Operating Instructions - VEGAPULS 65 - 4 … 20 mA/HART - two-wire
Contents
1. O L Oy o O e A Fig 16 Double chamber housing Housing cover connection compartment Blind plug or plug M12 x 1 for VEGADIS 61 optional Housing cover electronics compartment Filter element for air pressure compensation Cable gland O amp O 22 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 Z v8c 28437 EN 141215 VEGA 5 Connecting to power supply Electronics compartment Terminal compartment Display WS ffi 3 Fig 17 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 81 Fig 18 Terminal compartment double chamber housing 1 Spring loaded terminals for voltage supply 2 Plug connector for VEGACONNECT FC interface 3 Ground terminal for connection of the cable screen VEGAPULS 65 9 4 20 mA HART two wire 23 5 Connecting to power supplv Wiring plan Fig 19 Wiring plan double chamber housing 1 Voltage supply signal output 5 5 Wiring plan double chamber housing Ex d Housing overview 0 LQ 9 I a Fig 20 Double chamber housing O amp O Cable gland Housing cover connection compartment Blind plug or plug M12 x 1 for VEGADIS2. 1 HART value Primary Value Distance to the level 2 HART value Secondary Value Distance to the level scaled for example hl Resolution digital gt 1mm 0 039 in Input variable Measured variable distance between process fitting and product surface Min distance from antenna end 50 mm 1 969 in Measuring range up to 30 m 98 43 ft Reference conditions to measuring accuracy according to DIN EN 60770 1 Reference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psig Other reference conditions Reflector ideal reflector e g metal plate 2 x 2 m False reflections Biggest false signal 20 dB smaller than the useful signal Characteristics and performance data Measuring frequency C band 6 GHz technology Beam angle 3 dB 24 Step response or adjustment time 1 s dependent on the parameter setting Max level change adjustable up to 1 m min dependent on the parameter adjustment Max emitted HF power of the antenna system Pulse peak power approx 0 1 mW Pulse duration 2ns SAR value 0 471 mW kg Measuring accuracv Resolution general max 1 mm 0 039 in Deviation see diagrams Time to output the correct level with max 10 deviation after a sudden level change 9 atthe aperture of a horn antenna with 150 mm 9 Incl non linearit
3. 3 Press the display and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order The display and adjustment module is powered by the sensor an ad ditional connection is not necessary VEGAPULS 65 9 4 20 mA HART two wire 27 6 Set up with the displav and adjustment module PLICSCOM VEGA Key functions Fig 25 Insert displav and adjustment module Note If vou intend to retrofit the instrument with a displav and adjustment module for continuous measured value indication a higher cover with an inspection glass is required 6 3 Adjustment system Fig 26 Display and adjustment elements 1 2 3 LC display Indication of the menu item number Adjustment keys OK key 28 VEGAPULS 65 4 20 mA HART two wire SLeltvl Nad 21Ep8c 28437 EN 141215 6 Set up with the display and adjustment module PLICSCOM Adjustment svstem Address setting HART multidrop Parameter adjustment Move to the menu overview Confirm selected menu Edit parameter Save value l l e gt key to select Menu change Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The sensor is adjusted via the fou
4. 176 F ture Process conditions For the vessel pressure you also have to note the specifications on the type label Always the low est value is applicable Vessel pressure Screwed part PVDF 100 300 kPa 1 3 bar 14 5 43 5 psig Screwed part and flange 316L 100 1600 kPa 1 16 bar 14 5 232 psig Relating to the nominal measuring range in the temperature range 40 80 C 48 VEGAPULS 65 4 20 mA HART two wire SL oLv L N3 2Z v8c 28437 EN 141215 VEGA 10 Supplement Process temperature measured on the process fitting Process fitting thread PVDF 40 130 C 40 266 F Other process fittings 40 150 C 40 302 F Vibration resistance mechanical vibrations with 4 g and 5 100 Hz Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug Single chamber housing 1x cable gland M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 or 1x closing cap M20 x 1 5 1 x blind plug M20 x 1 5 or 1x closing cap NPT 1 x blind plug v NPT or 12x plug depending on the version 12x blind stopper M20RX21 5 Double chamber housing 1x cable entry M20 x 1 5 cable 5 9 mm 1 x blind plug M20 x 1 5 1 x blind plug M16 x 1 5 or optionally available with 1 x plug M12 x 1 for external display and adjustment unit or 1x closi
5. 20 mA HART two wire 35 6 Set up with the displav and adjustment module PLICSCOM Service Basic adjustment a Display Diagnostics Service Info False signal suppression ER Extended setting 42 Current output 43 Simulation 43 Characteristic 4 20 mA W Change now LI None Y Fail mode lt 3 6 mA V Start simulation W Quick level change V min current 4 mA V max current 20 mA V Reset 48 Unit of measurement 43 Language 48 SIL 4 8 Select reset7 m d V Deutsch V Not activated W HART mode 4 10 Copy sensor data 4 1 PIN 4 12 Standard LI Copv sensor data7 LI Enable Address 0 Info Basic adjustment 3 Displav Diagnostics Service Info Instrument type 5 Date of manufacture 5 Last change using PC 5 Sensor characteristics 5 Serial number 12345678 22 November 2010 Software version 3 80 22 November 2010 Display now 6 10 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If VEGAPULS 65 is equipped with a display and adjustment module the most important data can be read out of the sensor into the display and adjustment module The procedure is described in the operating instructions manual Display and adjustment module in the menu item Copy sensor
6. all radar sensors are either in the C or K band range The low transmitting power lies far below the internationally permitted limit values When the instrument is used correctly it presents no danger to human health It may be operated without restriction outside of closed metallic vessels The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free opera tion of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed VEGAPULS 65 9 4 20 mA HART two wire 5 2 For vour safetv VEGA 2 6 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the CE Certificate of Conformity in the download section of our homepage 2 7 Fulfillment of NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE 21 Electromagnetic compat
