ILCS EDGE Jr EDP Installation Manual
Contents
1. KINIGH T IDEX CORPORATION ILCS EDGE Jr EDP Installation Manual 0900933 Rev REL 05 09 Page 1 of 8 TABLE OF CONTENTS Syster OVEM Wisconsin a 3 System COMPONeNES cccccccocococonoccnononnnononnnnncnnnnnononnnnncnnannn nn nn nnnrnnnnnn nn nr ennn nnna nenene ennn 3 Pre Installation cion iii 4 Control Box 8 Power Supply InstallatiOD ooonoooccnnnnnninncccccnnnnnanoconccnccnccananancnnno 4 Pump Cabinet Installation ccoo cana a aja da 4 Label Change Procedure sici oreiniiiri rr e a Eiai 5 Control Box Diagrams carioca elias 5 Pump Cabinet Diagrams sesciisec ccs echt eet naciiine o nee 6 Flush Manifold Diagrartccscccicccs cosscecs citi eh ccece secs vias eee cont leds ea eae E aaaeei 6 WIIG DIA QAM caciones cadens deed adeeninneasacichinayeastanscactben teas ssssereetseeisancnede 7 Warranty Information ccccccceceeeeeeeeaeeeeeeeeeeeeeaeeeeeeeeescaaeaeeeeeeeseeeeeaeeeeeeeeeeeea 8 Knight Locations ccccccceceeeeeceee cece eeeeeeeeaeaeceeeeesecsaeaeceeeeeseceeaeeeeeeeseseecueaeeeeeees 8 CAUTION Wear protective clothing and eyewear when dispensing chemicals or other materials Observe safety handling instructions MSDS of chemical mfrs A CAUTION To avoid severe or fatal shock always disconnect main power when servicing the unit CAUTION When installing any equipment ensure that all national and local safety electrical and plumbing codes are met Page 2 of 8 0900933 Rev REL 05 09 SY2. source depending on model 20 amp service recommended Water Service system requires ambient water service to flush manifold if so equipped Recommended minimum 25 PSI flow pressure Familiarize yourself with all applicable safety electrical and plumbing codes CONTROL BOX 8 POWER SUPPLY INSTALLATION 1 2 8 4 5 6 Mount the joggle bracket to the wall at a height that all users can access and read the display screen Use the hardware in the accy kit or other appropriate hardware for the mounting surface Hang the control box unit on the joggle bracket Secure the control box to the wall with provided hardware Mount the power supply box in close proximity to the control box unit Connect main power from a suitable breaker to the power input terminal block inside the power supply box and per local wiring codes Connect power from the power supply box to the appropriate terminals on the main control board inside the control box using the cable provided see wiring diagram for details Connect water supply hardware not provided Unit has 8 port manifold standard and can be equipped with additional 4 port manifold option PUMP CABINET INSTALLATION Before installation choose a mounting location for the chemical pumps that is as close as possible to the chemical containers 1 2 3 4 5 Mount the pumps as close as possible to the chemical supply and no more than 10 ft above the chem
3. OLENOID CONFIGURABLE SEE WO ex oenosie Page 6 of 8 0900933 Rev REL 05 09 SYSTEM WIRING DIAGRAM qn P 1 Q 0 O fl Us asyo z i i i 3000 y E 7 AO 97 1 Es Sy I BE BE Be l 56 l 23 i _ 1 LERLE i a EOS i de i l ipa aaraa a PE sh als alls ele als als alle elo slo slo 1 ha Ko Ke ul Ks Ks ha y Ka la I i a O S CS A l i a e pe T ae L H f e T E CHT L 1CS P a y Ls Y CE OO d ia i Pc TERRE n l ES E i i Nae 1 f 1 i ik eeir l 5 i 4 l GNN Y z 1 I
4. STEM OVERVIEW The ILCS EDGE Jr Intelligent Liquid Control System is an automated chemical control system that accumulates critical usage data of chemicals used for cleaning in food plants Using the very latest concepts in process control technology the ILCS EDGE Jr provides key benefits e Ease of Operation ILCS EDGE Jr eliminates messy drum pumps and the need to lift heavy drums of chemical that can splash hazardous chemicals or spill on the ground Pre determined formulas can be dispensed into a gerry can or other container e Cost Control ILCS EDGE Jr does more than just dispense chemicals It gives all users the opportunity to get real control of every aspect of day to day operation e Safety The system limits the worker from coming in contact with concentrated cleaners by automatically dispensing products into standard containers to use throughout the food plant e Environmental Safety By dispensing directly to a product container the system limits spillage or waste Chemical concentrations and volumes are computer controlled to eliminate waste and guarantee the exact amount of product used for each cleaning process e Main Control The ILCS EDGE Jr control panel allows direct programming of the system at the keypad and also stores report information PC interface to the control panel expands the data management capabilities SYSTEM COMPONENTS See the diagram on the following page for identification of the system components liste
