User manual Interroll AdControl
Contents
1. RollerDrive EC300 and RollerDrive EC310 to be used in the future Based on these values the AdControl determines the necessary change that has to be made to the speed signal In its as delivered state the gear ratio EC300 13 1 and EC310 16 1 are set DIP switches Meaning 7 85 1 13 1 Gear ratio of theRollerDrive EC300 Bit 0 Bit 1 Bit 2 Gear ratio of the RollerDrive EC310 see below Bit 3 Reserve not occupied Gear ratio DIP switches RollerDrive git3 Bit 2 Bit 1 Bit 0 EC310 9 1 OFF OFF OFF OFF 12 1 OFF OFF OFF ON 16 1 OFF OFF ON OFF 20 1 OFF OFF ON ON 24 1 OFF ON OFF OFF 36 1 OFF ON OFF ON 48 1 OFF ON ON OFF 64 1 OFF ON ON ON 96 1 ON OFF OFF OFF If a different DIP switch combination is set than the one listed in the table the RollerDrive speed of rotation will be set to 0 RPM G 1 2 3 4 5 6 ooo6 DIP switches Bit 3 Bit 2 Bit 1 Bit 0 7 85 1 13 1 e06060G00 Reserve AdControl INTERROLL Gear ratio Product information Meaning of the LEDs The LEDs indicate the operating state of the AdControl and the RollerDrive and provide information about the operating voltage LED green Meaning Operating voltage on steady AdControl ready for operation 19 to 26 V flashing RollerDrive rotating is activated 19 to 26 V off AdControl not ready for operation LED red Meaning Operating voltage2. Netherlands Tel 49 2193 23151 nl sales interroll com Version 1 0 07 2012 en Norway Interroll A S Kobbervikdalen 65 3036 Drammen Norway Tel 47 32 88 26 00 no sales interroll com Poland Interroll Polska Sp z 0 0 ul Plochocinska 85 03 044 Warszawa Poland Tel 48 22741 7410 pl sales interroll com Portugal Rulmeca de Portugal LDA Parque Industrial do Tortosendo Edificio Parkurbis Loja 7 Apartado 113 6200 865 Tortosendo Portugal Tel 351 275 3307 80 rulmeca rulmeca interroll pt Romania Krako International SRL Str Sfanta Maria 1 5 BI 10A4 Sc 1 Apt 4 Sector 1 001494 Bucuresti Romania Tel 4021 260 2050 ro sales interroll com Slovenia 3 TEC prehrambena tehnologija hlajenje Dravska ulica 7 1000 Ljubljana Slovenija Tel 386 1 5656 370 si sales interroll com Spain Interroll Espa a S A Parc Tecnol gic del Vall s C Dels Argenters 5 Edificio 1 Bp y Cp 08290 Cerdanyola del Vall s Barcelona Spain Tel 34 90211 0860 es sales interroll com Sweden Interroll Nordic A S Karlsrovagen 64 302 41 Halmstad Sweden Tel 46 35 227 077 se sales interroll com Switzerland Tel 49 2193 23 190 ch sales interroll com United Kingdom Interroll Ltd Brunel Road Corby Northants NN17 4UX United Kingdom Tel 44 1536 200 322 gb sales interroll com Africa South Africa Interroll South Africa Pty Ltd Box 327 Isando 1600 Gauteng South Africa Tel 27 112819900 7
3. a DriveControl 200 DriveControl 300 and a RollerDrive EC310 If the RollerDrive EC300 of a conveyor is replaced with a RollerDrive EC310 but the DriveControl 200 300 is to remain the AdControl ensures that the signals speed and direction of rotation of a DriveControl 200 300 are converted in such a way that a RollerDrive EC310 can be connected that behaves in exactly the same way as a RollerDrive EC300 The AdControl can also be used if the RollerDrive EC300 has been actuated without DriveControl Regenerative braking When the RollerDrive motor brakes it acts as a generator and feeds energy back into the power supply The AdControl has a built in brake chopper load resistor to limit the DC voltage on the connection to a stable level Diagnostics LEDs indicate the operating condition of the AdControl and the RollerDrive as well as the operating voltage see Meaning of the LEDs page 10 An error signal can also be output Speed conversion Because the RollerDrive EC310 has other gear phases just like the RollerDrive EC300 the RollerDrive EC310 would rotate at a different speed when actuated in the same way The AdControl converts the speed signal of the DriveControl 200 300 in such a way that the RollerDrive EC310 rotates at the same speed as a previously used RollerDrive EC300 When the speed of a rotating RollerDrive is abruptly reduced e g by removing or reducing the start signal at the DriveControl the RollerDrive contin
