User Guide for FEBFAN6920MR_T02U120A Evaluation
Contents
1. Figure 36 Conduction Neutral at 115V4c 50 Load 37 Conduction Neutral at 230Vac 50 Load 62011 Fairchild Semiconductor Corporation 25 FEBFAN6920MR_T02U120A Rev 100 I mes FAIRCHILD SEMICONDUCTOR at 115Vac 25 Load Figure 39 ction Line at 230Vac 25 Load bo af us Figure 40 Conduction Neutral at 115V4c 25 Load Figure 41 Conduction Neutral at 230 25 Load 2011 Fairchild Semiconductor Corporation 26 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR 21 Polarity Phase Voltage Condition 0 PASS 90 PASS L PE 6KV 180 PASS 270 PASS 0 PASS 90 PASS N PE 6KV 180 PASS 270 PASS 0 PASS 90 PASS LN 1KV 180 PASS 270 PASS 22 ESD Test Air Discharge 16 5KV Contact Discharge 8 8KV PASS PASS PASS PASS 2011 Fairchild Semiconductor Corporation zr FEBFAN6920MR_T02U120A Rev 1002. gm E u 4 a o 851 E Sti 858 m ER tis ad lt lt E 5 2011 Fairchild Semiconductor Corporation a9 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD a Ur Qu d SEMICONDUCTOR 29 Revision History Rev Date Description 1 0 0 2 2012 Initial release WARNING AND DISCLAIMER Replace components on the Evaluation Board only with those parts shown on the parts list or Bill of Materials in the Users Guide Contact an authorized Fairchild representative with any questions This board is intended to be used by certified professionals in a lab environment following proper safety procedures Use at your own risk The Evaluation board or kit is for demonstration purposes only and neither the Board nor this User s Guide constitute a sales contract or create any kind of warranty whether express or implied as to the applications or products involved Fairchild warrantees that its products meet Fairchild s published specifications but does not guarantee that its products work in any specific application Fairchild reserves the right to make changes without notice to any products described herein to improve reliability function or design Either the applicable sales contract signed by Fairchild and Buyer or if no contract exists Fairchild s standard Terms and Conditions on the back of Fairchild
3. Figure 45 Evaluation Board Schematic 62011 Fairchild Semiconductor Corporation a0 FEBFAN6920MR_T02U120A Rev 100 E a SEMICONDUCTOR 26 Board Layout Figure 46 Evaluation Board Layout Mother Board Top Overlay erter O34 BION tD 0 Br HEH Ab E Figure 48 Evaluation Board Layout Mother Board Bottom Layer 62011 Fairchild Semiconductor Corporation 31 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR Bgm Figure 50 Evaluation Board Layout Daughter Card Bottom Overlay 1 lt Figure 51 Evaluation Board Layout Daughter Card Bottom Layer 2011 Fairchild Semiconductor Corporation 32 FEBFAN6920MR_T02U120A Rev 100 sss FAIRCHILD Saas SEMICONDUCTOR ww fairchlldsemi m_ 27 Bill of Materials Main Board Component Qty PartNo Manufacturer Reference JP6 JP1 JP10 JP7 JUMPER WIRE 0 8 mm 9 JP9 JP8 JP3 JP4 JP5 AC WIRE 1 5y mm 1 JP11 Non Inductive Wire Wound Resistor 1W 0027 aw 1 R21 SMD Resistor 0805 004596 1 R27 SMD Resistor 0805 49 90 5 1 R17 SMD Resistor 0805 15002596
4. FAIRCHILD E Ur ag d SEMICONDUCTOR User Guide for FEBFAN6920MR_T02U120A Evaluation Board FAN6920MR BCM PFC with a QR PWM Combination Controller FAN7382MX High Side Driver FAN6204MY Secondary Side Synchronous Rectifier 19V 120W Featured Fairchild Product FAN6920MR Direct questions or comments about this evaluation board to Worldwide Direct Support Fairchild Semiconductor com 2011 Fairchild Semiconductor Corporation 2 20120 Rev 100 wass FAIRCHILD SEMICONDUCTOR ww fairdhilldsem Table of Contents 1 Output Ripple amp Noise Step Response Over Voltage Protection Over Power Protection Introduction Ll General Specification Input Current 2 l Test Condition 22 TestResult Input Wattage at No Load Conditioi 3 l Test Condition 32 Test Result 3 3 Measured Waveform Turn On Time 4 1 Test Condition 42 Test Result 43 Measured Waveform DC Output Rising Time 51 Test Condition 52 Test Resul 5 3 Measured W Line amp Load Regulation 6 1 Test Condition 62 TestResult Efficiency 7 1 Test Condition 7 2 Test Result Light Load Specification 8 1 Test Condition 82 Test Result Light Load Efficiency 9 1 Test Condition 9 2 Test Resul 10 1 Test Condition 10 2 Test Result 10 3 Measured Waveforms 11 1 Test Conditio
