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Operating Instructions VEGAPULS 62

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1. 1 Select with gt the menu item Max adjustment and confirm with OK Setup Max adjustment Vessel type Vessel height Me range 100 007 ERAT TERR Min adjustment 0 000m Darei 1 971 n 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with gt Max adjustment 100 00 10 00 110 00 eH T 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment 10 000 0 000 75 000 st aE 4 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the min distance to the antenna edge 5 Save settings with OK The respective min and max measured value is saved in the sensor The values are displayed in the menu item Peak values Diagnostics Peak values Distance Setup Device status Min Display Peak values Distance 0 108 m Diagnostics Electronics temperature Additional adjustments Meas reliability Max Info Simulation 12 911m VEGAPULS 62 4 20 mA HART four wire 23 6 Set up with the display and adjustment module VELA Diagnosis Measurement When non contact level sensors are used the measurement can be reliability influenced by the respective process conditions In this menu item the measurement reliability of the level echo is
2. Setup Medium Measurement loop name Liquid hd Solvent nas adjustment Chem mixtures panpina Water based ater ba Through this selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflec tive properties is considerably increased Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Since the radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For VEGAPULS 62 4 20 mA HART four wire 21 6 Set up with the display and adjustment module VELA Setup Min adjustment indication of the real level an allocation of the measured distance to the percentage height must be carried out To perform the adjustment enter the distance with full and empty ves sel For instruments with standpipe antenna these values are already preset by default see the following example 100 2 D Fig 8 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance 3 Reference plane If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flange You can find specificati
3. 11 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn cbupmb BETA 3augujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHyIlO co6crBeHHOCTb JanbHe iuryro wHcpopwauyro cvorpure Ha catre www vega com VEGAJX amp JI TE S ER 7B ARF URP o 3t 48 Ri 2 LIE lt www vega com gt 11 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 52 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 VEGA INDEX INDEX A Adjustment 21 22 23 Adjustment system 20 C Check output signal 38 Connecting Mechanically 12 To the PC 29 Connection cable 14 Connection procedure 15 Connection technology 15 Curve indication Echo curve 24 False signal suppression 24 D Default values 27
4. for language measured value display lighting Diagnosis Information e g on instrument status pointer measure ment reliability simulation echo curve Further settings Instrument unit false signal suppression linearisa tion curve reset date time reset copy function Info Instrument name hardware and software version date of manu facture instrument features Information In this operating instructions manual the instrument specific param eters in the menu sections Setup Diagnosis and Additional set tings are described The general parameters in these menu section are described in the operating instructions manual ndicating and adjustment module You can find in the operating instructions manual Display and adjust ment module also the description of the menu sections Display and Info In the main menu point Setup the individual submenu points should be selected one after the other and provided with the correct parameters to ensure optimum adjustment of the measurement The procedure is described in the following Each medium has different reflection properties With liquids further interfering factors are fluctuation product surface and foam genera tion With bulk solids these are dust generation material cone and additional echoes from the vessel wall To adapt the sensor to these different measuring conditions the selection Liquia or Bulk solid should be made in this menu item
5. 28 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 VEGA 7 Setup with PACTWare 7 Setup with PACTware 7 1 Connect the PC Via the interface adapter directly on the sensor Fig 9 Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 3 Sensor Connection via HART 20000 20000 a Ecos CEN Fig 10 Connecting the PC via HART to the signal cable VEGAPULS 62 Voltage supply 4 20 MA signal output HART resistance approx 250 Q optional depending on processing Connection cable with 2 mm pins and terminals VEGACONNECT Processing system PLC NOUA RA Necessary components e VEGAPULS 62 e PC with PACTware and suitable VEGA DTM VEGAPULS 62 4 20 mA HART four wire 29 7 Setup with PACTware Prerequisites e VEGACONNECT e HART resistance approx 250 O e Processing system PLC Note With power supply units with integrated HART resistance internal resistance approx 250 Q an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGAMET 381 and VEGAMET 391 Commercially available Ex separators are also usually equipped with sufficient current limita tion resistance In such cases VEGACONNECT can be connected parallel to the 4 20 mA cable 7 2 Par
6. Check parameters Medium Vessel height and Floor form adapt if necessary 4 Measured value jumps to 2 100 or 0 m distance Level echo is no longer detected in the close range due to foam generation or false echoes in the close range The sensor goes into overfill protec tion mode The max level 0 m distance as well as the status message Overfill protection are outputted Check measuring site Antenna must protrude out of the socket Remove contamination on the antenna Use a sensor with a more suit able antenna Measurement error during emptying Fault description Error pattern Cause Rectification 5 Measured value re mains unchanged in the close range during emptying False echo larger than the level echo Level echo too small Remove false echoes in the close range Check Antenna must protrude out of the socket Remove contamination on the antenna In case of interferences due to installations in the close range Change polarisation direction After removing the false ech oes the false signal suppres Sion must be deleted Carry out a new false signal suppression VEGAPULS 62 4 20 mA HART four wire 39 9 Diagnosis asset management and service VELA Fault description Error pattern Cause Rectification 6 Measured value Echo from the tank bottom Check parameters Type of jumps towards 0 la
7. VEGA Packaging Transport Transport inspection Storage Storage and transport temperature PLICSCOM VEGACONNECT hence to the level The determined level is converted into an appropri ate output signal and outputted as measured value 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Te