7. message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the seal or use a suitable cable gland We generally recommend the use of screened cable for HART multi drop mode On the instrument with cable entry 2 NPT and plastic housing there is a metallic v2 threaded insert moulded into the plastic housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives that corrode the connection between threaded insert and 18 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 Z v8c 28437 EN 141215 VEGA 5 Connecting to power supply Cable screening and grounding bale amp housing This would influence the stability ofthe connection and the tightness of the housing If screened cable is required connect the cable screen on both ends to ground potential In the sensor the screen must be connected directiv to the internal ground terminal The ground term
8. of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGAPULS 65 9 4 20 mA HART two wire 11 4 Mounting VEGA Installation position Screwing in Moisture Measuring range A 4 Mounting 4 1 General instructions Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of a display and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the display and adjustment module in four different positions each displaced by 90 Warning With threaded versions the housing must not be used to screw in the instrument Applying tightening forces on the housing can damage its internal parts Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry Rain and condensation water can thus dr
9. position as process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the nameplate 4 2 Mounting instructions The flange screws of VEGAPULS 65 must be always screwed with the torque stated in the technical data so that the PTFE washer of the encapsulated antenna system seals You can counteract the material induced tension loss with PTFE by doing the following 1 Make sure the number of flange screws corresponds to the num ber of flange holes 2 Use disc springs in addition to the flange screws for fastening the flange 3 Tighten the screws steadily with the torque specified in the techni cal data When mounting the VEGAPULS 65 keep a distance of at least 500 mm 19 69 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot maintain this distance you should carry out a false signal storage during setup This applies particularly if buildup on the vessel wall is expected In such cases we recommend repeating the false signal storage at a later date with existing buildup 19 69 Fig 5 Mounting on round vessel tops 1 Reference plane 2 Vessel center or symmetry axis In vessels with conical bottom it can be advantageous to m
10. the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Level fluctuations Set damping via the display and ad not stable justment module 4 20 mA signal Electrical connec Check connection according to missing tion faulty chapter Connection steps and if necessary correct according to chap ter Wiring plan Voltage supply Check cables for breaks repair if nec missing essary Operating voltage Check adapt if necessary too low or load re sistance too high Current sig Electronics mod Exchange the instrument or send it in nal greater than 22 mA or less than 3 6 mA ule inthe sensor for repair defective VEGAPULS 65 9 4 20 mA HART two wire 41 8 Maintenance and fault rectification VEGA amp Error messages via the display and adjustment module Reaction after fault recti fication amp Sensor serial number Assignment In Ex applications the regulations for the wiring of intrinsically safe circuits must be observed Error code Cause Rectification E013 no measured value Sensor in boot phase available Sensor does not find an echo e g due to faulty installation or wrong parameter adjustment E017 Adjustment span too Carry out a fresh adjustment and small increase the distance between min and max adjustment E036 no oper
11. 437 EN 141215 7 Set up with PACTware and other adjustment programs Standard Full version Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs ci Sensor Parametrierung Device name VEGAPULS 62 HART VEBA Description Radar sensor for continuous level measurement with hom antenna Measurement loop name Sensor bi PESEE E Tee Min max adjustment Set distances for level percentages Min mas adjustment Damping Curent output E Display Max adjustment Diagnostics 1 Additional settings Info Sensor reference plane Distance A Min adjustment uM Distance B Software version Serial number A Max adjustment in percent 100 00 Distance A max adjustment 0 000 m OFFLINE Min adjustment in percent 000 Distance B min adjustment 20000 m Ok Cancel Apply Up Disconnected TO Data set w Administrator Sb ja lt woname gt Administrator Fig 30 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably
12. 61 optional Housing cover electronics compartment Filter element for air pressure compensation 24 VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 VEGA 5 Connecting to power supply Electronics compartment Terminal compartment ES WS ffi 3 Fig 21 Electronics compartment double chamber housing 1 Plug connector for VEGACONNECT I C interface 2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 81 2 Fig 22 Connection compartment Ex d ia double chamber housing 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen VEGAPULS 65 9 4 20 mA HART two wire 25 5 Connecting to power supplv Wiring plan Wire assignment con nection cable Switch on phase Fig 23 Wiring plan Ex d ia double chamber housing 1 Voltage supply signal output 5 6 Wiring plan version IP 66 IP 68 1 bar Fig 24 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 5 7 Switch on phase After connecting VEGAPULS 65 to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 seconds e Internal check of the electronics e Indication of the instrument type the firmware as well as the sen
13. APULS 65 4 20 mA HART two wire SL oLv L N3 2Z v8c 28437 EN 141215 8 Maintenance and fault rectification Load sensor software to PC Prepare update Load software into sen sor Vou can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail The following components are required to update the sensor soft ware e Sensor Voltage supplv VEGACONNECT PC with PACTware Current sensor software as file At www vega com downloads go to Software Select under plics sensors and instruments Firmware updates the respective instru ment series and software version Load the zip file via the right mouse key with Save target as e g on the desktop of your PC Move with the right mouse key to the folder and select Extract all Save the extracted files for example on the desktop Connect the signal conditioning instrument to power supply and provide the connection from the PC to the instrument via the interface adapter Start PACTware and go via the menu Project to the VEGA project assistant Select USB and Set instruments online Activate the project assistant with Start The assistant establishes the con nection automatically and opens the parameter adjustment window Sensor online parameter adjustment Connect this parameter adjustment window before you carry out further steps Select with the right mouse key the sen