5. 5 1 Test Condition Set output at maximum loading Measure the time interval between 1090 and 9096 output during startup 5 2 Test Result Input Voltage Maximum Load ms No Load ms Specification 90V 60Hz 10 039 4 976 lt 30ms 264V 50Hz 9 070 4 583 5 3 Measured Waveform Figure 6 264V 50Hz at Maximum Load Ch1 Ch4 Voc 62011 Fairchild Semiconductor Corporation FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD a SEMICONDUCTOR Figure 7 90V 60Hz at No Load Chi Vo Ch4 Voc Figure 8 264V 50Hz at No Load Ch1 Vo Ch4 Voc 2011 Fairchild Semiconductor Corporation 9 2 20120 Rev 100 FAIRCHILD SEMICONDUCTOR 1 6 Line amp Load Regulation 6 1 Test Condition Measure line amp load regulation according to the table below 6 2 Test Result Input Voltage Maximum Load V Minimum Load 90V 60Hz 19 091 19 101 0 052 115V 60Hz 19 090 19 100 0 052 132V 60Hz 19 089 19 099 0 052 180V 50Hz 19 084 19 098 0 073 230V 50Hz 19 083 19 097 0 073 264V 50Hz 19 083 19 097 0 073 Line Regulation 0 042 0 021 iency 7 1 Test Condition Output at 25 50 75 and 100 load 7 2 Test Result Output Watt 30W gow 120w Avg Specitication 90V
6. SEMICONDUCTOR 14 3 Measured Waveform Ch4 Vo Chi Vac eem Wake mn Figure 15 90V 60Hz at Maximum Load Gu 4T 6436 me 1924057 HE Figure 16 264V 50Hz at Maximum Load 62011 Fairchild Semiconductor Corporation 16 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD a aaa SEMICONDUCTOR Bom 15 Short Circuit Protection 15 1 Test Condition Short the output of the power supply The power supply should enter Hiccup Mode protection with less than 2W input voltage 15 2 Test Result Input Wattage at Input Wattage at Input Voltage Maximum Loading W Minimum Loading w Specification 90V 60Hz 1 231 1 25 264V 50Hz 1 344 1 45 15 3 Measured Waveforms Ch2 Von Ch3 OPWM po Scone Sse Figure 17 90V 60Hz at Maximum Load i i Ch2 Von Ch3 OPWM ed Pura Figure 18 264V 50Hz at Maximum Load 62011 Fairchild Semiconductor Corporation 17 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR 1 16 Brownout Test 16 1 Test Condition Set output at maximum loading Decrease input voltage with step Record input wattage and output voltage After the output is off increase the AC voltage gradually and record the recovery voltage 16 2 Test Result Input Voltage Input Wattage Outpu
7. 100 FAIRCHILD SEMICONDUCTOR 27 1 Bill of Materials FAN7382 Component Qty PartNo Manufacturer Reference SMD Resistor 0805 590 1 2 R32 R33 SMD Resistor 1206 001596 3 R34 D10 D11 SMD 1206 104P 50V 10 1 C24 SMD 1206 105P 50V 10 1 C23 SMD Diode 2 LL4148 D9 D12 SMD Zener Diode 1 2W 20V 3 202 Fast Recovery 1A 200V DO 41 2 1N4935 Fairchild D13D14 Ultra Fast Diode 1A 1000V DO 41 ji UF1007 Fairchild D6 Electrolytic Cap 47 50V 105 C 2 LHK JACKCON C25 C27 PIN HDR 1 8P 2 54mm 90 1 CN3 IC FAN7382MX d Fairchild U4 PCB PLM0178 1 VO 1 PCB 2011 Fairchild Semiconductor Corporation 35 FEBFAN6920MR_T02U120A Rev 100 wr FAIRCHILD d SEMICONDUCTOR 28 Specification Approval Customer SYSTEM GENERAL CORP FS1606H 1LB DATE 11 10 2009 Version A Page 1 1 8 SPEC Gam 210 MAX 130 MAX 1 2 J 20 0 MAX 49 2 C 109210 START na 100210 NOTE 1 Kr MET G 9008 MUIA 1 OUTLINE DIMENSION 2 WINDING amp ELECTRONICS 150KHz 01V 25C ITEM START FINISH MATERIAL TURNS COLOR INDUCIANCE 1 4 2UEW bosip sors 11 5 mH MIN 2100 MAX x 2
8. 10051 Taipei County 235 Taiwan R O C 2011 Fairchild Semiconductor Corporation 37 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD prm meu SEMICONDUCTOR ww fair Customer DATE SYSTEM GENERAL CORP P N 08 24 2011 Version A Page TRN 0321 DIMENSION 1 5 HH eossoosu PIN I PIN i2 UNIT mm DRAWN CHECK TITLE TDENT TEL 0229450588 Ci wun Chen Guo long Huang NO TRN 0321 FAX 02929447647 No 26 1 Lane 128 Sec 2 Due Singnan Rd Jhonghe City SEN HUEI INDUSTRIAL CO LTD AA Taipei County 235 Taiwan OL 2011 Fairchild Semiconductor Corporation 38 FEBFAN6920MR_T02U120A Rev 100 www FAIRCHILD a ww fairchilldsemi Gam SEMICONDUCTOR SYSTEM GENERAL CORP DATE 08 24 2011 PIN TRN 0321 Page 2 5 Version A Reserve a short length of fly wire of N1 winding at the starting point where is between pin 2 and pin 3 As shown in picture the length of fly wire is 25mm The fly wire is covered with isulated tube 4 The width of external shielding is at least greater than 13mm sure the external shielding forms closed loop by soldering Connect the shielding to pin 11 with cooper wire Cover the shielding with 2 to 3 layers of 14mm insulated tape UNIT mim DRAWN
