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1 Control Type S1Ca Operating instructions

1. ProMinent Continuous displays 18 Continuous displays Continuous displays Continuous Operating mode Manual operating Operating mode Batch operating displ Analog 0 20 mA mode Contact with mode with memory Isplay memory and transfer factor 5 oo Stroke rate xL 2 05222 inn m dam MA o 9 Ze 150 150 o Total number of sti I poe ien E M 7255 E dev 235 232 D Total litres ms Enn Eel metering quantity 12358 12358 o 9 External display ee eros b ep EA cAI 0 Signal current JAA E o oo Remaining strokes wo um ar 0e Batch size ICT Remaining litres LLLI Factor Enn ILL 0 Stroke length Va C Mogo E a2 B0100 52 B0101 Oo B0102 2 2 80103 Identifier Mem only in the event that function OQ Q values which can be changed directly in the extension Memory is activated using the UP or DOWN arrow keys 74 ProMinent 19 Index Analog operating mode settings 40 Batch operating mode settings 45 Contact operating mode settings
2. Sa 7 6 5 4 3 P SI 0020 SW Fig 10 Section through the Sigma diaphragm rupture warning system Visual break indicator version Working layer 4 operating diaphragm Safety layer 5 safety diaphragm Flap Piston Diaphragm rupture sensor Cylinder red Cover transparent NOOR The operating modes are selected via the MODE menu dependent on the identity code some operating modes may not be present Analog operating mode Identity code control variant analog The stroke rate is controlled using an analog current signal via the External control terminal Processing of the current signal can be preselected via the control unit Manual operating mode The stroke rate is set manually via the control unit 100 corresponds to 180 strokes min Contact operating mode This operating mode provides the option of making fine adjustments using small scaling or transfer factors The metering can be triggered either by a pulse received via the External con trol terminal or through a contact or a semiconductor switching element A metering quantity batch or a number of strokes scaling or transfer factor 0 01 to 99 99 can be pre selected via the control unit using the Pulse Control option Batch operating mode This operating mode provides the option of working with large transfer factors up to 65535 The m
3. 11 Storage and transport temperature 66 Stroke length adjustment wheel 13 Suction If 34 re dete 65 SUCTION valve uenseeernnnnneeennnennnnnnnnennnnnennnnennnn nenn 16 T Temper tures 66 Total lites incidid a a 48 Transport cii seen 11 U Unpack g esirattad retine 11 Upper sideband anen en 41 42 Warning indicator emm 20 Warning Sign i d edOU 8 Weight Hk ee AL 65 Wetted materials eee 66 Auxiliary frequency function settings 47 Calibrate function settings ssseeessssess 46 Flow function settings 47 ProMinent
4. 55 5 5 5 00 955 95 13 P Pa cing relay cost 19 29 Pause iiss ies n tere 19 20 32 Power relay 2 edel ve 19 Power Supply nri nie erede nets 36 Pritmilig ree n enn Gore SERERE eme 19 20 Programmable function settings 45 Protect iui ineo e 47 Protection against contact and humidity 67 Pump capacily emere 65 Q Qualification of personnel sees 10 Quitting a menu point without confirming it 37 R Radioactive ne titi ee 11 Reduction e IE es 44 Reed switcli eeu ota 68 Relief valve iiec roc e mz 13 25 R pallS rite een d 54 Replacing the Diaphragm eese 56 Replacing the metering diaphragm 56 6 06 151 iiias 65 76 5 Safety chapter vee 6 Safety requirements sse 67 Scope of supply eth e 11 SET 11 101 59596 Ht ec tts 40 45 Shipping weight 2 He 65 Sound pressure level sssesssssssss 10 69 Step UD Veg re UR EN 44 SIOD estre cte ne 19 20 Storage ie
5. 43 External control terminal 5959555999 32 Manual operating mode settings 40 1 2 3 4 2 20 mA 40 CCUFALY 65 Adjustment uini e tei ea Rete 37 Adjustment mode esee e 38 Air h rnldily estate cree dr erre ERR 67 Ambient conditions 66 Analog aii ie at E RED 18 40 Assembly 21 Auxiliary frequency eee 19 47 Auxiliary 16 aerae iE 20 32 AUX menus ien een 47 B Basic principles of pump adjustment 37 Batch ea rear OP cbe ds 18 45 BUSCH ee ee 18 C CALIB MEN ieh 46 Calibration ccccccccccceceeseseeeeceeeceaneeeeeeeeeeseaaeeeneess 19 46 Capacity ication A A Aree ee 65 Changing a 6 5 eect 4 45 4454445554 4445 5699 37 Changing individual numbers eeessssss 37 Changing to adjustment mode sss 38 CHECK e paid bee 38 Checking adjustable values 38 Cleaning valves uuuersnneeessnnnnnnnnnnennnnnnnnnnnnennnnn nenn 54 CLEAR window useesssennnnnennnnnnnnnnnnnnnennnnn nennen 48 Climate erarbeiten 67 Code seting treu 47 Confirming an entry 37 Connect
6. Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts CAUTION Warning of feed chemical spraying around An unsuitable feed chemical can damage the parts of the pump contacted by the chemical Take into account the resistance of the material con tacted by the chemical when selecting the feed chemical refer to the ProMinent resistance list in the product equipment catalogue or at www prominent com CAUTION Danger of personal and material damage The use of untested third party parts can result in damage to personnel and material damage Only fit parts to dosing pumps which have been tested and recommended by ProMinent CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all
7. Analog operating mode via the SE7 menu The stroke rate is controlled using an analog current signal via the External control terminal ProMinent Line ProMinent Adjustment Analog _ mA Continuous display 80086 Fig 30 You can select three types of current signal processing m 0 20mA AtO0 mA the pump is stationary At 20 mA the pump works at the maximum stroke rate Between these values the stroke rate is proportional to the cur rent signal B 4 20mA At4mA the pump is stationary At 20 mA the pump works at the maximum stroke rate Between these values the stroke rate is proportional to the cur rent signal Forcurrent signals less than 3 8 mA a fault message appears and the pump stops e g if a cable has broken Wm Curve Under the Curve processing type you can freely program the pump behaviour There are three options Line Lower sideband __ Upper sideband __ 9 P gt gt oo En mw HO LEN UI Continuous IB display Er Fig 27 The symbol appears on the LCD screen You can enter any stroke rate behaviour of the pump proportional to the cu
8. 21 Assembly Space requirement A 9 Ad S 6 P_MOZ_0018_SW Fig 12 P_MOZ_0017_SW Fig 13 Liquid end alignment Fastening DN 1 P MOZ 0015 SW Fig 14 22 CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals Position the pump so that control elements such as the stroke length adjustment knob the indicating dial A or the oil inspection window are accessible In so doing ensure there is enough space to carry out an oil change vent screws oil drain plugs oil trough 1 Discharge valve 2 Dosing head 3 Suction valve Ensure there is sufficient free space f around the dosing head as well as the suction and discharge valve so that maintenance and repair work can be carried out on these components Capacity too low fthe valves of the liquid end do not stand upright they cannot close correctly The discharge valve must be upright Capacity too low Vibrations can disturb the valves of the liquid end 1 Secure the metering pump so that no vibrations can Occur Take the dimensions m
9. Test the diaphragm rupture sensor Optical diaphragm rupture sensor 1 2 58 Unscrew the transparent cover from the diaphragm rupture sensor Press the red cylinder into the diaphragm rupture sensor until it engages Press the piston on the other side of the diaphragm rupture sensor with a blunt smooth object into the dosing head approximately 4 mm until it triggers CAUTION Feed chemical may escape If the expandable flap of the diaphragm is damaged then feed chemical can escape when there is a dia phragm rupture The piston must not be scratched it must remain com pletely smooth so that during operation it does not damage the expandable flap of the diaphragm Press the red cylinder into the diaphragm rupture sensor again and repeat the test If it does not trigger both times replace the membrane rupture sensor ProMinent Repairs 6 After a successful test screw the transparent cover onto the dia phragm rupture sensor and then continue at the top by fitting the diaphragm Electrical diaphragm rupture sensor 1 Press the piston of the diaphragm rupture sensor with a blunt smooth object into the dosing head approximately 4 mm until the monitor triggers alarm CAUTION Feed chemical may escape If the expandable flap of the diaphragm is damaged then feed chemical can escape when there is a dia phragm rupture The piston must not be scratched it must remain com pletely smooth so tha
10. 6 6 een nme 66 14 4 2 Media temperatures nennen em 66 14 4 3 Air 0 essen 67 14 4 4 Degree of Protection and Safety Requirements 67 14 5 Electrical 0 5 555555 5 00 04955555555550554 67 14 6 Diaphragm rupture sensor seee m 68 14 7 Relays ee ten n e ER 68 14 8 Sound pressure level sssssssseseeeee 69 EC Declaration of Conformity 70 Decontamination declaration sene 71 Operating adjustment overview ssseeenee 72 Continuous displays 74 Index itat de exe ue E e eR e ER 75 ProMinent Identity code S1Ca 1 Identity code S1Ca S1Ca Sigma 1 Control Type Version a Product range S1C a Drive types H Main power end diaphragm Type Performance bar 12017 10 20 12035 10 42 10050 10 50 10022 10 26 10044 10 53 07065 7 65 07042 7 50 04084 4 101 04120 4 120 Dosing head material PV PVDF SS Stainless steel Seal material T PTFE Displacement S Multi layer safety diaphragm with optical break indicator A Multi layer safety diaphragm with rupture signalling with pump stops func tion B Multi layer safety diaphragm with rupture signalling with pump emits alarm function H Diaphragm for hygienic pump head
11. oper ating pressure Max temperature for 15 min at max 2 bar Minimum temperature Data Max temperature long term at max oper ating pressure Max temperature for 15 min at max 2 bar Minimum temperature Springs Hastelloy C Material version Shipping weight kg 8 5 12 5 Integral relief valve PVDF FPM or EPDM Stainless steel FPM or EPDM Value Unit 10 50 C 10 40 C Value Unit 65 C 100 C 10 C Value Unit 90 C 120 C 10 C ProMinent Technical data 14 4 3 humidity Air humidity Data Value Unit Maximum air humidity 95 rel humidity non condensing 14 4 4 Degree of Protection and Safety Requirements Degree of protection Protection against contact and humidity IP 55 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 Safety requirements Degree of protection 1 Mains power connection with protective earth conductor 14 5 Electrical connection The electrical data do not relate to the motor but the pump which is connected as a whole unit For the motor electrical data use the motor data sheet 1018455 1018432 1018433 in the appendix Electrical data S1Ca pump Identity code specification power supply U 100 230 V 10 96 50 60 Hz Electrical data at 100 V Data Value Unit Nominal power 130 W Nominal current 22 Peak current during operation 3 n on peak current for approx 100 8 A ms Electrica