14. OJN IN EIE EJE 10 Q sn U w Fig 34 VEGAPULS 65 threaded version 1 Thread and hexagon of PVDF for sockets with 50 mm height inactive length 82 mm 55 64 2 Thread and hexagon of PVDF or 316L for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 54 VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 VEGA 10 Supplement VEGAPULS 65 flange version 2 mm 0 08 amp li x E E o a Fig 35 VEGAPULS 65 flange version for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 VEGAPULS 65 9 4 20 mA HART two wire 55 10 Supplement VEGA 10 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogyky
15. Operating Instructions VEGAPULS 65 4 20 mA HART two wire Cli Document ID 28437 Contents VEGA Contents 1 About this document Tet s 141011 011 A PA A 4 1 2 Targat group sssr nnns anaa eaa e cea e fe sare ta diane eed acetate 4 T 3 Symbols used niei bee re ee Pe red ee a ade do ede anes 4 For your safety 25 Authorised persommel 2 e imet eiie pr e etna ee p bua taa eru REIN An 2 2 Appropriate Use i a a necn Eee a SHE Pee esas eec ias pdoa te iesus pus et uedu e rues NSE 2 3 Warning about incorrect use 24 General Safety instructions is rient eee deerunt bo ER E4D e nissen serauviuessteseasevciess 2 5 Safety label on the instrument oerte etra naria soe tara ina ons 5 2 6 CE conformity 2 7 Fulfillment of NAMUR recommendations sse 6 2 8 FCC and IC conformity only for USA Canada sseeemeem nenn 6 2 9 Safety instructions for Ex areas 2 10 Environmental instr ctlOns 2 cerros nere nie eaae sacra ascends kkaguna t dua nca a eda dai caved Product description 3 1 Configuration cs eei ndr ere ee rre eene a pee eor PE Ree ra e pee E MENTRE Rete ea EE MERE ER ede aa jk 8 3 2 Principle of operatio eene na fa pniaz ten ian Apap da raspa ERR RRMERRI RD DiN aa inea TERES 10 337 ODeFalioll 2 omnet reU e A Spa tai EEN 10 3 4 Packaging transport and storage nn eene nennen enne nennen 10 Mounting 4 4 Gerieraliristt clion
16. Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from the agency serving you 7 8 Parameter adjustment with AMS and PDM For VEGA sensors instrument descriptions for the adjustment programs AMS and PDM are available as DD or EDD The instru ment descriptions are already implemented in the current versions of AMS and PDM For older versions of AMS and PDM a free of charge download is available via Internet Move via www vega com and Downloads to Software VEGAPULS 65 9 4 20 mA HART two wire 39 7 Set up with PACTware and other adjustment programs VEGA 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data That way they are available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed profession al version provide suitable tools for systematic project documentation and storage 40 VEGAPULS 65 4 20 mA HART two wire SL
17. Sensor Displayed value Distance Extended settings None Current output characteristics 4 20mA Current output max current 20 mA Current output min current 4mA Current output failure lt 3 6mA Unit of measurement m d values see chart with Reset The values of the following menu items are not reset to the reset Menu item Reset value Backlight No reset Language No reset SIL No reset HART mode No reset Default setting Like basic adjustment but in addition special parameters are reset to default values Peak value indicator The min and max distance values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Display and adjustment module 6 5 Menu schematic Information Depending on the version and application the light coloured menu windows are not always available or offer nor selection possibility 3 Special parameters are parameters which are set customer specifically on the service level with the adjustment software PAC Tware 34 VEGAPULS 65 4 20 mA HART two wire SLetvlL Nad 21Ep8c 28437 EN 141215 A GA 6 Set up with the display and adjustment module PLICSCOM Basic adjustment Diagnostics VEGAPULS 65 9 4
18. Solid Medium Liquid According to the conductivity and the dielectric constant of liquids the reflection properties can differ considerably Therefore additional options such as Solvent Chem mixture and Water based are offered below the menu item Liquid With solids you can also choose between Powder Dust Granular Pellets or Ballast Pebbels Through this additional selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflective properties is considerably increased Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key Apart from the medium the vessel shape can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or bulk solid is selected With Liquids these are Storage tank Stilling tube Open vessel or Stirred vessel with Solid Silo or Bunker Vessel form Storage tank Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the gt key A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output ofthe volume is required Corresponding linearisa
19. Sor TAGs sensor designation e Output signal jumps briefly approx 10 seconds to the set fault current Then the corresponding current is outputted to the cable the value corresponds to the actual level as well as the settings already carried out e g factory setting 26 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 Z v8c 28437 EN 141215 6 Set up with the display and adjustment module PLICSCOM Function Configuration Mount Dismount display and adjustment module 6 Setup with the display and adjustment module PLICSCOM 6 1 Short description The display and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All continuously measuring sensors in single as well as double chamber housing optionally in the electronics or connection compartment e External display and adjustment unit Note You can find detailed information on adjustment in the operating instructions manual Display and adjustment module 6 2 Insert display and adjustment module The display and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the display and adjustment module in the desired position on the electronics you can choose any one of four different posi tions each displaced by 90
20. able sensor Carry out a software update or send software instrument for repair E041 E042 Hardware error elec Exchange the instrument or send it E043 tronics defective in for repair Depending on the reason for the fault and the measures taken the steps described in chapter Set up may have to be carried out again 8 3 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The new electronics module must be loaded with the settings of the sensor These are the options e Atthe factory by VEGA e Oronsite by the user In both cases the sensor serial number is necessary The serial num bers are stated on the type label of the instrument inside the housing or on the delivery note Information When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module The electronics modules are adapted to the respective sensor and distinguish also in the signal output or power supply 8 4 Software update The software version of VEGAPULS 65 can be determined as follows e onthe type label of the electronics e Viathe display and adjustment module e via PACTware 42 VEG