9. C 3 KZH NCC C5 C6 C7 Electrolytic Cap 120 420V 105 C 1 PAG NCC C4 MPE Cap 0 33 450V 10 1 2 MPE Cap 450V 10 1 X1 Cap 0 47 250V 20 1 YA Cap 102P 250V 20 1 C15 Bridge Rectifier 6A 600V 1 GBU6J Fairchild BD1 Ultra Fast Diode 3A 600V DO 214AB 1 ES3J Fairchild 04 Ultra Fast Diode 1A 600V DO 214AC 1 ES1J Fairchild D6 Ultra Fast Diode 1A 1000V 00 41 1 UF1007 Fairchild D5 General Purpose Rectifier 1A 1000V 2 SIM Fairchild D1D2 Schottky Diode 1A 40V DO 41 1 1N5819 Fairchild D14 SMD Diode 1 LL4148 D3 SMD Zener Diode 1 2W 30V 1 5252568 Fairchild 203 Transistor SOT 23 1 MMBT2907A Fairchild a4 MOSFET 600V 16A TO 220 3 FCP16N60 Fairchild Q1 02 MOSFET 75V 235A TO 220 1 FDPos2Nos Fairchild Q5 Filter Inductor 1 TRNO184 SEN 2 1 FS1606H 1LB SHING E Choke 47nH 1 25047 COOPER Bussmann 14 PFC Inductor RM10 400pH 1 TRNO321 SEN HUEI 13 PWM transformer POT 3319 1000 d TRNO320 SEN HUE TKA Shunt Regulator 2 1 KA431SAMF2 Fairchild UA Phototransistor Output Opto coupler SMDIP B 1 FOD8178 Fairchild 03 FUSE GLASS 4A 250V QUICK 1 F1 Varistor 7y 470V 1 471KD07 MOV AC Inlet 2P 90 1 Heat Sink Primary 1 MCHO646 HS1 Heat Sink Secondary 1 MCHO637 HS2 FAN6920MRMY 1 Fairchild Ut IC FANG204MY 1 Fairchild 02 PCB PLMO178 VO 1 PCB FAN7382 Card 1 CN2 2011 Fairchild Semiconductor Corporation 34 FEBFANGSZOMR 20120 Rev
10. Short the secondary side of opto coupler at maximum load 12 2 Test Result Input Voltage Output Voltage Maximum Value V 115V 60Hz 234 230V 50Hz 234 12 3 Measured Waveform li chi Vo Ch2 DET m Ch3 OPWM r aw Sr SE SS BWA s OO een Figure 13 115V 60Hz at Maximum Load a Cht Vo Ch2 DET Ch3 0PWM Exi tc Figure 14 230V 50Hz at Maximum Load Ch4 OPFC 2011 Fairchild Semiconductor Corporation 14 2 20120 Rev 100 wai FAIRCHILD SEMICONDUCTOR 1 13 Over Power Protection 13 1 Test Condition Increase output loading gradually 13 2 Test Result Input Voltage Output Power W Output Current A Specification 90V 60Hz 156 01 8 236 115V 60Hz 155 78 8 221 gt 120 230V 50Hz 168 24 8 880 lt 15096 Full Load 264V 50Hz 168 45 8 865 14 Hold Up Time 14 1 Test Condition Set output at maximum load Measure the time interval between AC off and output voltage falling to the lower limit of the rated value The AC waveform should be off at zero degree 14 2 Test Result Input Voltage Hold Up Time ms 90V 60Hz 21 31 115V 60Hz 20 80 230V 50Hz 51 95 264V 50Hz 51 95 2011 Fairchild Semiconductor Corporation FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD aaa
11. 60Hz 87 61 90 84 90 78 90 02 89 81 115V 60Hz 88 39 91 72 91 95 91 65 90 93 A 230V 50Hz 91 92 91 54 92 64 93 15 92 31 dd 264V 50Hz 91 50 91 45 92 78 93 33 92 27 2011 Fairchild Semiconductor Corporation 10 FEBFAN6920MR_T02U120A Rev 100 wr FAIRCHILD a UL Qu d SEMICONDUCTOR 8 Light Load Specification 8 1 Test Condition Output wattage at light load 8 2 Test Result Output Wattage Actual Output Wattage Input Wattage Specification 115Vac 0 0 166 ow Input Watt lt 0 3W 230Vac 0 0 184 115Vac 0 484 0 737 0 5W Input Watt lt 1W 230Vac 0 484 0 747 115Vac 0 998 1 348 1w Input Watt lt 1 7W 230Vac 0 994 1 303 115Vac 1 142 1 504 1 15W Input Watt lt 2 16W 230Vac 1 142 1 528 115Vac 1486 1 902 1 5W Input Watt lt 2 4W 230Vac 1 486 1 934 115Vac 1 687 2474 17W Input Watt lt 2 4W 230Vac 1 683 2 149 9 Light Load Efficiency 9 1 Test Condition Output efficiency at light load 9 2 Test Result Output Wattage Output Wattage Input Wattage Efficiency Specification 115Vac 0 998 1 348 74 03 lt 1W gt 58 230V4c 0 994 1 303 76 28 115Vac 1 687 2 174 77 60 lt 17W gt 6896 230Vac 1 683 2 149 78 32 115Vac 2 377 2 984 79 66 lt 2 4W 273 230Vac 2 398 2 985 80 34 115Vac 13 990 16 280 85 88 lt 14W gt 83 230V4c 14 000 15 900 88 05 115Vac 21 970 25 150 87 36 lt 22W gt 85 230V