8. 1 NPT DIN from DN 25 ANSI from 1 approx 2 15 4 kg 4 409 33 95 Ibs 1 6 kg m 1 157 Ibs ft 5 85 m 19 19 ft Torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing Input variable Measured variable max 10 Nm 7 376 Ibf ft max 50 Nm 36 88 Ibf ft The measured quantity is the distance between process fitting of the sensor and product surface The reference plane is the seal surface on the hexagon or the lower side of the flange VEGAPULS 62 e 4 20 mA HART four wire 43 11 Supplement VELA j Fig 20 Data of the input variable 1 Reference plane 2 Measured variable max measuring range 3 Antenna length 4 Useful measuring range Max measuring range 35 m 114 83 ft Useful measuring range According to the respective standpipe length Output variable Output signals 4 20 mA HART active 4 20 mA HART passive Range of the output signal 3 8 20 5 mA HART default setting Terminal voltage passive 9 30V DC Shortcircuit protection Available Potential separation Available Signal resolution 0 3 pA Failure signal current output adjustable mA value unchanged 20 5 mA 22 mA lt 3 6 mA Max output current 22 mA Starting current lt 3 6 mA Standpipe supply Ex factory up to 5 85 m 19 19 ft 44 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 VELA 1
9. gt Distance A Min adjustment 5 Distance B Max adjustment in percent 10000 Distance A max adjustment 0000 m OFFLINE Min adjustment in percent 000 Distance B min adjustment 20000 m OK Cancel Apply Mp Disconnected Data set j Administrator x fe 0 lt NONAME gt Administrator Fig 11 Example of a DTM view 30 VEGAPULS 62 4 20 mA HART four wire 6020 L N3 80S9 36508 EN 140209 VEGA 7 Setup with PACTware Standard Full version All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the
10. parameter adjustment data via PACTware That way the data are available for multiple use or service purposes VEGAPULS 62 4 20 mA HART four wire 31 8 Set up with other systems VEGA 8 Set up with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Field Communicator 375 475 Device descriptions for the instrument are available as EDD for pa rameter adjustment with the Field Communicator 375 or 475 For the integration of the EDD in the Field Communicator 375 or 475 the software Easy Upgrade Utility is required which is available from the manufacturer This software is updated via the Internet and new EDDs are automatically taken over into the device catalogue of this software after they are released by the manufacturer They can then be transferred to a Field Communicator 32 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 9 Diagnosis asset management and service Measured value memory Event memory Echo curve memory 9 Diagnosis asset management and service 9 1 Maintenance If the device is used correctly no maintenance is required in normal operation 9 2 Measured value and event memory The instrument has several memories which are available f
11. system Fig 7 Display and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value e key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The device is adjusted via the four keys of the display and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Ap prox 60 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 3 Parameter adjustment The instrument is adapted to the application conditions via the pa rameter adjustment The parameter adjustment is carried out with an adjustment menu 20 VEGAPULS 62 4 20 mA HART four wire 6020Yv L N3 80S9 36508 EN 140209 VEGA 6 Set up with the display and adjustment module Main menu Setup Medium Setup Adjustment bae The main menu is divided into five sections with the following func tions Displau Diagnostics Additional adjustments Info Setup Settings e g for measurement loop name medium applica tion vessel adjustment signal output Display Settings e g
12. 1 Supplement Load 4 20 mA HART active 5000 Damping 63 of the input variable 0 999 s adjustable HART output values PV Primary Value Distance to the level SV Secondary Value Level as percentage value TV Third Value Linearised percentage value QV Fourth Value Scaled measured value Resolution digital 1 mm 0 039 in Accuracy according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Deviation with liquids See following diagrams Omg 10 mm 0 394 in 2 mm 0 079 in 0 i L 2 mm 0 079 in 05m 6f S NI 10 mm 0 394 in ON Fig 21 Deviation under reference conditions 1 Reference plane 2 Distance vent hole from reference plane 38 mm 1 30 in 3 Standpipe end Repeatability lt 1mm Variables influencing measurement accuracy Specifications apply to the digital measured value Temperature drift Digital output 3 mm 10 K relating to the max measuring range or max 10 mm Additional deviation through electromag x50 mm netic interference acc to EN 61326 Specifications apply also to the current output Temperature drift Current output 0 03 10 K relating to the 16 mA span max 0 3 Devi
13. 6 50 201 77761 Schiltach E mail info de vega com Germany www vega com
14. Characteristics and performance data Measuring frequency K band 26 GHz technology Measuring cycle time Standard electronics approx 450 ms Electronics with increased sensitivity 700 ms approx Step response time 3s Emitted HF power depending on the parameter adjustment Average spectral transmission power 14 dBm MHz EIRP density Max spectral transmission power 43 dBm 50 MHz EIRP density Max power density in a distance of lt 1 W cm im 2 Time span after a sudden measuring distance change by max 0 5 m in liquid applications until the output signal has taken for the first time 90 96 of the final value IEC 61298 2 9 EIRP Equivalent Isotropic Radiated Power 46 VEGAPULS 62 4 20 mA HART four wire 6020Yv L N3 80S9 36508 EN 140209 VEGA 11 Supplement Ambient conditions Ambient storage and transport tempera 40 80 C 40 176 F ture Process conditions For the process conditions please also note the specifications on the type label The lower value always applies Seal Antenna impedance cone Process temperature measured on the process fitting FKM SHS FPM 70C3 PFFE 40 200 C 40 392 F GLT FFKM Kalrez 6375 PFFE 20 200 C 4 392 F FFKM Kalrez 2035 PFFE 15 200 C 5 392 F FFKM Kalrez 6230 PFFE 15 200 C 5 392 F Vessel pressure relating to t
15. Deviation 38 E Echo curve memory 33 Echo curve of the setup 24 EDD Enhanced Device Description 32 Electronics compartment double chamber housing 16 Error codes 36 Event memory 33 F False signal suppression 25 Fault rectification 37 Functional principle 9 G Grounding 14 L Linearisation curve 26 M Main menu 21 Meas reliability 24 Measured value memory 33 Medium Liquid Bulk solid 21 N NAMUR NE 107 35 36 0 Overfill protection according to WHG 26 P Peak value indicator 23 Protection class 14 R Reflection properties 21 Repair 41 Replacement parts Supplementary electronics 4 20 mA HART four wire 11 Reset 27 S Service hotline 40 Status messages NAMUR NE 107 34 T Terminal compartment Double chamber housing 17 Type label 8 V Voltage supply 14 48 VEGAPULS 62 4 20 mA HART four wire 53 Notes 54 VEGAPULS 62 4 20 mA HART four wire 6020Y L N3 80S9 36508 EN 140209 Notes VEGAPULS 62 4 20 mA HART four wire 55 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 36508 EN 140209 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 783
