User manual Interroll Pallet Roller Flow FIFO
Contents
1. Pallet Roller Flow FIFO List of maintenance and inspection operations In order to keep the installation in perfect operational condition you must system atically replace any damaged components Maintain a log of the checks and maintenance performed on the installation Fail ing which the operator shall be held responsible in case of an incident or an ac cident on the installation and cannot claim any guarantee nor indemnity from Interroll INTERROLL The safety mechanisms speed controller separator and end of lane stop should be replaced exclusively by trained personnel certified by Interroll Tasks Checks Visual inspection Check the tightening Visual inspection Check that the roller rotates freely Check the tightening of the in serts on the profiles Check the condition and tight ening of the roller ends Gap tolerance max 3 mm of axial clearance Date Work required Inspection no impact no trace of the start of a fracture Re tighten if necessary to 45 Nm Inspection no impact on the tube or the ends Turn the roller Free the roller if necessary or replace it if re quired Raise the roller and check that the insert is held proper ly Re tighten if necessary to 45 Nm Slide the roller from side to side to check the axial clear ance Replace the roller if necessary Cleaning maintenance and repair Performed by 57 Pallet Roller Flow FIFO Component Spee2. F031007721 F03100722 HMidx30 Nut M10 Screw 6 3x19 gt Centre the module on the beam then attach the 2 short PLJ connecting plates with 2 drill screws Attach without i Attach without tightening tightening Version 3 1 September 2014 28 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Floor unloading traverse roller unloading module TR 43974437 F13071130 FO60S0310 G06050315 HM10x30 Nut MIO Ht 75 mm Ht 125 mm x8 tightening tightening a __ The floor mounting feet must all be level to ensure correct system operations A Adjust the feet if necessary to maintain a slope of 4 Refer to the assembly diagrams provided in the appendix for details of lane assembly on floor mounting feet Version 3 1 September 2014 EN Translated from French Assembly and installation 29 Pallet Roller Flow FIFO INTERROLL Tubular beam 3 track unloading STL module en si99794 HM10x30 Nut M10 Screw 6 3x19 ae x gt Centre the module on the frame then attach the fixing bracket at the end of the lane onto the unloading beam with 2 drill screws Attach without tightening Attach without tightening Version 3 1 September 2014 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Angle beam traverse roller The holes in the angle beam allow the unloading module to be centred au u
3. INTERROLL INSPIRED BY EFFICIENCY User manual Interroll Pallet Roller Flow FIFO PF 1100 Version 3 1 September 2014 EN Translated from French Manufacturer Interroll Dynamic Storage 310 rue du Clair Bocage Zone d Activit Beaupuy 2 85000 Mouilleron le Captif France Tel 33 251 37 12 32 Fax 33 157 67 99 71 www interroll com dynamicstorage interroll com Copyright for this manual Interroll Dynamic Storage holds the copyright on this manual The manual contains standards drawings and illustrations which may not be disclosed published or duplicated either fully or in part nor used for any other purpose than the installation referred to in this manual without the prior written consent of Interroll Version 3 1 September 2014 EN Translated from French Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Contents About this manual Remarks concerning the use of this Manual ccccecceeeeeeeeeeeeeeeeeeeeees 4 Warnings in this CGOCUMENL cccecceeeceeeeeeceeeseeeeeeceeeseeeseesaeeaeeeaeeseeeaeeegs 5 Additional symbols a secterrat ccctucigtcer achinea aneamaedsndeunne cennsadeted aaedaanapnedndammeatestienene 5 Safety General safety instructions ccccccccececeeeceeeeeeeceeeeseeeseeeeaeeaeeeseeeseeesaeeeaes 6 daien e e t PTEE E T A E ENA E EE ee eee 6 Unintended IS Gwenn arrestin donc ges atures ve ence nett teiit e
4. Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Qualified personnel Qualified personnel are persons who read and understand this manual and tak ing national regulations into account can completely execute incidental work Only qualified and trained personnel may work with the Pallet Roller Flow taking the following into account e The relevant manuals and diagrams e The warnings and safety instructions in this manual e The system specific regulations and requirements see Assembly and installa tion page 12 e National or local regulations and requirements for safety and accident preven tion Risks The following list informs you about the various types of dangers or damage that may occur when installing or working with the Pallet Roller Flow gt The equipment may be used by qualified personnel only in any of its operations modes gt Comply with the technical data provided in the order confirmation gt Follow the assembly and operating instructions gt Use suitable forklifts only gt Check the installation and perform maintenance on a regular basis p gt Make sure that no one walks or stands underneath loads or in the loading or unloading zones of the dynamic storage lane Take all necessary precautions to prevent the presence of personnel within the lanes gt Make sure that the loading unloading rows include sufficient lighting so as not to hinder hand
5. LL gt WW 9S 70L a eee ete ww cog b7 ww ecg b7 WwW OSOL 0S8 714 7 ee Z0LE0S0014 S S0LE0S0014 S NE0S0ELa S ee es Li pol jjeq pol ybIy OOLEL600L9 SV _ 33E J DUlS L Y poy DUPWWO dos Jojesedas A M ie wee eee 77 TE TLZOOLELD SV LLS0S04L9 SV pepe Eig g 3d qnop AAed ao i Q D oc gt WW OL Ya WW 9S 424d E Ww OS0L 058713 Ww OSOL 058 13 D I ELGOULELU SV ULUSU TLUS os Jojesedas 32E JDUIS AAe oy Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Regular S3R separator AS G13092471 Alal Ol oe Reqular 68 Rod AS F100503102 Left rod Lg 788 mm Pedal AS G13080211 Command 850 1050 mm aa LA SS ae ON M oD ee LA Op Y lt L Timer parator stop 850 1050 mn FULL kit AS G11041151 Se A di Version 3 1 September 2014 PPENGIX EN Translated from French E Es pa E 69 uu 0z 74 ee a By Z1 90S047L9 S OL62S0ELD SV me 030 038 I S78ZLLZL4 SV WW OQ yi
6. T r Ui Pact fi ay a a N SU UN ie tl uy i ai ater a i att so 2 Mi bl fig Mi ioe i Ti a 4 TINUTA eo eee Y i Uf iy Wi AV 7 of A ee a rr tee J Dee TEN ET S A YUN WAY ee ei Ne Te eS ff Yt aN ji BN au A h LA LAW T h As the rack is perpendicular you do not need to align the frames with the floor markings It is recommended to assemble the modules from bottom to top gt Insert the unloading modules on all levels gt Align the modules and attach the lanes to the rack Version 3 1 September 2014 EN Translated from French Assembly and installation 42 Pallet Roller Flow FIFO INTERROLL Start up and operation Warnings concerning operations Warning Risk of injury in case of improper handling gt Insert the containers in the lane on the loading side only gt Do not insert containers in the lane if they do not enter com pletely into it gt If a container sticks out of the lane remove it immediately gt Do not load a container if pressure is required to insert it Notice Damage in case of improper handling Note the following remarks gt Load carefully so as not to damage the lane or the products stored in it gt Never touch the rollers tracks or the rack with the forks of the forklift gt Never insert or reinsert a container on the unloading side gt In the event of a malfunction or if you see any signs of damage immediately st
7. _ oe 1 Sars E k I fa Assembly manager The operator or rack manufacturer Surname First name Surname First name Company Company Date Date Signature Signature Version 3 1 September 2014 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Avoiding swerving or Finding the causes of the problem blockage of a container Check that the rack is correctly assembled see Rack assembly page 14 gt Check that the beams are in contact with the modules Eliminating pallet blockage gt Check the slope General recommendation is 4 or other slope specified in the order confirmation gt Check that all the beams are in contact with the modules gt If the slope is correct see Troubleshooting page 60 Version 3 1 September 2014 EN Translated from French Assembly and installation 39 40 Pallet Roller Flow FIFO INTERROLL Eliminating swerving If the rack assembly is correct you can correct swerving by modifying the 6 mm clearance between the modules Warning Risk of injury due to the module tipping gt Never loosen the connection between the PLJ connecting plate and the beam gt Only loosen the link between the PLJ connecting plate and the module gt Identify the position where the swerving occurs gt Loosen the screws connecting the PLJ connecting plates to the module on the opposite side from the swerving gt Loosen the