4. os aX Rute ed o e d dida IR eR fa oa 8 DIMENSIONS uem oe SR Rid Ps RR SPA Em in Ter Du com uet feres cen 8 DIP SWIEtCROS xx xs jase seed ee laren a Ba odie ah eg atime ae on RR dom Balad val af aE A peepee 9 Meaning of the LEDs 000020 e eee ss 10 Comparison RollerDrive EC310 and EC300 10 Transport and storage Ambient conditions for transport and storage 15 TRANS POW DE 15 Storage ese ioen RE a Gig ee SB a borg ad vedete eer mE EE eee dog 15 Assembly Warning notices concerning assembly 000 000 eee eee 16 Warning information relating to the electrical installation 16 Installing the AdControl in a conveyor system 17 Electrical installation llle 17 Inputs and outputs llle 17 Initial startup and operation Initial startup llli RII es 18 Operation csc geeky dae ee oe Ge ae eee eee 18 Maintenance and cleaning Warning notices concerning maintenance and cleaning 19 Maintenance 2 000 e eee eee 19 je hweP Trx r T 19 Troubleshooting Troubleshooting llle 20 Abandonment and disposal Abandonment llle rs 21 Disposal si ii iyii age bd bd bobbed eee bb been eee eeddad 24 21 Appendix Replacing a RollerDrive EC200 020200 0c eeeeee 22 Electrical data of connectors 0000 eee e eee ee eee 22 Installation dec
5. s EC300 7 85 1 EC310 12 1 4 00 6 00 8 00 U V EC300 7 85 1 EC310 20 1 2 00 1 50 4 00 U V 6 00 EC300 7 85 1 EC310 36 1 1 00 0 50 0 00 0 00 4 00 U IV 6 00 Version 1 0 07 2012 en Translation of the original instructions 13 AdControl INTERROLL Product information EC300 7 85 1 EC310 48 1 EC300 7 85 1 EC310 64 1 ry T gt gt 0 25 T T 0 00 2 00 4 00 6 00 8 00 0 00 2 00 4 00 6 00 8 00 U V U V EC300 7 85 1 EC310 96 1 Cy gt 0 00 2 00 4 00 6 00 8 00 U V 14 Version 1 0 07 2012 en Translation of the original instructions AdControl Version 1 0 07 2012 en Translation of the original instructions INTERROLL Transport and storage Ambient conditions for transport and storage Permissible ambient temperature 40 C to 85 C 40 F to 185 F Permissible relative humidity 5 to 95 96 Condensation not permissible Transport Every AdControl is packaged in its own cardboard box NOTICE There is a risk of damage to property if transported incorrectly Only qualified and authorized persons should transport the product gt Follow the instructions below Do not stack more than four cardboard boxes on top of each other Check that the boxes are corr
6. the motor connector Bending the cables at the connector can cause damage to the cable insulation which could result in failure of the AdControl or the RollerDrive Only use cables that are dimensioned sufficiently for the application Ensure that the switching power supply unit supplying the DriveControl supplies a nominal DC voltage of 24 V with a maximum deviation of 8 96 Ensure that the RollerDrive the AdControl and the voltage source are connected to the conveyor frame or supporting structure in such a way that they are properly earthed Incorrect earthing can result in the build up of static charge causing the motor or AdControl to malfunction or fail prematurely Only apply operating voltage when all of the cables have been connected Version 1 0 07 2012 en Translation of the original instructions INTERROLL AdControl INTERROLL Assembly Installing the AdControl in a conveyor system Locate a flat surface for mounting the AdControl Use the AdControl as a template and mark the center of both mounting holes For the distance between the holes see Dimensions page 8 Drill two 5 6 6 mm 0 22 0 24 in mounting holes at the marked spots Fasten the AdControl Ensure that the housing is not distorted VNN Electrical installation gt Connect the control plug with the DriveControl or alternative controller gt If necessary set the DIP switches according to requirements see D P swi
