YASKAWA AC Drive 1000-Series Option PROFIBUS
Contents
1. Installation Description Option Unit Ground Cables Warning Labels Manual This book O A MANUAL A T A A Quantity 1 4 1 1 Tool Requirements A Phillips screwdriver M3 M3 5 to M6 lt gt metric or 1 2 lt gt U S standard size is required to install the PROFIBUS DP Option lt 1 gt Screw sizes vary by drive capacity Select a screwdriver that matches the drive capacity Note Tools required to prepare PROFIBUS cables for wiring are not listed in this manual YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 11 4 PROFIBUS DP Option Components 4 PROFIBUS DP Option Components PROFIBUS DP Option PROFIBUS DP with cover attached PROFIBUS DP with cover removed Underside o lt ERR G8F D B e M L A LED Comm green H Nameplate B LED BF red Function Earth cable connection FE C Option cover J Mounting clip D LED ERR red K Cable 1 E LED RUN green L Through hole for cable F PROFIBUS DP PCB M Communication cable connector 9 pin D SUB G Attachment screw hole for N Option board connector option cover lt 1 gt Cables are not connected to the PRO2. oFA00 PROFIBUS DP Option Fault Port A PROFIBUS DP Option is not properly connected Possible Solution Non compatible option connected to the drive LED Operator Display Connect an option that is compatible with the drive Fault Name oFA01 PROFIBUS DP Option Fault Port A PROFIBUS DP Option is not properly connected Cause Possible Solution Problem with the c the drive and PRO onnectors between FIBUS DP Option LED Operator Display Turn the power off and check the connectors between the drive and PROFIBUS DP Option Fault Name cona NUI oFA03 PROFIBUS DP Option Fault Port A PROFIBUS DP Option self diagnostics error Cause Possible Solution PROFIBUS DP Option hardware fault LED Operator Display Replace the PROFIBUS DP Option Contact Yaskawa for assistance Fault Name oFA04 PROFIBUS DP Option Fault Port A PROFIBUS DP Option Flash write mode Cause Possible Solution PROFIBUS DP Option hardware fault 34 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual Replace the PROFIBUS DP Option Contact Yaskawa for assistance LED Operator Display 8 Troubleshooting Fault Name of Hit oFA30 to oFA43 PROFIBUS DP Option Fault port A Communication ID error Possible Solution PROFIBUS DP Option hardware fault gt Replace th
3. DP Option ground When wiring the PROFIBUS DP Option pass the ground cable through the inside of the drive bottom cover then pass the ground cable into the through hole at the front of the PROFIBUS DP Option Drive ground terminal Through hole for ground cable Ground cable Pass the ground cable through the bottom cover of the drive Figure 13 Ground Cable Connection YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 23 5 Installation Procedure T Attach the PROFIBUS DP Option cover to the front of the PROFIBUS DP Option Tabs should line up Figure 14 Attach Cover Note When using the drive in an area that may require displaying warning information in Japanese or Chinese a label is provided with the Profibus DP Option This label can be placed over the English and French warnings on the front of the Profibus DP Option Communication Cable Specifications To ensure proper performance Yaskawa recommends using PROFIBUS DP dedicated cables that fulfill the specifications in Table 6 For more information on cables refer to the PROFIBUS DP website at http www profibus com m Cable Requirements Table 6 Communication Cable Requirements Condition Specifications Impedance 135 to 165 Q at a frequency of 3 to 20 MHz Capacity 30 pF m maximum Loop Resistance 110 O km maximum Core Cross Section 0 34
4. mm minimum Core Diameter 0 64 mm minimum 24 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 5 Installation Procedure WB Cable Length Communication speed determines maximum permissible cable length Table 7 shows the specifications for Type A bus cables Table 7 Cable Length Communication Communication speed kbps speed kbps 9 6 1200 500 400 19 2 1200 1500 200 45 45 1200 3000 100 93 75 1200 6000 100 187 5 1000 12000 100 Distance per segment m Distance per segment m GSD Files For easy network implementation of drives equipped with a PROFIBUS DP Option a GSD file can be obtained from U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com Other areas Contact a Yaskawa representative YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 25 6 PROFIBUS DP Option Drive Parameters 6 PROFIBUS DP Option Drive Parameters Confirm the proper setting of all parameters in Table 8 before starting network parameters Table 8 Parameter Settings Description Values Selects the frequency reference input source 0 Operator Digital preset speed d1 01 to d1 17 1 Terminals Analog input terminal Al or A2 Default 1 2 MEMOBUS Modbus communications Range 0 to 4 3 Option Card 4 Pulse Input Terminal RP Selects the run command input sour