16. EGAPULS 62 4 20 mA HART four wire 35 9 Diagnosis asset management and service VEGA Function check Out of specification Maintenance Setup error range Max measuring range of the instrument not sufficient Code Cause Rectification Text mes sage F261 Error during setup Repeat setup Error in the False signal suppression Repeat reset configuration faulty Error when carrying out a reset F264 Adjustment not within the Check or correct installation Installation vessel height measuring and or parameter adjust ment Use an instrument with big ger measuring range F265 Measurement function dis turbed Sensor no longer carries out a measurement Operating voltage too low Check operating voltage Carry out a reset Disconnect operating volt age briefly The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Simulation ac tive Code Cause Rectification Text mes sage C700 A simulation is active Finish simulation Wait for the automatic end after 60 mins The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures Code Cause Rectifica
17. Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 62 4 20 mA HAHRT four wire Standpipe version Cli Document ID 36508 Contents VEGA Contents 1 About this document IDEM I ei e 4 Moules 4 T 3 SSymbolism S60 2 ne d ea or eH cel epics eee YER EE FR EXE RS AE SERRE Aarin 4 2 For your safety 24 Authorised persotnel 2 2 erre eere cc use netu nies ka ee NAESER E iate PEDE RR n Seca eru e avis 22 jJApproptiate lise uci ned lesse cecus teet us nas ce eaen aE N Er E sa rasa ecu EU 2 3 Warning about incorrect use 2 4 General Safety instructions ccccccccscsecsecsssscesssssencesstesssssssssssecsesesssssessseceed conseedtocssases ses eines 2 5 GE conformity ccr csv O A E EER 2 6 NAMUR recommendations 2 Radiolicense Tor Europe iore ttt ees Ea Ae arip E Anan SENTEN ESSEE EUR 28 Radio license for USA Canada cicer treni petente bet ec de ree ea trae EEA 6 2 9 Environmerital Instructlolis crc eerta creer teer oe ke aee ERR RE CEP on Ervis risina 7 3 Product description 3 1 CONMIQUIATION szik rer Dro Ert rae RENE ERE Ee Rep Er HER HER ES ERR FERREUS NOE EFARIRRREF TARARE REER 3 2 Principle of operation 3 3 Packaging transport and storage ssssssssssseseeeeneeenme enema 10 3 4 Accessories and replacement parts ssssssssssseeeeeeeeeeneneenen nennen 10 4 Mounting 41 Gerne
18. Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find the specifications of the process conditions in chapter Technical data as well as on the type label 4 2 Mounting instructions By using the standpipe version the influence of turbulence and ves sel installations such as e g heating spirals or agitators is excluded If turbulence or vigorous product movement occurs in the vessel long standpipe antennas should be fastened to the vessel wall The standpipe antenna must extend all the way down to the request ed min level as measurement is only possible within the tube If a good mixing of the product is important you should use a version with perforated surge pipe 12 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 VELA 4 Mounting Warning Remember that with the version with 34 thread a max torque of 80 Nm 59 Ibf ft must not be exceeded VEGAPULS 62 4 20 mA HART four wire 13 5 Connecting to power supply VEGA Safety instructions Voltage supply via mains voltage Voltage supply via low voltage Connection cable Cable gland 2 NPT Cable screening and grounding 9 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lfovervoltage surges are expect
19. T four wire 6020Yv L N3 80S9 36508 EN 140209 VEGA 9 Diagnosis asset management and service Measurement error with constant level Fault description Error pattern Cause Rectification 1 Measured value shows a too low or too high level Min max adjustment not correct Adapt min max adjustment Wrong linearization curve Adapt linearization curve Installation in a bypass tube or standpipe hence running time error small measurement error close to 100 large error close to 0 Check parameter Application with respect to vessel form adapt if necessary bypass standpipe diameter 2 Measured value jumps towards 100 96 Level Due to the process the ampli tude of the level echo sinks Afalse signal suppression was not carried out Carry out a false signal sup pression Amplitude or position of a false echo has changed e g condensation buildup false signal suppression no longer matches Determine the reason for the changed false echoes carry out false signal suppression e g with condensation Measurement error during filling Fault description Error pattern Cause Rectification 3 Measured value re mains in the area of the bottom during filling Echo from the tank bottom larger than the level echo for example with products with e lt 2 5 oil based solvents
20. Tware DTM or EDD Out of specification The measured value is unstable because the instrument specification is exceeded e g electronics temperature This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup 34 VEGAPULS 62 4 20 mA HART four wire N3 80S9 60c0rv L 36508 EN 140209 VEGA Failure 9 Diagnosis asset management and service This status message is inactive by default It can be activated by the user via PACTware DTM or EDD The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments span too small Code Cause Rectification Text mes sage F013 Sensor does not detectan Check or correct installation no measured echo during operation and or parameter adjust value avail Antenna system contami ment able nated or defective Clean or exchange process component or antenna F017 Adjustment not within Change adjustment accord Adjustment specification ing to the limit values dif ference between min and max gt 10 m
21. a tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the devi
22. ameter adjustment For parameter adjustment of the sensor via a Windows PC the con figuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The up to date PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PACTware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs Sensor Parametrierung Device name Description Measurement loop name Sensor Hi O s amp e E Setup Application Min mak adjustment Damping Current output 8 Display E Diagnostics Additional settings Info Software version Serial number VEGAPULS 62 HART VEBA Radar sensor for continuous level measurement with hom antenna Min max adjustment Set distances for level percentages Sensor reference plane Max adjustment c
23. ation on the current output through 9 x15 pA analogue digital conversion VEGAPULS 62 4 20 mA HART four wire 45 11 Supplement VELA Deviation on the current output due to lt 150 uA strong high frequency electromagnetic fields acc to EN 61326 Influence of the superimposed gas and pressure to the accuracy The propagation speed of the radar impulses in gas or vapour above the medium is reduced by high pressure This effect depends on the superimposed gas or vapour and is especially large at low temperatures The following table shows the resulting deviation for some typical gases and vapours The specified values refer to the distance Positive values mean that the measured distance is too large negative values that the measured distance is too small Gas phase Temperature Pressure 1 bar 10 bar 50 bar 100 bar 200 bar 14 5 psig 145 psig 725 psig 1450 psig 2900 psig Air 20 C 68 F 0 00 0 22 1 2 2 4 4 9 200 C 392 F 0 01 0 13 0 74 96 1 5 3 0 400 C 752 F 0 02 0 08 0 52 1 1 2 1 Hydrogen 20 C 68 F 0 01 0 10 0 61 1 2 2 5 200 C 392 F 0 02 0 05 0 37 0 76 1 6 400 C 752 F 0 02 0 03 0 25 0 53 1 1 Steam satu 100 C 212 F 0 26 rated steam 450 C a56 F 0 17 21 264 C 507 F 0 12 6 1 44 9 2 366 C 691 F 0 07 1 01 5 7 96 13 2 76 96
