BGA Rework Station User Manual
Contents
1. ACR AS SEE REID IRA ACHP pr BGA Rework Station User Manual Beijing Technican Technology Co LTD 1 www easyBGA com ACR AS vu JE REICH IRA ACHP 3i preface I Brief introduction to company II IR6500 and IR6000 comparison Safety Instrouctions I Electric Safety II Operation Safety III The operation and conservation condition of products Our contact information product guarantee and so on The parameters of IR6500 BGA Rework Station hardware description and Self help install temperature controlled meter Operation instructions temperature control software instructions BGA Rework operation steps Prompt y www easyBGA com AR AR JE RRB IRA n ACHP WH Brief introduction to company Beijing Technican Technology Co LTD is a manufacturing enterprise specializes in BGA manual Reworks equipment research development and production ACHP and WE is our company s registered brand Based on the principles of producting high quality and cost effective welding equipment our company has developed and producted a number of BGA Rework Stations such as IR900 IR 3 IR3000 IR PRO IR6000 IR PRO SC etc and has been recognized by the majority of users in practice So far our users have been involved in scientific research units computer maintenance and repair of medical equipment communications equipment maintenance video game maintenance training teaching and other field2. 15 www easyBGA com ACER AS ERRA IRA ACHP i Rework Operation Steps 1 be all set D Fixed motherboard CHI 2 shiftsensor sensor press close to oe dk AVE ih 3 AP L518 L519 N go C602 3 C586 8587 C8585is SI e p 518 L519 BD 0604 es L E Be IR idee s a kx 3 Adjust the height of heating head with uisi knob Prompt BGA chip in the middle of heating head heating head away from BGA chip gt 2CM 16 www easyBGA com ACHP yii JE AR SE RECA BRA nw 2 Start heating 1 Select the appropriate temperature program segment and then press the start switch In the operation can press the stop switch stop operating E 7 72 i 2 After the program runs automatic alarm 8 Seconds and automatically cut off the heating power this time you can check the following solder ball is completely liquefied BGA chips should be subject to settlement floating state 3 Rework completed 1 Moving Heating head and Sensor open the Upper fan Switch 2 Remove motherboard Clear insulating tape 3 BGA Rework Station Cooled Then close Total Power Warning If BGA Rework Station NO Cooling Do not close the Total Power When the temperature is not cooled do not touch heating module 17 www easyBGA com ACR AS vu JE ARE IRA ACHP i Prompt 1 Installed the equipment in stable work platform to use where the air mobility sho
3. Enjoy warranty maintenance service for three years in which the service in the first year is free And the transport costs arise from maintenance should be paid by the buyers since purchased Only the actual cost of spare parts should be paid from the beginning of the second year the 13th month to the end of the third year the 36th month since purchased Please call to ask the specific prices of spare parts And the transport costs arise from maintenance should be paid by buyers Each product corresponds to the only serial number the serial number bar code the warranty certificate affixed the fixed position of the machinery ACH I Rework Station www easyBGA com it mA Kr IE 7 Rl 3 5 DR 4 A HJ RE sk Please contact your vendor if fault happen If the following situations occered the users will not be entitled to free warranty service then the maintenance the cost of materials and the man hour will be charged So to ensure your rights please read the following note carefully No serial number bar code or damaged serial number bar code Cause damage for not use keep and storage as the manual Cause internal and external appearance damage by modify or outside force Product was deformed or lost components Change product components without our authorization for maintenance Beyond the warranty period of our promises Product damage were caused by irresistible external factors such as natural factors earthquakes lightning
4. ATAPI controllers b S Imaging devices p m Keyboards b 45 Memory technology driver b a Mice and other pointing devices p M Monitors b AP Network adapters rts COM amp LPT ee Prolific USB to Serial Comm Port COMI b Processors HOUR b SD host adapters E E RI IENE MEE mr b E Sound video and game controllers i Select lower settings to corect connection problems m SL System devices i Select higher settings for faster performance p g Universal Serial Bus controllers Receive Buffer Low 1 g Ho 4 Dei Transmit Buffer Low i J High 16 16 I LI 4 Install the IRsoft o mM t TZ USB driver TRsoft Setting of IRBSO0 M BoA DEMO 1 EGA DEMO z ACHI Reb Rinse ies the temp Demo Video 11 www easyBGA com ACR AS vu JE REID IRA ACHP i Programmer Controller General Description The programmable controller contains an in built setpoint generator in addition to the controller function This setpoint generator can produce a temperature time profile with 10 16 segments 0 9 10 Sets of Curves When the program is running the current setpoint from the setpoint generator is fed to the control algorithm The current setpoint 1s continuously shown on the lower display The sixteen segments are defined in the order Ramp 1 Dwell period 1 Ramp 2 Dwell period 2 and are executed in succession SV ALI 9 EEEE Functions Param
