Operating Instructions VEGAMIP R62
Contents
1. El ge EE S6 e e C V LI Fig 15 Hole pattern wall mounting plate external housing Tip Mount the wall mounting plate in such a way that the cable gland of the base points downward Rain and condensation water can thus drain off The base of stainless steel can be displaced in 90 increments on the wall mounting plate the base of plastic by 180 Turn the cable gland of the electronics housing downward The hous ing can be turned by 330 without the use of any tools ae VEGAMIP R62 Receiving unit 19 VEGA 4Mounting Warning With the plastic housing the four screws of the base may only be screwed in hand tight Exceeding the max torque specified in chapter Technical data can damage the wall mounting plate 20 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 VEGA 5 Connecting to power supply Safety instructions A Voltage supply Connection cable Connection technology Connection procedure 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions Warning Connect only in the complete absence of line voltage e The electrical connection must only be carried out by trained personnel authorised by the plant operator e lfovervoltage surges are expected overvoltage arresters should be installed Connect the operating voltage according to the2. 176 F 40 80 C 40 176 F 40 130 C 40 266 F 20 130 C 4 266 F 40 200 C 40 392 F 40 250 C 40 482 F 40 450 C 40 842 F 1 40 bar 100 4000 kPa 14 5 580 psig 1 16 bar 100 1600 kPa 14 5 232 psig 38 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 VEGA 9 Supplement Electromechanical data Cable entry plug instrument housing Single chamber housing Cable entry plug external housing Housing base Housing Spring loaded terminals Connection cable to external housing Configuration Material Wire cross section Wire resistance Capacitance screen Max length Min bending radius at 25 C 77 F Diameter approx Colour Voltage supply Operating voltage Power consumption Electrical protective measures Protection rating Instrument housing External housing Housing base external housing Overvoltage category Protection class Approvals M20 x 1 5 or NPT Cable gland M20 x 1 5 M20 x 1 5 or NPT for wire cross section up to 1 5 mm AWG 16 Three wires double screening weather resistant PUR UL94 VO 0 34 mm AWG 22 lt 0 060 Q m 0 018 O ft 250 pF m 25 m 82 ft 25 mm 0 985 in 7 mm 0 276 in Black 20 253 V AC 50 60 Hz 20 72 V DC at U gt
3. 9 Supplement VEGA Modes switchable max min Measuring accuracy Hysteresis Switching delay Min distance Ambient conditions Ambient storage and transport tempera ture Process conditions Measured variable Process pressure VEGAMIP 62 threaded version inter nal horn antenna with PTFE cover VEGAMIP 62 plastic encapsulated antenna with PP cover VEGAMIP 62 horn antenna 316L VEGAMIP 62 encapsulated horn antenna with PTFE cover VEGAMIP 62 with mounting adapter Process temperature thread or flange temperature VEGAMIP 62 threaded version inter nal horn antenna with PTFE cover VEGAMIP 62 plastic encapsulated antenna with PP cover VEGAMIP 62 horn antenna 316L seal FKM SHS FDM 70C3 GLT VEGAMIP 62 horn antenna 316L seal FFKM Kalrez 6375 VEGAMIP 62 encapsulated horn antenna with PTFE cover VEGAMIP 62 with mounting adapter 150 mm optional VEGAMIP 62 with mounting adapter 300 mm optional 9 Note max pressure of the process fitting Max detection or overflow overfill protection Min detection or dry run protection approximately 1 dB adjustable from 0 1 20 s on off 100 mm 3 94 in 40 80 C 40 176 F Limit level of bulk solids and liquids 1 4 bar 100 400 kPa 14 5 58 psig 1 2 bar 100 200 kPa 14 5 29 psig unpressurized IP 67 40 80 C 40
4. Avoid long sockets in which the medium can remain and if possible mount VEGAMIP 62 front flush This applies mainly if buildup and dust are expected 14 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 4 Mounting Fig 9 Front flush installation 1 Unfavourable installation bulk solid can settle in front of the sensor 2 Correct front flush installation If a front flush installation is not possible you can fill long sockets with a plastic or ceramic cylinder to avoid build up of bulk solids and dust deposits Select the material according to the diameter of the socket and adapt the length as far as possible to the shape of the vessel wall Secure the filling material against falling out or turning If using a fixing screw is technically not possible you can secure the material in the socket with an adhesive VEGAMIP R62 Receiving unit 15 4 Mounting Abrasive medium Vibrations Fig 10 Front flush installation 1 Plastic or ceramic material 2 Fixing screw if technically possible In very abrasive products VEGAMIP 62 should be installed with a mounting adapter or in front of a suitable window In this case you have to use a window material which is appropriately resistant In case of strong vessel vibrations the VEGAMIP 62 should be mounted with anti vibration blocks or rubber buffers 16 VEGAMIP R62 e Rec