24. ce the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 62 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that describe
25. chnical data Ambient conditions e Relative humidity 20 85 3 4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 10 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 VEGA 3 Product description VEGADIS 81 VEGADIS 62 PLICSMOBILE T61 Protective cap Flanges Electronics module Supplementary electron ics 4 20 mA HART four wire The VEGADIS 81 is an external display and adjustment unit for VEGA plics sensors For sensors with double chamber housing the interface adapter DIS ADAPT is also required for VEGADIS 81 You can find further information in the operating instructions VE GADIS 81 Document ID 43814 VEGADIS 62 is suitable for measured value indication and adjustment of sensors with HART p
26. cific instrument features HTML e Operating instructions and quick setup guide at the time of ship ment PDF e Order specific sensor data for an electronics exchange XML e Testcertificate PDF optional Go to www vega com VEGA Tools and Instrument search Enter the serial number Alternatively you can access the data via your smartphone VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 3 Product description Scope of this operating instructions manual Electronics versions Scope of delivery Application area Functional principle e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scanthe Data Matrix code on the type label of the instrument or e Enterthe serial number manually in the app This operating instructions manual applies to the following instrument versions e Hardware from 2 1 0 e Software from 4 5 1 The instrument is available in two different electronics versions Each version can be identified via the product code on the type label as well as on the electronics e Standard electronics type PS60HK e Electronics with increased sensitivity type PS60HS The scope of delivery encompasses e Radar sensor e Documentation Quick setup guide VEGAPULS 62 Test certificate Measurement accuracy depending on the instrument VEGAPULS 62 optional Operating instructions manual Display and adjustmen
27. ctuations of Set damping according to the not stable the measured instrument via the display and adjustment module or PACTware DTM 4 20 mA signal missing Electrical con nection faulty Check connection according to chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too high Current sig nal greater than 22 mA or less than 3 6 mA Electronics module in the sensor defec tive Exchange the instrument or send it in for repair The below tables show typical examples of application relevant meas urement errors with standpipe versions The measurement errors are differentiated according to e Constant level e Filling e Emptying The images in column Error pattern show the real level with a bro ken line and the level displayed by the sensor as a continuous line Level time Fig 13 The broken line 1 shows the real level the continuous line 2 shows the level displayed by the sensor Notes e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e Incase of a too low level indication the reason could be a line resistance that is too high 38 VEGAPULS 62 4 20 mA HAR
28. d the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter With radar sensors with standpipe antenna the sensor length is already preset in this menu item When shortening the standpipe antenna afterwards this value must be appropriately corrected Additional adjustments Probe lenath Instrunent units Probe length 2 500m False sianal suppression Linearization 26 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 VEGA Additional adjustments Reset 6 Set up with the display and adjustment module When a reset is carried out all settings with only a few exceptions are reset The exceptions are PIN language lighting SIL and HART mode Additional adjustments Reset Reset PIN Factory settings Basic settings Setup False signal suppression Peak val measurement Tine Select operation mode Copy sensor settings The following reset functions are available Delivery status Restoring the parameter settings at the time of ship ment from the factory incl the order specific settings A created false signal suppression user programmable linearization curve as well as the measured value memory will be deleted Basic settings Resetting the parameter settings incl special param eters to the default values of the r
29. d fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com VEGAPULS 62 4 20 mA HART four wire 41 10 Dismounting 10 Dismounting 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only fo
30. d in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health VEGAPULS 62 4 20 mA HART four wire 5 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage Electromagnetic compatibility Instruments in four wire or Ex d ia version are designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with class A instruments according to EN 61326 1 If the instrument is used in a different environment the electromag netic compatibility to other instruments must be ensured by suitable measures 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the stan
31. dard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NES53 Compatibility of field devices and display adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 7 Radio license for Europe The instrument is approved according to EN 302372 1 2 2006 04 for use in closed vessels 2 8 Radio license for USA Canada The instrument is in conformity with part 15 of the FCC regulations Take note of the following two regulations e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC IC The instrument is in conformity with RSS 210 of the IC regulations The instrument may only be used in closed vessels made of metal concrete or fibre reinforced plastic VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 VELA 2 For your safety 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goa
32. displayed as dB value The measurement reliability equals signal strength minus noise The higher the value the more reliable the measurement With a function ing measurement the values are 10 dB Diagnostics Meas reliability Peak values Distance Electronics temperature 15 dB Meas reliability Additional adjustments Simulation Info Curve indication Diagnoses Curve indica The Echo curve shows the signal strength of the echoes over the tion Diagnostics Echo curve memory measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication The False signal suppression displays the saved false echoes see menu Additional settings of the empty vessel with signal strength in dB over the measuring range A comparison of echo curve and false signal suppression allows a more detailed statement of the reliability Echo curve False signal suppression 129 129 E463 C46 89 89 9 9 9 0 30 0 0 0 30 0 The selected curve is permanently updated A submenu with zoom functions is opened with the OK key e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range with single magnification With the function Echo curve memory the echo curve can be saved at the time of setup This is generally recommended for using