8. case of a picking error the Time Plus function even enables the container to be replaced in the lane as long as the separator stop is not locked Version 3 1 September 2014 EN Translated from French Start up and operation Pallet Roller Flow FIFO INTERROLL What to do in case of an accident or failure gt Stop the lane gt Secure the area and set up appropriate signage gt In the event of an accident provide first aid and call the emergency services gt Inform qualified maintenance personnel gt Have the system repaired by qualified maintenance personnel gt Do not use the lane until authorised by qualified maintenance personnel Version 3 1 September 2014 EN Translated from French Start up and operation 53 54 Preparing an intervention Performing an intervention Pallet Roller Flow FIFO INTERROLL Cleaning maintenance and repair Cleaning Notice Damage in case of improper cleaning gt Do not use abrasive products pressurised jets or products which may cause oxidisation or damage the equipment gt Clean the lane using dry cloths Remark in case of maintenance and repair Warning Risk of injury in case of improper intervention gt Maintenance must only be carried out by qualified and regularly trained personnel in compliance with safety and other instruc tions gt Wear Personal Protective Equipment PPE Before any intervention you must take into accoun
9. cross ties to align the modules gt Bring the profiles of the two consecutive modules closer together by 1 or 2mm Version 3 1 September 2014 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL E CE TTEILIEILIIILIILLLLILiILiLiiliiliiliirciiliiriitiiite ee ee ee eer f l li s j a P l J E l E pti F E f E I r E J E al a f Br Swerving Correction gt Re tighten the modules on the PLJ connecting plates gt Re tighten the cross ties gt Retest the lane see Step 2 Lane test page 36 Eliminating pallet blockage Check the slope is the recommended 4 If the slope is correct see Troubleshooting page 60 When all the tests have been validated proceed to the assembly of the remaining A lanes Version 3 1 September 2014 EN Translated from French Assembly and installation 41 Pallet Roller Flow FIFO E Es pa E Lane assembly Step 3 ay gt To assembly the following lanes follow the assembly method used for the test b i if A of hey A ewer WN ANN AZA VAN hira ae Wipe ae WHF mi Yj i F Wil Milo e S N VES i mY yy UN Wi i nN oy site eae eh es AN AO h ie AN F nP T I Garp FS fe a 5 i ety He R hi jn T AITEN FP L N Mh wN Uhl N j he Nagy My yy VAY S55 T A GRIST TER ABS Ate Ae ANOA ANG the fie
10. is between the pro files under the rollers gt The mounting bracket for the PLJ connecting plate must be on the loading side gt The screw fixing the profile to the PLJ connecting plate is insert ed into the second hole of the profile with the screw head at the top recommended torque 45 Nm PLJ connecting plates overhang ON 2nd hole to the interior of the module Mounting bracket for the PLJ connecting plate loading side Reminder e Do not attach with drill screws the PLJ connecting plates onto the beams for the moment e Do not tighten the screws between the profile and the PLJ connecting plate The oblong holes allow you to adjust the position of the modules when aligning the lanes Assembly and installation 23 CEE rding to the floor markings y PET sis nloading side Install the modules from bottom to top u Pallet Roller Flow FIFO gt Next insert the intermediate modules to all levels of the test bay Load the mod Assembly and installation gt Attach the following frames acco ules from the front Intermediate modules Pallet Roller Flow FIFO INTERROLL Installing the long intermediate modules 3100721 HM10x30 Nut M10 Attach without tightening Attach with tightening tightening tightening Reminder a e Do not attach with drill screws the PLJ connecting plates onto the beams for the moment e Do not tighten the screws between the profile and th
11. loads per hour for a 10 minute period every 2 hours gt Check the bottom of the container in order to detect any possible damage or breakage of the skids or the presence of nails or foreign materials gt Damaged containers should not be used in a dynamic lane they should be re moved from the storage zone Make sure that the container to be loaded is one of those described in the order confirmation gt Insert the forks of the forklift under the container gt Raise the container gently gt Slowly approach the installation on the loading side gt Align and centre the container correctly in the lane TAT iL E EiS z l i T We L N E Pn CAA i L MONTE e gt Position the container at the correct height The container must be aligned and centred in the lane The entry guides are used only for guiding they should not be used as support points to position the container Start up and operation 47 48 Pallet Roller Flow FIFO INTERROLL TR loading mode Tilt the forks at 1 towards the forklift gt Slowly move the forklift forward in the axis of the lane on the loading side until the container is fully engaged in the lane gt In the event of an angle beam it is important to position the container behind the angle beam in order to avoid any damage or blocking gt Carefully place the container in the lane without jarring the container The con tainer must not be placed abruptly
12. page lists the details of the person to contact in your country Intended use The Pallet Roller Flow is reserved exclusively for industrial use in suitable envi ronments The installed lanes are intended for dynamic gravity based storage only of foreseen and previously approved isolated loads They are reserved ex clusively for storing referenced or standardised containers Any other use is considered inappropriate The installation configurations must be applied They are defined in the order con firmation and in this manual All other changes concerning the components and their location in the lane are not authorised To load and unload containers in the lanes a suitable forklift must be used This forklift must meet all the following functions e inclinable upright or forks or not according to the provisions in the order confir mation e upright height adapted to the rack height Comply with the maximum loads recommended by the rack manufacturer and indi cated on the load plate The content must not exceed the maximum load specified by the container supplier or by the standards Unintended use The Pallet Roller Flow may not be used to transport people bulk products or small parts Applications which do not comply with the planned use of the Pallet Roller Flow require prior written approval from Interroll Version 3 1 September 2014 EN Translated from French Safety A Personal injury A Rotating parts
13. restart correctly e The separator works correctly e Loads are held correctly on their support e The end stop works correctly gt Load the lightest pallet defined in the order confirmation gt Check that the load descends correctly without swerving or stopping gt Repeat the operation with the maximum load a ee ee eee ee a a ee eee eee ee l l a ee ee ee ee eee eee es U l f lE IE IE lE Ji i E J W TE E E Version 3 1 September 2014 Assembly and installation EN Translated from French Loads restart correctly The separator works correctly Loads are held correctly on their container Operations reports A Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL gt Unload the container from the front gt Check that the following containers restart correctly For a description of the separator operation see page 45 gt Before loading the lane check that nothing restrains the movement of the sep arator flap rod end stop To prevent loads from falling due to sliding or tipping over they must be stable and evenly distributed on their container gt Check that the loads are held correctly on their container when the container stops against the separator stop and or the end stop Operations reports must be prepared for the lanes and for validation of the installation The end user must sign these reports Se