5. the European Fieldbus Standard EN 50170 The network is primarily used in process and factory automation By installing the PROFIBUS DP Option to a drive it is possible to do the following from a PROFIBUS DP master device operate the drive monitor the operation status of the drive change parameter settings Applicable Models The PROFIBUS DP Option can be used with the drive models in Table 1 Table 1 Applicable Models Option Unit Software Version 1 CIMR VI 5010 1010 and later SI P3 V CIMR V 5010 1010 and later CIMR VI 5010 1010 and later SI P3 T CIMR T 6000 and later lt 1 gt See PRG on the drive nameplate for the software version number 10 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 3 Receiving 3 Receiving Please perform the following tasks after receiving the PROFIBUS DP Option Inspect the PROFIBUS DP Option for damage If the PROFIBUS DP Option appears damaged upon receipt contact the shipper immediately Verify receipt of the correct model by checking the information on the nameplate see Figure 2 If you receive the wrong model or the PROFIBUS DP Option does not function properly contact your supplier Contents and Packaging Table 2 Contents of Package
6. FACE AND SAFETY 2 200000 cee ee eee 4 2 PRODUCT OVERVIEW esee 10 3 RECEIVING koh ox edu e drea ox xu a tea 11 4 PROFIBUS DP OPTION COMPONENTS 12 5 INSTALLATION PROCEDURE sese 17 6 PROFIBUS DP OPTION DRIVE PARAMETERS 26 7 PROFIBUS DP OPTION DATA AND I O MAPS 28 8 TROUBLESHOOTING s esee 33 9 SPECIFICATIONS nike ue aa nS a P mik 36 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 3 1 Preface and Safety 1 Preface and Safety Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user Yaskawa accepts no responsibility for the way its products are incorporated into the final system design Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control Without exception all controls should be designed to detect faults dynamically and fail safely under all circumstances All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part Any warnings provided by Yaskawa must be promptly provided to the end user Yaskawa offers an express warranty only as to t
7. FIBUS DP Option and are packaged separately in the box Figure 2 Option Unit Note For details on the LEDs Refer to PROFIBUS DP Option LED Display on page 15 12 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 4 PROFIBUS DP Option Components Dimensions The installed PROFIBUS DP Option adds 27 mm 1 06 in to the total depth of the drive Figure 3 27 mm 1 06 in e Figure 3 Dimensions YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 13 4 PROFIBUS DP Option Components Communication connector The drive has a 9 pin D sub connector for installing the option card Once installed the drive can connect to a PROFIBUS network Figure 4 Communication connector location Table 3 Communication connector 9 pin D SUB PROFIBUS Connector Signal Description Shield Connected to the metal shell no direct FG connection Bottom View RxD TxD P Receive Transmit data line B red CNTR P Control signal for repeaters direction control DGND Data ground reference voltage to VP VP Power supply output for bus termination for termination resistor RxD TxD N Receive Transmit data line A green Sj l alu BR wl Nye 14 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 4 PROFIBUS DP Option Components PROFIBUS D
8. LECTRIC UK LTD 1 Hunt Hill Orchardton Woods Cumbernauld G68 9LF United Kingdom Phone 44 1236 735000 Fax 44 1236 458182 http www yaskawa co uk YASKAWA ELECTRIC KOREA CORPORATION 7F Doore Bldg 24 Yeoido dong Yeoungdungpo gu Seoul 150 877 Korea Phone 82 2 784 7844 Fax 82 2 784 8495 http www yaskawa co kr YASKAWA ELECTRIC SINGAPORE PTE LTD 151 Lorong Chuan 04 01 New Tech Park 556741 Singapore Phone 65 6282 3003 Fax 65 6289 3003 http www yaskawa com sg YASKAWA ELECTRIC SHANGHAI CO LTD No 18 Xizang Zhong Road 17F Harbour Ring Plaza Shanghai 200001 China Phone 86 21 5385 2200 Fax 86 21 5385 3299 http www yaskawa com cn YASKAWA ELECTRIC SHANGHAI CO LTD BEIJING OFFICE Room 1011 Tower W3 Oriental Plaza No 1 East Chang An Ave Dong Cheng District Beijing 100738 China Phone 86 10 8518 4086 Fax 86 10 8518 4082 YASKAWA ELECTRIC TAIWAN CORPORATION 9F 16 Nanking E Rd Sec 3 Taipei 104 Taiwan Phone 886 2 2502 5003 Fax 886 2 2505 1280 y YASKAWA YASKAWA ELECTRIC CORPORATION In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations Therefore be sure to follow all procedures and submit all relevant documentation according to any and all rules regulations and l
9. P Option LED Display Table 4 LED Display Display Color Status Communication Status Meaning ON Power is on Power is being properly supplied to PROFIBUS DP Option and PROFIBUS DP Option has completed its hardware self diagnostics check Power is off The drive has no power supply PROFIBUS DP Option and drive are not connected properly and or there is no power supplied to the PROFIBUS DP Option An internal self diagnostic error occurred in the PROFIBUS DP Option ERR Option Error ON PROFIBUS DP Option error Self diagnostics error occurred in the PROFIBUS DP Option Flashing Drive connection error Connection error between PROFIBUS DP Option and drive This includes node address setting errors to parameter F6 30 on the drive side OFF Normal operation Drive and PROFIBUS DP Option are properly connected COMM Communication Status ON Communication connected Normal send receive between PROFIBUS DP Option and PROFIBUS DP master No data exchange There is a problem establishing communication between PROFIBUS DP Option and the PROFIBUS DP master BF PROFIBUS DP Error ON Waiting for communication procedure setting Communication related parameters are being set or initialized by the PROFIBUS DP master Flashing Communication setting error Communication parameter error from PROFIBUS DP master OFF Communication St