7. to other devices By assembling the AdControl in a conveyor module further hazards may occur These hazards are not part of this manual and have to be analyzed during the design installation and startup of the conveyor module gt After assembling the AdControl in a conveyor module check the whole system for a new potential dangerous spot before switching on the conveyor Operating modes Operation of the installed device at the end customer s as a component in a conveyor in a complete system All operating modes which are required to guarantee and maintain safe and normal operation Explanation Comment Transport Storage Loading and unloading transport and storage Assembly Initial start up Installation at the end customer s and performing the test run When de energized Cleaning External cleaning When de energized Maintenance Repairs Maintenance and inspection tasks When de energized Troubleshooting Troubleshooting in the event of a fault When de energized Fault elimination Eliminating the fault When de energized Shut down Dismantling from the conveyor When de energized Disposal Version 1 0 07 2012 en Translation of the original instructions Disposal of AdControl and packaging AdControl INTERROLL Functions Energy feedback Temperature protection Product information Product description The AdControl serves as an interface modification between
8. EC300 13 1 EC310 12 1 2 00 2 00 1 50 1 50 T 1 21 qw 1 21 E 100 amp 1 00 gt gt 0 50 0 50 E ae 0 00 l 0 00 i 0 00 2 00 4 00 6 00 0 00 2 00 4 00 6 00 U V U V EC300 13 1 EC310 16 1 EC300 13 1 gt EC310 20 1 2 00 1 50 v v 4 60 E 1 00 gt gt 0 79 0 50 2s 0 00 7 0 00 2 00 4 00 6 00 0 00 2 00 4 00 6 00 U V U V Version 1 0 07 2012 en 11 Translation of the original instructions AdControl Product information INTERROLL v m s v m s v m s EC300 13 1 EC310 24 1 v E gt 0 00 2 00 4 00 6 00 U V EC300 13 1 EC310 48 1 2 00 1 50 v 1 00 E 3 10 0 50 2 10 0 33 0 00 0 00 2 00 4 00 6 00 U V EC300 13 1 EC310 96 1 0 00 EC300 13 1 EC310 36 1 0 00 2 00 6 00 U V EC300 13 1 EC310 64 1 2 00 1 50 1 00 2 85 0 50 aa 0 25 0 00 0 00 2 00 4 00 6 00 U V 12 Version 1 0 07 2012 en Translation of the original instructions AdControl Product information EC300 7 85 1 INTERROLL EC300 7 85 1 EC310 9 1 v m s 4 00 6 00 8 00 U IV EC300 7 85 1 EC310 16 1 T E gt 0 00 200 400 600 800 U V EC300 7 85 1 EC310 24 1 C E gt 4 00 U IV 6 00 v m s v m s v m
9. INTERROLL INSPIRED BY EFFICIENCY User manual Interroll AdControl Version 1 0 07 2012 en Translation of the original instructions Manufacturer s address Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Tel 49 2193 23 0 Fax 49 2190 2022 www interroll com Copyright The copyright of this manual remains with Interroll Engineering GmbH The operating instructions contain technical regulations and drawings which may not be reproduced partially or in full transmitted by any means utilized without permission for competitive purposes or disclosed to third parties Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Table of contents Introduction Information about the operating instructions 2 Warnings in this manual llle 2 Further symbols ak obi Gs RR Roe ew ae Rh RR RE EUER RR E Ea ide 3 Safety General safety instructions llli llle eee eee 4 Intended use 1 6 ce A 4 Unintended use 0 0 eee 4 Qualified persons liliis 4 Dangers iiu oia a dnia ee wea eee 5 Interfaces to other devices llli llle 5 Operating modes 0 02000 cee eee 5 Product information Product description 2 0 llli 6 Gomponenls xa seca din essed BAM ah aie RPG EUR Alena dare READ SUC ew aed 7 TYPE plate i55 ia ae i a e Eea ea a aoje Taaa Er D TE EIE E ROPER n a E E 7 Technical Gata ss az sexus i