14. the PLJ connecting plates linking the modules with drill screws rec ommended torque 8 Nm maximum Stop screwing when the mounting bracket of the PLJ connecting plate is in contact with the beam We recommend the use of an extender to facilitate the passage of the socket un der the screws 10x30 o gt gt Leave 6 mm between modules and tighten the modules to the PLJ connecting plates recommended torque 45 Nm Version 3 1 September 2014 EN Translated from French 34 Assembly and installation Pallet Roller Flow FIFO INTERROLL gt Then attach the other PLJ connecting plates without a splicing function using drill screws 9000004 DOC OO D0C00O e 209 000e000000000000 gt Tighten the modules to the PLJ connecting plates recommended torque 45 Nm 690000000 Jo000000900 mel Version 3 1 September 2014 EN Translated from French Assembly and installation 35 Pallet descent speed Loads do not swerve Pallet Roller Flow FIFO INTERROLL Step 2 Lane test Tests of the lanes in the test bay must be carried out in the presence of the as sembly manager and the operator Comply with the technical data described in the order confirmation The order confirmation provides the following data e Loads maxi mini mixed e Loading unloading mode e Containers Check the following e Correct adjustment of the gravity descent speed for loads e Loads do not swerve e Loads
15. CO d 63 EN Translated from French SOLS ene ane SCPE ne 64 Pallet Roller Flow FIFO INTERROLL Appendix Identification of kits and spare parts on the modules Spare parts d stop S3R AS A03101520 EL 110 130 210 mm AS A06111621 EL 850 1050 mm Roller G60x1 5 Zn amp Ac Roller G60x2 Zn AS G11041523 AS G11041522 EL 110 130 210 EL EL 24 850 1050 432 532 732 850 1050 mm Basic SC EL 130 Magnetic SC EL 130 MSC DF EL 130 AS G14072671 AS G14072477 AS G14072672 EL 130 mm EL 130 mm EL 130 mm Black Black Black Yellow Grey Yellow BSC EL 230 MSC EL 230 MSC DF EL 230 AS B13091872 AS G13052972 AS G14042471 EL 230 mm EL 230 mm EL 230 mm Black Yellow Grey Yellow Black Black Version 3 1 September 2014 EN Translated from French Appendix Pallet Roller Flow FIFO INTERROLL Magnetic SC Magnetic SC deep freeze AS G13052110 EL 850 1050 AS G11031452 EL 850 1050 AS G14011771 EL 850 1050 Black Black Black Yellow Grey Yellow ONNeECTING Ptare tona ONNechiINg Plare snor Draking range AS F03100721 AS F03100722 AS F14042412 EL 110 130 230 850 1050 mm Cross tie PL AS F04030221 EL 110 130 210 AS F 11113070 850 1050 AS F04013020 EL 110 130 210 850 1050 mm AS F03102722 Version 3 1 September 2014 EN Translated from French Appendix 65 Pallet
16. Roller Flow FIFO E Es pa j E Regular TR separator ww 090l 058 14 Clo TOLA Sy u TAS TERANA e JWI DUE UWOS A epod ww gg 57 WW OSOL 098 14 ELOLOUELD SY COLEQSOOLA SV poige uela DUEWWO WU 090l 098 14 Lall TULIS dos J0JeJedas WW OSOL 058 13 TLOLE0ELY SV Ped a Joyesedas dJen IY Version 3 1 September 2014 EN Translated from French Appendix 66 WW OSL 70L Ya WW OSOL 058 1 ZLLOOLEL SV E Es pa E 0L6ZOLELD SY WW YOL Id WU OSOL i 4 SL9L60ELD SY IEP9q 4347051 67 de 3 qNO Appendix H MN WL UII WW 9SL 70 Y34Id ete ww OSOL 058 14 ww OSOL 0S8 13 22S 7 0LL9 SV ZLZ00LEL9 SV a ZLOLLOZLE SV WW OL Yla EE S al A Aoga TAUA uan J WI ww OSOL 05817 O TLSL60ELD SV LL del DUI
17. The maximum speed of descent of the forks is 0 1 m sec Version 3 1 September 2014 EN Translated from French Start up and operation Pallet Roller Flow FIFO INTERROLL gt As soon as the forks no longer hold the container it starts to move down the lane and frees the forks Reposition the forks horizontally before reversing J gt If the container is stopped because the lane is full keep the slope and adjust the height of the forks while withdrawing them gt Gently remove the forklift from the lane while keeping the alignment N5 LWE T Semelj Bae eh We a l WNT O IA ia a an pi ie a ee ae ol 3TL loading mode Loading uses the same method as for TR loading but without inclining the forks as these descend between the tracks Version 3 1 September 2014 EN Translated from French Start up and operation 49 50 Unloading a container Pallet Roller Flow FIFO INTERROLL Warning Risk of injury in case of improper handling gt Remove the containers using only the forklift described in the order confirmation gt Never remove containers by hand picking Notice Damage in case of improper handling gt Unload carefully so as not to damage the lane or the products stored in it gt Never touch the rollers tracks or the rack with the forks of the forklift gt Never insert or reinsert a container on the unloading side gt Advance the forklift gently on
18. a WW QSOL 1 PDd Wd eds IFFec U SL9L60ELD SY 32e ajqnoq A WW OSOL 717 WW OSOL 0958 73 mm Ole 13 WW 9S yid J WW OL jeped 13 ee DCUCVel Sy WW OSO 77 OLL OLSZ60EL9 SV CLOELOCLU SYV WW AL 194 de ajgnog OLL OLZO80ELD SV WW OLZ Jeped OLZ2 OLSZ60EL9 SV Appendix WW yO yla JEPog 4248051 JO WI WU OSOL 058 73 O 7L9L60ELD SY LL ww cg 0 ave ajBuls LL OL8ZS0EL4 SV P gt pot 4 igen with GEO 7 OC8 A WW 9G Yd4I 4 O wu cg b7 WW OLZ jepad 13 WW QL ePad 13 wm 0304 038 14 i 7 00LEL600LD SY FL6ZSOEL4 SV Ube FLScO0EI SV dk ae eJ aybuls D pol 4ybiy J Y poy dojs Joyeuedag 4 oO WW yO yid WW 9G Yitid WW OLZ jeped 77 WW OLZ jepead 73 Hy pN WU OSOL el WW OSOL J4 5 dds Jae FLSZ60ELD SV GLSZ60E L9 SV 2 op AABS 5 Q Q D EE a WW yO Yd WW QC yid v ww OL Jepad 17 WW OL jepad 73 WW OSOL 058 73 WW OSOL 058 73 sy ELSZ60ELD SV ZLSZ60EL9 S yY 7 2 Jojejedas 33e JDUIS AB H Version 3 1 September 2014 EN Translated
19. accessories These components must be assembled installed and posi tioned on a rack or on module risers If any changes are made to the components or their location in the lanes then Interroll is no longer responsible for the installation as this represents unintended use of the Pallet Roller Flow The racks must be assembled at the same time as roller modules are inserted on the beams The racks must be attached to the floor to provide rigidity to the entire system The assembly and installation must be carried out by qualified personnel in com pliance with the instructions concerning assembly and installation and with safety instructions The manager of the team responsible for assembling the lanes must be techni cally competent and trained concerning the following e The products and their use e The dangers inherent in the assembly of heavy or cumbersome components in high places e The risks related to incorrect assembly Uncontrolled speeds or propulsion of loads stored on the lane may may cause serious accidents e The adjustments required for correct operation of the lanes Interroll can provide dedicated training on the Pallet Roller Flow We will send a quote on request gt Comply with the rack specifications gt If other systems interface with the Pallet Roller Flow use the same reference point as the other systems to level the frames gt Check the stability of the modules on the containers before cuttin
20. aintenance procedures of the various products dynamic lanes racks environment There may be many reasons causing a container to be blocked and preventing it from starting this is not necessarily a defect in the installation Inserting a new con tainer usually corrects the problem gt In the event of a container blocked in the middle of a lane and or against the rack remove the containers via the lanes located to either side by transferring them to another pallet gt If you cannot unload via the side lanes unload via the loading side Use a hoist to move the blocked container as well as the upstream containers gt In the event of unstable content first secure the area Then use a boom lift to access the content and either stabilise or unload it gt Check whether the lane or the rack were damaged by the blocked container gt If content has fallen to the floor you must secure the area before taking any further action Version 3 1 September 2014 Troubleshooting EN Translated from French Failure Immobilised pallet Speed not controlled gt 0 3 m sec Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO Troubleshooting Cause Damaged pallet e Nails sticking out under the pallet e Cracked broken or missing skid e Damaged block e Nails loose on skid e The condition of the pallet is no longer compliant with the standard indicated on page 9 Pallet characteri
