Operating Instructions VEGACAP 63
Contents
1. 30008 EN 130916 VEGA 9 Supplement Switching voltage Min Max Switching current Min Max Breaking capacity Min Max Contact material relay contacts Modes switchable Switching delay When immersed When laid bare n case of failure Ambient conditions Ambient temperature on the housing Storage and transport temperature Process conditions Process pressure Threaded versions Flange version Flange version 3 DN 80 plated 10 mV 253 V AC 253 V DC With circuits gt 150 V AC DC the relay contacts must be in the same circuit 10 pA 3A AC 1 ADC 50 mW 750 VA AC 54 W DC If inductive loads or stronger currents are switched through the gold plating on the relay contact surface will be permanently damaged The contact is then no longer suitable for switching low level signal circuits AgNi Au plated or 40500 Au plated Min Max 0 7s 0 7s 1s 40 80 C 40 176 F 40 80 C 40 176 F 1 64 bar 100 6400 kPa 14 5 928 psig de pending on the process fitting 1 64 bar 100 6400 kPa 14 5 928 psig de pending on the process fitting 0 4 64 bar 40 6400 kPa 5 8 928 psig de pending on the process fitting Process temperature VEGACAP 63 of 316L Insulation PE Insulation PTFE Process temperature thread or flange temperature with temperature adapter option wit2. Relay DPDT 9160 L N3 8000 30008 EN 130916 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 8 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGACAP 63 Relay DPDT 27 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal insulation
3. Relay DPDT 9160 L N3 8000 30008 EN 130916 VEGA 9 Supplement Overvoltage category IH Protection class Functional safety SIL Functional safety is already activated on instruments with SIL qualification ex factory On instru ments without SIL qualification ex factory the functional safety must be activated by the user via the display and adjustment module or via PACTware for applications according to SIL Functional safety according to IEC 61508 4 Single channel architecture 10010 up to SIL2 double channel diversitary redundant up to SIL3 architecture 1002D You can find detailed information in the supplied Safety Manual of the instrument series or under www vega com Downloads Approvals Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 9 2 Dimensions VEGACAP 63 housing 59 mm 69 mm 2 32 116 mm 4 57 0 80 mm g 86 mm 3 39 3 15 01011 117 mm 4 61 116 mm 4 57 112 mm 4 41 112 mm 4 41 M20x1 5 M20x1 5 Y NPT M20x1 5 NPT M20x1 5 D Y
4. Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed VEGACAP 63 Relay DPDT 5 2 For your safety VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device
5. NPT D Fig 31 Housing versions Plastic housing Stainless steel housing electropolished Stainless steel housing precision casting Aluminium housing 060 05 VEGACAP 63 Relay DPDT 81 9 Supplement 0 63 G 3 44 G1A G 11 2A Fig 32 VEGACAP 63 threaded version G1 ISO 228 T1 L Sensor length see chapter Technical data 32 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 9 Supplement Fig 33 Temperature adapter 40 mm 1 58 VEGACAP 63 Relay DPDT 33 9 Supplement VEGA 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3augujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHyIlO co6crBeHHOCTb JanbHe iury
6. down the opening levers of the terminals you will hear the terminal spring closing Check the hold of the wires in the terminals by lightly pulling on them Check cable gland on tightness The seal ring must completely encircle the cable Mount the probe into the vessel Make sure that the probe is uncovered VEGACAP 63 Relay DPDT 25 7 Maintenance and fault rectification VEGA Fig 29 Compensation key 1 Measuring range selection switch compensation key 2 Controllamp 16 Keep the measuring range selection switch 1 pushed until the control lamp 2 flashes green 17 Carry out the adjustment again See chapter Set up adjustment elements 18 Screw the housing cover back on The electronics exchange is now finished 7 4 How to proceed in case of repair You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Printand fill out one form per instrument e Cleanthe instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact for the return shipment the agency serving you You can find the agency on our home page www vega com 26 VEGACAP 63
7. fulfills the legal requirements of the applicable EC guide lines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 8 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 VEGA 3 Product description Scope of delivery Constituent parts Type plate 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGACAP 63 point level switch e Documentation this operating instructions manual Safety Manual 31814 VEGACAP series 60 Relay DPDT optional Supplementary instructions manual Plug connector for level sensors optional Ex specific