5. before using the products Installed the equipment in stable work platform to use where the air mobility should be small as possible Avoid it closing to air conditioners fans and the other outlet Incase of electrical short circuit avoid the products contacting with water Forbid using this equipment in flammable and explosive substances The operators hands or other parts of the body should maintain a safe distance from the heater Forbid touching the heater to avoid scalding If you have any technical questions or suggestions in the course of using this product please contact with our technology department We will try our best to solve III Environmental requirements of operation and conservation 1 Operation environment of products Operation temperature 15 45 C Operation humidity 5 to 95 non condensing Products should be kept in the air mobility of a smaller environment under the welding operation 2 Conservation environment of products Storage temperature 20 70 C Storage humidity 5 to 95 non condensing 5 www easyBGA com ACR AS ERRA IRA ACHP i Contact us Add Room 8009 1 Xicaochang Road Haidian District Beijing 100080 The People s Republic Of China Sales Support 86 10 82853468 Chinese Speaking Technology Support 86 10 8285 1031 Chinese Speaking MSN easybga gmail com URL http www easybga com product guarantee and so on Service Statement
6. low temperature sealing off 9 The factory equipped with two sets of programmable temperature control table used parameters PTN 1 Lead Rework PTN 2 Lead Free Rework Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 Lead Free Sn96 5Ag3Cu0 5 PTN 2 18 www easyBGA com TERR GUERRA IRA n ACHP wi 1 The meaning of Hb Hb means the max heating temperature of the upper heating We set the max temperature at 230 C according to the max temperatrue of lead free Reweork and other technical reasons The data needn t to be changed 2 The meaning of r1 L1 d1 r2 L2 d2 13 L3 d3 Please pay attention to The following pictures and tables Time oe o el Eo 20 Rework temperature curve to set examples Lead Sn63Pb37 PTN 1 Lead Free Sn96 5Ag3Cu0 5 PTN 2 19 www easyBGA com ACER AS vu JE REICH IRA ACHP 3i 3 Please check Rework station surrounding environment as far as possible away from the air outlet and other sources 4 Do not open upper fan in the welding process 5 Just remember that The max tempertature of lead rework is approximately 183 C Reflow temp 185 C 190 C Reflow time 10 Sec that of lead free is approximately 217 C Reflow temp 220 C 225 CReflow time 15 Sec 6 No matter you click Run in the IRSOFT or Push the start switch on the control board Rework station will be autorun c
7. ble 5 IR6500 can easily rework the variety of CPU s seat all kinds of shielding enclosures replacement of various components slot can easily deal with lead free soldering rework 6 IR6500 sensitive temperature measurement sensor to obtain an accurate and instantaneous temperature reading and monitoring 7 IR6500 BGA rework station the technology of closed loop temperature control ensures accurate temperature process and even heat distribution 8 IR6500 Machine overall system integration Design Rework station more integrated workbench area occupied by smaller Didn t mixed and disorderly of cables 9 IR6500 Linear guide type Bracket with abnormity pole can be locking adjusted by rotating the handle can be very easily fixed PCB board effectively prevent the deformation of PCB board 3 www easyBGA com JE Ca JE RRB A IRA n ACH WH ACHI IR6500 and IR6000 comparison 1 Temperature Sensor IR6000 probe type sensor IR6500 Soft OMEGA Thermocouple Wire OMEGA Thermocouple Wire is more accurate and more flexible to locate on main boards CAUTION the thermocouple wire should be placed in the right position while heating to avoid top heater get burned because the top temperature out of control 2 Bottom heating panel IR6000 nets bareness type IR6500 closed panel Closed panel is safer and can be cleaned CAUTION You cannot clean the panel until the high temperature cooling down to room temperature 3 Power Swi
8. e 1s no key operation within 16 seconds the menu times out automatically 13 www easyBGA com ACER AS vu JE REICH IRA ACHP 3i Program Parameter List N Mnemonic Parameter Adjustable Range fe o Program Loop Counter 1 200 cont continuous End SEEP Ramp Rate 1 0 01 99 99 units min sec Target Setpoint 1 e Dwell Time 1 0 9999 min End SEEP Ramp Rate 2 0 01 99 99 units min sec Target Setpoint 2 m a Dwell Time 2 0 9999 min ramp 1 and dwell 1 output power limit ramp 2 and dwell 2 o mao output power limit 0 0 100 P 0 0 100 PV E T E j a T LI Le LI Le A ke m a Ja F Start Walue Start valje Meas red e ic Measur value il x Time ist Iteration 2nd Iteration time 5 o n re rl i re M dc i V emt i M L XL b Le r I za 1 Fi ath vi i Le Start value easufed value red valu Measu t Time Time Program Examples 14 www easyBGA com ACER AS vu JE REID IRA ACHP ii Set Bottom Temperature Controller PV Display window of actual temperature SV Display window of setting temperature Press the SET button of Bottom temperature control instrumentation for 1 seconds then the PV window to show SU The SV window to show current setting temperature And the adjustable number flashes Press key to adjust temperature Press key lt to modify the value
