Home

Operating Instructions - VEGAPULS 63 - 4 … 20 mA/HART - two-wire

Contents

1. Air Nitrogen 200 C 392 F 0 00 0 13 0 74 Hydrogen 20 C 68 F 0 01 0 10 0 61 Hydrogen 200 C 392 F 0 02 0 05 0 37 Incl non linearity hysteresis and non repeatability 5 Relating to the nominal measuring range in the temperature range 40 80 C 50 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement Gas phase Temperature 1 bar 14 5 psig 10 bar 145 psig 50 bar 725 psig Water saturated 100 C 212 F 0 20 Steam Water saturated 180 C 356 F 2 1 steam Ambient conditions Ambient storage and transport tempera 40 80 C 40 176 F ture Process conditions For the pressure stages of the vessel pressure you also have to note the specifications on the type label Always the lowest value is applicable Pressure stage depending on the process fitting Slotted nut according to DIN 11851 PN 16 and 11864 2 hygienic fitting LA and LB vessel pressure depending on the process fitting flange up to 2 from 300 Ib DN 50 100 1600 kPa 1 16 bar 14 5 232 psig Flange from 3 from 300 Ib DN80 20 1600 kPa 0 2 16 bar 2 9 232 psig Tuchenhagen Varivent 100 1000 kPa 1 10 bar 14 5 145 psig SMS 100 600 kPa 1 6 bar 14 5 87 psig Vessel pressure relating to the flange see supplementary instructions
2. 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement Display and adjustment module Voltage supply and data transmission through the sensor Indication LC display in dot matrix Adjustment elements 4 keys Protection rating unassembled IP 20 mounted into the sensor without cover IP 40 Material Housing ABS Inspection window Polyester foil Voltage supply Operating voltage U Non Ex instrument 14 36V DC EEx ia instrument 14 30 V DC EEx d ia instrument 20 36 V DC Operating voltage U illuminated display and adjustment module Non Ex instrument 20 36 V DC EEx ia instrument 20 30 V DC EEx d ia instrument 20 36 V DC Permissible residual ripple lt 100 Hz U lt 1V 100 Hz 10 kHz U lt 10 mV Load resistor Calculation U U 0 022 A Example Non Ex instrument with 24V 14 V 0 022A 2 455 Q U 24V DC Voltage supply Version with increased sensitivity Operating voltage U Non Ex instrument 15 36V DC EEx ia instrument 15 30V DC EEx d ia instrument 20 36 V DC Operating voltage U illuminated display and adjustment module Non Ex instrument 20 36V DC EEx ia instrument 20 30V DC EEx d ia instrument 20 36V DC Permissible residual ripple lt 100 Hz U lt 1V 100 Hz 10 kHz U 10 mV Load resistor Calculation U U 0 022 A V
3. 39 VEGAPULS 63 flange version low temperature 1 DN50 DN 65 and 2 21 2 2 From DN 80 and from 3 3 With stainless steel housings and Aluminium double chamber housings this dimension is 4 mm 0 157 less VEGAPULS 63 4 20 mA HART two wire 57 10 Supplement VEGAPULS 63 hygienic fitting 1 6 98 9 78 mm 3 07 0 59 Fig 40 VEGAPULS 63 hygienic fitting 1 NeumoBiocontrol Tuchenhagen Varivent DN 25 Hygienic fitting LA Hygienic fitting LB With stainless steel housings and Aluminium double chamber housings this dimension is 4 mm 0 157 less O amp O 58 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement VEGAPULS 63 hygienic fitting 2 E 2 EIS 89 E w ES LS 9 Clamp Stutzen clamp socket DIN32676 w IS02852 DN 50 2 064 DN50 2 5 977 5 DN 65 3 091 DN80 3 5 9106 DN 100 4 9119 ap Elo E amp 6 Ela w sa ale Fig 41 VEGAPULS 63 hygienic fitting 2 1 Clamp 2 064 mm 2 977 5 mm 3 091 mm according to DIN 32676 ISO 2852 316L 2 Clamp 3 91 mm 4 106 mm according to DIN 32676 ISO 2852 316L 3 With stainless steel housings and Aluminium double chamber housings this dimension is 4 mm 0 157 less VEGAPULS 63 4 20 mA
4. empty max measuring distance Measuring range Reference plane AROMA The emitted radar impulses of VEGAPULS 63 are electromagnetic waves The polarisation plane is the direction of the electrical share Their position is marked on the instrument Fig 4 Position of the polarisation plane of VEGAPULS 63 1 Marking hole Make sure that all parts of the instrument coming in direct contact with the process especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the nameplate 4 2 Mounting instructions The flange screws of VEGAPULS 63 must be always screwed with the torque stated in the technical data so that the PTFE washer of the encapsulated antenna system seals You can counteract the material induced tension loss with PTFE by doing the following VEGAPULS 63 4 20 mA HART two wire 13 4 Mounting VEGA Installation position 1 Make sure the number of flange screws corresponds to the num ber of flange holes 2 Use disc springs in addition to the flange screws for fastening the flange 3 Tighten the screws steadily with the torque specified in the techni cal data When mounting the VEGAPULS 63 keep a distance of at least 200 mm 7 874 in to the vessel wall If the
5. mo 2 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with gt Each product has different reflective properties In addition there are various interfering factors which have to be taken into account agitated product surfaces and foam generation with liquids dust generation material cones and echoes from the vessel wall with solids To adapt the sensor to these different conditions you should first select Liquid or Solid Medium Liquid Information With VEGAPULS 63 with electronics version Increased safety Solid is preset as factory setting However the instrument should be used preferably in liquids In such cases the medium selection should be set to Liquid during setup According to the conductivity and the dielectric constant of liquids the reflection properties can differ considerably Therefore additional options such as Solvent Chem mixture and Water based are offered below the menu item Liquid With solids you can also choose between Powder Dust Granular Pellets or Ballast Pebbels Through this additional selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflective properties is considerably increased Enter the reques
6. Change now LI None Y Fail mode lt 3 6 mA V Start simulation V Quick level change V min current 4 mA V max current 20 mA V Reset 48 Unit of measurement 43 Language 43 SIL 43 Select reset m d V Deutsch V Not activated V HART mode 4 10 Copy sensor data 4 1 PIN 4 12 Standard LL Copy sensor data Enable Address 0 Info Basic adjustment 5 Display Diagnostics Service p Info Instrument type 5 1 Date of manufacture 5 Last change using PC 5 Sensor characteristics 5 Serial number 12345678 22 November 2010 Software version 3 80 22 November 2010 Display now 6 10 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If VEGAPULS 63 is equipped with a display and adjustment module the most important data can be read out of the sensor into the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If itis necessary to exchange the sensor the display and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data 38 VEGAPULS 63 4 20 mA HART two wire SL
