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PACSystems RX7i Installation Manual, GFK

1. a L f al 9 FE The only tool you need to attach the fan assembly to the rack is a 2 Phillips screwdriver Note A minimum of 23cm 9 inches between racks is required to remove and replace an individual fan 1 Remove the three screws from the front bottom panel of the rack 2 Position the fan assembly on the bottom of the rack and slide the flange on the rear of the fan assembly flange without slots under the lip of the rear rail on the rack Chapter 3 Installation Instructions 3 19 3 Align the two holes in each end of the fan assembly with the holes in the rack side plates 4 Install the three screws removed in step 1 in the front of the fan assembly securing the fan bracket to the rack Tighten the screws to 10 12 in lbs 5 Install two screws in each end Secure the fan assembly by tightening the screws to 10 12 in lbs Changing the Fan Filters Each fan has a polyurethane filter that can be removed and cleaned or replaced as needed To remove the filter first remove the plastic retainer by lifting the tabs located on all four sides of the retainer Remove the filter and either clean it or replace it with a new filter To replace a retainer align the retainer with the filter assembl
2. PACSystems RX7i Installation Manual September 2006 A A A A Dimensions in inches Millimeters are in parentheses l 6 00 12 60 6 00 152 4 0 45 R 320 11 71 P 152 4 a gt A GEES a gt La 270 gt e gt Y A 0 75 19 Tee PA Ay EE Y 6 75 S G 11 15 172 d 172 H AQ 283 LE gt E Ground 38 stud 38 _ Ground EN stud O 2 24 U j CM 57 Y A 0 25 dia A 0 34 typical Ra 8 64 Allowance for cooling If additional cooling is required i a rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack Front View sce enabled e aoe e e e o e o y GFK 2223G Front Mount 9 Slot Rack IC698CHS 109 The rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions dE SE A EE EE EE Pye EE Pee A l Dimensions in inches Millimeters are in parentheses 9 14 6 00 12 60 6 00 al e 232 EI r4 152 4 0 45 320 11 94 152 4 a gt A 30
3. Pin No Signal Name Description be Shield Cable Shield 2 NC No Connection 3 NC No Connection 4 NC No Connection 5 NC No Connection 6 RTS A Differential Request to Send 7 OV Signal Ground 8 CTS B Differential Clear To Send 9 RT Resistor Termination 10 RD A Differential Receive Data 11 RD B Differential Receive Data 12 SD A Differential Send Data 13 SD B Differential Send Data 14 RTS B Differential Request To Send 15 CTS A Differential Clear To Send Pin 1 is at the bottom right of the connector as viewed from the front of the module Termination resistance for the RD A signal should be connected on units at the end of the line To make this termination connect a jumper between pins 9 and 10 inside the 15 pin D shell PACSystems RX7i_ Installation Manual September 2006 GFK 2223G Station Manager Port Pin Assignments The Station Manager ports on both the CPU and Ethernet modules are RS 232 compatible and isolated The Station Manager port has a 9 pin female D connector This is a DCE port that allows a simple straight through cable to connect with a standard AT style RS 232 port This port contains full use of the standard RS 232 signals for future use with point to point protocol PPP Station Manager RS 232 Signals Pin Number Signal Name Description 1 DCD Data Carrier Detect 2 TXD Transmit Data 3 RXD Receive D
4. 120 VAC Replacement Fans Sinwan S109AP 11 1TB 240 VAC Replacement Fans Sinwan S109AP 22 1TB 24 VDC Replacement Fans Sinwan SD1238AP 24HBT Replacement Filter Element for all Rack Fan Assemblies Comair Rotron 554146 5 pack Installing Fan Assemblies for 17 Slot Racks AC Rack Fan Assemblies IC697ACC721 724 The fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the three fan wiring connectors When the cable assembly is installed the fan on the left looking at front of rack will have a 3 foot lead with stripped ends for connecting to the 120 or 240VAC power source ZE ACA ear Eer Connector 3 AC Rack Fan Assemblies IC697ACC 721 724 24 VDC Rack Fan Assembly IC697ACC744 For Revision B Rack Fan Assemblies and later the power cable wiring is the same as for the AC Rack Fan Assembles 1IC697ACC721 724 For earlier versions the fans each have a pair of 12 310 mm 24 AWG leads Connect these leads in parallel with all red leads connected to 24 VDC and all black leads connected to 24 VDC Common Use wire ties to fasten leads down 3 16 PACSystems RX7i Installation Manual September 2006 GFK 2223G Mounting the Fan Assembly on a Rack
5. Ground m H H O stud WW 2 24 4 57 o y Y A 4 0 25 dial A 4 0 34 typical Series 90 70 modules extend 1 7 in i rt 8 64 43mm beyond front of rack Allowance for cooling If additional cooling is required a rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack Side View Front View y Chapter 3 Installation Instructions 3 11 3 12 Installation Procedure for Rear I O Access Rack Fasten two rack spacers on the equipment panel one for each side of the rack using four M6 screws Insert four M6 screws in either the top or bottom sets of holes on the spacers Because these will be used for mounting the rack do not tighten them all the way down Leave enough space between the screws and the spacer to install the rack Install any rack rear I O wiring required for the application Refer to the PACSystems RX7i Installation Manual GFK 2223 for recommendations related to wiring 18 11 GS 460mm gt O 8 E as O 7 0 rs ox e PACSystems RX7i_ Installation Manual September 2006 Rear I O Connectors GFK 2223G GFK 2223G To use the optional rear cover remove
6. cccccsseccccsseseeeeeeeeeeeeeeeseeeeeeeeeeeeeeeaeeseeeeeseseeeeeeeees 4 1 Power Supply Load Capachby cn cnn narran cana crnnrnrnncn 4 1 Module Load Heourements AA 4 2 Cablifid INTOrMAtON 00 lid ol 5 1 Ethernet IEN 5 1 A Aas ted ia ideia a Attra dees deena diate aedvadteaaveagiiwditu nated 5 2 Port 1 Pin Tiet 5 2 Port 2 Pin ASSIGNEES eera eE EER cnn nn nan rn 5 2 Serial Cable Lengths and Ghieldmg nana 5 3 Product Certifications and Installation Guidelines for Conformance 00000 A 1 RX7i Agency Approvals A A 2 UL Class 1 Division 2 Hazardous Location Requirements ococcccccnnnnicnncccnncccnnonnnnnannnanoos A 3 ATEX Class 1 Zone 2 Hazardous Location Requirements ooooocinncicinicccnoncnnonnnanaccnnnccnnn A 3 Standards e UE A 4 Environmental Specifications cccccccceseeceeeeeceeeeeeeeeceeeeeeeeeeeaeeeeaeeseeeeesaaeeseaeeee A 4 Additional RX7i Specifications oooonnocinnicnnnnncnnnnnnnccnconcccnnrnnn nora cnn rra n arrancan A 5 Government ReQulatiOns A A 6 a a A 7 Shielded Cable Alternative to Condunt canon nnnnn cnn nc nnan nn nn cnn A 8 Communication Cables cocida A di A 8 VO Calesita E A 8 Analog High Speed Cables coooocinoccconocccnocccononaconancnonoccnnnnnn anna nnnn cnn nc ccnnn nana nn nnccnna A 8 Power Input to Enclosure for Series 90 70 Power Supplies A 9 Eil WR UE e ET A 9 Specialty Shielded Cable Vendors nano ccnnnca nan nnnnnn cnn A 10 Safety Related Guidelines for Installatio
7. 350 Watts 120 240 VAC Yes For operation at limited capacity with only or 125 VDC convection cooling refer to the thermal derating curve on page 2 13 IC698PSD300 300 Watts 24 VDC Yes For operation at limited capacity with only convection cooling refer to the thermal derating curve on page 2 14 Power Supply Operation On Off Switch The two position On Off switch located on the front faceplate is a logic level switch that enables or disables the output channels only This switch does not interrupt the line input Lethal voltages are present inside the power supply module whenever input power is supplied to the rack PACSystems RX7i Installation Manual September 2006 GFK 2223G Indicators The following LED indicators are provided on the power supply front panel LED Name Color Function FIELD OK green Turns ON when AC power is applied within its specification range OUTPUT OK green Turns ON when all three DC outputs channels are operating within their specifications Turns OFF if any of the three DC output channels has failed OVER TEMP IC698PSA350 red Turns On if the critical power supply temperature is and IC698PSD300 only exceeded or if the airflow sensor detects cessation of air flow Overvoltage Protection Any output channel that exceeds the nominal output voltage by 15 or more will cause all outputs to latch off The ON OFF control switch or the user input power must be recycle
8. PCMA1 R05 or higher when installed in an expansion rack Firmware version 4 05 or higher Double Genius Bus Controller Module IC697BEM731 GFK 2017 SBS3 and version B or higher when installed in the main rack B or higher when installed in an expansion rack Firmware version 5 8 or higher Single Genius Bus Controller Module IC687BEM731 GFK 2017 All versions Single Temperature Control Module HE697THM160 Available from Horner APG Version G or later http Avwww heapg com Communications Double Communications Coprocessor Module IC697CMM711 GFK 0582 CCM Double DLAN DLAN Interface Module IC697BEM763 GFK 0729 SBS3 and version G01R03 or higher when installed in main rack Not allowed in expansion racks Firmware version 3 00 or higher Double Ethernet Interface Module IC698ETMO01 GFK 2224 GFK 2225 Single Redundancy Memory Xchange Module IC698RMX016 GFK 2300 Single Control Memory Xchange Module IC698CMX016 GFK 2300 Bus Expansion Single Bus Transmitter Module main rack only IC687BEM713 GFK 0600 B or higher Version A with assembly revision GFK 0262 R08 or higher is also allowed Double Bus Receiver Module expansion rack IC697BEM711 GFK 0600 only GFK 0262 Version H or higher Double Bus Receiver Module expansion rack IC697BEM711 GFK 0600 only GFK 0262 Single VME Modules N A GFK 2235 and The RX7i supports all non GE Fanuc VME Double modules that the Series 90 70 system supports 2 1
9. or 7mm Torque setting should be 12 in lb 1 3 N m It is recommended that the GND ground terminal on the power supply be connected to the GND stud on the rack and to the input power s earth ground reference using copper AWG 16 1 3 mm wire rated for 75 C 167 F to ensure adequate grounding Use of a nut and star washer on the ground stud is recommended Rack Grounding Sind 653 APRA A AAAAI ORR Earth Ground S i2 3 3 mm O Ground Wire WARNING DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IIS KNOWN TO BE NONHAZARDOUS O Replace with same d type and rating QU e INPUT J y vi u Al el 125VDC R E 120 24 ont J e E i Torque 12 in lb SR 1 3 N m 75 C Copper Input Power Conductors Terminal Board Connections for IC698PSA100 350 Chapter 3 Installation Instructions 3 21 Field Wiring Connections DC Power Supply IC 698PSD300 3 22 The DC input terminals are located on the front faceplate of the power supply Power input connections should be made with copper AWG 16 1 3 mm2 wire rated for 75 C 167 F Each terminal can accept two solid or stranded wires but the wires into any given terminal should be the same type and size The terminal can accept a single wire connection up to AWG 12 All wire lengths should be stripped to 0 25 7mm Longer stripping lengths will result in exposed powe
10. 0 003 0 003 IC698CPE040 CRE040 1800MHz CPU Pentium M 6 8 0 003 0 003 IC698ETMO01 Rack based Ethernet module 1 5 IC698CHS017 Rear mount rack 0 7 IC698CHS117 Front mount rack 0 7 IC698CMX016 Communications Memory Xchange 1 8 IC698RMX016 Redundancy Memory Xchange 1 8 IC697BEM713 Bus Transmitter Module BTM 1 4 IC697BEM711 Bus Receiver Module BRM 0 8 IC697BEM731 Genius Bus Controller double width 1 3 IC687BEM731 Genius Bus Controller single width 1 3 IC697BEM763 DLAN DLAN Interface Module 1 0 IC697CMM711 Communications Coprocessor 0 7 IC697HSC700 High Speed Counter Listed current 10mA x number of ON 1 0 outputs 1 6 x encoder current IC697MDL240 120 VAC Isolated Input 16 points 0 25 IC697MDL241 240 VAC Isolated Input 16 points 0 25 IC697MDL250 120 VAC Input 32 points 0 35 IC697MDL251 120 VAC Input 16 points 0 35 IC697MDL252 12 VAC Input 32 points 0 3 IC697MDL253 24 VAC Input 32 points 0 3 IC697MDL254 48 VAC Input 32 points 0 3 IC697MDL340 120 VAC Output 16 point 0 25 IC697MDL341 120 240 VAC Isolated 2A Output 16 points 0 25 1C697MDL350 120 VAC Output 32 point 0 5 1C697MDL640 125 VDC Pos Neg Logic Input 16 points 0 3 IC697MDL650 24 VDC Pos Logic Input 32 points 0 3 IC697MDL651 Negative Logic TTL Input 32 points 0 53 IC697MDL652 12 V
11. 1 The Module Load Requirements table shows that the IC698CPE020 module draws 4 5 Amps from the 5VDC supply 22 5 Watts 0 042 Amps from the 12VDC supply 0 504 Watts 0 008 Amps from the 12VDC supply 0 096 Watts Total 23 1 Watts Example 2 The Module Load Requirements table shows that the IC698ETM001 module draws 1 5 Amps from the 5VDC supply 7 5 Watts Power Supply Heat Dissipation B 2 In general power supplies are 66 efficient The power supply dissipates approximately 1 Watt of power in the form of heat for every 2 Watts of power it delivers to the PLC After finding the total power requirement for all of the modules in the rack served by a power supply above divide the total by 2 to find the power supply dissipation value Do not use the rating of the power supply such as 350 Watts for this calculation because the application may not use the full capacity of the power supply Since each rack has its own power supply each rack should be calculated on an individual basis PACSystems RXZ7i Installation Manual September 2006 GFK 2223G Heat Dissipation for Discrete Output Modules In addition to the module power calculations discrete solid state output modules require a calculation for their output circuits which are powered from another supply This calculation is not required for Relay Output modules To calculate output circuit power dissipation 1 Inthe Series 90 70 Data Sheet Manual GFK 0600 or individual module
12. In order to maintain compliance with the ATEX Directive an RX7i system located in a Class 1 Zone 2 area Category 3 must be installed within a protective enclosure meeting the criteria detailed below e P54 or greater e Mechanical strength to withstand an impact energy of 3 5 Joules GFK 2223G Appendix A Product Certifications and Installation Guidelines for Conformance A 3 Standards Overview Environmental Specifications Vibration IEC60068 2 6 JISCO911 10 57 Hz 0 012 displacement peak peak 57 500 Hz 1 0g acceleration Shock IEC60068 2 27 JISC0912 15g 11ms sinusoidal IC698CPE010 CPE030 0 C to 50 C 32 to 122 F without fan tray PSA100 0 C to 60 C 32 to 140 F with fan tray IC698CPE020 CRE020 0 C to 60 C 32 to 140 F with fan tray CPE040 CPE010 PSA350 PSD300 Operating Temperature Storage Temperature 40 C to 85 C 40 to 185 F Humidity 5 to 95 non condensing 1 The IC968CPE010 and IC698CPE030 require a fan tray assembly to meet the 60 C limit IC698CPE020 IC698CRE020 and IC698CPE040 require a fan tray at all operating temperatures The IC698PSA100 power supply is capable of operating at full capacity 100W from 0 to 60 C with only convection cooling The power supplies IC698PSA350 and IC698PSD300 require a fan tray in most situations For operation at limited capacity with only convection cooling refer to the thermal derating curves provided in chapter 2 A 4 PACS
13. Modules Insulating strips should be installed on the following modules to prevent the possibility of the module short circuiting to the metal faceplate of the adjacent VME board IC697BEM731 Genius Bus Controller IC697BEM713 Bus Transmitter Module IC697BEM711 Bus Receiver Module The plastic insulating strip is installed on the backside of the printed wiring assembly along the edge of the I O connector To order insulating strip kits for IC697BEMxxx modules that do not have them use part number 44A751635 G01 Follow the installation instructions included with the kit Removing a Double Width Series 90 70 Module 1 2 Ensure that the rack is powered down Grasp the module firmly at the top and bottom of the board cover with your thumbs on the front of the cover and your fingers on the plastic clips on the back of the cover Squeeze the rack clips on the back of the cover with your fingers to disengage the clips from the rack rail and pull the board firmly to remove it from the backplane connector Slide the printed circuit board along the card guide and remove it from the rack PACSystems RX7i Installation Manual September 2006 GFK 2223G Chapter Power Supply Load Requirements 4 Power Supply Load Capacity The total load of all modules in a rack must not exceed the maximum load capacity of the power supply Refer to Module Load Requirements on page 4 2 for a listing of DC load req