8. fully insulated Probe rod fully insulated 16 mm 0 63 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing precision casting Stainless steel housing electropol ished Seal between housing and housing cover Ground terminal Process fittings Pipe thread cylindrical DIN 3852 A American pipe thread conical ASME B1 20 1 Flanges Weight Instrument weight depending on process fitting Rod weight 16 mm 0 63 in Sensor length L Process fitting thread and flanges Process fitting Flanges PTFE plated Max lateral load Torque of the flange screws min Max torque process fitting thread Measuring frequency Output variable Output 316L 316L Klingersil C 4400 PTFE PE 316L plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished 316L Giz G G1 G1 Ve NPT 34 NPT 1 NPT 172 NPT DIN from DN 25 ANSI from 1 0 8 4 kg 0 18 8 82 Ibs 1100 g m 12 oz ft 0 1 6 m 0 328 19 69 ft 0 15 6 m 0 492 19 69 ft 10 Nm 7 4 Ibf ft 60 Nm 44 25 Ibf ft 100 Nm 74 Ibf ft 430 kHz Relay output DPDT 2 floating spdts 28 VEGACAP 63 Relay DPDT 9160 L N3 8000
9. of the potentiometer 1 In some cases the lowest range range 1 highest sensitivity is not sufficient to adjust the full switch point This would make another filling procedure necessary For this reason we recommend setting and noting the empty switching point in all three meas ranges Set the meas range se lection switch 2 to the next higher range and repeat the setting Also note the values for the next ranges VEGACAP 63 Relay DPDT 19 6 Setup VEGA Mode max max level detection Mode min min level detection 10 11 12 Reset meas range selection switch 2 to the next lower range in which the control lamp lights green lights red Fill the vessel until the probe is completely covered Turn the potentiometer 1 very slowly clockwise until the control lamp lights green lights red Note the position of the potentiometer 1 We recommend docu menting the value of the empty switch point and the full switch point as well as the range If the control lamp does not light green light red then you have to set the meas range switch 2 to the next higher stage and repeat the setting with the potentiometer until the control lamp lights green lights red Set the potentiometer 1 to the average value of the two noted values The measuring system is now ready for operation Empty adjustment Full adjustment range 1 range 2 range 3 Tab 1 N
10. GA 4 Mounting Pressure Vacuum Agitators and fluidization Inflowing medium Socket The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal material is resistant against the measured product and the process temperature The max permissible pressure is specified in chapter Technical data or on the type label of the sensor 4 2 Mounting instructions Due to the effects of agitators equipment vibration or similar the level switch can be subjected to strong lateral forces For this reason do not use an overly long electrode for VEGACAP 63 but check if you can mount a short level switch on the side of the vessel in horizontal position Extreme vibration caused by the system e g due to agitators or turbulence in the vessel from fluidisation can cause the probe of VEGACAP 63 to vibrate in resonance If a longer rod version is neces Sary you can secure the probe by fastening a suitable brace or guy directly above the end of the rod If the instrument is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount the instrument at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument versions with a longer probe a ar 1 l J 3 a Fig 5 Inflowing medium The probe should protrud
11. Operating Instructions Capacitive rod electrode for level detection VEGACAP 63 Relay DPDT Cli Document ID 30008 Contents VEGA Contents 1 About this document JEN EU emm c an 4 Moules 4 T 3 SSymbolism S60 2 ne d ea or eH cel epics eee YER EE FR EXE RS AE SERRE st 4 2 For your safety 24 Authorised persotnel 2 erre eee ctr cose ntu nies ka ee NAESER E iate PEDE RR n Seca eru e avis 2 2 Appropriate lise lesse cecus teet us aas ce Eos EAE ecu Edd 2 3 Warning about incorrect use 2 4 General Safety instructions eerte entries 2 5 Safetylabelonihe instrument eret ene asina E seen aedes eas 6 2 6 CE conformity 2 7 Safety instructions for Ex areas ce cece cece ceeeeceeeeceeeceeceaeeeeaeesaeseeeeecaeeeeeeesaeeseeseeesnaes 6 2 8 Environmental instrictionis sssini a renes eti Hee erri Liste teats c psi Rae e IER 6 3 Product description 3 1 ConfiguraliOni reserare remitte eirean DAREA naa Prnt hbR HERES SREE EE TREE PSOE EH ERE HERE P ERR ees MIL CERES 7 3 2 Principle of Operation cccsscccssscccessscercsenseaeanecensnssnczseoenessnacnnasceeesanesuaesaetneauectenens 8 3 3 Operation 3 4 Storage and transport sssssssssssssssseeee enne nennen nenne ene enne 9 3 5 Accessories and replacement parts eese eese nnne ennn nnne netter tnnt 10 4 Mounting 441 GereralinsU clions s
12. Safety instructions with Ex versions if necessary further certificates The VEGACAP 63 consists of the components e Housing cover e Housing with electronics e Process fitting with electrode Fig 1 VEGACAP 63 with plastic housing 1 Housing cover 2 Housing with electronics 3 Process fitting The nameplate contains the most important data for identification and use of the instrument VEGACAP 63 Relay DPDT 3 Product description Area of application Functional principle order 000007000 VELA 77761 Schiltach Germany s n 2536848 Fig 2 Layout of the type label example Instrument type Product code Approvals Process and ambient temperature process pressure Power supply and signal output electronics Protection rating Probe length Order number Serial number of the instrument 10 Material wetted parts 11 Symbol of the device protection class 12 Reminder to observe the instrument documentation 13 ID numbers instrument documentation 14 Notified authority for CE marking 15 Approval directives OANA 6 060 06 With the serial number you can access the delivery data of the instru ment via www vega com VEGA Tools and serial number search In addition to the type label outside you can also find the serial num ber on the inside of the instrument 3 2 Principle of operation VEGACAP 63 is a point level sensor with fully insulated c