33. e gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is required we recommend connecting the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the ground potential low impedance With Ex systems the grounding is carried out according to the instal lation regulations In electroplating and CCP systems cathodic corrosion protection it must be taken into account that significant potential differences exist This can lead to unacceptably high shield currents if the cable shield is grounded at both ends 14 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 5 Connecting to power supply T Connection technology Connection procedure Information The metallic parts of the instrument process fitting transmitter con centric tube etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either directly via connecting metallic parts or in case of instruments with external electronics via the screen of the special connection cable You can find specifications on the potential connections inside the instrument in chapter Technical data 5 2 Connection The voltag
34. e supply and signal output are connected via the spring loaded terminals in the housing Connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nuts of the cable glands 3 Remove approx 10 cm 4 in of the cable mantle signal output strip approx 1 cm 0 4 in insulation from the ends of the indi vidual wires 4 Insert the cable into the sensor through the cable entry Fig 2 Connection steps 5 and 6 5 Insertthe wire ends into the terminals according to the wiring plan VEGAPULS 62 4 20 mA HART four wire 15 5 Connecting to power supply VEGA 9 Electronics compartment Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again 6 Checkthe hold of the wires in the terminals by lightly pulling on them 7 Connectthe screen to the internal ground terminal connec
35. ed overvoltage arresters should be installed In this case the instrument is designed in protection class II To main tain this protection class it is absolutely necessary that the ground conductor be connected to the internal ground terminal Take note of the general installation regulations Supply voltage and current signal are carried on separate connection cables if reliable separation is required The supply voltage range can differ depending on the instrument version The data for power supply are specified in chapter Technical data In this case the instrument is designed in protection class II Gener ally connect the instrument to vessel ground potential equalization or with plastic vessels to the next ground potential For this purpose a ground terminal is located laterally on the instrument housing An approved three wire installation cable with PE conductor is required for voltage supply with mains voltage The 4 20 mA current output is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland With plastic housing the NPT cabl
36. eries 60 e VEGAFLEX 80 series e VEGABAR series 80 You can find further information in the operating instructions Supple mentary electronics for 4 20 MA HART four wire Document ID 42766 VEGAPULS 62 4 20 mA HART four wire 11 VEGA 4 Mounting 4 Mounting 4 1 General instructions Screwing in On instruments with process fitting thread the hexagon must be tight AN Protection against mois ture Suitability for the process conditions Mounting ened with a suitable screwdriver Wrench size see chapter Dimen sions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Protect your instrument against moisture penetration through the fol lowing measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e Turn the housing in such a way that the cable gland points down ward e Loop the connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels Make sure that all parts of the instrument exposed to the process are suitable for the existing process conditions These are mainly Active measuring component e Process fitting e Process seal Process conditions are particularly e
37. espective instrument Any stored false signal suppression user programmable linearization curve as well as the measured value memory is deleted Setup Resetting of the parameter settings to the default values of the respective instrument in the menu item Setup User generated false signal suppression user programmed linearization curve measured value memory as well as event memory remain untouched The linearization is set to linear False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active Peak values distance Resetting the measured min and max dis tances to the actual measured value The following table shows the default values of the instrument De pending on the instrument version not all menu items are available or differently assigned Menu Menu item Default value Setup Measurement Sensor loop name Min adjustment Length of the standpipe Ex factory Max adjustment 0 000m Damping 0 0s 4 20 MA lt 3 6 mA Current output mode Current output Min current 3 8 mA max current Min Max 20 5 mA Block adjustment Released VEGAPULS 62 4 20 mA HART four wire 27 6 Set up with the display and adjustment module VELA Menu Menu item Default value Display Language Like order Displayed value Distance Display unit m Scaling size Vo
38. he antenna system Vessel pressure relating to the flange nominal stage Vibration resistance Shock resistance 1 40 bar 100 4000 kPa 14 5 580 psi see supplementary instructions manual Flanges ac cording to DIN EN ASME JIS 1gat5 200 Hz according to EN 60068 2 6 vibration with resonance 100 g 6 ms according to EN 60068 2 27 mechanical shock Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Options of the cable entry Cable gland Cable entry Blind plug Closing cap Plug options Signal circuit Indication circuit M20 x 1 5 cable 5 9 mm Ve NPT M20 x 1 5 2 NPT M20 x 1 5 2 NPT Plug M12 x 1 according to ISO 4400 Harting HAN 7 8 FF M12x 1 plug Wire cross section spring loaded terminals Massive wire cord Stranded wire with end sleeve Display and adjustment module Display element Measured value indication Number of digits Size of digits Adjustment elements 0 2 2 5 mm AWG 24 14 0 2 1 5 mm AWG 24 16 Display with backlight 5 WxH 7x13mm 4 keys VEGAPULS 62 4 20 mA HART four wire 47 11 Supplement VELA Protection rating unassembled IP 20 mounted into the housing without IP 40 cover Materials Housing ABS Inspection window Polyester foil Interface to the external display and adjustment unit Data transmission digital I C B
39. is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory setting 18 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 6 Set up with the display and adjustment module mo 6 Setup with the display and adjustment module 6 1 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time You can choose any one of four differ ent positions each displaced by 90 It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the requested posi tion onto the electronics and turn to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary N wx Fig 6 Insertion of the display and adjustment module with single chamber housing Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required VEGAPULS 62 4 20 mA HART four wire 19 6 Set up with the display and adjustment module VELA Key functions Adjustment system 6 2 Adjustment