21. and horizontal indexing system if two pallets must be front loaded at the same time e An embedded camera system for the forks e Visual markers The separator comprises two components 1 Separator flap 2 Separator stop regular heavy or double front Pressing on the separator flap locks the stop This stops the second pallet and creates a separation This separation enables the first pallet to be unloaded without hindrance from the accumulated pressure of the pallet line during unloading the flap remains in the low position thanks to the Time Plus function while the separator stop is in the up position Start up and operation 45 46 Checks before each start up Pallet Roller Flow FIFO INTERROLL With the Time Plus function the separator flap moves up after 5 to 30 seconds depending on the settings The separator stop is then unlocked and the next pallet is freed ao A O18 A space is created between the pallets The pallet activates the separator flap and slides over the separator stop When the pallet passes the separator stop the separator stop moves and locks in the vertical position to stop the next pallet Operation Close down a lane if you observe any of the following e Suspicious noise e A visibly worn component e A blocked or swerved container e A deteriorated rack e A defective attachment between the lane and the rack e A component which has failed or which is not
22. d 0 3 m sec from 60 to 1250 kg Maximum instantaneous speed 0 6m sec from loading to separation Maximum deceleration 1 m sec Slope Specified in the order confirmation Generally recommended slope 4 Types of pallets handled by the Standardised EUR EPAL pallet 800 Interroll system mm x 1200 mm W X D see Intended use page 6 Standardised EUR EPAL pallet 1000 mm x 1200 mm W X D Standardised GKN CHEP pallet 1000 mm x 1200 mm W X D The loads must be stable and uniformly distributed over their container e Other containers please contact Interroll EUR EPAL EUR EPAL GAN CHEF BOOxIZ00 MM lOOOxIZ00 MM lOOOxIZ00 MM NF EN 13598 1 800x1200 NF EN 13698 2 1000x1200 EL 1050 Forklifts Specified in the order confirmation Atmospheric conditions Ambient tem during 30 C to 45 C perature operation during assembly 30 C to 45 C for transportation 30 C to 80 C and storage Humidity Up to max 90 without condensation Version 3 1 September 2014 EN Translated from French Product information 9 Pallet Roller Flow FIFO INTERROLL Environment The Pallet Roller Flow is not suitable for use in an environment presenting the following risks Oxidisation either atmospheric or via chemical attacks Projection Decomposition Vibration Explosion Radioactive radiation Electromagnetic radiation Exceptions are possible please contact Interroll Load contents The contents of the loads and
23. d controllers 58 Pallet Roller Flow FIFO Tasks Checks Check the condition and tight ening of the speed controller roller ends Gap tolerance max 3mm of axial clearance The brake may project past the rollers by 1 6 mm on each side of the roller Check that effort is required for pallet descent O Perform a visual inspection of the attachment of the speed controller roller to the BU80 profile Check that the insert is cor rectly tightened Visual inspection of the tube Check the tightening of the screws on the profiles Cleaning maintenance and repair INTERROLL Date Work required Performed by Check the tolerance Replace it if necessary Contact Inter roll for a quote for replace ment If the brake is blocked or if it rotates freely if only a slight effort is required to turn it or if it makes a Suspicious noise have it replaced When in doubt contact Interroll for a quote for replacement Perform a visual inspection of tightening Replace the speed controller if necessary Contact Interroll for a quote for replacement Perform a visual inspection Tighten it if required with a torque of 45 Nm Inspection no impact on the tube or the end Raise the roller and check that the screws are held prop erly Re tighten if necessary to 45 Nm Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO Component Separator flap and sto
24. dard containers or contents specif ic recommendations specific operations modes and all contractual documents are provided along with this manual To ensure safe reliable operation and to benefit from the guarantee before us ing the Pallet Roller Flow you must follow the recommendations in this manual and the data in the order confirmation Keep this manual near the Pallet Roller Flow Give this manual to any operator or subsequent user of the Pallet Roller Flow Interroll shall not be held responsible for damages or failures which may result from ignoring the recommendations in this manual Contact Interroll Customer Service if you have any questions after reading this manual The last page lists the details of the person to contact in your country Version 3 1 September 2014 About this manual EN Translated from French Structure of warnings Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Warnings in this document The warnings in this document concern dangers which may arise while using the Pallet Roller Flow For relevant warnings see Safety page 6 and the warnings at the beginning of each chapter There are three categories of danger indicated by the following key words e Danger e Warning e Caution Key word Meaning Danger Indicates a hazardous situation which if not avoided may result in death or serious injury Warning Indicates a hazardous situation wh
25. e PLJ connecting plate The oblong holes allow you to adjust the position of the modules when aligning the lanes Version 3 1 September 2014 EN Translated from French Assembly and installation 25 26 Installing the short intermediate modules A Pallet Roller Flow FIFO INTERROLL F03100721 HM10x30 Nut M10 Ovooo seoecoce TEELE E Attach without Attach without tightening tightening Reminder e Do not attach with drill screws the PLJ connecting plates onto the beams for the moment e Do not tighten the screws between the profile and the PLJ connecting plate The oblong holes allow you to adjust the position of the modules when aligning the lanes Version 3 1 September 2014 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Unloading modules On the unloading side insert all the unloading modules for the test bay on the rack Version 3 1 September 2014 EN Translated from French Assembly and installation 27 Pallet Roller Flow FIFO INTERROLL a Avoid impacts on the safety elements of the separator When inserting the unloading modules in the rack ensure that the parts located in the frame below Time Plus separator flap rod and separator stop do not hit the forks of the forklift or the rack beams Damage to these safety elements could cause operating problems in the lane Tubular beam traverse roller unloading module TR
26. e the correct beam type on the loading side tubular beam o a angle beam Tubular beam Angle beam The beams must be aligned and must have a constant slope from loading to un loading The slope matches the slope of the lane 4 rise of 50 mm every 1250 gt Drill then fasten the uprights to the floor Version 3 1 September 2014 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Loading modules For installation of the Pallet Roller Flow lanes see the assembly diagram in the appendix gt On the loading side insert all the loading modules for the test bay on the rack Align and attaching the first module gt Align the first module on the loading side in relation to the pallet descent axis gt Check that both distances a between the rack uprights and the profiles are equal Version 3 1 September 2014 EN Translated from French Assembly and installation 19 Pallet Roller Flow FIFO INTERROLL Tubular beam traverse roller Centre the fixing bracket on the beam then attach the bracket with 2 drill loading module TR screws POLO s0720 FOI100771 HMHI Nut MH Screw 6 3219 x i so FeQGeooeGeoeOe00 ai TEn O 3 P o a a Jagnoceo ot eee pogecnecanocenocooooussacsa DoCS SSSR NNN ae D g p G G j j Attach without tightening Attach without tightening gt Depending on the corridor configuration it is possible that the module sp