12. see below directly in the corresponding continuous display press one of the arrow keys until the Set identifier appears The delay period has been programmed in to prevent unintentional changing of values If CODE 2 was set then after pressing an arrow key the code must first be entered The directly changeable variables are in detail In operating modes Manual Contact and Batch You can change the stroke rate in the Stroke rate continuous display In operating mode Manual You can change the capacity in the Capacity continuous display The factor is the number of strokes which are triggered upon an external pulse or pressing of key P only in Batch operating mode In operating mode Batch You can change the factor from the Remaining strokes continuous dis play A couple of seconds after your have set the factor the pump control jumps back to the initial continuous display Press the P key for 10 s to display the program versions V1052 X1010 Under LOAD3 release the P key immediately In operating mode Batch You can change the batch size from the Batch size Remaining litres con tinuous display A couple of seconds after your have set the factor the pump control jumps back to the initial continuous display Simultaneous pressing of the two arrow keysj triggers the Priming func tion Fault displays are acknowledged by brief pressing of the
13. 4 1 5 1 5 1 5 1 5 1 5 3 5 3 9 6 9 6 9 8 9 8 9 8 9 8 All figures refer to water at 20 C Technical data Suction Permis lift sible ming sure pri pres suction side m WS bar Com ICON O5 COS Con Coe Gon IC Holz IECON IECUR 1 ESSE IS ES 6 _ Connector size R DN 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 3 4 10 1 15 1 15 1 15 1 15 1 15 1 15 The suction lift applies to filled suction line and filled liquid end when installed correctly Data Reproducibility 2 Value Unit when installed correctly under constant conditions at least 30 stroke length and water at 20 C Types 12017 07065 Material version PVT SST Shipping weight kg 8 0 11 0 65 Technical data Types 07042 04129 PVT SST 14 3 Wetted materials Material ver Liquid end Suction dis Seals ball Balls sion charge con seat nector PVT PVDF PVDF PTFE PTFE Ceramic SST Stainless steel Stainless steel PTFE PTFE Stainless steel Hastelloy C 1 4404 1 4581 1 4404 14 4 Ambient conditions 14 4 1 Ambient temperatures Pump compl 14 4 2 Media temperatures PVT liquid end SST liquid end 66 Metering diaphragm is PTFE coated Data Storage and transport temperature Ambient temperature in operation drive motor Data Max temperature long term at max
14. P key ProMinent 9 2 Remote operation ProMinent Operation Continuous display A Stop start pump e Change directly changeable variables Prime NA Start batch only in Batch operating mode Acknowledge errors Check adjustable values 25 Lock CODE 1 Lock CODE 2 Adjustment zi Mode B0098 There is an option to control the pump remotely via a signal cable PRO FIBUS or CAN bus see chapter Settings selecting the operating mode MODE menu and chapter Operation in the Supplementary instruc tions for ProMinent gamma L and ProMinent Sigma versions with PRO FIBUS as well as your system documentation 51 Maintenance 10 Maintenance Safety information Lnd 52 WARNING It is mandatory that you read the safety information and specifications in the Storage Transport and Unpacking chapter prior to shipping the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of hazardous or unknown feed chemi
15. for the fastening holes from the appropriate dimensional drawings or data sheets Fasten the pump base to the supporting floor using suitable screws ProMinent 7 7 1 Installation Installation hydraulic ProMinent gt P Installation CAUTION Danger of personnel injury and material damage The disregard of technical data during installation may lead to personal injuries or damage to property Observe the technical data refer to chapter Technical Data and where applicable the operating instructions of the accessories WARNING Warning of feed chemical reactions to water Feed chemicals that should not come into contact with water may react to residual water in the liquid end that may origi nate from works testing Blow the liquid end dry with compressed air through the suction connector Then flush the liquid end with a suitable medium through the suction connector WARNING The following measures are an advantage when working with highly aggressive or hazardous feed chemicals Install a bleed valve with recirculation in the storage tank nstall an additional shut off valve on the discharge or suction ends CAUTION Warning about personal and material damage Also observe the General Operating Instructions for ProMi nent Motor Driven Metering Pumps and Hydraulic Accesso ries CAUTION Suction problems possible For feed chemicals with a particle size greater
16. key to change to the first menu option 5 With an arrow key select ON and press the P key to change to the next menu option 6 To start the calibration press the P key The pump starts to pump and indicates the stroke rate at certain intervals STOP appears The pump works with the stroke rate set under MANUAL T After a reasonable number of strokes stop the pump with the P key 8 Determine the required metering volume difference initial volume residual volume 9 Enter this amount under the next menu option and then press the P key to change to the next menu option 10 Under menu option UNIT select the units L or ga using the arrow keys and press the P key gt The pump is calibrated 46 ProMinent Adjustment Consequence The corresponding continuous displays indicate the calibrated values Total number of strokes and total litres are set to 0 by calibrate The pump is in the STOP state 8 6 2 Auxiliary frequency function settings AUX menu 4 P Continuous display B0094 Fig 38 The programmable function Auxiliary frequency facilitates the activating of an auxiliary stroke rate which can be set in the AUX menu It can be activated via the External control terminal If the auxiliary frequency is being used then the identifier Aux a
17. over view in the appendix In the next menu option enter the number you want to use as the code W Select VONE to clear a set security lock 8 8 Deleting the total number of strokes or total litres CLEAR window Continuous display Fig 41 In the CLEAR window you can delete the stored total number of strokes and simultaneously the total litres 7 reset to 0 To do this quit the Window by quickly pressing the P key The values have been counted since pump commissioning or since they were last deleted 48 ProMinent 9 Operation 9 1 Manual operation Adjusting the stroke length Stopping starting the pump Starting batch Loading factory settings Changing to adjustment mode Checking adjustable values ProMinent Operation This chapter describes all the operating options available to you if the pump control is showing a continuous display then the display does not contain the symbol for the P key For supplementary information please read the over views Control elements and key functions and see the Operating setting diagram at the end of the operating instructions A Also take note of the overview Continuous displays It shows which continuous displays are available in which operating mode and which variables are directly change able in the relevant continuous display The stroke length can be continuously adjusted using the stroke length adjustment k
18. pallet and secure against falling over 4 Cover the pump with a tarpaulin cover allowing rear ventilation Store the pump in a dry closed shop under the following ambient condi tions 11 Storage transport and unpacking Ambient conditions 12 Data Minimum storage and transport tempera ture Maximum storage and transport tempera ture Maximum air humidity non condensing Value 10 50 95 Unit C C rel humidity ProMinent Overview of equipment and control elements 4 Overview of equipment and control elements Overview of equipment 1 Moog 11 H Q 2 d L NE 3 ProMinent IS 7 4 J dL k HIE N IF P_SI_0067_SW Fig 1 Overview of equipment S1Ca 1
19. than 0 3 mm the valves may no longer close properly Install a suitable filter in the suction line 23 Installation 7 P SI 0021 Fig 15 Moulded composite seals with corrugated insert 2 2 14 NN ES SI 0022 Fig 16 Elastomer flat seal with an insert without flare 24 gt P CAUTION Warning against the discharge line bursting With a closed discharge line e g due to a clogged discharge line or by closing a valve the pressure that the metering pump generates can reach several times the permissible pressure of the system or the metering pump This could lead to lines bursting resulting in dangerous consequences with aggressive or toxic feed chemicals Install a relief valve that limits the pressure of the pump to the maximum permissible operating pressure of the system CAUTION Warning against bursting of the suction or discharge lines Hose lines with insufficient pressure rating may burst A Only use hose lines with the required pressure rating CAUTION Warning against lines disconnecting With suction discharge and relief lines installed incorrectly can loosen disconnect from the pump connection Only use original hoses with the specified hose diameter and wall thickness Only use clamping rings and hose nozzles that corre spond with the respective hose diameter A Always conne
20. times Adhere to the maintenance intervals CAUTION Warning of illegal operation Observe the regulations that apply where the unit is to be installed Safety chapter Information in the event of an emergency Qualification of personnel Sound pressure level 10 In the event of an electrical accident disconnect the mains cable from the mains or press the emergency cut off switch fitted on the side of the system If feed chemical escapes also depressurise the hydraulic system around the pump as necessary Adhere to the safety data sheet for the feed chemical Activity Qualification level Storage transport unpacking Instructed person Assembly installation of hydraulic Technical personnel service system Installation electrical Electrical technician Operation Instructed person Maintenance repair Technical personnel service Decommissioning disposal Technical personnel service Troubleshooting Technical personnel electrical technician instructed person service Explanation of the terms Technical personnel A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his her technical training knowledge and experience as well as knowledge of pertinent regulations Note A qualification of equal validity to a technical qualification can also gained by several years employment in the relevant work area Electrical technicia
21. to start with Screw the diaphragm rupture sensor into the dosing head Start up the pump and adjust the stroke length to 100 Stop the pump and tighten the screws crosswise Tightening torque see Tightening torques on page 53 Start the pump and at maximum pressure check for leaks CAUTION Warning of escaping feed chemical The liquid end may leak should it not be possible to check the tightening torque of the screws Check the tightening torque of the screws after 24 hours of operation With PP PC and TT dosing heads also re check the tightening torques quarterly 57 Repairs Checking the condition of the diaphragm rupture sensor If the inside of the diaphragm rupture sensor has become damp or dirt has penetrated it replace 7 6 5 4 3 P SI 0020 SW Fig 44 Section through the Sigma diaphragm rupture warning system Visual break indicator version e M 1 8 RONA Working layer 4 operating diaphragm Safety layer 4 safety diaphragm Flap Piston Diaphragm rupture sensor Cylinder red Cover transparent If the piston of the diaphragm rupture sensor see Fig 44 item 4 should have become dirty or damp clean both it and the hole in which it runs Check whether it can move freely in the hole Refit the clean diaphragm rupture sensor with the clean piston