12. FAIRCHILD aaa SEMICONDUCTOR eom 23 System Reliabi ty Test n Test Test Test Condition Result Vin 264Vac Ta Room Temperature Output Press output short circuit protect for 1 second and release for 1 second for one test cycle see Figure 42 Continue test cycle is 100 cycles 1 cycle gt i Output Output open kas Open Short La Output short is ds Tota 100 cycles Figure 42 Output Open Short Diagram Vin Power on 10s 264Vac power off 30s Power Supply Output Full Load 2 ON OFF Taz 95 em Test Time 72 Hours O Vin 90Vac High Vin 264Vac Temperature Output Full Load PASS High Humidity T 80 C PASS Operation Humidity 90 Test Time 24 Hours 24 Hours O Vin 90Vac b FE Vin 264Vac PASS Operation TA 5 C PASS Test Time 24 Hours 24 Hours O Vin 90Vac 5 Temperature Pass Staring Test Output Full Load PASS Startup After 5 C 2 Hours 2011 Fairchild Semiconductor Corporation 28 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR eom 24 Photographs Figure 44 Lateral View 2011 Fairchild Semiconductor Corporation 29 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR 25 Schematic
13. invoices govern the terms of sale of the products described herein DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN IMPROVE RELIABILITY FUNCTION OR DESIGN FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS NOR THE RIGHTS OF OTHERS LIFE SUPPORT POLICY FAIRCHILD S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION As used herein Life support devices or systems are devices or systems which a 2 critical component is any component of a support device are intended for surgical implant into the body b support or system whose failure to perform can be reasonably expected to sustain or c whose failure to perform when properly used in cause the failure of the support device or system or to affect its accordance with instructions for use provided in the labeling can be safely or effectiveness reasonably expected to result in significant injury to the user ANTI COUNTERFEITING POLICY Fairchild Semiconductor Corporation s Anti Counterfeiting Policy Fairchilds Anti Counterfeiling Policy is also stated on our external website www fairchildsemi com under Sales Su
14. 1 R18 SMD Resistor 0805 22003596 2 R7 R11 SMD Resistor 0805 33002526 1 R34 SMD Resistor 0805 56002596 1 R15 SMD Resistor 0805 1 5 1 R36 SMD Resistor 0805 3 6K0 5 1 R19 SMD Resistor 0805 8 25 195 1 R23 SMD Resistor 0805 10KQ 1 2 R35 R38 SMD Resistor 0805 12 1 0 1 1 R30 SMD Resistor 0805 16 20 1 1 R32 SMD Resistor 0805 47 5 1 1 R29 SMD Resistor 0805 66 5 1 5 R37 SMD Resistor 0805 78 7KQ21 1 R31 SMD Resistor 0805 165K021 1 R16 SMD Resistor 0805 220K0 1 5 R22 SMD Resistor 0805 249K0 1 1 RB SMD Resistor 1206 004596 1 JP2 SMD Resistor 1206 49 90 5 2 R25 R26 SMD Resistor 1206 37 4K02596 2 R12R13 SMD Resistor 1206 47 5K02596 1 R14 SMD Resistor 1206 100K0 5 1 R33 SMD Resistor 1206 1 5M0 5 2 R1 R2 SMD Resistor 1206 4 7 1 4 R3 R4 R5 R6 SMD Resistor 2512 0 15 1 2W 1 R20 NTC Thermistor 5y 100kQ 1 TRI SMD 0805 471P 50V 10 2 C12 SMD 0805 102P 50V 1096 2 C14 C17 SMD 0805 103P 50V 10 1 C23 SMD 0805 104P 50V 10 1 SMD 0805 224P 50V 10 2 C13 C28 SMD 0805 105P 50V 10 1 C18 SMD 1206 102P 100V 10 1 C16 SMD 1206 103P 50V 311096 1 C19 62011 Fairchild Semiconductor Corporation 33 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD er Ur Qu d SEMICONDUCTOR Component PartNo Manufacturer Reference SMD 1206 104P 50V 10 1 Electrolytic Cap 820 25V 105
15. 2uEW eoanp sors 3 TEST INSTRUMENTS L CR CH 1062A 5028 AMATERIAL LIST MATERIAL SUPPLIER ULNo crass 1 CORE FRIENDLHIP ELECTRONICS CO LTD WIRE 2UEW PACIFIC ELECTRIC WIRE amp CABLE LTD 201757 ioc Sil aoe Gog DONGGUANCITYGUDARELECTRONICMATERI ALS CO LTD CLAPBOARD FRA JEE eege e EE RECHECKED CHECKED DRAWN E ami 2000 11 19 d 209 1119 2011 Fairchild Semiconductor Corporation 36 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD ss Ur Qu d SEMICONDUCTOR Customer SYSTEM GENERAL CORP P N TRN 0184 DATE 04 02 2004 Version A Page 11 1 DIMENSION B UNIT mm A 195max B 1LS5max 5 1 E 00 601 2 RLECTRICL SPCIFICATON at 1KHz 0 25V 2 1 INSDUCTANCE L1 400 uH 20 2 2 DC RESISTANCE R1 0 15 mOhm max 2 3 TURN amp WIRE N1 40 60x84TS 2UEW MATERALS LIST ICOMPONENTM MATL MANUFACTURE UL FILENO 5 6026 6026 AEE Or equal TECH MOUNT UEW B Chuen Yih wire ltd E154709 5 ZWIRE UEW 2 Jung Shing wire co ltd 79029 5 UEW Tai I electric wire amp cable co ltd E85640 5 UNIT m m DRAWN CHECK TITLE TEL 02 29450588 Ci wun Chen Guo long Huang NON TRN 0184 FAX 02329447647 No 26 1 Lane 128 2 DWG Sici Rd mic cig SEN HUEI INDUSTRIAL CO LTD