27. eed control rollers before and or after the separator stop voir List of maintenance and inspection operations page 57 Weight ratio between the lightest and heaviest pallet non complaint with the OCTD Damaged separator voir List of maintenance and inspection opera tions page 57 Incorrect handling 62 Troubleshooting INTERROLL Correction Replace them if necessary Ensure the load ratio is compliant with the OCTD Replace it if necessary Comply with the unloading proce dures voir Unloading a container page 50 Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Decommissioning and scrapping Waste disposal Recommendation for As far as possible the packaging should be disposed of in an environmentally protecting the environment friendly way Interroll can provide the component contents type and quantity upon request The speed control rollers contain lead The rollers and speed controllers contain plastic gt For all maintenance work and when disposing of equipment please comply with environmental standards and use appropriate disposal methods gt In the event of cleaning with substances which may harm the environment store those substances in suitable containers which may be handled Close and dispose of them using appropriate methods Comply with the warnings on the packaging of harmful substances Version 3 1 September 2014 D
28. eeesaeeeaaes 45 CVC TATION AA EE A E E E EE A T P PAE E E 46 What to do in case of an accident or failUre ccc cceccccece sees eeeeeeeeeeeees 53 Cleaning maintenance and repair Snae P A EE A AE A AE A E A caste ct E A 54 Remark in case of maintenance and repair cccceccseeeceeeseeeseeesaeeeaees 54 Using a maintenance palllet cccccccccccceccceeceeeeseeeeeeeeeeeaeeseeesaeesaeeeaees 56 List of maintenance and inspection OpeEratiONS cccceccseeeeeeeeeeeeaeeeees 57 Troubleshooting In the event of a failure 2 0 ccc ceecccececeeeceeeeceeccaeesaeeeeeeecaeesaueceneeneeeaeeeses 60 TEOUDICS MOO UING eee a E E T E 61 Decommissioning and scrapping Waste CISI0O Scio ietect ieee vavetanaveascescesersveseasueestsceaseegniecinsvesneuacnsesend cdeeeeoicusieee 63 Appendix Identification of kits and spare parts on the MOdUIES ccccceeeeeee eee 64 3 Manual contents Validity of this manual This manual is an integral part of the product Pallet Roller Flow FIFO INTERROLL About this manual Remarks concerning the use of this manual This manual provides remarks and important information about the various oper ating phases of the Pallet Roller Flow Transport assembly and start up Safe operation maintenance troubleshooting waste disposal This manual describes the Pallet Roller Flow as it is delivered by Interroll In the event of an installation involving non stan
29. eparator stop Single front no rollers 130 156 A AS G100913100 Single front no rollers 104 A AS G13091674 Dual front no rollers 130 156 A AS G12073012 Dual front no rollers 104 A AS G13091675 these components should be replaced exclusively by qualified maintenance per sonnel trained and certified by Interroll Version 3 1 September 2014 EN Translated from French Appendix 71 Pallet Roller Flow FIFO INTERROLL Machine no Reference Quantity Inventory No Name 7 Regular separator flap Heavy separator flap 8 Lane end stop 9 Connecting plate 72 status TR module AS G13091973 A S3R module AS G13092470 A TR module no rollers 130 156 A AS G13032510 TR module no rollers 104 A AS G13091373 S3R module no rollers 104 130 156 A AS G13092571 TR stop AS A06111621 S3R stop AS A03101520 Long AS F03100721 O OO amp gt Short AS F03100722 these components should be replaced exclusively by qualified maintenance per sonnel trained and certified by Interroll This table provides an indication of requirements for most users Each user should determine the stock levels required according to their actual usage Version 3 1 September 2014 EN Translated from French Appendix INTERROLL Ont ht To find your local contacts consult Version 3 1 September 2014 interroll com contacts EN Translated from French
30. equiring main tenance gt Use a forklift to position the maintenance pallet next to the load ing side of the lane where maintenance is required Position it in that lane gt Block the pallet when it is loaded using the locking system gt Position yourself opposite the lane using a boom or lifting de vice gt Attach yourself to the rack using the safety harness gt Climb onto the maintenance pallet and sit down in tt gt With the assistance from the second operator in the boom in stall the system for attaching the hoist ahead of the lane to the rollers on the rack gt Install the attachment system on the side of the pallet gt Unlock the pallet and control its descent to the location requir ing maintenance Readjust the safety harness gt When you reach the location requiring maintenance lock the pallet to the profile and attach yourself to the rack using the safety harness gt Perform the maintenance gt When finished unlock the pallet and let it descend gt Position the boom lift opposite gt Remove the safety harness from the rack gt Move out of the maintenance pallet and into the boom lift gt Use a forklift to remove the maintenance pallet like any other pallet Version 3 1 September 2014 56 Cleaning maintenance and repair EN Tensed from French Pallet Roller Flow FIFO Component Loading plate Roller Version 3 1 September 2014 EN Translated from French
31. from French Pallet Roller Flow FIFO E Es pa j E STP tracks ww 0EL 13 CTECEOOLV JOYS A WW 0EL 14 0LS280719 40 JSW P ww QEL 13 ELSZ70CLE JSW a ww QEL 13 L7LL90019 ww QEL 1d LLSc70214 Jojesedas A WW QEL 14 8LSZ60EL9 sq a ww OEL 73 ZHEZEOOLV Joys R ww QE 73 ww QEZ 73 LLSZYOZLS 8Y6LOLOLY Jojesedas A 30ys EE ww 0EZ 73 ww QEZ 73 OLZZ70EL9 LL8LZ07L9 soyeuedas YIM 43e1 40 JSW 8S ww QEZ 73 ZLYLLLELD 6LSZ60ELD Jsg 441M ICI JSW Zs Version 3 1 September 2014 EN Translated from French Appendix 70 Pallet Roller Flow FIFO INTERROLL List of spare parts Before placing your order have Interroll confirm the reference numbers by pro viding your order number Recommended inventory status A Keep in stock B Recommended stock C Optional stock Machine no No Name Reference Quantity Inventory status 1 Pallet guide AS F11113070 B 2 Loading plate AS F04013020 A 3 PL cross tie AS F04030221 C 4 Rollers Diam 60 1 5 mm thick A AS G11041523 Diam 60 2 mm thick A AS G11041522 5 Speed control roller EL 130 Basic AS G14072671 A Magnetic AS G14072477 A Magnetic Deep Freeze AS G14072672 A EL 230 Basic AS 13091872 A Magnetic AS G13052972 A Magnetic deep freeze AS G14042471 A EL 850 1050 Basic AS 13052110 A Magnetic AS G11031452 A Magnetic deep freeze AS G14011771 A 6 Regular separator stop AS G11041151 A Heavy s
32. g the bands gt Recommended torque for modules on connecting plates 45 Nm gt Always start assembly from the loading site p gt Make sure you do not damage the modules nor the other components during assembly Pay particular attention to the speed controllers the separator and the end stop gt It is recommended to install a floor stop in front of both the loading and unload ing sides The stop is used to halt the forklift and thus prevent any contact with the rack gt Contact Interroll before attaching or hanging any equipment such as sprin klers in the area surrounding the dynamic storage installation gt Clean the work site at the end of the installation Do not leave components or tools in the installation area or its surroundings gt Test the lanes before use Assembly and installation 13 Pallet Roller Flow FIFO INTERROLL Rack assembly The rack must be attached to the floor according to the rack manufacturer s spec ifications The module risers provided by Interroll must be attached according to the floor specifications The beams must be perpendicular to the supporting frames The beams must be aligned and must have a constant slope from loading to un loading The slope matches the slope of the lane Adjusting the slope The roller modules are installed with a slope of 4 unless indicated in the mas ter diagram gt Ensure each type of beam is correctly located according to the overall rac