21. ain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Fig 2 Measures against moisture ingress The reference plane for the measuring range of the sensors is the lower edge of the flange or the seal surface of the thread 12 VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 4 Mounting Polarisation plane B o nd 100 0 Fig 3 Measuring range operating range and max measuring distance 1 full 2 empty max measuring distance 3 Measuring range Information If the medium reaches the antenna buildup can form on it and cause faulty measurements later on The emitted radar impulses of VEGAPULS 65 are electromagnetic waves The polarisation plane is the direction of the electrical share Their position is marked on the instrument Fig 4 Position of the polarisation plane of VEGAPULS 65 1 Marking hole Suitability for the process Make sure that all parts of the instrument coming in direct contact conditions with the process especially the sensor element process seal and process fitting are suitable for the existing process conditions such VEGAPULS 65 9 4 20 mA HART two wire 13 4 Mounting VEGA Mounting of instruments with PTFE coated flanges Installation
22. ary further certificates The VEGAPULS 65 consists of the components e Process fitting with antenna system e Housing with electronics optionally available with plug connector optionally available with connection cable e Housing cover optionally available with display and adjustment module PLICSCOM The components are available in different versions VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 Z v8c 28437 EN 141215 3 Product description Fig 1 VEGAPULS 65 threaded version with plastic housing 1 2 3 Housing cover with integrated PLICSCOM optional Housing with electronics Process fitting with antenna svstem Tvpe label The tvpe label contains the most important data for identification and use of the instrument Instrument tvpe Article and serial number device Article numbers documentation Technical data Approvals antenna tvpe process fitting process seal temperature signal output voltage supplv protection protec tion class SIL identification with SIL rating ex works With the serial number vou can access the deliverv data of the instru ment via www vega com VEGA Tools and serial number search VEGAPULS 65 9 4 20 mA HART two wire 9 3 Product description VEGA Scope of this operating instructions manual Area of application Functional principle Voltage supply Packaging You can find the serial number on the inside o
23. data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange the sensor the display and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data 36 VEGAPULS 65 4 20 mA HART two wire SLelvl Nad 21Ep8c 28437 EN 141215 7 Set up with PACTware and other adjustment programs VEGACONNECT directly on the sensor VEGACONNECT exter nally 7 Set up with PACTware and other adjustment programs 7 1 Connect the PC Fig 27 Connection of the PC via VEGACONNECT directly to the sensor 1 USB cable to the PC 2 VEGACONNECT 3 Sensor E VEBA CONNECT Fig 28 Connection via VEGACONNECT externally IC bus com interface on the sensor IC connection cable of VEGACONNECT VEGACONNECT USB cable to the PC AON Necessary components e VEGAPULS 65 e PC with PACTware and suitable VEGA DTM VEGAPULS 65 9 4 20 mA HART two wire 37 7 Set up with PACTware and other adjustment programs VEGA VEGACONNECT via HART Prerequisites e VEGACONNECT e Power supply unit or processing system VEGA CONNECT f OI Fig 29 Connecting the PC via HART to the signal cable VEGAPULS 65 HART resistance 250 Q optional depending on processing Connection cab
24. e microwave signals Vessel installations such as for example ladders limit switches heat ing spirals struts etc can cause false echoes that interfere with the useful echo Make sure when planning vour measuring site that the radar signals have a clear view to the measured product In case of existing vessel installations a false echo storage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections 16 VEGAPULS 65 4 20 mA HART two wire SL oLv L N3 2Z v8c 28437 EN 141215 4 Mounting Agitators Foam generation t5 amp Fig 10 Cover flat large area profiles with deflectors If there are agitators in the vessel a false signal storage should be carried out with the agitators in motion This ensures that the interfer ing reflections from the agitators are saved with the blades in different positions U Fig 11 Agitators Through the action of filling stirring and other processes in the vessel dense foams which considerabiv damp the emitted signals mav form on the product surface If foams are causing measurement errors the biggest possible radar antenna should be used As an alternative sensors w
25. e of the signal processing is considerably reduced false reflections by agitators or vessel installations can cause measured value fluctuations A false echo memory is thus recommended High sockets or vessel installations such as e g struts or agitators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measurement A false echo storage detects and marks these false echoes so that they are no longer taken into account for the level measurement A false echo memory should be created with low level so that all potential interfering reflec tions can be detected False signal suppression Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 32 VEGAPULS 65 4 20 mA HART two wire SLeltvl Nad 21Ep8c 28437 EN 141215 6 Set up with the display and adjustment module PLICSCOM Copv sensor data Reset 3 Confirm False signal suppression Change now with OK and select in the below menu Create new Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the exis
26. e value with and save with OK The cursor jumps now to the distance value 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save the settings with OK and move to Max adjustment with gt Carry out max adjust Proceed as follows ment Max adjustment 100 00 1 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the requested position with fl 2 Set the requested percentage value with and save with OK The cursor jumps now to the distance value 30 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 2 v8c 28437 EN 141215 6 Set up with the display and adjustment module PLICSCOM Medium selection Vessel form Linearisation curve 2 Enterthe appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with gt Each product has different reflective properties In addition there are various interfering factors which have to be taken into account agitated product surfaces and foam generation with liquids dust generation material cones and echoes from the vessel wall with solids To adapt the sensor to these different conditions you should first select Liquid or