14. Q IPP Y 200 AC FELD OK OUTPUTOK PACSystems RX7i 2 12 IC698PSA350 Specifications For environmental specifications see RX7i General Specifications in appendix A Nominal Input Rated Voltage 120 240 VAC 125 VDC Input Voltage Range 85 to 264 VAC 47 to 63 Hz 100 150 VDC Input Power 437 watts typical 500 watts maximum Input Requirements Inrush current cold start 120VAC Inrush current cold start 230VAC Inrush current duration 30 amps maximum 60 amps maximum 100ms Power Factor 0 99 minimum only valid between 90VAC and 260VAC Output Requirements Output Power Output Voltages Overvoltage Limit Overcurrent Limit 350 watts maximum total for all 3 outputs 5 VDC 4 875 to 5 25 volts 0 to 60 amps 12 VDC 11 64 to 12 6 volts 0 to 12 amps 12 VDC 12 6 to 11 64 volts 0 to 4 amps 5 VDC Output 5 7 to 6 7 volts 5 VDC output 66A typical 12 VDC output 15A typical 12 VDC output 4 6A typical Isolation input to all outputs 250 VAC continuous 1500 VAC for 1 minute Protective Limits Ride through time allowed for loss of AC input without affecting DC outputs Holdup Time time from system failure signal activated to when any DC output drops out of specification 15 milliseconds minimum 5 milliseconds minimum Operating Temperature 0 C to 60 C 32 F to 140 F Fan tray attachment required for full capaci
15. RX7i Installation Manual September 2006 GFK 2223G IC698PSA100 Specifications For environmental specifications see RX7i General Specifications in appendix A Nominal Input Rated 120 240 VAC 125 VDC Voltage Input Voltage Range 85 to 264 VAC 47 to 63 Hz 100 150 VDC Input Power 125 watts typical 142 watts maximum Input Requirements Inrush current cold start 120VAC Inrush current cold start 230VAC Inrush current duration 15 amps maximum 30 amps maximum 100ms Power Factor 0 99 minimum only valid between 90VAC and 260VAC Output Requirements Output Power Output Voltages Overvoltage Limit Overcurrent Limit 100 watts maximum total for all 3 outputs 5 VDC 4 875 to 5 25 volts O 20 amps 12 VDC 11 64 to 12 6 volts O 2 amps 12 VDC 12 60 to 11 64 volts O 1 amps 5 VDC output 5 7 to 6 7 volts 5 VDC output 21A typical 12 VDC output 3 5A typical 12 VDC output 1 6A typical Isolation input to all outputs 250 VAC continuous 1500 VAC for 1 minute Protective Limits Ride through time allowed for loss of AC input without affecting DC outputs Holdup Time time from system failure signal activated to when any DC output drops out of specification 15 milliseconds minimum 5 milliseconds minimum Operating Temperature OC to 60 C 32 F to 140 F GFK 2223G Chapter 2 Hardware Description E POWER
16. STATus activity and 10 or 100Mbps rate used For details on CPU operation refer to the PACSystems RX7i CPU Reference Manual GFK 2222 GFK 2223G Chapter 3 Installation Instructions 3 23 Replacing the CPU Battery Pack CPE030 CRE030 and CPE040 CRE040 Models Note The IC698ACC701 RX7i Replacement Battery is not compatible with the these CPU modules The CPE030 CRE030 and CPE040 CRE040 CPUs use the Auxiliary Battery Module IC693AC C302 to maintain program and data memory in RAM and operate the calendar clock when power is removed To avoid loss of RAM contents routine maintenance procedures should include scheduled replacement of the battery module For information on estimating battery life refer to the PACSystems CPU Reference Manual GFK 2222 For additional information about the Auxiliary Battery Module refer to the module datasheet GFK 2124 Note The battery can be replaced with power applied to the rack and the CPU in RUN or STOP mode 1 Open the battery compartment door 2 Connect the replacement battery module to the battery terminals that are not being used 4 Disconnect the old battery from its terminal and remove the battery cable from the slot in the battery compartment door Discard the old battery module 5 Route the cable of the replacement battery module through the slot in the bottom of the battery compartment door Close the battery compartment door 3 24 PACSystems RX7i Installation Manual Se
17. The following illustration shows the position of the fan assembly when it is mounted on a rack Note that it is mounted on the bottom of the rack with airflow from the bottom toward the top of the rack LOGIC POWER ok RUN E ENABLED Bl POWER CENTRAL aus Procrammase sus contaouen INPUT INPUT INPUT OUTPUT OUTPUT SUPPLY bd TRANSMITTER COPROCESOOR 1 CHANNEL 120VAC 120VAC 120VAC 120VAC 05A 120VAC 05A PROGRAMMABLE CONTROLLER 4 Typical Fan Assembly Mounting AC Type Fan Assembly Shown To install the fan assembly use the following instructions The only tool you need to attach the fan assembly to the rack is a 2 Phillips screwdriver Fan Assembly Dimensions for Mounting GFK 2223G Chapter 3 Installation Instructions 3 17 3 18 1 Position the fan assembly on the bottom of the rack and slide the flange on the rear of the fan assembly flange without slots under the lip of the rear rail on the rack 2 While doing this align the two holes in each end of the fan assembly with the holes in the rack side plates 3 Install two screws in each end and secure the fan assembly by tightening the screws to 10 12 in lbs 4 There are two additional screws that must be installed in the front rail Install these screws and tight
18. These power supplies can operate at a limited capacity with only convection cooling For details see the temperature derating curves provided with the power supply specifications An airflow sensor is provided in the IC698PSA350 and IC698PSD300 power supplies to detect a fan failure or air blockage If the power supply senses a cessation of airflow it responds by latching off all outputs and turning on the overtemperature LED indicator A power cycle is required to recover from this latched condition You can enable or disable the airflow sensor using a jumper located on the outside of the power supply The airflow sensor option is enabled jumper on pins 1 and 2 as the default for each power supply To disable the airflow sensor place the jumper on pins 2 and 3 Location of Airflow Sensor J umper Top View Jumper installed on pins 1 amp 2 of P3 Airflow sensor enabled Jumper on pins 2 amp 3 disables airflow sensor Front Sa VME bus Power Monitor Interface Timing 2 10 ACFAIL The ACFAIL signal is pulled down when the power supply inputs are no longer being provided or when the ON OFF switch is OFF The ACFAIL signal is asserted at least 5ms before outputs fall below their specified limits to provide sufficient warning to the system of power failure SYSRESET The RX7i power supplies does not drive the SYSRESET signal on the VME backplane The RX7i CPU module controls the SYSRESET signal PACSystems
19. This could cause unexpected system operation or damage to equipment 3 1 Pre Installation Check 3 2 Upon receiving your RX7i system carefully inspect all shipping containers for damage during shipping If any part of the system is damaged notify the carrier immediately The damaged shipping container should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment However GE Fanuc will fully cooperate with you should such action be necessary After unpacking the RX7i rack and other equipment record all serial numbers Serial numbers are required if you should need to contact Customer Care during the warranty period of the equipment All shipping containers and all packing material should be saved should it be necessary to transport or ship any part of the system Verify that all components of the system have been received and that they agree with your order If the system received does not agree with your order contact Customer Care If you need technical help technical support can be reached as described below Technical Support for Control System Components Described in this Manual If you purchased this product through a GE Fanuc Authorized Channel Partner please contact them directly Otherwise contact GE Fanuc Customer Care at Customer Care Hotline Toll free 800 GE FANUC 800 433 2682 International America
20. United States Where they differ from codes that apply to your area or your type of equipment follow your applicable codes instead Besides satisfying code requirements wire color coding makes testing and troubleshooting safer faster and easier m Green or green with stripe Ground m Black Primary AC m Red Secondary AC m Blue DC m White Common or neutral m Yellow Secondary power source not controlled by the main disconnect Alerts maintenance personnel that there may be power present from an external source even if the equipment is disconnected from its main power source GFK 2223G Chapter 3 Installation Instructions 3 5 3 6 Wire Routing To reduce noise coupling among PLC wires electrically noisy wiring such as AC power wiring and discrete output module wiring should be separated from low level signal wiring such as DC and analog input module wiring or communications cables Where practical group separately the following types of wiring AC power wiring This includes the AC input to the PLC power supply as well as other AC devices in the control cabinet m Analog Input or Output Module wiring This should be shielded to further reduce noise coupling Discrete Output Module wiring These often switch inductive loads that produce noise spikes when switched off DC Input Module wiring Although suppressed internally these low level inputs should be further protected against noise coupling by observing thes
21. When a module is initially installed in a rack the key block automatically latches onto the center rail on the backplane where it remains when a module is removed Only the correct module type can be inserted into that slot Installing Insulating Strips for Series 90 70 Modules An insulator strip is required on certain Series 90 70 modules that are installed to the immediate right of an RX7i module The insulator strip prevents module from short circuiting to the metal faceplates of an adjacent VME module Note Current versions of these modules are shipped with the insulators installed The strip is visible on the back of the printed wiring assembly High Voltage Series 90 70 Modules Insulating strips should be installed on the following modules Versions earlier than IC697MDL240 D IC697MDL241 IC697MDL250 IC697MDL251 IC697MDL640 IC697MDL340 IC697MDL341 IC697MDL350 mm GO mm oO The RX7i rack is shipped with an Insulator Kit that includes enough parts to update three Series 90 70 I O modules The plastic insulating strip is installed on the back of the printed wiring assembly along the edge of the I O connector to prevent the possibility of high voltage I O cards short circuiting to the metal faceplates of VME cards Follow the installation instructions included with the kit Use part number 44A752213 G01 to order additional kits as needed Chapter 3 Installation Instructions 3 31 3 32 Bus Controller and Bus Expansion
22. adjacent surfaces to provide electrical conductivity m Wiring external to the enclosure must be routed in metal conduit or the equivalent Using shielded cables and power line filtering as detailed in Shielded Cable Alternative to Conduit is equivalent to using metal conduit m The conduit must be mounted to the enclosure using standard procedures and hardware to ensure electrical conductivity between the enclosure and conduit The termination for the shielded cable alternative to conduit is detailed in Shielded Cable Alternative to Conduit GFK 2223G Appendix A Product Certifications and Installation Guidelines for Conformance A 7 Shielded Cable Alternative to Conduit This section describes the installation requirements for using shielded cable as an alternative to metal conduit for meeting radiated emissions requirements EN 55022 47CFR15 etc The following practices could be used in place of conduit for systems or cables that require conduit or the equivalent Communication Cables UO Cables All communication lines should be double shielded The outside braided shield 85 coverage must be terminated at the entrance to the enclosure and not continue within the enclosure The inside shield should be left intact since it shields the communication line from noise within the enclosure and is terminated to the connector shell The RX7i communication port connector shells are directly tied to frame ground To prevent groun
23. arrangement straight through or crossover of the attached link The two ports on the Ethernet Interface must not be connected directly or indirectly to the same device The hub or switch connections in an Ethernet network must form a tree otherwise duplication of packets may result 10Base T 100Base Tx Port Pin Assignments RD Receive Daa Pin 1 is at the bottom of the connector as viewed from the front of the module GFK 2223G 5 1 5 2 Serial Ports Port 1 Pin Assignments CPU Port 1 is RS 232 compatible and optocoupler isolated It has a 9 pin female D sub connector with a standard pin out This is a DCE data communications equipment port that allows a simple straight through cable to connect to a standard AT style RS 232 port Port 1 RS 232 Signals Pin Number Signal Name Description 1 NC No Connection 2 TXD Transmit Data 3 RXD Receive Data 4 DSR Data Set Ready 5 DV Signal Ground 6 DTR Data Terminal Ready 7 CTS Clear To Send 8 RTS Request to Send 9 NC No Connection Pin 1 is at the bottom right of the connector as viewed from the front of the module Port 2 Pin Assignments CPU Port 2 is an RS 485 compatible and optocoupler isolated DCE port Port 2 has a 15 pin female D sub connector This port requires an externally powered converter and does not support the RS 485 to RS 232 adapter IC690ACC901 Port 2 RS 485 Signals
24. comes from a separate power source This calculation assumes that all input circuit power delivered to these modules is dissipated as heat The procedure is Inthe Series 90 70 Data Sheet Manual GFK 0600 or individual module data sheet find the value for the Input Current for your particular module listed in the module Specifications table Multiply the input voltage times the current value times the estimated percent of on time to arrive at average power dissipation for that input Repeat these steps for all inputs on the module and then for all discrete input modules in the rack Example The Specifications table for the IC697MDL240 16 Point Discrete 120 VAC Input Module in the module s Data Sheet gives the following information Input Current 10 mA typical at rated voltage Use this value for all of the input calculations for this module In this example eight of the Input Module s points are used for switches that for normal operation stay on closed 100 of the time These include the Emergency Stop Over Temperature Lube Pressure OK and similar switches Use the formula Average Power Dissipation Input Voltage x Input Current in Amps x Percent expressed as a decimal of on time 120 x 010 x 1 0 1 2 Watts per input Then multiply this result by 8 1 2 Watts x 8 inputs 9 6 Watts total for the 8 inputs Also in this example two input points on this 16 point module are for the Control On and Pump St
25. equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case user will be required to correct the interference at his own expense Industry Canada requires the following note to be published Note This Class A digital apparatus complies with Canadian ICES 003 PACSystems RX7 Installation Manual September 2006 GFK 2223G Installation Guidelines for Conformance to Standards To meet U S Canadian Australian and European regulations for Class A digital devices and maintain CE Mark compliance RX7i installations that include the following products must be installed in a metal enclosure with external wiring routed in metal conduit as described in this appendix All Series 90 70 modules For a list of supported Series 90 70 modules see Modules Supported in RX7i in chapter 2 m All Series 90 70 expansion racks m RX7i Memory Xchange modules IC698RMX016 IC698CMX016 RX7i Rear Mount Rack with Rear I O Access IC698CHS217 Requirements for Installation in a Metal Enclosure Racks must be mounted in a metal enclosure with a metal on metal connection around the door or the equivalent All surfaces of the enclosure must be adequately grounded to
26. rack accepts an RX7i power supply in slot 0 and an RX7i CPU with Ethernet daughterboard in slots 1 and 2 The remaining slots can be used for a combination of double width and single width modules Programmer p c B G mm RENA Rack 0 E Genius UO Bus 7500 feet 2285 meters maximum one meter 1 1 Ju P mp Series 90 70 s R Rack1 Y m ES Genius 1 O Blocks N Note Total length of all interconnecting cables from BTM to last BRM is 50 feet d B G 15 meters maximum All racks must Series 90 70 e B B e be at same ground potential Rack 6 Cc 8 racks maximum Genius I O bus 7500 feet 2285 meters maximum one meter 1 A 1 Series 90 70 p B Rack 7 e R e l ss Ges Co T 1 O Terminator Hp last rack Legend CPU AX7ICPU BRM Bus Receiver Module BEM711 BTM Bus Transmitter Module BEM713 GBC NBC Bus Controller BEM731 PS Power Supply Sample Control System Configuration PACSystems RX7i Installation Manual September 2006 GFK 2223G Chapter 2 GFK 2223G Hardware Description An RX7i control system hardware consists of an RX7i rack and up to seven Series 90 70 expansion rac
27. 3 Ss g 7 25 a H Le zi a La 184 gt 270 Y A y i 1 48 4 i 38 H o o 2 25 57 o O 7 50 3 00 i 191 76 j E Intelligent fan A connector o o 2 25 57 i a Ground H 1 48 stud 38 V i H a Y Ground stud 0 265 x 0 437 A 0 33 typical Series 90 70 modules extend 1 7 in Ces 8 38 tamm beyond front of rack Allowance for cooling If additional cooling is required a rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at each end of the rack Side View Front View v GFK 2223G Chapter 3 Installation Instructions 3 15 Fan Assembly Note Itis recommended that the fans be wired to the same source of power as the CPU This ensures that the fans are running when the CPU is active Note You will need to install the fan assembly on the rack before installing the rack into an enclosure or equipment rack A minimum of 23cm 9 inches between racks is required to remove and replace an individual fan from the fan assembly The following fan kits are available For 9 Slot Racks Rack Fan Assembly 120 VAC IC697ACC621 Rack Fan Assembly 240 VAC IC697ACC624 Rack Fan Assembly 24 VDC IC697ACC644 For 17 Slot Racks Rack Fan Assembly 120 VAC C697ACC721 Rack Fan Assembly 240 VAC IC697ACC724 Rack Fan Assembly 24 VDC IC697ACC744 Replacement Fans and Filter Elements
28. 8 PACSystems RXZ7i Installation Manual September 2006 GFK 2223G SBS3 All modules installed in the RX7i main rack that use the SBS VME interface chip are required to have version 3 of the chip To determine whether your module meets this requirement look at the large square ASIC located near the top right corner of the circuit board The chip must have the following markings The most critical items are the last two lines SBS3 and 454 3 GE Fanuc started shipping modules with SBS version 3 in 1998 a y v M F SBS E AMI N T E S XXXXXXX Su GE FANUC BOARD SBS3 454 3 P L A S T Cc Cc O V E R GFK 2223G Chapter 2 Hardware Description 2 19 Series 90 70 Expansion Racks The RX7i control system supports up to seven expansion racks The following Series 90 70 racks can be used as expansion racks IC697CHS750 Five slot rear panel mount IC697CHS782 VME Integrator rear panel mount 1C697CHS783 VME Integrator front rack mount IC697CHS790 Nine slot rear panel mount IC697CHS791 Nine slot front rack mount When used as expansion racks in an RX7i rack system these Series 90 70 racks support the same Series 90 70 modules and Genius devices that RX7i main racks support For details see the list of modules on page 2 16 RX7i main racks page 2 4 cannot be used as expansion racks Note Due to Series 90 70 hardware limitation
29. DC Pos Neg Logic Input 32 points 0 3 IC697MDL653 24 VDC Pos Neg Logic Input 32 points 0 3 IC697MDL654 48 VDC Pos Neg Logic Input 32 points 0 3 IC697MDL671 Interrupt Input Module 16 points 14 Interrupt 0 3 IC697MDL740 24 48 VDC Output 16 point 0 25 IC697MDL940 16 Point Output Relay 0 75 IC697PCM711 Programmable Coprocessor 1 00 4 2 PACSystems RX7i_ Installation Manual September 2006 GFK 2223G GFK 2223G Module Load Requirements in Amps Catalog Number Module 5 VDC 12 VDC 12 VDC 1C697VDD100 Digital Input 64 Point 2 0 IC697VDR151 Relay Output 64 Point 4 0 IC697VDQ120 Digital Output 64 Point 5 1 IC697VAL264 Analog Input 64 Channel 16bit Standard Performance 7 0 IC697VAL132 Analog Input Isolated 16bit 16 Channel Voltage 2 5 IC697VRD008 8 Channel RTD Strain Gauge 3 85 IC697VAL301 Analog Output 32 Channel 12bit 3 5 Chapter 4 Power Supply Load Requirements 4 3 Chapter Cabling Information 5 This chapter presents pin assignment information for the Ethernet and serial ports provided in the RX7i system Ethernet Ports There are two RJ 45 Ethernet ports on the Ethernet Interface Either or both of these ports may be attached to other Ethernet devices Each port automatically senses the data rate 10Mbps or 100Mbps duplex half duplex or full duplex and cabling
30. FK 0600 Series 90 PLC Serial Communications Driver User s Manual GFK 0582 TCP IP Ethernet Communications for the Series 90 PLC GFK 1541 Series 90 70 PLC User s Guide to Integration of 3rd Party VME Modules GFK 0448 MMS Ethernet Communications for the Series 90 70 PLC User s Manual GFK 0686 Digital Input IC697VDD100 Module User s Guide GFK 2062 Relay Output 64 Point IC697VDR151 Module User s Guide GFK 2063 Digital Output 64 Point IC697VDQ120 Module User s Guide GFK 2066 Analog Input 64 Channel 16bit IC697VAL264 Module User s Guide GFK 2056 Analog Input Isolated 16bit 16 Channel IC697VAL132 Module User s Guide GFK 2060 Eight Channel RTD Strain Gauge IC697VRD008 Module User s Guide GFK 2098 Analog Output 32 Channel 12bit IC697VAL301 Module User s Guide GFK 2058 Series 90 70 Genius VO System User s Manual GEK 90486 1 Series 90 70 Genius I O Analog and Discrete Blocks User s Manual GEK 90486 2 Series 90 70 DLAN DLAN Interface Module GFK 0729 Programmable Coprocessor Module and Support Software GFK 0255 Installation Requirements for Conformance to Standards GFK 1179 PACSystems RX7i Installation Manual September 2006 GFK 2223G The PACSystems RX7i Control System GFK 2223G The RX7i is part of the PACSystems controller environment that combines performance productivity openness and flexibility The PACSystems control system integrates advanced technology compatible with GE Fanuc s existing systems The resul
31. FK 2223G Chapter 2 Hardware Description 2 21 Chapter 3 GFK 2223G Installation Instructions This chapter describes the procedures for installing an RX7i control system and preparing the system for use Included are instructions for unpacking inspecting installing the rack in a rack or panel installing modules and connecting cables Notes Pre Installation Check System Layout Guidelines Enclosures System Wiring System Grounding System Installation RX7i Rack Fan Assembly Power Supply CPU Ethernet Interface Module UO Communications and Intelligent Option Modules RX7i racks are considered open equipment and therefore must be installed in a protective enclosure rated IP54 or greater a For installations in the European Union an RX7i rack system with Series 90 70 products requires a metal enclosure and conduit Requirements for installing Series 90 70 products in an RX7i rack are described in Appendix A m RX7i systems that include one or more Memory Xchange modules IC698RMX016 and IC698CMX016 must be installed in a metal enclosure or equivalent to meet radiated emission standards Requirements for installing Memory Xchange modules in an RX7i rack are described in Appendix A m For expansion rack installation instructions refer to the Series 90 70 Programmable Controller Installation Manual GFK 0262 Do not attempt to disconnect or connect an expansion rack cable while the system is under power
32. GE Fanuc Automation Programmable Control Products PACSystems RX7I Installation Manual GFK 2223G September 2006 GFL 002 Warnings Cautions and Notes as Used in this Publication Warning notices are used in this publication to emphasize that hazardous voltages currents temperatures or other conditions that could cause personal injury exist in this equipment or may be associated with its use In situations where inattention could cause either personal injury or damage to equipment a Warning notice is used Caution notices are used where equipment might be damaged if care is not taken Note Notes merely call attention to information that is especially significant to understanding and operating the equipment This document is based on information available at the time of its publication While efforts have been made to be accurate the information contained herein does not purport to cover all details or variations in hardware or software nor to provide for every possible contingency in connection with installation operation or maintenance Features may be described herein which are not present in all hardware and software systems GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made GE Fanuc Automation makes no representation or warranty expressed implied or statutory with respect to and assumes no responsibility for the accuracy completeness suf
33. K 0262 24 VAC 32pt IC697MDL253 Version A or higher 48 VAC 32pt IC697MDL254 Version A or higher 120 VAC 32pt IC697MDL250 Version E or higher 120 VAC Isolated 16 pt IC697MDL240 Version A or higher 120 VAC 16 pt IC697MDL251 Version A or higher 240 VAC Isolated 16 pt IC697MDL241 Version A or higher 125 VDC Pos Neg logic 16 pt IC697MDL640 Version A or higher 24 VDC Pos logic 32 pt IC697MDL650 GFK 0080 Version A or higher TTL Neg logic 32pt IC697MDL651 GFK 0600 Version E or higher GFK 0262 12 VDC Pos Neg logic 32 pt IC697MDL652 Version C or higher 24 VDC Pos Neg logic 32 pt IC697MDL653 Version B or higher 48 VDC Pos Neg logic 32 pt IC697MDL654 Version C or higher 24 VDC Pos Neg logic 14 pt Interrupt IC697MDL671 Version A or higher Single Digital Input 64 Point IC697VDD100 GFK 2062 2 16 PACSystems RX7i_ Installation Manual September 2006 GFK 2223G Slots Type Used Description Part Number Documentation Discrete Output Double 120 VAC 0 5A 32pt IC697MDL350 GFK 0600 Version E or higher GFK 0262 120 VAC 2 0A 16pt IC697MDL340 Version E or higher 120 240 VAC 2 0A Isolated 12pt IC697MDL341 Version B or higher 5 48 VDC 0 5A Neg logic 32pt IC697MDL753 Version A or higher 12 VDC 0 5A 32pt IC697MDL752 Version E or higher 24 48 VDC 0 5A 32pt IC697MDL750 Version G or higher 24 48 VDC 2 0A 16pt IC697MDL740 Version D or higher Rela
34. Monitor Interface Timing 2 10 IC698PSA100 Specification 0 2 cece cceeeeeeeeceeeeeceeeeeeeeeceaeeesaaeeeeneeseeeeescaeeeteeeseees 2 11 IC698PSA350 Specification 0 2 ececceeeceeeeceeeeeeeeeeeeeeeeeeeesaaeeseaeeseeeeeseaeesteeeesaees 2 12 IC698PSD300 Specifications 2 2 0 cee ccececeeseeceeeeeeeeeeeeeeeeceaeeeseaeeseaeeseeeeesaeeeseeeeeaees 2 14 FANVASSOMDINCS sentir de E lite A Ga Medea 2 15 Modules Supported by HX A 2 16 Series 90 70 Expansion Racks AAA 2 20 Sharing a Power Supply with a Second Expansion Hack 2 21 Installation TES e e CT 3 1 al e Een Ri e 3 2 System Layout Guidelines 0 cccececeeeece cece eeeeeee seer ee eeaeeeeaaeeeeeeesaeeeseaaeseeeeeseaeeeeaeeseneeeed 3 3 ENCIOSUTOS EE 3 4 MR le lave WEEN 3 5 General Wiring Information 0cccccececeeeeeeeneeeeeaeeeeaeeseeeeeeeeaeeeeaeeseeeeeseaeeetaeeeeneeeeaes 3 5 Color Coding Wires EE 3 5 UN et e E 3 6 System GrOUNING si eenaa tai ad aea ead nano cnc aaa ad Aa Eea aa crac 3 7 Ground GOnAuctOKs ieren a iaee cad 3 7 Equipment Grounding ccoccconoccnonocinoncnononanannncnnnn conan n naar nn nc r arrancan ranma 3 8 System Installation t lt delo ida 3 9 RER e EE 3 9 Fan ASSOMDIY EE 3 16 AXATI POWORSUPDPIY o se Terena a aaa anaa aeaa aso ae aa aaa SE egen 3 21 GFK 2223G iii Contents A See ng ca ce dc Me etd eee ets a Ave 3 23 Ethernet Interface Module 3 27 I O Communications and Intelligent Option Mocdhules 3 28 Power Supply Load Requirement
35. W maximum total power allocation 12V 12 amps 12V 4 amps Dimensions Height Width Depth 11 15 12 60 7 5 283mm 320mm 190mm Note that all Series 90 70 modules extend 1 7 43 mm beyond front of rack System supports VME standard 64 Fan kits optional required for IC697ACC621 IC697ACC624 IC697ACC644 IC698CPE020 CRE020 CPE040 CRE040 See page 2 15 for details IC698PSA350 IC698PSD300 or any of the single width IC697Vxx modules Note For environmental specifications see RX7i General Specifications in appendix A GFK 2223G Chapter 2 Hardware Description 2 7 2 8 Power Supplies The RX7i power supplies provide 5V 12V and 12V power and logic level sequencing signals to modules on the RX7i backplane The power supply module plugs directly into the 47 pin connector provided in the leftmost slot in the RX7i rack RX7i power supplies cannot be used in Series 90 70 expansion racks The power supply output can ride through loss of up to one input line cycle without loss of output power The power supplies have the following features in common m Slide in rack mount construction m Electronic short circuit overcurrent protection m Overcurrent and overvoltage fault protection Power Factor correction for AC operation Overview Catalog Load Nominal Input Forced Air Cooling Required Number Capacity for full Capacity IC698PSA100 100 Watts 120 240 VAC No or 125 VDC IC698PSA350
36. X7i modules must have their faceplate screws tightened to ensure a good electrical connection to the rack m All racks that are grouped together in an RX7i control system must have a common ground connection This is especially important for racks that are not mounted in the same control cabinet The top and bottom rails of the rack are used for module shield grounding RX7i modules must have their faceplate screws tightened to ensure shield grounding The CPU and Ethernet Interface modules serial port shields are tied directly to the rack ground To prevent DC loop currents caused by different ground potentials the shield may require external capacitive coupling between the cable shield and the rack ground at one end of the cable The RX7i Ethernet network ports are tied directly to rack or frame ground When using shielded Ethernet cables one end of the cable needs to be capacitively coupled to its shield or local ground to prevent DC ground current loops from running through the cable shield between grounds at different potentials Some Series 90 70 modules have a ground clip that contacts the conductive bottom rail when the module is fully inserted Shield connections in the user connector are routed to this ground clip through conductors on the module PACSystems RX7i Installation Manual September 2006 GFK 2223G System Installation RX7i Rack RX7i racks are considered open equipment and therefore must be installed in a
37. ach end of the rack Side View i Front View y PACSystems RX7i Installation Manual September 2006 GFK 2223G Rear Mount 17 Slot Rack with Rear I O Access IC698C HS 217 This rack mounts in a 10 254 mm deep enclosure The rack must be mounted in the GFK 2223G orientation shown in the following figure Overall rack dimensions are 11 15 H x 19 W x 8 875 D 283 x 483 x 225mm Rack dimensions with the optional rear cover installed are 11 15 H x 19 W x 8 97 D 283 x 483 x 228mm To mount the rack with the rack spacers you will need eight M6 machine screws The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 To meet U S Canadian Australian and European regulations for Class A digital devices and maintain CE Mark compliance RX7i installations that include the following products must be installed in a metal enclosure with external wiring routed in metal conduit as described in Appendix A Mounting Dimensions A A EE EE EE A Dimensions in inches Millimeters are in parentheses 9 14 6 00 19 00 6 00 n a gt lt gt fe 232 152 4 au 483 Pe 152 4 AS x i mA 480 7 04 He H lt Lei a 433 gt be SS el 0 75 We k A A b c sn gt 11 15 172 3 00 AS 283 Intelligent fan H 76 O connector H v 15 Grown stu i Y 88