33. he forklifts e g original manufacturer s protections turning radius stability and maximum load compared to the height gt Check that the racks and lanes do not have any visible damage gt Check that there is no foreign material in the working area gt Check that all signage is in place load capacity plate restrictions for use Forklift requirements i The forklifts are described in the order confirmation The forks The forks must be suitable for the depth of the container Recommended length from 1150 mm to 1200 mm e The fork spacing changes according to the type of pallet used so as to carry the loads in a stable manner without damaging the container Lifting height The maximum lifting height of the forklift should enable risk free loading and un loading at all levels of the installation Technical characteristics The forklift s technical characteristics must be suitable for the containers to be stored as well as for the height of the loading and unloading zones Version 3 1 September 2014 44 Start up and operation EN Translated from French Recommended equipment Operating principle of the separator Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Loading and unloading methods It is recommended to use forklifts with the following equipment e A angle measuring system in order to accurately adjust the forks e A vertical or dual vertical
34. ich if not avoided may result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in a minor or moderate injury Danger Nature and source of hazard Possible consequences of non observance gt Information about how to avoid the hazard Notice This symbol identifies possible material damage gt Information about how to avoid damage Additional symbols This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out About this manual 5 Pallet Roller Flow FIFO INTERROLL Safety General safety instructions The Pallet Roller Flow is designed according to the technical state of the art However certain risks may still arise e Risks of physical injury or death to the user or bystanders e Damage caused to the Pallet Roller Flow or to other material Disregarding the warnings in this manual may lead to serious injury or even death gt Always read this manual carefully and make sure you follow the safety instruc tions gt Only qualified and specially trained personnel may work with the Pallet Roller Flow gt Always keep this manual at hand and make it accessible to all personnel gt Always comply with the relevant national safety regulations in your company gt Contact Interroll Customer Service if you have any questions after reading this manual The last
35. ihcnaranctlooatcie denies 6 Qualified personnel cccccecccceeececeeeececaeceeceeeeeeeeececaeeceeseeeeeseaeessaeeessaaees 7 Br Peete este sree ate asd eta nic a sce tag atuntad E stnwonne eee at eeatenosecnedae F Product information FPOGUIGCT OC SCID WOM sae ceiae oscar viet giie ET EE EA SS 8 COMDE keene eee ee Ce ne ee ee eee A 8 Technical characteristics of the Pallet Roller Flow FIFO ccccceeee 9 Transportation and storage DRAINS OOM ONY ssrin e dre auise SEa EEE Ae RaT 11 S AGS a E E E A A EE 11 Assembly and installation Warnings concerning assembly cccseccsececeeeceeeceeeeseeeeeeeseeeeeeessueeseeeaes 12 ASS MONT UO O a a a E E 13 Lane assemMDIy crecian nranti aunean aei a e aiei 16 Step 1 Assembly of the test Day ccc cecc secs eccceeceeeeeeeseeeeeeeeeeseeeeeees 16 Step 2 Lane TOS is ccccasinaviczndnstannsinncminiis nhatinahinnsan Santnammamenantiqsabadrisesenranslbiaetenctes 36 Step 3 Lane assembly ccc ceeccsscccseeceeeceeeceeeceeeeceeeceeeeeueeeeessaeesaeesaeees 42 Start up and operation Warnings concerning operations cc cece eecceeeeeeceeeseeeaeeseeeaeeeaeeseeeseeeaees 43 Checks before the initial Start Up cc cccccccccecceeeeeeeeseeeseeeeseeeaeeesaeeseeees 44 Forklift requirements ccccceccecceeeceeceeeceeesneceeceeeteeeeeeseeeeeeeeeseeeeeesaees 44 Loading and unloading Methods ccccceccceeeeeeeeaeeeeeeeeeeeeaees
36. ing side Use a safety harness and always attach yourself before mov ing Maintenance pallet The maintenance pallet allows you to e Work at a fixed position on a lane by locking the pallet on the profiles or uprights e Carry tools and components DOS ss ogo eS es ase g i G G G G G G G GOGG amp amp bl ta r s q i i ip nes i T Akh h Exam Attaching the maintenance pallet Version 3 1 September 2014 EN Translated from French Cleaning maintenance and repair 59 Pallet Roller Flow FIFO INTERROLL Using a maintenance pallet Two people are required in order to use a maintenance pallet e one who works on the pallet e another who provides assistance while remaining in the boom lift To raise the operator to the lane use an appropriate lift such as a boom lift ac cording to the rules applicable in the country Warning Risk of falling due to the rotating rollers A gt Never walk on the rollers nor on the profiles gt When working on the lane you must always be attached using a safety harness gt Check that the system for locking the pallet on the profiles is working correctly gt Check the operation of the system for attaching the hoist next to the pallet gt Check the operation of the system for attaching the hoist ahead of the lane to the rollers on the rack gt Using a lifting device or boom position yourself on the loading side in front of the lane located next to the lane r
37. k di agram Version 3 1 September 2014 14 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Positioning the module The space between the lane and the rack upright must be uniformly spread A onthe rack minimum value of 35 mm is recommended A minimum space of 100 mm is recommended between the container and the rack upright Single lane a The space between the lane and the rack upright min 35 mm Dual lane a The space between the lane and the rack upright a is half the distance 2a between the lanes Version 3 1 September 2014 5 EN Translated from French Assembly and installation 15 Identifying the components Checking the rack Pallet Roller Flow FIFO INTERROLL Lane assembly The attached diagrams show the composition of the Pallet Roller Flow lane The diagrams are included in an envelope inside the spare parts box gt Identify each component by referring to the diagrams This is especially impor tant when you must assemble different types of lanes gt Check that all the parts required and indicated for the assembly are available If anything is missing you must inform Interroll within 8 days gt Check that the rack is installed according to instructions see Rack assembly page 14 gt Pay particular attention to the alignment and the slope of the beams Step 1 Assembly of the test bay Before proceeding with assembly of the comp
38. lete installation a test bay must be assembled to ensure the correct operation of the system gt Start by defining the location of the dynamic storage block by referring to the master diagram gt If necessary remove the module pallets from the assembly area gt Sweep the zone and secure the work area gt Mark on the floor the grid which will enable you to position each of the frame uprights gt Using a laser or site laser level define the aligning heights for each frame up right The rack uprights must all be level to ensure correct system operations In the event of incorrect rack installation Interroll shall not be held responsible for any operating malfunctions Version 3 1 September 2014 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Rack Start by installing the front row of frames on the loading side Align the rack according to the floor markings on the front and sides gt Use as many wedges as required to ensure the rack is level level height ob tained by laser or site laser level The beams must be horizontal and the up rights vertical Vertical 0 25 Horizontal 0 25 Version 3 1 September 2014 5 EN Translated from French Assembly and installation 17 18 Pallet Roller Flow FIFO INTERROLL gt Position the beams along the row of frames according to the master diagram provided by the rack manufacturer Ensure you us