27. eltvlL Nad 21Ep8c 28437 EN 141215 8 Maintenance and fault rectification Reaction when malfunc tions occur Causes of malfunction Fault rectification 24 hour service hotline Check the 4 20 mA signal 8 Maintenance and fault rectification 8 1 Maintenance If the instrument is used properly no special maintenance is required in normal operation 8 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults VEGAPULS 65 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g e Sensor e Process e Voltage supply e Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the display and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined and the faults rectified this way Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is manned 7 days a week round the clock Since we offer this service worldwide the support is only available in the English language The service is free only standard call charges are incurred Connect a multimeter in the suitable measuring range according to
28. enna for sockets 50 mm 1 969 in Antenna for sockets 100 mm 3 937 in and 250 mm 9 843 in Materials non wetted parts Housing Seal between housing and housing cover Inspection window in housing cover for PLICSCOM Ground terminal Ohmic contact Torque of the flange screws min Weight Process fitting thread depending on thread size and housing material Process fitting flange depending on flange size and housing material Output variable Output signal Cycle time Signal resolution Failure signal current output adjustable Max output current Load Damping 63 of the input variable Met NAMUR recommendation PVDF 316L FKM Viton Klingersil C 4400 316L Flange plating PTFE PVDF PTFE PTFE Plastic PBT polyester Alu die casting powder coated 316L NBR Alu stainless steel housing silicone plastic hous ing Polycarbonate UL 746 C listed 316Ti 316L Zwischen Erdungsklemme und metallischem Prozes sanschluss 60 Nm 44 25 Ibf ft 2 2 8 kg 4 409 6 173 lbs 4 2 15 4 kg 9 259 33 95 Ibs 4 20 mA HART min 1 s dependent on the parameter setting 1 6 pA mA value unchanged 20 5 mA 22 mA lt 3 6 mA adjust able 22 mA see load diagram under Power supply 0 999 s adjustable NE 43 46 VEGAPULS 65 4 20 mA HART two wire SLelvl Nad 21Ep8c 28437 EN 141215 VEGA 10 Supplement HART output values
29. ensor Indication LC display in dot matrix Adjustment elements 4 keys Protection rating unassembled IP 20 mounted into the sensor without cover IP 40 Material Housing ABS Inspection window Polyester foil Voltage supply Operating voltage U Non Ex instrument 14 36V DC EEx ia instrument 14 30V DC EEx d ia instrument 20 36V DC Operating voltage U illuminated display and adjustment module Non Ex instrument 20 36V DC EEx ia instrument 20 30V DC EEx d ia instrument 20 36V DC Permissible residual ripple 100 Hz U lt 1V 100 Hz 10 kHz U lt 10 mV Load resistor Calculation U U 0 022 A Example Non Ex instrument with 24 V 14 V 0 022A 2 455 Q U 24 V DC Electrical protective measures Protection depending on housing version Plastic housing IP 66 IP 67 NEMA 4X Aluminium housing stainless steel IP 66 IP 68 0 2 bar NEMA 6P housing investment casting stain less steel housing electro polished 9 A suitable cable is the prerequisite for maintaining the protection rating 50 VEGAPULS 65 94 20 mA HART two wire SLZLY L N3 2Z v8c 28437 EN 141215 VEGA 10 Supplement Aluminium and stainless housing in IP 66 IP 68 1 bar NEMA 6P vestment casting optionally available Overvoltage category Ill Protection class Il Functional safetv SIL Functional safetv is alreadv activated on instruments
30. f the instrument as well as on the type label on the outside This operating instructions manual applies to the following instrument versions e Hardware version 2 0 0 e Software version s 3 8 3 2 Principle of operation VEGAPULS 65 is a radar sensor in C band technologv emitting frequencv approx 6 GHz for continuous level measurement lt is particulariv suitable for vessels with small process fitting that contain corrosive liquids under simple to difficult process conditions The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected bv the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropri ate output signal and outputted as measured value 4 20 mA HART two wire electronics for voltage supply and meas ured value transmission on the same cable The supply voltage range can differ depending on the instrument version The data for power supply are specified in chapter Technical data The optional background lighting of the display and adjustment module is powered by the sensor A certain level of operating voltage is required for this You can find the exact voltage specifications in chapter Technical data The optional heating requires its own operating voltage You can find details in the supple
31. following illustrations apply to the non Ex as well as to the Ex ia version 20 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 Z v8c 28437 EN 141215 VEGA 5 Connecting to power supply Housing overview 5 Fig 13 Material versions single chamber housing O amp O Plastic Aluminium Stainless steel precision casting Stainless steel electro polished Filter element for air pressure compensation of all material versions Blind plug with version IP 66 IP 68 1 bar for Aluminium and stainless steel Electronics and terminal compartment E Display DESDE DES 1 JOQ 567 8 Fig 14 Electronics and terminal compartment single chamber housing 1 2 3 Plug connector for VEGACONNECT I C interface Spring loaded terminals for connection of the external indication VEGADIS 61 Ground terminal for connection of the cable screen Spring loaded terminals for voltage supply VEGAPULS 65 9 4 20 mA HART two wire 21 5 Connecting to power supplv Wiring plan Housing overview 9 5 6 7 8 Fig 15 Wiring plan single chamber housing 1 Voltage supply signal output 5 4 Wiring plan double chamber housing The following illustration apply to non Ex as well as Ex ia versions The Exd version is described in the next subchapter
32. ibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NE 53 Compatibility of field devices and display adjustment components For further information see www namur de 2 8 FCC and IC conformity only for USA Canada VEGAPULS 65 is FCC and IC approved e FCC ID O6QPULS6566 e IC 3892A PS6566 Modifications not expressly approved by VEGA will lead to expiry of the operating licence according to FCC VEGAPULS 65 is in conformity with part 15 of the FCC regulations Take note of the respective operating regulations e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions The instrument was tested and meets the limit values for a digital instrument of class B according to part 15 of the FCC regulations The limit values are predefined to ensure protection against interfer ing emissions during operation in industrial environments The instrument can generate use and emit high frequency energy and can generate interfering emissions if not used as described in the operator s manual Because interfering emissions have to be reck oned with when the instrument is used in residential areas the user must make sure necessary countermeasures are implemented 2 9 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op e