38. art pushbuttons Under normal conditions these pushbuttons are only pressed once per day for about one second just long enough to start up the control PACSystems RX7 Installation Manual September 2006 GFK 2223G and pump Therefore their effect on the power calculation is negligible and you can assume a power dissipation of zero for them 0 0 Watts total for 2 inputs For the remaining six inputs of this sixteen point module it is estimated that they will be on for an average of 20 of the time So the following calculation is made for these six inputs Using the formula of Average Power Dissipation Input Voltage x Input Current in Amps x Percent expressed as a decimal of on time 120 x 0 010 x 0 20 0 24 Watts per input Then multiply this result by 6 0 24 Watts x 6 inputs 1 44 Watts total for the 6 inputs Finally adding up the individual calculations 9 6 0 0 1 44 11 04 Watts for the module s total input calculation Total Heat Dissipation Once the individual power dissipations have been calculated add them all to obtain total heat dissipation Note that the rack analog input modules and analog output modules have been ignored in this procedure because their power dissipation values are negligible when compared with the total Also since each rack has its own power supply each rack should be calculated on an individual basis GFK 2223G Appendix B Calculating Heat Dissipation B 5 GFK 2223G A Agenc
39. ata 4 DSR Data Set Ready 5 OV Signal Ground 6 DTR Data Terminal Ready 7 CTS Clear To Send 8 RTS Request to Send 9 RI Ring Indicator Pin 1 is at the bottom right of the connector as viewed from the front of the module Serial Cable Lengths and Shielding GFK 2223F The connection from a CPU serial port to the serial port on a computer or other serial device requires a serial cable This connection can be made with the IC200CBLO001 cable kit or you may build cables to fit the needs of your particular application Maximum cable lengths the total number of feet from the CPU to the last device attached to the serial cable are Port 1 RS 232 15 meters 50 ft shielded cable optional Port 2 RS 485 1200 meters 4000 ft shielded cable required Port 3 RS 232 15 meters 50 ft shielded cable optional Chapter 5 Cabling Information 5 3 Appendix A GFK 2223G Product Certifications and Installation Guidelines for Conformance This appendix describes the compliance markings and standards to which the RX7i products have been certified It also provides installation requirements for conformance to standards and additional safety guidelines for installing in the European Union RX7i Agency Approvals UL Class 1 Division 2 Hazardous Location Requirements ATEX Class 1 Zone 2 Hazardous Location Requirements Standards Overview Government Regulations Installation Guidelines for Conformance to Standa
40. both of the Ethernet network ports to the Ethernet network Turn on power As the CPU powers up the LEDs turn on and off in the following sequence which corresponds to the CPU initialization process a All LEDs are off when power is first applied b The ENA enable LED is turned on c The Run LED is turned on The ENA LED remains on Q The ENA LED is turned off The Run LED remains on The Run LED is turned off and the OK LED is turned on During initialization the EOK LED blinks and then turns on when initialization is complete For details on verifying proper Ethernet interface powerup temporary IP address assignment software configuration and connecting the CPU module to an Ethernet network refer to the TCP IP Ethernet Communications for the PACSystems RXZ7i User s Manual GFK 2224 6 Connect the battery to either of the battery connectors on the module You can connect the battery at any step in the installation process but it will begin to drain immediately unless power is applied To maximize battery life it is recommended that you install it after power has been turned on 9 After the program has been verified the toggle switch can be moved to the appropriate operation mode position RUN EN run with outputs enabled RUN DIS run with outputs disabled or STOP The LEDs indicate the position of the toggle switch status of serial port activity status of Ethernet interface including Ethernet OK LAN
41. d Card guide Single Width Modules GFK 2223G 1 Be sure the power to the rack into which the module is to be inserted is OFF 2 Grasp the module firmly with your hand and insert it into the card guide 3 Align the module s printed circuit board with the connector on the rack backplane and slide it towards the connector until it has started to seat Connector 4 Press the board firmly in place but Connector do not force the board Tighten the screws on the top and bottom of the module s faceplate Card guide Grounding SSS 00000000000 ed Screws All RX7i modules have metal faceplates that must be screwed directly to the conductive top and bottom rail of the rack to ensure the faceplate is grounded to frame ground Chapter 3 Installation Instructions 3 29 Terminal Boards Some single width I O modules have detachable field wiring terminal connectors This feature makes it easy to prewire field wiring to user supplied input and output devices and to replace modules in the field without disturbing existing field wiring The connector is supplied with integral latches To remove the connector depress both latches simultaneously while gently pulling connector from socket To install the connector align the keying rows and press the connector into place For connector
42. d to reset the power supply AC power supplies have replaceable fuses the hot and neutral AC inputs DC power supplies have replaceable fuses on the positive and negative DC inputs Make sure that power to the rack is turned off before replacing fuses Overcurrent S hort Circuit Protection All outputs are protected against overcurrent and short circuit with automatic recovery upon removal of fault An electronic current limit is provided on each of the three outputs An overload on any output will cause the voltage to collapse and may cause the other output voltages to collapse Normal operation will resume after removal of the overload Some component cooling time may be required before normal operation resumes Over Temperature Protection GFK 2223G All RX7i power supplies have internal temperature sensing that shuts down the output channels if overheated Recovery is automatic when the internal temperature returns to the specified operating range The IC698PSA350 and IC698PSD300 power supplies have an OVER TEMP indicator that comes on when the output channels become overheated Chapter 2 Hardware Description 2 9 Air Flow Protection The IC698PSA100 power supply can operate at full capacity from 0 to 60 C with only convection cooling The IC698PSA350 and IC698PSD300 power supplies are capable of operating at full capacity from 0 to 60 C with 70 CFM forced air cooling provided by a fan tray mounted below the system chassis
43. d conductor carries current from any other branch This method is shown in the figure below Ground conductors should be as short and as large in size as possible Conductors must always be large enough to carry the maximum short circuit current of the path being considered RX7i Control Motor Drives Machinery System Cabinet and other Electrical Control Rack o Equipment Programming Device Rack o O Earth Ll Central Ground Ground Point Note Signal and power connections not shown Recommended System Grounding GFK 2223G Chapter 3 Installation Instructions 3 7 Equipment Grounding Equipment grounding recommendations and procedures are listed below These grounding procedures must be properly followed for safe operation of your RX7i control system Safety and Reference Ground Shield Ground 3 8 m The ground stud on the side of the rack must be connected to earth ground using minimum AWG 12 3 3 mm wire with the shortest possible length and a ring terminal Use of a nut and star washer for each wire on the GND stud is recommended to ensure adequate grounding Refer to applicable electrical safety codes If the ground stud on the rack is not connected the rack is not grounded The rack must be grounded to minimize electrical shock hazard which may result in severe personal injury or fatality and to maintain certification to standards To assure adequate module to rack grounding all R
44. d fan assemblies 2 15 Pin assignments 5 1 Ports Ethernet 5 1 CPU 2 3 serial 5 2 CPU 2 2 Power supplies features 2 8 installing 3 21 sharing 2 21 Power supply load capacity RX7i 4 1 Series 90 70 4 1 Pre installation check 3 2 R Racks RX7i features 2 4 installing 3 9 Racks Series 90 70 features 2 20 installing 3 1 Rear mount rack mounting dimensions 3 10 3 11 Recommended system grounding 3 7 Regulations A 6 Related documents Genius 1 2 RX7i 1 1 Series 90 70 1 2 Removable terminal boards 3 30 3 31 RFI standards A 6 RX7i control system overview 1 3 document set 1 1 environmental specifications A 4 general specifications A 5 modules supported 2 16 racks installing 3 9 RX7i Memory Xchange modules installation guidelines for conformance A 7 S Safety and reference ground requirements 3 8 Serial ports 5 2 Series 90 70 GFK 2223G
45. d loop currents one cable end of the inside shield should be capacitively coupled to its shell The outside shield is classified as an RF shield and should be insulated from the inside shield An alternative to double shielded cable for Genius bus communications is Eupen CMS cable equivalent Genius cables with an RF absorptive material outer coating The shield should be terminated per standard Genius wiring guidelines Telephone 32 87 55 47 71 Europe 908 919 1100 U S A All UO lines leaving the enclosure must have at least 85 braided shield coverage terminated at the entrance to the enclosure This 85 RF shield should not continue into the enclosure Eighty five percent braided shield is a standard cable available with various wire sizes and quantities from many cable manufacturers Analog High Speed Cables A 8 Analog or high speed lines which require shielded cable for immunity should be double shielded The outside braided shield should be terminated at the entrance to the enclosure and not continue within the enclosure The inside shield should be terminated per standard installation instructions The outside shield is classified as an RF shield and should be insulated from the inside shield PACSystems RXZ7i Installation Manual September 2006 GFK 2223G Power Input to Enclosure for Series 90 70 Power Supplies An alternative to shielded input cables is to use RF filters to minimize the noise coupled back onto the po
46. data sheet find the value for the Output Voltage Drop for your particular module listed in the module Specifications table 2 Using the manufacturer s documentation or other reference information find the required current value for each device such as a relay pilot light solenoid etc connected to an output point on the module Estimate the device s percent of on time based on its intended use in the application 3 Multiply the Output Voltage Drop times the current value times the estimated percent of on time to arrive at average power dissipation for that output 4 Repeat these steps for all outputs on the module and then for all discrete output modules in the rack Example The Data Sheet for the IC697MDL340 16 Point Discrete 120 VAC Output Module lists the following information Output Voltage Drop 3 Volts maximum Use that value for all of the calculations for this module In this example two of the Output module s output points drive solenoids that control the advance and retract travel of a hydraulic cylinder The solenoid manufacturer s data sheet shows that each solenoid draws 1 0 Amp The cylinder advances and retracts once every 60 seconds that the machine is cycling It takes 6 seconds to advance and 6 seconds to retract Since the cylinder takes equal time to advance and retract both solenoids are on for equal lengths of time 6 seconds out of every 60 seconds which is 10 of the time Since both solenoids
47. ducts Note The agency approvals listed above and on the Declaration of Conformities are believed to be accurate however a product s agency approvals should be verified by the marking on the unit itself PACSystems RX7 Installation Manual September 2006 GFK 2223G UL Class I Division 2 Hazardous Location Requirements The following information is for products bearing the UL marking for Hazardous Locations m WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 m WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES m WARNING EXPLOSION HAZARD DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS m EQUIPMENT LABELED WITH REFERENCE TO CLASS I GROUPS A B C 8 D DIV 2 HAZARDOUS LOCATIONS IS SUITABLE FOR USE IN CLASS I DIVISION 2 GROUPS A B C DOR NON HAZARDOUS LOCATIONS ONLY m Power input connections should be made with copper AWG No 16 1 33 mm through AWG No 12 3 31 mm wire rated for 75 C 167 F Each terminal can accept solid or stranded wires but the wires into any given terminal should be the same type and size m The tightening torque range for the control terminals is 12 in lb Use only wire rated for 75 C Observe any additional ratings that are provided with the modules ATEX Class 1 Zone 2 Hazardous Location Requirements
48. e appropriate regulatory agencies before disposing of batteries For details refer to the Material Safety Data Sheet provided with the battery Note An external Auxiliary Battery Module IC693ACC302 can be used to provide long term battery backup for these CPUs For details refer to the datasheet for the Auxiliary Battery Module GFK 2124 GFK 2223G Chapter 3 Installation Instructions 3 25 Removing a CPU from the Rack The instructions listed below should be followed when removing a CPU from its slot in a rack Do not insert or remove a module when power is applied to the rack This could cause the system to stop damage the module or cause personal injury to you Use care when inserting or removing a module so that the printed circuit board and or its components are not damaged 1 Be sure the RX7i rack power is OFF 2 Unscrew the top and bottom mounting screws to release the board from the chassis The screws should stay mounted in the faceplate but allow the faceplate to be separated from the chassis rails 3 Grasp the board firmly at the top and bottom of the faceplate with your thumbs on the front of the cover and your fingers on the back of the cover 4 Pull the board firmly to remove it from the backplane connector Slide the board along the card guide and remove it from the rack 3 26 PACSystems RX7i Installation Manual September 2006 GFK 2223G Ethernet Interface Module For details on features and ope
49. e not damaged Note Integration of VME modules must be in accordance with the guidelines described in the PACSystems RX7i User s Guide to Integration of VME Modules GFK 2235 UO Module Addressing Module addressing is determined by the position slot number in the rack in which it is installed There are no jumpers or DIP switch settings required for addressing of modules Reference addresses for each module are assigned using the hardware configuration portion of the programming software The hardware configuration function allows you to assign reference addresses to the I O modules on a slot by slot basis 3 28 PACSystems RX7i Installation Manual September 2006 GFK 2223G e e e e e e e e e o Power Supply cru 350W AC 750 MHz l00000000000000000000 l00000000000000000000 l00000000000000000000 l00000000000000000000 od e l00000000000000000000 000 lt gt e CL ajo O l00000000000000000000 l00000000000000000000 0000 O O 00000000000000 lt gt e e e e o Power Supply Series 90 70 Modules VME Modules RX7i Rack with VME and Double Width Series 90 70 Modules Installe
