rating setting 106 M Mains contactor 34 Mains terminal connection 49 Maintenance neglected 129 Manual operation with 125 Mechanical installation 20 Approved installation position 20 Installation instr
114. e y Sul ua Raya a aa 18 Unit designan sedne Sha 5 18 Versions 11 EI7 Connection 90 Properties 90 Wiring diagram sse 90 Electrical connection 9 Electrical installation 33 Electronics data 133 EMC cable glands 29 EMC cable glands HygienicP 3 32 EMC compliant installation 39 Enabling the terminals 46 Encoders e eg 88 89 EIT connection cesses 90 ES16 connection 89 NV26 connection 88 Equipotential bonding 33 35 E910 89 u uu tesis im inc 89 Propertio S n u a 89 Wiring diagram eesse 89 Ethernet adapter RJ45 M12 145 Ethernet closing plug 145 EtherNet IP EEDS Siete tacite metes 120 Technical data 136 EtherNet IP interface
115. ection for SBus connector 77 Description ine dicitis 73 Dimension drawing size 1 150 Dimension drawing size 2 151 I O expansion connection PROFIsafe 79 Motor socket connection 75 Plug connector overview 73 Power bus socket connection 74 Vatiahts 3 5 5 t 74 MTA H22 00 Connection for 24 V distributor terminal 76 Connection for braking resistor ext 75 Connection for DeviceNet connector 77 Connection for diagnostic interface 79 Connection for EtherNet IP socket 77 Connection for I O expansion sensors actuators uu amaya 79 Connection for I O sockets sensors actuators ee 78 Connection for Modbus TCP socket 77 Connection for PROFIBUS connector SOCKet so uL eem 77 Connection for PROFINET socket 77 Description iae re eter d 73 Dimension drawing size 1 150 Dimension drawing size 2 151 I O expansion connection PROFIsafe 79 Operating Instructions MOVIFI T9 FC Index Motor socket connection 75 Dimension drawing size 1 standard 146 Plug connector overview 73 Dimension drawing size 1 Po
116. edy Green Off MOVIFIT is currently exchanging data with the PROFINET master data exchange Green Flashing The flashing function the PROFINET green master configuration is activated to flashing visually localize the stations green red Green Red Connection to the PROFINET Check the PROFINET connection of master has failed MOVIFIT MOVIFIT does not detect a link Check the PROFINET master e interruption Check all cables in your PROFINET PROFINET master not in operation mains link act 1 and The following table shows the statuses of the link act 1 and link act 2 LEDs link act 2 LEDs LED Status Meaning link act 1 Ethernet port 1 link Ethernet cable connects device with other Ethernet link green stations act yellow act active Ethernet communication active link act 2 Ethernet port 2 link green act yellow Operating Instructions MOVIFIT FC 119 SS 22 7 1 5 Bus specific LEDs for Modbus TCP and EtherNet IP Operation Status LEDs for MOVIFIT FC This section describes the bus specific LEDs for Modbus TCP and EtherNet IP In the following figure the LEDs are shown as dark MOVIFIT EURODRIVE y 2 829213195 following table shows the statuses of LEDs MS module status 5 network Meaning Remedy MOVIFIT not ready for operation No DC 24 V supply e Check DC
117. el Classic MOVIFIT Function Level Technology manual 1 The MOVIFIT Function Level Classic and MOVIFIT Function Level Technology manuals are available in several fieldbus specific versions 2 To start up the MOVIFIT inverter see the section Startup MOVIFIT Frequency Inverter see page 104 3 Set DIP switch 511 2 DEFIP to ON DIP switch 511 2 ON MOVIFIT function level Technology MOVIFIT function level Classic S11 S11 W res OFF res OFF Ws br 98 DEF IP SM res OFF SMR DHCP 1167697803 1167754379 This sets the address parameters to the following default values IP address 192 168 10 4 Subnet mask 255 255 255 0 Gateway 0 0 0 0 4 Mount the MOVIFIT EBOX on the ABOX and close it 5 Switch on the 24V_C and 24V_S supply voltage s The associated control LEDs should now light up green 102 Operating Instructions MOVIFIT FC Startup g 6 Startup MOVIFIT 6 3 3 Startup with DeviceNet 1 Check the MOVIFIT connection 2 Set the DeviceNet address at DIP switch S2 of the MOVIFIT ABOX 3 Set the baud rate at DIP switch S2 of the MOVIFIT ABOX 4 To start up the MOVIFIT inverter see the section Startup MOVIFIT Frequency Inverter See page 104 5 Mount the MOVIFITS EBOX on the ABOX and close it 6 Switch on the 24V C and 24V S supply voltage s The associated control LEDs should now l
118. er supplied when voltage is disconnected This generally prompts an error message Both voltages 24V_C and 24V_S can be connected via terminal X20 with a large line cross section and further looped to the next unit as 24 V power bus The voltages 24V P and 24V O should be connected to terminal X29 TIP For connection examples refer to section Power bus connection examples see page 80 Operating Instructions MOVIFI T9 FC Electrical Installation Installation instructions all versions 5 2 7 Plug connectors All MOVIFIT plug connectors are illustrated in these operating instructions with a con tact end view 5 2 8 Operating braking resistors The supply cables to the braking resistors carry a high pulsed DC voltage during rated operation A WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with P ated Risk of burns and fire Choose a suitable location for installing the braking resistors Do not touch the braking resistors 5 2 9 Protective devices MOVIFIT drives are equipped with integrated overload protection devices which make external devices obsolete 5 2 10 EMC compliant installation With respect to the EMC regulation frequency inverters cannot be operated as stand alone units Regarding EMC they can only be evaluated when they are integrated in a drive system Conformity is declared for a described CE
119. f outputs 0 2 0 4 Output type PLC compatible to EN 61131 2 interference voltage proof and short circuit proof Rated current 500 mA Permitted total current 1 Leakage current Max 0 2 mA Internal voltage drop Max 2 V Potential reference 24V_S 9 7 Digital output DB00 Digital output Output type PLC compatible in accordance with EN 61131 2 interference voltage proof and short circuit proof Rated current 150 mA Leakage current Max 0 2 mA Internal voltage drop Max 2 V Potential reference 24V_C Operating Instructions MOVIFI T9 FC Technical Data Interfaces 9 8 Interfaces Interface SBus interface not with function level Classic Transmission technology Bus termination Interface to other SBus capable SEW units CAN bus to CAN specification 2 0 parts A and B ISO 11898 compliant 120 terminating resistor in conjunction with ABOX MTA S02 00 is already installed and can be activated via the switch With all other ABOX versions you must use an external terminating resistor RS 485 diagnostic interface Diagnostic interface not electrically isolated from MOVIFIT electronics 9 8 1 PROFIBUS interface PROFIBUS Function level Classic Technology System PROFIBUS protocol option PROFIBUS DP DPV1 Supported baud rates 9 6 kBaud 1 5 MBaud 3 12 MBaud with automatic detection Bus termination In
120. formation is available in the SEW publication Drive Engineering Practical Implementation EMC in Drive Engineering Operating Instructions MOVIFI T9 FC 33 34 Electrical Installation Installation instructions all versions 5 2 Installation instructions all versions 5 2 1 Connecting supply system cables The rated voltage and frequency of the MOVIFIT frequency inverter must match the data for the supplying mains Cable cross section According to input current lmains for rated power see Technical Data Install the line fuse at the beginning of the supply system cable behind the supply bus junction Use D DO NH fuses or circuit breakers Select the fuse size according to the line cross section Use contactor switch contacts in utilization category AC 3 according to IEC 158 to connect MOVIFIT drives Switch the MOVIFIT FC output with inhibited output stage only 5 2 2 Earth leakage circuit breakers Do not use a conventional earth leakage circuit breaker as a protective device Universal current sensitive earth leakage circuit breakers trip current 300 mA are permitted for use as protective devices During normal operation of MOVIFIT earth leakage currents of gt 3 5 mA can occur SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker Fl is specified as a direct or indirect touch guard observe the follo
121. from 24V_C 22 VO24 I 24 V sensor supply group DIOO 0103 24 V sensor supply group DIOO DIO1 from 24V C from 24V C 23 VO24 II 24 V sensor supply group II 0104 0107 24 V sensor supply group II DIO2 0103 from 24V C from 24V C 24 VO24 II 24 V sensor supply group II 0104 0107 24 V sensor supply group II DIO2 0103 from 24V C from 24V C 25 VO24 IIl 24 V sensor supply group III 0108 0111 24 V sensor supply group III DIO4 DIO5 from 24V C from 24V C 26 VO24 IIl 24 V sensor supply group III 0108 0111 24 V sensor supply group III DIO4 DIO5 from 24V C from 24V C 27 VO24 IV 24 V sensor supply group IV DI12 DI15 24 V sensor supply group IV 0106 DIO7 from 24V S from 24V S 28 VO24 IV 24 V sensor supply group IV DI12 DI15 24 V sensor supply group IV 0106 DIO7 from 24V S from 24V S 31 0V24 C 0 24 reference potential for sensors 32 0V24 C 0 24 reference potential for sensors 33 0V24 C 0 24 reference potential for sensors 34 0V24 C 0V24 reference potential for sensors 35 0V24 C 0 24 reference potential for sensors 36 0V24 C 0V24 reference potential for sensors 37 0V24 5 0V24 reference potential for actuators or sensors group IV 38 0V24 5 0V24 reference potential for actuators or sensors group IV Operating Instructions MOVIFI T9 FC