33. iere oerte e E EFL EE RE E ese Yee aiai 8 3 Exchanging the electronics module m 8 4 Software Update eerie ta ie eei o ete en aka 8 5 How to proceed if a repair is needed eese nennen nennen Dismount Gil 3Bisroun ligiSteDS uer ote etos eese etant aao a pe eR anaia IE 45 EELMEBo oL 45 Supplement 10 1 Technical a f L 46 10 2 DiMensioNS si device a A CARA tr cade ERR ELE FERRE EYE 52 Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product descrip tion pie Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGAPULS 65 we of fer accessories and replacement parts The corresponding documen tations are 27835 Display and adjustment module PLICSCOM 32628 Interface adapter VEGACONNECT 43814 Externe Anzeige VEGADIS 81 34296 Protective cover 30176 Electronics module VEGAPULS series 60 31088 Flanges according to DIN EN ASME JIS Editing status 2014 12 08 mo VEGAPULS 65 9 4 20 mA HART two wire 3 1 About this document VEGA FO D peme 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before p
34. inal on the outside of the housing must be connected to the potential equalisa tion low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interfer ence signals remains Warning Considerable potential differences exist inside galvanic plants as well as vessels with cathodic corrosion protection Very large equalisa tion currents can flow through the cable screen when the screen is grounded on both ends To avoid this the cable screen must be connected to ground potential only on one end inside the switch ing cabinet in such applications The cable screen must not be connected to the internal ground terminal in the sensor and the outer ground terminal on the housing not to potential equalisation Information The metallic parts of the instrument transmitter process fitting etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either as a direct metallic contact or via the shielding of the special connection cable on instru ments with external electronics You can find specifications on the po tential connections within the instrument in chapter Technical data Take note of the corresponding installation regulations for Ex applica tions In par
35. ith guided microwave can be used These are unaffected by foam generation and are best suited for such ap plications VEGAPULS 65 9 4 20 mA HART two wire 17 5 Connecting to power supplv VEGA Safety instructions Voltage supply Connection cable Cable gland NPT A 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e lf overvoltage surges are expected overvoltage arresters should be installed Tip We recommend using VEGA overvoltage arresters B63 48 and USB 62 36G X In hazardous areas you must take note of the respective regulations conformity and type approval certificates of the sensors and power supply units Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the instru ment version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 The VEGA power supply units VEGATRENN 149A Ex VEGASTAB 690 as well as all VEGAMETs and VEGASCANS meet this requirement Keep in mind the following additional factors that influence the operat ing voltage e Output voltage of the power supply unit can be lower under nomi nal load with a sensor current of 20 5 mA or 22 mA in case of fault
36. le with 2 mm pins and terminals Processing svstem PLC Voltage supplv KOM Necessary components e VEGAPULS 65 PC with PACTware and suitable VEGA DTM VEGACONNECT HART resistance approx 250 Q Power supply unit or processing system Note With power supply units with integrated HART resistance internal resistance approx 250 Q an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGADIS 371 VEGAMET 381 Common Ex separators are also usually equipped with a sufficient current limitation resistance In such cases VEGACONNECT 4 can be connected parallel to the 4 20 mA cable 7 2 Parameter adjustment with PACTware For parameter adjustment of the instrument via a Windows PC the configuration software PACTware and a suitable instrument driver DTM according to FDT standard are required The latest PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet 38 VEGAPULS 65 4 20 mA HART two wire SL oLv L N3 2 v8c 28
37. mentary instructions manual Heating for display and adjustment module This function is generally not available for approved instruments 3 3 Operation The instrument can be adjusted with the following adjustment media e With the display and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e with manufacturer specific adjustment programs AMS or PDM e With a HART handheld 3 4 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 10 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 2Z v8c 28437 EN 141215 3 Product description Transport Transport inspection Storage Storage and transport temperature The packaging of standard instruments consists of environment friendiv recvclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recvcling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The deliverv must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Up to the time
38. ng cap NPT 1 x blind plug Ye NPT 1 x blind plug M16 x 1 5 or optionally 1 x plug M12 x 1 for exter nal display and adjustment unit or 1 x plug depending on the version 1 x blind plug M20 x 1 5 1 x blind plug M16 x 1 5 or optionally avail able with 1 x plug M12 x 1 for external display and adjustment unit Spring loaded terminals for wire cross 2 5 mm AWG 14 section Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing 1xIP 68 cable gland M20 x 1 5 1 x blind plug M20 x 1 5 Double chamber housing 12x IPEI68 cable gland M200x01 5 18x blind stopper M20Rx21 5 18x blind stopper M162x21 5 Connection cable Wire cross section 0 5 mm AWG 20 Wire resistance 0 036 O m 0 011 O ft Tensile strength 1200 N 270 Ibf Standard length 5 m 16 4 ft Max length 1000 m 3280 ft 9 Tested according to the guidelines of German Lloyd GL directive 2 9 Depending on the version M12 x 1 according to DIN 43650 Harting 7 8 FF VEGAPULS 65 9 4 20 mA HART two wire 49 VEGA 10 Supplement Min bending radius 25 mm 0 984 in with 25 C 77 F Diameter approx 8 mm 0 315 in Colour standard PE Black Colour standard PUR Blue Colour Ex version Blue Display and adjustment module Voltage supply and data transmission through the s
