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Operating Instructions VEGACAL 66

1. lt www vega Com gt 10 5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 48 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 Notes VEGACAL 66 Foundation Fieldbus 49 Notes 50 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 Notes VEGACAL 66 Foundation Fieldbus 51 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 30038 EN 130917 VEGA Grieshaber KG Schiltach Germany 2013 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
2. 33 ie Bectiy TauliS o oc scit A11 2100005516713 6 17 nce tees 60 7 s cm s 33 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEBA Contents 10 8 3 Exchanging the electronics rnOdUIG eene neret H ke 35 8 4 Howto proceed in case of F D8 F HH HH HH HH rennen nennen 35 Dismounting Gal BiSmotlnD ligiSteDS ex ecc esee 2 i eiTe retiro bietet act cease esee A eria ti UL 36 2 Do 36 Supplement 10 1 Technical alias 10 2 Foundation Fieldbus zs 10 9 IBIImieniSIofiS i3 eiecit to e reete et eere ee aetna eae LN COE Ur le aioe ege 2402022 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product descrip tion Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGACAL 66 we offer accessories and replacement parts The corresponding documenta tions are e 27720 VEGADIS 61 e 30531 Electronics module VEGACAL series 60 e 34296 Protective cover e 31088 Flanges according to DIN EN ASME JIS Editing status 2013 08 21 mo VEGACAL 66 Foundation Fieldbus 3 1 About this document VEGA me 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and se
3. Foundation Fieldbus 37 10 Supplement VEGA Signal digital output signal Foundation Fieldbus protocol Physical layer according to IEC 61158 2 Channel Numbers Channel 1 Primary value Channel 2 Secondary value 1 Channel 3 Secondary value 2 Transmission rate 31 25 Kbit s Current value 10 mA x0 5 mA Damping 63 of the input variable 0 999 s adjustable Input variable Measured variable Level of conductive liquids and solids Measuring principle phase selective admittance processing PSA Measuring range 0 3000 pF Measuring frequency 270 kHz Accuracy according to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Temperature error 120 pF 1 pF gt 120 pF 1 of the current measured value Linearity error lt 0 25 of the complete measuring range Ambient conditions Ambient storage and transport tempera 40 80 C 40 176 F ture Process conditions Process pressure 1 40 bar 100 4000 kPa 14 5 580 psig Process temperature VEGACAL 66 of 50 150 C 58 302 F 316L 38 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 10 Supplement A 80 C 176 F 104 F 0 C orc 32 P 50 C 100 C 150 C 58 F 122F
4. Foundation Fieldbus 13 4 Mounting Inflowing medium AN Fig 5 Fasten the probe 1 Gravity weight 2 Lug M12 article no 2 27423 In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom Caution Itis not possible to measure on the gravity weight The measuring range of the probe ends at the upper edge of the gravity weight If the instrument is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount the instrument at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument versions with a longer probe Fig 6 Inflowing medium 14 VEGACAL 66 Foundation Fieldbus 2L606L N3 8 00E 30038 EN 130917 VEGA 5 Connecting to power supply Safety instructions me Voltage supply Connection cable Cable gland 1 2 NPT A Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lfovervoltage surges are expected overvoltage arresters should be installed according to Foundation Fieldbus specification Tip
5. setup to suit the process conditions 10 3 Dimensions Housing in protection IP 66 IP 68 0 2 bar ed 87 mm 3 43 BA 116 mm 4 57 84mm 84 mm 3 31 3 31 M16x1 5 zi E z z gt x E E E 2 3 7 S O 10 M20x1 5 M20x1 5 M20x1 5 Ye NPT NPT M20x1 5 D e Ye NPT 9 69 mm 87 mm 3 43 2 72 677mm 84mm wm 3 03 3 319 j M16x1 5 D E i gt SN x L x E g M20x1 5 o LP Ye NPT M20x1 5 5 Ye NPT Fig 27 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher 1 OO amp QI Plastic housing Aluminium housing Aluminium double chamber housing Stainless steel housing electropolished Stainless steel housing precision casting Stainless steel double chamber housing precision casting VEGACAL 66 Foundation Fieldbus 45 10 Supplement Housing in protection IP 66 IP 68 1 bar 103 mm 4 06 150 mm 5 91 84 mm 3 31 116 mm 4 57 M20x1 5 M20x1 5 117 mm 4 61 105 mm 4 13 jo 84 mm 3 31 M16x1 5 120 mm 4 72 M20x1 5 Y2 NPT 8 Fig 28 Housing versions in protection IPl66 IP7I68 1Pbar with integrated display and adjustment module the housing is 4mm 0 35 in higher 1 Aluminiu
6. 212 F 302 F L_ 40C h 40 Fig 24 Ambient temperature Process temperature 1 Process temperature 2 Ambient temperature Dielectric constant gt 1 5 Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Single chamber housing 1 x cable gland M20 x 1 5 cable 0 5 9 mm 1 x blind plug M20 x 1 5 or 1 x closing cap M20 x 1 5 1 x blind plug M20 x 1 5 or 1 x closing cap 1 2 NPT 1 x blind plug 1 2 NPT or 12x plug depending on the version 12x blind stopper M200IM71 5 Double chamber housing 1 x cable entry M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 1 x blind plug M16 x 1 5 or optionally available with 1 x plug M12 x 1 for external display and adjustment unit or 1 x closing cap 1 2 NPT 1 x blind plug 1 2 NPT 1 x blind plug M16 x 1 5 or optionally 1 x plug M12 x 1 for exter nal display and adjustment unit or 1 x plug depending on the version 1 x blind plug M20 x 1 5 1 x blind plug M16 x 1 5 or optionally avail able with 1 x plug M12 x 1 for external display and adjustment unit Spring loaded terminals for wire cross lt 2 5 mm AWG 14 section Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing 1xIP 68 cable gland M20 x 1 5 1 x blind plug M20 x 1 5 9 Depending on the version M12 x 1 according to DIN 43650 Harting 7