5. Level Switching status Signal lamp Re lay yellow Mode max paf jug r N 1 d Overflow protection a5 oun de Doc 7 8 Relay energized Mode max pf jug Overflow protection ae Oo 6 7 8 Relay deenergized Mode min N 1 7 Dry run protection r1 XE pap m 6 7 8 Relay energized Mode min Dry run protection I3 1 O pp d 6 7 8 Relay deenergized 28 VEGAMIP R62 e Receiving unit ec60V L N3 cL6Lv 41912 EN 140922 6 Setup Sensitivity adjustment Level Switching status Signal lamp Re lay yellow Failure of the supply any voltage 1 max min mode 8 7 CES Relay deenergized Fault any 3 4 5 O Relay deenergized Red fault LED lights up Depending on the switching function your relay output should carry out you can determine the switching direction by means of the slide switch e Formaximum indication or overfill protection set the slide switch to position max e Forminimum indication or dry run protection set the slide switch to position min The relay is energized if the yellow relay control lamp lights With the two keys you can change the LED indication strip and adjust the switching point to the medium The keys are recessed to avoid unintentional changes of the settings To make an adjustment use eg a small screwdriver If you press one of the keys for more than two seconds the adjust ment range shift
6. Avoiding mechanical shock and vibration e Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 4 Accessories and replacement parts The protective cover protects the sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 BS 10 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 The electronics module VEGAMIP R62 is a replacement part for microwave barriers of VEGAMIP series 60 You will find additional information in the following operating instruc tions manual e Electronics module VEGAMIP R62 receiving unit Document ID 41982 With high process temperatures exceeding 80 C you have to use a mounting adapter for the emitting and the receiving unit The mount ing adapter can only be used with the threaded version internal horn antenna with PTFE cover Fig 3 VEGAMIP 62 with high temperature mounting adapter VEGAMIP R62 Receiving unit 9 4 Mounting VELA 4 Mounting 4 1 General instructions Screwing in On instruments
7. R Internal resistance of the PLC R Additional load resistance 6 8 8 2 kQ U Voltage supply 26 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 6 Setup Signal lamps 2 3 4 Mode switch 1 6 Setup 6 1 Adjustment elements The figures in brackets refer to the following illustration 1 3 2 o 8 e OD m 3 AA Axo 7 bl 20 3 4 5 6 7 8 5 6 U LI Fig 23 Electronics module MP6X R receiving unit Relay output Mode switch for selecting the switching behaviour min max Control lamp LED for indication of a fault red Signal lamp LED for indication of the switching status yellow Control lamp LED for indication of the instrument function green Connection terminals Ground terminal Key for adjustment of the sensitivity and the switching delay gt Key for adjustment of the sensitivity and the switching delay lt LED indicating board for indication of reception strength yellow OANA AARWH There are three control lamps LED on the electronics module Control lamp red for indication of a fault 2 This signal lamp shows the fault status of the instrument Control lamp yellow for indication of the switching condition 3 The signal lamp signals the switching condition of the switching output Control lamp green for indication of the instrument function 4 The green signal lamp on
8. shows the operating state of the instru ment as soon as voltage supply is connected correctly With the mode switch max min you can change the switching status of the relay You can set the required mode according to the Function chart max maximum detection or overflow protection min minimum detection or dry run protection VEGAMIP R62 Receiving unit 27 6 Setup VEGA Sensitivity adjustment 7 8 LED indication strip receive level 9 Prerequisites With these keys 7 and 8 you can adjust the switching point to the medium Depending on the process the sensitivity of VEGAMIP 62 must be set higher or lower Pressing the key makes the sensor more sensitive Pressing the 2 key makes the sensor less sensitive You can also adjust the switching delay with the two keys By means of the LED indicating strip you can see the actual receive level during adjustment When the indication moves to the right the instrument is less sensi tive to the left more sensitive 6 2 Adjustment The microwave barrier can only be adjusted when it is uncovered Make sure that no measured medium or vessel installations are between the emitting and receiving unit Mode Select the requested mode min max according to the function chart The following function chart provides an overview of the switching statuses depending on the set mode and level
9. 50 201 77761 Schiltach E mail info de vega com Germany www vega com
10. 60 V DC the ambient temperature can be max 50 C 122 F 2 5 VA AC approx 1 3 W DC IP 66 IP 67 NEMA 4X IP 65 IP 68 1 bar NEMA 6P Il Instruments with approvals can have different technical specifications depending on the version For that reason the associated approval documents of these instruments have to be carefully noted They are part of the delivery or can be downloaded under www vega com VEGA Tools and Instrument search as well as under www vega com downloads and Approvals 9 depending on the version VEGAMIP R62 Receiving unit 39 VEGA 9 Supplement 9 2 Dimensions VEGAMIP 62 housing versions 59 mm 69 mm 69 mm Q 327 2 72 116 mm 4 57 9mm g 80 mm 79 mm 86 mm 3 39 3 3 15 3 11 l C fl a a e H S E E E E o J 8 A H M20x1 5 M20x1 5 M20x1 5 1 VNPT Y NPT v2 NPT i M20x1 5 2 A D NPT D D Fig 44 Housing versions for instrument housing and external housing Plastic housing Stainless steel housing electropolished Stainless steel housing precision casting Aluminium housing A amp oN External housing i 59 mm 2 32 90 mm 3 54 110 mm 4 33 66 mm 2 6 Q Fig 45 External housing receiving unit 1 Instrument housing 2 External hou