7. Storage and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropri ate output signal and outputted as measured value 4 20 mA HART two wire electronics for voltage supply and meas ured value transmission on the same cable The supply voltage range can differ depending on the instrument version The data for power supply are specified in chapter Technical data The optional background lighting of the display and adjustment module is powered by the sensor A certain level of operating voltage is required for this You can find the exact voltage specifications in chapter Technical data The optional heating requires its own operating voltage You can find details in the supplementary instructions manual Heating for display and adjustment module This function is generally not available for approved instruments 3 3 Operation The instrument can be adjusted with the following adjustment media e With the display and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e with manufacturer specific adjustment programs AMS or PDM e With a HART handheld 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle norma
8. for update information via e mail The following components are required to update the sensor soft ware e Sensor Voltage supply VEGACONNECT PC with PACTware Current sensor software as file At www vega com downloads go to Software Select under plics sensors and instruments Firmware updates the respective instru ment series and software version Load the zip file via the right mouse key with Save target as e g on the desktop of your PC Move with the right mouse key to the folder and select Extract all Save the extracted files for example on the desktop Connect the signal conditioning instrument to power supply and provide the connection from the PC to the instrument via the interface adapter Start PACTware and go via the menu Project to the VEGA project assistant Select USB and Set instruments online Activate the project assistant with Start The assistant establishes the con nection automatically and opens the parameter adjustment window Sensor online parameter adjustment Connect this parameter adjustment window before you carry out further steps Select with the right mouse key the sensor in the project and go to Additional function Then click to Software update The window Sensor software update opens PACTware checks now the sensor data and displays the actual hardware and software version of the sensor This takes approximately 60 s Push the button Update software and select th
9. of PACTware and the DTMs Sensor Parametrierung Device name VEGAPULS 62 HART VEEA Description Radar sensor for continuous level measurement with hom antenna Measurement loop name Sensor Hil PESEE E CESP Min max adjustment Set distances for level percentages Min max adjustment Damping Curent output E Display Max adjustment 4 Diagnostics 1 Additional settings Info Sensor reference plane Distance A Min adjustment ct gt P uM Distance B Software version Serial number 3 Max adjustment in percent 100 00 Distance A max adjustment 0000 m OFFLINE Min adjustment in percent 000 Distance B min adjustment 20000 m Ok Cancel Apply Up Disconnected Data set w Administrator Sb lt NoNaME gt Administrator Fig 33 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as w
10. 250 Q an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGADIS 371 VEGAMET 381 Common Ex separators are also usually equipped with a sufficient current limitation resistance In such cases VEGACONNECT 4 can be connected parallel to the 4 20 mA cable 7 2 Parameter adjustment with PACTware For parameter adjustment of the instrument via a Windows PC the configuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The latest PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet 40 VEGAPULS 63 4 20 mA HART two wire SL eLv L N3 9 v8c 28436 EN 141215 7 Set up with PACTware and other adjustment programs Standard Full version Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help
11. 3 4 20 mA HART two wire 3 1 About this document VEGA FO D peme 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications SIL applications This symbol indicates instructions for functional safety which must be taken into account particularly for safety relevant applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successi
12. EGA Tools and Instrument search as well as via Downloads and Approvals 2 A suitable cable is the prerequisite for maintaining the protection rating 13 Not with temperatures lt 40 C 40 F 54 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement 10 2 Dimensions Housing in protection IP 66 IP 68 0 2 bar 69mm M20x1 5 112 mm 4 13 39 Ye NPT 59 mm 2 32 80 mm 3 15 0000 E E e M20x1 5 Ye NPT M20x1 5 Ye NPT 116 mm 4 57 9 84 mm 3 31 69 mm 72 p 77 mm 3 03 M20x1 5 Ye NPT 117 mm 4 61 87 mm 3 43 984mm 3 31 M16x1 5 O L 9 M20x1 5 Y NPT 8 87mm 3 43 984mm 3 31 M16x1 5 O rare M20x1 5 Y2 NPT 120 mm 4 72 120 mm 4 72 Fig 36 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 Plastic housing Aluminium housing OO QI Aluminium double chamber housing Stainless steel housing electropolished Stainless steel housing precision casting Stainless steel double chamber housing precision casting VEGAPULS 63 4 20 mA HAR
13. EGAPULS 63 4 20 mA HART two wire 53 10 Supplement VEGA Example Non Ex instrument with 24 V 15 V 0 022 A 4100 U 24 V DC Electrical protective measures Protection depending on housing version Plastic housing IP 66 IP 67 NEMA 4X Aluminium housing stainless steel IP 66 IP 68 0 2 bar NEMA 6P housing investment casting stain less steel housing electro polished Aluminium and stainless housing in IP 66 IP 68 1 bar NEMA 6P vestment casting optionally available Overvoltage category IH Protection class Il Functional safety SIL Functional safety is already activated on instruments with SIL qualification ex factory On instru ments without SIL qualification ex factory the functional safety must be activated by the user via the display and adjustment module or via PACTware for applications according to SIL Functional safety according to IEC 61508 4 Single channel architecture 1001D up to SIL2 double channel diversitary redundant up to SIL3 architecture 1002D You can find detailed information in the supplied Safety Manual of VEGAPULS 63 or under www vega com Downloads Approvals Approvals Instruments with approvals can have different technical specifications depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com via V
14. HART two wire 59 10 Supplement VEGAPULS 63 hygienic fitting 3 6 42 124mm 31 5mm 1 24 6 42 16 5 mm 0 65 133 mm 5 247 32 5 mm 1 28 Fig 42 VEGAPULS 63 hygienic fitting 3 O amp O Slotted nut DIN 11851 DN 50 and 2 Slotted nut DIN 11851 DN 80 and 3 Slotted nut DIN 11864 2 DN 50 Slotted nut DIN 11864 2 DN 80 With stainless steel housings and Aluminium double chamber housings this dimension is 4 mm 0 157 less 60 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement VEGAPULS 63 hygienic fitting 4 100 mm 4 3 94 0 61 Fig 43 VEGAPULS 63 hygienic fitting 4 SMS DN 51 SMS DN 76 DRD A amp oN With stainless steel housings and Aluminium double chamber housings this dimension is 4 mm 0 157 less VEGAPULS 63 4 20 mA HART two wire 61 10 Supplement VEGA 10 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien si