22. units Other units 36 Install an emergency cut off switch or include the pump in the emer gency cut off management of the system Install the pump cable Key electrical data can be found on the pump name plate Install the other units according to their supplied documentation ProMinent Adjustment 8 Adjustment For supplementary information see Control elements and key functions in the chapter Overview of equipment and control elements and Operating setting overview in the appendix The pump control returns to the continuous display as soon as no key has been pressed for one minute 8 1 Basic principles of pump adjustment Installation option MEC flashes 55 pocco Na n i st NE Set 35 35 Continuous m Y Y display B0082 Fig 26 Confirming an entry Briefly press the P key gt The display simultaneously changes to the next menu option or into a continuous display Quitting a menu point without confirming it Press and hold the P key for 3 seconds c Entry is cancelled and you jump back to a continuous display oo 8 8 i2 tet IE e B0083 Fig 27 a Toggle between changing of individual digits and changing a number b Changes the position within the number c jump back in the numb
23. upon request Dosing head version 0 no valve springs 1 with 2 valve springs Hastelloy C 0 1 bar standard for DN 32 4 with relief valve FPM seal no valve spring 5 with relief valve FPM seal with valve springs standard for DN 32 6 relief valve EPDM seal no valve springs 7 with relief valve EPM seal with valve springs standard for DN 32 H Hygienic pump head with tri clamp connectors max 10 bar upon request Hydraulic connector 0 Standard threaded connector in line with technical data 1 Union nut and PVC insert ProMinent 5 Identity code S1Ca 1Ca Sigma 1 Control Type Version a N A W Union nut and PP insert Union nut and PVDF insert Union nut and SS insert Union nut and PVDF hose nozzle Union nut and SS hose nozzle Union nut and stainless steel welding sleeve Version 0 With ProMinent Logo 1 Without ProMinent Logo Electric power supply U 1 ph 100 230 V 10 50 60 Hz Cable and plug A B C D 2 m European 2 m Swiss 2 m Australian 2m USA Relay 0 1 No relay Fault indicating relay N C 1x changeover contact 230 V 2 Fault indicating relay magnetic 1x changeover contact 230 V 2 as 1 pacing relay 2x N O 24 V 100 mA as 3 pacing relay 2x N O 24 V 100 mA Cut off and warning relays N C 2x N O 24 V 100 mA 4 20 mA output stroke length x fre quency 1x fault indicating relay N O 24 V 1
24. 00 mA Power relay N C 1x changeover contact 230 V 8 A Control versions 0 Manual external with pulse control 1 Man external pulse con trol analog 4 as 0 process timer 5 as 1 process timer R As 1 PROFIBUS interface M12 C As 1 CANopen Access code ProMinent 1Ca Sigma 1 Control Type Version a ProMinent Identity code S1Ca 0 no access code 1 with access code 2 As 0 message in the event of a manual stop 3 As 1 message in the event of a manual stop Dosing monitor 0 Input with pulse evaluation Stroke length adjustment 0 Manual C Manual calibration FPM fluorine rubber for SST 12 bar Standard with tube nozzle in the bypass Threaded connection on request With the options PROFIBUS and CANopen no relay can be selected Safety chapter 2 Safety chapter Explanation of the safety information Warning signs denoting different types of danger Correct and proper use The following signal words are used in these operating instructions to identify different severities of a hazard Signal word Meaning WARNING Denotes a possibly hazardous sit uation If this is disregarded you are in a life threatening situation and this can result in serious inju ries CAUTION Denotes a possibly hazardous sit uation If this is disregarded it could result in slight or minor inju ries or material damage The following warning signs are
25. 1 P2 P1 F1 gt 0 11 2 20 I mA B0090 Fig 34 Upper sideband e g acid pump ProMinent Fault processing Adjustment Under menu option EA Error you can activate error processing for the Curve processing type For current signals below 3 8 mA a fault mes sage appears and the pump stops 8 5 3 Contact operating mode settings CNTCT menu ProMinent Alongside those described in more detail in the chapter Programmable function settings SET menu the CNTCT menu is also available in Contact operating mode via the SET menu Contact operating mode allows you to trigger individual strokes or a stroke series You can trigger the strokes via a pulse sent via the external control terminal The purpose of this operating mode is to convert the incoming pulses with a reduction bridge or small step up into strokes CAUTION If you change into another operating mode the factor is reset to 1 With the identity code version Contact identity code External with pulse control you can enter after how many pulses a stroke should occur Con tact identity code External with pulse control is intended for small metering quantities Continuous display Fig 35 The number of strokes per pulse depends on the factor which you input By use of the fact
26. Alarm message brown black open gt Alarm message Pump stopped Dosing monitor cable 1 2 4 S43 1 5 V 2 white Cod 3 blue m 4 black GND Diaphragm rupture sensor cable 2 blue Alarm 1 black GND Contact open Alarm message For control type 0 ProMinent Pump stopped Installation Universal control wire 5 core 1 2 for 1 brown Stop 2 white Contact 3 blue Analog Pause function External Contact Auxiliary rate 4 black GND 5 grey Auxiliary brown black closed gt Pump dosing brown black open gt Pump stopped white black close gt Start contact for pump Pause function inactive brown black closed blue black gt Analog input 0 4 20 mA Pause function inactive brown black closed grey black closed gt Pump dosing with preset stroke rate Wiring example see next page External contact cable 2 core for Close contact gt Metering stroke P_SI_0090_SW 31 Installation Technical data external control 2 1 3 f 3 gt 4 5 P_BE_0014_SW Control type 0 see identity code Pin Pin 1 Pause input activating func tion 2 contact input 3 not assigned 4 GND 5 auxiliary input 32 Semi conductor switch element
27. D screen e teet rte ps 20 5 10 LED indicators uran rct ee e ai 20 5 11 Hierarchy of operating modes functions and fault sta 1USES air a ba inne 20 ASSOMDIY cniinne naai e 21 Installation era ens 23 7 1 Installation 6 8 5 555555 09 5953555555999959555 23 7 2 Installation electrical eecssee 27 7 2 1 Control connectors 27 7 2 2 Pump power supply seeeee em 36 1 2 3 Olheru nits neni pede RO dere RES 36 Adjustment nne nnana a eec pep item ei ide 37 8 1 Basic principles of pump adjustment ssss 37 8 2 Checking adjustable values seen 38 8 3 Changing to adjustment mode sees 38 8 4 Operating mode selection MODE menu 39 8 5 Operating mode settings SET 16 9 0 40 8 5 1 Manual operating mode settings ssssss 40 8 5 2 Analog operating mode settings ANALG menu 40 8 5 3 Contact operating mode settings CNTCT menu 43 8 5 4 Batch operating mode settings BATCH menu 45 8 6 Programmable function settings SET menu 45 8 6 1 Calibrate function settings CALIB menu 46 8 6 2 Auxiliary frequency function settings AUX menu 47 8 6 3 Flow
28. Drive motor 2 Drive unit 3 Control unit 4 Liquid end Control elements N H H H i 7E N PIN A EN nz P_SI_0088_SW Fig 2 Sigma control elements 1 Relief valve 2 Diaphragm rupture sensor visual ProMinent Overview of equipment and control elements g 2 o o 81 0079 SW Fig 3 Block diagram Sigma Control 1 Stroke adjustment dial 2 LCD screen 3 Operating indicator green 4 Warning indicator yellow 5 Fault indicator red 6 i key 7 START STOP key 8 P key 9 DOWN key 10 UP key Sf o5 OA Manual 2 Lh 1 SIGMA P_SI_0078_SW Fig 4 Block diagram Sigma Control 2 1 2 3 4 5 6 7 14 Mains switch Diaphragm rupture terminal Mains Cable External control terminal Dosing monitor terminal Level Switch terminal Relay cable ONGO ProMinent Functional description 5 Functional description 5 1 Drive unit Illustration of the stroke movement ProMinent The metering pump is an diaphragm pump the stroke length of which can be adjusted An electric motor 1 drives the pump A worm gear 2 steps down its drive rotation A cam 3 in conjunction with the uptake fork 8 converts this into an oscillation mo
29. FF i G Analog co 5 LER P SI 0040 SW 72 ProMinent gt P_SI_0039_SW 73 Operating adjustment overview imm cn ca on 2 Sou Bos m Z LE i sca gon c3 E gt gt c2 on corey ca car cn 2 Ze m m cap en u d E 3 a m 33 le 3s HE 6 m i bs e 1 r m Ee i E E ea cap ch i u Sa Em en ca cen 5 ca Ex uo s i i j i e 3 eis jaf s e e 35 e E e s is J Batch Batch 3 3 3 3 a 1 un g 5 us 3 E en oe z gt 5 8 Em 5 E ca ca 23 cn za qoae icem ca Da e i e 8 is is 6 e 3 ri Ic Ea za ca ca m gt lt nest ps a m ES cS Ee ea oe ca ca ca Een e s e 3 es e e s e s
30. Operating instructions Diaphragm Motor Driven Metering Pump Sigma 1 Control Type S1Ca 9 ProMinent u PK 2 001 Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved Part no 985902 Original Operating Instructions 2006 42 EC BA SI 038 05 11 EN ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 617 email info prominent com Internet www prominent com 3245432324324 1 en_GB 2011 Table of contents ProMinent a A WN 10 11 12 Table of contents Identity code S1Ca see 5 Safety chapter ne 6 Storage transport and unpacking 44 4mBnen nennen een 11 Overview of equipment and control elements 13 Functional description 15 5 1 Drive unit ouai Reo or RC iR 15 5 2 MG QUIG SING 3 iioii cm nece iae OE metn 16 5 3 Integral relief 6 didi 16 5 4 Multi layer safety diaphragm sene 17 5 5 Operating modes ee tie 18 5 6 F nctiOns 4 i eee ROS Ie ede 19 5 7 Options eerie cete nen error 19 5 8 Function and fault 61 10 5995 5 09555099995500 20 5 9 LC
31. ains power supply Depressurise and bleed the hydraulic system around the pump Empty the liquid end by turning the pump upside down and allowing the feed chemical to run out 4 Flush the liquid end with a suitable medium Observe the safety data sheet Flush the dosing head thoroughly when using haz ardous feed chemicals 5 Possible additional work see chapter Storage Transport and Unpacking Disposal Personnel W Technical personnel CAUTION Environmental hazard due to incorrect disposal Note the local guidelines currently applicable in your country particularly in regard to electronic waste 64 ProMinent 14 5108 Type 12017 PVT 12017 SST 12035 PVT 12035 SST 10050 PVT 10050 SST 10022 PVT 10022 SST 10044 PVT 10044 SST 07065 PVT 07065 SST 07042 PVT 07042 SST 04084 PVT 04084 SST 04120 PVT 04120 SST Accuracies 14 2 Shipping weight ProMinent Minimum pump capacity at maximum back pressure bar eg ER on ue wes ues ues ge ums cs c BOs Go Ec 8 GO BIS BEIDE BEIDE PP A A N NN c Technical data 14 1 Performance data psi 174 174 174 174 145 145 145 145 145 145 102 102 102 102 58 58 58 58 Wh 20 20 42 42 49 49 26 26 53 53 63 63 50 50 101 101 117 117 gph 31 Maximum stroke rate Strokes min 88 88 172 172 200 200 88 88 172 172 200 200 88 88 172 172 200 200 mi stroke 3 9 3 9 4 1 4 1 4 1
32. alibrated state In this case the corresponding continuous displays then indicate the metering volume or the capacity directly The calibration is maintained when the stroke length is altered by up to 10 scale divisions for a set stroke length of 40 this corresponds to a range from 30 50 96 If the stroke length is changed by more than 10 scale divisions the yellow warning light illuminates the continuous display flashes and the flashing identifier Ca ib appears Do not allow the stroke length to fall below 20 96 Otherwise the calibration becomes inaccurate 1 The calibration becomes more accurate the more strokes the pump makes dur ng calibration Recommen dation at least 200 strokes Calibration CAUTION Danger with dangerous feed chemicals Provided the following handling instructions are followed contact with the feed chemical is possible If the feed chemical is dangerous take appropriate safety precautions when carrying out the following han dling instructions Observe the feed chemical safety data sheet 1 Lead the suction hose into a measuring cylinder containing the feed chemical the discharge hose must be installed in a permanent manner operating pressure 2 Prime the feed chemical press both arrow keys simultaneously should the suction hose be empty Record the level in the measuring cylinder and the stroke length Select the CAL B menu and press the P