11. Orientation according to the polarisation direction 1 Polarisation marking on top 2 Polarisation marking on the side In tight mounting spaces or spaces subject to high temperatures the signal of VEGAMIP 62 can be guided via a deflector You can use a metal plate for this or an angled antenna extension This deflector can be positioned on the emitting unit side or on the receiving unit side In products with low dielectric value we recommend using an instru ment version with antenna extension because it focusses the signal optimally and has no signal loss With instrument versions with de tachable horn antenna the antenna extension can be retrofitted To minimize false echoes take note of the polarisation level Keep the position of the polarisation marking to the antenna extension in mind Mount the antenna extension according to the following illustration 18 VEGAMIP R62 e Receiving unit ec60V L N3 cL6Lv 41912 EN 140922 VELA 4 Mounting Fig 14 Possibilities for signal deflection 1 Metal plate for signal deflection of the microwave signal 2 Bentantenna extension 3 Polarisation marking Wall mounting External 1 Markthe holes according to the following drilling template housing Depending on the mounting surface fasten the wall mounting plate with 4 screws m 90 mm 3 54 70 mm 2 76 3mm 8mm 0 12 0 32 S 9 Qe e e
12. connection diagrams The electronics module is designed in protection class To maintain this protection class it is absolutely necessary that the earth conduc tor be connected to the inner earth conductor terminal Keep the general installation regulations in mind Take note of the correspond ing installation regulations for hazardous areas with Ex applications The data for power supply are specified in chapter Technical data The instrument is connected with standard three wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section for instruments with housing and cable gland To ensure the seal effect of the cable gland IP protection rating find out which cable outer diameter the cable gland is suitable for Use a cable gland fitting the cable diameter Cover all housing openings conforming to standard according to EN 60079 1 5 2 Connection procedure The voltage supply and signal output are connected via the spring loaded terminals in the housing Optionally you can order a preconfectioned cable in different lengths The colour specification in the following illustrations refer to these confectioned cables Proceed as follows 1 Unscrew the housing cover 2 Loosen compression nut of the cable entry gland 3 Remove approx 10 cm 4 in of the cable mantle strip approx 1
13. external housing processing unit White terminal 6 Brown terminal 7 Blue terminal 8 Shielding Control lamp LED Voltage supply O amp O 24 VEGAMIP R62 e Receiving unit 2C60t L N3 cL6Lv 41912 EN 140922 VEGA 5 Connecting to power supply Wiring plan processing unit Connection to a PLC mo Fig 20 The electronics is located in the housing of the processing unit We recommend connecting VEGAMIP 62 in such a way that the switching circuit is open when there is a level signal line break or failure safe state Information The relays are always shown in non operative condition Fig 21 Wiring plan processing unit VEGAMIP 62 receiver 1 Relay output 2 Relay output 3 Voltage supply When connecting to a PLC the min switching capacity of the relay must be taken into account If ncecssary a correspondingly dimensioned resistor must be con nected in parallel to the PLC input With a voltage U von 24 V and a PLC inner resistance Ri gt 100 kO the additional load resistance R must be between 6 8 and 8 2 kQ VEGAMIP R62 Receiving unit 25 5 Connecting to power supply on i h D Fig 22 Wiring plan processing unit VEGAMIP 62 receiver when connecting to a PLC 1 PLO process control system
14. one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAMIP R62 Receiving unit 3 Product description VEGA Type label Serial number Instru ment search Scope of delivery Area of application 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument Article number Serial number Technical data Article numbers documentation With the serial number you can access the delivery data of the instru ment via www vega com VEGA Tools and serial number search You can find the serial number on the inside of the instrument as well as on the type label on the outside The type label contains the serial number of the instrument With it you can find the following instrument data on our homepage e Product code HTML e Delivery date HTML e Order specific instrument features HTML e Operating instructions and quick setup guide at the time of ship ment PDF e Order specific sensor data for an electronics exchange XML e Testcertificate PDF optional Go to www