39. lice plates are to be used for the entire corridor at each module connection FOZ 722 HM10x30 Nut M10 Version 3 1 September 2014 EN Translated from French 20 Assembly and installation Pallet Roller Flow FIFO INTERROLL Tubular beam 3 track loading Centre the 3TL fixing bracket 8 oblong holes on the beam then attach the 3TL module bracket with 2 drill screws The space between the tracks is determined by this bracket Fostesso Faso7 1 HHI Nut Mi Screw 63x19 ow x12 x2 Attach without tightening Attach without tightening Version 3 1 September 2014 EN Translated from French Assembly and installation 21 22 Angle beam traverse roller loading module TR Pallet Roller Flow FIFO INTERROLL The holes in the angle beam allow the loading module to be centred automatically F03100721 HM10x30 Nut M10 HM10x30 Locknut M10 B00 000000000900 00000009000 Washer 810 955500 000000000000000000000 00000000000000000000000 FS 6 0000000000000000000000000000 Attach without tightening Attach without tightening Version 3 1 September 2014 Assembly and installation EN Translated from French Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Notice The PLJ connecting plates are assembled as follows gt The PLJ connecting plates must not exceed the width of the modules The PLJ connecting plate excess
40. ling operations Risk of injury do not walk on the side profiles of the modules or on the rollers with out using a safety harness gt Wear suitable work clothes and Personal Protection Equipment safety shoes gloves etc gt Tie up long hair or wear a cap gt Remove jewellery such as necklaces or bracelets gt Do not walk on the rollers gt Only maintenance personnel is authorised to enter the lanes and only in com pliance with current safety standards Safety 7 Pallet Roller Flow FIFO INTERROLL Product information Product description The Pallet Roller Flow is a dynamic storage system for heavy loads It ensures the controlled descent of pallets Speed controllers control the descent of loads at a constant speed On the unloading site the separator isolates the pallet from the pressure of the accumulated line of pallets Components 1 Separator flap 2 Side profile 3 Handling rollers 4 Separator stop 5 Speed controller 6 Cross tie 7 Pallet guide 8 Loading plate 9 Loading module 10 Module riser 11 Intermediate module 12 Unloading module 13 Lane end stop 14 Time plus retarder Version 3 1 September 2014 Product information EN Translated from French Pallet Roller Flow FIFO INTERROLL Technical characteristics of the Pallet Roller Flow FIFO Gravity based system Load 60 to 1250 kg per pallet Regulated spee
41. nd a copy of the report to Interroll Refer to the example of an operations report page 38 The operations report validates the guarantee Without the operations report Interroll cannot guarantee the installation Assembly and installation 37 Pallet Roller Flow FIFO INTERROLL Operations report Pallet Roller Flow FIFO The operations report validates the guarantee for the dynamic storage lanes provided by Interroll A copy of this report countersigned by the assembly manager the operator or rack manufacturer must be sent to Interroll within a maximum of 4 weeks after delivery of the equipment Interroll SAS Service clients 310 rue du Clair Bocage BP255 Mouilleron le Captif F 85006 La Roche sur Yon Cedex dynamicstorage interroll com Tests must be carried out in presence of the assembly manager the operator or the rack manufacturer Comply with the data described in the conditions initially set out in the contract maximum and minimum loads loading and unloading modes containers The 5 tests described below must all be validated for the guarantee to be in effect Follow the instructions for lane tests described in the user manual page 36 Compliant 1 Pallet descent speed LI 2 Loads do not swerve L 3 Loads restart correctly L 4 The separator works correctly L 5 Loads are held correctly on their support L N OF ____ _ Fill in the OF number indicated on the labels attached to the module pallets in LE tam z _
42. nloading module TR tomatically F03100721 HM10x30 Nut M10 HM10x30 Locknut M10 Washer 810 Version 3 1 September 2014 EN Translated from French Assembly and installation 31 Pallet Roller Flow FIFO INTERROLL Floor unloading unloading module STP pallet truck Track with speed controller Intermediate module for STP Floor mounting feet to be attached to the floor Track with separator Protection to be fixed to the floor gt Centre the module between the frame uprights maintaining the distance be tween the 2 unloading tracks If the lane is installed on risers without a rack refer to the floor markings to define the alignment of the tracks compared to the lane The floor mounting feet must all be level to ensure correct system operations A Adjust the feet if necessary to maintain a slope of 4 Refer to the assembly diagrams provided in the appendix for details of STP lane assembly Version 3 1 September 2014 32 Assembly and installation EN Translated from French Pallet Roller Flow FIFO INTERROLL Check the diagonals Check that the module s two diagonals are equal Measure the diagonals from one axis to another of the holes located at each end of the profiles Lane alignment Version 3 1 September 2014 EN Translated from French Assembly and installation 33 Pallet Roller Flow FIFO INTERROLL Example of re alignment gt Attach all
43. op the lane and set up appropriate signage gt For any damage due to impact on a rack or on the roller chas sis immediately inform the company s Maintenance Depart ment gt If you find nuts screws or other components on the floor im mediately stop all levels of the bay and the neighbouring bays Set up appropriate signage gt In the event of a blocked container remove it and determine the cause of the blockage If the container appears to be defective set it aside from the storage zone gt If the container is blocked repeatedly at a given point inform the company s Maintenance Department so they can take appro priate action gt In order to prevent loads from tipping over provide safety equipment such as grates or nets O Before starting up the installation all operations staff must be informed about e The specific use of a dynamic storage installation All the risks inherent in a dynamic storage system such as falling loads moving loads cut offs Version 3 1 September 2014 EN Translated from French Start up and operation 43 Pallet Roller Flow FIFO INTERROLL Checks before the initial start up gt When connecting the storage lanes and other equipment in the warehouse perform a risk analysis of the entire installation gt In order to use the installation in a safe configuration verify the suitability of the width of the rows the height of the installation and the characteristics of t
44. operating correctly gt Check that everyone present is informed and trained on the use of the system and that no one is in a position of danger gt Check that there is no visible degradation to the lanes or the rack gt Check that there is no foreign material preventing correct operation of the in Stallation gt Check that all signage is in place load capacity and restrictions for use Version 3 1 September 2014 Start up and operation EN Translated from French Loading a container Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Warning Risk of injury in case of improper handling gt Insert the containers in the lane on the loading side only gt Do not insert containers in the lane if they do not enter com pletely into it gt Do not load a container if pressure is required to insert it gt In the event of a blocked container remove it and determine the cause of the blockage Notice Damage in case of improper handling gt Load carefully so as not to damage the lane or the products stored in it gt Never touch the rollers or the rack with the forks of the forklift gt Never insert or reinsert a container on the unloading side The time between two loadings must be e For a standard speed controller 30 loads per hour maximum e For a high performance speed controller rate of 60 loads per hour maximum The rate can be extended to 90
