Installation manual
Contents
1. 19 Assembly Concentricity and face run 28 langen nee 26 eco dette cess masti ada 27 PREPONANGNS u 25 TOP OWS E 32 B Klee MEME 41 Brief description 18 EEN 38 D Dimensional heet 17 35 Fangen 36 Jaw che 36 Disposgl nenea 37 Environmental protection 15 General information 16 Intended 10 J JOWS P a Cheng ne 31 acas eo alea ea 33 Position of the master jaws 30 M Maintenance schedule 40 O Operating conditions 16 rd c es tat 18 P WE Cels Ue PERCENT TT TT 23 Personal protective equipment Hord habs see 12 Protective 12 Protective goggles 12 Protective work clothing 11 Safety 11 Personnel requirements s ss00s00000s 9 Power 16 Preservation uicit nd o REPE 39 R SE 47 EE 46 5 Scope of 7 EIERE 7 Special 12 el ee 242. 24 2 HAINBUCH EE 25 NR ET 25 6 2 Assembling of the clamping device sss 25 6 2 1 Assembling the flange optional nene 26 6 2 2 Assembly of the jaw chuck 27 6 2 3 Checking and adjusting the face run and concentricity 28 6 2 4 Position of the master wwe 30 6 2 5 Changing the jaws 31 6 2 6 Assembly of the top low 32 6 2 7 Machining the awe 33 S 33 6 4 Activities after production is conchuded 34 7 Disassembly subsequent storage daposcl eee 35 ASI et nat E oana a 35 7 2 Disassembling the clamping deviee 36 7 2 1 Disassembling the jaw chuck sss 36 7 2 2 Disassembling the ET rorem ser apeirian aa da 36 7 3 Subsequent storage of the clamping 37 ZA Disposal IERI PRET RE ee 37 MAGI LEGII c a ee T i een 38 Eer IN iai ate aaa aibe alia aa RER 38 EE EK 8 3 Maintenance sehedule asas ee ke 40 8 4 ee ee Cc 41 9 Trouble re 42 42 2 2 release Eeer 43 9 3 Start up after corrected baut AA JO AGER Gon due tees ttu ee RR aE E METER RAR NR A5 10 1 Service Hobbs une ee 45 10 2 Representatives in Germany and Europe 45 e e Hess ch 46 10 2 2 E 47 ANE EE 50 T
3. cluded in the delivery or provided by the customer N i b J A SE 9 gt Fig 3 4 2 2 Jaws For all purposes the clamping device can be modified with various jaws You have the choice m Base jaws m Top jaws hard soft aluminum Claw jaws hard Profiled stepped jaws HATNBUCH 19 4 2 3 Insert bushings 4 2 4 Grease Fig A The insert bushings changeable from the front side allow an ease work piece adjustment just as you need it closed with ejector with passage a with spray nozzle a with adjustable end stop The universal grease for chuck and mandrel lubrication is supplied in a 1000g can The order number for the universal grease is 2085 0003 it can be ordered from HAINBUCH 20 o HAINBUCH 5 Transporting packaging and storing 5 1 Safety instructions for transporting Unbalanced pack WARNING age Danger of falling due to an unbalanced package Packed goods can have an unbalanced package If attached incorrectly the package can tip and cause life threatening injuries Note the markings on the packages m Attach the crane hook in such a manner that it is located above the center of gravity a Carefully lift and see if the load tilts If neces sary change the attachment 5 2 Symbols on the packaging Fragile Identifies packages with fragile or sensitive contents Handle the packed goods with care do not allow them to f
4. the work piece Missing changing parts A Danger of injury due to incorrect clamping of the work piece Incorrect work piece clamping may lead to the ejection of the work piece and result in serious in juries Too low supply pressure can lead to the reduction of clamping force Too high supply pressure can lead to damage of the components of the clamping device a Check and adjust if necessary the supply pres sure regularly a Do random checks of the unmachined work pieces on dimensional accuracy WARNING Danger of injury due to missing changing parts When operating the clamping device without changing parts segmented clamping bushing clamping heads work piece end stops there is a higher danger of crushing injuries due to the stroke of movable components of the clamping device 14 o HAINBUCH 2 6 Environmental protection Lubricants NOTE Environmental hazard due to incorrect handling Incorrect handling of environmentally hazardous substances particularly improper disposal can cause significant environmental damage a Always comply with the instructions cited below a If environmentally harmful substances should in advertently get into the environment initiate suitable measures immediately If in doubt noti fy the responsible municipal authority about the damage The following environmentally harmful substances are used Lubricants like greases and oils can contain to
5. DE 33699 Bielefeld Phone 49 0 521 92458 0 Fax 49 0 521 92458 99 E mail bockkg gmx de Bock amp Strothmann GmbH Commercial Agency Berliner Allee 49 DE 30855 Langenhagen Phone 49 0 511 781068 Fax 49 0 511 782960 E mail vertrieb bockundstrothmann de J rg Fedtke Sales Representative HAINBUCH GMBH Kunkelsberg 2 DE 45239 Essen Phone 49 0 7144 907 661 Fax 49 0 201 2463 839 E mail joerg fedtkeGhainbuch de DJ Uwe Fischer Sales Representative HAINBUCH GMBH Im Apfent le 25 DE 72525 M nsingen Auingen Phone 49 0 7144 907 662 Fax 49 0 7381 183783 E mail uwe fischer hainbuch de HAINBUCH GmbH Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 1017144 9070 Fax 49 0 7144 18826 E mail verkauf hainbuch de Thomas Helfer GbR Commercial Agency Gerwigstra e 4 DE 76437 Rastatt Phone 49 0 7222 916231 Fax 49 0 7222 916240 Mobile 49 0 171 2032559 E mail helfer industrievertretung t online de Thomas Hummel Sales Representative HAINBUCH GMBH Waldstrafe 22b DE 93197 Zeitlarn Phone 49 0 7144 907 674 Fax 49 0 7144 907 874 E mail thomas hummel hainbuch de Michael Kopp Sales Representative G gginger Stra e 98 DE 86199 Augsburg G ggingen Phone 49 0 7144 907672 E mail michael kopp hainbuch de BR K nne Zerspanungstechnik Commercial Agency Grootkoppel 45 DE 23858 Reinfeld Phone 49 0 4533 208100 Fax 49 0 4533 208116 Mobile 49 0 170 9621139 E mail info kuen