15. the medium VEGAMIP 62 can also be used for detection of vehicles and ships or for material recognition on conveyor belts It works even under extremely difficult conditions different grain sizes contamination extreme filling noise high temperatures strong dust generation and abrasive products are all no problem for the instru ment The VEGAMIP consists of an emitting unit VEGAMIP T61 and a receiving unit VEGAMIP R62 with external housing Fig 1 VEGAMIP 62 with plastic housing Emitting unit VEGAMIP T61 Receiving unit VEGAMIP R62 External housing VEGAMIP R62 processing unit Housing lid Housing with control electronics Process fitting Mounting socket Wall mounting plate ANA AAWBNH Several antenna versions are available for different applications VEGAMIP R62 Receiving unit T 3 Product description Functional principle Packaging Transport Transport inspection a Fig 2 Antenna versions Threaded version internal horn antenna with PTFE cover Plastic encapsulated antenna with PP cover Horn antenna 316L VEGAMIP 62 with angled antenna extension Encapsulated horn antenna with PTFE cover O amp O The emitting unit transmits a focused microwave signal via horn antenna to the receiving unit on the opposite side If there is medium between em
16. vega com VEGA Tools and Instrument search Enter the serial number Alternatively you can access the data via your smartphone e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scanthe Data Matrix code on the type label of the instrument or e Enterthe serial number manually in the app The scope of delivery typically consists of the following components e Point level sensor VEGAMIP R62 receiving unit e External housing processing unit e Documentation this operating instructions manual Supplementary instructions manual Plug connector for level sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates e The corresponding emitting unit VEGAMIP T61 is described ina Separate operating instructions manual 3 2 Principle of operation VEGAMIP 62 is a microwave barrier for level detection It is designed for industrial use in all areas of process technology and can be used in bulk solids and liquids VEGAMIP R62 Receiving unit 660Yv L N3 cL6Lv 41912 EN 140922 3 Product description Typical applications are overfill and dry run protection With an operat ing distance of 100 m VEGAMIP 62 can be used for example in bulk solids silos with large diameters Thanks to its simple and rugged measuring system VEGAMIP 62 is virtually unaffected by the process and the chemical and physical properties of
17. Operating Instructions VEGAMIP R62 Receiving unit Relay Cli Document ID 41912 Contents VEGA Contents 1 About this document Vel S eir e 3 t 2 Target QroUp m i 3 T1 3 Symbols used obibat eo ade be cd edd dente 3 2 For your safety 23 Authorised persotnel 22 jJApproptiate lise ar ndisse cose te eet us a aeaea Issa cesa tas iu raa r pu tees 2 3 Warning about incorrect use 2 4 General Safety iNStruCtionS iccccccccscsscsecsssscessecsencesstesssssesssssccsesecsessesssecend souseedcocscosegers sites 25 CE conformily uisco cay oie c tr see censscsiessessendevaavessacbscaaiseceenavaavievineasaedavlaeaasaseiieaunsiaess 2 6 Radio license for Europe 27 Environmerital INStrUCtONS coc eroe cheer tradere eret tt kir he be Dee ERE REC EE EE PORE SCR AROUND 3 Product description 3 1 CGonfig ratiOl in eer ree erra rrr aree hanea Rian epe ed ede eo eed EE Xe ARR CERE URRREEN DA ER MEL ERES 6 3 2 Principle of operallOri cecus 6 3 3 Packaging transport and storage sssssssssssseseeeeene eene 8 3 4 Accessories and replacement parts ee 9 4 Mounting 4 1 Generalinstr clioliS d etit a ied d iie e ed UE aided 10 42 Mounting instructions eoo p eoa oreet ies cedit e EE br se parodie dade 10 5 Connecting to power supply 5 1 Preparing the Connection iecit ee re core ez aad Exe veio
18. TIT 61 mm en 2 4 Fig 49 Mounting adapter with ceramic cover for VEGAMIP 62 with internal horn antenna threaded version G1 with PTFE cover also with 17 NPT thread x 150mm 5 9 in or 300 mm 11 8 in VEGAMIP R62 Receiving unit 43 9 Supplement VELA 9 3 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte Nahere Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jluuna npogykynn mpMbI BETA 3augujarorcs no BceMy Mupy npaBaMM Ha MHTeTITIEKTyaTIBHyIlO co6crBeHHOCTb JanbHe iuryro MyH opMauwro cvorpure Ha catre www vega com VEGA lt www vega Com gt 9 4 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 44 VEGAMIP R62 e Receiving unit c660Yv L N3
19. cL6Lv 41912 EN 140922 VEGA INDEX INDEX A Abrasion 16 Adjustment 28 Area of application 6 B Bending 18 Buildup 14 C Cable 21 Cable screening 21 E Electronics module 9 34 Emitting unit 7 Encapsulated antennas 42 F Fault rectification 33 Filling opening 11 Functional principle 8 H Horn antenna 42 M Medium 11 Mode 28 Mounting adapter 9 43 O Operation 27 Orientation of the sensor 17 P Pipelines 13 Polarisation direction 17 Potential equalisation 21 R Receiving unit 7 25 27 Repair 34 S Sensitivity adjustment 29 Service hotline 34 Shielding 21 Simulation 32 Switching delay 31 Switching point 10 T Threaded version 13 41 Type label 6 Type of vessel Concrete vessel 13 Metal vessels 12 Non metallic vessels 11 Wood vessels 13 V Vibrations 16 W Wiring plan 25 VEGAMIP R62 Receiving unit 45 Notes 46 VEGAMIP R62 Receiving unit CC60y L N3 cL6Lv 41912 EN 140922 Notes VEGAMIP R62 Receiving unit 47 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C 41912 EN 140922 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836