9. eters setting key Up key Increase value Down key Decrease value PIN Selects the program pattern number __RUN Starts hold the program changes the mode from fixed value PROG J control to program control S P ters set DROG rogram parameters setup SELECT Changes the indication on SV MV TIME display T Output indicator STEP Indicates the step number of program Program monitor indicator During program control is lit when the PV is rising During program control is lit when the PV is constant During program control V is lit when the PV is falling Sep RUN PROG PROG SELECT N Pattern number display Indicates the pattern number 0 9 a Z RUN Program control runing indicator Z 12 www easyBGA com ACR AS vu JE REID IRA ACHP yi Tia The LED indicator is lit during program control e Indicates the Process Measured value lower display SV MV TIME display It indicates the Setting Value SV Manipulating Value MV or Time TIME The display content can be changed by the DISP SELECT key ALI It is lit when the Alarm1 output is ON Communication indicator It flashes when the controller is in active communication with a host computer Program Parameters Setting Ramp Ratel ri A ramp consists of a slope linear gradient and a target setpoint The control setpoint increases or decreases at a linear ramp rate from the actual measu
10. red value until a specified target setpoint is reached The relative positions of the actual measured value and the target setpoint determine whether the slope of the ramp is positive or negative Parameters RI R2 R3 express the ramping rate in unites per minute 0 01 99 99 parameters L1 L2 L3 the appropriate target setpoint in display units If R1 END the program will be ended when the program runs to the slope Target Setpoint 1 LI The target value to which the setpoint ramps when the programmer has been placed into RVN gdi Dwell period 1 In a Dwell period the target setpoint which has been attained remains unchanged for a fixed period All the dwell periods are defined by their duration in minutes with parameters D1 D2 D3 0 9999 When the program is running these parameter display the time remaining in the active dwell period If the parameter equals zero the dwell period is skipped When the controller runs in the PV displaying status 1 Select the target program pattern number with the PTN key 2 press SET PROG key the first program parameter appears in the upper display The value associated with this parameter will be shown in the lower display 3 Use A and V key to modify the value 4 Press the PAR SET key the next parameter appears At the same time the modification has been saved in the memory Use A and V key to modify the value Repeat this procedure till all the parameters are set Or if ther
11. s We also produce and operate some assistant and materials of manual BGA welding such as customized BGA Reballing Template solder ball Flux etc to help users streamline operation improve the success rate of welding and reduce welding costs In the future our company will continue serving users with sophisticated products reasonable price high quality and continuously innovating and upgrading product structure and performance according to market for meeting the developing needs of our users and providing the users with systemic comprehensive and thoughtful services ACHI IR6500 were retrofitted and upgraded on the basis of AACIHIT IR6000 have the following characteristics 1 IR6500 Rework station for laptop motherboards desktop computer motherboards server boards industrial computer boards all kinds of game boards communications equipment motherboards LCD TVs and other large circuit board BGA rework 2 IR6500 Innovative designs an effective solution to general of infrared rework station vulnerable to the impact of air flow will lead an inaccurate of temperature control can easily deal with lead free soldering rework 3 IR6500 can set up 8 rising temperature segments and 8 constant temperature segments to control It can save 10 groups of temperature curves at one time 4 IR6500 can be connected to a computer to be controlled more conveniently with a built in USB connector and proprietary Software attached to it programma