10. Y YASKAWA YASKAWA AC Drive 1000 Series Option PROFIBUS DP Installation Manual Type SI P3 V SI P3 T To properly use the product read this manual thoroughly and retain for easy reference inspection and maintenance Ensure the end user receives this manual Zt VN F1000Y U AAPy ay PROFIBUS DP3Bf amp Bias FZ x SI P3 V SI P3 T Rave sU C BIB C Te C AME Od C ICeU dc REZBFTICREL CVE EEDIT B amp BS CASE CEAT I T ROSFITICHRICRIFSNSKS SROASUMVIET MANUAL NO TOBP C730600 23C Copyright 2007 YASKAWA ELECTRIC CORPORATION All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of Yaskawa No patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual Yaskawa assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication 2 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual Table of Contents 1 PRE
11. ad and understand this manual before installing operating or servicing this option unit The option unit must be installed according to this manual and local codes The following conventions are used to indicate safety messages in this manual Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems DANGER Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Indicates an equipment damage message YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 7 1 Preface and Safety WB General Safety General Precautions The diagrams in this section may include option units and drives without covers or safety shields to illustrate details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Any illustrations photographs or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable The products and specifications described in this manual or the content and presentation of the manual
12. atus Normal operation Possible Cause LED is off once the PROFIBUS DP master is finished setting communication related parameters Table 5 Understanding LED Display Solution YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual The drive has no power Check all wiring to the drive then turn the power on PROFIBUS DP Option is not properly connected to the drive and therefore is not receiving enough power Shut the drive off and check that the PROFIBUS DP Option is properly connected Turn the power back on again 15 4 PROFIBUS DP Option Components Communication Status Possible Cause Solution PROFIBUS DP Option is reading the node address or parameter configuration Waiting for initial input data from master device Checking connection with the drive Waiting for data from the master PROFIBUS DP The PROFIBUS DP Cycle power to the drive If the LED Option Self Ob onisdamaged status does not change replace the diagnostics error p 8 PROFIBUS DP Option Cycle power to the drive If the LED status does not change replace the PROFIBUS DP Option Check the node address setting in the drive parameter F6 10 Problem initializing the Problem connecting drive and PROFIBUS to the drive DP Option Incorrect node address Check the network settings in the master Make sure the master device is Waiting for data
13. aws that may apply Specifications are subject to change without notice for ongoing product modifications and improvements 2007 2011 YASKAWA ELECTRIC CORPORATION All rights reserved MANUAL NO TOBP C730600 23C Published in Japan April 2011 07 5 lt gt 0 10 10 6
14. board cover while the power is on Failure to comply could result in death or serious injury The diagrams in this section may include option units and drives without covers or safety shields to show details Be sure to reinstall covers or shields before operating any devices The option board should be used according to the instructions described in this manual Do not allow unqualified personnel to use equipment Failure to comply could result in death or serious injury Maintenance inspection and replacement of parts must be performed only by authorized personnel familiar with installation adjustment and maintenance of this product Do not use damaged wires place excessive stress on wiring or damage the wire insulation Failure to comply could result in death or serious injury YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 17 5 Installation Procedure NOTICE Damage to Equipment Observe proper electrostatic discharge procedures ESD when handling the option unit drive and circuit boards Failure to comply may result in ESD damage to circuitry Never shut the power off while the drive is outputting voltage Failure to comply may cause the application to operate incorrectly or damage the drive Do not operate damaged equipment Failure to comply may cause further damage to the equipment Do not connect or operate any equipment with visible damage or missing parts Do not use un
15. ce 0 Digital Operator RUN and STOP keys Run Command Selection 1 Digital input terminals S1 to S7 lt 6 gt 2 MEMOBUS Modbus communications 3 Option Card Determines drive response when a bUS error is detected during communications with the PROFIBUS DP Option 0 Ramp to Stop 1 Coast to Stop 2 Fast Stop 3 Alarm Only lt 2 gt Frequency Reference Selection Default 1 Range 0 to 3 Default 1 Range 0 to 3 Operation Selection after Communications Error Sets the condition for external fault detection EFO 0 Always detected 1 Detected only during operation Default 0 Range 0 1 External Fault Detection Conditions EF0 Determines drive response for external fault input EFO0 detection during PROFIBUS communication 0 Ramp to Stop Default 1 1 Coast to Stop Range 0 to 3 2 Fast Stop 3 Alarm Only lt 2 gt NetRef ComRef Selection 0 Multi step speed reference disabled F7 mode Default 1 Function 1 Multi step speed reference allowed V7 mode Range 0 1 Stopping Method for External Fault from Communication Option Board Determines which communication related parameters are set back to their original default values when the drive is initialized 0 Do not reset F6 LI1L and F7 LILI parameters when the drive is initialized using parameter A1 03 1 Rest F6 O00 and F7 O0 parameters when the drive is initialized using parameter A1 03 Setting this parameter does not affect comm