20. cm 0 4 in of insulation from the ends of the individual wires 4 Insert the cable into the sensor through the cable entry VEGAMIP R62 Receiving unit 21 5 Connecting to power supply Connection steps exter nal housing Fig 16 Connection steps 4 and 5 5 Insertthe wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with wire end sleeves are inserted directly into the terminal openings In case of flexible cores without end sleeves press the terminal with a small screwdriver the terminal opening is freed When the screwdriver is released the termi nal closes again 6 Checkthe hold of the wires in the terminals by lightly pulling on them 7 Connectthe screen to the internal ground terminal connect the outer ground terminal to potential equalisation 8 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 9 Screw the housing cover back on The electrical connection is finished Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Loosen the four screws on the housing socket with an Allen key 2 Remove the mounting plate from the housing socket 22 VEGAMIP R62 e Receiving unit
21. e is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 7 3 Exchanging the electronics If the electronics module is defective it can be replaced by the user In Ex applications only an electronics module with respective Ex ap proval may be used You can find all the information you need to carry out an electronics exchange in the handbook of the new electronics module 7 4 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Printand fill out one form per instrument e Cleanthe instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com 34 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 8 Dismount 8 Dismount 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions s
22. ec60V L N3 cL6Lv 41912 EN 140922 5 Connecting to power supply Fig 17 Removing the mounting plate on the housing socket 1 Screws 2 Wall mounting plate 3 Cable gland 3 Loop the connection cable through the cable entry on the housing base Tip The cable gland can be mounted in three positions each displaced by 90 Simply exchange the cable gland against the blind plug in the suitable thread opening 4 Connectthe wire ends as described in chapter Connection plan Take note of the numbering 5 Connect the screen to the internal ground terminal connect the outer ground terminal above on the housing to potential equalisa tion 6 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 7 Place housing with base back on the mounting plate and tighten the screws The electrical connection of the sensor to the external housing is finished VEGAMIP R62 Receiving unit 23 5 Connecting to power supply Wiring plan external housing socket Wiring plan Sensor housing 5 3 Wiring plan receiving unit Fig 18 Connection of the sensor in the housing base external housing White terminal 2 Brown terminal 3 Blue terminal 4 Shielding ON IF Fig 19 Connection of the cable to the
23. eiving unit 2260v L N3 2L6Lv 41912 EN 140922 4 Mounting Orientation of the sensor Fig 11 Installation with vessel vibrations 1 Anti vibration blocks or rubber buffers 2 Window of non conductive material for example glass plastic etc Angle For an optimum switching signal the two sensors must be adapted to each other The accuracy must be in a range of 5 Axis offset The axis of the two sensors can have an offset of up to 5 of the sensor distance d to each other Example with a sensor distance of 1000 mm the two sensors must have an offset of max 50 mm to each other General rule the bigger the antenna and the better it focusses the more precise the orientation has to be Fig 12 Orientation of the sensors Angle and axis offset Polarisation direction The emitting unit emits electromagnetic waves The polarisation plane is the direction of the electrical wave component Its position is marked on the instrument hexagon by polarisation markings VEGAMIP R62 Receiving unit 17 4 Mounting VEGA Special mounting options For a reliable function the emitting and receiving unit must be in stalled in the same polarisation direction If several instrument pairs are installed in a vessel the instrument pairs can be coded by different polarisation positions to avoid that they influence one another 1 Fig 13
24. ga 21 5 2 Connection procedure S 5 9 Wiring planireceiving Uni roro iia teria recte a re eee Dd 24 6 Setup 6 1 Adjustmentelemoents oe ptr cree te Peg irre E v o cere 27 cA OUI u ecxits 28 7 Maintenance and fault rectification T Maintenance enini eee EE E RO ERE URL EL ios EF RENI CODI TEENS SE FEN Ve RE REX ENDE 33 Te Reci gc ES 33 47 3 Exchanging the electronics sii ect a aeee aa Credere eerie et eade 34 7 4 How to proceed if a repair is needed esee eene nennen nennen 34 8 Dismount Get Dismo ntiligiSle DS cicero oe ein Prec E chdaccadshaieisisescedsenstossadesagassideaiceassesdviedsacantactsy 35 Bie SDDSaI 35 9 Supplement 9 1 Techhicalidata de tnnt Prts hit ns 36 9 2 DIMENSIONS ccs rne ena e ten ne n nee d pr nig 40 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2012 02 14 2 VEGAMIP R62 Receiving unit 660Yv L N3 cL6Lv 41912 EN 140922 1 About this document gt pP me 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa ti
25. ing function is correct 32 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 7 Maintenance and fault rectification Reaction when malfunc tions occur Fault rectification 7 Maintenance and fault rectification 7 1 Maintenance If the device is used correctly no maintenance is required in normal operation 7 2 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults The first measure to take is to check the output signal In many cases the causes can be determined this way and the faults quickly rectified Checking the switching signal Error Cause Rectification VEGAMIP 62 signals covered without being submerged overfill pro tection or VEGAMIP 62 signals un covered when being submerged dry run pro tection Operating voltage too low Check operating voltage Buildup on the sensor Check if there is buildup on the two sensors and if so remove it Wrong mode selected Set the correct mode on the mode switch max over flow protection min dry run protection Wiring should be carried out according to the idle current principle Unfavourable installation location Mount the sensor emitter receiver in a position where there is a lot of measured product between emitting and receiving unit Mount the sensor emitter receiver in a psoition where there are no interfering