39. nn cbupmb BETA 3auujarorcs no BceMy Mupy npaBaMM Ha UHTENNEKTYanbHYO coOcTBeHHoctTb JanbHeliwyto uHcbopmaunuto CMOTPUTE Ha calire www vega com VEGAJXK JI MELREA AR PE SUP o 3t 3 fe SiS TM Yh lt www vega com 10 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 56 VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 Notes VEGAPULS 65 9 4 20 mA HART two wire 57 Notes 58 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 2 v8c 28437 EN 141215 Notes VEGAPULS 65 9 4 20 mA HART two wire 59 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 28437 EN 141215 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
40. ount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom 14 VEGAPULS 65 4 20 mA HART two wire SLZLY L N3 2Z v8c 28437 EN 141215 VEGA 4 Mounting Fig 6 Vessel with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream Make sure that you detect the product surface not the inflowing product Fig 7 Inflowing liquid Socket The active part of the antenna i e the conical antenna part should protrude completely out of the socket To meet the different socket dimensions sensors for socket lengths up to 50 100 and 250 mm 2 4 10 in are available VEGAPULS 65 9 4 20 mA HART two wire 15 4 Mounting Sensor orientation Vessel installations Fig 8 Recommended socket mounting In case of verv big socket diameters the active antenna part can be slightiv recessed in the socket The following rule applies to the standard version of VEGAPULS 65 Socket diameter corresponds to max socket height In liquids direct the sensor as perpendicular as possible to the prod uct surface to an achieve optimum measurement Fig 9 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of th
41. r keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 4 Setup steps In HART Multidrop mode several sensors on one input the address must be set before continuing with the parameter adjustment You will find a detailed description in the operating instructions manual Display and adjustment module or in the online help of PACTware or DTM HART mode Standard Address 0 As VEGAPULS 65 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displayed an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is al ways the seal surface of the thread or flange With these settings the real level is calculated Furthermore the operating range of the sensor is limited from maximum to the required range The real product level during this adjustment is not important be cause the min max adjustment is always carried out
42. ration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments VEGAPULS 65 4 20 mA HART two wire SL oLv L N3 2 v8c 28437 EN 141215 VEGA 2 For your safety 2 10 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 65 9 4 20 mA HART two wire Z 3 Product description Scope of deliverv Constituent parts 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGAPULS 65 radar sensor e Documentation this operating instructions manual Safety Manual 31338 VEGAPULS series 60 4 20 mA HART optionally Operating instructions manual 27835 Display and adjustment module PLICSCOM optional Supplementary instructions manual 31708 Heating for dis play and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions with Ex versions if necess
43. ructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 65 is a sensor for continuous level measurement You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of stand ard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules Depending on the model the emitting frequencies of
44. s ioo aet eade rp ta asit iie e iae pibus 12 42 Mou ntirig instructions u 14 Connecting to power supply bj Preparinigithe COhnectiom iore nee ec eee aaa Ee Ee REGE Ee eee i E 18 5 2 Connection procedure PR 5 3 Wiring plan single chamber housing 5 4 Wiring plan double chamber housing L nee nen nn nn en ran nr nr nara 5 5 Wiring plan double chamber housing Ex d te 5 6 Wiring plan version IP 66 IP 68 1 bar eene 5 7 SWICD Onmliase omi rrr Eie PERIERE oT Set up with the display and adjustment module PLICSCOM 6 4 iShortdescHlpllOs ecco ritiro err eem nere eer rre DE STORE ea 27 6 2 Insertdisplav and adjustment module ntn ene 27 6 3 Adjustment system ee 6 4 Setup StODS sis ose beni d a e n a eed d Cg ua zie nad every reenter tes 6 5 Menu scheirnalic rn rnnt rrr iren rr pope ii s 6 10 Saving the parameter adjustment data seen 36 Set up with PACTware and other adjustment programs FEE Salem 7 2 Parameter adjustment with PACTware ES 7 3 Parameter adjustment with AMS and PDM LLL en en nn nn entes 39 7 4 Saving the parameter adjustment data ssssssssssssse eene 40 Maintenance and fault rectification 81 Maintenalnee s ee cie ea e oor k C EIE Fibra etas FE seas EIER LEER E aS 41 VEGAPULS 65 4 20 mA HART two wire SL oLv L N3 Z v8c 28437 EN 141215 VEGA Contents 10 82 Rectifv faults ocn a d
45. sor in the project and go to Additional function Then click to Software update The window Sensor tt software update opens PACTware checks now the sensor data and displays the actual hardware and software version of the sensor This takes approximately 60 s Push the button Update software and select the previously extracted hex file Then the software update can be started The additional files are installed automatically Depending on the sensor this procedure can last up to 1 h Then the message appears Software update suc cessfully executed 8 5 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging VEGAPULS 65 9 4 20 mA HART two wire 43 8 Maintenance and fault rectification VEGA e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com 44 VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 9 Dismount 9 Dismoun
46. t 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGAPULS 65 9 4 20 mA HART two wire 45 10 Supplement 10 Supplement 10 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Seal thread PVDF Seal thread 316L Process fittings Tri Clamp and slotted nut Process fitting flange Ant
47. ticular make sure that no potential equalisation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection procedure Proceed as follows 1 Unscrew the housing cover 2 lfadisplav and adjustment module is installed remove it by turn ing it to the left 3 Loosen compression nut of the cable entry gland 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry 6 Lift the opening levers of the terminals with a screwdriver see following illustration VEGAPULS 65 9 4 20 mA HART two wire 19 5 Connecting to power supplv VEGA 9 7 Insert the wire ends into the open terminals according to the wir ing plan Fig 12 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Checkthe hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 12 Screw the housing lid back on The electrical connection is finished 5 3 Wiring plan single chamber housing The