15. LS 63 4 20 mA HART two wire 49 10 Supplement Measuring accuracy Resolution general Deviation fa 10 mm 0 394 in 4 3 mm 0 116 in 5 0 max 1 mm 0 039 in See diagrams m CN iu 3mm 0 116 in 4 10 mm 0 394 in 4 I t O5m L6fn i1 oo 20 m 65 62 ft Fig 34 Deviation VEGAPULS 63 amp 30 mm 1 180 in 0 15 mm 0 590 in PM Aus 15 mm 0 590 in 4 t p 1 0 m 3 280 ft 20 m 65 62 ft 30 mm 1 180 in 4 l Fig 35 Deviation VEGAPULS 63 with increased sensitivity in mm measuring range in m Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0 03 10 K zero signal temperature error Influence of the superimposed gas and pressure to the accuracy The spreading speed of the radar impulses in gas or vapour above the product is reduced by high pressures This effect depends on the superimposed gas or vapour and increases with low tem peratures The following chart shows the deviation caused by some typical gases or vapours The stated values refer to the distance Positive values mean that the measured distance is too high negative values that the measured distance is too small Gas phase Temperature 1 bar 14 5 psig 10 bar 145 psig 50 bar 725 psig Air Nitrogen 20 C 68 F 0 00 0 22 1 2
16. NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and 20 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 5 Connecting to power supply Cable screening and grounding bale 9 housing This would influence the stability of the connection and the tightness of the housing If screened cable is required connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisa tion low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interfer ence signals remains Warning Considerable potential differences exist inside galvanic plants as well as vessels with cathodic corrosion protection Very large equalisa tion currents can flow through the cable screen when the screen is grounded on both ends To avoid this the cable screen must be connected to ground potential only on one end inside the switch ing cabinet in such applications The cable screen must not be connected to the internal ground
17. Operating Instructions VEGAPULS 63 4 20 mA HART two wire Cli Document ID 28436 Contents VEGA Contents 1 About this document Tet FUNCUOM ETATE DETROIT DII 4 1 2 Targat group sssr nnns anaa eaa e cea e fe sare ta diane eed ted vic en Da 4 T 3 Symbols used niei bee re ee Pe red ee a ade do ede anes 4 2 For your safety 25 Authorised persotnnel ersan eec ecu sen ta nutus ee essent Dus esie ung zu gente CEEE 22 jJAppropriate Use sire te iatis ee neen Eee actes Fee esas eec issue te iesus pus EEs siesta 2 3 Warning about incorrect use 24 General Safety inslructiong s scie ertet urne En b3 d eas eene aS itai aiaiai sorduviuesstensasevsiess 25 GE conformity uir eher te EPEXE ER 4e EEETURKE SENSE AREARLE EXPE UE NR EHE REFS SA EXEAY EE RES ESSERE EXARESE 2 6 Fulfillment of NAMUR recommendations 2 7 FCUC IC conformity only for USA Canada sneee eene 2 8 Safety instructions for EX areas iei tiere need nne na Fox etae e sonsesisessecseaesscteos 2 9 Environmental instructlonis 3 corro exscr eter pr gere c a E PEE HE Ex a EXER RR e FERRE X EXE Taninin 3 Product description QW sGonfiguralion ise i erret tette ho EHE ERE IEEE RE MESE MEHR MR EE AAR ARA REAA ERER RES ENA RE Ree U MAR ER 3 2 Principle of operation 3 3 OSTA OM ca Sessa cetecs ceeds rester ee ruere ER Eres epo EERER EYE IEEE Doe Pese Hr AER E eETID cavtaieededs chiens stteapeciees 3 4 Packaging tr
18. T two wire 55 10 Supplement Housing in protection IP 66 IP 68 1 bar 2108 mm 7 105mm 4 13 150 mm 5 91 4 06 o 77 mm 84 mm 3 31 3 03 Meet M E D ia z du oi 2 e H E KJ X HJ e E E E 8 M20x1 5 M20x1 5 wwe O Fig 37 Housing versions with protection rating IP 66 IP 68 10bar with integrated display and adjustment module the housing is 9zimm 0 35 lin higher 1 Aluminium housing 2 Stainless steel housing precision casting 2 Stainless steel double chamber housing precision casting VEGAPULS 63 flange version EC te 3 SO Elo E a ET E D J w o g o al alz lt 3 15 5 mm 0 61 4 mm 8mm 0 16 0 32 163 5 mm 6 44 75 mm 2 95 31 5 mm 1 24 Fig 38 VEGAPULS 63 flange version 1 DN50 DN 65 and 2 21 2 2 From DN 80 and from 3 3 With stainless steel housings and Aluminium double chamber housings this dimension is 4 mm 0 157 less 56 VEGAPULS 63 4 20 mA HART two wire SLZLY L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement VEGAPULS 63 flange version low temperature o amp a E B g S E S 2 z to E 2 sS e 15 5 mm 0 61 Fig
19. according to missing tion faulty chapter Connection steps and if necessary correct according to chap ter Wiring plan Voltage supply Check cables for breaks repair if nec missing essary Operating voltage Check adapt if necessary too low or load re sistance too high Current sig Electronics mod Exchange the instrument or send it in nal greater than 22 mA or less than 3 6 mA ule inthe sensor for repair defective VEGAPULS 63 4 20 mA HART two wire 43 8 Maintenance and fault rectification VEGA Error messages via the display and adjustment module Reaction after fault recti fication 9 Sensor serial number Assignment In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed Error code Cause Rectification E013 no measured value Sensor in boot phase available Sensor does not find an echo e g due to faulty installation or wrong parameter adjustment E017 Adjustment span too Carry out a fresh adjustment and small increase the distance between min and max adjustment E036 no operable sensor Carry out a software update or send software instrument for repair E041 E042 Hardware error elec Exchange the instrument or send it E043 tronics defective in for repair Depending on the reason for the fault and the measures taken the steps described in chapter Set up ma
20. aded terminals for connection of the external indication VEGADIS 61 Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply VEGAPULS 63 4 20 mA HART two wire 23 5 Connecting to power supply Wiring plan Housing overview 9 5 6 7 8 Fig 18 Wiring plan single chamber housing 1 Voltage supply signal output 5 4 Wiring plan double chamber housing The following illustration apply to non Ex as well as Ex ia versions The Exd version is described in the next subchapter O 1 Oy o O e A Fig 19 Double chamber housing Housing cover connection compartment Blind plug or plug M12 x 1 for VEGADIS 61 optional Housing cover electronics compartment Filter element for air pressure compensation Cable gland O amp O 24 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 5 Connecting to power supply Electronics compartment Terminal compartment Display WS ffi 3 Fig 20 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 81 Fig 21 Terminal compartment double chamber housing 1 Spring loaded terminals fo
21. ansport and storage sssssesssssseeneee eene eene nnn 10 4 Mounting 44 Gerneralinstr clions c nir aia eesti eet b e isa ra tea Ge epe tdi 12 42 Mountirigiinistt uCtlorlS ooo en e decet ei ER Ee edi d nd ced feds hae eiriaa 13 5 Connecting to power supply 5 Preparing the COnRectiomm ooi oret nr t Eee t nacre caer einen 5 2 Connection DroCedUre erinnere tore eie erae t ERE P ETE Ee Ee oaa 5 3 Wiring plan single chamber housing ET 5 4 Wiring plan double chamber housing essen nennen 24 5 5 Wiring plan double chamber housing Ex d sssseeeeneeennnee 26 5 6 Wiring plan version IP 66 IP 68 1 bar m 57 SWilch onplhidse si eer er rr ERE EE ETHER ER PERTERRITI TEES 6 Set up with the display and adjustment module PLICSCOM 6 1 Shortdescrlpllonozusesn irre eri Ere t Pr ve dera er vu xs 29 6 2 Insert display and adjustment module ennt 29 6 3 Adjustment system rnnt ree nr n eni er rea 30 6 4 Setup steps 6 5 Menu Schermallo a cerent n enn entrent ch n etcetera Eastern 37 6 10 Saving the parameter adjustment data essen 38 7 Setup with PACTware and other adjustment programs 44 CONNECTE PO otii i mt eniin uniri rte nr ri neta cud caet 7 2 Parameter adjustment with PACTware sssssssssssseeeee ener 7 8 Parameter adjustment with AMS and PDM ES 7 4 Saving the parameter adjustment data sss 8 Mai