7. 29 6 Set up with the display and adjustment module PLICSCOM Service Basic adjustment Display Diagnostics gt Service Info Simulation 4 Reset Language 4 Copy sensor data 4 Start simulation Select reset German Copy from sensor Copy to sensor PIN 43 Enable Info Basic adjustment 5 Display Diagnostics Service Info Device ID 5 1 Instrument type Date of manufacture 5 Last change using PC 5 max 32 characters gt VEGACAL 6x 06 February 2012 Sensor TAG PD TAG Serial number Software version 05 March 2012 lt max 32 characters gt 12345678 1 30 Sensor characteristics Display now 55 6 10 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If VEGACAL 66 is equipped with a display and adjustment module the most important data can be read out of the sensor into the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If itis necessary to exchange the sensor the display and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor dat
8. General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal insulation fully insulated Gravity weight Materials non wetted parts Probe cable fully PTFE insulated 8 mm 0 315 in Plastic housing Aluminium die casting housing Stainless steel housing precision casting Stainless steel housing electropol ished Seal between housing and housing cover Ground terminal Process fittings Pipe thread cylindrical DIN 3852 A American pipe thread conical ASME B1 20 1 Flanges Weight Instrument weight depending on process fitting Gravity weight Cable weight 8 mm 0 315 in Sensor length L Max tensile load cable PTFE fully insulated 8 mm 0 315 in Max torque process fitting thread Output variable Output 316L 316L Klingersil C 4400 PTFE 316L 316L plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished 316L G1A G1 2A 1 NPT 1 2 NPT DIN from DN 50 ANSI from 2 0 8 4 kg 0 18 8 82 Ibs 900 g 32 oz 180 g m 1 9 oz ft 0 4 32 m 1 312 105 ft 10 KN 2248 lbf 100 Nm 74 Ibf ft VEGACAL 66
9. DIRECT wld 7 C oa gt z n 8 4 ag 3 lt 2 1 INDIRECT 7 gt E ud INDIRECT 4 SQRT k PV Out gt gt gt FIELD VALUE Alt PE Al2 Channel 1 Primary Value Channel 2 Secondary Value 1 Channel 3 Secondary Value 2 Fig 25 VEGACAL 66 measured value processing Diagram adjustment The following illustration shows the function of the adjustment 42 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 10 Supplement Secondary value 1 cal level hi cal level lo i Calibration Calibration Sensor_value Lowest Point Highest Point TL Sensor reference plane cal level hi 26 Calibration Highest Point cal level lo 96 Y Calibration Lowest Point Fig 26 Adjustment VEGACAL 66 Parameter list The following list contains the most important parameters and their meaning e primary value This is the process value after adjustment and Linearization with the status of the transducer block Itis the input for the AIFB when CHANNEL 1 is selected The unitis defined in primary value unit e primary value unit Selected unit code for primary value e secondary value 1 This is the process value after adjustment with the status of the transducer block Itis the input for the AIFB when CHANNEL 2 is selected The unitis defined in secondary value 2 unit e seco
10. a self check for approx 30 seconds The following steps are carried out e Internal check of the electronics e Indication of the instrument type the firmware as well as the sen sor TAGs sensor designation e Status byte goes briefly to fault value Then the current measured value will be displayed and the corre sponding digital output signal will be outputted to the cable Parameter adjustment VEGACAL 66 measures the capacitance of the respective product To display the actual level of the product an allocation of the measured capacitance to the percentage height must be carried out For this adjustment the capacitance is entered with emptied and filled vessel If the vessel cannot be emptied or filled completely you can carry out the adjustment also with two known levels for example with 10 and 90 The difference between the empty and full adjustment values should be as large as possible The actual level can then be calculated on the basis of these settings VEGACAL 66 must be installed A change of level is necessary for this adjustment In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values The values correspond to the actual measured level as well as to the settings already carried out e g default setting VEGACAL 66 Foundation Fieldbus 25 6 Set up with the display and adjustment module PLICSCOM V
11. and s OraQ c1 111 SH TT TH KH KH ky 10 3 5 Accessories and replacement parts M1 W W u ssssseessssseesseseressss HH HT HH sansen 10 4 Mounting 44 Generaliristr cliols itae eene ea eb e d ede Ho dese i tuae se 12 42 Mounting instructions eoi rere eerte Fert resa EL LP Sb epa oe rca 13 5 Connecting to power supply 5 1 Preparing the connectionizsn uie nce d teret oe e Ec e E EE Rc RE EE ERE ro Poo A 15 5 2 Connection procedure ig 5 3 Wiring plan single chamber housing AE khe 5 4 Wiring plan double chamber housing sees eene ener khe 5 5 Wiring plan double chamber housing Ex d v t 5 6 _ Wiring plan versio i IP 66 IP 68 1 bar iiir rrr eret rr 6 Setup with the display and adjustment module PLICSCOM 6 1 ShortdescriptiOI cocti tirer Fe nhat Pr ce ri t e f E EA Etay 23 6 2 Insert display and adjustment module nmn tnnt n n 23 6 3 Adjustmentsystlem ert eren er nr n e ee er er Ra n 1E 24 6 4 Setup steps P 6 5 Maru SChelmalio nere co term en aee nere e Fr ce ns Penne n teda hun 29 6 10 Saving the parameter adjustment data ciii piaia 30 7 Setup with PACTware and other adjustment programs 7 2 Parameter adjustment with PACTWare Ne 7 3 Parameter adjustment with AMS and PDM sss 7 4 Saving the parameter adjustment data L1 HS SH TH SH HH Hh y 8 Maintenance and fault rectification 8G MGIHIGTIEIIDO