40. justment module the housing is 9 mm 0 35 in higher 1 Plastic housing 2 Aluminium Stainless steel housing VEGAPULS 62 4 20 mA HART four wire 49 11 Supplement VEGAPULS 62 standpipe version with thread O 9 O O t e Ld e 39 5 mm 9 39 5 mm a56 1 56 amp amp a E 2 ge E E E E SW 32 mm Ed SW 46 mm e T 2 rs 1 26 2 1 81 G1 2A S E 1 2 NPT deI e S pa D z SES e amp ye E Ele o E EIE S E glo 8 ist al l 9 21 3 mm 9 21 3 mm 0 84 0 84 Fig 23 VEGAPULS 62 standpipe version with thread The plant operator must provide a suitable support for the standpipe depending on the length and the process conditions 50 VEGAPULS 62 4 20 mA HART four wire 6020Tv L N3 80S9 36508 EN 140209 VELA 11 Supplement VEGAPULS 62 standpipe version with flange M O L O e 9 39 5 mm 1 56 E o n E E eo e N d li idi LLL LLL S e E E eo e al 21 3 mm 0 84 Fig 24 VEGAPULS 62 standpipe version with flange 9 The plant operator must provide a suitable support for the standpipe depending on the length and the process conditions VEGAPULS 62 4 20 mA HART four wire 51 11 Supplement VELA
41. l of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 62 4 20 mA HART four wire 7 3 Product description VEGA Type label Serial number Instru ment search 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument VEGAPULS HKMAX 0008X Ex ia IC T amp T1 Ga Ga Gb Gb 77761 Schi I tach Germany Fig 1 Layout of the type label example Instrument type Product code Approvals Power supply and signal output electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Data Matrix Code for Smartphone App 13 Symbol of the device protection class 14 ID numbers instrument documentation 15 Reminder to observe the instrument documentation 16 Notified authority for CE marking 17 Approval directive OANA ARWNH The type label contains the serial number of the instrument With it you can find the following instrument data on our homepage e Product code HTML e Delivery date HTML e Order spe
42. low urement Clean the antenna Change polarisation direc tion Use instrument with higher sensitivity M504 Hardware defect Check connections Error on an Exchanging the electronics device inter Send instrument for repair face M505 Level echo can no longer Clean the antenna No echo avaii be detected Use a more suitable able antenna sensor Remove possible false echoes Optimize sensor position and orientation 9 4 Rectify faults Reaction when malfunc tions occur Procedure for fault recti fication The first measures are e Evaluation of fault messages for example via the display and adjustment module e Checking the output signal e Treatment of measurement errors The operator of the system is responsible for taking suitable meas ures to rectify faults Further comprehensive diagnostics options are available with a PC with PACTware and the suitable DTM In many cases the reasons can be determined in this way and faults rectified VEGAPULS 62 4 20 mA HART four wire 37 9 Diagnosis asset management and service Check the 4 20 mA signal Treatment of measure ment errors with stand pipe versions VEGA Connect a multimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them variable Error Cause Rectification 4 20 mA signal Flu
43. lume l Scaling 0 00 lin O I 100 00 lin 1001 Backlight Switched off Additional adjust Distance unit m nents Temperature unit C Probe length Length of the standpipe Ex factory Linearisation Linear curve HART mode Standard Address 0 6 4 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with a display and adjustment module the data in the sensor can be saved in the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearization curve The function can also be used to transfer settings from one instru ment to another instrument of the same type If it is necessary to exchange a sensor the display and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data
44. m F025 Index markers are not con Check linearization table Error in the tinuously rising for example Delete table Create new linearization illogical value pairs table F036 Failed or interrupted soft Repeat software update No operable ware update Check electronics version software Exchanging the electronics Send instrument for repair F040 Hardware defect Exchanging the electronics Error in the Send instrument for repair electronics F080 General software error Disconnect operating volt age briefly F105 The instrument is still in the Wait for the end of the Determine start phase the measured Switch on phase measured value could not yet be Duration depending on value determined the version and parameter adjustment up to approxi mately 3 min F113 EMCinterference Remove EMC influences Communica Transmission error with the Exchange 4 wire power tion error external communication supply unit or electronics with 4 wire power supply unit F125 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics ble electronics Section Use instrument with higher temperature temperature range F260 Error in the calibration car Exchanging the electronics Error in the ried out in the factory Send instrument for repair calibration Error in the EEPROM V
45. nts Instrument units False signal suppression Linearization curve PIN Date Tine S A 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression Create new 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 0 000 0 000 35 000 Hd 5 Allinterfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false echo The filling level would then no longer be detectable in this area If a false signal suppression has already been created in the sensor the following menu window appears when selecting False signal suppression VEGAPULS 62 4 20 mA HART four wire 25 6 Set up with the display and adjustment module VELA Additional adjustments Linearization curve Additional adjustments Probe length False signal suppression Update Create new The menu item Delete is used to completely delete an already cre ated false signal suppression This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel The menu item Extena is used to extend an already created false signal suppression This is useful if a false signal suppres
46. of the setup is stored via e PC with PACTware DTM e Control system with EDD e Display and adjustment module VEGAPULS 62 4 20 mA HART four wire 33 9 Diagnosis asset management and service VELA Status messages Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Further echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnostics via the display and adjustment module PACTware DTM and EDD The status messages are divided into the following categories Failure e Function check e Outof specification e Maintenance requirement and explained by pictographs ae a Fig 12 Pictographs of the status messages Failure red Out of specification yellow Function check orange Maintenance blue A amp oN Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is inactive by default It can be activated by the user via PAC