22. are in the same plane see illustration Pipe antenna system in a tank VEGAPULS 63 4 20 mA HART two wire 17 4 Mounting Fig 12 Pipe antenna system in a tank The vent hole in the surge pipe must be in one plane with the polarisation marking on the sensor 1 Marking of the polarisation direction 2 Vent hole max 5 mm 0 2 in If possible the antenna diameter of the sensor should correspond to the inner diameter of the tube With VEGAPULS 63 this is approx 40 mm 1 575 in The sensor can be used with tube diameters be tween 40 80 mm 1 575 8 15 in Bypass tube As an alternative to the surge pipe in the vessel a tube system out side of the vessel is possible as a bypass tube Select during setup the function Bypass tube Align the sensor in such a way that the polarisation marking on the process fitting is in the same plane as the tube holes or the tube con nection openings see illustration VEGAPULS in a bypass tube 18 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 4 Mounting gt 300 mm H Fig 13 VEGAPULS 63 in a bypass tube The polarisation marking on the process fitting must be in one plane with the tube holes or the tube connection openi
23. ble entry M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 1 x blind plug M16 x 1 5 or optionally available with 1 x plug M12 x 1 for external display and adjustment unit or 1x closing cap v2 NPT 1 x blind plug Ye NPT 1 x blind plug M16 x 1 5 or optionally 1 x plug M12 x 1 for exter nal display and adjustment unit or 1x plug depending on the version 1 x blind plug M20 x 1 5 1 x blind plug M16 x 1 5 or optionally avail able with 1 x plug M12 x 1 for external display and adjustment unit 2 5 mm AWG 14 Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing Double chamber housing Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending radius Diameter approx Colour standard PE Colour standard PUR Colour Ex version 1xIP 68 cable gland M20 x 1 5 1 x blind plug M20 x 1 5 12x IP2I68 cable gland M202xi21 5 12x blind stopper M200x21 5 18x blind stopper M1 62x21 5 0 5 mm AWG 20 lt 0 036 Q m 0 011 O ft lt 1200 N 270 Ibf 5 m 16 4 ft 1000 m 3280 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Black Blue Blue 10 Depending on the version M12 x 1 according to DIN 43650 Harting 7 8 FF 52 VEGAPULS 63 4
24. ch instrument requiring the strict observance of stand ard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Depending on the model the emitting frequencies of all radar sensors are either in the C or K band range The low transmitting power lies far below the internationally permitted limit values When the instrument is used correctly it presents no danger to human health It may be operated without restriction outside of closed metallic vessels The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free opera tion of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions VEGAPULS 63 4 20 mA HART two wire 5 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage 2 6 Fulfillment of NAMUR recommendations NAMUR is the automation technology user association in t
25. d an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is al ways the seal surface of the thread or flange With these settings the real level is calculated Furthermore the operating range of the sensor is limited from maximum to the required range The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed VEGAPULS 63 4 20 mA HART two wire 31 6 Set up with the display and adjustment module PLICSCOM VEGA Caution A If there is a separation of liquids with different dielectric constant in the vessel e g from condensation VEGAPULS 63 can detect under certain circumstances only the medium with the higher dielectric constant Keep in mind that interfaces can cause faulty measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially de signed for interface measurement In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided wi
26. de No reset Default setting Like basic adjustment but in addition special parameters are reset to default values Peak value indicator The min and max distance values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Display and adjustment module 2 Sensor specific basic adjustment 9 Depending on the sensor type see chapter Technical data 9 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware 36 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 6 Set up with the display and adjustment module PLICSCOM 6 5 Menu schematic Information Depending on the version and application the light coloured menu windows are not always available or offer nor selection possibility Basic adjustment Display Diagnostics VEGAPULS 63 4 20 mA HART two wire 37 6 Set up with the display and adjustment module PLICSCOM Service Basic adjustment a Display Diagnostics gt Service Info False signal suppression 43 Extended setting 42 Current output 43 Simulation 43 Characteristic 4 20 mA V
27. der 9 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGAPULS 63 4 20 mA HART two wire 47 10 Supplement 10 Supplement 10 1 Technical data General data Materials wetted parts Process fitting Antenna encapsulated or hygienically encapsulated Process seal with hygienically encap sulated antenna Materials non wetted parts Housing Seal between housing and housing cover Inspection window in housing cover for PLICSCOM Ground terminal Torque of the flange screws min Weight Clamp slotted nut depending on size and housing material Flanges depending on flange size and housing material Output variable Output signal Cycle
28. e assignment con nection cable Switch on phase Fig 26 Wiring plan Ex d ia double chamber housing 1 Voltage supply signal output 5 6 Wiring plan version IP 66 IP 68 1 bar Fig 27 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 5 7 Switch on phase After connecting VEGAPULS 63 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmware as well as the sen Sor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting 28 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 6 Set up with the display and adjustment module PLICSCOM Function Configuration Mount Dismount display and adjustment module 6 Setup with the display and adjustment module PLICSCOM 6 1 Short description The display and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All continuously measuring sensors in single as well as double chamb
29. e previously extracted hex file Then the software update can be started The additional files are installed automatically Depending on the sensor this procedure can last up to 1 h Then the message appears Software update suc cessfully executed 8 5 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging VEGAPULS 63 4 20 mA HART two wire 45 8 Maintenance and fault rectification VEGA e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com 46 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 9 Dismount 9 Dismount 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse or