33. ash The red LED indicator illuminates on the dis play the identifiers Error and TEMPERA TURE flash The red LED indicator illuminates on the dis play the identifiers Error and DIAPH flash The red LED indicator illuminates on the dis play the identifiers Error and FAN flash The red LED indicator illuminates on the dis play the identifiers Error and SYSTEM flash ProMinent Cause The liquid level in the storage tank has reached liquid level low 2nd stage The pump control is in Analog operating mode a fault behav iour has been programmed in the ANALG menu and the control current has fallen below 3 8 mA Pump control is in the operating mode Contact or Batch and the function extension Memory has been set Also a very large factor was set too many con tacts have been received or the key P has been pressed too often Consequently a stroke memory overflow has occurred Dosing monitor not correctly connected The dosing monitor reported more defective strokes than was set in the FLOW menu Due to too high back pressure the motor cannot work accu rately enough Motor has overheated Other motor faults The temperature inside the pump housing is too high due to too high outside temperature The temperature inside the pump housing is too high due to too high pump power consump tion Metering diaphragm is ruptured Error in
34. at it is connected Consequently a warning message for example can be suppressed Do not shorten this cable below 1 20 m Connect the plugs of the level switch diaphragm rupture sensor and dosing monitor to the corresponding sockets on the front side of the con trol In case of uncertainty see chapter Overview of equipment and con trol elements 27 Installation Pacing relay option Relay technical data Fault indicating relay 2 P_SI_0010_SW Fig 20 Pump pin assignments Fault indicating relay E z m a P_SI_0043 28 For technical data see Technical Data chapter 1 Install the cable which originates from the pacing relay see the figure in the chapter entitled Overview of equipment and control elements Cable A left The cable polarity is unimportant 2 Install the power supply cable to the pacing relay PCB see the figure in the chapter entitled Overview of equipment and control elements Cable B right CAUTION Warning of overload If the current through the relay becomes too high both it and the pump could be destroyed by overheating Fita circuit breaker The contacts are potential free As a NC fault indicating relay the relay closes immediately after the power is switched on and opens in the event of a fault As a N O fault indicating relay the relay closes in the event of a fault Use suitable interference supp
35. cal Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump WARNING Danger of an electric shock When working on the motor or electrical auxiliary equipment there is a danger of an electric shock Before working on the motor take note of the safety instructions in its operating instructions Should external fans servomotors or other auxiliary equipment be installed these should also be discon nected and checked that they are voltage free Place a spare parts kit in stock ready for maintenance work You can find order numbers in the enclosed Supplementary information CD for ProMinent pump operating instructions under Ordering information Spare parts kits Third party spare parts for the pumps may lead to problems when pumping Use only original spare parts Use the correct spare part kits In case of doubt refer to the exploded views and ordering information contained in the Supplementary information CD for ProMinent pump operating instructions ProMinent Maintenance Standard liquid ends Interval Maintenance work Personnel Quarterl m Check that the metering lines are fixed firmly to the liqu
36. claration of Conformity 15 EC Declaration of Conformity For pumps without explosion protection We hereby declare EC Declaration of Conformity ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg that the following designated product complies with the pertinent fundamental safety and health requirements of the EC Directive in terms of its design and construction and in terms of the version marketed by us This declaration loses its validity in the event of a modification to the product not agreed with us Description of the product Product type Serial no Pertinent EC Directives Applied harmonised standards in particular technical documents have been compiled by Date Manufacturer Signature Details of the signatory Metering pump series Sigma S1Ba S1Ca refer to nameplate on the device EC Machinery Directive 2006 42 EC EC Low Voltage Directive 2006 95 EC EC EMC Directive 2004 108 EC EN ISO 12100 1 EN ISO 12100 2 EN 809 EN 60335 1 EN 60335 2 41 EN 60529 EN 61000 3 2 EN 61000 6 2 Norbert Berger Im Schuhmachergewann 5 11 DE 69123 Heidelberg L7 A Joachim Schall Head of Research and Development 04 01 2010 ProMinent Decontamination declaration 16 Decontamination declaration Declaration of Decontamination see download www prominent com Because of legal regulations and for the safety of our employees and operation e
37. connection with fan in pump housing Fault at the control Troubleshooting Remedy Fill storage tank Clear the cause of the low control current Switch the programming of the fault behaviour to OFF see chapter Adjustment Operating mode settings SET menu Press the P key the memory content is deleted Set up the pump again Connect the dosing monitor cor rectly Press the P key Press the P key Investigate and clear the cause Reduce the back pressure Press the P key reset function Check the ambient temperature max 40 C Allow the motor to cool Press the P key reset function Contact ProMinent Press the P key reset function Ensure lower outside tempera tures Allow the pump to cool Press the P key reset function Check the installation change if necessary Allow the pump to cool Press the P key reset function Replace metering diaphragm according to chapter Repairs Check the fan replace if neces sary Press the P key reset function Disconnect the pump from the mains then reconnect If the error message reappears the send the pump into ProMinent 61 Troubleshooting Fault description The red LED indicator illuminates on the dis play the identifiers Error and MEM flash 12 2 2 Warning Alerts Fault description Green LED indicator illuminates Green LED indicator illuminates and the identifie
38. ct the lines without mechanical tension CAUTION Warning against leaks Leaks can occur on the pump connection depending on the insert used The pump is supplied with PTFE moulded composite seals with a flare which are used for the pump connec tions They seal the connections between grooved pump valves and the grooved inserts from ProMinent see Fig 15 the event that an unflared insert is used e g third party part an elastomer flat seal must be used see Fig 16 Numerous installation instructions with drawings are con tained in the General Operating Instructions for ProMinent metering pumps and hyaraulic accessories Precise metering is only possible when the back pres sure is maintained above 1 bar at all times ff metering at atmospheric pressure a back pressure valve should be used to create a back pressure of approx 1 5 bar ProMinent A A A AUN 1 AL 5 P_MOZ_0020_SW Fig 17 Manometer connecting options al P MOZ 0021 SW Fig 18 Steel pipeline at the liquid end Integral relief valve A ProMinent Installation CAUTION Warning of backflow A back pressure valve spring loaded injection valve relief valve foot valve or a liquid end do not represent absolutely leak tight closing elements For this purpose use a shut off valve a solenoid valve or a vacuum breaker CAUTION Warning of il
39. ctor ProMinent Memory function extension Adjustment You can also activate the Memory function extension identifier Mem appears on the LCD screen Mem memory When Memory is acti vated the pump software adds up the remaining strokes which could not be processed up to the maximum capacity of the stroke memory of 65 535 strokes If this maximum capacity is exceeded the pump goes into fault mode You can thus optimally match the pump to the process in question for example in conjunction with contact water meters 8 5 4 Batch operating mode settings BATCH menu Memory function extension Alongside those described in more detail in the chapter Programmable function settings SET menu the BATCH menu is also available in Batch operating mode via the SE7 menu oo 9 OR Or Continuous display Boss Fig 36 The operating mode Batch is a variant of the operating mode Contact in the first place see Contact operating mode settings Here also you can select a number of strokes no fractions only integers from 1 to 65535 but also a metering quantity Batch To change between the input Number of strokes and Metering quantity press the key 1x under the corresponding menu option see Operating adjustment overview in the appendix Batch operating mode is intende
40. d Screw the enclosed diaphragm rupture sensor into the liquid end no seal necessary ProMinent 7 2 Installation electrical General safety notes What requires electrical installation 7 2 1 Control connectors Level switch diaphragm rupture sensor option and dosing monitor option ProMinent Installation CAUTION Warning of unnoticed diaphragm rupture Only above approximately 2 bar system back pressure is a signal generated upon a diaphragm rupture Only rely on the diaphragm rupture sensor at back pres sures greater than 2 bar WARNING Danger of electric shock Unprofessional installation may lead to electric shocks All cable cores cut to length must be provided with cable end sleeves The Installation electrical of the device may only be undertaken by technically trained personnel CAUTION A Warning about personal and material damage Also observe the General Operating Instructions for ProMi nent Motor Driven Metering Pumps and Hydraulic Accesso ries What requires electrical installation Level switch Diaphragm rupture sensor Option Dosing monitor option Relay option External control mA output option Bus connector option Timer option Pump power supply CAUTION Incoming signals can remain without effect If the universal control wire the external pacing cable or the level monitoring cable is shortened below 1 20 m the pump does not detect th
41. d and the housing of chemicals and dirt Adhere to the safety data sheet for the feed chemical WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of eye injuries When opening the relief valve a spring under high tension can jump out Wear protective glasses 63 Decommissioning CAUTION Danger of damage to the device The device can be damaged by incorrect and improper storage or transportation Take into account the information in the Storage Trans port and Unpacking chapter if the system is decommis sioned for a temporary period Temporary decommissioning Personnel Technical personnel 1 Disconnect the pump from the m