13. apacitive electrode for level detection VEGACAP 63 is very rugged and maintenance free and can be used in all areas of industrial process technology Fully insulated probes such as VEGACAP 63 are preferably used in conductive liquids Typical applications are overfill and dry run protection The capacitive measuring principle places no special requirements on installation Hence many different applications can be equipped with VEGACAP 63 The instrument can also be used problem free in corrosive products Probe measured product and vessel wall form an electrical capacitor The capacitance is influenced by three main factors VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 Voltage supply Packaging 3 Product description Fig 3 Functional principle Plate capacitor 1 Distance between the electrode surfaces 2 Size of the electrode surfaces 3 Type of dielectric between the electrodes The probe and the vessel wall are the capacitor plates The measured product is the dielectric Due to the higher dielectric constant of the product compared to air the capacitance increases as the probe is gradually covered The capacitance change is converted by the electronics module into a switching command VEGACAP 63 is a compact instrument i e it can be operated without external evaluation system The integrated electronics evaluates the level signal and outputs a switching signal With
14. ature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the nameplate In general the level switch can be mounted in any position The instru ment must be mounted in such a way that the probe is at the height of the requested switching point Before beginning the welding work remove the electronics module from the sensor By doing this you avoid damage to the electronics through inductive coupling With threaded versions the housing must not be used to screw in the instrument Applying tightening forces on the housing can damage its internal parts Use the hexagon for screwing in Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Fig 4 Measures against moisture penetration Do not hold VEGACAP 63 on the probe Especially with heavy flange versions or long rod versions the sensor can be damaged simply by the weight of the instrument 12 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 VE
15. e into the vessel to avoid buildup For that reason avoid using mounting bosses for flanges and screwed fittings This applies particularly to use with adhesive products VEGACAP 63 Relay DPDT 18 4 Mounting VEGA Torque with PTFE plated flanges To compensate the normal voltage loss due to sealing materials you have to additionally use disc springs for fastening flange screws on PTFE coated flanges Tighten the screws moderately with the torque stated in the technical data 14 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 VEGA 5 Connecting to power supply Note safety instructions Voltage supply Connection cable 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage Connect mains voltage according to the connection diagrams Take note of the general installation regulations The electronics module with relay output is designed in protection class 1 To maintain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground conductor terminal Take note of the corresponding installation regulations for Ex applications The data for power supply are specified in chapter Technical data The instrument is connected with standard three wire cable without screen If electromagnetic interference is expected which i
16. electric figure range 1 0 20 pF Range 2 0 85 pF Range 3 0 450 pF With the mode switch 3 you can change the switching condition of the relay You can set the required mode max max detection or overfill protection min min detection or dry run protection We recommend connecting according to the quiescent current princi ple relay contact deenergizes when the switching point is reached because the relay always takes on the same safe condition if a failure is detected Control lamp for indication of the switching status green relay energized e red relay deenergized e red flashing failure The adjustment of the switching point is only possible in installed condition The specifications in parenthesis refer to the preceding illustration Horizontally mounted probes angled probes 1 Setmode switch 3 to mode max min 2 Setmeas range selection switch 2 to range 1 3 Make sure the probe is not covered by the medium 4 Turn the potentiometer 1 to 0 the control lamp 6 lights red lights green 5 Todetermine the empty switch point turn the potentiometer 1 very slowly clockwise until the control lamp lights green lights red If the control lamp still lights red lights green then you have to set the meas range selection switch 2 to the next higher stage and repeat the setting with the potentiometer 1 until the control lamp lights green lights red 6 Note the position