30. eLv L N3 9 v8c 28436 EN 141215 7 Set up with PACTware and other adjustment programs VEGACONNECT directly on the sensor VEGACONNECT exter nally 7 Set up with PACTware and other adjustment programs 7 1 Connect the PC Fig 30 Connection of the PC via VEGACONNECT directly to the sensor 1 USB cable to the PC 2 VEGACONNECT 3 Sensor E VEBA CONNECT Fig 31 Connection via VEGACONNECT externally I C bus com interface on the sensor I C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC AROMA Necessary components e VEGAPULS 63 e PC with PACTware and suitable VEGA DTM VEGAPULS 63 4 20 mA HART two wire 39 7 Set up with PACTware and other adjustment programs VEGA VEGACONNECT via HART Prerequisites e VEGACONNECT e Power supply unit or processing system VEBA CONNECT A C1 Fig 32 Connecting the PC via HART to the signal cable VEGAPULS 63 HART resistance 250 Q optional depending on processing Connection cable with 2 mm pins and terminals Processing system PLC Voltage supply KOM Necessary components e VEGAPULS 63 PC with PACTware and suitable VEGA DTM VEGACONNECT HART resistance approx 250 Q Power supply unit or processing system Note With power supply units with integrated HART resistance internal resistance approx
31. ed properly no special maintenance is required in normal operation 8 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults VEGAPULS 63 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g e Sensor e Process e Voltage supply e Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the display and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined and the faults rectified this way Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is manned 7 days a week round the clock Since we offer this service worldwide the support is only available in the English language The service is free only standard call charges are incurred Connect a multimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Level fluctuations Set damping via the display and ad not stable justment module 4 20 mAsignal Electrical connec Check connection
32. ell as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 8 Parameter adjustment with AMS and PDM For VEGA sensors instrument descriptions for the adjustment programs AMS and PDM are available as DD or EDD The instru ment descriptions are already implemented in the current versions of AMS and PDM For older versions of AMS and PDM a free of charge download is available via Internet Move via www vega com and Downloads to Software VEGAPULS 63 4 20 mA HART two wire 41 7 Set up with PACTware and other adjustment programs VEGA 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data That way they are available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed profession al version provide suitable tools for systematic project documentation and storage 42 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 8 Maintenance and fault rectification Reaction when malfunc tions occur Causes of malfunction Fault rectification 24 hour service hotline Check the 4 20 mA signal 8 Maintenance and fault rectification 8 1 Maintenance If the instrument is us
33. er housing optionally in the electronics or connection compartment e External display and adjustment unit Note You can find detailed information on adjustment in the operating instructions manual Display and adjustment module 6 2 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the desired position on the electronics you can choose any one of four different posi tions each displaced by 90 3 Press the display and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary VEGAPULS 63 4 20 mA HART two wire 29 6 Set up with the display and adjustment module PLICSCOM VEGA Key functions p Fig 28 Insert display and adjustment module Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 3 Adjustment system Fig 29 Display and adjustment elements 1 2 3 LC d
34. he open terminals according to the wir ing plan Fig 15 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Checkthe hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 12 Screw the housing lid back on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version 22 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 5 Connecting to power supply Housing overview 5 Fig 16 Material versions single chamber housing QAROM Plastic Aluminium Stainless steel precision casting Stainless steel electro polished Filter element for air pressure compensation of all material versions Blind plug with version IP 66 IP 68 1 bar for Aluminium and stainless steel Electronics and terminal compartment Display DESDE DES 1 JOQ 567 8 Fig 17 Electronics and terminal compartment single chamber housing 1 2 3 Plug connector for VEGACONNECT I C interface Spring lo
35. he process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE 21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NE 53 Compatibility of field devices and display adjustment components For further information see www namur de 2 7 FCC IC conformity only for USA Canada VEGAPULS sensors with all antenna versions are FCC IC approved Modifications not expressly approved by VEGA will lead to expiry of the operating licence according to FCC IC VEGAPULS 63 is in conformity with part 15 of the FCC directives and fulfills the RSS 210 regulations Note the corresponding regulations for operation e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions According to chapter Dimensions of this operating instructions manual the instrument is designed for operation with an antenna with a max amplification of 33 dB The instrument must not be operated with antennas not listed therein or those having an amplification of more than 33 dB The required antenna impedance is 50 O 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in E
36. isplay Indication of the menu item number Adjustment keys OK key 30 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 6 Set up with the display and adjustment module PLICSCOM Adjustment system Address setting HART multidrop Parameter adjustment Move to the menu overview Confirm selected menu Edit parameter Save value l l e gt key to select Menu change Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The sensor is adjusted via the four keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 4 Setup steps In HART Multidrop mode several sensors on one input the address must be set before continuing with the parameter adjustment You will find a detailed description in the operating instructions manual Display and adjustment module or in the online help of PACTware or DTM HART mode Standard Address 0 As VEGAPULS 63 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displaye
37. ive paragraphs The scope of delivery encompasses e VEGAPULS 63 radar sensor e Documentation this operating instructions manual Safety Manual 31338 VEGAPULS series 60 4 20 mA HART Operating instructions manual 27835 Display and adjustment module PLICSCOM optional Supplementary instructions manual 31708 Heating for display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates The VEGAPULS 63 consists of the components e Process fitting with flange e Housing with electronics optionally available with plug connector optionally available with connection cable e Housing cover optionally available with display and adjustment module PLICSCOM The components are available in different versions Not with version for temperatures lt 40 C 40 F optional VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 3 Product description Type label Scope of this operating instructions manual Application area Functional principle Fig 1 VEGAPULS 63 flange version with plastic housing 1 Housing cover with integrated PLICSCOM optional 2 Housing with electronics S3 Process fitting with encapsulated antenna system The type label con