6. Tightening torque Nm M8 25 Nm Fig 15 M10 60 Nm M12 80 Nm M16 100 Nm M24 230 Nm CAUTION Material damage by too high tightening torque The given tightening torque in the table above may not be exceeded m Use only screws DIN 912 of the property class 12 9 Higher tightening torques will cause deformation of the master jaw thus the master jaw will stuck in the guides of the clamping device 32 HAINBUCH 6 2 7 Machining the jaws 6 3 Inspections NOTICE Material damage due to lack of accuracy Jaws for highest repeatability must be machined and or grinded in the clamping device under clamping pressure When machining or grinding it is important to ensure that the loading ring and loading plugs are clamped by the top jaws not by the master jaws a Keep the master and jaws for recurring work Tighten the mounting screws for the jaws with a torque wrench a In no case tighten the wrench by using a tube extension or a hammer NOTE Material damage due to damaged clamping devices A damaged incomplete or unbalanced clamping device can significantly damage or even destroy the machine tool and the work piece a Only install undamaged complete and precisely bal anced clamping devices a If in doubt contact the manufacturer Ensure the following points prior to each installation and start up of the clamping device All allen screws of the clamping device must be present and tightened wi
7. avoided CAUTION indicates a possible dangerous situation that can result in minor or light injury if it es not avoided NOTE indicates a possible dangerous situation that can result in material damage if it is not avoided indicates useful tips and recommendations as well as information for efficient and trouble free operation Y HAINBUCH 5 1 3 Limitations of liability 1 4 Max RPM 1 5 Copyright All information and instructions in this operating manual have been provided under due consideration of applic able standards and regulations the current state of tech nology as well as our many years of experience The manufacturer assumes no liability for damage due to gt Failure to follow the instructions in the manual Non intended use Deployment of untrained personnel Unauthorized conversions Technical changes gt Use of non approved spare parts The actual scope of delivery can vary from the explana tions and graphic representations provided in this manual in the case of special versions if supplemental order op tions are desired or on the basis of the latest technical changes The agreed obligations in the delivery contract the gener al terms and conditions as well as delivery conditions of the manufacturer and the statutory regulations valid at the time the contract was concluded apply Of all indicated numbers of RPMs of all used groups the lowest given R
8. brief description 1 Chuck jaw 2 Flange 3 Top jaws A Insert bushing Brief description Fig 2 The jaw chuck B Top is designed for maximum flexibility in production Thus this chuck is characterized by a quick change jaw with high repeatability Through the wedge bar system a high efficiency and high operating reliability and short setup time is achieved In connection with different kinds of optional jaws and insert bushings the clamping device can be easily adap ted to your requirements 18 Order Hotline 49 0 7144 907 333 4 2 Optional accessories The accessories described here are not included in the scope of delivery Specially developed segmented clamping bushings match to the respective maximum RPM are available for each clamping device Trouble free and precise function of HAINBUCH clamping devices is only ensured when using original HAINBUCH segmented clamping bush ings Lubricating grease and grease gun are required for cleaning and preservation of the clamping device The lubricating grease is also specially matched for protec tion of the vulcanized segments of the segmented clamp ing bushings and increase their service life and elasticity by a significant factor 4 2 1 Spindle flange au The spindle flange serves for adaption of the segmented Ss e W mandrel to the machine oe NS N Depending on the order the spindle flange can be in im Ni
9. cz s J rg Tittel Sales Representative HAINBUCH GMBH Wunnensteinstra e 10 DE 71711 Steinheim Murr Phone 49 0 7144 907 668 Fax 49 0 7144 819864 E mail joerg tittelGhainbuch de E Carsten Zander Technical Consultant HAINBUCH GMBH Friedrich Ebert Strafe 9 DE 31848 Bad M nder Phone 49 0 7144 907 669 Fax 49 0 5042 506751 E mail carsten zander hainbuch de Belgium BIS Technics bvba sprl Zevenputtenstraat 20 3690 Zutendaal Phone 32 89518890 Fax 32 89518899 E mail info bistechnics com Internet www bistechnics com Denmark Jorn Herringe A S Ramsamagle Sywejen 31 4621 Gadstrup Phone 45 46170000 Fax 45 46170001 E mail sales jbh tools dk Internet www jbh tools dk HATNBUCH 47 Estonia Latvia Lithuania DV Tools OU Peterburi tee 34 4 11415 Tallinn Phone 372 6030508 Fax 372 6030508 E mail infoQdv tools ee France HAINBUCH France SNC Equipements de machines outils ZI Lons Perrigny 1600 Route de la Lieme 39570 Lons le Saunier Phone 33 384876666 Fax 33 384876677 E mail info amp hainbuch fr Internet www hainbuch com Great Britain HAINBUCH UK Lid 6 Newmarket Keys Business Village Keys Park Road Hednesford Staffordshire WS12 2HA Phone 44 1543 478710 Fax 44 1543 478711 Mobile 44 7980212784 E mail nick peter hainbuch co uk Internet www hainbuch com Greece PAPET Papadopoulos GbR Hauptstra e 75 DE 73061 Ebersbach Fils Phone 49 7
10. 0 30 17 400 24 36 19 600 The table shows the maximum permissible values and does not include any other safety factors Knowledge of the applicable guidelines and configuration criteria are the prerequisites HAINBUCH 41 9 Trouble shooting 9 1 Safety Trouble shooting Possible fault causes and the tasks to correct these faults are described in the following section If faults occur more frequently the maintenance intervals must be shortened to correspond to the actual system load Contact the manufacturer if there are faults that cannot be corrected by following the instructions below see the service address on the back of this operating instruction The following always applies 6 For faults that pose a direct danger for personnel and or property immediately execute the emergency stop function Determine the cause of the fault correction of the fault requires work in the danger zone put the machine in set up mode Immediately inform the responsible parties at the installation site of the fault Depending on the type of fault either have authorized specialized personnel correct the fault or correct it yourself The trouble shooting table provided below lists personnel who are authorized to correct the fault If there is a fault that was not caused by the clamping device the cause of the fault may be in the machine area See the operating manual for the mach