16. CHECK TITLE TEL 02329450588 Ci wun Chen Guo long Huang D TRN 0321 FAX 0299447647 No 26 1 Lane 128 Sec 2 Singnan Rd Jhonghe City SENHUELINDUSTRIALCO LID DWG Taipei County 235 Taiwan NO 62011 Fairchild Semiconductor Corporation a9 FEBFAN6920MR_T02U120A Rev 100 uml FAIRCHILD Ua SEMICONDUCTOR Customer DATE SYSTEM GENERAL CORP P N TRN 0321 08 24 2011 Version Page 3 5 2 SCHEMATIC 2 ISCHEMATIC O cut off Flyline 4 gt RM 10 Be Msc Bottom View 2 9 UNIT mm DRAWN CHECK TITLE TEL 0229450588 Ci wun Chen Guo long Huang ET T TRN 0321 FAX 0229447647 No 26 1 Lane 128 Sec 2 DWG Singnan R Jhon SEN HUEI INDUSTRIAL CO LTD D Taipei County R O C 2011 Fairchild Semiconductor Corporation a0 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD aaa SEMICONDUCTOR eom Customer SYSTEM GENERAL CORP P N TRN 0321 DATE 08 24 2011 Version A 45 3 1 Inductance te 33 Hi pot test 3 4 Les must be over 3 ELECTRICAL SPECIFICATION sti 1 r 100 MOhm 3 5 Terminal strength at 1KHz 1V PQ Fly line 400 uH 10 3 2 DC Resistance test at 25 P 2 Fly line 0 37Ohmo max 1 0 Kg on terminals for 30 second
17. CTOR 20 EMI Test e uction Line at 115Vac Full Load induction Line at 230V c Full Load HT lega zy Ss ST 7 Figure 29 Conduction Neutral at 230V c Full Load Ac Full Load em Figure 30 Conduction Line at 115Vac 75 Load Figure 31 Conduction Line at 230Vac 75 Load 2011 Fairchild Semiconductor Corporation 24 FEBFAN6920MR_T02U120A Rev 100 I mesi FAIRCHILD aaa SEMICONDUCTOR 35 34 Conduction Line 115V4c 5096 Load 5096 Load tion Line at Tu Im D W at n
18. TION 3 1 Inductance test at IKHz l V P 6 5 1000 pH 5 3 2 DC Resistance test at 25 P 6 5 1 07 max 34 Hi pot test i AC 3 0K V 60Hz 0 5mA hi pot for one minute between pri to sec AC 1 5K V 60Hz 0 SmA hi pot for one minute between pri to core 3 5 Insulation test The insulation resistance is between pri to sec and windings to core measured by DC 500V must Be over 100 MOhm 3 6 Terminal strength 1 0 Kg on terminals for 30 seconds test the breakdown UNIT mm DRAWN CHECK TITLE TEL ciwmchen Gwlongmumg RENT rens FAX 02529447647 Norcia aes M SEN HUBIINDUSTRIALCO LTD DWG Taipei County 235 Taiwan ROC 2011 Fairchild Semiconductor Corporation 26 FEBFAN6920MR_T02U120A Rev 100 rss FAIRCHILD Saas SEMICONDUCTOR Customer SYSTEM GENERAL CORP PN TRN 0320 DATE 08 24 2011 Version A Page 5 5 MATERALS LIST Mart MANUFACTURE FILE NO 1 Bobbin Phenlie POT 3319 Taiwan Shulin Exterprise Co Ltd ES981 S KE PC HLBH2ZEG Ferrite core POT 3319 3CSSNC 2H DK Tokin Tomita Philip Nicera UEWE ai electric wire amp cable CO Ltd B85640 5 gt 130 7 UEW 2 3 Wire p Jung Shing wire CO Ltd 174837 JEW WB Chuen Yih wire CO Ltd E154709 5
19. ac 21 990 24 570 89 50 62011 Fairchild Semiconductor Corporation a FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD Saas SEMICONDUCTOR som 10 Output Ripple amp Noise 10 1 Test Condition Ripple and noise are measured by using a 20MHz bandwidth limited oscilloscope with a 10pF capacitor paralleled with a high frequency 0 1uF capacitor across each output 10 2 Test Result Input Voltage Maximum Load mV Minimum Load mV 90V 60Hz 91 6 274 115V 60Hz 89 6 31 6 230V 50Hz 78 6 31 6 264V 50Hz 75 8 36 6 10 3 Measured Waveforms Figure 10 264V 50Hz at Maximum Load Ch3 Vo 62011 Fairchild Semiconductor Corporation 12 2 20120 Rev 100 FAIRCHILD E ag d SEMICONDUCTOR 11 Step Response 11 1 Test Condition Dynamic loading 20 80 of the full load 5ms duty cycle and 2 5A us rise fall time 11 2 Test Result Input Voltage Overshoot mV Undershoot mV 115V 60Hz 187 5 167 5 230V 50Hz 181 5 1715 11 3 Measured Waveform Figure 11 115V 60Hz at Maximum Load Ch3 Vo Figure 12 230V 50Hz at Maximum Load Ch3 Vo 2011 Fairchild Semiconductor Corporation 18 FEBFANGGZOMR 20120 Rev 100 FAIRCHILD 1 SEMICONDUCTOR 12 Over Voltage Protection 12 1 Test Condition