42. d for large metering quantities The metering can be triggered either by pressing the P key or by a pulse received via the External control terminal The number of received pulses which could not yet be processed is stored by the pump control in the stroke memory The stroke memory is limited to the Batch size if Memory is not activated with Memory to 65535 strokes You can delete it by changing to another operating mode You can also activate the Memory function extension identifier Wem appears on the LCD screen Mem memory When Memory is acti vated the pump software adds up the remaining strokes which could not be processed up to the maximum capacity of the stroke memory of 65 535 strokes If this maximum capacity is exceeded the pump goes into fault mode You can thus optimally match the pump to the process in question for example in conjunction with contact water meters 8 6 Programmable function settings SET menu ProMinent Setting menus are available in the SET menu in all operating modes for the following programmable functions Calibrate CAL B menu Auxiliary rate AUX menu E Flow FLOW menu only available if a dosing monitor is connected 45 Adjustment 8 6 1 Calibrate function settings CALIB menu Continuous display sors Fig 37 The pump can also be operated in the c
43. d or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts Cause Remedy Personnel The wrong mains voltage or no The specified mains voltage can Electrician mains voltage is connected be found on the nameplate Remedy Personnel The operating diaphragm of the Replace the Technical per metering diaphragm sonnel WARNING Warning of escaping feed chemical When metering critical or combustible feed chemicals or in hazardous locations under no circumstances must the second diaphragm also rupture Ifthe pump membrane rupture sensor triggers stop the pump immediately and only restart once a new multi layer safety diaphragm is fitted ProMinent 12 2 Faults with error message 12 2 1 Fault alerts Fault description The red LED indicator illuminates on the dis play the identifiers Error and MINIM flash The red LED indicator illuminates on the dis play the identifiers Error and ANALG flash The red LED indicator illuminates on the dis play the identifiers Error and CNTCT flash The red LED indicator illuminates on the dis play the identifiers Error and FLOW flash The red LED indicator illuminates on the dis play the identifiers Error and MOTOR fl
44. djustment dial to the stop at 0 stroke length c The drive axle is now difficult to turn 3 _ Switch off the pump 4 Unscrew the hydraulic connectors on the discharge and suction side 5 Unscrew the diaphragm rupture sensor from the dosing head 6 Remove the 6 screws on the dosing head 7 Remove the dosing head 8 Check the condition of the diaphragm rupture sensor see 6 Checking the condition of the diaphragm rupture sensor on page 58 Loosen the diaphragm from the drive axle with a gentle backwards turn in the anti clockwise direction 10 Completely unscrew the diaphragm from the drive axle 11 Tentatively screw the new diaphragm anticlockwise up to the stop on the drive axle c The diaphragm now is now seated against the stop of the thread while the diaphragm flap is within the tolerance range P SI 0029 Fig 43 Tolerance range of the flap on the backplate 1 Diaphragm 2 Backplate 56 ProMinent ProMinent 3 Repairs Flap A Tolerance range 12 13 14 15 16 17 18 Should this not work remove dirt or swarf out of the thread and screw the diaphragm correctly onto the drive axle this time c If this is still unsuccessful contact ProMinent ProMaqua cus tomer service Place the dosing head with the screws onto the diaphragm the suction connector must be pointing downwards in the pump s fitting position Tighten the screws gently
45. er More detailed explanations are given in the following text Incremental changing of a value Press the key once You can toggle between altering the digits of a value change individual digits standard and incremental changing of a value change a number ProMinent 37 Adjustment Changing adjustable values Press the arrow keys UP or DOWN gt The flashing digit or number counts up or down Confirming adjustable values Under change individual digits confirm each digit by pressing the P key c Upon confirming the last individual digit the display simultane ously changes to the next menu option or into a continuous dis play Under change a number Press the P key 1x c The display simultaneously changes to the next menu option or into a continuous display Correcting incorrectly set digits Press the key 2x c You jump back to the first digit 8 2 Checking adjustable values Before you adjust the pump control you can check the actual settings of the adjustable values Press the key i for Info if the LCD screen shows a contin uous display The display does not contain the P key symbol c Each press of the toggles the continuous display output to the screen to another continuous display The number of continuous displays depends on the identity code the selected operating mode and the connected additional devices see over view Continuous displa
46. erms of shape and chemical resistance Pay attention to the flow direction of the discharge and suction connectors when fitting the valve ProMinent ProMinent IN a N gt Repairs Unscrew the valve from the liquid end Screw the valve cap 5 on its suction side see diagram Carefully remove the parts from the valve body 2 Replace the worn parts Clean the remaining parts Check all parts Insert the valve ball 3 and the valve seat 4 Screw on the valve cap 5 P_SI_0013_SW Fig 42 Simple cross section through ball valve AUN Flat seal Valve body Valve ball Valve seat Valve cap 55 Repairs 11 2 Replacing the metering diaphragm Third party spare parts for the pumps may lead to problems c when pumping 5 Use only original spare parts Use the correct spare part kits In case of doubt refer to the exploded views and ordering information contained in the Supplementary information CD for ProMinent pump operating instructions Personnel Technical personnel Requirements W If necessary take protective measures W Observe the safety data sheet for the feed chemical Depressurise the system 1 Drain the liquid end Place the liquid end on its head and allow the feed chemical to run out flush out with a suitable medium flush the liquid end thoroughly when using hazardous feed chemicals 2 With the pump running move the stroke a
47. etering can be trig gered either by pressing the P key or by a pulse received via the External control terminal or through a contact or a semiconductor switching element It is possible to pre select a metering quantity batch or a number of strokes via the control unit BUS operating mode Identity code control variant CANopen or PRO FIBUS This operating mode provides the option of controlling the pump via a BUS see Supplementary instructions for ProMinent gamma L and ProMinent Sigma versions with PROFIBUS ProMinent 5 6 Functions 5 7 Options Relay option ProMinent Functional description The following functions can be selected using the SET menu Calibrate function Identity code stroke length adjustment manual calibration The pump can also be operated in the calibrated state in all operating modes In this case the corresponding continuous displays can then indicate the metering volume or the capacity directly Calibration is maintained within a stroke rate range of 0 180 strokes min The calibra tion is also maintained when the stroke length is altered by up to 10 scale divisions Auxiliary frequency function Enables a freely selectable and program mable stroke rate to be switched on in the SET menu which can be controlled via the External Control terminal This auxiliary frequency has priority over the operating mode stroke rate settings Flow function Stops the pump
48. function settings FLOW menu 47 8 7 Setting the code CODE menu sene 47 8 8 Deleting the total number of strokes or total litres CLEAR WINdOW ex c 48 Operation nnee in queo DURER UE dried 49 9 1 Manual operation esse 49 9 2 Remote operation einen erede 51 Maintenance siiin iei ed ied es 52 RETo E Hen ee n ERR TAPER 54 11 1 Cleaning 8 65 5444 944564945 54 11 2 Replacing the metering diaphragm sess 56 811 1 11 9 1 1 60 12 1 Faults without a fault alert 60 12 2 Faults with error message seem 61 1222 1 Faultalerts era 61 3 Table of contents 13 14 15 16 17 18 19 122 2 Warning Alerts u 62 12 3 All Other Faults eterne eie eter her ns 62 Decommissioning eeeeene enm enne 63 Technical d ta 3 e Rer eS 65 14 1 Performance 0 8 595559 5 0055555555 54 55555050 595 65 14 2 Shipping weight 65 14 3 Wetted 13 6 15 9 4 66 14 4 Ambient 0 6 0 8 5 5 5 4 4 545555 44 5855555559 59 66 14 4 1 6
49. id end Technical personnel Check that the suction valve and discharge valve are correctly seated Check that the dosing head screws are tight Check the condition of the metering diaphragm see Check the condi tion of the metering diaphragm on page 53 Check that the flow is correct Allow the pump to prime briefly Check that the electrical connections are intact Under normal loading approx 30 of continuous operation Under heavy loading e g continuous operation shorter intervals Check the condition of the metering dia The metering diaphragm is a wear part the service life of which is phragm dependent upon the following parameters System back pressure Operating temperature W Feed chemical properties When using abrasive feed chemicals the diaphragm service life is reduced In such cases more frequent checking of the diaphragm is rec ommended Tightening torques Data Value Unit Tightening torques for dosing head 4 5 5 0 Nm screws Liquid ends with integral relief valve ProMinent WARNING Warning of eye injuries When opening the relief valve a spring under high tension can jump out Wear protective glasses 53 Repairs 11 Repairs Safety information A A A 11 1 Cleaning valves Personnel A Repairing ball valves 54 WARNING It is mandatory that you read the safety information and specifications in the Storage Transport and Unpacking chapter prior to sh
50. ipping the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulated or opened due to pressure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthor ised persons Depressurise the system before commencing any work on hydraulic parts WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump Unsuitable spare parts for the valves may lead to problems for the pumps Only use new components that are especially adapted to fit your valve both in terms of shape and chemical resistance Use the correct spare part kits In case of doubt refer to the exploded views and ordering information contained in the Supplementary information CD for ProMinent pump operating instructions W Technical personnel CAUTION Warning of personal injury and material damage Feed chemical may escape from the liquid end for example if ball valves not repaired correctly Only use new components which fit your valve both in t
51. l data at 230 V Data Value Unit Nominal power 130 W Nominal current 1 2 A Peak current during operation 3 A Switch on peak current for approx 100 16 A ms Fuses Fuse Value Part no Fuse internal 3 15 AT 1 5 kV 732414 ProMinent 67 Technical data Only use the original fuses from ProMinent It is not sufficient to use a fuse with the above fuse rating 14 6 Diaphragm rupture sensor b Reed switch identity code specification Pin Stroke sensor 2 Allocation 1 white 4 5 V 24 V max 10 mA 2 brown OUT open collector 24 V 20 mA 3 green GND Data Value Unit Pulse width low 24 ms depending on the gear and mains frequency The polarity is unimportant b Namur sensor identity code specifica 5 25 V DC in accordance with Namur or DIN 60947 5 6 potential free tion Stroke sensor 3 design Data Value Unit Nominal voltage 8 VDC Power consumption active surface gt 3 mA uncovered Power consumption active surface cov 1 mA ered Rated switching distance 1 5 mm Ri 1kQ Cable colour Polarity blue brown 14 7 Relay The technical data for the relay are contained in the chapter Installation electrical 68 ProMinent 14 8 Sound pressure level Sound pressure level ProMinent Technical data Sound pressure level LpA lt 70 dB in accordance with EN ISO 20361 2010 10 at maximum stroke length maximum stroke rate maximum back pressure water 69 EC De