10. INTERROLL Japan Interroll Japan Co Ltd 302 1 Shimokuzawa Midori ku Sagamihara shi Kanagawa 252 0134 Japan Tel 81 42 764 2677 jp sales interroll com Korea Interroll Korea Co Ltd Rm 301 Dongsan Bldg 333 60 Shindang Dong 100 826 Choong Ku Seoul Tel 82 2 2231 1900 kr sales interroll com Singapore Interroll Asia Pte Ltd 386 Jalan Ahmad Ibrahim Jurong 629156 Singapore Republic of Singapore Tel 65 6266 6322 sg sales interroll com Sri Lanka Colombo Machinery amp Equipment Ltd No 102 Fife Road Colombo 05 Sri Lanka Tel 94 11 250 0078 79 Ik salesGinterroll com Taiwan First Auto Transfer Equipment Co Ltd 8F 3 No 65 Song De Road Hsin Yi District Taipei 11076 Taiwan Tel 886 2 27 59 8869 tw sales interroll com Thailand Interroll Thailand Co Ltd 700 685 Moo 1 Amata Nakorn Panthong Chonburi 20160 Thailand Tel 66 3 844 7448 th sales interroll com Australia and New Zealand Australia Interroll Australia Pty Ltd 70 Keon Parade Thomastown Victoria 3074 Australia Tel 61 394602155 au sales interroll com New Zealand Automation Equipment NZ Ltd 26 Tawn Place Pukete Hamilton New Zealand Tel 64 7 8490281 nz sales interroll com Headquarter Interroll Schweiz AG 41 91 850 25 25 info interroll com www interroll com
11. The following signal words are used in the document as required Danger Warning Caution Signal word Meaning Danger Indicates a hazardous situation which if not avoided will result in death or serious injury Warning Indicates a hazardous situation which if not avoided could result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury A DANGER Nature and source of the hazard Possible consequence of non observance gt Information about how to avoid the hazard Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL ep Version 1 0 07 2012 en Translation of the original instructions Introduction Further symbols NOTICE This symbol identifies possible material damage gt Information about how to avoid damage This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out AdControl INTERROLL Safety General safety instructions The AdControl is designed according to the technical state of the art and is reliable in operation once distributed However risks may still arise Risks of physical injury to the user or bystanders Adverse effects of the AdControl and other material Disregarding the warnings in this manual may lead to serious injury Always rea
12. a sales interrall cam Translation of the original instructions North and South America Canada Interroll Checkstand 8900 Keele Street Unit 2 amp 3 Concord Ontario L4K 2N2 Canada Tel 1 905 660 4426 ca sales interroll com Interroll Canada Ltd 1201 Gorham Street Newmarket Ontario L3Y 8Y2 Canada Tel 1 905 727 33 99 ca sales interroll com USA nterroll Corporation 3000 Corporate Drive Wilmington N C 28405 USA Tel 1 910799 1100 us sales interroll com nterroll Automation LLC 5035 Keystone Boulevard Jeffersonville IN 47130 USA Tel 1 812 284 1000 us sales interroll com 232 Duncan Circle Hiram GA 30141 USA Tel 1 770943 1541 ca sales interroll com Brazil nterroll Logistica Elementos para Sistemas Transportadores Ltda Rua Dom Joao VI 555 Parque Industrial SA Pindamonhangaba SP CEP 12412 805 Brazil Tel 55 0 12 3648 8021 br sales interroll com Asia China Interroll Suzhou Co Ltd Block B amp C Ecological Science Hub No 1 Ke Zhi Road Suzhou Industrial Park Jiangsu Province China Postal Code 215021 Tel 86 512 62560383 cn sales interroll com India nterroll Drives and Rollers ndia Pvt Ltd No 276 4th main 4th phase Peenya Industrial Area Bangalore 560058 ndia Tel 91 080 41272666 in sales interroll com Israel Comtrans Tech Ltd P O B 17433 Tel Aviv 61174 Israel Tel 972 54 4272747 il sales interroll com nterroll Dynamic Storage Inc
13. d the entire operating and safety instructions before starting to work with the AdControl and follow the information contained herein in full Only instructed and qualified persons may work with the AdControl Always keep this user manual at hand when working on the AdControl so that you can consult it quickly if required Always comply with relevant national safety regulations f you have any questions after reading this user manual feel free to contact our customer service See the last page for contact information Intended use The AdControl may only be used for industrial applications and in an industrial environment to control a RollerDrive EC310 It must be integrated into a conveyor module or conveyor system Any other use is considered inappropriate Any modifications that affect the safety