47. ons of the reference plane in chapter Technical data By means of these settings the real level will be calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt J the menu item Min adjustment and confirm with OK Setup Min adjustment Vessel height Me range Max adjustment 0 00 Min adjustment Damping 35 000m Current output node 1 971 n 2 Editthe percentage value with OK and set the cursor to the requested position with gt 22 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 6 Set up with the display and adjustment module Setup Max adjustment Diagnosis Peak value Min adjustment E2000 00 10 00 110 00 P tt 3 Setthe requested percentage value with and save with OK The cursor jumps now to the distance value Min adjustment H5 000 0 000 75 000 tt 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Proceed as follows
48. or diagno sis purposes The data remain even with voltage interruption Up to 60 000 measured values can be stored in the sensor in a ring memory Each entry contains date time as well as the respective measured value Storable values are for example Distance Filling height Percentage value Lin percent Scaled Current value Meas reliability Electronics temperature When the instrument is shipped the measured value memory is active and stores distance measurement certainty and electronics temperature every 3 minutes The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and value Event types are for example e Modification of a parameter e Switch on and switch off times e Status messages according to NE 107 e Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in the measure ment conditions during operation or buildup on the sensor can thus be recognized The echo curve
49. r privately used products according to the WEEE directive 42 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 VEGA 11 Supplement 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting Process seal Antenna impedance cone seal antenna system Standpipe Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing Seal between housing and housing cover Inspection window in housing cover optional Ground terminal Ohmic contact Process fittings Pipe thread cylindrical ISO 228 T1 American pipe thread tapered Flanges Weights Instrument depending on housing process fitting and antenna Antenna extension Length antenna extension max 316L Hastelloy C22 On site instruments with thread Klingersil C 4400 is attached PTFE PP PEEK ceramic 99 7 AI O FKM SHS FPM 70C3 GLT FFKM Kalrez 6375 FFKM Kalrez 2035 FFKM Kalrez 6230 FDA 316L Hastelloy C22 plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished Polycarbonate 316L Between ground terminal process fitting and standpipe G A 34 NPT
50. r ret nn 33 9 3 Asset Management f nction eren ert ete ne nag 34 9 4 Rectify faults 9 5 Exchanging the electronics module nmn eer n iias 40 VEGAPULS 62 4 20 mA HART four wire 6020Yv L N3 80S9 36508 EN 140209 VEGA Contents 10 11 9 6 Software Update nine aser nina id te E E et FOE EE Fe i EcL Ee EE Fre ete E 40 9 7 How to proceed if a repair is needed eeeeeeeeeeee eene nennen nennt 41 Dismounting 40 1 Dismo nting Ste DS ser ee eee et rae e pite ennt eee pa ea cue cascteau sence ersten eat enis exse ie mra n REE 42 1027 BI o I1 RES ETERNI 42 Supplement T4151 2Technical datas ee cc e Pete ea ER eet ve eet tevin ves ng VOS CO REV NR VR FERE c ESETE 43 11 2 imernsiOls uertice re erri eerte ri bei me het prre dd Los CEA EE RARE TUB PEE FAKE Eun 48 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op x eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2014 01 28 VEGAPULS 62 4 20 mA HART four wire 3 1 About this document VEGA OP DP me 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this inform
51. ralinstr cliolis i i cete dee Poet eb e pm Ga od ede copain a 12 42 Mounting Instructions peii er obese Feb pedea irat B ERU E ERN oae 12 5 Connecting to power supply 5 1 Preparing the connection rti cnr nie er tci nee c a Er eee Feb oa gt 5 2 GOMMOCUOMS scorre rr rRREETPERYOR AA N E ear AN ERES 5 3 Wiring plan double chamber housing T 5 4 SWilchior phasi vier nE ERES YER ETE APEE Sa EXER ENEE THES Se PETERE TRANS Set up with the display and adjustment module 6 1 Insert display and adjustment module 5 nnnm e 19 6 2 Adjustment SySlem iin rere rin et i etre e ri ino tii i Fa re RI KE 20 6 3 Parameter adjustment n rene rere ten ti nr c r adi 20 6 4 Saving the parameter adjustment data esie niente innen 28 Setup with PACTware FA QOonnectthe PO incre netta eitn eeni RE Les L6 UY RENS RE VPE XE PRESE U STOP XR YRE CS ARA ER da GR 7 2 Parameter adjustment zi 7 8 Saving the parameter adjustment data sssssssssssssse enne 31 Set up with other systems 8 1 DD adjustment programs sssssssseeseeeeneeeeneeeeen nennen nennen enn retener nennen 32 8 2 Field Communicator 375 475 ssssssssseeeee mene nennen nennen nnnm nnne nenne nn nnne 32 Diagnosis asset management and service 9 1 MainiteniatiCe eoe incre net terme rte P ete ch e rater Pr t tete ron 33 9 2 Measured value and event memory eese eene nennen ennt enn e
52. rger than the level echo for medium Vessel height and during emptying example with products with Floor form adapt if necessary 2 5 oil based solvents Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e Inthe factory e Oronsite by the user In both cases the serial number of
53. rotocol It is looped into the 4 20 mA HART signal cable You can find further information in the operating instructions VE GADIS 62 Document ID 36469 The PLICSMOBILE T61 is an external GSM GPRS radio unit for transmission of measured values and for remote parameter adjust ment of plics sensors The adjustment is carried out via PACTware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 37700 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 The electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 There is a different version available for each type of signal output You can find further information in the operating instructions Elec tronics module VEGAPULS series 60 Document ID 36801 The supplementary electronics is a replacement part for the following sensors with 4 20 mA HART two wire e VEGAPULS s
54. sion was carried out with a too high level and not all false signals could be de tected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level e g a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Additional adjustments Setup Instrument units WaLinear Display False signal suppression Horiz cylinder Diagnostics Linearization curve Sphere Additional adjustnents PIN Palner Bowlus Flume Info Date Time Venturi trapezoidal weir Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the ESC and gt key Caution Note the following if the instrument with corresponding approval is used as part of an overfill protection system according to WHG If a linearization curve is selecte
55. t mod ule optional Ex specific Safety instructions with Ex versions if necessary further certificates 3 2 Principle of operation The instrument is suitable for applications with liquids in storage tanks and process vessels under difficult process conditions Application possibilities can be found in the chemical industry in environmental and recycling technology as well as in the petrochemical industry The version with standpipe antenna is particularly suitable for measurement of solvents and liquid gases for vessels with foam generation or for measurement of products with low dielectric values DK gt 1 6 Measurement in a standpipe is not recommended for extremely adhesive products The standard electronics enables the use of instruments in products with an Wert 21 8 The electronics version with increased sensitivity enables the use of the instrument also in applications with very poor reflective properties or products with an value 21 5 The values that can be actually reached depend on the measurement conditions the antenna system or the standpipe or bypass tube The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and VEGAPULS 62 4 20 mA HART four wire 9 3 Product description