50. e need for enclosure cooling options such as fans and air conditioning A minimum space of at least 152 4smm 6 inches is required on all sides of the RX7i rack for cooling Additional space may be required depending on the amount of heat generated by the equipment during operation Appendix B explains how to calculate heat dissipation for RX7i modules and field devices in an enclosure PACSystems RX7i Installation Manual September 2006 GFK 2223G System Wiring General Wiring Information To avoid possible misrouting of wiring to I O modules the following is recommended e Label all wires to and from I O devices Record circuit identification numbers or other pertinent data on the inserts that go in the module s faceplate door e Wires should be dressed so that each field I O connector is fixed relative to its respective module In addition to the information provided here always follow all wiring and safety codes that apply to your area or your type of equipment For example in the United States most areas have adopted the National Electrical Code standard and specify that all wiring conform to its requirements In other countries different codes will apply For maximum safety to personnel and property you must follow these codes Failure to do so can lead to personal injury or death property damage or destruction or both Color Coding Wires These color codes are commonly used in industrial equipment manufactured in the
51. e wiring practices Communications Cables Wiring such as Genius bus or serial cables should be kept away from noise producing wiring Where AC or output wiring bundles must pass near noise sensitive signal wiring bundles avoid running them beside each other If they have to cross route them a right angle to minimize coupling between them Grouping Modules to Keep Wires Segregated If practical grouping similar modules together in the racks can help keep wiring segregated For example one rack could contain only AC modules and another only DC modules with further grouping by input and output types PACSystems RX7i Installation Manual September 2006 GFK 2223G System Grounding All components of a control system and the devices it is controlling must be properly grounded This is particularly important for the reasons listed below m A low resistance path from all parts of a system to earth minimizes exposure to shock in the event of short circuits or equipment malfunction A low inductance path from all parts of a system to earth minimizes emissions and increases immunity to electrical interferences A braided ground strap with a maximum 10 1 length to width ratio is recommended for these purposes m The RX7i system requires proper grounding for correct operation Ground Conductors Ground conductors should be connected in a tree fashion with branches routed to a central earth ground point This ensures that no groun
52. eed Counter module IC697HSC700 requires Bus Receiver Module IC697BEM711 version 13 or later Do not attempt to disconnect or connect an expansion rack cable while the system is under power This could cause unexpected system operation or damage to equipment 2 20 PACSystems RXZ7i Installation Manual September 2006 GFK 2223G Sharing a Power Supply with a Second Expansion Rack Two expansion racks can be interconnected to share a single power supply for applications having extended I O requirements A Power Supply Extension Cable IC697CBL700 is available for such applications Dual rack operation from a single power supply can be implemented only if 5 VDC power of 5 2 amperes or less is required in the second rack Note A power supply can be shared only between racks that are expansion racks to the same RX7i main rack Do not use the power cable extension to expand power to a rack controlled by a different RX7i or Series 90 70 main rack This will cause problems because when the RX7i resets the expansion rack the reset signal is sent through the power cable to the other main rack causing it to also reset P C B P P T RX7i S 15 i Rack 0 Series 90 70 SC L Rack 1 o M Power Suppply L_ LJ Extension Cable P B s R Series 90 70 o M o Rack 2 3 G
53. en to 10 12 in lbs Mounting Details for Fan Assembly AC Type Shown PACSystems RX7i Installation Manual September 2006 GFK 2223G Installing Fan Assemblies for 9 Slot Racks GFK 2223G AC Rack Fan Assemblies IC697ACC621 624 The two fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the fan wiring connectors located on the back of the fan assembly When the cable assembly is installed the fan on the right looking at front of rack will have a 3 foot lead with stripped ends for connecting to the 120 or 240VAC power source 24 VDC Rack Fan Assembly IC697ACC644 The two fans are wired in parallel using a cable assembly supplied with the fan assembly that plugs into the fan wiring connectors located on the back of the fan assembly When the cable assembly is installed the fan on the right looking at front of rack will have a 3 foot lead with stripped ends for connecting to the 24 VDC power source The red lead connects to 24 VDC and the black lead connects to 24 VDC Common Use wire ties to fasten leads down Mounting the Fan Assembly on a Rack The following illustration shows the position of the fan assembly when it is mounted on a rack Note that it is mounted on the bottom of the rack with airflow from the bottom toward the top of the rack
54. ersonnel such as engineers programmers or maintenance specialists who have been specifically trained and are experienced in the field of automation control Such personnel must possess the knowledge to correctly interpret and apply the safety guidelines provided in GE Fanuc product manuals Should you require further information or face special problems that are not covered in sufficient detail in the product manuals please contact your local GE Fanuc sales or service office or GE Fanuc authorized distributor 2 Qualified Personnel Only qualified personnel should be allowed to specify apply install operate maintain or perform any other function related to the products described in the product manuals Examples of such qualified persons are defined as follows m System application and design engineers who are familiar with the safety concepts of automation equipment E Installation startup and service personnel who are trained to install and maintain such automation equipment RW Operating personnel trained to operate automation equipment and trained on the specific safety issues and requirements of the particular equipment 3 Proper Usage The equipment system or the system components may be used only as described in the product manuals GE Fanuc control system products have been developed manufactured tested and the documentation compiled in keeping with the relevant safety standards Handling instructions and safety guideli
55. f necessary the equipment must be forced into the emergency off state Negative Logic Input and Output Modules cannot be used Exception With safety agency approval such as TUV on GMR Systems these devices may be used in safety system H configurations Cable shielding and grounding are the responsibility of the machine builder GE Fanuc s installation instructions and guidelines must be followed Install the power supply and signal cables in such a manner as to prevent inductive and capacitive interference voltages from affecting automation functions When interfacing the inputs and outputs of the automation equipment measures must be taken to prevent an undefined state from being assumed in the case of a wire break in the signal lines PACSystems RX7i Installation Manual September 2006 GFK 2223G Appendix B Calculating Heat Dissipation This appendix explains how to find the total heat dissipation of PACSystems RX7i equipment PACSystems RX7i equipment must be mounted in a protective enclosure The enclosure must be able to properly dissipate the heat produced by all the devices mounted inside This includes the modules discrete output devices and discrete input devices Each device manufacturer publishes these values If an exact value is not available for a device you can make a close estimate by obtaining the value for a similar device Information Required GFK 2223G In addition to the infor
56. ficiency or usefulness of the information contained herein No warranties of merchantability or fitness for purpose shall apply The following are trademarks of GE Fanuc Automation Inc Alarm Master Genius ProLoop Series Six CIMPLICITY Helpmate PROMACRO Series Three CIMPLICITY 90 ADS Logicmaster PowerMotion VersaMax CIMSTAR Modelmaster PowerTRAC VersaPoint Field Control Motion Mate Series 90 VersaPro GEnet PACSystems Series Five VuMaster Proficy Series One Workmaster Copyright 2003 2006 GE Fanuc Automation North America Inc All Rights Reserved Contents e ee le D CULO EEN 1 1 Getting Started DEET 1 1 Guide to the RX7i Document Get 1 1 The PACSystems RX7i Control System ccccceccceeeceeeeeeeeeeeeeeeeeeseaaeeeeneeseaeeesaeeeenaeeeenees 1 3 Hardware Description musica 2 1 ek e RE 2 2 SEM Al POMS A A A det read E a EE 2 2 Ethernet POS aii edd eae 2 3 MAG ie 2 3 LEDS iia li 2 3 CPU Specifications adicto eet eds 2 3 KR EE 2 4 Specifications Standard 17 Slot RACKS ccccceeeeseeeeeeeeeeeeeeeeaeeteeeeeseaeeesaeeeenes 2 5 Specifications 17 Slot Rack with Rear I O ACcess nnn nnnren nenene 2 6 Specifications 9 Slot RACKS cccseeeeeeeeeeee esses eeeeeeceaeeeseaeeeeaeeseeeeesaeeeenaeeeeaes 2 7 POWer SUPPIIGS ee een Dee dey sarod cess reegen 2 8 OVOME eebe Eed ee Ee ee 2 8 Power Supply Operation cccccccccceceeeeeeneeeeeeeeceeeeeeaeeseeeeesaeeesaaeseeeeeseaeeesaeeseneeee 2 8 VMEbus Power
57. have equal current draws and on times a single calculation can be applied to both outputs Use the formula Average Power Dissipation Voltage Drop x Current Draw in Amps x Percent expressed as a decimal of on time 3 0 x 1 0 x 0 10 0 3 Watts per solenoid Then multiply this result by 2 since there are two identical solenoids 0 3 Watts x 2 Solenoids 0 60 Watts total for the two solenoids Also in this example the other 14 output points on this 16 point module operate pilot lights on an operator s panel Each pilot light requires 0 05 Amps of current Seven of the pilot lights are on 100 of the time and seven are on an estimated 40 GFK 2223G Appendix B Calculating Heat Dissipation B 3 For the seven lights that are on 100 of the time 3 0 x 05 x 1 00 0 15 Watts per light Then multiply this value by 7 0 15 Watts x 7 lights 1 05 Watts total dissipation for the first 7 lights For the seven lights that are on 40 of the time 3 0 x 05 x 0 40 0 06 Watts per light Then multiply this value by 7 0 06 Watts x 7 lights 0 42 Watts total dissipation for the other 7 lights Adding up the individual calculations 0 60 1 05 0 42 2 07 Watts for the module s total output calculation Heat Dissipation for Discrete Input Modules B 4 In addition to the module power calculations described above a discrete input module requires another calculation for its input circuits because the power dissipated by the input circuits
58. imit 5 VDC Output 5 7 to 6 7 volts Overcurrent Limit 5 VDC output 65 A typical 12 VDC output 15 A typical 12 VDC output 6 A typical Ride through time allowed for loss of input power without affecting DC outputs 15 milliseconds minimum Holdup Time time from ACFAIL system failure signal is activated to when any DC output drops out of specification 5 milliseconds minimum Operating Temperature 0 C to 60 C 32 F to 140 F Fan tray attachment required for full capacity For operation without forced air cooling refer to the temperature derating curve on page 2 14 Temperature Derating Curve for IC698PSD300 without Forced Air Cooling Temperature Derating Load 20 60 Temperature C PACSystems RX7 Installation Manual September 2006 POWER SUPPLY PACSystems RX7i SUPPLY LINE FUSES WARNING DO NOT DISCONNECT WHILE CIRCUIT IS ALIVE UNLESS AREA IS KNOWN TO BE NONHAZARDOUS GFK 2223G Fan Assemblies The fan assembly provides additional rack cooling for installations where heat buildup could be a problem The IC697ACC7xx assembly has three fans and fits 17 slot RX7i racks 9 slot Series 90 70 racks and 17 slot VME Integrator racks The IC697ACC6xx assembly has two fans and fits 9 slot RX7i racks and 5 slot Series 90 70 racks The fan assembly uses fans that have a low noise level and use ball bearings for e
59. ks This chapter provides details on the following components of an RX7i control system RX7i CPUs RX7i Racks Power Supplies Fan Assemblies Modules Supported in RX7i Series 90 70 Expansion Racks 2 1 2 2 RX7i CPUs Serial Ports Port 1 Port 2 The RX7i CPUs are programmed and configured by the programming software to perform real time control of machines processes and material handling systems The CPU communicates with I O and smart option modules over a rack mounted backplane using the VME64 Standard format It communicates with the programmer and or HMI devices via the embedded Ethernet ports or via the serial ports 1 and 2 using GE Fanuc SNP X Serial I O or Modbus RTU slave protocols IC698CPE010 300MHz Celeron CPU 10MB user memory IC698CPE020 700MHz Pentium CPU 10MB user memory 1C698CRE020 700MHz Pentium CPU 10 MB user memory with redundancy IC698CPE030 600MHz Pentium M CPU 64 MB user memory IC698CRE030 600MHz Pentium M CPU 64 MB user memory with redundancy IC698CPE040 1800MHz Pentium M CPU 64 MB user memory IC698CRE040 1800MHz Pentium M CPU 64 MB user memory with redundancy This section provides information on CPU port pinouts and other physical features For additional details on CPU features and operation refer to the PACSystems RX7i CPU Reference Manual GFK 2222 The CPU has three independent on board serial ports accessed by connectors on the front of the module Two of these ports are
60. led in slots 3 and higher of the RX7i rack The last slot on the right is a double slot if you install a single width module in this slot you will want to install a single width filler faceplate IC698ACC735 to cover the empty opening Backplane connectors are spaced on 0 8 20 3mm centers to accommodate single width RX7i and VME modules Legacy Series 90 70 modules use two slots each Note RX7i modules use faceplates fitted with an EMI gasket a metal strip along the side of the faceplate to ensure contact of the gasket with the faceplate of each adjacent module in the rack forming a continuous EMI shield for the modules in the rack RX7i power supplies have the gasket on both sides of the faceplate The EMI gasket should be facing to the right when installed as one views the front of the rack This EMI shield makes the rack less susceptible to external electrical noise and minimizes the level of electrical noise radiated by the rack If the rack is not fully populated with gasketed faceplates it must be installed into a metal enclosure to achieve similar noise improvement Gasketed filler faceplates can be ordered as needed IC698ACC735 single width C698ACC720 double width Do not insert or remove a module when power is applied to the rack This could cause the system to stop damage the module or cause personal injury to you Use care when inserting or removing a module so that the printed circuit board and or its components ar
61. mation in this manual you will need the Series 90 70 Data Sheet Manual GFK 0600 or individual module data sheets You will need operating current values for the discrete output devices connected to the PLC s discrete output modules These include control relays motor starters solenoids pilot lights etc Each device manufacturer publishes these values If an exact value is not available for a device you can make a close estimate by obtaining the value for a similar device from a catalog These values are also needed for selecting Output modules during the design process in order to ensure that the modules maximum ratings are not exceeded B 1 Heat Dissipation Calculations Module Heat Dissipation For each module except power supplies discussed separately use the following procedure Assume that all input power to these modules is dissipated as heat 1 Look up the module in the Module Load Requirements table chapter 4 and obtain the current values for each of the three power supply voltages listed All modules use the 5VDC supply and a relatively few modules also use one or both of the two 24VDC supplies 2 For each voltage used by the module calculate the power dissipation by multiplying the current value in Amps times the voltage Power in Watts Current in Amps x Voltage in Volts 3 For modules using more than one voltage add the calculated power values to arrive at the total for the module Example