52. legal operation Observe the regulations that apply where the unit is to be installed CAUTION To check the pressure conditions in the piping system it is recommended that connecting options are provided for a manometer close to the suction and pressure connector Manometer socket Discharge line pipe Discharge valve Suction valve Suction line pipe CAUTION Connect the pipelines to the pump so that no residual forces act on the pump e g due to the offsetting weight or expan sion of the line Only connect steel or stainless steel piping via a flexible piping section to a plastic liquid end 1 Steel pipeline 2 Flexible pipe section 3 Plastic liquid end CAUTION Danger due to incorrect use of the integral relief valve The integral relief valve can only protect the motor and the gear and then only against impermissible positive pressure that is caused by the metering pump itself It cannot protect the system against positive pressure Protect the motor and gear of the system against posi tive pressure using other mechanisms Protect the system against illegal positive pressure using other mechanisms 25 Installation P SI 0023 Fig 19 Permissible alignment of the relief valve Diaphragm rupture sensor 26 CAUTION Warning of feed chemical spraying around If no relief valve was connected
53. llow NO normally open Fault indi cating relay 4 green C common Fault indi cating relay 3 white NO normally open Pacing relay 2 brown C common Pacing relay 29 Installation Output relay Output relay U Fig 23 Cable conductor assignments Fault indicating and pacing relay option P_SI_0043 W Fig 24 Cable conductor assignments 30 P_SI_0044 As a NC fault indicating relay the relay closes immedi ately after the power is switched on and opens in the event of a fault gt Asa NO fault indicating relay the relay closes in the event of a fault Data Value Unit Maximum voltage 250 VDC 50 60 Hz Maximum current 16 A resis tive Closing duration Service life gt 30 000 Play at rated load Behaviour see identity code The contacts are potential free Pin assignment To pin VDE cable Contact CSA cable 1 white NO normally open white 2 green NC normally closed red 4 brown C common black Pin assignment To pin VDE cable Contact Relay 1 yellow NO normally open Fault indi cating relay 4 green C common Fault indi cating relay 3 white NO normally open Pacing relay 2 brown C common Pacing relay ProMinent External control Wiring diagram View of the cable plug from the front Level switch cable 2 blue Alarm 1 black GND 3 brown Stop blue black open gt
54. n Electrical technicians are deemed to be people who are able to complete work on electrical systems and recognize and avoid possible dangers independently based on their technical training and experience as well as knowledge of pertinent standards and regulations Electrical technicians should be specifically trained for the working envi ronment in which the are employed and know the relevant standards and regulations Electrical technicians must comply with the provisions of the applicable statutory directives on accident prevention Instructed person An instructed person is deemed to be a person who has been instructed and if required trained in the tasks assigned to him her and possible dan gers that could result from improper behaviour as well as having been instructed in the required protective equipment and protective measures Customer Service department Customer Service department refers to service technicians who have received proven training and have been authorised by ProMinent or Pro Maqua to work on the system Sound pressure level LpA lt 70 dB in accordance with EN ISO 20361 2010 10 at maximum stroke length maximum stroke rate maximum back pressure water ProMinent Storage transport and unpacking 3 Storage transport and unpacking Safety information Scope of supply Storage ProMinent A WARNING Only return metering pumps for repair in a cleaned state and with a flushed liq
55. nob in the range 0 100 The recommended stroke length range in which the set metering quantity can from a technical point of view be accurately reproduced is 30 100 96 At low stroke rates the pump control switches to stop and go operation This occurs with stroke rates which are less than 1 3 of the maximum stroke rate This ensures adequate cooling of the motor at low stroke rates The following operating options are available via the keys see the figure on the next page Stop the pump Press the S7TART STOP key Start the pump Press the STAR7 STOP key again In operating mode Batch Briefly press the P key Press the P key for 15 s if you want to reload the factory settings prior to calibration This deletes the current settings In continuous display if you keep the P key pressed for 2 s the pump control switches into adjustment mode see Adjustment chapter If CODE 7 was set then after pressing the P key the code must first be entered Each press of the key toggles the continuous display output to the screen to another continuous display The number of continuous displays depends on the identity code the selected operating mode and the con nected additional devices 49 Operation Changing directly changeable variables Stroke rate Capacity Factor Displaying the program versions Batch size Priming Fault acknowledgement 50 To change a value
56. operation identity code control variant External with pulse control ProMinent 39 Adjustment IE ANALOG HUE mn nr MANUAL 8 Analog Marne D gt HULE os m nnr CONTACT MULE a Batch mnnr BATCH HWW Continuous display 80085 Fig 29 8 5 Operating mode settings SET menu First in the MODE menu select the operating mode Exceptions Timer and PROFIBUS Inthe SE7 menu you can make various settings dependent on the selected operating mode Adjustment menus are available in all operating modes for the following programmable functions Calibrate CAL B menu W Auxiliary rate AUX menu W Flow FLOW menu only available if a dosing monitor is connected see also the chapter Programmable function settings SET menu As to whether or not a further setting menu is available depends on the selected operating mode 8 5 1 Manual operating mode settings Other than those described in more detail in the chapter Programmable function settings SET menu there are no other setting menus available in Manual operating mode via the SE7 menu 8 5 2 Analog operating mode settings ANALG menu Overview 40 Alongside those described in more detail in the chapter Programmable function settings SET menu the ANALG menu is also available in
57. or SIZ cf ee ep 65 CONTAQGT eiie rere ee 18 43 Control elements eere 13 CCOITBCL iude e 38 Correct and proper 56 e 8 pu ETT 40 D Decomnmissionitig titre Pe pedet 63 Decontamination declaration sss 11 Degree of protection ueesnneeessnnnnnnnnnnnnnn nennen 67 delete eiie eed ee atat ase eet d 45 48 Deleting the total number of strokes or total litres 48 Diaphragitm eiie ea 16 Diaphragm rupture sensor eeeeeee 13 68 ProMinent Index Discharge Valve 16 Disposal Eee pne eae 64 DOSING head 1th ee 16 DOSING monitor cesssssssseeseeeee nnne 47 Drive motor nea ee ERE 13 Drive uhi eoo eto are 13 15 E Electrical dat a ne ne 67 Emergency ree n rte ert 10 Emptying the liquid end eene 64 Explanation of the safety information 8 External contact uc eene 20 32 External frequency Changeover 20 F Factor its wilde oui dai na aere ide 43 Fault 20 Fault indicating 18 19 28 29 Fault indicator 20 Fault processing 2 2 tees 43 Fault stat se
58. or you can multiply incoming pulses by a factor between 1 01 and 99 99 or reduce them by a factor of 0 01 to 0 99 Number of strokes executed factor x number of incoming pulses 43 Adjustment 44 Example Example table Factor Step up 1 25 99 99 1 50 1 25 Reduction 1 0 50 0 50 0 50 0 50 0 50 0 50 Explanation of step up Factor with a factor 1 with a factor 2 with a factor 25 Explanation of reduction Factor with a factor 1 with a factor 0 5 with a factor 0 1 with a factor 0 75 Pulse Number of sequence strokes sequence 1 1 1 2 1 25 1 99 99 1 1 50 1 2 1 1 25 1 1 1 2 1 1 2 1 10 1 100 1 4 1 2 5 3 2 1 1 1 33 1 111 Pulse and strokes 1 stroke is executed per pulse 2 strokes are executed per pulse 25 strokes are executed per pulse Pulse and strokes 1 stroke is completed after 1 pulse 1 stroke is completed after 2 pulses 1 stroke is completed after 10 pulses 1 stroke is completed after 2 pulses once then 1 stroke is completed after 1 pulse twice and then repeating 1 stroke after 2 pulses etc Ifa remainder is obtained when dividing by the factor then the pump software adds the remainders together As soon as this sum reaches or exceeds 1 the pump executes an additional stroke Therefore on average during the metering operation the resultant number of strokes precisely matches the fa
59. ouble diaphragm system with working and safety diaphragms how ever it also has the advantage that both diaphragms are joined together in a single unit If the working layer 1 breaks the feed chemical penetrates between the working and safety 2 layers and spreads out The safety layer ensures that not feed chemical penetrates to the outside As soon as the feed chemical reaches the flap 3 on the edge of the multi layer safety diaphragm it inflates it The flap presses a piston 4 in the membrane rupture sensor 5 so that this triggers With the visual diaphragm rupture sensor the lowered red cylinder 6 springs forward beneath the transparent cover 7 so that it then becomes clearly visibleFig 9 With the electrical diaphragm rupture sensor a switch is switched A con nected signalling device must signal the diaphragm rupture Fig 9 Visual diaphragm rupture sensor triggered and untriggered The electrical diaphragm rupture sensor is connected to the diaphragm rupture indicator terminal If a diaphragm rupture occurs the red LED Fault indicator illuminates on the pump the identifier Error and DIAPH flash on the LCD screen Dependent on the identity code variant selected under Displacement body the pump either continues metering Pump emits alarm or stops Pump stops 17 Functional description 5 5 Operating modes 18
60. ough the suction valve 1 into the dosing head One cycle is thus completed 3 Fig 7 Cross section through the liquid end Suction valve 2 Diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm The integral relief valve normally operates as a simple directly controlled bleeder valve As soon as the pressure exceeds the pressure value which is set using the large spring 1 it lifts the ball 2 The feed chemical then flows out through the hose connection 5 e g into a storage tank The integral relief valve can only protect the motor and the gear and then only against impermissible positive pressure that is caused by the metering pump itself It cannot protect the system against positive pres sure The integral relief valve works as a bleed valve if the rotary dial 3 is turned clockwise up to the open stop This relieves the high force caused by the large spring 1 which was acting on the ball 2 the ball is now controlled by the low force of the small spring 4 The integral relief valve is when used in this way a priming aid for starting up the pump against pressure ProMinent Functional description P_SI_0019 Fig 8 Integral relief valve Spring large Ball Rotary dial Spring small Hose connection 5 4 Multi layer safety diaphragm ProMinent The multi layer safety diaphragm has the same function as the conven tional d