17. erpit otii aa pei Eta er Er iir 12 42 Mountingiinstr Gtions oc i i ee tre eii p Bird d b a pio dade 13 5 Connecting to power supply 5 1 Preparing the connection uii reiten n nire etai dice e ti i ree ret vos 15 5 2 Connection procedure ieri o Rc fepe Fr eri da o Er a Fr ic Fede Fi a 15 5 9 Wiring plan single chamber housing 2 2 2 ri nift tea i 16 6 Setup 6 1 GerieralinfofmallOli uve rre t nr rre em Pon a Pe ah e te d Pe PE 6 2 Adjustment elements sis 6 3 KFunctionchart us et tic t Fi ie e p er eto vv D Rr a iz cs 7 Maintenance and fault rectification A Maintenance ue tee eite rece haR sda caer E M d INS CER eT ees 22 Ta JRectiyTaulls un t taie petunt e eam ahead easing ea R 22 7 8 Exchange of the electronics module csse nennen eene 24 7 4 Howto proceed in case of repair esses eene eene rne ennt ennn nnne netter tnn 26 8 Dismounting 8 1 Bismo untirig Steps iter tec reor rere EF eai raai oia s luesdssabeashedndeieiuesccdencshssadezcasedeiss 27 SEM DIO REED UI HEC DE EE 27 9 Supplement 9 1 EE Tee EIC RT 28 CP MERIDIEM 31 2 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 Contents bale Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can
18. find them listed in chapter Product descrip tion Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGACAP 63 we offer accessories and replacement parts The corresponding documenta tions are e 30174 Electronics module VEGACAP series 60 34296 Protective cover 31088 Flanges according to DIN EN ASME JIS GOST Editing status 2013 08 21 VEGACAP 63 Relay DPDT 3 1 About this document VEGA gt me 1 About this document 1 4 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can resu
19. h PTFE 40 80 C 40 176 F 50 150 C 58 302 F 50 200 C 58 392 F VEGACAP 63 Relay DPDT 29 9 Supplement 40 F 50 C 100 C 150 C 200 C 122 F 212 F 302 F 392 F Fig 30 Ambient temperature Process temperature 1 Process temperature 2 Ambient temperature 3 Temperature range with temperature adapter Dielectric constant Electromechanical data 21 5 Cable entry plug dependent on the version Single chamber housing Spring loaded terminals Adjustment elements Mode switch Min Max DIL switch for measuring range selection range 1 range 2 range 3 Potentiometer Voltage supply Operating voltage Power consumption Electrical protective measures Protection rating 1 x cable entry M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 attached 1 x cable entry M20 x 1 5 or 1x cable entry 2 NPT 1 x blind plug Ye NPT 1 x cable entry NPT or 1x plug M12 x 1 1 x blind plug M20 x 1 5 for wire cross section up to 1 5 mm AWG 16 Min detection or dry run protection Max detection or overflow protection 0 20 pF 0 85 pF 0 450 pF Switching point adaptation 20 253 V AC 50 60 Hz 20 72 V DC at U gt 60 V DC the ambient temperature can be max 50 C 122 F 1 8 VA AC approximately 1 W DC IP 66 IP 67 30 VEGACAP 63
20. h the mode switch 3 before start ing setup VEGACAP 63 The switching output will change if you set the mode switch 3 afterwards This could possibly trigger other con nected instruments or devices 6 2 Adjustment elements Fig 10 Oscillator with relay output Potentiometer for switching point adaptation DIL switch for measuring range selection with compensation button DIL switch for mode adjustment Ground terminal Connection terminals Control lamp 6006 The switching status of the electronics can be checked with closed housing only plastic housing see Function chart Note Screw the housing cover tightly up to the thread stop so that the inspection glass is above the control lamp LED To adjust VEGACAP 63 first of all remove the housing cover 18 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 VEGA 6 Setup Switching point adapta tion 1 Measuring range selec tion switch 2 Mode adjustment 3 Signal lamp 6 Switching point adjust ment Mode max mode min You can adapt the switching point to the solid with the potentiometer With the potentiometer 1 and the measuring range selection switch 2 you can change the sensitivity of the probe to the electrical proper ties of the product and the conditions in the vessel This is necessary so that the level switch can also reliably detect products e g with very low or very high di
21. he measuring system is now ready for operation 6 3 Function chart The following chart provides an overview of the switching conditions depending on the set mode and the level Level Switching status Control lamp Mode max Overflow protec d I My tion 9 vs Relay energized Green Mode max Overflow protec d My tion 9 ih Relay deener Red gized Mode min Dry run protection 356 7 8 i Relay energized Green Mode min Dry run protection Ly 1 Xy 0 8 x Relay deener Red gized Failure of the sup any ply voltage 3 4 5 O min max mode 6 7 8 Relay deener gized Fault any N 1 d 3 4 5 Joc 7 8 d Relay deener flashes red gized VEGACAP 63 Relay DPDT 21 7 Maintenance and fault rectification VEGA Reaction when malfunc tions occur Failure reasons Fault rectification 24 hour service hotline 7 Maintenance and fault rectification 7 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 7 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults VEGACAP 63 offers maximum reliability Nevertheless faults can oc cur during operation These may be caused by the following e g e Sensor e Process e Voltage supply e Signal processing The first measure to be taken