26. installations or moving parts Electronics defective Press the mode switch If the instrument then does not change the mode the electronics module may be de fective Exchange the electronics module Sensor defective Operate the mode switch min max If the instrument then switches mode the sensor may be covered with buildup or mechanically damaged If the switching function in the correct mode is faulty re turn the instrument for repair Signal lamp lights red Operating voltage too low Check operating voltage Electronics module has detected an internal mal function Exchange the instrument or send it in for repair quently with certain levels vessel Instrument switches de Check switching delay Adjust switching delay correctly layed Instrument switches fre Wave movements in the Adjust or increase switching delay Effects through interfering reflections Adjust the instrument to less sensitive Reaction after fault recti fication Depending on the reason for the fault and the measures taken the steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness VEGAMIP R62 Receiving unit 33 7 Maintenance and fault rectification VEGA 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotlin
27. itting and receiving unit the signal is damped This change is detected by the built in electronics module and converted into a switching command 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with Storage Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions 8 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 3 Product description Storage and transport temperature Protective cap Flanges Electronics module Mounting adapter Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation
28. lindrical ISO 228 T1 American pipe thread conically Flanges Mounting adapter Frequency range Measuring range Beam angle Threaded version internal horn antenna PTFE cover Plastic encapsulated antenna with PP cover Horn antenna 316L 40 mm 1 575 in Horn antenna 316L 48 mm 1 89 in Encapsulated antenna with PTFE cover Flange DN 50 ASME 2 Encapsulated antenna with PTFE cover Flange DN 80 DN 150 ASME 3 6 Output variable Output Switching voltage max Switching current max Breaking capacity Min Max Contact material relay contacts 316L See chapter Dimensions 0 8 4 kg 0 18 8 82 Ibs 0 7 1 5 kg 1 543 3 307 Ibs depending on housing material Give 1 NPT DIN from DN 50 ASME from 2 G2 or 2 NPT K band 24 085 GHz ISM band 0 1 100 m 0 33 328 ft 20 10 22 18 Relay output DPDT 2 floating spdts 253 V AC 253 V DC 5AAC 1 ADC 50 mW 750 VA AC cos phi gt 0 5 40 W DC ohmic load If inductive loads or stronger currents are switched through the gold plating on the relay contact surface will be permanently damaged The contact is then no longer suitable for switching low level signal circuits AgNi Au plated or AgSnO Au plated Outside the specified beam angle the energy of the radar signal has a level of 3 dB 50 VEGAMIP R62 Receiving unit 37
29. lways be worn 2 2 Appropriate use The VEGAMIP 62 is a sensor for point level detection You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out
30. mping by the medium is expected Avoid mounting the instrument too close to the vessel wall Reflec tions from the vessel wall or from vessel installation can influence the switching accuracy 10 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 4 Mounting Product strength Inflowing medium Non metallic vessels Fig 4 Installation position top view The VEGAMIP 62 requires a minimum product strength to detect dif ferent products Dependent on the medium there will be a respective product thick ness The properties of the medium are also dependent on the granulation size the bulk density and the moisture content Some exemplary reference values for the min strength of the me dium Product type Medium Min product strength Plastic granules PTFE PS gt 1000 mm PP PE HDPE POM gt 500 mm PA PVC PVDF gt 250 mm Foodstuffs and wood Flour gt 100 mm Cereals corn rice gt 100 mm Wood chips dry gt 500 mm Wood chips moist gt 100mm Mineral products Ore Stones e g limestone 100 mm Cement clinker gt 100mm Glass crushed gt 100mm Coal gt 50 mm Bauxite gt 100 mm Ore gt 100 mm If VEGAMIP 62 is mounted in the filling stream unwanted false meas urement signals can be generated For this reason mount VEGAMIP 62 ata position in the vessel where no disturbances e g fr