122. he EBOX or contact SEW cycle Service Flashing e Other unit faults Use MOVITOOLS MotionStudio to read out red the fault status Remedy the cause of and acknowledge the fault Off IEC program is running Green IEC program is running For the meaning see the IEC program The IEC program controls the documentation green LED Red Due to an error boot project was Use MOVITOOL PLC Editor Remote Tool to cancelled or did not start log on start the boot project MOVIFIT initialization fault Incorrect card ID Incorrect EBOX ABOX combina Check the type of MOVIFIT EBOX Place tion the correct EBOX in the ABOX and perform the complete startup process Flashing No IEC application program Load an IEC application program and if red loaded necessary restart the integrated PLC Flashing The IEC application program Check the IEC application program using yellow has been loaded but it is not MOVITOOLS MotionStudio and if neces running PLC Stop sary restart the integrated PLC Flashing Fault status reported by the IEC For status rectification see the IEC program 1 x red program documentation and nx green Red e MOVIFIT9 displays a fault Eliminate the cause of the fault and use status PROFIBUS to acknowledge the fault mes sage Use MOVIVISION for detailed fault diagnostics Flashing e MOVIFIT indicates a fault Use PROFIBUS to acknowledge the fault red status cause of fault has message Use MOVIVISI
123. he Han Modular ABOX for MOVIFIT FC depending on the fieldbus interface PROFIBUS 1 2 MTA11A 503 H121 00 3 4 12 5 11 10 9 8 7 6 PROFINET Ethernet IP DeviceNet MTA11A 503 H223 00 MTA11A 503 H122 00 4 4 5 936437515 1 M12 plug connector for I Os 2 23 plug connector 12 pin for I O extension box 3 SBus CAN 4 With PROFIBUS PROFIBUS IN With PROFINET EtherNet IP Modbus TCP Ethernet port 1 With DeviceNet Wired to X11 plug connector micro style connector 5 With PROFIBUS PROFIBUS OUT or terminating resistor With PROFINET EtherNet IP Modbus TCP Ethernet port 2 6 Diagnostics socket RJ10 under the screw connection 7 Han Modular plug connector for connecting an external braking resistor 8 Han Modular plug connector for connecting motor 2 MOVIFIT9 SC only 9 Han Modular plug connector for connecting motor 1 10 Han Modular plug connector for power connection power distribution with T adapter 11 PE connection 12 M12 plug connector for optional I Os NOTICE According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such cables can damage the sockets and are therefore not suitable Operating Instructions MOV
124. hering properties High impact resistance of the surface against mechanical damage Compatibility with cleansing agents having the following properties Alkaline Acidic Disinfectant Never mix cleaning and disinfecting agents Never mix acids and chlorine alkalis as poisonous chlorine gas will result Strictly observe the safety instructions of the cleaning agent manufacturer Resistant to temperature fluctuations Not sensitive to condensation due to connection boards with a special surface treat ment TIP The Hygienic 4s design is only available in connection with the standard ABOX MTA12 S02 00 For additional features of the Hygienic PIUS version refer to section Technical Data Operating Instructions MOVIFI T9 FC Unit Design 3 Hygienicplus version optional The following figure depicts the additional features of MOVIFIT units in the optional Hygienic 4S version EBOX MTF12 00 1 2 3 4 5 6 ABOX MTA12 S02 00 11 812491147 1 EBOX with special surface treatment only available in one color 2 Signal plug connector with gasket 3 Gasket between ABOX and coverplate 4 Power plug connector with gasket 5 Screws with thread sealant 6 Replaceable profile seal 7 Mounting rail with special surface treatment only available in one color 8 Connection board with increased resistance to moistu
125. ight up green Setting DeviceNet DeviceNet address is set using DIP switches 52 1 to 52 4 The baud rate is set address MAC ID using DIP switches S2 7 and S2 8 and baud rate 52 ON 1 2 4 X x T O O O N 1 1 24x0 N a II 2 N En II ola 837570443 1 Baud rate setting 2 DeviceNet address setting The following table uses address 9 as an example to show how to determine the DIP switch settings for any bus address DIP switch setting Value DIP S2 1 ON 1 DIP S2 2 OFF 2 DIP S2 3 OFF 4 DIP S2 4 ON 8 DIP S2 5 OFF 16 DIP S2 6 OFF 32 The following table shows how to set the baud rate using DIP switches S2 7 and S2 8 Baud rate Value DIP S2 7 DIP S2 8 125 kbaud 0 OFF OFF 250 kbaud 1 ON OFF 500 kBaud 2 OFF ON Reserved 3 ON ON Operating Instructions MOVIFI T9 FC 103 6 104 Startup Startup MOVIFIT frequency inverter 64 Startup MOVIFIT frequency inverter 6 4 1 Startup mode You can use one of the following startup modes to start up the MOVIFIT frequency inverter MOVIFIT FC can be put into operation quickly and easily in Easy mode using DIP switch S10 see section EBOX page 13 To operate the unit in Expert mode set DIP switch S10 1 to ON This mode includes additional parameters The parameters can be adjusted to suit
126. ill result Strictly observe the safety instructions of the cleaning agent manufacturer Resistance to materials at installation location Grease Mineral oils Edible oils Gasoline Alcohol Solvents Resilient against shock and impact load Impact resistant Resistant to temperature change 25 to 60 C Increased temperature for cleaning processes 80 C Water jet resistant Approx 100 I min Steam cleaning according to DIN 40050 part 9 Max 80 100 bar approx 15 l min Max 80 30 seconds Light resistant Direct sunlight 144 Operating Instructions MOVIFI T9 FC Technical Data Options 9 14 2 Optional metal cable glands Type Figure Contents Size Part number Stainless steel screw plugs 10 pieces M16 x 1 5 1820 223 3 CS 10 pieces M20 x 1 5 1820 224 1 Y 2 10 25 1 5 1820 226 8 cable gland lt 10 M16 x 1 5 1820 478 3 brass nickel plated 10 pieces M20 x 1 5 1820 479 1 L 10 pieces M25 x 1 5 1820 480 5 9 15 Options Type Figure Contents Part number Ethernet closing plug 10 pieces 1822 3702 for push pull RJ45 socket 30 pieces 1822 3710 Ethernet adapter RJ45 M12 1 piece 1328 1682 RJ45 internal M12 external For each unit two pieces are required Operating Instructions MOVIFIT FC 145 Technical Data Dimension drawings
127. k f bc e M12 standard coding female M12 standard coding female eee a 934776075 Ethernet PROFINET EtherNet IP or Modbus TCP X11 Port1 Pin Assignment X12 Port2 Pin Assignment Push pull RJ45 plug 1 TX Push pull RJ45 plug 1 TX connector 2 TX connector 2 TX 3 RX 3 RX 4 Res 4 Res 8 115 Res 8 115 Res 7 2 6 RX 7 2 6 RX 6 5 4 d 7 Res 6 5 XS 7 Res 8 Res 8 Res NOTICE cables can damage the sockets and are therefore not suitable According to IEC PAS 61076 3 117 push pull RJ45 sockets may only be used with the appropriate push pull RJ45 mating connector Commercially available RJ45 patch cables without push pull connector housings do not lock into the connectors Such Operating Instructions MOVIFIT FC 71 72 5 7 4 Electrical Installation Hybrid ABOX MTA S62 00 pin assignment X21 X28 I Os 12 DI 4 DI O Pin X21 X22 X23 X24 Encoder 1 Encoder 2 connection connection M12 plug connector 1 VO24 I VO24 I VO24 II VO24 ll standard coding female 5 DIO1 DI03 DI05 DI07 Encoder track B Encoder track B 2 3 0V24 C 0V24 C 0V24 C 0V24 C 4 DI00 DI02 DI04 DI06 1 Encoder track Encoder tr
128. king plugs optionally supplied by SEW EURODRIVE using a tightening torque of 2 5 Nm 22 Ib in 758614667 Operating Instructions MOVIFI T9 FC Mechanical Installation 4 Tightening torques 4 5 2 cable glands Tighten the EMC cable glands optionally supplied by SEW EURODRIVE to the following torques 758624523 Screw connection Part number Size Tightening torque EMC cable glands 1820 478 3 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in nickel plated brass 1820 479 1 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 Ib in 1820 480 5 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in EMC cable glands 1821 636 6 M16 x 1 5 3 5 Nm to 4 5 Nm 31 40 Ib in StaintessSt el 1821 637 4 M20 x 1 5 5 0 Nm to 6 5 Nm 44 57 Ib in 1821 638 2 M25 x 1 5 6 0 Nm to 7 5 Nm 53 66 Ib in The cable retainer in the cable gland must withstand the withdrawal force of the cable from the cable gland as follows Cable with outer diameter gt 10 mm 2 160 N Cable with outer diameter lt 10 mm 100 N Operating Instructions MOVIFI T9 FC 29 30 4 6 Mechanical Installation MOVIFIT Hygienicplus version MOVIFIT version TIPS SEW EURODRIVE guarantees that the Hygienic S special surface treatment is free from faults when delivered Report any damage that has occurred during transport immediately Although the special surface treatment has a high impact resistance
129. lashing evenly Ready for operation Brake release without drive enable is active fast Yellow Constantly lit Ready 24 V power supply and supply voltage OK but unit inhibited but no enable signal Green Flashing with Ready Faulty communication with cyclical data exchange yellow alternating colors but timeout Green Constantly lit Unit enabled Motor in operation Green Flashing evenly Current limit active Drive operating at current limit fast Green Flashing steadily Ready for operation Standstill current function active Red Constantly lit Not ready Check 24 V supply Make sure that a smoothed DC voltage with low ripple is present residual ripple max 13 96 Red 2x flashing break Fault 07 DC link voltage too high Red Flashing slowly Fault 08 Speed monitoring error Fault 09 Incorrect startup parameter settings Fault 90 Incorrect assignment of motor to inverter Invalid DIP switch settings Fault 15 24 V supply voltage too low Faults 17 24 37 CPU fault Fault 25 EEPROM fault Fault 26 Fault at external terminal only at slave unit Fault 94 Checksum error Fault 97 Copy error er 3x flashing break Fault 01 Overcurrent in output stage e Fault 11 Overtemperature in output stage Red 4x flashing break Fault 84 Overload in motor Fault 31 TF was triggered Red 5x flashing break Fault 89 Overtemperature in brake Incorrect assignment of motor frequency inverter Fault 4 Overcurrent in brake chopper Red 6x flashing break Fault