61. our knowledge they are free from any residues in dangerous quantities Place date Company stamp and legally binding signature ProMinent 71 Operating adjustment overview 17 Operating adjustment overview Continuous display y Stop start pump Lock CODE 1 Lock CODE 2 2 Change directly changeable variables Prime 2 Start batch only in Batch operating mode M gx cknowledge errors gu Check adjustable values AU Analog mane 25 HULE 1 a Manual on Oo 8 E Analog Manual Contact Batch er il gi a Contact ALMISAN e Batch ADDE 9 NOME P gt 99 8 9 8 a N FANE n n n LLLE Lu Lu Lu z H 2 gt s Ar og SET see la Ot 9 us oe li UNES 1 n ES 9 Analog COL is 1 Rd FU p 1 e Analog el LI 1 bs tie d l n E JES Analog DR Vs a ER
62. over the stroke rate specified by an operating mode or priority 4 ProMinent 6 Assembly Supporting floor L 14 P_MOZ_0016_SW Fig 11 C ProMinent Assembly CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in its original packaging The packaged unit should also only be stored or trans ported in accordance with the stipulated storage condi tions The packaged unit should be protected from moisture and the ingress of chemicals CAUTION Warning about personal and material damage Personal and material damage may be caused if the unit is operated outside of the permissible ambient conditions Please observe the permissible ambient conditions refer to the chapter entitled Technical Data WARNING Risk of electric shock If water or other electrically conducting liquids penetrate into the drive housing an electric shock may occur Position the pump so that drive housing cannot be flooded WARNING The pump can break through the supporting floor or slide off it The supporting floor must be horizontal smooth and per manently load bearing Capacity too low Vibrations can disturb the valves of the liquid end The supporting floor must not vibrate
63. ppears in the LCD screen This auxiliary frequency has priority over the stroke rate which is specified by the currently selected operating mode 8 6 3 Flow function settings FLOW menu oo D Fi Hl Ly FN gt ELi z UN 9 Continuous display me Fig 39 The FLOW menu only appears if a dosing monitor is connected to the Dosing monitor terminal The dosing monitor records the individual metering strokes of the pump at the discharge connector and reports them back to the pump control If this feedback is sequentially missing for as often as set in the FLOW menu after a fault or too low metering the pump is stopped 8 7 Setting the code CODE menu ProMinent In the CODE menu you can enter whether you want to block parts of the adjustment options roe O fancy cua 6 Continuous display B0096 Fig 40 47 Adjustment In the first menu option you can set either CODE 1 or CODE 2 both use the same number Select CODE 7 to block adjustment mode in Operating adjustment overview in the appendix In the next menu option enter the number you want to use as the code E Select CODE 2 to block the option to adjust the directly changeable values in the continuous displays in Operating adjustment
64. quipment we need the declara tion of decontamination with your signature before your order can be handled Please make absolutely sure to include it with the shipping documents or even better attach it to the outside of the packaging Pr Minent Please return your products to Type of instrument sensor Serial number Ger tetyp Seriennummer Process data Temperature C Pressure bar Prozessdaten Temperatur Druck Mediums and warnings Warnhinweise zum Medium Medium Identi flammable toxic corrosive harmful other harmless Concentration fication irritant Medium CAS No entz nd giftig atzend gesundheits sonstiges unbedenklich Konzentration lich sch dlich reizend Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung explosive oxidising dangerous for the environment biological risk radioactive explosiv brandf rdernd umweltgef hrlich biogef hrlich radioaktiv Please tick should one of the above be applicable include security sheet and if necessary special handling instructions Reason for return Company data Company Phone number Contact person Fax Street E Mail Address Your order No We hereby certify that the returned parts have been carefully cleaned To the best of
65. r Ca ib flashes 12 3 All Other Faults 62 Cause Cause Stroke memory overflow has occurred Remedy Eliminate cause Press P key bear in mind the consequences for your process Remedy The liquid level in the storage tank has reached liquid Fill storage tank level low 1st stage The pump is calibrated and the stroke length varies by Reset the stroke length or more than 10 scale divisions from the value at the recalibrate the pump at the time of the calibration desired stroke length Please contact the responsible ProMinent branch or representative ProMinent 13 Decommissioning Decommissioning ProMinent Decommissioning WARNING Danger of an electric shock When working on the motor or electrical auxiliary equipment there is a danger of an electric shock Before working on the motor take note of the safety instructions in its operating instructions Should external fans servomotors or other auxiliary equipment be installed these should also be discon nected and checked that they are voltage free WARNING Danger from chemical residues There is normally chemical residue in the liquid end and on the housing after operation This chemical residue could be hazardous to people Itis mandatory that the safety information relating to the Storage Transport and Unpacking chapter is read before shipping or transporting the unit Thoroughly clean the liquid en
66. ression e g RC members when con necting inductive loads Data Value Unit Maximum voltage 250 VDC 50 60 Hz Maximum current 2 A resis tive Closing duration Service life gt 200 000 Play at rated load Behaviour see identity code The contacts are potential free Pin assignment ProMinent Installation Fig 21 Cable conductor assignments Fault indicating and pacing relay option Fault indicating and pacing relay option OT Ec 8 Fig 22 Cable conductor assignments ProMinent P_SI_0044 To pin VDE cable Contact CSA cable 1 white NO normally open white 2 green NC normally closed red 4 brown C common black As a NC fault indicating relay the relay closes immedi ately after the power is switched on and opens in the event of a fault As a N O fault indicating relay the relay closes in the event of a fault Fault indicating relay Data Value Unit Maximum voltage 24 VAC 50 60 Hz Maximum current 100 mA Closing duration 100 ms Service life gt 200 000 Play at rated load Behaviour see identity code The contacts are potential free Pacing relay Data Value Unit Maximum voltage 24 VDC Maximum current 100 mA Closing duration 100 ms Service life 50 x 106 10 V Play 10 mA at rated load Behaviour see identity code The contacts are potential free Pin assignment To pin VDE cable Contact Relay 1 ye
67. retrofitted via a knock out in the drive unit 19 Functional description 5 8 Function and fault Indicator 5 9 LCD screen 5 10 LED indicators The operating and fault statuses are indicated by the three LED indicators and the Error identifier on the LCD screen see also the Trouble shooting chapter If a fault occurs the identifier Error appears and an additional error mes sage Operating indicator green The operating indicator illuminates if during pump operation there are no incoming fault or warning messages It goes out briefly with every stroke Warning indicator yellow The warning indicator illuminates if the pump electronics detect a condition which may lead to a fault e g liquid level low 1st stage Fault indicator red The fault indicator illuminates if a fault occurs e g liquid level low 2nd stage 5 11 Hierarchy of operating modes functions and fault statuses 20 The different operating modes functions and fault statuses have a dif ferent effect on if and how the pump reacts The following list shows the order 1 Priming 2 Fault Stop Pause 3 Auxiliary frequency external frequency changeover 4 Manual external contact Comments re1 Priming can take place in any mode of the pump providing it is functioning re 2 Fault Stop and Pause stop everything apart from Priming re 3 The stroke rate of Auxiliary rate always has priority
68. rrent signal For this pur pose enter any two points P1 I1 F1 and P2 I2 F2 F1 is the stroke rate at which the pump is to operate at current 11 this defines a straight line and thus the behaviour is specified 41 Adjustment Upper lower sideband 42 8 P2 F2 P1 Fit 1 12 20 mA B0088 Fig 32 F1 Stroke rate at which the pump should operate with current 11 F2 Stroke rate at which the pump should operate with current I2 Plot a diagram similar to the one above with values for 11 F1 and 12 F2 so that you can set the pump control as required Using these processing types you can control a metering pump using the current signal as shown in the diagrams below Lower sideband The symbol __ appears on the LCD screen Below 11 the pump works at a rate of F1 above I2 it stops Between 11 and I2 the stroke rate varies between F1 and F2 in proportion to the signal current a b Fmax Fmax SE F2 F2 P1 Fit N t 1 0 11 12 20 I mA 0 E 12 20 I ma B0089 Fig 33 Lower sideband e g alkali pump Upper sideband The symbol __ appears on the LCD screen Below 11 the pump is sta tionary above I2 the pump works at rate F2 Between 11 and I2 the stroke rate varies between F1 and F2 in proportion to the signal current The smallest processable difference between 11 and I2 is 4 mA A Fmax r2
69. s 2 2 ae Ba 20 d M 19 FLOW MENU tiit cendi er 47 ansehe 46 47 Functional description 15 Function display uuessesersennnenessnnnnennnnnnnnnnnnnnn nennen 20 FUNCIONS Aussee ndash 19 20 45 H Hierarchy of operating modes esses 20 Incorrectly set 619 5 nen nennnen nennen nennen 38 Incremental changing of a 8 6 590555 37 Information in the event of an emergency 10 Installation innen etes 23 Integral relief valve ssssssseeeeee 25 CC 67 L Leakage hole nite mede 53 Level switch nito rite ERU eem 19 M C se nenne 41 liquid endian ana eere 13 16 Kole PE 47 Lower sideband n erret eror 41 42 M Maintenance n rne RES 52 Mantab 16 20 40 Material tein ea een ea 66 MEMOrYEa een 45 MODE menu rasen 19 39 N Namur Sensor ea a 68 75 Index Operating indicator eee essen ennnnnennn nenne 20 Operating 1006 55 555 0 959 55 95 40 43 45 Operating modes eene 18 20 Operating mode selection 39 Operating mode 56 1 65 nennen nennen nenn 40 e oio esse een 19 Output relay ex cet e RR Ehemann 30 Overview of
70. s with a residual voltage of 0 7 V e g transistors in open collector circuits or contacts relays can be used as input switch elements Voltage with open contacts Input resistance Control Voltage with open contacts Input resistance Control min contact duration Max pulse frequency Voltage with open contacts Input resistance Control approx 5 V 10 Potential free contact approx 0 5 mA Semiconductor switch residual voltage lt 0 7 V approx 5 V 10 Potential free contact approx 0 5 mA Semiconductor switch residual voltage lt 0 7 V 20 ms 25 pulses s approx 5 V 10 kO Potential free contact approx 0 5 mA Semiconductor switch residual voltage lt 0 7 V ProMinent Installation Control type 1 see identity code Pin Pin 1 Pause input activating func tion 2 contact input 3 Analog input 4 GND 5 auxiliary input ProMinent Voltage with open contacts Input resistance Control Voltage with open contacts Input resistance Control min contact duration Max pulse frequency Input apparent ohmic resistance Voltage with open contacts Input resistance Control approx 5 V 10 Potential free contact approx 0 5 mA Semiconductor switch residual voltage lt 0 7 V approx 5 V 10 Potential free contact approx 0 5 mA Semiconduc