11. 1 Fax 48 616232040 E mail bim bazafirm pl Russia LLC Rosna Engineering Melnichnaya 4 192019 St Petersburg Phone 812 4129213 Fax 812 4125586 E mail rosna rosna spb ru Internet www rosna spb ru Sweden HAINBUCH Svenska AB Kemistv gen 17 18379 T by Phone 46 87327550 Fax 46 87327650 E mail hainbuch hainbuch se Internet www hainbuch com Turkey Hidkom Organize Sanayi B lgesi 75 Yil CD Demirciler Sit Blok No 2 16159 Nil fer Bursa Phone 90 2242438292 Fax 90 2242436365 E mail hidkom ir net Internet www hidkom com Norway Onstad Maskin A S Chr H Blomsgt 13 3717 Skien Phone 47 35532373 74 Fax 47 35532375 E mail Internet www onstadmaskin no Romania Banatech srl Carasului Str 26 325400 Caransebes Phone 40 255517175 Fax 40 355814125 Mobile 40 749220553 E mail office banatech ro Internet www banatech ro Spain ATM Asistentes Tecnologicos del Mecanizado S L Isaac Albeniz 29 08402 Granollers Barcelona Phone 34 938606572 Fax 34 938791689 E mail atm sl amp atmbarcelona com Switzerland Utilis M llheim AG Pr zisionswerkzeuge Kreuzlinger Strasse 22 CH 8555 M llheim Phone 41 0 52 7626262 Fax 41 0 52 7626200 E mail nfo utilis com Internet www utilis com postmaster onstadmaskin no o HAINBUCH 11 Index A Accessories E E 20 Insert bushings nenea 20 tee 19 Spindle
12. 1635858 530668 Fax 49 716352265 E mail paris papet technologies de Ireland Machine Shop amp Engineering Supplies Lid 11 Vale View Lawn The Park Cabinteely Dublin 18 Phone 353 12847003 Fax 353 12857955 E mail machshop indigo ie Finland Oy Maanter Ab PL 70 Keinum enkuja 2 01510 Vantaa Phone 358 29006130 Fax 358 290061130 E mail maantera maantera fi Internet www maantera fi France Representative for Haute Savoie Utilis France Sarl 597 Avenue du Mont Blanc 74460 Marnaz Phone 33 450963630 Fax 33 450963793 E mail contact utilis com Internet www utilis com Great Britain Leader Chuck Systems Lid 9 Century Park Birmingham B9 4 NZ Phone 44 1217714843 Fax 44 1217710966 E mail information leaderchuck com Internet www leaderchuck com Hungary GGW Gruber amp Co GmbH Kolingasse 6 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggw gruber ing at Internet www gruber ing at Italy HAINBUCH Italia srl Via Caduti di Nassiriya 5 22036 Cantu Co Phone 39 0313355351 Fax 39 031611570 E mail info hainbuchitalia it Internet www hainbuchitalia it 48 o HAINBUCH Netherlands BIS Specials Brandenburg Industry Service Dongen BV Dreef 7 6996 BA Drempt Phone 31 313482566 Fax 31 313482569 E mail info bisspecials com Internet www bisspecials com Poland BIM Sp z o o ul Wysogotowska 9 62081 Przezmierowo Phone 48 61623204
13. 2 Hook the load handling equipment into the lifting eye bolt 3 Use a crane to carefully lift the clamping device out of the transport packaging and put it down on a stable level substrate 22 HAINBUCH 5 5 Packaging About the pack Individual packages are packed according to the expec aging ted transport conditions Environmentally friendly materi als have been used exclusively for the packaging Packaging should protect the specific components from transport damage corrosion and other damage until in stallation Therefore do not destroy the packaging re move it just before installation fj The packed goods are sealed in foil airtight and packed in cartons See the Technical Data sec tion for the specific weight of the respective sizes Handling pack Dispose of packaging materials in accordance with the aging materials respectively valid statutory regulations and local guidelines NOTE Improper disposal causes environmental damage Packaging materials are valuable raw materials and in many cases they can be reused or they can be effectively treated and recycled Dispose of packaging materials in an environ mentally responsible manner a Comply with locally applicable disposal guidelines If necessary commission a special ized company to dispose of packaging HATNBUCH 23 5 6 Storing Storage of pack ages Subsequent storage of the clamping device Under certain circu
14. 6 2 5 Changing the jaws Special tools required chuck wrench The changing of the jaws only takes place with opened clamping device gt 3 For safety reasons in this position the master jaws are gt still engaged Falling out of the jaws is prevented 1 Put the chuck wrench into the hexagonal of the _ respective jaw 2 Turn the chuck wrench 90 clockwise Now the respective jaw is released and can be removed For safety reasons in this position the wrench may not be removed 3 Pull the jaw outwardly out of the groove 4 Put in the desired jaw Pull the jaw to the desired diameter 5 Turn the chuck wrench 90 clockwise The toothing of the jaw chuck must now engage in the toothing of the jaw 6 Remove the chuck wrench from the clamping device HATNBUCH 31 6 2 6 Assembly of the top jaws Special tools required Allen wrench 1 1 Remove the pre assembled screws 1 from the master jaws 3 2 Clean the location surface of the master and top jaws Y Y 3 Put the top jaws with the cross offset into the groove H H of the master jaws 2 2 4 Put the screws into the mounting holes 3 v 5 Tighten the screws according to the following tightening torque table Screw size