20. ally cover the contact node with 3 turns of insulated tape As shown in the picture the length of fly wire requires 4 2cm Note As shown in the picture insulated tube is required to cover the fly wire Cut off pin 6 7 10 UNIT m m DRAWN CHECK TITI ET 3 IDENT Tan L 02 29450588 Ci wun Chen Guo long Huang NO TRN 0321 FAX 02 29447647 No 26 1 Lane 128 Sec 2 DWG Singnan Rd Thonghe City SEN HUEI INDUSTRIAL LTD aka Taipei County 235 Taiwan 2011 Fairchild Semiconductor Corporation 44 2 20120 Rev 100 E FAIRCHILD SEMICONDUCTOR Customer SYSTEM GENERAL CORP P N TRN 0320 DATE 08 24 2011 Version A Page 3 5 2 SCHEMATIC Primary Secondary ic side Pnsss nz 055mm 3 Triple Insulation Wire 47S Pin Fy ine Paso Ka aos Tile main We ATS POT 3319 Fy line Bottom View Pint UNIT m m DRAWN CHECK TITLE TEL 02 29450588 Ci wun Chen Guo long Huang PD TRN 0321 FAX 02 29447647 SEN HUEI INDUSTRIAL CO LTD HL R O C 62011 Fairchild Semiconductor Corporation 25 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD EE SEMICONDUCTOR Bm Customer SYSTEM GENERAL CORE P N TRN 0320 DATE 08 24 2011 Version A Page 4 5 3 ELECTRICAL SPECIFICA
21. document describes the FAN6920MR BCM PFC with a OR PWM combination controller as well as FAN7382MX high side driver and the FAN6204MY secondary side synchronous rectifier 19V 120W evaluation board 1 1 General Specifications Spe Min Max Units Input Voltage 90 264 Vac Frequency 60 50 Hz Output Output Voltage 1 19 19 Output Current 1 63 A Total Output Power Full load Output Power 120 w Table 1 Test Details Test Model FEBFAN6920MR_T02U120A Test Date 2011 08 12 Temperature Ambient AC Source 6220 AC POWER SOURCE Electronic Load Chroma 63030 Test Equipment Power Meter WT210 Oscilloscope LeCroy 24Xs Input current Input wattage at no load condition Turn on time DC output rising time Line amp load regulation Efficiency Light load specification Test Items Light load efficiency Output ripple amp noise Step response Over voltage protection Over power protection Hold up time Short circuit protection Brownout test 62011 Fairchild Semiconductor Corporation 4 FEBFAN6820MR_T02U120A Rev 100 FAIRCHILD as SEMICONDUCTOR Voo voltage level Voltage stress on MOSFET amp rectifiers Current harmonic test EMI test Surge test ESD test System reliability test 2 Input Current 2 1 Test Condition Measure the AC input current at maximum loading 2 2 T
22. es technology or software were exported from the United States in accordance with the Export Administration Regulations for the ultimate destination listed on the commercial invoice Diversion contrary to U S law is prohibited US origin products and products made with U S origin technology are subject to U S Re export laws In the event of re export the user will be responsible to ensure the appropriate U S export regulations are followed 62011 Fairchild Semiconductor Corporation 50 FEBFAN6920MR_T02U120A Rev 100
23. est Result Input Voltage Input Current 90V 60Hz 1 485A 264V 50Hz 0 505A 3 Input Wattage at No Load Condition 3 1 Test Condition Measure the input wattage and output voltage at no load 3 2 Test Result Input Voltage Input Wattage W Output Voltage V Specification 90V 60Hz 0 161 19 154 115V 60Hz 0 166 19 154 SAN 230V 50Hz 0 184 19 154 S sw 240V 50Hz 0 188 19 154 264V 50Hz 0 196 19 154 62011 Fairchild Semiconductor Corporation 5 FEBFAN6920MR_T02U120A Rev 100 ee FAIRCHILD es UL Qu d SEMICONDUCTOR 3 3 Measured Waveform Figure 1 90V 60Hz at No Load Ch1 Voo Ch4 Vos Figure 2 264V 50Hz at No Load Ch1 VDD Ch4 Vos 2011 Fairchild Semiconductor Corporation 6 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR eom 4 Turn On Time 4 1 Test Condition Set output at maximum loading Measure the interval between AC plug in and stable output 4 2 Test Result Input Voltage Turn On Time s 90V 60Hz 1 563 264V 50Hz 0 914 4 3 Measured Waveform M UM Figure 3 Figure 4 264 50Hz at Maximum Load Ch1 Vo Ch4 Vac 2011 Fairchild Semiconductor Corporation FEBFANGSZOMR 20120 Rev 100 FAIRCHILD aaa SEMICONDUCTOR ww fair 1 5 DC Output Rising Time