130. llowing accessories for the Han Power S distributor Type Cable diameter Part number at Harting Bushing seal for small entry 7 10 mm 0912 000 9965 10 13 mm 0912 000 9966 13 16 mm 0912 000 9967 Filler plug for small entry 0912 000 9968 Bushing seal for large entry 7 10 mm 0912 000 9969 10 13 mm 0912 000 9970 13 16 mm 0912 000 9971 16 19 mm 0912 000 9972 19 22 mm 0912 000 9973 Filler plug for large entry 0912 000 9974 Operating Instructions MOVIFI T9 FC Electrical Installation Power bus connection examples Inverter supply The following figure shows an example of the wiring of the X29 terminal for supplying the integrated frequency inverter from 24 _ 812489483 Operating Instructions MOVIFIT FC 83 84 Electrical Installation Fieldbus systems connection examples 5 10 Fieldbus systems connection examples 5 10 1 PROFIBUS Via terminals TIP The example applies for the following connection box Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 The following figure shows the PROFIBUS connection via terminals If MOVIFIT is located at the end of a PROFIBUS segment it can only be connected to the PROFIBUS mains by the incoming PROFIBUS line To prevent malfunctions in the bus system du
131. lowing features 6 pulses revolution for each track 24 increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Technology Installation Use a shielded cable to connect the ES16 incremental encoder to the matching encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 49 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 63 see page 68 see page 72 see page 78 MOVIFIT 940193803 Wiring diagram ES16 MOVIFIT GSSSSSSQS V 1 3 3 2 1 2 L K1 K2 K0 K1 K2 KO UB 3 LAB L 4 940061195 1 Encoder input MOVIFIT track A 2 Encoder input MOVIFIT track B 3 24 V supply voltage 4 0V24 reference potential Operating Instructions MOVIFI T9 FC 89 5 Electrical Installation Encoder connection 5 11 3 Connecting the incremental encoder 7 Properties The E17 incremental encoder offers the following features or sin cos interface MOVIFIT does not evaluate sin cos signals EI71 1 pulse revolution gt 4 increments revolution EI72 2 pulses revolution gt 8 increments revolution EI76 6 pulses revolution gt 24 increments revolution EI7C 24 pulses revolution gt 96 increments revol
132. lt or A A fault that cannot be corrected has Check the DeviceNet Critical link occurred cable failure Bus off status Check the slave address DUP MAC check has detected a fault MAC ID Is another unit already using the same address Operating Instructions MOVIFI T9 FC Operation ES Status LEDs for MOVIFIT FC lt BUS F LED The BUS F LED indicates the physical status of the bus node The functionality is described in the following table BUS F Status Meaning Remedy Off No error The number of bus errors is within the normal range error active state Flashing Bus warning The unit is performing a DUP MAC Activate one other red check and cannot send any messages DeviceNet station in the 1s because no other participants are con network cycle nected to the bus error passive state Check the wiring and terminating resistors Red Bus error Bus off status Check the setting for the The number of physical bus errors has address baud rate wiring increased despite a switch to the error and terminating resistors passive state Access to the bus is deactivated Yellow Power Off External voltage supply has been Check the external voltage turned off or is not connected supply and wiring of the unit Operating Instructions MOVIFIT FC 117 118 Operation ad Status LEDs for MOVIFIT FC 71 4 Bus spe
133. move the MOVIFIT FC EBOX during operation Doing so can lead to dangerous electric arcs forming between the EBOX and the ABOX which can cause irreparable damage to the unit risk of fire irreparable contacts Deactivating the mains phase failure check parameter 522 in unfavorable operating conditions can damage the unit Never remove the MOVIFIT SC EBOX during operation Do not deactivate the mains phase failure check parameter 522 in unfavorable operating conditions Operating Instructions MOVIFIT FC 6 97 6 98 Startup Startup instructions 6 1 1 Wiring notes for connecting the motor Motor phases U V and W must be connected correctly in accordance with the motor connection terminals in MOVIFIT This ensures that the motor rotates in the correct direction The motor and the temperature sensors must be connected to terminals X8 and X81 DANGER Incorrect connection will cause incorrect motor rotation and or uncontrolled motor startup Severe or fatal injuries Check the wiring before starting the motor 6 1 2 Wiring notes for brakes Brakes with voltages less than 40 V cannot be used in connection with MOVIFIT FC For operating SEW motors with a brake the brake can be connected to the terminals in MOVIFIT which are provided for the SEW brake without any further measures do not use a brake rectifier This requires connecting an SEW brake f
134. mple shows a Han Modular ABOX The connection boxes have M12 plug connectors for connection to the PROFIBUS They comply with the recommendations of PROFIBUS directive no 2 141 Connec tion technology for PROFIBUS To prevent malfunctions in the bus system due to reflections etc the PROFIBUS segment must be terminated at the first and last physical stations with bus termi nating resistors A plug in bus terminator M12 must be used for the last station in place of the outgoing bus connection MOVIFIT MOVIFIT MOVIFIT 8 ON JH Im C 8 ON metum PROFIBUS DP MOVIFIT MOVIFIT 8 8 00000 00000 j j oooo E lt HUH 4g HUuH 1 Bus terminating resistor 812484491 Operating Instructions MOVIFI T9 FC 85 5 Electrical Installation Fieldbus systems connection examples 5 10 2 PROFINET EtherNet IP TIP The example applies for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 Hybrid ABOX MTA S52 00 Hybrid ABOX MTA S62 00 Han Modular ABOX MTA H22 00 The foll
135. n the MOVIFIT ABOX only with standard ABOX MTA S02 00 and hybrid ABOX MTA S42 00 and can be activated using switch S1 see section ABOX see page 14 gu Bus termination ON on Bus termination OFF off factory setting S1 z f 837515659 S1 z e s 837519755 The following table shows the operating principle of the bus termination switch Bus termination switch S1 Bus termination ON on Bus termination OFF z off Bus Switch termination Incoming Outgoing cable cable 837562251 Bus termination Switch Incoming Outgoing cable cable 837566347 TIP When using the following connection boxes please note Hybrid ABOX MTA S52 00 Han Modular ABOX MTA H12 00 In contrast to the standard ABOX these connection boxes require a plug in bus termi nator M12 at the last station instead of the outgoing bus connection Operating Instructions MOVIFIT FC 6 101 6 Startup Startup MOVIFIT 6 3 2 Startup with PROFINET IO EtherNet IP or Modbus TCP 1 Check the MOVIFIT connection TIP In conjunction with PROFINET IO EtherNet IP or Modbus TCP you do not have to make any settings on the MOVIFIT for fieldbus startup The entire fieldbus startup is carried out via Software Tools and is described in the applicable manuals Manual for MOVIFIT function lev
136. nd the external options e g the braking resistor heat sink can exceed 60 C 140 F during operation Operating Instructions MOVIFI T9 FC Unit Design 3 Overview 3 Unit Design 3 1 Overview 3 1 1 Combinations in connection with standard ABOX and hybrid ABOX The following figure shows the MOVIFIT versions described in these operating instruc tions using the standard ABOX and hybrid ABOX EBOX ABOX Version MTA S02 0 Standard ABOX with terminals and cable MTF 00 bushings 542 00 CO e e cOeeee 21447 Hybrid ABOX with M12 for I Os MTA S52 00 sss MOVIFIT FC with integrated Hybrid ABOX with M12 for I Os and bus frequency inverter NTA S62 00 Hybrid ABOX with M12 for I Os and push pull RJ453 1 With DeviceNet micro style connector for DeviceNet connection 2 Not available with DeviceNet 3 Not available with DeviceNet or PROFIBUS Operating Instructions MOVIFIT FC 11 3 Unit Design Overview 3 1 2 Combinations in connection with Han Modular ABOX The figure that follows shows the MOVIFIT versions described in these operating instructions with the Han Modular ABOX EBOX ABOX MTA H12 00 4 a a nen Han Modular ABOX with M12 for I Os and bus and
137. nector 1 VO24 I VO24 I VO24 II 024 11 standard coding female 2 DI01 DI03 DI05 DI07 Encoder track Encoder track B 2 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI02 DI04 DI06 1 Q Encoder track Encoder track E 5 n c n c n c Pin X25 X26 X27 X28 4 5 Encoder 3 connection 1 VO24 III VO24 III VO24 IV VO24 IV 2 DI09 DI11 0113 0001 0115 0003 track 3 0V24_C 0V24_C 0V24_S 0V24_S 4 DI08 DI10 DI12 DO00 DI14 DO02 Encoder track A 5 n c n c n c n c 6 DI 2 DI O Pin X21 X22 X23 X24 M12 plug connector 1 VO24 l VO24 l VO24 II 024 11 standard coding female 2 Res Res Res Res 2 3 0V24_C 0V24_C 0V24_C 0V24_C 4 DI00 DI01 DI02 DI03 1 EA TN 5 n c n c n c 8 Pin X25 X26 X27 X28 way J 3 1 024 111 VO24 III VO24 IV VO24 IV 4 IET 5 2 Res Res Res Res 3 0V24 C 0V24 C 0V24 S 0V24 S 4 DI04 DI05 DI06 DO00 DI07 DO01 5 n c n c n c n c 4DI Pin X21 X22 X23 X28 M12 plug connector 1 VO24 VO24 Res standard coding female 2 DI101 DI103 Res 2 3 0V24_C 0V24_C Res 4 DI100 DI102 Res 1 lt o Y 5 i B 4 5 MOVIFIT versions with 12 DI 4 DI O 12 DI Function level Fieldbus 4 DI O Technology or System All Classic PROFINET EtherNet IP Modbus TCP 6 DI MOVIFIT versions with 6 DI 2 puo 2 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet MOVIFIT versions with 4 DI 4DI Function level Fieldbus None SBus slave Operating Instructions
138. nic version IP66 in accordance with EN 60529 and IP69K in accordance with DIN 40050 9 MOVIFIT housing closed and all cable bushings sealed according to the relevant degree of protection Ambient temperature 25 C to 40 C Prateg reduction 3 Irateg K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature 25 C to 85 C EN 60721 3 3 class 3K3 Permissible oscillation and According to EN 50178 impact load Overvoltage category IIl according to IEC 60664 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 within the housing Installation altitude h Up to 1 000 m without restrictions installation altitude at 1000 m and higher see section Installation instructions Mass EBOX MTF 00 MOVIFIT FC size 1 Approx 3 5 kg EBOX MTF 00 MOVIFIT FC size 2 Approx 5 6 kg ABOX MTA S02 00 Approx 4 5 kg ABOX MTA S42 00 MTA S52 00 MTA S62 00 Approx 4 8 kg ABOX MTA H12 00 MTA H22 00 Approx 6 0 kg 1 16 kHz PWM frequency low noise The unit switches to lower cycle frequencies depending on the heat sink temperature and load 2 If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Operating Instructions MOVIFIT FC 131 132 Technical Data Version with operating point 460 V 60