15. PM is to be used always This manual is protected by copyright and is provided ex clusively for internal purposes Delivery of the operating manual to third parties duplica tion in any form including excerpts as well as exploit ation and or communication of the content are not per mitted except for internal use without written approval from the manufacturer Actions to the contrary make damage compensation man datory We reserve the right to enforce additional claims 6 o HAINBUCH 1 6 Scope of delivery fi All tools and accessories that are not included in the scope of delivery are marked as optional In scope of delivery of the clamping device m segmented mandrel Optionally the scope of delivery of the clamping device includes Spindle flange machine adapter Segmented clamping bushing Work piece end stop u Eye bolts 1 7 Spare parts WARNING Safety risk if the wrong spare parts are used Incorrect or defective sare parts can cause dam age malfunction or total failure they can also impair safety a Only use manufacturer s original spare parts Only purchase spare parts from authorized dealers or dir ect from the manufacturer Addresses are in the ap pendix 1 8 Warranty terms The warranty terms are included in the manufacturer s terms and conditions 1 9 Clamping force The specified maximum radial clamping force can vary due to lubrication status and the degre
16. Q HAINBUCH SPANNENDE TECHNIK Jaw chuck B Top Table of contents eT eae c duii 4 1 1 Information about this 4 EE 5 1 3 Limitations of Eu use ee a 6 ANG nassen een energie ea Saare ia 6 EE 6 1 6 Scope of deliyebyi un aaa 7 Spare m 7 1 8 Warranty Ac up i ee rci 7 1 9 Clamping toren dead and nds at n 7 8 EE 9 2 1 Responsibility of the cusbomer esses 9 2 2 Personnel requirements nai nasa i bee a adi e Ried o 9 2 3 Intended OS ce dae te dan ia idi ee RD ERIN deine 10 2 4 Personal protective eouipment 11 EE 12 2 6 Environmental protechon nennen 15 3 ON e li ve PERII tence asec ote ENDE bac NER E E N R RI ee een NR EI RR 16 Cake ER E EE 16 SEENEN 16 3 3 Power specifications sen 16 3 4 Dimensionalshesi anne ale 17 3 5 CSIC ON cca cken 17 4 Structure and nee een 18 4 1 Overview and brief description 18 4 2 O EE 19 EE nee een 19 4 22 n de a E S EAEE 19 4 2 3 Insert Dahn nee 20 EE 20 5 Transporting packaging and skoring 21 5 1 Safety instructions for transporting 21 5 2 Symbols on the packaging sss 21 3 3 Transport sent dace Di ba ol 21 5 4 Unpacking and inner company Wronsportoton esee 22 5 5 EE 23
17. al and put the base jaw in the clamping device to max outer position see chapter changing the jaws Remove the guard bushing Remove the screws 1 screw the into the next threads to push off the guard bushing Move back the draw tube till the clamping device fits to the spindle flange optional or the machine spindle and insert the screws again equally 6 2 3 Checking and adjusting the face run and the concentricity NOTE Material damage due to insufficient face run and concentricity Due to insufficient face run and concentricity work pieces can be damaged during processing m After each mounting check and if necessary re adjust the face run and concentricity of the clamping device Checking face run Special tools required m Dial indicator Plastic tip hammer 1 Place the magnetic bas of the dial indicator on the inside of the machine 2 Place the dial indicator for face run on the face of the clamping unit 3 Use a plastic tip hammer to carefully knock the clamping unit into position 28 o HAINBUCH 4 Tighten the allen screws with a torque wrench in a cross pattern see section Screw tightening torques fj For exact adjustment if necessary loosen the al len screws several turns and retighten in a cross pattern 5 Wipe off the taper of the the segmented mandrel with a soft lint free cloth and remove all oil and grease residues Checking concentricity Special tools requir
18. al damage if cleaned with compressed air CE Cleaning the clamping device with compressed air can force metal chips into thread and grooves This can damage or even destroy the clamping device m Never clean the clamping device with com pressed air a Auxiliary material required m Ester free non polar cleaning agent u Soft lint free cloth 1 Disassemble the clamping device see section Disassembling the clamping devices 2 Clean all components listed below with cleaning agent and a cloth remove all oil and grease residues m Flange Jaw guide m Work piece end stop optional Allen screws 38 HAINBUCH 8 2 Preservation Special tools required a Universal grease 2085 0003 m Grease gun Oil stone u Soft lint free cloth Disassemble the clamping device see section Disassembling the clamping devices Hone all the bearing surfaces of the clamping device with an oil stone Lightly grease all allen screws Remove excess grease with a cloth Remount the clamping device Screw all allen screws into the clamping device again and tighten them finger tight t For subsequent storage tightening the allen screws finger tight suffices This facilitates re com missioning and protect the allen screws 6 Lightly grease all interior and outer surfaces of the clamping device Remove excess grease with a cloth 7 Pack the clamping device airtight in foil Place it on a level im
19. all and do not subject them to impact NC Protect from moisture Keep packed goods dry and protected against moisture 5 3 Transport inspection Check delivery immediately upon receipt to ensure that delivery is complete and to identify any transport dam age Proceed as follows it there is apparent external damage m Do not accept the delivery or only accept it with reser vation HATNBUCH 21 Note the extend of transport damage on the transport documents or on the transport company s delivery tick et a Submit a complaint Report any defect as soon as it is detected Claims for damage compensation can only be enforced during the applicable periods for giving notice of lack of conformity 5 4 Unpacking and inner company transportation The clamping device is packed vertically and has threaded bores in the end face From size 80 there are also threaded holes in the circumference of the clamping device Lifting eye bolts can be screwed into these threaded holes For transporting with transport trolley the clamp ing device must be positioned in standing condi tion Make sure that a non slip pad has been laid To safely lift the clamping device out of the pack age it must be hooked into a crane depending on the weight Two people are required for this task m Special tools required a Crane u Lifting eye bolts 1 Screw lifting eye bolt into the thread in the end face of the clamping device
