ASG-SD2500 ASG-SD2500 Series Screwdrivers User's Guide
Contents
1. M PRECISION A FASTENING NA ASG SD 2500 ASG SD2500 Series Screwdrivers User s Guide Version 1 0 1 October 2010 ASG EEE PAD 4 Page 1 s PRECISION ACCURACY QUALITY ASG Precision Fastening ASG SD2500 Series Screwdrivers User s Guide Version 1 0 1 Major Revision October 2010 To download the latest version of this manual visit www asgprecisionfastening com ASG Precision Fastening 888 486 6163 15700 S Waterloo Rd Cleveland OH 44110 USA 2010 Jergens Inc All Rights Reserved ASCE X pag P a g e 2 PRECISION ACCURACY QUALITY Table of Contents Safety PrecaU tiOns trien norat aros ccaccassenseass ka Tal KR Za aa Za ra 4 Introduction face T en ene eve ba ee vou in aa 5 TASCAM ATION mee o teu est A 6 PUP CU O sci EE 7 V o rn 8 Forward Reverse sun snu 8 Changing Bits missien z visi ihlan 8 TPIS SOWING EC rar nana 8 Mee ui e T 9 Pistol Grip Assembly esee aken RAK PRK etra insta nana 10 Tool Calibration ass inve H 11 Service AULEM M 12 Available OO CPIT c 13 ASG X PAG P a g e 3 PRECISION ACCURACY QUALITY Safety Precautions Be sure to read all instructions and precaut2. ASG AC2500 PG for sale To Install e Ensure the screwdriver cable is removed from the tool e Use a 5 32 punch to drive out the throttle lever pin that attaches the throttle lever to the screwdriver e Remove the throttle lever and spring from the tool save these pieces to use at a later time to convert the tool back to the In Line configuration e Slide the screwdriver into the pistol grip assembly with the forward reverse buttons facing directly opposite the handle e Position the heel of the pistol grip to the tool where the throttle lever was just removed and align the holes e Re insert the throttle lever pin to the tool through the pistol grip heel carefully drive it into place so that the pin is below the surface of the tool e Use a 5 32 allen wrench to tighten the fastener by the trigger until it is secure Fastener Throttle Lever Pin 5 32 Allen ASG EEE PA Q P a ge 1 0 gt PRECISION ACCURACY QUALITY Tool Calibration The ASG SD 2500 arrives calibrated from the factory with a certificate of calibration The Calibration Value of the tool is stored in the internal memory and also listed on the certificate should the user require it for future reference Since every application is different the need to recalibrate a tool will be based on the tool use environment care and local quality procedures Should the user feel a recalibration is required contact ASG Precision Fastening at 888 486 6163 or
3. P a g e 1 3 s _ PRECISION ACCURACY QUALITY Extension Cables ASG Part ASG CB2500 20EX Description 20 ft Controller Cable Extension Cable ASG CB2500 30EX 30 ft Controller Cable Extension Cable ASG CB2500 50EX 50 ft Controller Cable Extension Cable ASG CB2500 70EX Optional Accessories ASG Part ASG AC2500 FG 70 ft Controller Cable Extension Cable Description Foam grip for In line SD2500 Screwdriver ASG AC2500 FGNC Foam grip for In line SD2500 Screwdriver w no cutout ASG AC2500 PG Pistol grip attachment for In line SD2500 Screwdriver ASG AC2500 SB Suspension bail for all SD2500 Screwdriver ASG AC2500 MPDF Mounting plate double flange fixture tools ASG AC2500 MPSF Mounting plate single flange fixture tools ASG AC2500 SPEX Spindle Unit Extended ASG AC2500 SP Spindle Unit ASG AC2500 IC20 CT2500 Controller Input Cable 20ft ASG AC2500 0C20 CT2500 Controller Output Cable 20ft ASG AC2500 BT4 CT2500 Controller 4 position Bit Tray ASG AC2500 BT6 lacement Parts ASG Part MTQ10057 Re CT2500 Controller 6 position Bit Tray Description Push to Start Spring MTQ10090 Throttle Lever Assembly MTQ10061 Throttle Lever Spring MTQ10062 Throttle Lever Block MTQ10026 Networking Modules ASG Part ASG NW2500 PFCS Throttle Lever Block Pin Description PFCS Chrysler
4. you with set up and operation of your tool Please start by finding the serial number label on the the tool ASG ASG SD2500 20PL SN 29102002 Model Number Serial Number Take note of the model number and serial number and record it below with your date of purchase This information will be necessary should any service be reguired in the future Model Number Serial Number Date of Purchase Tool Model Number Key ASG SD2500 20PL Torque FX Fixture Mount Rating inlb PL Push Lever Start Combo PS Push to Start ASG Krag P a g e 5 PRECISION ACCURACY QUALITY Installation Installation of the ASG SD2500 is very straightforward Follow these steps to connect the tool to your system for the first time Tool Installation Connect the tool cable to the connector on the bottom of the controller by identifying the alignment tabs in the large cable connector Align these tabs and insert the cable to the controller then rotate the twist lock on the cable connector clockwise until it clicks into place Twist lock Alignment Tabs A Note To remove the cable from the controller rotate the twist lock on the cable connector counter clockwise until it pops free and then remove the cable from the controller Obtain the ASG SD 2500 tool and identify the slot on the screwdriver connector into which the screwdriver cable plugs Find the red dot on the small end of the cable and align it to the slo