12. it in for repair Shortcircuit in the Remove the electronics module out probe e g be of the probe and check the resistor cause of moisture between the two marked plug con in the housing nections according to the figure in paragraph Check the resistance in the probe There should be no contact between any of the connections high resistance If there is still a connection exchange the instrument or return itfor repair E017 Adjustment span Carry out a fresh adjustment and in too small crease the distance between min and max adjustment E036 no operable sen Carry out a software update or send Sor software instrument for repair E1138 Communication Exchange the instrument or send it in conflict for repair 34 VEGACAL 66 s Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 8 Maintenance and fault rectification Reaction after fault recti fication Sensor serial number Assignment Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 8 3 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only one instrument and one electronics module with respective Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The new electronics module must b
13. level hi The unitis defined in sensor range Units Index Calibration Lowest Point Min Max adjustment this is the lower calibrated point of the sensor value It refers to cal level lo The unitis defined in sensor range Units Index e cal level hi Min Max adjustment this is the value of level at Calibration Highest Point The unit is defined in level unit When writing cal level hi and cal type 1 the Calibration Highest Point is automatically setto sensor value cal level lo Min Max adjustment this is the value of level at Calibration Lowest Point The unit is defined in level unit When writing cal level lo and cal type 1 the Calibration Lowest Point is automatically set to sensor value cal type Min Max adjustment this parameter defines the type of calibration Dry no influence of sensor value on level calibration Online current sensor value determines Calibration Highest Lowest Point level level unit level offset sensor offset phase angle select setup to suit the process conditions epsilon r setup to suit the process conditions product type setup to suit the process conditions 44 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 10 Supplement e electrode type
14. measuring transducers e NES53 Compatibility of field devices and display adjustment components For further information see www namur de 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 3 Product description 3 Product description 3 1 Configuration Scope of delivery The scope of delivery encompasses e Level sensor VEGACAL 66 e Documentation this operating instructions manual Operating instructions manual 27835 Display and adjustment module PLICSCOM optional Supplementary instructions manual 31708 Heating for display and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex spe
15. 0038 EN 130917 VEGA 5 Connecting to power supply Electronics compartment Connection compartment Display Dm 6 7 I 8 3 Fig 16 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 61 Fig 17 Connection compartment Ex d double chamber housing 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen VEGACAL 66 Foundation Fieldbus 21 5 Connecting to power supply Wiring plan Wire assignment con nection cable 9 Fig 18 Wiring plan Ex d double chamber housing 1 Voltage supply signal output 5 6 Wiring plan version IP 66 IP 68 1 bar ES Fig 19 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 22 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 6 Set up with the display and adjustment module PLICSCOM Function Configuration Mount Dismount display and adjustment module 6 Setup with the display and adjustment module PLICSCOM 6 1 Short description The display and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following
16. 8 FF VEGACAL 66 Foundation Fieldbus 39 10 Supplement VEGA Double chamber housing Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending radius Diameter approx Colour standard PE Colour standard PUR Colour Ex version Display and adjustment module Voltage supply and data transmission Indication Adjustment elements Protection rating unassembled mounted into the sensor without cover Material Housing Inspection window Voltage supply Operating voltage Non Ex instrument Ex ia instrument Ex d instrument Operating voltage with illuminated display Non Ex instrument Ex ia instrument Ex d instrument Power supply by max number of sensors Fieldbus Electrical protective measures Protection depending on housing version Plastic housing 12x IPB68 cable gland M202x011 5 12 M202x011 5 12 blind stopper blind stopper M16 xf1 5 0 5 mm AWG 20 lt 0 036 Q m 0 011 O ft 1200 N 270 Ibf 5 m 16 4 ft 1000 m 3280 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Black Blue Blue through the sensor LC display in dot matrix 4 keys IP 20 IP 40 ABS Polyester foil 9 32VDC 9 24VDC 16 32V DC and adjustment module 12 32
17. EGA Carry out min adjustment Tip If the display and adjustment module remains on the probe as a display we recommend saving the sensor data in the display and adjustment module Use the function Copy sensor data Start your parameter adjustment with the following menu items of the basic adjustment To be on the safe side note the adjustment values for full and empty If an adjustment procedure fails it is not necessary to again carry out a level change These values can be helpful if the electronics has to be exchanged Value Empty adjustment Full adjustment Tab 1 Adjustment protocol Tip For min adjustment the vessel should be as empty as possible and for max adjustment as full as possible If the vessel is already full start with max adjustment Note If possible the vessel should be as empty as possible for min adjust ment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK gt Basic adjustment Display Diagnostics Service Info 2 Selectthe menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 IQ 0 0 pF 54 5 pF 3 Prepare the adjustment value for editing with OK Move to the selection window with OK Min adjustment Accept current measured value Accept Edit 4 Accept the current measu