of the product are not permitted The AdControl may only be operated within the defined operating limits Unintended use Applications not according to the intended use of the AdControl require approval from Interroll Qualified persons Qualified persons are persons who read and understand the manual and taking national regulations into account can competently execute incidental work Only instructed and qualified persons may work with the AdControl taking the following into account therelevant manuals and diagrams the warning and safety instructions in this manual the system specific regulations and require
14. ectly fixed in place prior to transport Avoid serious impacts during transport Check every AdControl for visible damage after transport In the event of damage take photos of the damaged parts To maintain the warranty report any damage caused by transport instantly to the transport company and Interroll Do not expose the AdControls to serious temperature fluctuations as this could result in condensation VVVVVV v Storage gt Check each AdControl for damage after storage 15 AdControl 16 Assembly Warning notices concerning assembly NOTICE Risk of damage leading to failure or shortened life expectancy of the DriveControl Follow the instructions below Do not drop or mishandle the AdControl to avoid internal damage Check each AdControl visually for damage before assembly Warning information relating to the electrical installation Risk of damage to the AdControl gt Observe the following safety information All electrical work should only be performed by qualified and authorized persons Disconnect the system from power supply before installing removing or rewiring the AdControl Ensure that both during operation and in case of errors no hazardous voltage can access the connections or the housing Do not connect AC current to the RollerDrive or the AdControl at any time as this will cause irreparable damage to the device gt Do not apply too much tension or load to
15. gear reduction of the RollerDrive EC310 Use the RollerDrive EC310 with the appropriate gear reduction The error signal is active in the event of the following faults RollerDrive error RollerDrive not connected properly Upper and lower levels of permitted operating voltage transgressed Operating voltage has reverse polarity Chopper resistor overheating Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Abandonment and disposal Abandonment N BACNTION 1 Risk of injury due to improper handling Abandonment may only be executed by qualified and authorized persons Only abandon the AdControl after switching off the power Ensure that the AdControl cannot be turned on accidentally Disconnect all cables from the AdControl Unscrew the screws attaching the AdControl to the conveyor frame Extract the AdControl from the conveyor frame Disposal The operator is responsible for the proper disposal of the AdControl In doing so industry specific and local provisions must be observed for the disposal of the AdControl and its packaging Version 1 0 07 2012 en 21 Translation of the original instructions AdControl INTERROLL Gear ratio EC200 EC310 Bit3 Appendix Replacing a RollerDrive EC200 The RollerDrive EC310 can also replace a RollerDrive EC200 In such a case speed variations may occur To approximately achieve the de
16. he AdControl are still tight and that the cables are still laid properly and connected to the terminals If a AdControl is damaged it has to be replaced Install a new AdControl see Abandonment page 21 and see Installing the AdControl in a conveyor system page 17 Cleaning Dust and dirt in combination with humidity may bridge the electric circuit Therefore in a dirty environment periodic cleaning will help to avoid short circuits which could damage the AdControl N CAUTION Risk of damage to the AdControl due to incorrect cleaning Do not immerse the AdControl in liquids gt Do not use cleaning agents Clean away dust and soiling if necessary gt For more thorough cleaning