24. n 11 2 Test Result 11 3 Measured Waveform 12 1 Test Condition 12 2 Test Result 12 3 Measured Waveform 13 1 Test Condition 13 2 Test Result 62011 Fairchild Semiconductor Corporation 2 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR ww fair 1 14 4 141 Test Condition 14 2 Test Result 14 3 Measured Waveform 15 Short Circuit Protection 151 Test Condition 15 2 Test Result 15 3 Measured Waveforms 16 Brownout Test 16 1 Test Condition 16 2 Test Result 17 Vpp Voltage Leve 17 1 Test Result 17 2 Measured Waveform 18 1 Test Condition 18 2 Test Result 183 Measured Waveforms 19 Current Harmonic Test 19 1 Test Condition 192 Test Result System Reliability Tes 24 Photographs 25 Schematic 26 Board Layout 27 Bill of Materials Main Boar 27 1 Bill of Materials FAN7382 Card 28 Specification Approval 29 Revision History 2011 Fairchild Semiconductor Corporation 3 FEBFANGSZOMR 20120 Rev 100 m FAIRCHILD SEMICONDUCTOR eom The following user guide supports the demonstration kit for the FAN6920MR It should be used in conjunction with the FAN6920MR FAN7382MX and FAN6204MY datasheets as well as Fairchild s application notes and technical support team Please visit Fairchild s website at www fairchildsemi com 1 Introduction This
25. pport Counterfeiting of semiconductor parts is a growing problem in the industry All manufacturers of semiconductor products are experiencing counterfeiting of their parts Customers who inadvertently purchase counterfeit parts experience many problems such as loss of brand reputation substandard performance failed applications and increased cost of production and manufacturing delays Fairchild is taking strong measures to protect ourselves and our customers from the proliferation of counterfeit parts Fairchild strongly encourages customers to purchase Fairchild parts either directly from Fairchild or from Authorized Fairchild Distributors who are listed by country on our web page cited above Products customers buy either from Fairchild directly or from Authorized Fairchild Distributors are genuine parts have full traceability meet Fairchild s quality standards for handling and storage and provide access to Fairchid s full range of up to date technical and product information Fairchild and our Authorized Distributors wil stand behind all warranties and will appropriately address any warranty issues that may arise Fairchild will not provide any warranty coverage other assistance for parts bought from Unauthorized Sources Fairchild is committed to combat this global problem and encourage our customers to do their part in stopping this practice by buying direct or from authorized distributors EXPORT COMPLIANCE STATEMENT These commoditi
26. s test the breakdown AC 3 0 K V 60Hz 0 mA hi pot for one minute between pri to sec 1 5 KV 60Hz 0 5mA hi pot for one minute between pri to core The insulation resistance is between pri to sec and windings to core measured by DC 500V UNIT mm DRAWN CHECK TITLE TEL 02 29450588 Ciwun Chen Guo long Huang RENT TRN 0321 FAX 0229447647 No 26 1 Lane 128 Sec 2 DWG Singnan Rd Thonghe City SEN HUEI INDUSTRIAL CO LTD DA Taipei County 235 Taiwan 4 R O C 2011 Fairchild Semiconductor Corporation 41 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD aaa SEMICONDUCTOR Bgm Customer SYSTEM GENERAL CORP PIN TRN 0321 DATE 08 24 2011 Version A Page 5 5 MATERIALS LIST UL 196468 COMPONENTM MAT L MANUFACTURE FILE NO Phenolic LBobbin 94v 0 T3731 150C 9 10 2 RM 10 LED electric wire amp cable CO Lid E85640 CS 3 Wire bs Tung Shing wire CO Ltd E174837 pd Chuen Yih wire CO Ltd E154709 5 P n John C Dolph CO Ltd E51047 M 4 Vamish TEE SUC Ripley resin engineering inc E81777 N Polyester Minnesota mining amp MFG CO Lid E7385 ND 003m Nitto denko CORP 34833 Teflon tube 6 Tube TFS Great holding industries CO Ltd 156256 8 600V 200 C 7 Terminal