18. Operating Instructions Capacitive cable electrode for continuous level measurement VEGACAL 66 Foundation Fieldbus i Document ID 30038 Contents VEBA Contents 1 About this document IDEM I eir e 4 T2 Target gro me E t 4 T 3 SVHHDOIISHISEDzsi122 1s1esssaeigfinnassetdgdiioigiitisssnrndiagiaaigHsitogiogittavtooflidaae 4 2 For your safety 24 Authorised persotnel resisaer enhe cose ntu nies ka ee NAESER E OE SANAE EEE E ENA 2 2 Appropriate lise E aeaa renee stedse deals serne ecu Edd 2 3 Warning about incorrect use 2 4 General Safety instructions 2222222 240004 ient ennt 01 115 n5 1E aaia v ng kh 14464110 2158 2 5 Safety label onthiejinsffUITER sci s66 eerie k8 ARS x6 0x0 REE seen eden 2008 6 2 6 CE conformity 2 7 Fulfillment of NAMUR recommendations c1 E1 ky 6 2 8 Safety instructions for Ex ar aS LEDE End KEEL Ar ST TH TH KH TH KH KH KH Hit 6 2 9 Environmental Instrrictionis c cene eee cree rrt ki riter Sere ERE etre Eee Ro E oe RE de ERE 6 3 Product description 3 1 ConfiguraliOni iie erento 0H deina ianea ng b eee eph v HR kh 0141 e ERES E REPRE 113814 RNEER 3 2 Principle of operation 3 3 2ODSFatiolis Aon rensende EDER ERA Dota PIRE EAR SEEKS ERR AG e aea PE RAE RS Sk caf Pe YR ER ERE ANSER SAA DEA RET SD REX YR ERE 3 4 Packaging transport
19. V DC 12 24V DC 20 32V DC max 32 max 10 with Ex IP 66 IP 67 40 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 10 Supplement Aluminium housing stainless steel IP 66 IP 68 0 2 bar housing investment casting stain less steel housing electro polished Aluminium and stainless housing in IP 66 IP 68 1 bar vestment casting optionally available Overvoltage category I Protection class Il Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 10 2 Foundation Fieldbus Block diagram measured value processing The following illustration shows the Transducer Block TB and Function block FB in simplified form 9 A suitable cable is the prerequisite for maintaining the protection rating VEGACAL 66 Foundation Fieldbus 41 10 Supplement min max Linearization adjustment F Lin Sensor Value 5 gt 4 TB Secondary Secondary Primary Value 2 Value 1 Value r Lu uj x E E O 7 o o E 5 ul a T amp
20. VEGACAL 66 offers maximum reliability Nevertheless faults can oc cur during operation These may be caused by the following e g e Sensor e Process e Voltage supply e Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the display and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined and the faults rectified this way The first measures to be taken are to check the output signals as well as to evaluate the error messages via the display and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined and the faults rectified this way The following table describes possible errors and helps to remove them Error Cause Rectification When an addi Max supply Measure the current consumption re tional instrument current of the seg duce size of segment is connected the ment coupler segment fails exceeded Wrong pres Simatic S5 cannot Insert converting component from Sie entation of the interpret the num mens measured value in ber format IEEE Simatic S5 of the measured value In Simatic S7 the Only four bytes measuredvalue ar
21. We recommend VEGA overvoltage arrester B63 32 In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units The instrument requires a operating voltage of 9 32 V DC Operat ing voltage and the digital bus signal are carried on the same two wire connection cable Power is supplied via the H1 power supply Connection is carried out with screened cable according to Fieldbus specification Use cable with round cross section A cable outer diameter of 5 9mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland Make sure that the entire installation is carried out according to the Fieldbus specification In particular make sure that the bus is termi nated with suitable terminating resistors On the instrument with cable entry 1 2 NPT and plastic housing there is a metallic 2 threaded insert moulded into the plastic housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and housing This would influence the stability of the connection and the tightness of the housing With systems with potential equalisation connect the cable screen directly to ground potential at the p
22. a 30 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 7 Set up with PACTware and other adjustment programs VEGACONNECT directly on the sensor VEGACONNECT exter nally 7 Set up with PACTware and other adjustment programs 7 1 Connect the PC Fig 22 Connection of the PC via VEGACONNECT directly to the sensor 1 USB cable to the PC 2 VEGACONNECT 3 Sensor H Fig 23 Connection via VEGACONNECT externally I C bus com interface on the sensor I C connection cable of VEGACONNECT VEGACONNECT USB cable to the PC KOM Necessary components e VEGACAL 66 e PC with PACTware and suitable VEGA DTM e VEGACONNECT e Power supply unit or processing system VEGACAL 66 Foundation Fieldbus 31 7 Set up with PACTware and other adjustment programs VEGA 7 2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PAC Tware attached to each CD and which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the VEGA DTMs Note Keep in mind that for setup of VEGACAL 66 DTM Collection in the actual version must be used All currently available VEGA DTMs are included as a DTM Collection on a CD They can be purchased for a token fee from the responsible VEGA agency In addition the actual PACTware vers
23. aging e Please contact for the return shipment the agency serving you You can find the agency on our home page www vega com VEGACAL 66 Foundation Fieldbus 35 9 Dismounting 9_ Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal 36 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 10 Supplement 10 Supplement 10 1 Technical data