disconnect the AdControl from the power supply remove see Abandonment page 21 and wipe over with a damp cloth 19 AdControl INTERROLL Symptom AdControl is not working or is working incorrectly Troubleshooting Troubleshooting Possible cause No power supply Help Check whether the output voltage of the power supply is within the specified voltage range Check the connections and correct if necessary RollerDrive is rotating at the wrong speed Wrong position of the DIP switches Check and if necessary correct the position of the DIP switches see DIP switches page 9 AdControl faulty or damaged Replace the AdControl Maximum speed not reached 20 Improper
17. iclockwise direction of max 4 V logical 0 rotation Output current low max 1 mA load resistance 57kO Clockwise direction of min 7 V logical 1 rotation Output current high max 0 2 mA with short circuit Input error pin 4 Properties not electrically isolated Reverse polarity max 30 V DC protection Max voltage 30 V DC Logic level low max 8 5 V DC 1 5 mA logical 0 inactive no error Input current low 1 5 mA max 5 mA Logic level high 12 to 30 V DC logical 1 active error Input current high max 0 01 mA Speed output pin 5 Properties not electrically isolated Speed operating range of 2 3 up to 10 V RollerDrive rotates motor control voltage DC Stop range 0to2V DC RollerDrive does not rotate Precision of motor 5 96 Motor control voltage control voltage between2 3 and 10 V DC at 21 C Motor control voltage 250 MVpp 50 Q ripple Max load of motor 0 16 to 2 mA Input resistance of RollerDrive control current 66kQ Modification speed 4 5 to 5 V ms 0 100 motor control voltage Version 1 0 07 2012 en 23 Translation of the original instructions AdControl INTERROLL Controller connection Appendix Cable 100 mm long with 5 pole M12 connector matching socket of the Interroll DriveControl 200 300 Power supply pin 1 3 Rated voltage 24 V DC Voltage range 19 to 26 V DC Remaining ripple max 200 mV Overvoltage resistance max 35 V DC W
18. ithout harmonic waves max 500 ms Rated current 0 5 A at24 V consumption without motor Rated current 3A at24 V consumption with motor Max current 5A at24 V consumption with motor max 500 ms Direction of rotation input pin 2 Properties not electrically isolated Reverse polarity Yes max 30 V DC protection Maximum voltage 30 V DC Logic level low max 0 8 V DC Anticlockwise direction of rotation Logic level high min 2 4 V DC Clockwise direction of rotation Input resistance 5 6 KQ Error output pin 4 Properties not galvanically separated open collector Max voltage 30 V DC Series resistance 5 6 KQ external load resistance required in accordance with VCC Max collector current 5 mA Max output voltage 8 9 V DC lc 1 5 mA Logic Transistor conducting OK Transistor not conducting error Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Version 1 0 07 2012 en Translation of the original instructions Appendix Input speed pin 5 Properties not electrically isolated Reverse polarity Yes max 30 V DC protection Max voltage 30 V DC for max 5s Total control range 0 to 10 V DC Control range conveying 2 0 to8 6 V DC 2 0 V 20 0 m s operation EC3007 85 1 8 6 V 22 0 m s Control range conveying 2 0 to6 0 V DC 2 0 V 20 0 m s operation EC300 13 1 6 0 V 21 21 m s Stop range 0 to 2 0 V DC Rolle
19. laration llle 26 Version 1 0 07 2012 en 1 Translation of the original instructions AdControl INTERROLL Contents Validity of the manual The manual is part of the product Structure of warnings Introduction Information about the operating instructions This manual contains important advice notes and information about the AdControl in all phases of its lifecycle Transport assembly and start up Safe operation maintenance and troubleshooting disposal Accessories The manual describes the AdControl as it is delivered by Interroll In addition to this manual special contractual agreements and technical documents apply to special versions gt For trouble free safe operation and warranty claims read the manual and follow