20. allen screws Remove the flange by hand from the machine spindle RON Wipe off the mating surfaces at the machine spindle with a soft lint free cloth and remove all oil and grease residues 36 HAINBUCH 7 3 Subsequent storage of the clamping device The clamping device must be cleaned and treated with corrosion protection for subsequent storage see section Cleaning Ti NOTE The storage conditions are specified in the section Transport packaging and storage 7 4 Disposal If a return or disposal agreement has not been con cluded then recycle disassembled components NOTE Improper disposal causes environmental damage Lubricants and other auxiliary materials sub ject to treatment as special waste and should only be disposed of by approved specialist com panies Local municipal authorities or specialized disposal com panies provide information on environmentally respons ible disposal HATNBUCH 37 8 Maintenance Environmental pro Comply with the following instructions for environmental tection protection when performing maintenance work a At all lubricating points where lubricant is applied by hand remove escaping used or excess grease and dispose of it in accordance with applicable local regu lations Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations 8 1 Cleaning NOTE Materi
21. clamping device in a machine tool In each case the residual risks that have been de termined based on a risk analysis of the machine must be specified by the customer Follow the safety instructions listed here and the warn ings in the other sections of this manual to reduce health hazards and to avoid dangerous situations 12 HAINBUCH Suspended loads Moving parts WARNING Life threatening danger due to suspended loads Some clamping devices must be lifted with a crane When lifting the clamping device there is life threatening hazard due to falling parts or parts swinging out of control m Never step under suspended loads m Comply with the instructions concerning the in tended attachment points Ensure that the sling gear is securely seated Do not attach lifting gear in projecting compon ents a Only use approved hoists and sling gear with sufficient bearing capacity m Do not use rope and belts that are torn or frayed WARNING Danger of injury due to moving parts Rotating parts of the clamping device can cause serious injuries Do not reach into moving parts or handle mov ing parts during operation m Do not open covers when the device is in oper ation Be aware of afterrun time Prior to opening the covers ensure that all parts have come to a standstill a Wear tight fitting protective work clothing in the danger zone HATNBUCH 13 Wrong clamping of WARNING
22. e of contamination HATNBUCH 7 1 10 Screws Moving parts CAUTION Damages due to excessive draw and compressive force An excessive draw force and or compressive force may damage the clamping device a The max draw force and compressive force may not be exceeded WARNING Danger of injury due to screws and stud screws being accelerated out of the device Screws and stud screws radially attached to the clamping device can be accelerated out of the device and cause severe injuries a After assembly and maintenance tasks Always retighten all bolts and stud bolts radially at tached on the clamping device with the pre scribed tightening torque All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque in the factory and should only be unscrewed after consultation with the manufacturer The tightening torque is shown in the assembly drawing of the clamping device or it is engraved on the device itself in the direct vicinity of the screw or stud screw 8 o HAINBUCH 2 Safety This section provides an overview o fall the important safety aspects for optimal protection of personnel as well es for safe and trouble free operation 2 1 Responsibility of the customer The device is used in industrial applications Con sequently the owner of the device is subject to legal in dustrial safety obligations In addi
23. ecialized training and experience the electric specialist can perform tasks on electric equip ment and recognize and avoid possible dangers on his own Only persons from whom it can be expected that they re liably execute their work are considered as personnel Persons whose capability to react is impaired for in stance through drugs alcohol or medication are not approved m Comply with age specific and job specific regulations that are applicable at the installation site when select ing personnel The clamping device is designed for installation in a ma chine tool Within the machine tool the clamping device is designed exclusively as a through bore chuck for bar work and as an end stop chuck for chuck work The clamping device should only be mounted operated maintained and cleaned by instructed specialized per sonnel Intended use also includes compliance with all the in structions in this manual Any use that extends beyond the intended use or any other use of the clamping device is considered to be mis use and can cause dangerous situations 10 o HAINBUCH WARNING Danger due to misuse Misuse of the clamping device can cause danger ous situations Particularly refrain from the following uses of the clamping device m Use in machines other than machine tools m Use in machine tools with technical data other than that specified on the clamping device Claims of any type due to damage aris
24. ed a Dial indicator u Plastic tip hammer Torque wrench Place the magnetic base of the dial indicator on the inside of the machine Place the dial indicator 2 for concentricity on the clamping taper 1 Adjust the segmented mandrel in such a manner that the dial indicator shows the value O Herz For exact adjustment if necessary loosen the al len screws several turns and retighten in a cross pattern Tighten the mounting screws with a torque wrench in a cross pattern see section Screw tightening torque Assemble the guard bushing remove the screws from the push off threads and screw them into the threads of the guard bushing 1 Tighten the screws firmly HAINBUCH 29 6 2 4 Position of the master jaws Special tools required chuck wrench The jaws may only be loosened in release position m On the face side of the clamping device there s marking line milled in between the jaw guides These marking line is for positioning of the master and or block jaw The maximum outer position and or block jaw position is reached when in the position for changing the jaws clamping device open the front side of the master jaw and or the full block jaw fits to the marking line This jaw position has to be strictly adhered to so that the transfer of the force from the wedge rod to the master block jaws all sprockets are in contact 30 HAINBUCH