62. ments 3 8 Series 90 70 modules 3 30 system 3 7 H Hazardous location requirements ATEX A 3 UL A 3 Heat dissipation calculations information required B 1 input circuits B 4 power supplies B 2 High Speed Counter 2 18 High voltage Series 90 70 modules insulating strips 3 31 Index 1 Index Index 2 I O cables A 8 UO modules addressing 3 28 installing 3 28 Series 90 70 keying 3 31 supported 2 16 terminal boards 3 30 universal terminal boards 3 31 Installation guidelines conformance to standards application planning and installation A 11 communication cables A 8 European Union A 11 general A 11 power input to enclosure A 9 Proper usage A 11 Qualified personnel A 11 RX7i Memory Xchange modules A 7 shield termination A 9 Insulating strips high voltage Series 90 70 modules 3 31 Series 90 70 bus controller expansion modules 3 32 K Keying Series 90 70 I O modules 3 31 L Layout PLC system guidelines 3 3 Load requirements modules 4 2 M MAC address embedded Ethernet Interface 2 3 3 23 ETMO001 3 27 Metal enclosure 3 1 A 7 Modules double width removing 3 32 replacement 3 32 load requirements 4 2 single width removing 3 30 replacement 3 30 VME 2 18 Modules supported in RX7i 2 16 Mounting dimensions front mount rack 3 9 rear mount rack 3 10 3 11 PACSystems RX7i_ Installation Manual September 2006 Noise protection 3 28 P Part numbers standar
63. n 12 amps 4 amps Width Depth 19 00 8 875 483mm 225mm Width Depth 19 00 8 97 483mm 228mm System supports VME standard 64 IC697ACC721 IC697ACC724 IC697ACC744 See page 2 15 for details Note For environmental specifications see RX7i General Specifications in appendix A PACSystems RX7i Installation Manual September 2006 GFK 2223G Specifications 9 Slot Racks o0o0o00000000000000000000000000000000000000000000000000000000 g fal Talal fal fal Al Al Al AL pl Al In S Citi O i TE O a LE O LL US O DO D L o00000000000000000000000000000000000000000000000000000000000 Part numbers Rear mount IC698CHS009 Front mount IC698CHS109 Slots 1 through 8 are 0 8 20 3mm wide The CPU is installed in slot 1 Slot 9 is 1 6 wide If a single width module is installed in slot 9 it is recommended that a single width filler faceplate be used to close the extra width opening Slot 0 power supply slot is 2 4 61 0mm wide Maximum current from RX7i power supplies 100 watt supply 5V 100W maximum total power allocation 12V 12V 350 watt supply 5V 60 amps 350
64. n in the European Union cccceeeeeeees A 11 Calculating Heat Dissipati n oir lis B 1 Information Requife dcir nadia cada aliada B 1 Heat Dissipation Calculations oooooonnicinnicinncnnnnccnnonccnnnarnnancccnnrnnnnr rana cnn rann nan n a nc B 2 Module Heat Dissipation oooooocoonoccccnonoccconnnacccccnnnoncccnanoncnc nano nc cnn ano AT OE KEATAS B 2 Power Supply Heat Dissipaiion nana c crac nro nnnccn B 2 Heat Dissipation for Discrete Output Modules ooooocinicccnnnccinociconoccnoncncnnnnnnanaccnancnnn B 3 Heat Dissipation for Discrete Input Modules nana B 4 Total Heat Re e B 5 iv PACSystems RX7i_ Installation Manual September 2006 GFK 2223G Index expansion racks 2 20 installation guidelines for conformance A 7 Shared power supply 2 21 Shielding serial cable 5 3 Single width modules installing 3 29 supported 2 16 Specialty shielded cable vendors A 10 Specifications 17 slot racks 2 5 17 slot racks with rear I O access 2 6 9 slot racks 2 7 CPUs 2 3 environmental A 4 fan assemblies 2 15 general RX7il A 5 PSA100 power supplies 2 11 PSA350 power supplies 2 12 PSD300 power supplies 2 14 System grounding 3 7 T Technical support 3 2 Terminal boards detachable 3 30 3 31 I O 3 30 3 31 V VME modules 2 18 W Wiring Color coding 3 5 Routing wires 3 6 GFK 2223G Index Index 3 Chapter 1 Introduction Getting Started Read this chapter first to learn abou
65. ndix A Product Certifications and Installation Guidelines for Conformance A 9 The following figure shows multiple communication high speed cables that share a single RF shield side view Nut Metal Ring Enclosure San Ep Connector eee eee Shielded Cables RF Shield Communication Cables Sharing an RF Shield Specialty Shielded Cable Vendors Eupen specializes in RF absorptive material outer coating cables CMS cables Ask for equivalent Genius cables Glenair Inc specializes in convoluted tubing Series 72 8 74 and in flexible metal core conduit Series 75 They also carry various kinds of shield termination connectors Zippertubing Co specializes in after installation zip on shielding where different types of shielding can be selected Recommended types of shielding are SHN 3 SH1 and SH3 to provide 85 coverage A 10 PACSystems RX7 Installation Manual September 2006 GFK 2223G Safety Related Guidelines for Installation in the European Union This section provides safety related guidelines specifically for control system products to be installed in the European Union It is assumed that personnel who install operate and maintain automation systems that include GE Fanuc products are trained and qualified to perform those functions 1 General GE Fanuc product manuals provide information required for the intended use of GE Fanuc products The product manuals are written for technically qualified p
66. nes described for planning installation proper operation and maintenance must be followed to ensure safe application and use of the products 4 Guidelines for the Application Planning and Installation of the Product RX7i control system products generally form part of larger systems or installations These guidelines are intended to help integrate GE Fanuc RX7i control system products into systems and installations without constituting a source of danger The following precautions must be followed H Compliance with EN292 1 and EN292 2 Safety of Machinery as well as EN60204 IEC204 Electrical Equipment of Industrial Machines must be observed during the design phase Opening the housing or the protective cover exposes certain parts of this equipment system that could have a dangerously high voltage level GFK 2223G Appendix A Product Certifications and Installation Guidelines for Conformance A 11 Only qualified personnel should be allowed access to this equipment system These persons must be knowledgeable of potential sources of danger and maintenance measures as described in the product manuals Personnel must strictly adhere to applicable safety and accident prevention rules and regulations A suitable isolating switch or fuses must be provided in the building wiring system The equipment must be connected to a protective ground PE conductor For equipment or systems with a fixed connecting cable but no isolating switch tha
67. nine screws from the rear connector assembly as indicated in the drawing to the right Install the cover over the rack rear connectors with the opening facing downward Fasten the cover to the rack using the nine screws Mount the rack assembly onto the spacer screws and tighten the screws to firmly hold the rack a Ne Remove and POSO re use screws Ei Remove and re use screws ee QS gt Chapter 3 Installation Instructions 3 13 3 14 Rear Mount 9 Slot Rack IC698C HS 009 The rear mount rack mounts in a 10 254 mm deep enclosure The rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions 9 14 232 7 25 184 Intelligent fan connector Series 90 70 modules extend 1 7 in 43mm beyond front of rack Side View
68. ns Sinwan S109AP 24 1TB Rack Fan Assembly three 24 VDC fans IC697ACC744 Rack Fan Assembly two 24 VDC fans IC697ACC644 24VDC Replacement Fans Sinwan SD1238AP 24HBT Replacement Filter Element for all Rack Fan Assemblies Comair Rotron 554146 5 pack Chapter 2 Hardware Description 2 15 Modules Supported by RX A The RX7i rack accepts a power supply in slot O and a CPU with Ethernet daughterboard in slots 1 and 2 The remaining slots in a 17 slot rack can be used for one of the following I O combinations upto fifteen single width modules with no double width modules installed upto eight double width modules or a combination of double width and single width modules The remaining slots in a 9 slot rack can be used for one of the following I O combinations up to seven single width modules with no double width modules installed up to four double width modules or a combination of double width and single width modules The power supply capacity may limit the number of modules in a rack Integration of VME modules must be in accordance with the guidelines described in the RX7i User s Guide to Integration of VME Modules GFK 2235 The following modules are available for use with the RX7i control system Slots Type Used Description Part Number Documentation Discrete Input Double 12 VAC 32pt IC697MDL252 GFK 0600 Version A or higher GF
69. or rack to rack switches or hubs The CPU Ethernet Interface provides basic remote control system monitoring from a web browser Three isolated serial ports one RS 232 one RS 485 and an RS 232 Ethernet station manager serial port Migration The PACSystems RX7i control system provides cost effective expansion of existing systems You can upgrade on your timetable without disturbing panel wiring Supports most existing Series 90 70 modules expansion racks and Genius networks protecting your hardware investment For a list of supported I O modules see Modules Supported in RX7i in chapter 2 m Allows conversion of Series 90 70 programs to preserve existing development effort Conversion of VersaPro and Logicmaster applications to Machine Edition allows smooth transition to PACSystems Chapter 1 Introduction 1 3 RX7i Rack System The RX7i control system hardware consists of an RX7i rack and up to seven Series 90 70 expansion racks If expansion racks are used a Bus Transmitter Module must be used in the main rack Only one BTM is allowed in the main rack Multiple BTMs in the main rack will result in undefined operation The RX7i rack can be used for all RX7i CPU and I O configurations most Series 90 70 I O and non GE Fanuc VME modules Backplane connectors are spaced on 0 8 20 3mm centers to accommodate single width RX7i modules and non GE Fanuc VME modules Series 90 70 modules use two slots each The RX7i
70. ower 10 50 000 periods Voltage Flicker EN61000 3 3 AC Input Power dmax lt 4 1 EN61000 4 x series of tests are technically equivalent to the IEC61000 4 x series Not applicable to ports limited to cable lengths of 10m or less 2 3 Not applicable to RS232 ports and those ports limited to 30m 98ft or less GFK 2223G Appendix A Product Certifications and Installation Guidelines for Conformance A 5 Government Regulations A 6 U S Canadian Australian and European regulations are intended to prevent equipment from interfering with approved transmissions or with the operation of other equipment through the AC power source The PACSystems RX7i family of products has been tested and found to meet or exceed the requirements of U S 47 CFR 15 Canadian ICES 003 Australian AS NZS 3548 and European EN55022 regulations for Class A digital devices when installed in accordance with the guidelines noted in this manual These various regulations share commonality in content and test levels with that of CISPR 22 and based on this commonality testing to the each individual standard was deemed inappropriate The FCC requires the following note to be published according to FCC guidelines Note This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the
71. pin and signal assignments and field wiring procedures refer to the documentation for the specific module User s manuals are listed in Modules Supported in RX7i in chapter 2 Removing a Module 1 Be sure the rack power is OFF 2 Loosen the screws that secure the module to the rack at the top and bottom of the faceplate 3 Ifthe module has ejection levers at the top and bottom of the module faceplate disengage the module from the rack by pressing the levers this is not applicable for RX7i modules as there are no ejection levers only for 3 party VME 4 Slide the printed circuit board along the card guide and remove it from the rack Double Width Series 90 70 Modules 3 30 The following procedure is recommended when Squeeze inserting a module into its slots in a rack latch i and 1 Be sure the power to the rack into which the connector push module is to be inserted is OFF lt 2 Grasp the module firmly with your hand and insert it into the card guide 3 Align the module s printed circuit board with the connector on the rack backplane and slide it towards the connector until it has started to seat 6 Place one thumb on the left side of the top plastic flange and the other thumb on the left side of the bottom plastic flange Push the board into the connector until the top and bottom latches click onto the rack rails Visually inspect the board to be sure it has seated properly No
72. protective enclosure with a rating of IP54 or greater Mounting requirements front or rear mount must be determined according to the application Mounting flanges are an integral part of rack side panels Front Mount 17 Slot Rack IC698CHS 117 The front mount RX7i rack mounts in a standard 19 483 mm rack The RX7i rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions EE A Dimensions in inches Millimeters are in parentheses 9 14 6 00 19 00 1 6 00 a P La gt Lei i i i 152 4 483 i 232 Low fe 483 1534 e 182 4 j i 11 1488 17 04 7 25 a K gt La gt La bi lt 184 gt j f 433 deet Y y 1 48 A 38 SE 11 15 283 Intelligent fan connector oO i A a Ground f 1 48 stud i a 38 i Po d A pod Ground stud 0 265 x 0 437 A Bas typical Series 90 70 modules extend 1 7 in E 8 38 Wain beyond front gf rack H Allowance for cooling If additional cooling is required a rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access
73. ps 12V 1 amp 350 watt supply 5V 60 amps 350W maximum total power allocation 12V 12 amps 12V 4 amps Dimensions Height Width Depth 11 15 19 00 7 5 283mm 483mm 190mm Note that all Series 90 70 modules extend 1 7 43 mm beyond front of rack System supports VME standard 64 Fan kits optional required for IC697ACC721 IC697ACC724 IC697ACC744 IC698CPE020 CRE020 CPE040 CRE040 See page 2 15 for details IC698PSA350 IC698PSD300 and single width IC697Vxx modules Note For environmental specifications see RX7i General Specifications in appendix A GFK 2223G Chapter 2 Hardware Description 2 5 Specifications 17 Slot Rack with Rear I O Access 2 6 Part number Maximum current from RX7i power supplies 100 watt supply 5V 12V 12V 350 watt supply 5V 12V 12V Dimensions IC698CHS217 Without rear cover With rear cover Fan kits optional required for IC698CPE020 CRE020 CPE040 CRE040 IC698PSA350 IC698PSD300 and single width IC697Vxx modules Rear mount IC698CHS217 rear I O access Slots 1 through 17 are 0 8 20 3mm wide The CPU is installed in slot 1 Slot 0 power supply slot is 2 4 61 0mm wide 20 amps 100W maximum total power allocation 2 amps 1 amp 60 amps 350W maximum total power allocatio