48. ting level will be saved as a false signal The level would then no longer be detectable in this area This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the display and adjustment module A description of the function is available in the operating instructions manual Display and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Medium Inner diameter of the standpipe with standpipe versions Vessel form Damping Linearisation curve Sensor TAG Displayed value Display unit Scaling Current output Unit of measurement Language The following safety relevant data are not read out or written e HART mode e PIN e SIL Copy sensor data Copy sensor data Basic adjustment If the Reset is carried out the sensor resets the values of the follow ing menu items to the reset values see chart Menu item Reset value Max adjustment 0 m d Min adjustment Meas range end in m d Medium Liquid 1 Sensor specific basic adjustment Depending on the sensor type see chapter Technical data VEGAPULS 65 9 4 20 mA HART two wire 33 6 Set up with the displav and adjustment module PLICSCOM Optional settings Menu item Reset value Vessel form not known Damping Os Linearization Linear Sensor TAG
49. tion curves are preprogrammed for these vessels They represent the correlation between the level per centage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume VEGAPULS 65 9 4 20 mA HART two wire 31 6 Set up with the displav and adjustment module PLICSCOM VEGA Extended setting Quick level change False signal suppression should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve Linear Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the f 2 key Caution Note the following if the VEGAPULS 65 with corresponding approval is used as part of an overfill protection system according to WHG Water Resources Act If a linearisation curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter The menu item Extended setting offers the possibility to optimise VEGAPULS 65 for applications in which the level changes very quickly To do this select the function Quick level change 1 m min Extended setting quick level change gt 1 m min Note Since with the function Quick level change gt 1 m min the genera tion of an average valu
50. utting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications SIL applications This symbol indicates instructions for functional safety which must be taken into account particularly for safety relevant applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 2 For vour safetv 2 Forvour safetv 2 1 Authorised personnel All operations described in this operating inst
51. with SIL qualification ex factorv On instru ments without SIL qualification ex factorv the functional safetv must be activated bv the user via the displav and adjustment module or via PACTware for applications according to SIL Functional safetv according to IEC 61508 4 Single channel architecture 1001D uptoSIL2 double channel diversitarv redundant up to SIL3 architecture 1002D You can find detailed information in the supplied Safety Manual of the instrument series or under www vega com Downloads Approvals Approvals Instruments with approvals can have different technical specifications depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com via VEGA Tools and Instrument search as well as via Downloads and Approvals VEGAPULS 65 9 4 20 mA HART two wire 51 10 Supplement 10 2 Dimensions Housing in protection IP 66 IP 68 0 2 bar 112 mm 4 13 32 M20x1 5 Y2 NPT 59mm 432 550mm 3 15 amp g E E e M20x1 5 Y2 NPT 87 mm 3 43 116 mm 4 57 84 mm 984 mm 3 31 3 31 M16x1 5 amp f D E E t eo N M20x1 5 o LP Ye NPT M20x1 5 Y2 NPT B 77 mm 3 03 M20
52. without chang ing the product level These settings can be made ahead of time without the instrument having to be installed VEGAPULS 65 9 4 20 mA HART two wire 29 6 Set up with the displav and adjustment module PLICSCOM VEGA Caution N If there is a separation of liquids with different dielectric constant in the vessel e g from condensation VEGAPULS 65 can detect under certain circumstances oniv the medium with the higher dielectric constant Keep in mind that interfaces can cause faultv measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially de signed for interface measurement In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values Start your parameter adjustment with the following menu items of the basic adjustment Carry out min adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK gt Basic adjustment Display Diagnostics Service Info 2 Select the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 LQ 5 000 m d 4 000 m d 3 Prepare the value for editing with OK and set the cursor to the requested position with fl 9 Set the requested percentag
53. x1 5 Ye NPT 117 mm 4 61 D Fig 32 Housing versions in protection IP 66 IP 68 0 2 bar with integrated display and adjustment module the housing is 9 mm 0 35 in higher Plastic housing Aluminium housing O amp O Aluminium double chamber housing Stainless steel housing electropolished Stainless steel housing precision casting 52 VEGAPULS 65 4 20 mA HART two wire SLeltvlL Nad 21Ep8c 28437 EN 141215 VEGA 10 Supplement Housing in protection IP 66 IP 68 1 bar 103 mm 150 mm 5 91 4 06 p 77 mm 9 84 mm 3 31 3 03 Leo 5 lit E A ci 1 zj x 2 E t E N M20xt5 LI Fig 33 Housing versions with protection rating IP 66 IP 68 10bar with integrated display and adjustment module the housing is 9iimm O 35Plin higher 1 Aluminium housing 2 Stainless steel housing precision casting VEGAPULS 65 9 4 20 mA HART two wire 53 10 Supplement VEGA VEGAPULS 65 threaded version 1 61 2 76 1 4435 SW 50 mm 1 97 PVDF SW 46 mm 1 81 E e 40 mm 1 58 33mm 1 80 S 7 G1V2A 1 2 NPT 82 mm 3 23 120 mm 4 72 270 mm 10 63 D g 033 mm 1 30 E E zz e s 3 3 3 8
54. y hysteresis and non repeatability VEGAPULS 65 9 4 20 mA HART two wire 47 10 Supplement VEGA ie 20 mm 0 788 in ez 10 mm 0 394 in 0 t gt 10 mm 0 394 in 1 0 m 3 28 ft 30 m 98 43 ft 20 mm 0 788 in T GN Fig 31 Deviation VEGAPULS 65 Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0 03 10 K zero signal temperature error Influence of the superimposed gas and pressure to the accuracy The spreading speed of the radar impulses in gas or vapour above the product is reduced by high pressures This effect depends on the superimposed gas or vapour and increases with low tem peratures The following chart shows the deviation caused by some typical gases or vapours The stated values refer to the distance Positive values mean that the measured distance is too high negative values that the measured distance is too small Gas phase Temperature 1 bar 14 5 psig 10 bar 145 psig 50 bar 725 psig Air Nitrogen 20 C 68 F 0 00 0 22 1 2 Air Nitrogen 200 C 392 F 0 00 0 13 0 74 Hydrogen 20 C 68 F 0 01 0 10 0 61 Hydrogen 200 C 392 F 0 02 0 05 0 37 Water saturated 100 C 212 F 0 20 Steam Water saturated 180 C 356 F 2 1 Steam Ambient conditions Ambient storage and transport tempera 40 80 C 40
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