5. ASG NW2500 ACOP ACOP ASG NW2500 DN DeviceNet ASG NW2500 EIP Ethernet IP PRECISION ASG ai Page 14 PA LB X PAR
6. URACY QUALITY When using Remote Start triggering there is further configuration required under the Inputs screen Refer to the ASG CT2500 User s Guide for further programming instructions Note Each task in the CT2500 can be set up to trigger the tool in different ways therefore triggering must be set up in each task being used Trigger Sensitivity The ASG CT2500 controller allows the user to set the sensitivity of both the Push to Start and the Lever Start when equipped features of the ASG SD 2500 tool to suit individual user or application preferences To adjust these settings tap the Tool Trig Sensitivity button on the System screen On the Trigger Sensitivity screen there are two slider bars one for the Lever and one for the Push to Start On each slider there is the following e Yellow bar shows the minimum trigger reading e Red bar shows the maximum trigger reading e White bar shows the current trigger reading e Green bar shows the trigger reading threshold To adjust the threshold use the up and down arrow keys to move the green bar up or down the slider To test push the lever or pull chuck to move the white bar up to the green threshold bar and verify the tool begins to run when desired ASG Es AJ P a ge 9 s PRECISION ACCURACY QUALITY Pistol Grip Assembly Should the application reguire it ASG Precision Fastening offers an optional Pistol Grip Assembly P N
7. al damages or for damages in the nature of penalties Disclaimer Seller makes no other warranty whatever expressed or implied and all implied warranties of merchantability and fitness for a particular purpose are disclaimed and excluded from this transaction and shall not apply to the goods sold hereunder ASG Krag P a g e 1 2 PRECISION ACCURACY QUALITY Available Accessories ASG Precision Fastening offers a range of accessories to the ASG SD 2500 Screwdrivers and ASG CT2500 Controller see the table below for a complete list To order contact Customer Service at 888 486 6163 Tools ASG Part Description ASG SD2500 10PL 10 in lb Push Lever Start Combo Tool ASG SD2500 20PL 20 in lb Push Lever Start Combo Tool ASG SD2500 35PL 35 in lb Push Lever Start Combo Tool ASG SD2500 50PL 50 in lb Push Lever Start Combo Tool ASG SD2500 10PS 10 in Ib Push Start Tool ASG SD2500 20PS 20 in lb Push Start Tool ASG SD2500 35PS 35 in Ib Push Start Tool ASG SD2500 50PS 50 in Ib Push Start Tool ASG SD2500 10FX 10 in lb Fixture Mount Tool ASG SD2500 20FX 20 in lb Fixture Mount Tool ASG SD2500 35FX 35 in Ib Fixture Mount Tool ASG SD2500 50FX 50 in Ib Fixture Mount Tool Heavy Weight Cables ASG Part Description ASG CB2500 05HW 5 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 10HW 10 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 15HW 15 ft Screwdriver to Con
8. email us at service asg jergens com A Caution Changing the Calibration Value should only be performed by qualified calibration technicians Improperly changing the calibration value of the tool could lead to inaccurate torque readings potential tool damage and void the warranty ASG Krag P a g e 1 1 PRECISION ACCURACY QUALITY Service amp Warranty Service Should a product need to be returned for any reason please contact ASG for a return authorization number prior to shipping an item for repair Call us at 888 486 6163 or email us at service asg jergens com e No items will be received without prior authorization e Be sure to include a brief description of the problem your company name address phone number and contact name e An ASG technician will contact you with a quotation and information regarding your repair Warranty ASG Precision Fastening warrants to the original purchaser buying an ASG SD2500 product with the intention of use rather than for resale for a period of one 1 year from the first in service date or one million 1 000 000 cycles Within the warranty period ASG Precision Fastening will replace or repair those items found to be defective or otherwise fail to conform The buyer s remedies with respect to any item found to be defective or otherwise not conforming shall be limited EXCLUSIVELY to the right of replacement In no event shall ASG be liable for any incidental special or consequenti