the instructions before handling the AdControl Keep the manual near to the AdControl Passthe manual on to any subsequent operator or occupant of the AdControl gt Interroll does not accept any liability for malfunctions or defects due to non observance of this manual gt f you have any questions after reading the operation manual feel free to contact our customer service See the last page for your local contact Warnings in this manual The warnings in this document refer to risks which may arise while using the AdControl For relevant warnings see Safety page 4 and the warnings at the beginning of each chapter There are three categories of danger
20. melskirchen 1 June 2012 Armin Lindholm Managing Director This declaration can be obtained at www interroll com if needed Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Appendix Version 1 0 07 2012 en 27 Translation of the original instructions Europe Austria Tel 49 2193 23 187 at sales interroll com Belgium Tel 49 2193 23 259 be sales interroll com Czech Republic Interroll CZ s r o Na R dku 7 3172 69002 B eclav Czech Republic Tel 420 519 330 210 cz sales interroll com Denmark Interroll Nordic A S Hammerholmen 2 6 2650 Hvidovre Denmark Tel 45 36 88 33 33 dk sales interroll com Finland Interroll Nordic A S Martinkylantie 53 01720 Vantaa Finland Tel 358 954 94 94 00 fi sales interroll com France Interroll SAS Z De Kerannou BP34 29250 Saint Pol de Leon France Tel 33 2 98 244100 fr sales interroll com Germany Interroll F rdertechnik GmbH H ferhof 16 42929 Wermelskirchen Germany Tel 492193230 de sales interroll com Hungary L rincz Kft Kast ly U 27 Pf 57 2045 T r kb lint Hungary Tel 36 23 337 891 hu sales interroll com Iceland IBH ehf Dugguvogur 10 104 Reykjavik Iceland Tel 4 354 562 6858 ingi ibh ehf is Italy Rulli Rulmeca S P A Via Arturo Toscanini 1 24011 Alm Bg Italy Tel 39 035 4300 111 venditeGrulmeca it Luxembourg Tel 49 2193 23259 be sales interroll com
21. ments national or local regulations and requirements for safety and accident prevention Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL A Bodily injury Electricity Working environment Faults during operation Maintenance Normal mode Special mode Special operating mode Safety Dangers The following list provides information about the various types of danger or damage that may occur while working with the AdControl gt Maintenance or repair work must only be performed by authorized and qualified persons in accordance with the applicable regulations gt Before using the AdControl ensure that no unauthorized persons are near the conveyor v Only perform installation and maintenance work after you have switched off the power Ensure that the power cannot be turned on accidentally Do not use the AdControl in areas where there is a hazard of explosion Remove equipment or material which is not required from the workspace Regularly inspect the AdControl for visible damage If you notice smoke switch off the power immediately and ensure that it cannot be switched on again accidentally Contact qualified personnel immediately to find the source of the fault VV VV Y v yY Because the product does not require maintenance you only need to inspect the AdControl regularly for visible damage and that all cables and screws are firmly in place Interfaces
22. on steady fuse in AdControl defective flashing Operating voltage too low or too high below 18 V or over 26 V slowly y RollerDrive Error e RollerDrive faulty or not connected flashing Shutdown due to excessive temperature quickly 2 in chopper resistance 1 LED flashing slowly 7 0 5 s on 1 5 s off 2 LED flashing quickly 0 5 s on 0 5 s off Comparison RollerDrive EC310 and EC300 Replacing a RollerDrive EC300 with a RollerDrive EC310 changes the torque and maximum speed DIP switches Nominal Max torque Max speed torque Nm Nm m s EC300 EC310 Bit3 Bit2 Bit1 BitO 7 85 1 EC300 EC310 EC300 EC310 EC300 EC310 13 1 12 1 13 1 OFF OFF OFF ON ON 0 90 0 61 1 60 1 46 1 27 1 31 13 1 16 1 OFF OFF ON OFF ON 0 90 0 81 1 60 1 95 1 27 0 98 13 1 20 1 OFF OFF ON ON ON 0 90 1 01 1 60 2 44 1 27 0 78 7 85 1 9 1 OFF OFF OFF OFF OFF 0 70 0 45 1 00 1 10 2 00 1 75 7 85 1 12 1 OFF OFF OFF ON OFF 0 70 0 61 1 00 1 46 2 00 1 31 7 85 1 16 1 10 OFF OFF ON OFF OFF 0 70 0 81 1 00 1 95 2 00 0 98 Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Product information The following graphs show the conveyor speed as a function of the voltage and of the gear stages Abbreviations v m s Conveyor speed in m s U V Speed control in volts EC300 13 1 EC300 13 1 gt EC310 9 1