16. e a sticker is provided with the PROFIBUS DP Option This sticker can be placed over the English and French warnings on the front of the PROFIBUS DP Option eo eo v YASKAWA V1000 WARNING AS A AVERTISSEMENT Secrmue oe Warning information Figure 1 Warning Labels example SI P3 V m Warning Contents A WARN NG Risk of electric shock Read manual before installing A Wait 5 minutes for capacitor discharge after disconnecting power supply To conform to CE requirements make sure to ground the supply neutral for 400V class Risque de d charge AX AVERTISSEMENT lectrique a Lire le manuel avant l installation A Attendre 5 minutes apr s la coupure de l alimentation pour permettre la d charge des condensateurs Pour r pondre aux exigences C s assurer que le neutre soit reli la terre pour la s rie 400V YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 2 Product Overview 2 Product Overview About This Product PROFIBUS is an open digital communication system supporting a wide range of fast time critical applications PROFIBUS DP Decentral Periphery is one of the three PROFIBUS variants DP is dedicated to fast data communication between systems and peripherals at a field level This PROFIBUS DP Option connects a drive to a field network using the PROFIBUS DP protocol PROFIBUS DP is included into
17. e PROFIBUS DP Option Contact Yaskawa for assistance W Minor Faults and Alarms LED Operator Display Table 13 Alarm Display Minor Fault Name bb bb Baseblock Data format and setting contents do not match Cause Possible Solution Minor Fault H2 O0 10 The drive output is disabled bb will be displayed on the operator when the drive is set for control by PROFIBUS DP and a conventional data format is used and the operation command bit F is set to 1 a PPO type data format is used the the control word STW bit 3 is set to 0 LED Operator Display Set either of the bits depending on which data format is used Minor Fault Name No output LI CALL CALL Serial Communication Transmission Error Communication has not yet been established Cause Possible Solution Minor Fault H2 LILI 10 Communication wiring is faulty there is a short circuit or something is not connected properly Check for wiring errors Correct the wiring Remove and ground shorts and reconnect loose wires Programming error on the master side Check communications at start up and correct programming errors Communication circuitry is damaged Perform a self diagnostics check Replace the drive if the fault continues to occur YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 35 9 Specifications 9 Spec
18. from the operating normally master device Check the terminal resistance settings Set Parm Message or on the data line Chk Cfg Message Look for any problems with the data line or if the connector Check that the data lines are properly connected to the drive Waiting for data from the master device Datassincotreetor The communication PROFIBUS DP Check the communication procedure CAMERA rocedure in the master is Option timed out e incorect settings in the master waiting for data y Sending or receiving data O On LI Flashing x Off Setting Node Address Set drive parameter F6 30 to a unique node address Range 0 to 125 on the network 16 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 5 Installation Procedure 5 Installation Procedure Section Safety A DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Disconnect all power to the drive wait at least five minutes after all indicators are off measure the DC bus voltage to confirm safe level and check for unsafe voltages before servicing to prevent electric shock The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc Electrical Shock Hazard Do not remove option
19. he quality of its products in conforming to standards and specifications published in the Yaskawa manual NO OTHER WARRANTY EXPRESS OR IMPLIED IS OFFERED Yaskawa assumes no liability for any personal injury property damage losses or claims arising from misapplication of its products 4 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 1 Preface and Safety Applicable Documentation The following manuals are available for the PROFIBUS DP Option Option Unit Yaskawa AC Drive 1000 Series Option Read this manual first PROFIBUS DP The installation manual is packaged with the Installation Manual PROFIBUS DP Option and contains a basic overview Manual No TOBPC73060023 of wiring settings functions and fault diagnoses this book The technical manual contains detailed information Yaskawa AC Drive and command registers 1000 Series Option To obtain the technical manual access these sites PROFIBUS DP U S http www yaskawa com Technical Manual Europe http www yaskawa eu com Manual No SIEPC73060023 Japan http www e mechatronics com Other areas contact a Yaskawa representative YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 5 1 Preface and Safety Yaskawa Drive V1000 Yaskawa AC Drive V1000 Technical Manual Yaskawa AC Drive V1000 Quick Start Guide Yaskawa Drive To obtain