38. l loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside 10 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 3 Product description Unless otherwise indicated the packages must be stored only under the following conditions e e e e e Storage and transport e temperature e Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions Relative humidity 20 85 VEGAPULS 63 4 20 mA HART two wire 11 4 Mounting VEGA Installation position Moisture Measuring range 4 Mounti
39. manual Flanges ac nominal pressure stage cording to DIN EN ASME JIS Process temperature depending on the material of the antenna encapsulation measured on the process fitting TFM PTFE encapsulated TFM PTFE hygienically encapsulated low temperature version PFA hygienically encapsulated 40 150 C 40 302 F 170 150 C 274 302 F 40 150 C 40 302 F PTFE hygienically encapsulated 20 130 C 4 266 F process seal FKM TFM PTFE hygienically encapsulated 40 130 C 40 266 F process seal EPDM TFM PCTFE hygienically encapsu lated Vibration resistance 40 150 C 40 302 F mechanical vibrations with 4 g and 5 100 Hz 9 Not suitable for SIL applications 9 Tested according to the guidelines of German Lloyd GL directive 2 VEGAPULS 63 4 20 mA HART two wire 51 10 Supplement VEGA Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Single chamber housing Double chamber housing Spring loaded terminals for wire cross section 1 x cable gland M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 or 1x closing cap M20 x 1 5 1 x blind plug M20 x 1 5 or 1x closing cap NPT 1 x blind plug v NPT or 12x plug depending on the version 12x blind stopper M20Bht 1 5 1 x ca
40. nd weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3auujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHylO co6crBeHHOCTb JanbHeliwyto uHcbopmaunuto cvorpure Ha calire www vega com VEGAJXK JI MELREA AR PE SUP o 3t 3 fe amp iB 2 TM Yh lt www vega com 10 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 62 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 Notes VEGAPULS 63 4 20 mA HART two wire 63 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 28436 EN 141215 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
41. nfirm False signal suppression Change now with OK and select in the below menu Create new Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confirming with OK 34 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 6 Set up with the display and adjustment module PLICSCOM pale Extended setting Quick level change Copy sensor data Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false signal The level would then no longer be detectable in this area The menu item Extended setting offers the possibility to optimise VEGAPULS 63 for applications in which the level changes very quickly To do this select the function Quick level change gt 1 m min Extended setting quick level change gt 1 m min Note Since with the function Quick level change gt 1 m min the genera tion of an average value of the signal processing is considerably reduced false reflections by agitators or vessel installations can cause measured value fluctuations A false echo memory is thus recommended This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module A description of the function is available in the
42. ng 4 1 General instructions Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of a display and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the display and adjustment module in four different positions each displaced by 90 Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Fig 2 Measures against moisture ingress The reference plane for the measuring range of the sensors is the lower edge of the flange Information If the medium reaches the antenna buildup can form on it and cause faulty measurements later on 12 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 4 Mounting Polarisation plane Suitability for the process conditions Mounting of instruments with PTFE coated flanges o U 100 0 Fig 3 Measuring range operating range and max measuring distance full
43. ngs 1 Marking of the polarisation direction When the sensor is mounted on a bypass tube the distance from VE GAPULS 63 to the upper tube connection should be approx 300 mm 11 81 in or more In case of extremely rough tube inner walls you should use an inserted tube tube in tube or a radar sensor with tube antenna Information With VEGAPULS 63 in flange version the polarisation plane is always in the center between two flange holes COME O Q Fig 14 Polarisation level with flange version view from top on the sensor and bypass tube The sensor housing is not shown Position of the polarisation level Flange hole Upper tube connection Polarisation marking A amp oN VEGAPULS 63 4 20 mA HART two wire 19 5 Connecting to power supply VEGA Safety instructions Voltage supply Connection cable Cable gland 1 2 NPT A 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lf overvoltage surges are expected overvoltage arresters should be installed Tip We recommend using VEGA overvoltage arresters B63 48 and USB 62 36G X In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are carried on the same two
44. ntenance and fault rectification 8 1 MAINTENANCE sssssessssssssesseeee eene nennen ense nen retia insere enne AEE EEEE eer rines nen nnn 43 GENI HU VACUUM bd radai ia aiai 43 2 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA Contents 10 8 3 Exchanging the electronics ModUlE rsisi sasaaa sssini antiin 44 8 4 Software update m 8 5 How to proceed if a repair is needed eese nennen nennen 45 Dismount 943 Bismolnt rigisteps erc r eee tee taut ea eoa ee other or Er pretty ar ER E E ASERRE 47 92 DIS OSA e MEC 47 Supplement pho Technical gata esera ts 48 10 2 DIIiensiofiS 352a acct ences set es foes 2a cae itte esteri eeta rct etes etae tede no dE a tien 55 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product descrip tion Pe Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGAPULS 63 we of fer accessories and replacement parts The corresponding documen tations are 27835 Display and adjustment module PLICSCOM 32628 Interface adapter VEGACONNECT 43814 Externe Anzeige VEGADIS 81 34296 Protective cover 30176 Electronics module VEGAPULS series 60 31088 Flanges according to DIN EN ASME JIS mo Editing status 2014 12 08 VEGAPULS 6
45. operating instructions manual Display and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Medium Inner diameter of the standpipe with standpipe versions Vessel form Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output Unit of measurement Language The following safety relevant data are not read out or written e HART mode e PIN e SIL Copy sensor data Copy sensor data VEGAPULS 63 4 20 mA HART two wire 35 6 Set up with the display and adjustment module PLICSCOM VEGA Reset Optional settings Basic adjustment If the Reset is carried out the sensor resets the values of the follow ing menu items to the reset values see chart Menu item Reset value Max adjustment 0 m d Min adjustment Meas range end in m d Medium Liquid Vessel form not known Damping 0s Linearization Linear Sensor TAG Sensor Displayed value Distance Extended settings None Current output characteristics 4 20mA Current output max current 20mA Current output min current 4mA Current output failure lt 3 6mA Unit of measurement m d values see chart with Reset The values of the following menu items are not reset to the reset Menu item Reset value Backlight No reset Language No reset SIL No reset HART mo