31. om filling openings agitators etc can occur Microwaves can penetrate non conductive materials Hence it is pos sible to measure through the wall of non conductive vessels VEGAMIP R62 Receiving unit 11 4 Mounting Metal vessels Fig 5 Bulk solids vessel of plastic In metal vessels you have to mount VEGAMIP 62 on flanges or threaded sockets It is also possible to measure through a window In general all products such as glass ceramic and plastic are suitable as window material Max thickness of the window material Type of material Window material Max thickness Plastics PTFE PS lt 5000 mm PP PE HDPE POM lt 1000 mm PA PVC PVDF 500 mm Rubber 50mm Glass or ceramic Inspection glass 200 mm Aluminiumoxide ceram lt 200 mm ic ALO Abrasion protection ce 100 mm ramic Isolating material Mineral wool 1000 mm Ceramic fibre plates 1000 mm Fireclay bricks 500 mm 12 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 4 Mounting Concrete vessel Wood vessels Pipelines Threaded version A4 L Fig 6 Installation in front of a vessel window A Window of non conductive material for example glass plastic etc B Mounting with condensation on the inner wall of the vessel C Inspection glass fi
32. on before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAMIP R62 Receiving unit 2 For your safety VEGA 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must a
33. only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed The emitting frequencies of the sensors depend on the model but are all in the K band range The low transmitting power lies far below the internationally permitted limit value When the instrument is used correctly it presents no danger to human health It may be operated without restriction outside of closed vessels VEGAMIP R62 e Receiving unit 2C60t L N3 cL6Lv 41912 EN 140922 2 For your safety 2 5 CEconformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking VEGA confirms successful testing ofthe product Only with class A instruments The device is a class A instrument designed for use in an industrial environment When used in a different environment e g in a living area the electromagnetic compatibility must be ensured by the user If necessary suitable screening measures against conducted and emitted disturbances must be taken You can find the conformity certificate in the download section under www vega com 2 6 Radio license for Europe The instrument is approved according to EN 300440 1 V1 5 1 2009 03 and EN 300440 2 V1 531 2009 03 and can be used without radio limitations 2 7 Environmental instructions Protection of the environment is
34. right the instrument is less sensi tive to the left more sensitive In applications with products providing good signal damping for ex ample rocks ore sand cement and where buildup and contamina tion is expected you should adjust the instrument to more insensitive In this case the VEGAMIP 62 switches only when there is a relatively strong signal damping by the medium Buildup does not influence the measurement In case of buildup press the key to the right until the flashing LEDs are at the right edge of the LED indicating strip For strong buildup you can press the key several times to make the instrument less sen sitive The indication of the LED indicating strip does not change but the instrument will become a little less sensitive with each pressing of the key 30 VEGAMIP R62 e Receiving unit CC60y L N3 CL6LV 41912 EN 140922 Product provides little signal damping Switching delay 6 Setup anl Aco Ne Coco aoe pom N ae ee QO O60 __ LII Fig 41 LED indication strip Setting for products with strong signal damping If there is strong buildup during operation adjustment with buildup is recommended A short period of operation is probably sufficient to create buildup or buildup can be created artifically or imitated In applications with products providing only weak signal damping eg pla
35. s automatically in the respective direction The greater the distance between emitting and receiving unit the greater the adjustment range of the indication The LED indication strip always shows a small section of the actual measuring range Pressing the lt key makes the sensor more sensitive Pressing the gt key makes the sensor less sensitive Press the respective key until the indication is within the LED indica tion strip This means one or two LEDs on the LED indication strip will light up VEGAMIP R62 Receiving unit 29 6 Setup Receive level Medium provides good signal damping Fig 40 Indication strip 1 Indication LED indication strip 2 More sensitive Key to the left S Less sensitive Key to the right A Medium Plastics PP PVC solvents B Medium Building materials sand stones C Medium Conductive substances coal ore salt Set the indication approximately to the middle of the LED indicating board until the yellow relay control lamp changes status Depending on the vessel size process and or medium you have to adjust the sensitivity of VEGAMIP 62 to more or less sensitive In products with weak signal damping in small vessels or pipelines or with buildup it might be necessary to test the switching function By means of the LED indicating strip you can see the actual receive level during adjustment When the indication moves to the
36. sing 40 VEGAMIP R62 e Receiving unit c660Yv L N3 cL6Lv 41912 EN 140922 VEGA 9 Supplement VEGAMIP 62 i Ec N Em QNS Fig 46 VEGAMIP 62 internal horn antenna threaded version 1 Internal horn antenna with PTFE cover threaded version G 115 2 Internal horn antenna with PTFE cover threaded version 17 NPT VEGAMIP R62 e Receiving unit 41 9 Supplement VELA VEGAMIP 62 Eg ag S m E E wn Er Eg bo BE gjs Zl Por Zi Zr LL 72 A 75 mm E a 2 95 nlo 115 mm 4 53 Fig 47 VEGAMIP 62 encapsulated antennas 1 Encapsulated horn antenna with PTFE cover flange version 2 Plastic encapsulated antenna with PP cover 3 Mounting strap 4 Adapter flange VEGAMIP 62 S n g mm y x E lw 100 940 ds 2 120 948 m g 3 216 975 D E a 430 095 2 N SWG mm inch y x 1 81 vy 3 94 1 58 2 472 91 89 G1T A 1 NPT 3 8 50 92 95 4 16 93 23 74 gt L X Fig 48 VEGAMIP 62 horn antenna 316L 42 VEGAMIP R62 e Receiving unit ec60V L N3 cL6Lv 41912 EN 140922 VEGA 9 Supplement VEGAMIP 62 mounting adapter 40 450 C 24mm 0 95 G2A E i iu M awe N TT TT TT