74. ptember 2006 GFK 2223G Replacing the CPU Battery Pack CPE010 CPE020 and CRE020 Models A three cell lithium battery pack IC698ACC701 is installed we in the battery compartment on the front of the CPU The Ce Battery y 8 9 Compartment battery maintains program and data memory and operates the calendar clock when power is removed r EE CS Battery Pack To avoid loss of RAM contents routine maintenance procedures should include scheduled replacement of the d CPU s IC698ACC701 lithium battery pack For information on o estimating battery life refer to the PACSystems CPU id Reference Manual GFK 2222 To replace the battery pack Note The battery can be replaced with power applied to the A rack and the CPU in RUN or STOP mode 1 Open the battery compartment door and remove the battery from the compartment without disconnecting the battery from ts terminals 2 Place the replacement battery in the compartment and connect it to the battery terminals that are not being used Disconnect the old battery from its terminal and discard the old battery 5 Close the battery compartment door Do not re charge disassemble heat or incinerate lithium batteries Do not make substitutions for the battery Be sure to use the authorized part number to replace the battery Disposal of lithium batteries must be done in accordance with federal state and local regulations Be sure to consult with th
75. r wires which is a potential shock hazard It is recommended that the GND ground terminal on the power supply be connected to the GND terminal on the rack and to earth using copper AWG 12 3 3 mm wire rated for 75 C 167 F to ensure adequate grounding Use of a nut and star washer for each wire on the ground terminal is recommended Rack Grounding Stud 8 32 Earth Ground 12 33 mm Ground Wire WARNING DONOTD ISCONNEC T WHILEC IRCUTT IS ALIVE UNLESS AREA IS IKNOWN TO BE NONHAZARDOUS Positive Power LOL Source NJ Ab e E Torque 12 in lb 1 3 N m 75 C Copper Conductors Ground Terminal Board Connections for IC698PSD300 PACSystems RX7i Installation Manual September 2006 GFK 2223G CPU 1 Record the 12 digit hexadecimal Medium Access Control wa MAC address from the printed label on the rear wall of a E Eeer the CPU battery compartment You will need the MAC ge JE Compartment address to set the initial IP address of the Ethernet paz Three cell Interface so you can store a hardware configuration to the LL Battery Pack RX7I Make sure that the RX7i rack power is off stand ani located on rear wall of battery compartment Install the CPU module in slot 1 of rack 0 Press the module firmly in place but do not force the module L Tighten the screws on the top and bottom of the CPU s Le faceplate SS NAA Connect one or
76. ration refer to the TCPAP Communications for the PACSystems RX7i Users Manual GFK 2224 and the Station Manager for the PACSystems RX7i users manual GFK 2225 1 6 Read and record the 12 digit hexadecimal MAC Address from the printed label on the side of the Ethernet Interface module You will need the MAC address to set the initial IP address of the Ethernet Interface so you can store a hardware configuration to the PLC Be sure the RX7i rack power is OFF Slide the Ethernet Interface into the slot for which it was configured in the system This is normally the first available slot to the right of the CPU Press the board firmly in place but do not force the board Tighten the screws on the top and bottom of the module s faceplate Connect one or both of the network ports on the Ethernet Interface to the Ethernet network Power up the RX7i rack For details on verifying proper powerup assigning a temporary IP address configuring the Ethernet Interface hardware parameters and connecting the interface module to an Ethernet network refer to the TCP IP Communications for the PACSystems RX7i User s Manual GFK 2224 MAC Address Label Side View of Ethernet Interface Module GFK 2223G Chapter 3 Installation Instructions 3 27 UO Communications and Intelligent Option Modules UO communications and intelligent option modules can be instal
77. rds Shielded Cable Alternative to Conduit Safety Related Guidelines for Installation in the European Union A 1 A 2 RX7i Agency Approvals Description Agency Comments Standard or Marking N A Safety for Industrial Control Equipment die LISTED Certification by Underwriter s Laboratories to UL508 standard and equivalent CSA C22 2 No 142 M1987standard N A Safety for Hazardous Locations Class Div 2 Groups A B C D Certification by Underwriter s Laboratories to UL1604 standard and equivalent CSA C22 2 No 213 M1987 standard Low Voltage Directive European Safety for Industrial Control Equipment Self Declaration in accordance with European Directives Refer to Declaration of Conformity found under Product Certification at www gefanuc com for a list of approved products Electromagnetic Compatibility Directive European EMC for Industrial Control Equipment Certification by Competent Body in accordance with European Directives Refer to Declaration of Conformity found under Product Certification at www gefanuc com for a list of approved products Explosive Atmospheres Directive European Safety for Hazardous Locations Equipment Group II Category 3 Certification in accordance with European Directives and Independent 3rd Party Assessment Certificate Refer to Declaration of Conformity found under Product Certification at www gefanuc com for a list of approved pro
78. rts an optional cooling fan assembly required for IC698CPE020 CRE020 CPE040 CRE040 IC698PSA350 IC698PSD300 or any of the single width IC697Vxx modules Provides a 6 pin RJ 11 connector for connecting an 12C serial cable The IC698CHS217 rack provides rear access to the VME64 J2 backplane connectors The rack accepts a power supply in slot O and a CPU with Ethernet daughterboard in slots 1 and 2 The remaining slots can be used for one of the following I O combinations 17 slot racks Fifteen single width modules with no double width modules IC698CHS017 IC698CHS217 installed and IC698CHS1 17 Seven double width modules A combination of double width and single width modules 9 slot racks Seven single width modules with no double width modules IC698CHS009 and installed IC698CHS109 Four double width modules A combination of double width and single width modules The power supply capacity may limit the number of modules in a rack Power requirement information is provided in chapter 4 PACSystems RX7i Installation Manual September 2006 GFK 2223G Specifications Standard 17 Slot Racks Part numbers Rear mount IC698CHS017 Front mount IC698CHS117 Slots 1 through 17 are 0 8 20 3mm wide The CPU is installed in slot 1 Slot 0 power supply slot is 2 4 61 0mm wide Maximum current from RX7i power supplies 100 watt supply 5V 20 amps 100W maximum total power allocation 12V 2 am
79. s expansion racks on an RX7i rack system do not support RX7i power supplies or the RX7i Ethernet module The following single width I O modules are fully integrated when installed in the main rack When installed in an expansion rack the module must be configured as a generic VME module IC697VDD100 Digital Input 64 Point IC697VDR151 Relay Output 64 Point IC697VDQ120 Digital Output 64 Point IC697VAL264 Analog Input 64 Channel 16bit Standard Performance IC697VAL1 32 Analog Input Isolated 16bit 16 Channel Voltage IC697VRDO08 8 Channel RTD Strain Gauge IC697VAL301 Analog Output 32 Channel 12bit For expansion rack specifications refer to the Series 90 70 Programmable Controller Datasheets Manual GFK 0600 For installation instructions refer to the Series 90 70 Programmable Controller Installation Manual GFK 0262 The Bus Transmitter Module BTM allows expansion from the CPU rack to a maximum of seven Series 90 70 PLC expansion racks with up to 50 feet 15 meters total of interconnecting cable The BTM has two connectors however the RX7i only supports the one used for a daisy chained arrangement through Bus Receiver Modules to expansion racks A Bus Receiver Module BRM must be used in slot 1 of every Series 90 70 expansion rack The BRM has two connectors one for attachment to the upstream or CPU rack and the other for a daisy chained arrangement to additional expansion racks An expansion rack containing a High Sp
80. s direct dial 780 401 7700 Other International contact info www gefanuc com Technical Support Email support gefanuc com Customer Care Email customer care gefanuc com Web Support www gefanuc com PACSystems RX7i Installation Manual September 2006 GFK 2223G System Layout Guidelines A good layout helps minimize the chance of electrical shock to personnel working on the system It lets maintenance technicians easily access the unit to make measurements load software check indicator lights remove and replace modules etc It also makes it easier to trace wiring and locate components while troubleshooting In addition proper system layout promotes good heat dissipation and helps eliminate electrical noise from the system Excess heat and noise are two major causes of electronic component failure Locate RX7i equipment away from other components that generate a lot of heat such as transformers power supplies or power resistors Locate RX7i equipment away from components that generate electrical noise such as relays and contacts Locate RX7i equipment away from high voltage components and wiring such as circuit breakers and fusible disconnects transformers motor wiring etc Locate equipment at a convenient level that allows technicians reasonable access for maintaining the system Route sensitive input wires away from electrically noisy wires such as discrete output and AC wiring Grouping I O modules to separate output mod
81. se ports may be attached to other Ethernet devices Each port automatically senses the data rate 10 Mbps or 100 Mbps duplex half duplex or full duplex and cabling arrangement straight through or crossover of the attached link The use of shielded Ethernet cables is optional The two ports on the Ethernet Interface must not be connected directly or indirectly to the same device The hub or switch connections in an Ethernet network must form a tree otherwise duplication of packets may result MAC Address The MAC Address label indicates the globally unique Media Access Control MAC address used by the CPU Ethernet interface The MAC Address label is located on the rear inside wall of the battery compartment LEDs The CPU and the embedded Ethernet interface LEDs indicate the status of various functions For details of CPU LED operation refer to the PACSystems RX7i CPU Reference Manual GFK 2222 For details of Ethernet LED operation refer to the TCP IP Ethernet Communications for the PACSystems RX7i User s Manual GFK 2224 CPU Specifications For CPU performance specifications refer to chapter 2 of the PACSystems CPU Reference Manual GFK 2222 For environmental specifications see RX7i General Specifications in appendix A GFK 2223G Chapter 2 Hardware Description 2 3 2 4 RX7i Racks IC698CHS017 Rear wall mount 17 slots IC698CHS217 Rear wall mount 17 slots with rear UO access IC698CHS117 Front mount 17
82. slots IC698CHSO009 Rear wall mount 9 slots IC698CHS109 Front mount 9 slots The RX7i rack can be used for all RX7i CPU and I O configurations including Series 90 70 I O and VME modules The RX7i rack accommodates two module types RX7i and Series 90 70 modules which use a detachable field wiring terminal board Each I O module accepts up to forty AWG 14 2 10 mm2 wires The wire bundle is routed out the bottom of the terminal board cavity where a cleat is provided for a tie wrap to secure the bundle to the terminal board housing With the IC698CHS217 the VME64 J2 connector user defined I O pins are accessible through a rear 96 pin DIN connector I O wiring may be connected to these rear access connectors If the optional rear cover is used I O wiring is routed out the bottom of the cover VME modules which have varying methods of connecting to field devices Backplane connectors are spaced on 0 8 20 3mm centers to accommodate single width and double width RX7i and non GE Fanuc VME modules The RX7i rack Accepts RX7i modules VME modules and some Series 90 70 modules For a list of supported modules refer to page 2 16 Provides slot sensing for Series 90 70 rack type I O modules No jumpers or DIP switches on the I O modules are required for addressing of these modules Provides J2 backplane connectors to allow high speed VME transfers of up to 64 data bits per cycle Accepts plug in RX7i AC power supplies Suppo
83. t disconnects all poles a power socket with the grounding pin must be installed Before switching on the equipment make sure that the voltage range setting on the equipment corresponds to the local power system voltage In the case of equipment operating on 24 VDC make sure that proper electrical isolation is provided between the main supply and the 24 VDC supply Use only power supplies that meet EN60204 IEC204 requirements The RX7i control system AC power supply must be supplied through an IEC rated isolation transformer Power supply to the RX7i control system must be controlled not to exceed overvoltage category ll per EN60204 1 IEC204 Do not exceed the input specifications of the power supply Otherwise functional failures or dangerous conditions can occur in the electronic modules equipment Emergency shutoff devices in accordance with EN60204 IEC204 must be effective in all operating modes of the automation equipment Resetting the emergency off device must not result in any uncontrolled or undefined restart of the equipment Automation equipment and its operating elements must be installed in such a manner as to prevent unintentional operation Suitable measurements must be taken to ensure that operating sequences interrupted by a voltage dip or power supply failure resume proper operation when the power supply is restored Care must be taken to ensure that dangerous operating conditions do not occur even momentarily I
84. t is seamless migration that protects your investment in I O and application development PACSystems is driven by Machine Edition software which provides a universal engineering development environment for programming configuration and diagnostics of PACSystems RX7i Performance The PACSystems controllers offer a range of five powerful CPUs for fast execution large memory capacity and upgradeability to track future technology growth IC698CPE010 300MHz Celeron CPU 10MB user memory IC698CPE020 700MHz Pentium CPU 10 MB user memory IC698CRE020 700MHz Redundancy CPU Pentium 10 MB user memory IC698CPE030 600MHz Pentium M CPU 64 MB user memory IC698CRE030 600MHz Redundancy CPU Pentium M 64 MB user memory IC698CPE040 1800MHz Pentium M CPU 64 MB user memory IC698CRE040 1800MHz Redundancy CPU Pentium M 64 MB user memory The VME64 backplane provides up to four times the bandwidth of existing VME based systems including current Series 90 70 systems for faster I O throughput The VME64 base supports standard VME modules including RX7i and most Series 90 70 modules The RX7i supports all non GE Fanuc VME modules that the Series 90 70 system supports For a list of supported Series 90 70 modules refer to Chapter 2 Communications features include m A built in 10 100mb Ethernet port on the CPU that has dual RJ 45 ports connected through an auto sensing switch for upload download and online monitoring This eliminates the need f
85. t the basics of the PACSystems RX7i control system hardware To locate detailed information check the Guide to the RX7i Document Set below Guide to the RX7i Document Set GFK 2223G Chapter 2 provides descriptions and general specifications of the RX7i hardware Chapter 3 provides installation instructions for RX7i racks and modules Chapter 4 provides power supply load requirements Chapter 5 provides cabling information Appendix A contains installation instructions and specifications related to product certification RX7i Manuals PACSystems RX7i CPU Reference Manual GFK 2222 PACSystems HN A Installation Manual GFK 2223 TCP IP Ethernet Communications for the PACSystems RX7i GFK 2224 Station Manager for the PACSystems RX7i GFK 2225 PACSystems RX7i User s Guide to Integration of VME Modules GFK 2235 C Toolkit for PACSystems GFK 2259 Genius Bus Controller User s Manual GFK 2017 PACSystems RX7i Memory Xchange Modules User s Manual GFK 2300 PACSystems Hot Standby Redundancy Manual GFK 2308 Proficy Machine Edition Logic Developer PLC Getting Started GFK 1918 Serial Communications for Series 90 User s Manual GFK 0582 Programmable Coprocessor Module and Support Software GFK 0255 1 2 Series 90 70 and Genius Manuals Series 90 70 Programmable Controller Installation Manual GFK 0262 Series 90 70 CPU Instruction Set Reference Manual GFK 0265 Series 90 70 Programmable Controller Datasheets Manual G