24. and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed VEGACAL 66 Foundation Fieldbus 5 2 For your safety VEGA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC guide lines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Fulfillment of NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from
25. anical connection of the probe to the vessel is electrically conductive to ensure sufficient grounding Use conductive seals such as those made of copper or lead etc Insulating measures such as covering the thread with Teflon tape can interrupt the necessary electrical connection with metal vessels For this reason ground the probe on the vessel or use a conductive seal material Non conductive vessels In non conductive vessels e g plastic tanks the second pole of the capacitor must be provided separately If possible the capacitive probe should be mounted vertically or par allel to the counter electrode This applies particularly to applications in non conductive products In cylindrical tanks spherical tanks or other asymmetrical tank forms nonlinear level values are generated due to the varying distance to the vessel wall Use a concentric tube in non conductive products or linearize the meas signal 4 2 Mounting instructions During operation the probe must not touch any installations or the vessel wall The measured value can also change if the distance to the vessel wall changes considerably If necessary secure the end of the probe insulated In the gravity weight there is a thread M12 e g for a ring bolt op tional article no 2 27424 The gravity weight is isolated from the measuring cable Make sure that the probe cable is not completely taut Avoid tensile loads on the cable VEGACAL 66
26. cific Safety instructions with Ex versions if necessary further certificates Constituent parts The VEGACAL 66 consists of the components e Process fitting with probe e Housing with electronics e Housing cover optionally available with display and adjustment module Jf Fig 1 VEGACAL 66 cable version with plastic housing 1 Housing cover with integrated display and adjustment module optional 2 Housing with electronics S3 Process fitting VEGACAL 66 Foundation Fieldbus 7 3 Product description VEGA Type plate Area of application Functional principle The nameplate contains the most important data for identification and use of the instrument 6400kPa isolation PTFE 77761 Schiltach Germany s n 25368480 Fig 2 Layout of the type label example Instrument type Product code Approvals Process and ambient temperature process pressure Power supply and signal output electronics Protection rating Probe length Order number Serial number of the instrument 10 Material wetted parts 11 Symbol of the device protection class 12 Reminder to observe the instrument documentation 13 ID numbers instrument documentation 14 Notified authority for CE marking 15 Approval directives OANA 06006 With the serial number you can access the delivery data of the instru ment via www vega com VEGA Tools and serial number search I
27. e consistently is always present loaded in the PLC edas 0 Use function component SFC 14 to load 5 bytes consistently VEGACAL 66 Foundation Fieldbus 33 8 Maintenance and fault rectification VEGA Error messages via the display and adjustment module Error Cause Rectification Measured val ue on the display and adjustment module does not correspond to the value in the PLC The menu item Display Display value is not set to PA Out Check values and correct if neces sary No connection be tween PLC and Incorrect adjust ment of the bus Check data and correct if necessary PA network parameter and the segment coupler dependent baud rate Instrument does Profibus DP cable Check cable and correct if necessary not appear during connection setup pole reversed Incorrect termi nation Check termination at the beginning and end points of the bus and termi nate if necessary according to the specification Instrument not connected to the segment double assignment of an address Check and correct if necessary In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed Error Cause Rectification E013 no measured val Probe insulation damaged short ue available circuit due to permeating conduc tive medium Exchange the instrument or send
28. e loaded with the order data of the sensor These are the options e Atthe factory by VEGA e Oronsite by the user In both cases the sensor serial number is needed The serial num bers are stated on the type label of the instrument or on the delivery note Information When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module The electronics modules are adapted to the respective sensor and differ in their signal output or in their power supply You can find a suit able electronics module in the following overview The oscillators differ only in their signal output and are suitable for all series 60 sensors The following types are available e CL E60H 4 20 mA HART e CL E60P Profibus PA e CL E60F Foundation Fieldbus In Ex applications only an electronics module with respective Ex ap proval may be used 8 4 How to proceed in case of repair You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the pack
29. ed specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGACAL 66 is a sensor for continuous level measurement You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules
30. housing versions and instruments e All sensors ofthe plics instrument family in the single as well as in the double chamber housing optionally in the electronics or connection compartment e External display and adjustment unit VEGADIS 61 From a hardware version 01 or higher of PLICSCOM as well as a hardware version 01 03 or higher of the corresponding sensor an integrated backlight can be switched on via the adjustment menu The hardware version is stated on the type label of the PLICSCOM or the sensor electronics Note You can find detailed information on the adjustment in the operating instructions manual Display and adjustment module 6 2 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the desired position on the electronics you can choose any one of four different posi tions each displaced by 90 3 Press the display and adjustment module onto the electronics and tum it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary VEGACAL 66 Foundation Fieldbus 23 6 Set up with the disp
31. hreaded versions the housing must not be used to screw in the instrument Applying tightening forces on the housing can damage its internal parts Use the hexagon for screwing in Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels go Fig 4 Measures against moisture penetration The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal material is resistant against the measured product and the process temperature 12 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 4 Mounting Vessel material Vessel forms Installation position The max permissible pressure is specified in chapter Technical data or on the type label of the sensor Insulating measures such as e g covering the thread with teflon tape can interrupt the necessary electrical connection with metal vessels For this reason ground the probe on the vessel or use a conductive seal material Metal vessel Make sure that the mech
32. ical shock and vibration e Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 5 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For parameter adjustment of these instruments the adjustment software PACTware with VEGA DTM is required 10 VEGACAL 66 Foundation Fieldbus 2L606L N3 8 00E 30038 EN 130917 VEGA VEGADIS 62 Protective cap Flanges 3 Product description You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGADIS 62 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable You can find further information in the operating instructions VE GADIS 62 Document ID 36469 The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary
33. inless steel investment casting Stainless steel electro polished Filter element for air pressure compensation of all material versions Blind plug with version IP 66 IP 68 1 bar for Aluminium and stainless steel O amp O VEGACAL 66 Foundation Fieldbus 17 5 Connecting to power supply Electronics and connec tion compartment Wiring plan Typ E DEDE Display 1 2 He 5 6 7 8 Fig 9 Electronics and connection compartment single chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Spring loaded terminals for connection of the external indication VEGADIS 61 3 Ground terminal for connection of the cable screen 4 Spring loaded terminals for Foundation Fieldbus connection 5 Simulation switch on simulation mode Ty DITT I Fig 10 Wiring plan single chamber housing 1 Voltage supply signal output 5 4 Wiring plan double chamber housing The following illustration apply to non Ex as well as Ex ia versions The Exd version is described in the next subchapter 18 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 5 Connecting to power supply Housing overview Fig 11 Double chamber housing Housing cover connection compartme
34. instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 VEGACAL 66 Foundation Fieldbus 11 4 Mounting VEGA Suitability for the process conditions Installation position Welding work Handling Moisture Pressure Vacuum 4 Mounting 4 1 General instructions Make sure that all parts of the instrument coming in direct contact with the process especially the sensor element process seal and process fitting are suitable for the existing process conditions such as process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the nameplate Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of a display and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the display and adjustment module in four different positions each displaced by 90 Before beginning the welding work remove the electronics module from the sensor By doing this you avoid damage to the electronics through inductive coupling With t
35. ion is also avail able on this CD In addition this DTM Collection incl the basic version of PACT ware can be downloaded free of charge from the Internet Move via www vega com and Downloads to Software 7 3 Parameter adjustment with AMS and PDM For VEGA sensors instrument descriptions for the adjustment programs AMSTM and PDM are available as DD or EDD The instru ment descriptions are already implemented in the current versions of AMSTM and PDM For older versions of AMSTM and PDM a free of charge download is available via Internet Move via www vega com and Downloads to Software 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data That way they are available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed profession al version provide suitable tools for systematic project documentation and storage 32 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 8 Maintenance and fault rectification Reaction when malfunc tions occur Failure reasons Fault rectification Fault rectification Checking Profibus PA 8 Maintenance and fault rectification 8 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 8 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults
36. lay and adjustment module PLICSCOM VEGA Key functions Fig 20 Insert display and adjustment module Note If you intend to retrofit the instrument with a display and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 3 Adjustment system Fig 21 Display and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter 24 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 6 Set up with the display and adjustment module PLICSCOM Save value e gt key to select Menu change Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu Adjustment system The sensor is adjusted via the four keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 4 Setup steps Switch on phase After VEGACAL 66 is connected to voltage supply or after voltage recurrence the instrument carries out