139. nnection 74 Variants aee eet iet eodd 74 Hoist applications 8 Hoist applications setting 109 Hybrid ABOX Additional installation instructions 45 Bus systems available 62 66 71 Conductor end sleeves 45 Connecting hybrid cables 48 Connection cross section 45 Operating Instructions MOVIFI T9 FC Index Connection for 24 V distributor terminal 52 Connection for DeviceNet connector 67 Connection for diagnostic interface 55 Connection for EtherNet IP socket 67 71 Connection for EtherNet IP terminal 58 Connection for I O sockets 63 68 72 Connection for I O terminal with option S11 56 Connection for Modbus TCP socket 67 71 Connection for Modbus TCP terminal 58 Connection for PROFIBUS socket connector 67 Connection for PROFINET socket 67 71 Connection for PROFINET terminal 58 Connection for sensors actuators 63 68 72 Connection of mains terminal 49 Connection of motor terminal 50 51 Description a u an hu 60 64 69 Dimension drawings 146 Enabling the terminal
140. nnection configuration 502 Standard ABOX with terminals and cable bushings 542 Hybrid ABOX with M12 for I Os 52 Hybrid ABOX with M12 for I Os bus 562 Hybrid ABOX with M12 for I Os and push pull i RJ45 for bus 12 Han Modular ABOX with M12 for I Os bus and industrial plug connectors Han Modular ABOX with M12 for I O H22 push pull RJ45 and industrial plug connectors Connection type 3 3 phase AC Connection voltage 50 380 500 V A Version Series 11 Standard 12 Hygienic S version Unit type A Connection box MT MOVIFIT unit series Operating Instructions MOVIFI T FC 19 Mechanical Installation Installation instructions 4 Mechanical Installation 4 1 Installation instructions Mount MOVIFIT only on a level vibration proof and torsionally rigid support struc ture as described in the section Approved installation position Use suitable cable glands use reducing adapters if necessary For versions with plug connectors make sure to use the matching mating connectors Use screw plugs to seal cable entries not in use Use protective caps to seal plug connectors not in use CAUTION Risk of injury due to protruding parts especially the mounting rail Risk of cutting or crushing e Cover sharp and protruding parts especially the mounting rail to protect against injury and damage Make sure that only trained specialists carry
141. nnection for SEW brake terminal 15 blue DC brake connection 6 14 Connection for SEW brake terminal 14 white No function 7 13 Connection for SEW brake terminal 13 red DC brake connection X81 1 TF Connection for temperature sensor TF TH motor 2 TF Connection for temperature sensor TF TH motor 3 DB00 Binary output Brake released factory setting control signal 24 V 4 0V24_C 0V24 reference potential for brake output X9 1 PE PE connection 2 Reserved 3 Reserved 4 Reserved 5 R Braking resistor connection R 6 Reserved 7 R Braking resistor connection R X91 1 4 Reserved 1 Before starting up a MOVIFIT FC drive that uses a constant DC brake you must connect an additional external braking resistor to the MOVIFIT FC inverter The braking resistor is used to dissipate the regenerative energy Severe or fatal injuries Before using the binary output for controlling the brake check the parameter settings If you use binary output DB00 to control the brake do not change the parameters of the binary output functions Operating Instructions MOVIFIT FC 52 Electrical Installation Standard ABOX MTA S02 00 SC INC aag eX ec EG 5C e oC aC loc a Rae SC XC XC a XC E QC
142. observe the following note Route a second PE conductor with the cross section of the supply system cable in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm Operating Instructions MOVIFIT FC 35 36 Electrical Installation Installation instructions all versions 5 2 5 Definition PE FE PE refers to the mains side protective earth connection The PE conductor in the mains connection cable may only be connected with terminals marked with PE these are designed for the maximum permissible mains connection cross section FE refers to connections for functional ground You can connect any existing grounding conductor in the 24 V connection cable DANGER Important Do not connect the mains side PE to terminals marked with FE functional ground These connections are not designed for this purpose and therefore electrical safety is not guaranteed Severe or fatal injuries or damage to property from electric shock The conductor in the mains connection cable may only be connected with termi nals marked with PE these are designed for the maximum permissible mains connection cross section Operating Instructions MOVIFI T9 FC Electrical Installation Installation instructions all versions 5 2 6 Meaning of the 24 V voltage levels 1 24V Electronics sensor supply 2 24V_
143. on Function level 0 Classic 1 Technology 2 System Fieldbus P1 PROFIBUS E2 PROFINET D1 DeviceNet Z1 SBus slave E3 EtherNet IP Modbus TCP Connection type 3 3 phase Connection voltage 50 AC 380 500 V Unit power 003 0 37 kW 005 0 55 kW 007 0 75 kw Version 011 1 1 kW 015 1 5 kW 022 2 2 kW 11 Standard 030 3 0 kW 12 HygienicPlus PAUTA ORW Unit type F MOVIFIT FC MT MOVIFIT unit series 1 Available only in connection with PROFIBUS or PROFINET IO Operating Instructions MOVIFI T9 FC Unit Design 3 MOVIFIT FC unit designation 3 5 2 Sample ABOX nameplate MTR118 503 5021 D01 0 MOVIFIT SO 01 8508099801 0001 06 C C Eingang Input U 3x380 500V RC 1 EURODRIVE f 50 s ee 107 D 76646 Bruchzal T 25 Ansch lussbox Feldbus Fieldbus Profibus Connection box Made in Germany Status 11 11 10 10 10 1 IIIIIIIOIIIIoIIIII IGIOIII IIIIR A O OUO UOO OONO OON UUO DOOU OOTON OUO UUU IODO OUO OONO ODOUR VON 812581003 1 ABOX status field MT A 11 A 50 3 S02 1 D 01 00 BW1 ABOX option BW1 BW2 Integrated braking resistor M11 Stainless steel mounting rail ABOX version 00 Series Maintenance switch type 01 With rotary button ABB Maintenance switch version D Switch disconnector Fieldbus 1 PROFIBUS 2 DeviceNet 3 EtherNet IP PROFINET Modbus TCP Co
144. on for the unit For detailed dimension drawings see the section Dimension drawings see page 146 Operating Instructions MOVIFIT FC 23 24 Mechanical Installation Assembly instructions 2 Mount at least 4 screws on the mounting surface SEW EURODRIVE recommends using screw size M6 and depending on the base dowel pins if necessary Use appropriate washers or screw and washer assemblies for the mounting plates with special surface treatment on the HygienicPlus version min 4 x M6 758550411 3 Attach the ABOX to the screws using the mounting plate 758565899 Operating Instructions MOVIFI T9 FC Mechanical Installation Assembly instructions 4 Tighten the screws A CAUTION Danger due to falling load Minor injuries You will have to tighten at least 4 wall screws to ensure a secure fit after mounting 758590731 Operating Instructions MOVIFIT FC 25 4 Mechanical Installation Central opening closing mechanism 44 Central opening closing mechanism WARNING The surface temperature of the MOVIFIT FC can be very high during operation Danger of burns Do not touch MOVIFIT FC until it has cooled down sufficiently NOTICE If the torque is too high the central opening closing mechanism can be destroyed e Tighten the retaining screw up to the stop using a tightening torque of 7 Nm 60 Ib in
145. onnector 3 Multiport Operating Instructions MOVIFIT FC 87 88 Electrical Installation Encoder connection 5 11 Encoder connection 5 11 1 Connecting the NV26 proximity sensor Properties The NV26 proximity sensor offers the following features 2 with 6 pulses revolution 24 increments revolution with 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Technology There must be a 45 angle between the sensors Installation Use shielded cables to connect the NV26 proximity sensor to the matching encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 49 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 63 see page 68 see page 72 see page 78 MOVIFIT 940059275 1 Encoder input MOVIFIT track B 2 Encoder input MOVIFIT track A Wiring diagram NV26 MOVIFIT lo OBITU BENT i d Q lt gt ENP 2 PNP A B 1 940197899 1 1 24 V supply voltage 2 2 0V24 reference potential 3 3 Encoder input MOVIFIT track A or track B Operating Instructions MOVIFI T9 FC Electrical Installation 5 Encoder connection 5 11 2 Connecting the incremental encoder ES16 Properties The ES 16 incremental encoder offers the fol
146. ons 1 General Information 1 1 Use of operating instructions The operating instructions are an integral part of the product and contain important information for operation and service The operating instructions are written for all employees who assemble install start up and service this product The operating instructions must be kept available in a legible condition Ensure that per sons responsible for the system and its operation as well as persons who work inde pendently on the unit have read through the operating instructions completely and understood them If you are unclear about any of the information in this documentation or require further information please contact SEW EURODRIVE 1 2 Structure of the safety notes o gt e The safety notes in these operating instructions are structured as follows SIGNAL WORD Nature and source of danger Possible consequence s if disregarded Measure s to avoid the danger Symbol Example gt General danger gt Specific danger e g electric shock Signal word DANGER WARNING Meaning Consequences if disregarded Imminent danger Severe or fatal injuries Possible dangerous situation Severe or fatal injuries A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment TIP Usef