25. ed ver for other work pieces the clamping device must be disassembled and properly stored in accordance with the manufac turer s specifications see section Transport packaging storage Prior to disassembling m Put the machine in set up mode m Remove fuels and auxiliary materials as well as resid ual processing materials and dispose of these items in an environmentally responsible manner DANGER Life threatening danger if restarted without authorization When disassembling there is danger of the en ergy supply being switched on inadvertently This poses a life threatening hazard for persons in the danger zone u Prior to starting the tasks switch off all energy supplies and safeguard them from being switched on again HATNBUCH 35 7 2 Disassembling the clamping device 7 2 1 Disassembling the jaw chuck Two people are required for this task Special tools required Allen wrench a Crane u Eye bolts 1 Put the machine tool in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting A Move the drawtube of the machine tool into the front stop position 5 Loosen unscrew and remove the allen screws 6 Unscrew the jaw chuck from the flange by using a crane 7 Remove the jaw chuck out of the machine 7 2 2 Disassembling the flange Put the machine tool in set up mode Loosen unscrew and remove the
26. indle Position the flange on the machine spindle with the aid of the bores Screw all allen screws into the flange wit an allen wrench and hand tighten in a cross pattern NOTE Material damage is possible if the ring nuts are left in the spindle flange Ring nuts that are left in the clamping device can significantly damage or even destroy lathe clamping device and work piece Always remove ring nuts immediately after mounting the clamping device in the lathe 26 HAINBUCH 6 2 2 Assembly of the jaw chuck Two people are required for this task Special tools required Allen wrench a Crane u Eye bolts 1 Put the machine in set up mode 2 Remove all tools from the interior of the machine 3 Set the clamping pressure of the machine tool on the lowest setting 4 Move the draw tube of the machine tool into front stop position R1 Chuck piston in front end position R2 RI 0 3 mm max 0 5 mm NOTICE Material damage due to mounting error Make sure that the draw tube can be moved into front end position release position with as sembled clamping device m Keep the dimensions of R1 and R2 5 Screw the clamping device by the piston thread pos 5 on the clamping draw tube till end HAINBUCH 27 6 Turn back the clamping device till the passage hole of the chuck body fits to the threaded holes of the spindle flange 7 Screw in the mounting screws equ
27. ine in this regard A2 o HAINBUCH 9 2 Trouble shooting table Fault Possible cause Fault correction Corrected by Clamping The chuck was not Lubricate the clamping Specialist force is too lubricated properly device with HAINBUCH low fat according to maintenance schedule Work piece is under Move the master jaw by Specialist dimensioned 1 step Chips When lathing with Use the guard bushing Specialist penetrate jaws the guard into the bushing was not used chuck Jaws may not The clamping device is Move the clamping Specialist be changed in release position device into release positon Eccentric Concentricity error of Check the concentricity at Specialist dimensional segmented mandrel the taper of the deviation on segmented mandrel the work correct if necessary see piece section Checking and adjusting the face run and the concentricity Dimensional Contaminated guide Disassemble the master Specialist deviation on jaws and clean the guide the work see section Cleaning piece Formal defect Elastic deformation of Use feedstock with fewer Specialist on the work piece feedstock that is subject to formal defects After machining the workpiece returns to its original form formal defects If technically justifiably reduce the clamping pressure HATNBUCH 43 Fault Possible cause Fault correction Corrected by Mark
28. ing from non in tended use are excluded 2 4 Personal protective equipment Always wear For special tasks wear Wearing of personal protective equipment is required to minimize health hazards when working with the device m Always wear the protective equipment necessary for the respective task when working with the device Follow the instructions that have been posted in the work area For all tasks always wear Protective work clothing is tight fitting work clothing with low resistance to tear ing with tight sleeves and without projecting parts It is primarily used to protect against entanglement by mov ing machine parts Do not wear rings chains or other jewelry Safety footwear for protection against heavy falling parts and slipping on slippery substrates Special protective equipment is required when executing special tasks Separate reference is made to this equip ment in the specific sections of this manual This special protective equipment is explained below HAINBUCH 11 Hard hat to protect against falling and flying parts and materials Protective goggles to protect eyes from flying parts and liquid splashes Protective gloves to protect hands from friction abrasion puncture wounds or deeper injuries as well as from contact with hot surfaces 2 5 Special dangers In the following section residual risks are cited that occur due to installation of the
29. laie OTE E E 18 Subsequent 35 Symbols on the packaging 21 Transport 21 Transport inner 22 Trouble 5 42 Trouble shooting table 43 Type 17 U E E 22 50 HAINBUCH HATNBUCH 51 O HAINBUCH SPANNENDE TECHNIK HAINBUCH GMBH SPANNENDE TECHNIK PO Box 1262 DE 71667 Marbach Erdmannh user Stra e 57 DE 71672 Marbach Phone 49 0 7144 907 0 Fax 49 0 7144 18826 sales hainbuch de www hainbuch com 24h Emergency call 49 0 7144 907 444 05 2011 Part number 80001 0096 Subject to technical modifications