5. d below A Power Supply Isolates high voltage system operating power from the control box The power supply box contains a transformer and electrical noise filter for added protection B Control Box Contains all system electronics and is the main command center for operation The keypad allows programming of all system operating parameters and entry of access codes for batch dispensing The system can also be equipped with an optional proximity card reader for convenient and secure access code entry C Pump Cabinet EDP pumps are available in 1 5 GPM and 3 2 GPM flow rates Also housed inside the control box are the optional flush manifolds and water flush valves used for diluting and blending chemicals with water The system has two separate water flush solenoids and dual manifolds to prevent cross contamination of non compatible chemicals 0900933 Rev REL 05 09 Page 3 of 8 PRE INSTALLATION Before the equipment is installed you should survey the installation site thoroughly Listed below are some of the factors to consider when picking your location m m m m M a Work Area the unit should be mounted in a centralized area to work areas Chemical location unit should be mounted close to the chemical tanks Mounting surface ensure there is a sturdy wall or panel with enough space for all system components and routing of chemical tubes and cables Electrical requires 115 VAC or 230 VAC power
6. d in this publication were in effect at the time of approval for printing Knight LLC reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever KNIGHT LLC A Unit of IDEX Corporation www knightequip com Knight Headquarters USA Toll Free Knight Canada Knight Europe Knight Australia Knight N Asia Knight S Asia Tel 949 595 4800 Tel 800 854 3764 Tel 905 542 2333 Tel 44 1293 615 570 Tel 61 2 9725 2588 Tel 82 2 3481 6683 Tel 65 6763 6633 Fax 949 595 4801 Fax 800 752 9518 Fax 905 542 1536 Fax 44 1293 615 585 Fax 61 2 9725 2025 Fax 82 2 3482 5742 Fax 65 6764 4020 Page 8 of 8 0900933 Rev REL 05 09
7. i aE i me uanuDgsNvuL l ji i tate tae Ce he kere en e EEEE th ins cee ge pis tote eS 1 no 1 OS VVC ik I I I gt Page 7 of 8 REL 05 09 0900933 Rev DISCLAIMER Knight LLC does not accept responsibility for the mishandling misuse or non performance of the described items when used for purposes other than those specified in the instructions For hazardous materials information consult label MSDS or Knight LLC Knight products are not for use in potentially explosive environments Any use of our equipment in such an environment is at the risk of the user Knight does not accept any liability in such circumstances WARRANTY All Knight controls and pump systems are warranted against defects in material and workmanship for a period of ONE year All electronic control boards have a TWO year warranty Warranty applies only to the replacement or repair of such parts when returned to factory with a Knight Return Authorization KRA number freight prepaid and found to be defective upon factory authorized inspection Bearings and pump seals or rubber and synthetic rubber parts such as O rings diaphragms squeeze tubing and gaskets are considered expendable and are not covered under warranty Warranty does not cover liability resulting from performance of this equipment nor the labor to replace this equipment Product abuse or misuse voids warranty FOOTNOTE The information and specifications include
8. ical containers Connect braided tubing between the barb fitting on the suction right side of the pump and the barb fitting on the chemical pickup tube Use stainless steel hose clamps to secure the tubing to the fittings Install braided tubing between the barb fitting on the discharge left side of the pump and the corresponding port on the manifold Use stainless steel hose clamps to secure the tubing to the fittings Insert pickup line into appropriate chemical container Prime all chemical pumps This can be done with manual prime buttons on the POB board or the control panel of the ILCS EDGE Jr system Page 4 of 8 0900933 Rev REL 05 09 LABEL CHANGE PROCEDURE 1 2 Shut off power to the system Remove screws that hold the LFP circuit board to the front panel of the control box 4 5 3 Disconnect ribbon cable from the LFP circuit board Use 2 of the screws to temporarily hold the board onto the front panel while changing the label Carefully remove old label Start by prying up on a corner with a sharp edge blade Use of a heat gun may be helpful to loosen the adhesive 6 Clean old adhesive from the front panel with alcohol in preparation for adhering the new label 7 Carefully remove the backing paper from the new label Route the ribbon cable through the slot in the front panel and adhere the label in place using the keyhole and LFP window for proper alignment 8 Push out any air bubbles tha
9. t may have gotten trapped while attaching the new label Work from the middle region of the label to outer edges 9 Remove the 2 screws that were temporarily holding the LFP circuit board in place and attach the ribbon cable 10 Re attach the LFP circuit board back on the front panel using all mounting screws 11 Turn power to system back on 12 Test each button of the new label to ensure proper function CONTROL BOX DIAGRAM on ENR ay Al AE o ICE PIN STE vo 15 48 0900933 Rev REL 05 09 Page 5 of 8 PUMP CABINET DIAGRAM 2X 190 9600790 1142001 8 PDRT MANIFOLD ASSY DISCARD 8 PORT MANIFOLD PLUG AND ATTACH HERE BEFORE INSTALLATION 4 PORT MANIFOLD ASSY CONFIGURABLE SEE WO FLUSH MANIFOLD DIAGRAM FITTING CONFIGURABLE SEE WO CHECK VALVE CONFIGURABLE SEE WO NIPPLE CONFIGURABLE SEE WO 7002103 RI WHEN ADDING 4 PORT OLD OPTION HERE ANIFOLD ASSY EMBL Y APPLY NON HAR DENING LL MALE PIPE THREADS PRE INSTALL A SEALIPRENE TL 7001061 1 FITTING CONFIGURABLE SEE WO CHECK VALVE CONFIGURABLE SEE WO PLE CONFIGURABLE SEE WO S
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