147. or DeviceNet 13 0105 Binary input 0105 switching signal Encoder 1 connection track B 14 0107 Binary input DIO7 switching signal Encoder 2 connection track B 15 0109 Binary input 0109 switching signal Encoder 3 connection track B 16 DI11 Binary input DI11 switching signal 17 DI13 DOO1 Binary input DI13 or binary output DOO1 switching signal 18 0115 0003 Binary input 0115 or binary output DO03 switching signal Operating Instructions MOVIFIT FC 53 54 Electrical Installation Standard ABOX MTA S02 00 C INC C N Co Ni SC KG STE fac 8 812537739 terminal connection of sensors actuators No Function level System with PROFIBUS Function level Technology with PROFIBUS DeviceNet PROFINET EtherNet IP or Modbus TCP Function level Classic with PROFINET Function level Classic with PROFIBUS or DeviceNet Name Function Function X25 21 VO24 I 24 V sensor supply group DIOO DI03 24 V sensor supply group DIOO DI01 from 24V_C
148. or MAC ID 00 OF 69 xx xx xx Can be configured using DHCP server or MOVITOOLS MotionStudio with version 5 5 and higher default address 192 168 10 4 dependent on the setting of DIP switch S11 Manufacturer ID vendor ID 013Bhex Supported services FC3 FC16 FC23 FC43 9 8 5 DeviceNet interface DeviceNet Function level Classic Technology Protocol option Master slave connection set with polled I O and bit strobe I O Supported baud rates 500 kBaud 250 kBaud 125 kBaud Maximum line length See DeviceNet specification V 2 0 500 kBaud 100 m 250 kBaud 250m 125 kBaud 500 m Bus termination 120 Q external connection Process data configuration See MOVIFIT Function Level Classic or MOVIFIT Function Level Technology manual Bit strobe response Checkback signal of the unit status via bit strobe I O data Address setting DIP switch Name of EDS files SEW MOVIFIT Classic eds SEW MOVIFIT TECH DNET eds Name of icon files SEW MOVIFIT Classic ico SEW MOVIFIT TECH DNET ico Operating Instructions MOVIFI T9 FC Technical Data Cable type A hybrid cable 9 9 Cable type A hybrid cable 9 9 1 Mechanical design C US 1 K a 2 839041931 1 Overall shield 2 Shield SEW work standard W3251 817 953 0 Supply cores 7 x 1 5 mm Control core pair 2 x 0 75 mm Insulation TPE E
149. or a voltage of 110 V 120 V 230 V or 400 V The digital output DBOO on MOVIFIT is available for operating non SEW motors with a brake These outputs can be used to control non SEW brake s using appro priate additional measures e g brake rectifier DANGER If you use binary output DBOO to control the brake do not change the parameters of the binary output functions Severe or fatal injuries Before using the binary output for controlling the brake check the parameter settings Operating Instructions MOVIFI T9 FC Startup Startup procedure for MOVIFIT FC 6 2 Startup procedure for MOVIFIT FC a c 9 The following section describes how to start up MOVIFIT FC Depending on the MOVIFIT function level note additional documentation for fieldbus configuration and advanced startup parameter setting The following tables provide an overview of MOVIFIT FC startup and refer to additional publications Motor MOVIFIT SC FC Parameter setting Fieldbus configuration Programming 1 2 3 4 792881803 Function 1 2 3 4 level Startup Startup Parameter setting Fieldbus Motor MOVIFIT FC Programming configuration Classic Observe e Section Startup Manual DR DV DT DTE DVE instructions MOVIFIT Function Level AC Motors CT CV see page 97 Classic 2
150. ors actuators 72 Connection for I O terminal with option S11 56 Connection for Modbus TCP socket 71 Connection for Modbus TCP terminal 58 Connection for PROFINET socket 71 Connection for PROFINET terminal 58 Connection for SBus terminal 55 Connection of 24 V terminal 50 Connection of mains terminal 49 Connection of motor terminal 51 Description 69 Dimension drawing size 1 standard 146 Dimension drawing size 1 with option M11 147 Dimension drawing size 2 standard 148 Dimension drawing size 2 with option M11 149 Enabling the terminals 46 Variants e RR Tee a 71 VerSiOnS isi d e He UI wasa 71 N Nameplate o o etate eh Ta es 19 EBOX tatit pue 18 INV26 ottenere dene Ie REN 88 Connection 88 Properties u ssp asas q 88 Wiring diagram 88 Opening closing mechanism 26 Operating displays 111 Operation u ln ca tien a 111 Operation with keypad 125 Operation safety note
151. ors actuators to an M12 plug connector The Y adapter is available from various manufacturers Operating Instructions MOVIFIT FC Manu Escha facturer Type WASA 0 3 2FKM3 Manu Binder facturer Type 79 5200 Manu Phoenix Contact facturer Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV pro tection Manu Murr facturer Type 7000 40721 65 5 Electrical Installation Hybrid ABOX MTA S52 00 5 6 2 Variants The following variants of the hybrid ABOX are available for MOVIFIT FC MTF e MTA11A 503 S52 00 Optional external braking resistor Optional integrated braking resistor Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX depending on the fieldbus interface PROFIBUS MTA11A 503 S5 1 00 M12 B coding male female SED c 77 ee 2 standard coding female vocor M16 M12 standard coding female M20 PROFINET MTA11A 503 S5 3 00 EtherNet IP MTA11A 503 S5 3 00 M12 D coding Modbus TCP MTA11A 503 S5 3 00 T T 55595998 TEA e e M20 M12 standard coding f 5 standard coding temale M16 M12 standard coding female M20 DeviceNet MTA11A 503 S5 2 00 Micro style connector X11 a 25 JHH
152. oss section that cannot be installed directly firmly insert a screw driver into the activation opening to open the clamping spring Terminals X8 X81 X9 X91 X29 X45 X25 X30 X31 X35 812404619 1 Always use a screw driver to connect these terminals regardless of the conductor type 46 Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 Connection of the PROFIBUS cable in MOVIFIT Observe the following guidelines compiled by the PROFIBUS Nutzerorganisation e V PROFIBUS user organization when installing the PROFIBUS on the Internet at www profibus com Installation guidelines for PROFIBUS DP FMS order number 2 111 German or 2 112 English Installation recommendations for PROFIBUS order number 8 021 German or 8 022 English Apply the cable shield of the PROFIBUS cable as follows 812446219 TIPS Note that the PROFIBUS connector cores inside the MOVIFIT must be kept as short as possible and are always of equal length for the incoming and outgoing bus The PROFIBUS is not interrupted when you remove the EBOX electronics unit from the ABOX connection unit Operating Instructions MOVIFIT FC 47 5 Electrical Installation Standard ABOX MTA S02 00 Connecting the SEW EURODRIVE recommends using the shielded and pre fabricated SEW hyb
153. out the installation 4 2 Approved installation position The following figure depicts the approved installation position for MOVIFITS MOVIFIT is attached by means of a mounting plate using the four screws already installed in the mounting surface For further information refer to section Assembly instructions see page 21 812409611 TIP This section uses the version with terminals and cable bushings as an example However the assembly instructions are applicable for all versions Operating Instructions MOVIFI T9 FC Mechanical Installation 4 Assembly instructions 43 Assembly instructions 1 Drill the holes necessary to secure at least four screws to the mounting surface as shown in the following figure SEW EURODRIVE recommends using screw size M6 and depending on the base suitable dowel pins if necessary Size 1 In conjunction with a standard mounting rail D 7 3 um WERT CS e Y FA iat E LO I S i 1 l gt I i WD LL CN iad I i x 1 pu ies ae p eee TN I ruf fur frt g 1 yis vis EN I I E Pup qmm 18 s Pt D I l LL pouce Aucun de LIPS Econ NEIN N I I _ aM i Le 1 o I l l enn EISE uir
154. owing figure depicts the basic connection topology for PROFINET using a hybrid ABOX as an example MOVIFIT MOVIFIT MOVIFIT PROFINET MOVIFIT MOVIFIT MOVIFIT 812486155 86 Operating Instructions MOVIFI T9 FC Electrical Installation Fieldbus systems connection examples 5 10 3 DeviceNet TIP The example applies for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S52 00 Han Modular ABOX MTA H12 00 The following figure shows the basic connection topology for DeviceNet using a micro style connector the example depicts an ABOX with terminals and cable bushings The connection can be made via a multiport or T connector Observe wiring instruc tions compliant with DeviceNet specification 2 0 The DeviceNet segment must be terminated using bus terminating resistors at the first and last physical station to prevent malfunctions in the bus system due to reflec tions etc Use external bus terminating resistors MOVIFIT MOVIFIT MOVIFIT MOVIFIT MOVIFIT 1 812472843 1 Bus terminating resistor 120 Q 2 T c
155. pplication DIP switch S10 6 OFF The operating mode is selected according to DIP switch 10 2 DIP switch S10 6 ON You must make this setting when MOVIFIT is to be used in a hoist application The control mode is VFC mode for the hoist and 4 pole SEW motors 6 4 3 Startup of MOVIFIT drive with constant voltage brake TIP When connecting a MOVIFIT drive that has a constant voltage brake note the specific terminal assignment for connecting the brake as specified in section Fieldbus option independent terminal assignment see page 49 For tips on starting up the MOVIFIT drive with a constant voltage brake refer to the MOVIFIT Function Level Technology manual Operating Instructions MOVIFIT FC 6 109 6 Startup Startup MOVIFIT frequency inverter 6 4 4 Advanced startup and parameter settings in Expert mode 1 Set DIP switch S10 1 to ON see section EBOX on see page 13 Activating Expert mode S10 837925643 2 Connect MOVIFIT to your PC or laptop MOVIFIT RS 232 USB11A l UPS EM 775 _ un 812444555 Connect USAB11A or UWS21B to MOVIFIT via the X50 diagnostics socket The diagnostics socket is located under the cable gland shown in the following figure NTA S02 00 MTA S42 00 MTA H12 00 MTA S52 00 MTA H22 00 MTA S62