46. r voltage supply 2 Plug connector for VEGACONNECT I C interface 3 Ground terminal for connection of the cable screen VEGAPULS 63 4 20 mA HART two wire 25 5 Connecting to power supply Wiring plan Fig 22 Wiring plan double chamber housing 1 Voltage supply signal output 5 5 Wiring plan double chamber housing Ex d Housing overview Oo 4 5 S9 a Fig 23 Double chamber housing O amp O Cable gland Housing cover connection compartment Blind plug or plug M12 x 1 for VEGADIS 61 optional Housing cover electronics compartment Filter element for air pressure compensation 26 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 5 Connecting to power supply Electronics compartment Terminal compartment ES WS ffi 3 Fig 24 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 81 2 Fig 25 Connection compartment Ex d ia double chamber housing 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen VEGAPULS 63 4 20 mA HART two wire 27 5 Connecting to power supply Wiring plan Wir
47. rofiles with deflectors 16 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 4 Mounting Agitators Foam generation Measurement in the standpipe surge or by pass tube If there are agitators in the vessel a false signal storage should be carried out with the agitators in motion This ensures that the interfer ing reflections from the agitators are saved with the blades in different positions Fig 11 Agitators Through the action of filling stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams lead to measurement errors you should use the biggest pos sible radar antennas and low frequency radar sensors C band As an alternative sensors with guided microwave can be used These are unaffected by foam generation and are best suited for such ap plications By using a standpipe the influence of vessel installations and turbu lence can be excluded Under these prerequisites the measurement of products with low dielectric constant from 1 6 is possible Surge or bypass tubes must extend all the way down to the requested min level as measurement is only possible within the tube Surge pipe Make sure you provide the necessary upper vent hole in the surge pipe The hole must be aligned so that it and the polarisation marking on the sensor
48. sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot maintain this distance you should carry out a false signal storage during setup This applies particularly if buildup on the vessel wall is expected In such cases we recommend repeating the false signal storage at a later date with existing buildup Fig 5 Mounting on round vessel tops 1 Reference plane 2 Vessel center or symmetry axis In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom 14 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 4 Mounting Inflowing medium Socket Fig 6 Vessel with conical bottom Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product Fig 7 Inflowing liquid Flush mounting The best way to mount the sensor also with respect to cleanability is flush on a block flange flange without socket piece or through a hygienic fitting Mounting on socket If the reflective properties of the medium are good
49. tains the most important data for identification and use of the instrument e Instrument type e Article and serial number device e Article numbers documentation e Technical data Approvals antenna type process fitting process seal temperature signal output voltage supply protection protec tion class e SIL identification with SIL rating ex works With the serial number you can access the delivery data of the instru ment via www vega com VEGA Tools and serial number search You can find the serial number on the inside of the instrument as well as on the type label on the outside This operating instructions manual applies to the following instrument versions e Hardware version 2 0 0 e Software version lt 3 8 3 2 Principle of operation VEGAPULS 63 is a radar sensor in K band technology emitting frequency approx 26 GHz for continuous level measurement It is particularly suitable for small vessels that contain aggressive liquids under easy process conditions The electronics version Increased sensitivity enables the use of VEGAPULS 63 also in applications with very poor reflective proper ties or products with low e value The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product VEGAPULS 63 4 20 mA HART two wire 9 3 Product description VEGA Voltage supply Packaging Transport Transport inspection
50. ted parameters via the appropriate keys save your settings and jump to the next menu item with the gt key Apart from the medium the vessel shape can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or bulk solid is selected With Liquids these are Storage tank Stilling tube Open vessel or Stirred vessel with Solid Silo or Bunker Vessel form Storage tank Information With VEGAPULS 63 with electronics version Increased safety Solid is preset as factory setting However the instrument should be used preferably in liquids In such cases the vessel form should be set to Storage tank during setup VEGAPULS 63 4 20 mA HART two wire 33 6 Set up with the display and adjustment module PLICSCOM VEGA Linearisation curve False signal suppression Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearisation curves are preprogrammed for these vessels They represent the correlation between the level per centage and vessel volume By activating the appropriate curve the
51. terminal in the sensor and the outer ground terminal on the housing not to potential equalisation Information The metallic parts of the instrument transmitter process fitting etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either as a direct metallic contact or via the shielding of the special connection cable on instru ments with external electronics You can find specifications on the po tential connections within the instrument in chapter Technical data Take note of the corresponding installation regulations for Ex applica tions In particular make sure that no potential equalisation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Proceed as follows 1 Unscrew the housing cover 2 Ifa display and adjustment module is installed remove it by turn ing itto the left 3 Loosen compression nut of the cable entry gland 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insertthe cable into the sensor through the cable entry 6 Liftthe opening levers of the terminals with a screwdriver see following illustration VEGAPULS 63 4 20 mA HART two wire 21 5 Connecting to power supply VEGA 9 7 Insert the wire ends into t
52. th the correct parameter values Start your parameter adjustment with the following menu items of the basic adjustment Carry out min adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK b gt Basic adjustment Display Diagnostics Service Info 2 Select the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 n 5 000 m d 4 000 m d 3 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 4 Enterthe suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save the settings with OK and move to Max adjustment with gt Carry out max adjust Proceed as follows ment Max adjustment 100 00 1 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 32 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 6 Set up with the display and adjustment module PLICSCOM Medium selection Vessel form