37. m housing 2 Stainless steel housing precision casting 2 Stainless steel double chamber housing precision casting 46 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 10 Supplement Ele E B G1A G 11 2A a g 8mm 0 32 eo E 30 mm 1 18 Fig 29 VEGACAL 66 threaded version G1 A ISO 228 T1 L Sensor length see chapter Technical data VEGACAL 66 Foundation Fieldbus 47 10 Supplement VEGA 10 4 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com JluHww npogykynn cbupmb BETA 3augujarorcs no BceMy Mupy npaBamn Ha HHTennekTyanbHyHO CO CTB HHOCTb j JanbHeliLIytO MyH opMauwro cvorpure Ha 08416 www vega com VEGA
38. n addition to the type label outside you can also find the serial num ber on the inside of the instrument 3 2 Principle of operation VEGACAL 66 is a level sensor with fully insulated probe for continu ous level measurement The electronics functions according to the admittance principle phase selective admittance processing It is designed for industrial use in all areas of process technology and can be applied in all areas of industrial process measurement Fully insulated probes such as VEGACAL 66 are used in liquids and solids preferably in conductive products Probe measured product and vessel wall form an electrical capacitor The capacitance is influenced by three main factors VEGACAL 66 Foundation Fieldbus ZL60 L N3 8 00 30038 EN 130917 3 Product description Power supply and bus communication DD CFF Fig 3 Functional principle Plate capacitor 1 Distance between the electrode surfaces 2 Size of the electrode surfaces 3 Type of dielectric between the electrodes The probe and the vessel wall are the capacitor plates The measured product and the insulation are the dielectric Due to the higher dielec tric constant of the insulation and the conductive product compared to air the capacitance increases as the probe is gradually covered The capacitance as well as the resistance change are converted by the electronics module into a level proportional signal Power is su
39. nd adjustment module is installed remove it by turn ing it to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insertthe cable into the sensor through the cable entry 6 Liftthe opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the open terminals according to the wir A ny Fig 7 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Checkthe hold of the wires in the terminals by lightly pulling on them 16 VEGACAL 66 Foundation Fieldbus ZL60 L N3 8 00 30038 EN 130917 VEGA 5 Connecting to power supply 10 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover back on The electrical connection is hence finished 5 3 Wiring plan single chamber housing amp The following illustrations apply to the non Ex as well as to the Ex ia version Housing overview Fig 8 Material versions single chamber housing Plastic Aluminium Sta
40. ndary value 1 unit Selected unit code for secondary value 1 e secondary value 2 This is the distance value sensor value with the status of the transducer block Itis the input for the AIFB when CHANNEL 3 is selected The unitis defined in secondary value 2 e secondary value 2 unit Selected unit code for secondary value 2 e sensor value This is the distance value of the sensor The unitis defined in sensor range Units Index e sensor range VEGACAL 66 Foundation Fieldbus 43 10 Supplement VEGA sensor range Units Index is the unit for sensor value max min peak sensor value Calibration Highest Lowest Point and empty vessel ocrr dist simulate primary value simulate secondary value 1 simulate secondary value 2 Linearization Type Linearization Type the selectable types are Linear User def Cylindric lying container Spheri cal container tab op code tab index tab max number tag min number tab actual number tab status tab x y value display source selector Selects the type of value which is displayed on the indicating and adjustment module max peak sensor value Holds the maximum sensor value The unit is defined in sensor range Units Index min peak sensor value Holds the minimum sensor value The unit is defined in sensor range Units Index Calibration Highest Point Min Max adjustment this is the upper calibrated point of the sensor value It refers to cal _
41. nt Blind plug or plug M12 x 1 for VEGADIS 61 optional Housing cover electronics compartment Filter element for air pressure compensation Cable gland O amp O Electronics compartment Fig 12 Electronics compartment double chamber housing 1 Simulation switch on simulation mode 2 Connection for VEGACONNECT I C interface 3 Internal connection cable to the connection compartment VEGACAL 66 Foundation Fieldbus 19 5 Connecting to power supply Connection compartment Wiring plan Housing overview Fig 13 Connection compartment double chamber housing 1 Spring loaded terminals for voltage supply 2 Plug connector for VEGACONNECT lC interface 3 Ground terminal for connection of the cable screen Fig 14 Wiring plan double chamber housing 1 Voltage supply signal output 5 5 Wiring plan double chamber housing Ex d 1 2 3 5 O M o 0 O e Ly Fig 15 Double chamber housing Housing cover connection compartment Blind plug or plug M12 x 1 for VEGADIS 61 optional Housing cover electronics compartment Filter element for air pressure compensation Cable gland O amp O 20 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 3