156. re condensation special surface treatment 9 with special surface treatment only available in one color 10 With the HygienicP version generally without maintenance switch 11 Stainless steel screw plugs optionally available Operating Instructions MOVIFI T9 FC 17 Unit Design MOVIFIT FC unit designation 3 5 MOVIFIT FC unit designation 3 5 1 Sample EBOX nameplate MTF118015 503 P 108 00 508 01 8508099801 0001 06 Status 11 10 10 10 10 10 DINAR AAA cm MTF118015 503 P 108 00 MOVIFIT SO 01 8508099801 0001 06 C Eingeng Input Ausgang Output U 3x380 500V RC 107 U 3xQ UN EURODRIVE I 3 58 RC P 1 5v I q OR RC f B 107 f 2 120Hx D 76646 Bruchsal T 25 40 C Umrichter Feldbus Fieldbus Profibus Classic Inverter in Germany 10 Made Status 11 10 10 10 10 TUA IIIIIIIIIIIIIIIIIIIIIIIIIIIUIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII 2 A External nameplate 1 EBOX status field 812579339 B Internal nameplate 2 Firmware status MT F 11 A 015 50 3 P1 0 A 00 511 EBOX option 511 PROF safe option 11 EBOX version 00 DT DV motor 400 V 50 Hz 01 DAS motor 400 V 50 Hz 10 DRS motor 400 V 50 Hz 11 DRE motor 400 V 50 Hz 12 DRS motor 460 V 60 Hz 13 DRE motor 460 V 60 Hz 16 DRP motor 400 V 50 Hz 17 DRP motor 460 V 60 Hz Versi
157. rect cables providing correct grounding and a functioning equipotential bonding Always apply the relevant standards Consider the following points Equipotential bonding Low impedance HF capable equipotential bonding must be provided indepen dently of the protective earth connection see also VDE 0113 or VDE 0100 part 540 e g by Large surface area for connection of MOVIFIT mounting rail to the system untreated unpainted uncoated mounting surface Use of flat grounding strips HF litz wire between MOVIFIT and system grounding point Low impedance HF capable connection between con nected motor and system grounding point 1597229067 Do use the line shield of data lines for equipotential bonding Datalines and 24 V supply Must be routed separately from cables subject to interference e g control cables from solenoid valves motor cables Connection between MOVIFIT and motor SEW EURODRIVE recommends using pre fabricated SEW hybrid cables especially designed for connecting MOVIFIT units and motors Line shields Must have good EMC properties high shield attenuation May not serve only as mechanical protection for the cable Must be connected to a wide area of the unit s metal housing at the cable ends see also section Connecting the PROFIBUS cable see page 47 and section Connecting the hybrid cable see page 48 TIP Additional in
158. red green Flashing Red red Red x Flashing Flashing green green Flashing Off green Green x x Flashing red x Flashing green x Green There is a controlling connection with a master scanner X Any status Operating Instructions MOVIFI T9 FC Status LEDs for MOVIFIT FC lt Operation link act 1 The following table shows the statuses of the link act 1 and link act 2 LEDs link act 2 LEDs LED Status Meaning link act 1 Ethernet port 1 link Ethernet cable connects device with other Ethernet link green stations act yellow act active Ethernet communication active link act 2 Ethernet port 2 link green act yellow Operating Instructions MOVIFIT FC 121 122 A Operation ad Status LEDs for MOVIFIT FC 7 1 6 RUN PS LED frequency inverter status LED The following figure shows the RUN PS LED shown unlit In the sample figure the PROFIBUS versions are shown in the Technology or System function level e amp gt MOVIFIT EURODRIVE 7 836134539 LED LED status Operating state Description color Off Not ready No 24 V power supply Yellow Flashing steadily Not ready Self test phase is active or 24 V supply is present but the mains voltage is not OK Yellow F
159. rid hybrid cable cables specifically designed for connecting MOVIFIT and the motor see the section Hybrid cables see page 92 The outer shield of the hybrid cable must be attached to the housing of the unit using a suitable EMC cable gland The inner shield of the hybrid cable must be connected across a shield plate in the MOVIFIT ABOX as follows 812434571 48 Operating Instructions MOVIFI T9 FC Electrical Installation Standard ABOX MTA S02 00 5 4 4 Fieldbusloption independent terminal assignment A DANGER The maintenance switch only disconnects the integrated frequency inverter from the mains Voltage is still present on the terminals of the MOVIFIT unit Severe or fatal injuries from electric shock Switch off the power to the MOVIFIT using a suitable external disconnecting device and wait at least 1 minute before opening the wiring space x SC s co C o cas RCIRC aC ARG wo zx E SE pay 55 M N SC EE SIRE SG ACLA 8 45 O QC 8 OG
160. rmal overload of motor Lower the ambient temperature Prevent heat build up Reduce the load on the motor Increase the speed Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 89 Thermal overload of brake coil or brake coil defective brake coil connected incorrectly Increase the set ramp time Brake inspection see the motor operating instructions Check the brake coil connection Contact SEW Service If the fault is signaled shortly after the first enable check the combination of the drive brake coil and MOVIFIT FC frequency inverter For combinations of MOVIFIT FC and motors with one power rating lower check the setting of DIP switch 510 5 Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 90 Output stage detection Incorrect assignment of motor inverter Invalid DIP switch setting Correct the DIP switch settings Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 94 EEPROM fault Defective EEPROM Contact SEW Service Fault code 97 Copy error Error during data transmission Repeat copying process Set the delivery status and reset the unit parameters Operating Instructions MOVIFIT FC 127 Service SEW electronics service 8 3 SEW electronics service If a fault cannot be solved please contact SEW EURODRIVE
161. rmissible wiring diagrams and safety conditions in the SEW publication Safe Disconnection for 5 8 9 Pin assignment of diagnostic interface Diagnostic interface X50 Pin Assignment Diagnostic interface 1 5 V X50 RJ10 socket 2 RS 3 RS 4 0V5 Operating Instructions MOVIFIT FC 5 Electrical Installation Power bus connection examples 5 9 Power bus connection examples 5 9 1 Power bus in conjunction with terminal connection TIP The examples are valid for the following connection boxes Standard ABOX MTA S02 00 Hybrid ABOX MTA S42 00 Hybrid ABOX MTA S52 00 Hybrid ABOX MTA S62 00 Connection The following figure shows a connection example for the power bus with a common 24 V example with a voltage circuit for the sensor actuator supply In the example the integrated frequency common 24 V inverter is supplied by the voltage 24V_C voltage circuit FE 24V c 0V24V 812557707 1 Example for integrated frequency inverter supplied by 24V_C 80 Operating Instructions MOVIFI T9 FC Electrical Installation Power bus connection examples Connection example with two separate 24 V voltage circuits The following figure depicts a basic connection example for the power bus with two separate 24 V voltage circuits for sensor actuator supply In the example the
162. rt Motor type One power ON mode ME 2 Option brake Delta rating lower MEO MOIS VFC operation OFF Easy mode only for ia PM Star Adjusted NE 4 pole SEW motors CAUTION Set the DIP switches using suitable tools e g a slotted screwdriver with a blade width smaller than 3 mm The force used for setting the DIP switches must not exceed 5 N DIP switch S10 2 Control modes DIP switch S10 2 OFF VFC operation for 4 pole motors DIP switch S10 2 ON V f operation for other motors DIP switch S10 3 Motor brake type When you are using IEC or NEMA motors DT DV DIP switch S10 3 must always be set to OFF For DX DZ motors with rated voltages of 220 380 V 60 Hz only available in Brazil and for aseptic motors DAS DIP switch S10 3 must be set to ON When you are using DR motors with MOVIFIT standard brakes DIP switch S10 3 must always be set to OFF When you are using DR motors with option brakes DIP switch S10 3 must always be set to ON DIP switch S10 4 Motor connection type DIP switch 510 4 OFF You must select this setting if the motor is operated in star connection refer to the tables on the following pages DIP switch S10 4 ON You must select this setting if the motor is operated in delta connection refer to the tables on the following pages Operating Instructions MOVIFI T9 FC 105 6 106 ago DIP switch 510 5 Startup
163. rve applicable national accident prevention guidelines when working on a live MOVIFIT FC e g BGV A3 Electrical installation must be carried out according to pertinent regulations e g line cross sections fusing and protective earth connection The documentation contains additional information You will find notes on EMC compliant installation e g shielding grounding configura tion of filters and routing of lines in the MOVIFIT FC documentation The manu facturer of the system or machine is responsible for observing the limits established by EMC legislation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 2 8 Safe disconnection MOVIFIT FC meets all requirements for safe disconnection of power connections and electronic connections in accordance with EN 61800 5 1 In order to guarantee safe disconnection all connected circuits must also satisfy the requirements for safe discon nection Operating Instructions MOVIFIT FC 10 2 9 Safety Notes Operation Operation Systems into which MOVIFIT FC is installed may also need to be equipped with addi tional monitoring and protection devices according to the applicable safety regulations these include the law governing technical equipment and accident prevention regula tions Additional protective measures may be necessary for applications with increased potential risk Changes to