30. mstances instructions for stor age and subsequent storage are affixed to the packages that extend beyond the requirements cited here Comply with these instructions accordingly Only store packages under the following conditions m Do not store outdoors Store a dry and dust free location m Do not expose to aggressive media u Protect from direct sunlight m Avoid mechanical vibration m Storage temperature 15 bis 35 C Relative humidity max 60 m For storage periods longer than months m Check the general condition of all parts and the packaging at regular intervals m Touch up or re apply anti corrosion agents as neede Only re store the clamping device under the following conditions m Thoroughly clean the clamping device prior to sub sequent storage see section Cleaning Thoroughly oil and grease the clamping device see section Cleaning m Store the clamping device in airtight foil The clamping device must be stored securely in posi tion If this is not guaranteed use a suitable container for the clamping device or equip the shelf with a cir cumferential securing edge 24 o HAINBUCH 6 Assembly 6 1 Preparations The total weight of the clamping device consisting of spindle flange and clamping unit depends on the size and can be as much as 50 kg Depending on the weight to safely lift the clamping device out of the package and position it in the machine it must be hooked i
31. ne zerspanungstechnik de Internet www kuenne zerspanungstechnik de Henry Miersch Sales Representative HAINBUCH GMBH Feldstrafse 51 DE 06917 Jessen Phone 49 0 7144 907 664 Fax 49 0 3537 200455 E mail henry miersch hainbuch de Ulrich Remmel Commercial Agency Gildestra e 18 DE 58791 Werdohl Phone 49 0 2392 9383 0 Fax 49 0 2392 9383 17 E mail info remmel de Internet www remmel de Renee Reuter Sales Representative HAINBUCH GMBH Br hlstra e 7 DE 73252 Lenningen Phone 49 0 7144 907 670 Fax 49 0 7026 371871 E mail renee reuter hainbuch de 46 HAINBUCH J rg Schlag Sales Representative HAINBUCH GMBH Hopfenweg 2 DE 04420 Frankenhain Phone 49 0 7144 907 665 Fax 49 0 341 9456468 E mail joerg schlag hainbuch de Michael Simon Sales Representative HAINBUCH GMBH Am Tannenberg 8 DE 63776 M mbris Phone 49 1017144 907 667 Fax 49 0 6029 994932 E mail michael simon hainbuch de 5 Thomas Klumpp Technical Consultant HAINBUCH GMBH Hahnbergweg 15 DE 72270 Baiersbronn Phone 49 0 7144 907 663 Fax 49 0 7144 291131 E mail thomas klumpp hainbuch de 10 2 2 Europe Austria GGW Gruber amp Co GmbH Kolingasse 1090 Vienna Phone 43 0 1 3107596 0 Fax 43 0 1 3107596 31 E mail ggw gruber ing at Internet www gruber ing at Czech Republic Slovakia TMC CR s r o Masn 27 9 60200 Brno Phone 420 548214572 Fax 420 548217219 E mail info tmcer cz Internet www tmcer
32. nto a crane WARNING Danger of injury due to falling components When mounting components can fall and cause severe injury and material damage Two people are always required for this task m Use a crane 6 2 Assembling of the clamping device WARNING Danger of injury due to unintentional startup of the tool spindle Unexpected start up of the tool spindle can cause severe Injury a Prior to switching on automatic mode close all protective doors or hoods that are present on the machine tool m Unscrew all ring nuts from the clamping device and remove them from the interior of the ma chine a Only run the machine in set up mode or jog mode HATNBUCH 25 6 2 1 Assembling the flange optional NOTE Material damage due to wrong tightening torque of the allen screws in the spindle flange The tightening torque of the allen screws is pre scribed by the spindle or machine manufacturer Incorrect tightening torque of the allen screws in the flange can cause significant material damage on the clamping device and on the machine m Only tighten the allen screws of the spindle with the torque prescribed by the spindle or machine manufacturer Put the machine in set up mode Wipe off the mating surfaces of the machine spindle with a soft lint free cloth and remove all oil and grease residues Lift the flange into the machine by hand or with the aid of a crane and place it on the machine sp
33. pact free storage location and safeguard it from falling HAINBUCH 39 8 3 Maintenance schedule Maintenance tasks are described in the sections below that are required for optimal and trouble free operation If increased wear is detected during regular inspections then reduce the required maintenance intervals according to the actual indications of wear Contact the manufacturer see the service address on the back if you have questions concerning maintenance tasks and intervals Interval Maintenance task After each 8 hours With high load and with use of coolant m Grease the clamping device For heavy pollution complete cleaning see Cleaning After each 20 hours With normal load and with use of coolant m Grease the clamping device m For heavy pollution complete cleaning see Cleaning After 1000 1500 hours Completely disassemble and clean the clamping device see section Cleaning 40 HAINBUCH 8 4 Bolt torque Metric ISO thread guide values for bolt tightening torque for achieving the highest permissible pre tension for metric ISO thread are specified in Nm in the table u Total friction coefficient 0 12 90 utilization of the apparent limit of elasticity Torque for Diameter mm mm Nm MA 7 3 4 5 8 4 7 M6 10 5 12 M8 13 6 25 M 10 17 8 50 M 12 19 10 100 M 16 24 14 220 M 2