56. t the outer ground terminal to potential equalisation in case of power supply via low voltage 8 Connectthe lead cable for power supply in the same way accord ing to the wiring plan in addition connect the ground conductor to the inner ground terminal when powered with mains voltage 9 Tighten the compression nut of the cable glands The seal ring must completely encircle the cables 10 Screw the housing cover back on The electrical connection is finished Information The terminal blocks are pluggable and can be removed from the housing insert To do this lift the terminal block with a small screwdriv er and pull it out When inserting the terminal block again you should hear it snap in 5 3 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex d version Fig 3 Electronics compartment double chamber housing 1 Internal connection to the connection compartment 2 Fordisplay and adjustment module or interface adapter 3 Internal connection to the plug connector for external display and adjust ment unit optional Information The connection of an external display and adjustment unit is not pos sible with this double chamber housing 16 VEGAPULS 62 4 20 mA HART four wire 6020Yv L N3 80S9 36508 EN 140209 VEGA 5 Connecting to power supply Connection compartment with mains voltage Connection compartment wi
57. th low voltage 4 20mA aoe power supply Fig 4 Connection compartment with double chamber housing with mains voltage Terminal Function Polarity 1 Voltage supply L 2 Voltage supply N 5 4 20 mA output active 6 4 20 mA output passive 7 Mass output 8 Function ground with installa tion according to CSA 4 20mA M power supply Fig 5 Connection compartment with double chamber housing with low voltage Terminal Function Polarity 1 Voltage supply L 2 Voltage supply N 5 4 20 mA output active 6 4 20 mA output passive 7 Mass output 8 Function ground with installa tion according to CSA VEGAPULS 62 4 20 mA HART four wire 17 5 Connecting to power supply VEGA 5 4 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 s e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e The output signal jumps to the set fault current As soon as a plausible measured value is found the corresponding current
58. the As set Management functions it is absolutely necessary If possible the curve should be saved with a low level in the vessel With the adjustment software PACTware and the PC the high resolu tion echo curve can be displayed and used to recognize signal changes over the operating time In addition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation Curve indication Save Echo c echo curve al adjustnents of the setup Device status S as 24 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 VEGA 6 Set up with the display and adjustment module Additional adjustments False signal suppression The following circumstances cause interfering reflections and can influence the measurement e High sockets e Vessel installations such as struts e Agitators e Buildup or welded joints on vessel walls Note A false signal suppression detects marks and saves these false sig nals so that they are no longer taken into account for level measure ment This should be done with the low level so that all potential interfering reflections can be detected Proceed as follows 1 Select the menu item Additional settins with gt and confirm with OK With gt you have to select the menu item False signal suppression and confirm with OK Additional adjustme
59. the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module 9 6 Software update The following components are required to update the sensor soft ware e Sensor Voltage supply Interface adapter VEGACONNECT PC with PACTware Current sensor software as file 40 VEGAPULS 62 4 20 mA HART four wire 60204 L N3 80S9 36508 EN 140209 9 Diagnosis asset management and service You can find the actual sensor software as well as detailed infor mation of the procedure under www vega com downloads and Software You can find information about the installation in the download file Caution Instruments with approvals can be bound to certain software ver sions Therefore make sure that the approval remains effective with a software update You can find detailed information on www vega com downloads and Approvals 9 7 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print an
60. tion Text mes sage S600 Temperature of the elec Check ambient temperature Impermissi tronics in the non specified Isolate electronics bleelectronics Section Use instrument with higher temperature temperature range S601 Danger of vessel overfilling Make sure that there is no Overfilling further filling Check level in the vessel S603 Operating voltage below Check electrical connection Impermissi specified range if necessary increase ble operating operating voltage voltage The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures 36 VEGAPULS 62 4 20 mA HART four wire 6020Yv L N3 80S9 36508 EN 140209 9 Diagnosis asset management and service Code Cause Rectification Text mes sage M500 With the reset to delivery Repeat reset Error with the Status the data could not Load XML file with sensor reset delivery be restored data into the sensor status M501 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair non active linearization table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair diagnosis memory M503 The echot noise ratio is the Check installation and Reliability too small for a reliable meas process conditions
61. us Configuration connection cable 4 wire screened Cable length max 25m Integrated clock Date format Day Month Year Time format 12 h 24 h Time zone Ex factory CET Rate deviation max 10 5 min year Measurement electronics temerature Resolution 1 C 1 8 F Accuracy 1 C 1 8 F Voltage supply Operating voltage Version for low voltage 9 6 48V DC 20 42 V AC 50 60 Hz Version for mains voltage 90 253V AC 50 60 Hz Interpolation protection Integrated Max power consumption 4VA 2 1W Electrical protective measures Protection rating IP 66 IP 67 NEMA 4X Overvoltage category I Protection class Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com VEGA Tools and Instrument search as well as via www vega com downloads and Approvals 11 2 Dimensions The following dimensional drawings represent only an extract of all possible versions Detailed dimensional drawings can be downloaded at www vega com downloads under Drawings 48 VEGAPULS 62 4 20 mA HART four wire 60207 L N3 80S9 36508 EN 140209 VELA 11 Supplement Housing M20x1 5 M20x1 5 wNPr D wr Fig 22 Dimensions housing with integrated display and ad

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