20. ifications Specifications Table 14 Option Unit Specifications Specifications SI P3 V SI P3 T PCB model SI P3 PROFIBUS DP VO V1 PPO TYPE 1 5 No 3 072 Profile for Variable Speed Drives Extended data 1 High speed I O data inputs 16 bytes outputs 16 bytes MEMOBUS Modbus message inputs 16 bytes outputs 16 bytes Extended data 2 High speed I O data inputs 4 bytes outputs 4 bytes MEMOBUS Modbus message inputs 8 bytes outputs 8 bytes Basic data High speed I O data inputs 6 bytes outputs 6 bytes Connector 9 pin D SUB connector 4 40 UNC thread Communications Speed 9 6 kbps to 12 Mbps Ambient Temperature 10 C to 50 C Humidity Up to 95 RH no condensation Storage Temperature 20 C to 60 C allowed for short term transport of the product PROFIBUS DP Data Area of Use Indoor free of corrosive gas airborne particles etc Altitude Up to 1000 m 36 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 9 Specifications Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover MANUAL NO TOBP C730600 23B Published in Japan January 2008 07 5 lt gt L Revision number Date of original publication Date of publication Date of Revision Printing Number Section Revised Content April 2011 amp AII Addition SI P3 T added along
21. instruction manuals for Yaskawa products access these sites U S http www yaskawa com Europe http www yaskawa eu com Japan http www e mechatronics com Other areas contact a Yaskawa representative For questions contact the local Yaskawa sales office or the nearest Yaskawa representative T1000V Yaskawa AC Drive T1000V Technical Manual This manual describes installation wiring operation procedures functions troubleshooting maintenance and inspections to perform before operation To obtain this manual contact the local Yaskawa sales office or the nearest Yaskawa representative Yaskawa AC Drive T1000V Safety Precautions This guide is packaged together with the product Covers safety precautions areas to check upon receiving your new T1000V and standards compliance Terms Note Indicates a supplement or precaution that does not cause drive damage Drive Yaskawa AC Drive V1000 Series Yaskawa AC Drive T1000V Series PROFIBUS DP Option Yaskawa AC Drive 1000 Series Option PROFIBUS DP SI P3 V SI P3 T 6 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 1 Preface and Safety Registered Trademarks PROFIBUS DP is a registered trademark of PROFIBUS International Other company names and product names listed in this manual are registered trademarks of those companies Supplemental Safety Information Re
22. l input command 7 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 27 7 PROFIBUS DP Option Data and I O Maps 7 PROFIBUS DP Option Data and I O Maps Conventional Formats The configuration tool of PROFIBUS DP master sets the input and output data length of PROFIBUS DP Option from Extended Data 1 32 bytes Extended Data 2 12 bytes and Basic Data 6 bytes Conventional formats have two message types High speed I O Data and MEMOBUS Modbus message Set parameter F6 32 to 1 to use conventional formats W High Speed I O Data High speed I O data is directly transferred to or from the drive and can control the drive For example when the drive is set for PROFIBUS DP communications the drive Run Stop and Frequency Reference commands are typically transferred to the drive within 2 ms after being received by the option m MEMOBUS Modbus Message MEMOBUS Modbus message data is transferred to the drive using MEMOBUS Modbus messages All drive parameters and data can be accessed through MEMOBUS Modbus Because the data in this message type is transferred to the drive after the PROFIBUS DP Option receives and edits it more time is required to return the data to the master The master must synchronize the timing of sending and receiving the data by handshaking m Memory Maps The following memory maps show the I O data bytes m Basic and Extended Register Maps Basic Data 6 by
23. l value 32 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 8 Troubleshooting 8 Troubleshooting Drive Side Error Codes Drive side error codes appear on the drive LED operator Causes of the errors and corrective actions are listed in Table 12 For additional error codes that may appear on the LED operator screen refer to the technical manual for the drive HW Faults bUS PROFIBUS DP Option Communication Error and EFO External Fault Input from the PROFIBUS DP Option may appear as an alarm or a fault When a fault occurs the digital operator LEDs remain lit When an alarm occurs the digital operator LEDs flash and the ALM light illuminates If communication stops while the drive is running check the following items to resolve the fault Is the PROFIBUS DP Option properly installed Is the communication line properly connected to the PROFIBUS DP Option Is it loose Is the controller program working Has the controller CPU stopped Did a momentary power loss interrupt communications Table 12 Fault Display and Possible Solutions LED Operator Display Fault Name PROFIBUS DP Option Communication Error bUS After establishing initial communication the connection was lost Only detected when the run command or frequency reference is assigned to the option b1 03 3 or b1 02 3 Cause Possible Solution Maste