164. s 10 Option S11 EEBDS ust reer 123 Optional metal cable glands 145 iie e b ts 145 Other applicable documentation 8 Outputs 134 P PG COMMOGHON riis u Sa 91 PE connectlon dotem ee edet 35 PE definition oret aN 36 Plug connectors ee 39 Power bus Connection examples 80 Power bus connection 74 PROFIBUS LEDS suceeded ee ect be es 113 Technical data 135 PROFIBUS connector socket connection 77 PROFIBUS interface 135 PROFIBUS socket connector connection 67 PROFIBUS terminal connection 57 PROFIBUS startup with 100 PROFINET LEDS titt hay hun au ya uka 118 Technical data isses 135 PROFINET interface 135 PROFINET IO startup with 102 PROFINET socket connection 67 71 77 PROFINET terminal connection 58 PROFIsafe LEDS quru habun ua ahua ict le Gana 123 PROFIsafe option S11 I O terminals CONNECHON sy scd Reine nius 56 PROFIsafe connection 79 Protective devices
165. s 46 SBus terminal 55 Variant iL s 62 66 71 Hybrid ABOX connection for EtherNet IP socket 67 Hybrid cable connection 48 Hybrid cables 137 Chemical properties 138 COnDnection ees 94 Electrical properties 137 Mechanical design 137 Mechanical properties 138 OQVerVIGW oeste teret ca 92 Thermal properties 138 HygienicP version 30 Installation notes 30 Optional metal cable glands 145 Sealing materials and surfaces 143 Tightening torque 31 Tightening torques 31 HygienicP 5 version optional Properties 16 I O expansion connection 79 sockets connection 63 68 72 78 I O terminal with PROFIsafe option connection 56 I O terminal connection 53 54 INPUIS 133 Installation ua uu S daea us ahua uq 9 Installation electrical
166. s 1 2 3 4 915287947 1 Maintenance switch option 2 PE connection 3 M12 plug connector for I Os 4 Diagnostics socket RJ10 under the screw connection Operating Instructions MOVIFIT FC Electrical Installation Hybrid ABOX MTA S42 00 Y adapter Use a Y adapter with an extension for connecting two sensors actuators to an M12 plug connector The Y adapter is available from various manufacturers Operating Instructions MOVIFIT FC Manu Escha facturer Type WASA 0 3 2FKM3 Manu Binder facturer Type 79 5200 Manu Phoenix Contact facturer Type SAC 3P Y 2XFS SCO The cable sheath is made out of PVC Make sure to use appropriate UV protec tion Manu Murr facturer Type 7000 40721 61 62 5 5 2 Electrical Installation Hybrid ABOX MTA S42 00 Variants The following variants of the hybrid ABOX are available for MOVIFIT FC MTF MTA11A 503 842 00 Optional external braking resistor Optional integrated braking resistor Optional switch disconnector The following figure shows the screw connections and plug connectors of the hybrid ABOX PROFIBUS MTA11A 503 S4 1 00 PROFINET MTA11A 503 S4 3 00 EtherNet IP x MTA11A 503 S4 3 00 Modbus TCP MTA11A 503 S4 3 00 ocoe eee M12 standard coding female EJ M12 standard coding female
167. ssic PROFINET EtherNet IP Modbus TCP 6 DI MOVIFIT versions with 6 DI 2 DI O 42 DI O Function level Fieldbus Classic PROFIBUS or DeviceNet Operating Instructions MOVIFI T9 FC Electrical Installation Han Modular ABOX MTA H12 00 MTA H22 00 I O expansion as an alternative for standard I Os Can only be used in connection with MOVIFIT versions with 12 DI 4 DI O X19 Pin Assignment M23 plug connector 1 DI01 female 2 0103 DIOS sae 4 DIO7 M R gt 5 0109 B p 6 DI11 aS S 0113 0001 8 DI15 D003 9 0V24_C 10 0V24_C 11 V024 III 12 FE 1 Important The reference potential is 0V24 S When you use inputs 0113 and 0115 or outputs 0001 and DOOS via the X19 expansion connector the 0V24 C and 0V24 S reference potentials must be connected to one another e g via terminal X29 Option I Os with PROFIsafe option S11 Pin x41 X42 X43 X44 M12 plug connector 1 F SSO F SSO Reserved Reserved standard coding female 3 F D103 F DO00 M F DO01 M 0V24 0 0V24_O 0V24_O 0V24_O w 4 F DI00 F DI02 F DO00 P F DO01 P D 5 F SS1 F SS1 Reserved Reserved 4 5 DANGER When you install and use plug connectors X41 to X44 you must observe the SEW pub lication Safe Disconnection for Severe or fatal injuries When using PROFIsafe option S11 observe the pe
168. stallation Hybrid cables With plug connector MOVIFIT side and open cable end motor side The table shows the assignment of the following hybrid cables e Partnumber 1811 1211 1811 128 9 Hybrid cables Connection terminal Color coding marking Motor Green yellow PE terminal Black U1 U1 Black V1 V1 Black W1 W1 Blue 15 5a White 14 3a Red 13 4a Black 1 1a Black 2 2a Shield end The inner shield is applied using the PE terminal and the overall shield is applied with an EMC cable gland on the motor housing Operating Instructions MOVIFI T9 FC Startup instructions 6 6 1 Startup Startup g 0 Startup instructions DANGER You must disconnect the units from the mains before removing or installing the MOVIFIT EBOX Dangerous voltages may still be present for up to one minute after disconnection from the power supply Severe or fatal injuries from electric shock Disconnect MOVIFIT from the mains using an appropriate external disconnecting device and secure it against unintentional reconnection to the voltage supply Then wait at least for 1 minute The surfaces of MOVIFIT and of the external options for example the braking resistor can reach high temperatures during operation Danger of burns Do not touch MOVIFIT or the external options until they have sufficiently cooled NOTICE Never re
169. t Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 J
170. t s service life may be reduced 8 5 1 Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters The capacitors are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected directly to the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set according to the following overview After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance The following stages are recommended AC 400 500 V units Stage 1 AC OV to AC 350 V within a few seconds Stage 2 AC 350 V for 15 minutes Stage 3 AC 420 V for 15 minutes Stage 4 AC 500 V for 1 hour Operating Instructions MOVIFIT FC 129 130 Technical Data CE marking UL approval and C Tick 9 Technical Data 9 1 marking UL approval and C Tick 9 1 1 CE marking Low voltage directive The MOVIFIT drive system complies with the regulations of the low voltage direc tive 2006 95 EC Electromagnetic compatibility EMC MOVIFIT FC units are designed for use as components for installation in machinery and systems They comply with the EMC product standard
171. tended to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are observed and complied with Ensure that persons responsible for the system and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE General information Never install or start up damaged products In the event of damage submit a complaint to the shipping company immediately During operation MOVIFIT FC depending on its degree of protection may have live uninsulated and sometimes moving or rotating parts as well as hot surfaces The unauthorized removal of covers improper use incorrect installation or improper operation may result in severe injuries to persons or damage to property Consult the documentation for further information Target group Only qualified electricians may perform installation startup fault repair and servicing observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention regulations In the context of these basic safety notes qualified electricians are persons familiar with the installation assembly startup and operation of the product and who possess the qualifications to perform the tasks required
172. the housing surfaces are to be handled with care The corrosion protection can be affected by damage to the special surface treatment resulting from improper handling during trans port installation operation cleaning etc SEW EURODRIVE is not liable for such damage 4 6 1 Installation notes Observe the following additional notes when installing the HygienicPlus version of MOVIFIT FC Make sure to prevent moisture and dirt from entering the unit during the installation After electrical installation and during assembly make sure all gaskets and sealing surfaces are clean and undamaged Check the state of the profile gasket in the EBOX when performing maintenance work If damaged Consult SEW EURODRIVE The IP69K degree of protection is achieved only if the plastic screw plugs delivered as standard are replaced by suitable IP69K screw connections see page 145 and the approved mounting position is observed see page 20 Make sure to install the cable with a drip loop see the following figure 512769547 Operating Instructions MOVIFI T9 FC Mechanical Installation 4 MOVIFIT Hygienicplus version 4 6 2 Tightening torques for version CAUTION The IP69K degree of protection is achieved only if the plastic screw plugs delivered as standard are replaced by suitable IP69K screw connections Refer to section Optional metal screw connections see page 145 for screw conne
173. tions MOVIFIT FC 115 116 Operation x Status LEDs for MOVIFIT FC BIO LED The BIO LED checks the bit strobe I O connection The functionality is described in the following table BIO Status Meaning Remedy Flashing DUP MAC Unit is performing DUP MAC check Activate at least one other green check Ifthe station does not leave this status DeviceNet station in the 500 ms after about 2 seconds it means that no network cycle further stations were found Off Not switched Unit is switched off Switch on the unit on but not Unit is in offline status Check whether the BIO offline connection type in the DUP MAC master was activated check Flashing Online and in Unit is online Check the unit configura green operational DUP MAC check performed success tion in the master 1s mode fully cycle ABIO connection is being established with a master configuring state Missing incorrect or incomplete config uration Green Online opera Unitis online tional mode ABIO connection has been established and connected established state Flashing Minor faultor A correctable fault has occurred Check the DeviceNet red connection Bit strobe I O connection is in timeout cable 1s timeout state Check the timeout cycle response P831 If a response with fault is set reset the unit once the fault has been corrected Red Critical fau