12. strikes etc Note Do not disassemble it by yourself it may cause the invalidation of product guarantee We reserve the final identification right of the product fault 6 www easyBGA com ACR AS vu JE AREA IRA ACHP 33i The parameters of ACHI m6500 BGA Rework Station Basic Parameters 7 Heating L 475mm X W480mm X H420 mm Weight 15kg Total weight About 17 kg vary with the differen need of the users Electrical Parameters Power 220V AC 7 Upper Heating Size of Upper heating 80mm X 80 mm Consumption of upper heating 400W Bottom Heating Size of Bottom heating 180 mm X 180 mm Consumption of Bottom 800W heating General power 1250W Temperature Control Control mode of Upper Independent temperature control high precision closed loop control precision 0 5 Alarm Control mode of Bottom Independent temperature control high precision closed loop control precision 0 5 NO Alarm Rework Function SMD Suit for welding remove or repair packaged devices such as BGA PBGA CSP multi layer substrates EMI metallic shield product and solder lead free Rework welding Size of applicable chips lt 70mm X 70 mm Size of applicable PCB lt 400mm X 305 mm j www easyBGA com ACER AS vu JE REICH IRA ACHP 3i Hardware description ACHI IR6500 BGA Rework Station is composed of upper part of Heating Components Bottom Preheat Module Bracket Temperature Control Parts Tempera
13. tch IR6000 common button switch IR6500 safe air break switch Safe air break switch is safer and offer overload short circuit protection 4 Connector IR6000 RS232 connector IR6500 USB connector USB connector is more convenient and support hot swappable CAUTION Need to install the USB interface driver in the CD 5 Bottom Heating Controller IR6000 CH6 controller IR6500 8000 controller 8000 controller temperature is more accurate and temperature setting is much more easy 6 PCB Jig IR6000 standard jig IR6500 standard jig 4 pcs abnormity pole The abnormity pole is more convenient to fixture irregular board and can use transverse tension to prevent motherboard deformation oe a 2 4 www easyBGA com ACR AR TERRE A IRA n ACHP WH Safety Instructions I Electrical safety Make sure the supply power voltage accord with the standards 220V 50hz alternating current before installing To avoid possible electric shock caused serious damage please disconnect the power cord from the outlet temporary before moving machines Ifthe machine damages please contact us for maintenance If the damage caused by the users when they dismantle or repair independently they should take on the loss by themselves II Operating safety Please carefully read the relevant information provided by the manual before starting using this product Make sure the power cord has been properly connected properly
14. ture control Table is control the upper and lower heating Can Simultaneously heated or first preheat then the upper part of heating 1 PCB Table 2 Abnormity pole 3 Upside Heater 4 X Y Lifting Regulator 5 LED Auxiliary Lighting 6 Bottom Heater Pre Heater 7 Lighting Switch 8 Upper fan Switch 9 Start Switch 10 Stop Switch 11 Upper Programmable Temperature Controller 12 Highly Sensitive K temperature sensor 13 USB interface 14 Bottom Temperature Controller 8 www easyBGA com AERA vu JE A EHSCH IRAH ACHP Wi Self help Install PCB Table 1 Installation side support 2 Installation Slip 3 Installation side support 9 www easyBGA com ACR AS vu JE ARE IRA Upper Heater Cable connector Upside T IR6500 BGA Rework Station IR60500 BGA Rework Station Ce 10 www easyBGA com TERE SEE ARE RA n ACHI Wik Install the driver and IRsoft Install the USB Driver 1 BELASH J B i USB driver IRsofti Setting of IRBSOO M EGA DEMO 1 BGA_DEMO_2 ACHI Reb dr Tura n 2 USE Driver 64bit LJ USE Driver 32bit 3 Settings for Prot CAUTION COM port Number must is configured to use the COMI Lr File Action View Help wig EH e Pas 4 45 TONGLEI PC gt Batteries E Computer em Disk drives b A Display adapters gt 3 DVD CD ROM drives p cg IDE ATA
15. uld be small as possible Avoid it closing to air conditioners fans and the other outlet 2 ACHI IR6500 Rework Station sensor Direct contact with motherboard So Temperature display is Actual temperature 3 In order to avoid damage to the motherboard capacitor SO use insulation tape please Maintenance completed then Removal of insulation tape So as to avoid short circuit 4 After removal of BGA chip PCB Bonding Pad Need to clean up Avoid cold solder joint See BGA chip tin completely liquefied Then To move the BGA chip So as to avoid Bonding Pad Damage 5 BGA chips should be subject to settlement floating state Prohibited in all solder ball did not fully liquefied by force if removal of chips so as to avoid pad off chip or motherboard scrap 6 To improve success rate of Rework PCB and chips need drying and processing in principle PCB board or chip moist heat process will occur in the burst phenomenon the Rework process may hear the blasting sound of a minor According to actual situation Please self control 7 PCB board heating time is too long or repeated several times the surface heating will lead to discoloration 8 Users from modifying temperature parameters Please use scrap PCB tested Heating whole time about 10 seconds before the end of solder balls should be fully liquefied f the liquefaction advanced or delayed Should be regulating up down the temperature setting So as to avoid heat damage to chips or
16. urrent program segment in the Temperature Controller So you must Select the appropriate temperature program segment in the PTN windows or You can downloaded IRSOFT data to the controller covered then run E EI NN 7 SELE Md Am TIMEA M i PROG MV MAN AT Em auto PROG HAND SV ALI PAR a SET PRO STEP 9T OU T2 m mu ro ee IL A HI j rina DIL i B M Bee Dua i i LE rargd s sr pa casi 1 20 www easyBGA com
Download Pdf Manuals
Related Search