24. ller or in units of 0 1 A for drives 11 kW and larger This is the same regardless of whether the drive is set for Normal Duty or Heavy Duty operation 30 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 7 PROFIBUS DP Option Data and I O Maps Table 11 Extended Data 2 Register Map Output Master Device Drive Input Drive Master Device Description Description Operation Command High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte lt gt Frequency Reference Low Byte Motor Speed Low Byte lt gt MEMOBUS Modbus Function Code MEMOBUS Modbus Function Code MEMOBUS Modbus Starting Register Address High Byte MEMOBUS Modbus Starting Register Address High Byte MEMOBUS Modbus Starting Register Address Low Byte MEMOBUS Modbus Starting Register Address Low Byte MEMOBUS Modbus Data Length MEMOBUS Modbus Data Length MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 1 Low Byte Reserved Reserved Handshaking Register lt 1 gt Unit depends on the setting of 01 03 Digital Operator Display Control mode the drive s output frequency becomes the input d Handshaking Register Scaling When the drive is operating i
25. may be changed without notice to improve the product and or the manual When ordering a new copy of the manual due to damage or loss contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover A DANGER Heed the safety messages in this manual Failure to comply will result in death or serious injury The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual NOTICE Do not modify the drive or option circuitry Failure to comply could result in damage to the drive or option and will void warranty YASKAWA is not responsible for any modification of the product made by the user This product must not be modified Do not expose the drive to halogen group disinfectants Failure to comply may cause damage to the electrical components in the option unit Do not pack the drive in wooden materials that have been fumigated or sterilized Do not sterilize the entire package after the product is packed 8 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 1 Preface and Safety m Option Unit Label Warnings Warning information is displayed on the option unit as shown in the figure below Follow all warnings and safety instructions when using the product When using the drive in an area that may require displaying warning information in Japanese or Chines
26. mmand High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte lt 3 gt Frequency Reference Low Byte Motor Speed Low Byte lt 3 gt Reserved Torque Reference Monitor High Byte lt 4 gt Torque Reference Monitor Low Byte lt 4 gt Reserved Frequency Reference High Byte OL OPAL AD nA BI WwW Nj S Frequency Reference Low Byte Analog Output Channel 1 High Byte lt gt Output Frequency High Byte Analog Output Channel 1 Low Byte lt gt Output Frequency Low Byte Reserved Output Current High Byte 5 Output Current Low Byte 57 Digital Output High Byte 2 Analog Input Channel 1 High Byte Digital Output Low Byte 2 Analog Input Channel 1 Low Byte MEMOBUS Modbus Function Code MEMOBUS Modbus Function Code MEMOBUS Modbus Starting Register Address High Byte MEMOBUS Modbus Starting Register Address High Byte YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 29 7 PROFIBUS DP Option Data and I O Maps Output Master Device to Drive Input Drive to Master Device Byte Description Description MEMOBUS Modbus Starting Register MEMOBUS Modbus Starting Register 18 Address Address Low Byte Low Byte EMOBUS Modbus Number of Da
27. n the V f ata YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 31 7 PROFIBUS DP Option Data and I O Maps Supported Parameter Process Data Object PPO Type Formats Set drive parameter F6 32 0 to use PPO type formats The PPO is defined for cyclic data transfer allowing the master and the slave to exchange process data PZD and parameters Refer to the PROFIBUS specification for more information on PPO types 1 5 Refer to the PROFIBUS specification for more information on PPO types 1 5 PROFIBUS DP Option supports five possible PPO type formats PPO type 1 8 octets PKW 4 octets PZD PPO type 2 8 octets PKW 12 octets PZD PPO type 3 4 octets PZD PPO type 4 12 octets PZD PPO type 5 8 octets PKW 20 octets PZD All PPO Types have the registers STW ZSW HSW and HIW These registers are not mapped directly to drive registers PZD2 STW HSW PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10 ZSW HIW PPO TYPE 1 Octet String 12 PPO TYPE 2 Octet String 20 PPO TYPE 3 Octet String 4 PPO TYPE 4 Octet String 12 PPO TYPE 5 Octet String 28 PKW Parameter ID value PZD Process Data cyclically transferred PKE Parameter ID 1st and 2nd octet IND Sub index 3rd octet 4th octet is reserved PWE Parameter value 5th until 8th octet STW Control word HSW Main setpoint ZSW Status word HIW Main actua
28. nation resistor a termination resistance must be set using a switch on the 9 pin D sub connector Make sure that only the D sub connector for the last or end drive in the network has a terminating resistor If any other drive on the network has a terminating resistor communication problems may occur Most 9 pin D sub connectors have a function for disconnecting the output side of the cable Use only the input side cable entry when connecting both ends of the network If the connector is reversed then communication will not be possible between devices Most connectors have arrows indicating the input and output sides Terminating resistors are shown in Figure 6 can only be used for baud rates below 1 5 Mbps 1 5 Mbps and higher baud rates require termination with resistors as shown in Figure 7 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 19 5 Installation Procedure 9 pin D sub Connector Bus termination Switch Incoming Cable Outgoing Cable Figure 6 PROFIBUS Cable Connection with Termination Resistors Bus termination ON incoming and outgoing cables not connected Bus termination OF ncoming and outgoing cables connected VP pin 6 390 Q B Data line ELM CMM RES RxD TxD P pin 3 220 Q A Data line o RxD TxD N pin 8 390 Q DGND pin 5 Figure 7 Cable Termination of the PROFIBUS DP Option Cable to EN50170 pin numbe