71. t ProMinent external contact cable 2 core Function External Contact ProMinent universal control wire 5 core Pause function Auxiliary rate function Function External Contact Site end Cable Pump inside External activation Pulse frequency e g contact water meter PLC etc 2 white Contact 1 brown Pause 4 black GND GND External activation 5 grey Auxiliary T mike gt Pulse frequency e g contact water meter PLC etc 3 blue Analog GND 2 white Contact 1 brown Pause External 14 black GND activation 5 grey Auxilia ic GND Continuous contact potential free E g external on off of control panel l 3 blue Analog 2 white Contact 1 brown Pause External 1 4 black GND activation 5 grey Auxiliary Jj GND Continuous contact potential free e g of control panel 3 blue Analog 2 white Contact 2 0 4 20 1 brown Pause 4 black GND 5 grey Auxiliary T Analog signal e g of magnetic inductive Flow meter External activation GND P SI 0091 SW Installation 35 Installation 7 2 2 Pump power supply 7 2 3 Other
72. t during operation it does not damage the expandable flap of the diaphragm Repeat the test If the monitor does not trigger an alarm both times replace the membrane rupture sensor 4 After a successful test continue at the top by fitting the diaphragm 3 13 2 P_SI_0038 Fig 45 Cross section through the liquid end Suction valve 2 Metering diaphragm 3 Discharge valve 4 Dosing head 5 Backplate 13 Safety diaphragm Tightening torques Data Value Unit Tightening torques for dosing head 4 5 5 0 Nm screws ProMinent 59 Troubleshooting 12 Troubleshooting Safety information A A 12 1 Faults without a fault alert Faults without a fault alert Fault description Green LED indicator operating indi cator does not light up Fault description Cause The optical diaphragm rupture sensor has triggered 60 metering diaphragm has ruptured A WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protective gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic components if they are manipulate
73. to the overflow line the feed chemical sprays out of the hose connection as soon as the relief valve opens Anoverflow line must always be connected to the inte gral relief valve and be fed back to the storage tank or if required by the regulations into a special storage tank CAUTION Danger of cracking Cracking of the PVT liquid end can occur if a metal overflow line is connected to the relief valve Never connect a metal overflow line to the relief valve CAUTION Danger of the integral relief valve failing The integral relief valve no longer operates reliably with feed chemicals having a viscosity of greater than 200 mPa s Only use the integral relief valve with feed chemicals having a viscosity up to 200 mPa s CAUTION Warning against leaks Feed chemical which remains in the overflow line at the relief valve can attack the valve or cause it to leak Route the overflow line with a continuous slope and moreover with the tube nozzle pointed downwards see Fig 19 f the overflow line is fed into the suction line the bleed func tion is blocked Therefore lead the overflow line back into the storage tank When operating the integral relief valve close to the opening pressure a minimal overflow into the overflow line can occur CAUTION Danger resulting from unnoticed diaphragm rupture If the pump has been ordered with an electric diaphragm rup ture sensor it still has to be installe
74. tor switch residual voltage lt 0 7 V 20 ms 25 pulses s approx 120 approx 5 V 10 Potential free contact approx 0 5 mA Semiconductor switch residual voltage lt 0 7 V The metering pump makes its first metering stroke at approx 0 4 mA 4 4 mA and starts continuous operation at approx 19 2 mA 33 Installation Block diagram Sigma Control Inputs Outputs Pump inside Empty signal 3 brown Pause Level Warning 2 blue Alarm sensor 1 black GND VDE cable 4 2 green NC fault alert Siroka 1 brown ASA Fault indicating 4 white ND Sensor 2 white Cod Stroke relay X m rown m 3blue m sensor Flow Control 4 black GND DESI cable t 5 1 yellow NO fault alert Fault indicating 4 green C fault alert Diaphragm 2 blue Alarm Diaphragm and H 3 white NO pacing relay rupture _ 1 black GND rupture Pacing sensor sensor relay 2brown C pacing relay 3 blue Analog wie 2 white Contact gt iring connection d biowa Pause External examples tivati next page 4 black GND acuvation 5 grey Auxilia GND Network P_SI_0089_SW Fig 25 Block diagram Sigma Control 34 ProMinent ProMinent Universal control wire connection diagram Function External Contac
75. uid end refer to the section on decommis sioning Only send metering pumps with a filled in Decontamination Declaration form The Decontamination Declaration consti tutes an integral part of an inspection repair order A unit can only be inspected or repaired when a Declaration of Decontamination Form is submitted that has been completed correctly and in full by an authorised and qualified person on behalf of the pump operator The Decontamination Declaration Form can be found in the Appendix or at www prominent com CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in its original packaging The packaged unit should also only be stored or trans ported in accordance with the stipulated storage condi tions The packaged unit should be protected from moisture and the ingress of chemicals Compare the delivery note with the scope of supply Metering pump with mains power cable If necessary connector kit for hose pipe connection Product specific operating instructions with EC Declaration of Con formity and supplementary information CD for ProMinent pump oper ating instructions As necessary documents for options and accessories Personnel Technical personnel 1 Place the caps on the valves 3 Preferably place the pump standing vertically on a
76. used in these operating instructions to denote different types of danger Warning signs Type of danger Warning danger zone h Warning high voltage The pump may only be used to dose liquid metering chemicals Only SST design pumps may be used with combustible feed chemi cals The pump may only be started up after it has been correctly installed and commissioned in accordance with the technical data and specifi cations contained in the operating instructions The general limitations with regard to viscosity limits chemical resist ance and density must be observed see also ProMinent resistance list In the product catalogue or at www prominent com Any other uses or modifications are prohibited The pump is not intended for the metering of gaseous media or solids The pump is not intended for operation in hazardous locations The pump is not intended for exterior applications without use of suit able protective equipment The pump should only be operated by trained and authorised per sonnel see the following Qualifications table You are obliged to observe the information contained in the operating instructions at the different phases of the device s service life ProMinent Safety information ProMinent Safety chapter WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump
77. vement of the slide rod 4 A return spring 5 presses the uptake fork together with the slide rod positively against the cam thus producing the reciprocal stroke The stroke length can be adjusted using the stroke adjustment dial 6 and the axle 7 The different stroke lengths are in effect caused by a limitation of the reciprocal strokes see llustration of the stroke movement on page 15 The slide rod transmits the stoke motion to the metering diaphragms E EG odi Sw Fig 5 Section through the drive unit Sigma 1 Electric motor Worm gear not visible Eccentric cam Slide rod Return spring Stroke adjustment dial Axle Uptake fork ONOARWNH 0 180 360 gt 180 360 P PL 0009 SW Fig 6 Stroke movement at a maximum stroke length and b reduced stroke length Stroke velocity Cam rotational angle Discharge stroke Suction stroke 15 Functional description 5 2 Liquid end 5 3 Integral relief valve 16 The diaphragm 2 hermetically shuts off the pump volume of the dosing head 4 towards the outside The suction valve 1 closes as soon as the diaphragm 2 is moved in to the dosing head 4 and the feed chemical flows through the discharge valve 3 out of the dosing head The dis charge valve 3 closes as soon as the diaphragm 2 is moved in the opposite direction due to the vacuum pressure in the dosing head and fresh feed chemical flows thr
78. when the flow is insufficient provided a dosing monitor is connected The number of defective strokes after which the pump is switched off can be set in the SET menu The following functions are available as standard Level switch function Information about the liquid level in the chemical feed container is reported to the pump control To do so a two stage level switch must be fitted it is connected to the Level switch terminal Pause function The pump can be remotely stopped via the External Control terminal The Pause function only works via the External Con trol terminal The following functions are triggered by a key press Stop function The pump can be stopped without disconnecting it from the power supply by pressing the STOP START key Prime function Priming short term transport at maximum frequency can be triggered by simultaneous pressing of the two arrow keys in the Stroke rate continuous display The pump has two connecting options not with PROFIBUS or timer Option Fault indicating relay or Power relay In the event of fault sig nals warning signals or tripped level switches the relay connects to com plete an electric circuit for alarm horns etc The relay can be retrofitted via a knock out in the drive unit Fault indicating and pacing relay option In addition to the fault indicating relay the pacing relay can be used to make a contact every stroke The relay can be
79. ys in the appendix 8 3 Changing to adjustment mode 1 In a continuous display press the P key for at least 2 seconds c The pump control changes to adjustment mode 2 If CODE 7 was set then after pressing the P key the code must first be entered The following menus can initially be chosen in adjustment mode see also Operating setting overview in the appendix MODE menu CODE menu option SET menu CLEAR window 38 ProMinent Adjustment To match the pump to your process requirements you must observe the following procedure 1 In the MODE menu select the operating mode 2 If necessary make the settings for this operating mode in the SET menu MODE m menu CODE 2s Continuous display 2 9 5 SET I menu CLEAR z window B0084 Fig 28 Exceptions Timer and PROFIBUS Note the diagram 8 4 Operating mode selection MODE menu In the MODE menu dependent on the identity code some operating modes may not be present m Manual for manual operation identity code control variant Manual available as standard m Analog for current control identity code control variant Analog current m Contact for contact operation identity code control variant External 1 1 External with pulse control Batch for batch

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