86. te If a key block has already been installed on the rack insert the module without the key block O Squeeze latch Grounding anc push J Some Series 90 70 I O modules have a ground clip that contacts the conductive bottom rail on the rack when the module is fully inserted Shield connections in the user connectors are routed to this ground clip through conductors on the module PACSystems RX7i Installation Manual September 2006 GFK 2223G GFK 2223G Universal Terminal Boards Series 90 70 I O modules have detachable field wiring terminal boards This convenient feature makes it easy to prewire field wiring to the user supplied input and output devices and to replace modules in the field without disturbing existing field wiring The I O connector terminals accept up to one AWG 14 2 1 mm wire or two AWG 16 1 3 mm wires Wires are routed out of the bottom of the terminal board cavity A terminal board strap attached to the bottom front of each I O terminal board is used to securely fasten the terminal board to the rack For field wiring procedures refer to GFK 0262 Mechanical Keying Some double width Series 90 70 I O modules are mechanically interlocked by means of a key block to prevent the accidental interchange of one module type for another For example a DC Output module cannot be inserted into a slot where the terminal board has been wired for an AC Input module A unique key is provided with each module
87. to 152 4 ground studs at each end of the rack Side View i Front View E E E EE E TEE PEEL i OY GFK 2223G Chapter 3 Installation Instructions 3 10 Rear Mount 17 Slot Rack IC698C HS017 The rear mount rack mounts in a 10 254 mm deep enclosure The rack must be mounted in the orientation shown in the following figure The 8 32 ground stud on the sides of the rack must be connected to earth ground as detailed in Safety and Reference Ground on page 3 8 Mounting Dimensions EE EE i Dimensions in inches Millimeters are in parentheses 9 14 ZE 6 00 19 00 em E gt a gt Pe 232 gt i 152 4 a5 483 er 152 4 po uu 460 7 25 Le Let Le e gt a lt 184 P 483 y A 0 75 19 TI lt gt lt lt gt 5 E 6 75 4 lt fo 11415 172 R i 172 3 00 wl 283 Intelligent fan II connector Y Ground stud Ground A stud y v 0 25 dia A i H 0 34 typical Series 90 70 modules extend 1 7 in f i gt 43 b d front of rack f i 8 64 sammy beyond Tontor rack Allowance for cooling If additional cooling is required a rack fan assembly can be mounted on the rack 6 00 Allow sufficient horizontal clearance for access to 152 4 ground studs at e
88. ty For operation without forced air cooling refer to the temperature derating curve on page 2 13 PACSystems RX7 Installation Manual September 2006 o POWER SUPPLY 350WAC PACSystems RX7i WARNING DO NOTDISCONNECT WHILE CRCUITIS ALNE UNLESS AREA IS KNOWN TO BE NONHAZARDOUS L2N Keen KC 12020 VAC 125V0C L q WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WRIING MODULES e e GFK 2223G Temperature Derating Curves for IC698PSA350 without Forced Air Cooling Load 100 Temperature C 85 Vac Trrrrrssseer 120Vac w 220Vac 240Vac 300Vac Temperature C 00Vdc 125Vdc eee 150Vdc GFK 2223G Chapter 2 Hardware Description 2 13 IC698PS D300 Specifications For environmental specifications see RX7i General Specifications in appendix A Nominal Rated Input Voltage 24 VDC Input Voltage Range 18 to 30 VDC Input Power 430 watts typical 550 watts maximum Inrush current cold start 24 VDC 100 amps maximum Output Requirements Output Power 300 watts maximum total for all 3 outputs Output Voltage 5 VDC 4 875 to 5 25 volts 0 to 50 amps 12 VDC 11 64 to 12 6 volts 0 to 10 amps 12 VDC 12 60 to 11 64 volts 0 to 4 amps Isolation input to all outputs 250 VAC continuous 1500 VAC for 1 minute Protective Limits Overvoltage L
89. uired by the modules supported in an RX7i system The maximum capacities for the power supplies are listed in the following tables RX Power Supplies Catalog Number Maximum Total Output Watts Output Voltage Volts Current Amps IC698PSA350 350 5 60 12 12 12 4 IC698PSA100 100 5 20 12 2 12 IC698PSD300 300 5 50 12 10 12 4 Series 90 70 Power Supplies Catalog Number Maximum Total Output Watts Output Voltage Volts Current Amps IC697PWR710 712 55 5 11 IC697PWR71 1 713 55 5 20 12 2 12 1 IC697PWR721 722 90 5 16 5 12 1 5 12 1 IC697PWR724 90 5 18 12 1 5 12 1 IC697PWR731 732 60 5 12 12 1 5 12 1 IC697PWR748 90 5 18 12 1 5 12 1 GFK 2223G 4 1 Module Load Requirements The following table lists the DC load in Amps required by each module The total load of all modules in a rack must not exceed the maximum capacity of the power supply in the rack in which the modules are installed For power supply load capacities see page 4 1 Module Load Requirements in Amps Catalog Number Module 5 VDC 12 VDC 12 VDC IC698CPE010 300Mhz CPU Celeron 3 2 0 042 0 008 IC698CPE020 CRE020 700Mhz CPU Pentium 4 5 0 042 0 008 IC698CPE030 RE030 600MHz CPU Pentium M 3 2
90. ules from sensitive input modules can facilitate this Allow a 6 minimum clearance on all four sides of each RX7i rack for ventilation cooling If your installation includes a fan assembly a minimum clearance of 23cm 9 inches between RX7i racks is recommended so that an individual fan can be removed and replaced Use shielded cable connections with the shield grounded at one end at source for all analog modules including RTD and Thermocouple modules GFK 2223G Chapter 3 Installation Instructions 3 3 3 4 Enclosures The RX7i system and its components are considered open equipment having live electrical parts that may be accessible to users and must be installed in a protective enclosure or incorporated into other assemblies manufactured to provide safety As a minimum the enclosure or assemblies shall provide a degree of protection against solid objects 12mm and larger e g fingers This equates to a NEMA UL Type 1 enclosure or an IP20 rating IEC60529 When an RX7i system is installed in an area designated as Class 1 Zone 2 in Europe compliance with the ATEX Directive requires an enclosure with a higher degree of protection Refer to ATEX Class 1 Zone 2 Hazardous Location Requirements located in Appendix A for specifications The enclosure must be able to adequately dissipate the heat generated by all of the components mounted inside so that no components overheat Heat dissipation is also a factor in determining th
91. used for firmware upgrades and as serial interface to external devices The third on board serial port is used for station management of the Ethernet interface All serial ports are isolated For pinout information refer to chapter 5 Port 1 is RS 232 compatible and optocoupler isolated It has a 9 pin female D sub connector with a standard pin out This is a DCE data communications equipment port that allows a simple straight through cable to connect with a standard AT style RS 232 port The Port 1 indicator provides the status of serial port activity Port 2 is an RS 485 compatible and optocoupler isolated DCE port It has a 15 pin female D sub connector This port requires an externally powered converter and does not support the RS 485 to RS 232 adapter IC690ACC901 This port requires a shielded cable The Port 2 indicator provides the status of serial port activity without having a terminal connected PACSystems RX7i Installation Manual September 2006 GFK 2223G Station Mgr Port The Ethernet Station Manager port is RS 232 compatible and isolated Port 3 has a 9 pin female D connector This is a DCE port that allows a simple straight through cable to connect with a standard AT style RS 232 port This port contains full use of the standard RS 232 signals for future use with point to point protocol PPP Ethernet Ports There are two shielded RJ 45 Ethernet ports on the embedded Ethernet Interface Either or both of the
92. wer supply inputs If RF filters are used at the point of enclosure entry unshielded wires may be used inside and outside the enclosure AC Power Input RF Filter Requirements Type Common mode Differential mode line filter m Effective range between 30 300 megahertz m Leakage current lt 0 8 milliampere m Insertion loss gt 30 decibels Y 30 megahertz gt 20 decibels 100 megahertz gt 15 decibels 300 megahertz DC Power Input RF Filter Requirements m Type Feed through z type EMI ceramic filter m Capacitance 1500 picofarads minimum a WVDC 100 volts Current rating As needed for application m Insertion Loss gt 50 decibels at 100 megahertz Shield Termination Termination of RF shields is extremely important in the reduction of RF emissions The RF shields should be terminated at the entrance to the enclosure with a 360 degree contact between the shield and the enclosure wall Compression Connectors Compression connectors are standard hardware available for the termination of conduit The diameter of the connectors is not of significant importance other than to make sure the wires can actually fit through them The compression connector provides a metal ring for shield termination and compression The following figure shows an unshielded I O cable with a single shield side view Nut Unshielded UO Enclosure Connector PVC Jacket Shield Metal Ring Unshielded UO Cable with a Single Shield GFK 2223G Appe
93. xtended life GFK 2223G Fan Assembly Specifications Operating Voltage nominal 120 VAC 50 60 Hz IC697ACC721 IC697ACC621 240 VAC 50 60 Hz IC697ACC724 IC697ACC624 24 VDC IC697ACC744 IC697ACC644 Input Power each fan 15 to 20 watts at 120 VAC 16 to 20 watts at 240 VAC 6 7 watts at 24 VDC Line Amps each fan 0 18 to 0 22 amps at 120 VAC 0 09 to 0 14 amps at 240 VAC 0 28 amps at 24 VDC Locked Rotor Amps each fan 0 24 to 0 34 amps at 120 VAC 0 12 to 0 19 amps at 240 VAC 0 70 amps at 24VDC Operating Temperature 28 to 70 C 18 4 to 158F Nominal Air Flow without filter Nominal Air Flow with filter 120 or 240 VAC 60 Hz 108 CFM each fan 120 or 240 VAC 60 Hz 71 CFM each fan Weight of Fan Assembly Three fan assembly Two fan assembly 5 94 pounds 2 69 kg 4 pounds MTBF for each fan 40 C 104 F gt 80 000 Hours manufacturers specification 60 C 140 F gt 50 000 Hours manufacturers specification Filter Assembly Retainer and Guard UL94V 0 Plastic Filter Type Polyurethane Foam 30 PPI Pores Per Inch Part Numbers Description Catalog Number Rack Fan Assembly three 120 VAC fans IC697ACC721 Rack Fan Assembly two 120 VAC fans IC697ACC621 120 VAC Replacement Fans Sinwan S109AP 11 1TB Rack Fan Assembly three 240 VAC fans IC697ACC724 Rack Fan Assembly two 240 VAC fans IC697ACC624 240 VAC Replacement Fa
94. y and snap the retainer back in place Details of the filter assembly are shown in the following figure AA Y LG S Guard Ze we y E di 2 l P i Retainer 3 20 PACSystems RX7i Installation Manual September 2006 GFK 2223G RX7i Power Supply Even if the power supply is switched off hazardous voltages from user field wiring may still be present on the I O terminal boards as well as on the power supply terminal board Care should be taken when handling the power supply and I O modules as well as any wiring connected to them in order to prevent personal injury Replace power supply with same type and rating When in hazardous locations turn off power before replacing or wiring modules The power supply module is installed in the leftmost slot of any standard RX7i rack Note For power supply load capacities and module power requirements refer to chapter 4 Field Wiring Connections AC Power Supplies IC698PSA100 and IC698PSA350 GFK 2223G The AC input terminals are located on the front faceplate of the power supply The top two terminals L1 and L2 N are for 120 240 VAC input Power input connections should be made with copper AWG 16 1 3 mm wire rated for 75 C 167 F Each terminal can accept two solid or stranded wires but the wires into any given terminal should be the same type and size The wires should be stripped to a length of 0 25
95. y approvals A 2 Analog high speed cables installation guidelines conformance to standards A 8 Battery auxiliary 3 25 replacing 3 24 lithium replacing 3 25 Bus controller expansion modules insulating strips 3 32 Bus Receiver Module 2 18 2 20 Bus Transmitter Module 2 18 2 20 Cables analog high speed A 8 communication A 8 ground 3 7 UO A 8 RS 485 shielding 5 3 serial length 5 3 Cabling 5 1 Class Div 2 harzardous locations A 3 Class Zone 2 hazardous locations A 3 Color coding Wires 3 5 CPUs description 2 2 features Ethernet ports 2 3 LEDs 2 3 serial ports 2 2 installing 3 23 Customer care 3 2 D Document set Genius 1 2 RX7i 1 1 Series 90 70 1 2 Double width Series 90 70 modules installing 3 30 supported 2 16 Index EMI gasket 3 28 Enclosure A 7 B 1 Equipment grounding 3 8 Ethernet Interface module installing 3 27 Ethernet ports 5 1 European Union guidelines A 11 Expansion racks features 2 20 3 1 installing 3 1 F Fan assemblies features 2 15 installing 3 16 specifications 2 15 Fan filters changing 3 20 FCC notice A 6 Field wiring connections AC power supplies 3 21 DC power supply 3 22 Front mount rack mounting dimensions 3 9 G General specifications A 5 Genius Bus Controller 2 18 Getting started 1 1 Government regulations A 6 Ground conductors 3 7 Grounding equipment 3 8 RX7i modules 3 29 safety and reference require
96. y output 16pt IC697MDL940 Version B or higher Single Relay Output 64 Point IC697VDR151 GFK 2063 Digital Output 64 Point IC697VDQ120 GFK 2066 Analog Input Double Analog Input IC697ALG230 GFK 0600 SBS3 and version A or higher when installed GFK 0385 in the main rack Version A or higher when installed in an expansion rack Firmware version 1 6 or higher Double Analog Current Input 16 Channel IC697ALG440 GFK 0600 Version B or higher GFK 0262 Analog Voltage Input 16 Channel IC697ALG441 Version B or higher Single Analog Input 64 Channel 16 Bit IC697VAL264 GFK 2056 Standard Performance Analog Input Isolated 16bit 16 Channel IC697VAL132 GFK 2060 Voltage 8 Channel RTD Strain Gauge IC697VRDO008 GFK 2098 Analog Output Double Analog Voltage Current Output 4Channel IC697ALG320 GFK 0600 SBS3 and version E or higher when installed GFK 0262 in the main rack Version C or higher when installed in an expansion rack Firmware version 1 4 or higher Single Analog Output 32 Channel 12 Bit IC697VAL301 GFK 2058 Chapter 2 Hardware Description 2 17 GFK 2223G Slots Type Used Description Part Number Documentation Intelligent Double High Speed Counter Module IC697HSC700 GFK 1062 Option SBS3 and version A or higher when installed in the main rack Double Programmable Coprocessor IC697PCM711 GFK 0255 SBS3 and version PCMA1 RO5 or higher when installed in the main rack
97. ystems RX7 Installation Manual September 2006 GFK 2223G Additional RX7i Specifications EMC Emissions Radiated Conducted CISPR 11 EN 55011 Industrial Scientific amp Medical Equipment Group 1 Class A CISPR 22 EN 55022 Information Technology Equipment Class A 47 CFR 15 Referred to as FCC part 15 Radio Devices Class A Harmonio EN61000 3 2 EMC Immunity Electrostatic Discharge EN 61000 4 2 8KV Air 4KV Contact RF Susceptibility EN 61000 4 3 10Vrms m 80Mhz to 1000Mhz 80 AM 1kHz sine wave ENV ENV 50140 ENV 50204 50204 ENV 50140 ENV 50204 10V pps m 900 5Mhz 100 PM 200Hz square wave 10V ryps m 900 5Mhz 100 PM 200Hz square wave 900 5Mhz 100 PM 200Hz square wave Signal 1kV cap coupled Voltage Surge EN 61000 4 5 AC Input Power 2KV 12Q CM 1kV 20 DM DC Input Power 0 5KV 1202 CM 0 5kV 20 DM Shielded Signal 1kV 20 CM Unshielded Communication Signal 1KV 250Q max CM Unshielded I O Signal 1kV 420 CM 0 5KV 420 DM ANSI IEEE C37 90a 1Mhz 400Hz rep rate Damped Oscillatory Wave EN61000 4 12 AC DC Input Power 2 5KV CM amp DM 20002 Signal 2 5KV CM 200 Conducted RF EN 61000 4 6 AC DC Input Power Signal 10V mg 0 15 to 80Mhz 80 AM Voltage Dips amp Interrupts EN 61000 4 11 AC Input Power 30 Nominal 0 5 period 60 Nominal 5 50 periods gt 95 Nominal 250 periods Voltage Variation EN 61000 4 11 AC Input P

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