34. ranslation of original installation manual HATNBUCH 3 1 General 1 1 Information about this manual This manual enables safe and efficient handling of the clamping device The manual is a component of the clamping device and must be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times Personnel must have carefully read and understood this manual prior to starting all tasks The basic prerequisite for safe work is compliance with all the safety instructions and handling instructions in this manual Illustrations in this manual are provided for a basic under standing and may deviate from the actual model of the clamping device Usual approaches like e g cleaning of the areas for screwing are presupposed to be known 4 HAINBUCH 1 2 Explanation of symbols Safety instructions Tips and recom mendations Safety instructions are indicated by symbols in this oper ating manual The safety instructions are introduced by signal words that express the scope of the hazard The safety instructions must be strictly adhered to you must act prudently to prevent accidents personal injury and material damage A CES L d DANGER indicates an imminent dangerous situation than can result in death or serious injury if it is not avoided WARNING indicates a possible dangerous situation that can result in death or serious injury if it is not
35. s on the Point or linear work Bore or grind the jaws Specialist clamping piece clamping surface 9 3 Start up after corrected fault After correcting the fault execute the following steps to start up again 1 Reset the emergency stop device 2 Acknowledge the fault on the machine tool controller 3 Ensure that no one is in the danger zone 4 Start the machine tool AA HAINBUCH 10 Appendix 10 1 Service Hotline 10 2 Representatives in Germany and Europe Order Hotline Quickly ordered and delivered A call is all it takes 49 0 7144 907 333 Schedule Hotline Current status of your order Just call 49 0 7144 907 222 24h emergency call Has there been a crash or other technical emergency Our experts are at your service around the clock 49 0 7144 907 444 The sales partners and service employees listed below are available for further consultation or support Overview of German postal codes 010 049 400 479 710 719 868 879 060 089 480 499 DI 720 729 D 880 899 090 189 500 549 730 739 900 914 BR 190 289 550 559 740 479 915 918 EI 290 319 560 569 750 799 919 320 339 570 599 800 839 920 949 3 340 349 600 659 840 851 950 979 350 369 660 699 852 866 980 999 EI 370 399 700 709 867 o HAINBUCH 45 10 2 1 Germany Werner Bock KG Commercial Agency Neue Reihe 2
36. th the proper tightening torque The balance screws of the clamping device must all be present and undamaged HATNBUCH 33 All rubber segments must be intact this means that they are neither torn nor are they porous at any point All edges and surfaces are intact this means that they are neither broken nor do they show any signs of wear The set speed of the machine tool should not exceed the maximum permissible speed of the clamping device The maximum drawtube force specified on the perimet er of the clamping device must not be exceeded The clamping pressure of the machine must be suffi ciently high All mounting tools must be removed from the interior of the machine Clamping device and work piece must be compatible check the clamping diameter regularly The work piece must be clamped into the clamping device with sufficient work piece tension 6 4 Activities after production is concluded Move the clamping device into unclamped position Switch off the machine tool and safeguard it from being switched on again Open the protective door or hood Clean the clamping device of chips and production residues with a soft lint free cloth Close the protective door or hood 34 o HAINBUCH 7 Disassembly subsequent storage disposal 7 1 Safety Safeguarding against restart If there is break in production that lasts longer than 3 days or if the machine will be chang
37. tion to the safety instruction in this manual gener ally valid safety and accident protection guidelines and environmental protection guidelines must be adhered to and complied with for the area of implementation of the device 2 2 Personnel requirements WARNING Danger of injury due to insufficient qualification Improper handling of the clamping device can cause serious injury or material damage m Only have activities performed by personnel who are qualified to perform these activities The following qualifications are cited in the operating manual for the various activity areas Specialized personnel are personnel who due to their specialized training skills and experience as well as knowledge of the ap plicable regulations are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own Hydraulic specialist The hydraulic specialist has been trained for the partic ular task area in which he is active and is familiar with the relevant standards and regulations Due to his spe HAINBUCH 9 2 3 Intended use cialized training and experience the hydraulic special ist can perform tasks on hydraulic equipment and re cognize and avoid possible dangers on his own u Electric specialist The electric specialist has been trained for the particu lar task area in which he is active and is familiar with the relevant standards and regulations Due to his sp
38. xic sub stances Ensure that they do not get into the environment The device must be disposed of by a specialized dispos al company To achieve trouble free operational performance of the clamping device only use HAINBUCH lubricants See the appendix for reference addresses HAINBUCH 15 3 Technical data 3 1 General information The clamping device is available in different sizes and variants Information about e g m dimensions weight you will find on the corresponding drawing 3 2 Operating conditions Environment Specification Value Unit Temperature range 15 65 ut 3 3 Power specifications NOTE Material damage if the power specifications do not agree IF the power specifications of clamping device and machine do not agree severe damage ex tending to total damage can occur to the clamp ing device and machine a Only install clamping devices in machines with the same power specifications Information on maximum clamping force and drawtube force is provided on the clamping device 16 HAINBUCH 3 4 Dimensional sheet Dimension sheets for the respective clamping device can be requested from HAINBUCH 3 5 Type designation The type designation is on the clamping device and in cludes the following information 1 ID no marked with the symbol 2 Maximum speed rpm 3 Maximum damping force kN Fig 1 HATNBUCH 17 4 Structure and function 4 1 Overview and
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