27. s Tin coated win for special wire CORP Copper wire Hitachi cable ltd 8 Shield Copper foil copper foil 0 025x10mm UNIT mim DRAWN CHECK TITLE TEL 02 29450588 Ci wun Chen Guo long Huang TRENT TRN 0321 FAX 0229447647 No 26 1 Lane 128 Sec 2 DWG Singnan RA Thonghe City SEN HUEI INDUSTRIAL CO LTD MG Taipei County 235 Taiwan ROC 2011 Fairchild Semiconductor Corporation E FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR Customer SYSTEM GENERAL CORP P N TRN 0320 DATE 08 24 2011 Version A Page 1 5 1 DIMENSION rae soi UNIT mm CHECK TITLE TEL 02229450588 Ci wun Chen Guo long Huang RENT TRN 0321 FAX 02 29447647 No 26 1 Lane 128 Sec 2 DWG Singnan Rd Ihonghe City SEN HUEI INDUSTRIAL CO LTD NO Taipei County 235 Taiwan R O C 2011 Fairchild Semiconductor Corporation FEBFAN6920MR_T02U120A Rev 100 wr FAIRCHILD aaa SEMICONDUCTOR Customer SYSTEM GENERAL CORP P N TRN 0320 DATE 08 24 2011 Version A Page 2 5 Use pin 6 to be the temporarily starting point of N1 winding Connect N4 and winding together After NG winding is finished cover NG with 1 2 turns of insulated tape Put the contact node of N4 and NI to point A as shown in the picture above Fin
28. t Voltage 90V 60Hz 132 9 19 088 85V 60Hz 133 5 19 088 80V 60Hz 134 4 19 086 75V 60Hz 1354 19 084 70V 60Hz 136 9 19 084 67V 60Hz 0 0 Recovery voltage 77 Vac 17 Vpp Voltage Level 17 1 Test Result Input Voltage Min Load V Max Load V Near OPP V Quse VS A 90V 60Hz 10 35 11 65 16 40 17 35 11 65 264V 50Hz 10 25 11 95 16 00 17 65 11 65 2011 Fairchild Semiconductor Corporation 18 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD ee Qu SEMICONDUCTOR 17 2 Measured Waveform z Ch2 Ch3 OPWM Figure 19 90V 60Hz at Maximum Load Ch2 Ch4 CSPWM Figure 20 90V 60Hz at Output Short Circuited 62011 Fairchild Semiconductor Corporation 18 2 20120 Rev 100 FAIRCHILD EERE Qu d SEMICONDUCTOR Ch3 OPWM Ch2 Ch3 OPWM Figure 22 264V 50Hz at Output Short Circuited 2011 Fairchild Semiconductor Corporation 20 FEBFAN6920MR_T02U120A Rev 100 m FAIRCHILD SEMICONDUCTOR 18 Voltage Stress MOSFET 8 Rectifiers 18 1 Test Condition Measure the voltage stress on MOSFET and secondary rectifiers under below specified conditions 18 2 Test Result Stress on Stress on Input Voltage MOSFET V Ra
29. ting output Rectifier v Rating 90V 60Hz Max Load 338 45 8 90V 60Hz Max Load Startup 365 574 90V 60Hz Max Load Output Short 379 62 0 264V 50Hz Max Load 437 600V 55 2 75V 264V 50Hz Max Load Startup 442 66 2 264V 50Hz Max Load Output Short 456 70 2 264V 50Hz Max Load Turn Off 437 55 6 18 3 Measured Waveforms Ch1 Vos sn Ch2 Vos Figure 23 264V 50Hz max load 62011 Fairchild Semiconductor Corporation EJ FEBFANGS20MR_TO2UT 20 Rev 1 0 0 m FAIRCHILD aa SEMICONDUCTOR Chi Vos sn Ch2 Vos pwm vp p ey apr opp pp up p nega p p Ch4 Vo Cht Vos sr Ch2 Vos Ch4 Vo Figure 25 264V 50Hz max load turn off 2011 Fairchild Semiconductor Corporation 22 FEBFAN6920MR_T02U120A Rev 100 FAIRCHILD SEMICONDUCTOR 1 19 19 1 Test Condition Load Pi 75W amp maximum load 19 2 Test Result Full Load Input Voltage Specification PF THD Pi 75W 0 997 4 84 90V 60Hz Max Load 0 999 2 97 Pi 75W 0 994 5 59 115V 60Hz Max Load 0 998 3 49 1 1000 3 2 Piz75W 0 947 13 69 Class D 240V 50Hz Max Load 0 979 7 54 Pi 75W 0 928 16 87 264V 50Hz Max Load 0 970 9 18 2011 Fairchild Semiconductor Corporation 23 FEBFAN6920MR_T02U120A Rev 100 ww FAIRCHILD SEMICONDU
30. uro John C Dolph CO Ltd E51047 M gt 4 Varnish EE Ripley resin engineering ine 881777 CN Le Minnesota mining amp MFG CO Ltd 17385 N 0 025tmm RE 1300 Nitto denke CORP 134833 Teflon tube 6 Tube TFS Great holding industries CO Ltd 156256 5 6002000 7 Teminals Gin coated will for special wire CORP opper wire Thtachi cable ltd 8 Shiel Copper foil copper foil 0 025tx3mm TAPE UNIT DRAWN CHECK TITLE TEL 0229450588 Ci wun Chen Guo long Huang DENT TRN 0321 FAX 29447647 XNo6 1 Lane 128 Soc 2 DWG City SEN HUEI INDUSTRIAL CO LTD Ho Taipei County 235 Taiwan ROC 2011 Fairchild Semiconductor Corporation ar FEBFAN6920MR_T02U120A Rev 100 0 d I t k 0 D d n 2 g 2 0 aree ap Leen MB Y maen E ac HN 12032 asas Y pe WY awan Kaz mm 16 SE IS ST SES 9 Leet 2 20120 Rev 100 48 62011 Fairchild Semiconductor Corporation FAIRCHILD ara SEMICONDUCTOR lt e 989199 o
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