22. ion steps 5 and 6 5 3 Wiring plan single chamber housing Fig 7 Material versions single chamber housing Plastic not with dust Ex Aluminium Stainless steel Filter element for air pressure compensation KOM 16 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 VEGA 5 Connecting to power supply Electronics and connec tion compartment Fig 8 Electronics and connection compartment Potentiometer for switching point adaptation DIL switch for measuring range selection DIL switch for mode adjustment Ground terminal Connection terminals Control lamp 006 Wiring plan We recommend connecting VEGACAP 63 in such a way that the switching circuit is open when there is a level signal line break or failure safe condition The relays are always shown in non operative condition Fig 9 Wiring plan 1 Relay output 2 Relay output S3 Voltage supply VEGACAP 63 Relay DPDT 17 6 Setup VEGA Function Configuration 6 Setup 6 1 General information The figures in brackets refer to the following illustrations On the electronics module you will find the following display and adjustment elements e Potentiometer for switching point adaptation e DIL switch for measuring range selection e DIL switch for mode adjustment min max e Control lamp Note As a rule always set the mode wit
23. is to check the output signal In many cases the causes can be determined this way and the faults rectified Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged 22 VEGACAP 63 Relay DPDT 9L60 L N3 8000 30008 EN 130916 VEGA 7 Maintenance and fault rectification Checking the switching signal Check the resistance in the probe Error Cause Rectification The instrument signals covered without cover ing with the medium The instrument signals covered with cover ing with the medium Wrong mode se lected on the signal condition ing instrument Set the correct mode on the mode switch of the signal conditioning in strument A overflow protection B dry run protection Wiring should be carried out according to the quiescent current principle Operating voltage too low Check operating voltage Shortcircuit in the probe e g be cause of moisture in the housing Remove the electronics module Check the resistance between the marked plug connections See the fol lowing instructions Electronics de fective Push the mode switch A B on
24. ked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 5 Accessories and replacement parts The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 Condensation In case of strong condensation the draining of condensed water can change the measurement accuracy The suitable version is the Screening against condensation The condensation can drain off outside on the scree
25. lt Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGACAP 63 is a sensor for point level detection You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use
26. ning tube adapter Typical applications of the screening tube adapters are e g for condensation or sockets Apart from the standard version there is a second version for vacuum with a sepcial seal When the screen ing tube adapter is submerged in liquid we recommend the use of a vacuum tight version 10 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 VEGA 3 Product description Socket In case of long sockets the screening tube can increase the sensitiv ity of the probe by compensating the influences of the socket The suitable version is Capacitive screening vacuum tight When the probe is mounted laterally buildup can accumulate in the socket A screening tube makes the covered part of the probe inactive and hence insensitive to influence from buildup and socket Hence the screening tube adapter excludes changing influences caused by the medium and ensures stable measurement conditions The suit able version is Capacitive screening vacuum tight VEGACAP 63 Relay DPDT 11 4 Mounting VEGA Suitability for the process conditions Switching point Welding work Handling Moisture Transport 4 Mounting 4 1 General instructions Make sure that all parts of the instrument coming in direct contact with the process especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temper
27. orresponding operating instruc tions manual from our homepage under Downloads Proceed as follows 1 Switch off power supply Unscrew the housing cover Lift the opening levers of the terminals with a screwdriver Pull the connection cables out of the terminals Loosen the two screws with a screw driver Torx size T10 or slot 4 ak wh 24 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 7 Maintenance and fault rectification Fig 28 Loosening the holding screws 1 Electronics module 2 Screws 2 pcs 6 7 Pull out the old electronics module Compare the new electronics module with the old one The type label of the electronics module must correspond to that of the old electronics module This applies particularly to instruments used in hazardous areas Compare the settings of the two electronics modules Set the adjustment elements of the new electronics module to the same setting of the old one Information Make sure that the housing is not rotated during the electronics ex change Otherwise the plug may be in a different position later 9 10 11 12 13 14 15 Insert the electronics module carefully Make sure that the plug is in the correct position Screw in and tighten the two holding screws with a screwdriver Torx size T10 or Phillips 4 Insert the wire ends into the open terminals according to the wir ing plan Press