29. r controller PLC has stopped communicating Check for faulty wiring Communication cable is not connected Correct any wiring problems properly Check the various options available to minimize the effects of noise Take steps to counteract noise in the control circuit wiring main circuit lines and ground wiring fa magnetic contactor is identified as a source of noise install a surge absorber to the contactor coil Use cables recommended by Yaskawa or another type of shielded line Ground the shield on the controller side and on the PROFIBUS DP Option side A data error occurred due to noise ord If there are no problems with the wiring and the error continues to occur PROFIBUS DP Option is damaged replace the PROFIBUS DP Option YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 33 8 Troubleshooting LED Operator Display Fault Name EFO External Fault Input from PROFIBUS DP Option The alarm function for an external device has been triggered Cause Possible Solution An external fault is being sent from the upper controller PLC Remove the cause of the external fault Reset the external fault input from the upper controller PLC device Problem with the upper controller PLC program LED Operator Display Check the program used by the upper controller PLC and make the appropriate corrections Fault Name
30. rs for a 9 pin D sub connector 20 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 5 Installation Procedure Prior to Installing the Option Unit Prior to installing the PROFIBUS DP Option wire the drive and make necessary connections to the drive terminals Refer to the Yaskawa drive manual for information on wiring and connecting the drive Verify that the drive operates normally without the option installed Installing the Option Unit Remove the front cover of the drive before installing the PROFIBUS DP Option Follow the directions below for proper installation 1 Switch off the power supply to the drive DANGER Electrical Shock Hazard Do not connect or disconnect wiring while the power is on Failure to comply will result in death or serious injury Before installing the PROFIBUS DP Option disconnect all power to the drive The internal capacitor remains charged even after the power supply is turned off The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc To prevent electric shock wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level 2 Remove the front cover The original drive front cover may be discarded because it will be replaced by the PROFIBUS DP Option cover in step 7 Figure 8 Remove Front Cover YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Ins
31. shielded cable for control wiring Failure to comply may cause electrical interference resulting in poor system performance Use shielded twisted pair wires and ground the shield to the ground terminal of the drive Properly connect all pins and connectors Failure to comply may prevent proper operation and possibly damage equipment Check wiring to ensure that all connections are correct after installing the option unit and connecting any other devices Failure to comply may result in damage to the option unit 18 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 5 Installation Procedure Connection Diagram Drive lt 1 gt PROFIBUS Cable PROFIBUS Cable Connector ae a Red Beli To PROFIBUS DP Red 1B mey 3 FE Master Hea Green 1A r3 A line l8 C ot b a m aq RTS f 4 JE LE 25 vp Pg PROFIBUS DP To the next slave 1 1 Green 2A 390 220w 390W gt gt Option HT TT9 pend 5 iba amp Shell L Shell ete E EUN CEU 4 9 pin D SUB Connector For the last node on the bus turn on the termination resistor switch lt 1 gt The FE terminal on the PROFIBUS DP Option is fitted with a ground cable that should be connected to the ground terminal on the drive Figure 5 Connection Diagram WB PROFIBUS DP Termination Because the PROFIBUS DP Option does not have a termi
32. ta MEMOBUS Modbus Number of Data EMOBUS Modbus Data 1 High Byte MEMOBUS Modbus Data 1 High Byte EMOBUS Modbus Data 1 Low Byte MEMOBUS Modbus Data 1 Low Byte EMOBUS Modbus Data 2 High Byte MEMOBUS Modbus Data 2 High Byte 19 20 21 22 24 25 26 27 28 EMOBUS Modbus Data 3 High Byte MEMOBUS Modbus Data 3 High Byte EMOBUS Modbus Data 3 Low Byte MEMOBUS Modbus Data 3 Low Byte EMOBUS Modbus Data 4 High Byte MEMOBUS Modbus Data 4 High Byte EMOBUS Modbus Data 4 Low Byte MEMOBUS Modbus Data 4 Low Byte M M M M 23 MEMOBUS Modbus Data 2 Low Byte MEMOBUS Modbus Data 2 Low Byte M M M M Reserved Reserved Handshaking Register Handshaking Register lt 1 gt To select drive analog output channel for communications set H4 01 Multi Function Analog Output Terminal AM to 000 through mode lt 2 gt Drive digital output ON OFF during communications set H2 01 Terminal MA MB and MC Function Selection relay H2 02 Terminal P1 Function Selection open collector and H2 03 Terminal P2 Function Selection open collector to F through mode 3 Unit depends on the setting of 01 03 Digital Operator Display Scaling Input data is 0 when the drive is set for V f Control 4 Cannot be used when setting A1 02 Control Method Selection to 0 V f Control without PG 5 Data is displayed in units of either 0 01 A for drives 7 5 kW and sma