53. time Signal resolution Failure signal current output adjustable Max output current Load Damping 63 of the input variable Met NAMUR recommendation HART output values 1 HART value Primary Value 2 HART value Secondary Value Resolution digital Input variable Measured variable min distance from flange 316L PTFE TFM 1600 PFA plated PVDF FKM EPDM Plastic PBT polyester Alu die casting powder coated 316L NBR stainless steel housing silicone Alu plastic hous ing Polycarbonate UL 746 C listed 816Ti 316L 60 Nm 44 25 Ibf ft 3 5 6 0 kg 7 716 13 22 Ibs 4 2 15 4 kg 9 259 33 95 Ibs 4 20 mA HART min 1 s dependent on the parameter setting 1 6 pA mA value unchanged 20 5 mA 22 mA lt 3 6 mA adjust able 22 mA see load diagram under Power supply 0 999 s adjustable NE 43 Distance to the level Distance to the level scaled for example hl gt 1 mm 0 039 in distance between process fitting and product surface 50 mm 1 97 in 48 VEGAPULS 63 4 20 mA HART two wire SL eLv L N3 9 v8c 28436 EN 141215 VEGA 10 Supplement Measuring range depending on process fitting Tri Clamp 2 3 up to 10 m 32 81 ft Slotted nut DN 50 DN 80 up to 10 m 32 81 ft flange DN 50 ANSI 2 up to 10 m 32 81 ft Flange DN 80 DN 150 Clamp 4 upto 20 m 65 62 ft ANSI 3 6 Reference conditions to meas
54. uring accuracy according to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Other reference conditions Reflector ideal reflector e g metal plate 2 x 2 m False reflections Biggest false signal 20 dB smaller than the useful signal Characteristics and performance data Measuring frequency K band 26 GHz technology Meas interval approx 1s Beam angle 3 dB Tri Clamp 2 18 Clamp 3 4 10 Slotted nut DN 50 18 Slotted nut DN 80 10 flange DN 50 ANSI 2 18 Flange DN 80 DN 150 AN 10 SI 3 6 Step response or adjustment time lt 1 s dependent on the parameter settings Max level change Adjustable up to 1 m min dependent on the parameter settings Max emitted HF power of the antenna system Pulse peak power lt 2 mW Pulse duration 2ns Average power lt 5 uw Average power with 1 m distance lt 200 nW cm Max emitted HF power of the antenna system Version with increased sensitivity Pulse peak power lt 10 mW Pulse duration lt 2ns Average power lt 25 uW Average power with 1 m distance lt 1 W cm 5 Corresponds to the range with 50 of the emitted power 9 Time to output the correct level with max 10 deviation after a sudden level change VEGAPU
55. ve steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 63 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high te
56. volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the 5 key Caution Note the following if the VEGAPULS 63 with corresponding approval is used as part of an overfill protection system according to WHG Water Resources Act If a linearisation curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter High sockets or vessel installations such as e g struts or agitators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measurement A false echo storage detects and marks these false echoes so that they are no longer taken into account for the level measurement A false echo memory should be created with low level so that all potential interfering reflec tions can be detected False signal suppression Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 3 Co
57. wire cable The voltage supply range can differ depending on the instru ment version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 The VEGA power supply units VEGATRENN 149A Ex VEGASTAB 690 as well as all VEGAMETs and VEGASCANS meet this requirement Keep in mind the following additional factors that influence the operat ing voltage e Output voltage of the power supply unit can be lower under nomi nal load with a sensor current of 20 5 mA or 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland We generally recommend the use of screened cable for HART multi drop mode On the instrument with cable entry NPT and plastic housing there is a metallic v2 threaded insert moulded into the plastic housing Caution No grease should be used when screwing the
58. x areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 VEGA 2 For your safety Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 63 4 20 mA HART two wire 7 3 Product description VEGA Versions Scope of delivery Constituent parts 3 Product description 3 4 Configuration The VEGAPULS 63 radar sensor is available in two electronics ver sions e Standard electronics type PS60KKH e Electronics with increased sensitivity type PS60KKD The respective version can be determined by means of the type label on the electronics The electronics version influences the CE conformity the functional safety SIL the factory setting for product selection and vessel form the accuracy the voltage supply as well as the approvals of VE GAPULS 63 The differences are specified in this operating instruc tions manual in the respect
59. y have to be carried out again 8 3 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The new electronics module must be loaded with the settings of the sensor These are the options e Atthe factory by VEGA e Oronsite by the user In both cases the sensor serial number is necessary The serial num bers are stated on the type label of the instrument inside the housing or on the delivery note Information When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module The electronics modules are adapted to the respective sensor and distinguish also in the signal output or power supply 8 4 Software update The software version of VEGAPULS 63 can be determined as follows e onthe type label of the electronics e Viathe display and adjustment module e via PACTware 44 VEGAPULS 63 4 20 mA HART two wire SL oLv L N3 9 v8c 28436 EN 141215 8 Maintenance and fault rectification Load sensor software to PC Prepare update Load software into sen sor You can view all software histories on our website www vega com Make use of this advantage and get registered
60. you can mount VEGAPULS 63 on a socket piece You will find recommended values for socket heights in the following illustration The socket end should be smooth and burr free if possible also rounded Then carry outa false echo storage VEGAPULS 63 4 20 mA HART two wire 15 4 Mounting Sensor orientation Vessel installations h max d Fig 8 Deviating socket dimensions In liquids direct the sensor as perpendicular as possible to the prod uct surface to an achieve optimum measurement iA Fig 9 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as for example ladders limit switches heat ing spirals struts etc can cause false echoes that interfere with the useful echo Make sure when planning your measuring site that the radar signals have a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections Fig 10 Cover flat large area p

Download Pdf Manuals

Related Search

Related Contents

SERVICE MANUAL  Manual - PlumbersStock  NAI 64RS2 VME 12 Channel serial communications  

Copyright © All rights reserved. Failed to retrieve file