42. ons in the measured value display e g caused by an agitated product surface a damping can be set This time can be between 0 and 999 seconds Keep in mind that the reaction time of the entire measurement will then be longer and the sensor will react to measured value changes with a delay In general a period of a few seconds is sufficient to smooth the measured value display Damping Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearisation curves are preprogrammed for VEGACAL 66 Foundation Fieldbus 27 6 Set up with the display and adjustment module PLICSCOM VEGA Sensor TAG Optional settings Reset these vessels They represent the correlation between the level per centage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearization curve Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key In this menu i
43. ower supply unit in the connection box and at the sensor The screen in the sensor must be connected directly to the internal ground terminal The ground terminal outside on the housing must be connected to the potential equalisation low impedance In systems without potential equalisation connect the cable screen directly to ground potential at the power supply unit and at the sensor In the connection box or T distributor the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor e g 1 nF 1500 V The VEGACAL 66 Foundation Fieldbus 15 5 Connecting to power supply VEGA 9 low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interference signals remains The total capacitance of the cable and of all capacitors must not exceed 10 nF in Ex applications Take note of the corresponding installation regulations for Ex applica tions In particular make sure that no potential equalisation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Proceed as follows 1 Unscrew the housing cover 2 la display a
44. pplied via the H1 Fieldbus A two wire cable according to Fieldbus specification serves as carrier of both power and digital data for multiple sensors This cable can be operated in two versions e via an H1 interface card in the control system and additional power supply e viaa Linking device with HSE High speed Ethernet and addi tional power supply according to IEC 61158 2 The DD Device Descriptions and CFF capability files necessary for planning and configuration of your FF Foundation Fieldbus com munication network are available in the download area of the VEGA homepage www vega com under Services Downloads Software Foundation Fieldbus The appropriate certificates are also available there A CD with the appropriate files and certificates can be ordered via e mail under info de vega com or by phone from one of the VEGA agencies under the order number DRIVER S The backlight of the display and adjustment module is powered by the sensor Prerequisite is a certain level of operating voltage The data for power supply are specified in chapter Technical data The optional heating requires its own operating voltage You can find details in the supplementary instructions manual Heating for display and adjustment module This function is generally not available for approved instruments 3 3 Operation The instrument can be adjusted with the following adjustment media VEGACAL 66 Foundation Fieldbus 9 3 Prod
45. red value or move to the editing window with Edit To edit set the cursor to the requested position with 26 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 6 Set up with the display and adjustment module PLICSCOM Carry out max adjust ment Damping Linearization curve gt Set the requested value with and save with OK The cursor jumps to the capacitance value 5 Enterthe current capacitance value in pF displayed below for the empty vessel corresponding to the percentage value 6 Save the settings with OK and move to Max adjustment with gt Fill the vessel to the highest possible level Note For max adjustment the vessel should be as full as possible This will make the calibration more accurate Proceed as follows Max adjustment 100 00 3 1000 pF 327 4 pF 1 Prepare the adjustment value for editing with OK Move to the selection window with OK Min adjustment Accept current measured value Accept Edit 2 Acceptthe current measured value or move to the editing window with Edit To edit set the cursor to the requested position with gt Set the requested value with and save with OK The cursor jumps to the capacitance value 3 Enterthe current capacitance value in pF displayed below for the full vessel corresponding to the percentage value 4 Savethe settings with OK To suppress fluctuati
46. tem you can enter an unambiguous designation for the sensor e g the measurement loop name or the tank or product des ignation In digital systems and in the documentation of larger plants a singular designation should be entered for exact identification of individual measuring points Sensor TAG Sensor With this menu item the Basic adjustment is finished and you can now jump to the main menu with the ESC key Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Display and adjustment module Basic adjustment If the function Reset is carried out the sensor resets all settings to default The following values will be reset Function Reset value Max adjustment 3000 pF Min adjustment 0pF Damping ti 0s Linearization Linear Sensor TAG Sensor Display AI Out 1 Special parameters All special parameters are reset to delivery status Peak value The min and max values are reset to the actual value 28 VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 VEGA 6 Set up with the display and adjustment module PLICSCOM 6 5 Menu schematic Basic adjustment Display Backlight Switched off V Diagnostics VEGACAL 66 Foundation Fieldbus
47. tup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGACAL 66 Foundation Fieldbus 2L606L N3 8E00E 30038 EN 130917 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by train
48. uct description VEGA Packaging Transport Transport inspection Storage Storage and transport temperature PLICSCOM VEGACONNECT e With the display and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e a configuration tool 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechan

Operating Instructions VEGACAL 66

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