33. tallation Manual 21 5 Installation Procedure 3 Remove the bottom cover and connect the PROFIBUS DP Option ground cable to the ground terminal Ground terminal Ground cable Bottom cover Figure 9 Connect Ground Cable Note The four different ground cables packaged with the PROFIBUS DP Option connect to different models Select the proper ground cable from the PROFIBUS DP Option kit depending on drive size B ME A Option unit connection screw size M3 B Drive side connection screw size M3 5 to M6 Figure 10 Ground Cable Note Cover removal for certain larger models with a Terminal Cover Single Phase 200 V Class CIMR VLIBAO0006 to BA0018 CIMR TLIBV0006 to BV0018 Three Phase 200 V Class CIMR VL12A0008 to 240069 CIMR TL12V0008 to 2V0069 Three Phase 400 V Class All models Remove the terminal cover before removing the bottom cover to install the PROFIBUS DP Option Replace the terminal cover after wiring the PROFIBUS DP Option Figure 11 Models with Terminal Cover 22 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 5 Installation Procedure 4 Reattach the bottom cover 5 Connect the PROFIBUS DP Option to the drive Properly secure the tabs on the left and right sides of the PROFIBUS DP Option to the drive case Figure 12 Attach PROFIBUS DP Option 6 Connect the ground cable from the drive ground terminal to the PROFIBUS
34. tes Extended Data 1 32 bytes Extended Data 2 12 bytes High speed I O Data Bytes 0 to 5 Bytes 0 to 15 Bytes 0 to 3 MEMOBUS Modbus Data 28 Bytes 16 to 31 Bytes 4 to 11 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 7 PROFIBUS DP Option Data and I O Maps Table 9 Basic Data Register Map Detail Output Master Device to Drive Input Drive to Master Device Byte Description Byte Description 0 Operation Command High Byte Drive Status High Byte Operation Command Low Byte Drive Status Low Byte Frequency Reference High Byte Motor Speed High Byte lt gt Frequency Reference Low Byte Motor Speed Low Byte lt gt Reserved Output Current High Byte lt 2 gt Output Current Low Byte lt 2 gt lt 1 gt Unit depends on the setting of 01 03 Digital Operator Display Scaling When the drive is operating in the V f Control mode the drive s output frequency becomes the input data lt 2 gt Data is displayed in units of either 0 01 A for drives 7 5 kW and smaller or in units of 0 1 A for drives 11 kW and larger This is the same regardless of whether the drive is set for Norma Duty or Heavy Duty operation Table 10 Extended Data 1 Register Map Output Master Device to Drive Input Drive to Master Device Description Description Operation Co
35. unication related parameters Default 0 Range 0 1 Reset Communication Related Parameters 26 YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 6 PROFIBUS DP Option Drive Parameters Name Description Values Default 0 Node Address Select the node address of a PROFIBUS DP Option Min 0 Max 125 Selects the action to take when a Clear Mode command is received Default 0 0 Resets back to 0 Range 0 1 1 Maintains the previous value 0 PPO Type Default 0 1 Conventional Range 0 1 Clear Mode Selection PROFIBUS Map Selection lt 1 gt To start and stop the drive through the PROFIBUS DP network set b1 02 to 3 To control the frequency reference of the drive via the PROFIBUS DP network set b1 01 to 3 2 If F6 03 is set to 3 then the drive will continue to operate when an EFO fault is detected Take proper safety measures such as installing an emergency stop switch 3 Software versions 1012 and later have F6 07 and F6 08 both set to 1 lt 4 gt All node addresses must be unique Node addresses 0 1 and 2 are typically reserved for control maintenance and diagnostic equipment The ERR light will illuminate when 0 or greater than 125 is entered 5 Power must be cycled in order for any setting changes to take affect 6 The V1000 and T1000V drives localized for Europe do not have the terminal S7 Multi function digita
36. with corresponding data Front cover Revision Format December 2010 Back cover Revision Address format June 2010 Back cover Revision Address All Revision Reviewed and corrected entire document Chapter 6 Addition Parameter F6 07 and F6 08 Addition Fault oFA30 to oFA43 Minor Faults and Alarms CALL September 2008 Chapter 8 January 2008 Back cover Revision Address May 2007 First Edition YASKAWA ELECTRIC TOBP C730600 23C 1000 Series Option SI P3 V SI P3 T Installation Manual 37 YASKAWA AC Drive 1000 Series Option PROFIBUS DP Installation Manual DRIVE CENTER INVERTER PLANT 2 13 1 Nishimiyaichi Yukuhashi Fukuoka 824 8511 Japan Phone 81 930 25 3844 Fax 81 930 25 4369 http www yaskawa co jp YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower 1 16 1 Kaigan Minatoku Tokyo 105 6891 Japan Phone 81 3 5402 4502 Fax 81 3 5402 4580 http www yaskawa co jp YASKAWA AMERICA INC 2121 Norman Drive South Waukegan IL 60085 U S A Phone 800 YASKAWA 927 5292 or 1 847 887 7000 Fax 1 847 887 7310 http www yaskawa com YASKAWA ELETRICO DO BRASIL LTDA Avenda Fagundes Filho 620 Bairro Saude Sao Paulo SP04304 000 Brasil Phone 55 11 3585 1100 Fax 55 11 5581 8795 http www yaskawa com br YASKAWA EUROPE GmbH Hauptstrasse 185 65760 Eschborn Germany Phone 49 6196 569 300 Fax 49 6196 569 398 http www yaskawa eu com YASKAWA E
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