9. ions contained in this manual failure to do so may result in personal injury and or damage to tooling and components gt Do not operate or plug in the controller system with wet hands or in wet environments Failure to observe this may result in injury due to electric shock gt Ensure the controller is properly plugged in to a grounded electrical receptacle Do not remove the ground pin or use any adapter plugs gt Always shut down the controller when changing cables or tools Failure to do so could damage the tool or controller gt Keep work area clear of clutter and distractions that may cause the operator to lose control of the tool or the components Tool cable must be properly routed and festooned to avoid tangling and trip hazards Always use safety glasses when using electrical assembly tools gt PP Do not use any part of the system tool cable or controller for anything other than its specified application Use of the system or its components for unintended applications could result in injury to the operator failure of the system and could void the warranty P Never modify or disassemble any component of the system Modification or disassembly of the system could result in injury and void the warranty ASG i PA B P a ge 4 PRECISION ACCURACY QUALITY Introduction Thank you for investing in a ASG SD2500 Series Screwdriver from ASG Precision Fastening This User s Guide will assist
10. t in the screwdriver connector Insert the cable to the tool firmly until it clicks into place p c NOS ote To remove the cable from the tool slide the grip of the cable connector away from the tool then pull the cable out of the tool Connect the controller to the power source and power up the controller ASO ie PAQ P a ge 6 PRECISION ACCURACY QUALITY All ASG SD2500 Screwdrivers are of light weight aluminum construction and come standard in the inline configuration with optional pistol grip and lever triggers Standard Features e Forward Reverse Button e LED Status Ring indicates torgue angle high low or pass e High Intensity LED Headlights not present on fixture mount models e Push to Start triggering e 4 Hex Quick Change Chuck e Suspension Bail Optional Features e Throttle Lever e Fixture Mount Body Forward Reverse Button LED Headlights Throttle Lever s Foam Grip Lol Optional P N ASG AC2500 FG All ASG SD2500 Series Screwdrivers have programmable internal memory that contains configuration information from the factory It will identify itself to the controller and provide the following information PV e Tool Model Number e Maximum Speed e Tool Serial Number e Gear Ratio e Cycles Completed e Calibration Value e Maximum Torque ASG E s PLAT P a E e 7 gt PRECISION ACCURACY QUALITY First time users should take some time to become familiar
11. troller Cable w Heavy Weight Connector ASG CB2500 20HW 20 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 25HW 25 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 30HW 30 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 35HW 35 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 40HW 40 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 45HW 45 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG CB2500 50HW 50 ft Screwdriver to Controller Cable w Heavy Weight Connector ASG Part Description ASG CB2500 05RA 5 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 10RA 10 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 15RA 15 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 20RA 20 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 25RA 25 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 30RA 30 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 35RA 35 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 40RA 40 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 45RA 45 ft Screwdriver to Controller Cable w Right Angle Connector ASG CB2500 50RA 50 ft Screwdriver to Controller Cable w Right Angle Connector ASG i PA B
12. with the ASG SD2500 prior to use With the power to the controller off cycle the lever and push to start spindle to become accustomed to the feel and resistance Repeat this step with the controller power on to feel the operation of the tool Forward Reverse Depress and release the forward reverse button on the tool to switch between forward RH rotation and reverse LH rotation A straightforward way to know which mode the tool is in is that if the LED headlights are on the tool is in forward If the headlights are off the tool is in reverse Changing Bits Bits can be changed easily through the use of the Ouick Change Chuck that comes standard with the ASG SD 2500 Screwdriver To insert a bit Align the bi s hex end into the spindle opening Grasp the black collar on the quick change chuck and push it away from the tool towards the bit Apply pressure to the bit until it clicks into place Release the black collar and gently pull on the bit to ensure it is seated and locked into place A Use only Hex Drive Bits with your ASG SD2500 Screwdriver Contact ASG Precision Fastening at 888 486 6163 to hear about our extensive bit selection Triggering The ASG SD2500 has 3 triggering options Push to Start Lever Start and Remote Start To switch between these options in the ASG CT2500 controller select the desired triggering from the Setup screen for each task ASG EEE X PAG P a ge 8 PRECISION ACC
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