174. tor 67 Hybrid connection for EtherNet IP socket 71 Hybrid connection for Modbus T CP SOCKOt eR 67 71 Hybrid connection for PROFIBUS socket CORInector u o eet 67 Hybrid connection for PROFINET SOEKE ists eR 67 71 Hybrid connection for the hybrid cable 48 Hybrid description 14 60 64 69 Hybrid dimension drawings 146 Hybrid enabling the terminals 46 Hybrid I O socket connection 63 68 72 Hybrid variants 62 66 71 MTA H12 00 description 73 MTA H12 00 plug connector overview 73 MTA H12 00 variants 74 MTA H22 00 description 73 MTA H22 00 plug connector overview 73 MTA H22 00 versions 74 MTA S02 00 description 43 MTA S02 00 variants 44 MTA S02 00 versions 44 MTA S42 00 description 60 MTA S42 00 variants 62 MTA S42 00 versions 62 MTA S52 00 description 64 MTA S52 00 variants 66 MTA S52 00 versions 66 MTA S62 00 description 69 MTA
175. uctions 20 Metal cable glands 145 Modbus TCP EEDS oio statt S 120 Technical data 136 Modbus TCP interface 136 Modbus TCP socket connection 67 71 77 Modbus TCP terminal connection 58 Modbus TCP startup with 102 Motor connection type setting 105 Motor terminal connection 51 Motor type setting 105 Motor connection 75 MOVIFIT With constant voltage brake 109 MOVIFIT frequency inverter startup 104 MOVIFIT FC olatup d amu a DS LR RN 99 MTA H12 00 Connection for 24 V distributor terminal 76 Connection for braking resistor ext 75 Connection for DeviceNet connector 77 Connection for diagnostic interface 79 Connection for EtherNet IP socket 77 Connection for I O expansion sensors actuators 79 Connection for I O sockets sensors actuators 78 Connection for Modbus TCP socket 77 Connection for PROFIBUS connector SOCKet i eie tte en 77 Connection for PROFINET socket 77 Conn
176. ul information or tip Simplifies handling of the drive system Operating Instructions MOVIFIT FC 1 3 1 4 1 5 General Information Rights to claim under warranty Rights to claim under warranty Adhering to the operating instructions is a prerequisite for fault free operation and the fulfillment of any right to claim under warranty You should therefore read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to persons who work independently on the unit You must also ensure that the documentation is legible Exclusion of liability Copyright You must comply with the information contained in these operating instructions to ensure safe operation of MOVIFIT FC and to achieve the specified product and per formance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded 2008 SEW EURODRIVE All rights reserved Copyright law prohibits the unauthorized reproduction modification distribution and use of this instruction manual in whole or in part Operating Instructions MOVIFI T9 FC Safety Notes General information 2 2 1 2 2 Safety Notes The following basic safety notes are in
177. ut Check the connection between the inverter output and the motor as well as the motor winding for short circuits Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 06 Phase failure The fault can be detected only when the drive is loaded Check the supply system cables for phase failure Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 07 DC link voltage too high Ramp time too short Increase ramp time B Faulty connection between brake coil and braking resistor Check the connection between braking resistor and brake coil and correct it if necessary C Incorrect internal resistance brake coil braking resistor Check the internal resistance of the brake coil braking resistor see sec Technical Data D Thermal overload in braking resistor Wrong size of braking resistor selected E Invalid voltage range of the mains voltage check mains voltage Check at valid voltage range Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 08 Speed monitoring If speed monitoring was triggered the load on the drive is too high Reduce the drive load Increase the n monitoring delay time Reset the fault by switching off the DC 24 V supply voltage or using communication Fault code 09 Startup Incorrect startup parameter settings e g with MOVITOOLS MotionStu
178. ution 1 With 4 fold evaluation Encoder monitoring and evaluation is possible with MOVIFIT function level Technology Installation Use a shielded cable to connect the EI7 incremental encoder to the matching encoder inputs of MOVIFIT For standard ABOX see section Fieldbus option independent terminal assign ment X25 terminal see page 49 For hybrid ABOX or Han Modular ABOX see section I O pin assignment see page 63 see page 68 see page 72 see page 78 MOVIFIT 995367179 Wiring diagram MOVIFIT EI7 UB 1 O s GND 1 2 12345678910 A i 3 4 991622027 1 24 V supply voltage 2 0V24 reference potential 3 Encoder input MOVIFIT track A 4 Encoder input MOVIFIT track B 90 Operating Instructions MOVIFIT FC Electrical Installation 5 PC connection 5 12 PC connection 5 12 1 Diagnostic interface MOVIFIT units have an X50 diagnostic interface RJ10 plug connector for startup parameter setting and servicing MTA S02 00 MTA S42 00 MTA H12 00 MTA S52 00 MTA H22 00 MTA S62 00 X50 X50 812561035 TIP Depending on the function level used different functions are available These are described in the corresponding manuals Manual for MOVIFIT function level Classic Manual for MOVIFIT function level Te
179. various EPDM properties Take this information into account when planning your system Property EPDM stability Alkali resistance Very good Resistance to ageing Very good Ammonia water free Very good Ethanol Very good Gasoline resistance Low Vapor Up to 130 C Hot water Very good Lye Very good Carbonic acid Very good Methanol Very good Sodium chloride Very good Oil vegetable ethereal Good to medium Oil and grease resistance Low Ozone resistance Very good Phosphoric acid 50 Very good Nitric acid 40 Good Hydrochloric acid 38 Very good Acid resistance Very good Sulfuric acid 30 Very good Silicone oils and greases Very good Drinking water Very good Suds laundry detergent Very good Sugar watery Very good Permitted temperature range 25 to 150 C TIP The low rated stability of EPDM in case of contact with mineral oils gasoline grease etc results from the fact that EPDM swells when it comes into contact with these mate rials However these chemicals do not destroy EPDM Operating Instructions MOVIFIT FC 143 Technical Data Hygienicplus version Surface properties Advanced anti adhesive surface properties Surface roughness R lt 1 6 to2 Resistance to acidic and alkaline cleaning agents Sulfuric acid 10 Caustic soda 10 Never mix cleaning and disinfecting agents Never mix acids and chlorine alkalis as poisonous chlorine gas w
180. wer bus socket connection 74 with option M11 147 al ul ede 74 Dimension drawing size 2 standard 148 MTA S02 00 Dimension drawing size 2 Additional installation instructions 45 gt with opti a MIT asss 149 Conductor end sleeves 45 Enabling the fen ye Connecting hybrid cables 48 ns COHPOCHOI Variants isst ite c 62 Connection cross section 45 Vers 62 Connection for 24 V distributor terminal 52 7 gi Ps Dp MR Connection for diagnostic interface 55 Addis mo S m Connection for EtherNet IP terminal 58 Oa E DINAR Conductor end sleeves 45 Connection for I O terminal 53 54 Cole ae Hoa 2 s 48 Connection for I O terminal with option S11 56 gy MOM QV ORE Connection cross section 45 Connection for Modbus TCP terminal 58 Ms Connection for 24 V distributor terminal 52 Connection for PROFIBUS terminal 57 tion for SBus t nal 55 Connection for diagnostic interface 55 FERME d p diu ub LE 50 Connection for EtherNet IP socket 67 Onneg ton i E Connection for EtherNet IP terminal 58
181. wing note in accordance with EN 61800 5 1 A WARNING Wrong type of earth leakage circuit breaker installed Severe or fatal injuries MOVIFIT can cause direct current the protective earth In cases where an earth leakage circuit breaker Fl is used for protection against direct or indirect contact only an earth leakage circuit breaker Fl of type B on the external power supply side of the MOVIFIT is permitted 5 2 3 Mains contactor Only use a contactor of utilization category AC3 EN 60947 4 1 as a mains contactor Operating Instructions MOVIFI T9 FC Electrical Installation Installation instructions all versions 5 2 4 Notes on PE connection and or equipotential bonding DANGER Incorrect connection of PE Severe or fatal injuries or damage to property from electric shock The permitted tightening torque for the screw connection is 2 0 2 4 Nm 18 21 Ib in Observe the following notes regarding PE connection Prohibited assembly procedure cable lug Recommendation Assembly with forked Permitted for all cross sections Assembly with solid connecting wire Permitted for cross sections up to max 2 5 mm2 323042443 d M5 1 323034251 323038347 1 Forked cable lug suitable for M5 PE screws Earth leakage currents gt 3 5 mA may occur during normal operation To meet the requirements of EN 61800 5 1
182. x 90 216 3055867 TR 34846 Maltepe ISTANBUL http www sew eurodrive com tr sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6433 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte
183. ze 1 option M11 147 MTA S42 00 size 1 standard 146 MTA S42 00 size 2 option M11 149 MTA S42 00 size 2 standard 148 MTA S52 00 size 1 option M11 147 MTA S52 00 size 1 standard 146 MTA S52 00 size 2 option M11 149 MTA S52 00 size 2 standard 148 MTA S62 00 size 1 option M11 147 161 162 Index MTA S62 00 size 1 standard 146 MTA S62 00 size 2 option M11 149 MTA S62 00 size 2 standard 148 Dimension drawings 146 DIP switch STO icc eite 104 110 S esas 105 SIONS e eH ere ei 105 t eae odd 105 106 1 O B a tM test 109 DISPOSAl 2 te Pasadena akana nha iet 128 Drilling template Size 1 with M11 stainless steel rail 22 Size 1 with standard rail 21 Size 2 with standard rail 23 E Earth leakage circuit breakers 34 Easy mode u u pu 104 EBOX Combinations with Han Modular ABOX 12 Combinations with hybrid ABOX 11 Combinations with standard ABOX 11 Description 13 Nameplat

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