37. stic granules cereals you should adjust the instrument to more sensitive This way the VEGAMIP 62 switches very sensitively even with a relatively low coverage by the product Do Z DU NS m CITANT pul QO 668 OO oo Fig 42 LED indicating strip Setting for products with weak signal damping You can adjust the switching delay with the help of the LED indicating strip Push the two keys 7 and 8 simultaneously for approximately 2 s until the LED indication flashes VEGAMIP R62 Receiving unit 31 6 Setup VEGA Simulation With the two keys you can select the requested switching delay ac cording to the following illustration The switching delay can be adjusted in seven steps between 100 ms and 20 s 100 200 500 ms ms ms DITE T OO oO Fig 43 Adjust switching delay LED indication flashes If the indication moves to the right the switching delay will be longer to the left shorter The indication returns automatically to the indication of the actual receive level after approximately 10 s If possible simulate a filling between emitting and receiving unit with your hand or a metal sheet and check if the switching point is adjusted correctly If the control lamp changes its switching status the switch
38. sulated antenna with PP cover PP Horn antenna 316L FKM SHS FDM 70C3 GLT PTFE FFKM Kalrez 6375 316L Process seal Klingersil C 4400 Encapsulated horn antenna with PTFE cov PTFE er Mounting adapter option Graphite ALO ceramic 316L Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing precision casting Stainless steel housing electropol ished Seal between housing and housing cover Ground terminal Mounting adapter option Materials External housing Housing Housing base Wall mounting plate plastic PBT Polyester Aluminium die casting AISi1OMg powder coated basis Polyester 316L 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housing electropolished 316L 316L Plastic PBT polyester Alu die casting powder coated 316L plastic PBT Polyester plastic PBT Polyester Seal between housing socket and wall TPE fixed connected mounting plate Seal between housing and housing cover NBR stainless steel housing silicone Alu plastic hous ing 36 VEGAMIP R62 e Receiving unit ec60V L N3 cL6Lv 41912 EN 140922 VEGA 9 Supplement Ground terminal Sensor length Weight Instrument weight depending on process fitting Weight External housing Process fittings Pipe thread cy
39. tting In general the same as for metal vessels applies to concrete vessels due to the steel braining In general the same as for metal vessels applies to wood vessels due to the liquid absorption of the wood VEGAMIP 62 can be used for detection of products in pipelines In pipelines of non metallic products such as plastic or glass the meas ured product can be detected through the pipe wall Fig 7 Installation in pipelines x Min distance 100 mm 3 94 in Mount the threaded version of VEGAMIP 62 in the following way VEGAMIP R62 Receiving unit 13 4 Mounting Buildup Fig 8 VEGAMIP 62 threaded version G 172 Polarisation marking Instrument hexagon Locknut Process seal A amp oN Insert the supplied process seal 1 before screwing it in 2 Toscrew VEGAMIP 62 in use the instrument hexagon 3 below the housing Screw the instrument in and hand screw it a flat wrench 3 Turn the sensor back max 180 to reach the required orientation of the polarisation marking 4 4 Hold the instrument in this position and tighten with the counter nut 2 Caution The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Note In the case of VEGAMIP 62 with NPT thread the instrument seals in the thread itself Hence no counter nut is necessary for these ver sions
40. uch as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 8 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive VEGAMIP R62 Receiving unit 35 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread 316L Process fitting flange 316L Antenna Instrument seal Cover or wetted materials Threaded version internal horn antenna FKM A P 70 16 06 PTFE with PTFE cover Process seal Klingersil C 4400 316L Plastic encap
41. with process fitting thread the hexagon must be tight ened with a suitable wrench For the proper wrench size see chapter Dimensions Warning The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Suitability for the process Make sure that all parts of the instrument exposed to the process are conditions suitable for the existing process conditions These are mainly e Active measuring component e Process fitting e Process seal Process conditions are particularly e Process pressure e Process temperature e Chemical properties of the medium e Abrasion and mechanical influences You can find detailed information on the process conditions in chapter Technical data as well as on the type label Protection against mois Protect your instrument against moisture ingress through the following ture measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e When mounting horizontally turn the housing so that the cable gland points downward e Loop the connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels 4 2 Mounting instructions Switching point If possible install VEGAMIP 62 in a position where strong signal da
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