28. ote the position of the potentiometer Note If you do not find the full switch point in one of the ranges we recom mend setting the meas range selection switch 2 to the lowest range in which you have found the empty switch point Set the potentiometer 1 to the average value between empty switch point and 10 Vertically mounted probes 1 2 3 4 Set mode switch 3 to mode max Set meas range selection switch 2 to range 1 Fill the vessel up to the requested level Turn potentiometer 1 to position 10 When the control lamp 6 lights red set the measuring range selection switch 2 to the next higher measuring range When the control lamp 6 lights green continue with the next item Turn the potentiometer 1 very slowly anticlockwise until the control lamp 6 lights red The measuring system is now ready for operation 1 ak woh Set mode switch 3 to mode min Set meas range selection switch 2 to range 1 Lower the level to the requested min level Turn the potentiometer 1 to 0 the control lamp 6 lights green Turn the potentiometer 1 very slowly clockwise until the control lamp 6 lights red If the control lamp does not light red set the meas range selection switch 2 to the next higher stage and 20 VEGACAP 63 Relay DPDT 9160 L N3 8000 30008 EN 130916 6 Setup repeat the setting with the potentiometer 1 until the control lamp lights red T
29. ro wHcpopwauyro cvorpure Ha catre www vega com VEGAJX amp JI MELREA ARF SUP o 3t 548 Sie 2 TL Mh lt www vega com gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 34 VEGACAP 63 Relay DPDT 9L60 L N3 8000 30008 EN 130916 Notes VEGACAP 63 Relay DPDT 35 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 30008 EN 130916 VEGA Grieshaber KG Schiltach Germany 2013 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
30. s above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland 5 2 Connection procedure With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry 5 Liftthe opening levers of the terminals with a screwdriver see following illustration 6 Insertthe wire ends into the open terminals according to the wir ing plan 7 Press down the opening levers of the terminals you will hear the terminal spring closing 8 Check the hold of the wires in the terminals by lightly pulling on them 9 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 If necessary carry out a fresh adjustment 11 Screw the housing cover back on The electrical connection is hence finished VEGACAP 63 Relay DPDT 15 5 Connecting to power supply Housing overview Fig 6 Connect
31. the signal conditioning instrument If the signal conditioning instrument then changes the mode the probe may be mechanically damaged Should the switching function in the correct mode still be faulty return the probe for repair Check if there is buildup on the probe and if so remove it Unfavourable in stallation location Check if the probe is covered by build up on the socket Mount the instrument at a location in the vessel where e g no mounds can form Signal lamp flash es red Electronics mod ule has detected a failure Exchange the instrument or send it in for repair Remove the electronics module Check the resistance between the two plug connections There must no longer be a connection high impedance If there is still a connection exchange the instrument or return it for repair VEGACAP 63 Relay DPDT 23 7 Maintenance and fault rectification Reaction after fault recti fication g Fig 27 Check the resistance in the probe 1 Shielding 2 Probe 3 Ground potential Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 7 3 Exchange of the electronics module In general all electronics modules of series CP60 can be inter changed If you want to use an electronics module with a different signal output you can download the c
32. this switching signal a connected device can be operated directly e g a warning system a pump etc The data for power supply are specified in chapter Technical data 3 3 Operation The probe can be adapted to the dielectric constant of the product directly on the electronics module A switching command can be triggered when the probe is covered or laid bare On the electronics module you will find the following display and adjustment elements e Signal lamp for indication of the switching condition green red e Potentiometer for switching point adaptation e DIL switch for measuring range selection DIL switch for mode adjustment 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE VEGACAP 63 Relay DPDT 9 3 Product description VEGA Transport Transport inspection Storage Storage and transport temperature Protective cap Flanges Screening tube adapter foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be chec
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