45. p Components for attaching the modules to the rack or the floor Cross tie Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO Tasks Checks Check that nothing obstructs the movement of the separa tor see Operating principle of the separator page 45 Visual inspection Check that the real operation time of the Time Plus corre sponds to the time of use Check the tightening Visual inspection Check the tightening Date Work required Free the mechanism if neces sary or replace it if required Inspection no impact no trace of the start of a fracture Time from the moment when the container is lifted to the locking of the separator stop Re tighten if necessary to 45 Nm Inspection no impact no trace of the start of a fracture Re tighten if necessary to 45 Nm Cleaning maintenance and repair INTERROLL Performed by 59 Blocked container O Content falls to the floor Pallet Roller Flow FIFO INTERROLL Troubleshooting In the event of a failure gt Stop using the lane and any lane which may be damaged by the failure gt Secure the area and set up appropriate signage gt Only qualified maintenance personnel should repair the failure gt Never try to hold back a container freed during a manipulation gt Before restarting the system check the integrity of the lane the rack and its en vironment e g sprinklers Follow the m
46. stem of the overall instal lation you need to perform a risk analysis of the entire installa tion gt Identify the protective measures required concerning risks re lated to the local conditions at the site and to usage gt Define a safety zone in the working area gt Secure the zone and set up proper signalling and appropriate protection gt For assembling modules on the rack refer to the safety rules concerning working at height gt Never climb on the rollers nor on the lane profiles without a safety harness gt During assembly wear appropriate Personal Protective Equip ment gloves safety shoes safety harness helmet etc Version 3 1 September 2014 Assembly and installation EN Translated from French oO Qualified personnel General rules Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Assembly rules There are several methods for assembling the Pallet Roller Flow Adapt the as sembly method provided by Interroll according to the national and local safety rules and requirements in the installation country Some companies may require the use of a boom lift for work at a height The dynamic storage lanes are subsystems of the overall installation They are delivered in compliance with the technical data indicated in the order confirma tion The delivery of Pallet Roller Flow lanes comprises pre assembled roller chassis and
47. stics not compliant with OCTD type dimensions mois ture content weight and stored load Foreign particles attached to the pal let or when the pallet is packed under plastic film Load unevenly distributed on pallets Damaged speed control roller voir List of maintenance and inspection operations page 57 Damaged roller voir List of mainte nance and inspection operations page 57 Lane alignment incorrect if the pallet is in contact with the rack voir Rack assembly page 14 Damaged rack see the rack mainte nance procedure Damaged speed control roller voir List of maintenance and inspection operations page 57 Pallet load greater than the OCTD Pallet characteristics not compliant with OCTD type dimensions mois ture content weight and stored load and with the standard indicated on page 9 Troubleshooting INTERROLL Technical data in the order confirmation is noted below by the abbreviation OCTD Correction Remove the pallet from operation Remove the pallet from operation Remove the foreign particles Recondition the pallet Replace it if necessary Replace the roller if necessary Correct the alignment if necessary Replace the rack if necessary Replace the speed controller if neces Sary Ensure the load is compliant with the OCTD Remove the pallet from operation 61 Pallet Roller Flow FIFO Failure Cause No separation between pallets Damaged sp
48. t e Safety instructions concerning the work area e g movements in the area weld Ing grinding and the duration of maintenance operations for cold rooms e Specifications particular to the company where the installation is used e Technical data provided in the order confirmation e Maintenance procedures of the various products dynamic lanes racks envi ronment e g sprinklers gt Define a safety zone around the working area gt The safety zone includes the entire height of the bay as well as the two adjacent bays gt Secure the zone and set up appropriate signage nets etc gt Remove everything from the lane involved in the intervention before starting gt Make sure that the area of intervention has sufficient lighting gt At the end of the intervention make a visual inspection of the repaired section to ensure that you did not leave any foreign materials or tools which may alter the correct operation of the installation gt Before restarting the system check the integrity of the lane the rack and its en vironment e g sprinklers Version 3 1 September 2014 Cleaning maintenance and repair EN Translated from Erench Pallet Roller Flow FIFO INTERROLL Maintenance equipment Lane maintenance can be performed using the following equipment e Platform with a rotary barrier e Maintenance pallet Platform The platform may be used for maintenance from the rows on either the loading or unload
49. the unloading side of the installation keep it cen tred and in the axis of the lane T LL a ae I eae JEU T HO meje aean gt Position the forks at the correct height Ensure that the thickness of the forks is compatible with the height of passage X The extremity of the forks must not hit the rollers Closed beam ooonooooooooooooSS Version 3 1 September 2014 Start up and operation EN Translated from French Pallet Roller Flow FIFO INTERROLL Angle beam TR unloading mode Lift the container Thanks to the Time Plus function the separator flap remains in the low position for 5 to 30 seconds depending on the settings d In case of a picking error the Time Plus function even enables the container to be replaced in the lane as long as the separator stop is not locked gt f the top of the container touches the bottom of the upper beam reposition the forks horizontally or adjust their height Version 3 1 September 2014 3 EN Translated from French Start up and operation 51 52 3TL unloading mode STP unloading mode Pallet Roller Flow FIFO Unloading uses the same method as for TR unloading but without inclining the forks as these descend between the tracks Enter the forklift between the protections Lift the container Thanks to the Time Plus function the separator flap remains in the low position for 5 to 30 seconds depending on the settings In
50. their containers must not e Oxidise e Corrode e Decompose e Block the lane s components e Pollute steel or plastic components e Prevent correct operation of any mechanisms The Pallet Roller Flow must not be used in direct contact with food products 10 Product information Version 3 1 September 2014 EN Translated from French Version 3 1 September 2014 EN Translated from French Pallet Roller Flow FIFO INTERROLL Transportation and storage Transportation gt Only qualified and authorised personnel should transport the equipment gt Use slings or appropriate lifting equipment to transport the equipment gt If the content is unstable unload the container unit by unit and not by truck gt The weight of each pallet is indicated on it If using a forklift with a different lifting capacity handle the module pallets one by one Storage gt Store equipment indoors gt Never store the equipment outdoors or in a dusty or humid environment gt Respect the ambient conditions see Technical characteristics of the Pallet Roller Flow FIFO page 9 gt Do not add additional loads to the pallets and boxes containing the Pallet Roller Flow and its components Transportation and storage 11 12 Pallet Roller Flow FIFO INTERROLL Assembly and installation Warnings concerning assembly Warning Risk of injury in case of incorrect assembly gt As the Pallet Roller Flow is the subsy
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