23. r changeable Mounting link with hole for Cover for DIP switches countersunk screw Controller connection LEDReady and Fault Type plate The information on the type plate is used to identify the AdControl 2 INTERROLE I 0 AdControl 1100372 000100495 3 for RollerDrive 06 201 2 CE Interroll Engineering GmbH 42929 Wermelskirchen Germany www interroll com Product name Manufacturer s address Manufacturer Week and year of production Serial number Article number Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Product information Technical data Rated voltage 24 V DC Voltage range 19 to 26 V DC max reverse polarity protection 30 V Current consumption with RollerDrive up to 5 A without RollerDrive 0 5 A Protection classification 1P20 Cooling Convection Permissible ambient 0 C to 40 C 32 F to 104 F temperature in operation Permissible ambient 5 to 95 condensation not permissible humidity Installation height max 1000 m max 3300 ft above sea level Dimensions Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Version 1 0 07 2012 en Translation of the original instructions Product information DIP switches The DIP switches are used to select the gear ratio of the previously used
24. r the way goods are placed on the conveyor Ensure that the RollerDrive is not blocked Ensure that no bystanders are in dangerous areas around the conveyor VVVVVV VV Operation N CAUTION Accidental start up of the RollerDrive Danger of crushing of limbs and damage to goods Ensure that no unauthorized persons are near the conveyor before switching on the operating voltage i Ambient conditions during operation see Technical data page 8 The AdControl starts transmitting the signals as soon as the voltage is switched on 18 Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Inspecting the AdControl Replacing the AdControl Version 1 0 07 2012 en Translation of the original instructions Maintenance and cleaning Warning notices concerning maintenance and cleaning N BCNTION Risk of injuries due to incorrect handling Maintenance work and cleaning must only be performed by qualified and authorized persons Perform maintenance work only after switching off the power Ensure that the system cannot be switched on accidentally Setup signs indicating that maintenance work is in progress Maintenance The AdControl itself is maintenance free For avoidance of faults however regular inspection of the connections and fixings is recommended gt As part of the regular control and maintenance work on the conveyor ensure that the screws of t
25. rDrive does not rotate Resolution A D 8 bit conversion Input resistance 66 kQ 4 5 to5 0 ms Time constants 25 AdControl INTERROLL Appendix Installation declaration in accordance with the EC Machinery Directive 2006 42 EC Appendix II B the manufacturer Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Germany hereby declares with sole responsibility that the product range e AdControl is not a ready to use machine as defined by the EC Machinery Directive and therefore does not fully comply with the requirements of this directive The commissioning of these conveyor modules is not permitted unless conformity of the entire machine system in which they are installed has been declared in compliance with the EC Machinery Directive The health and safety requirements as stated in Appendix have been applied The special technical documents mentioned in Appendix VII B have been prepared and will be sent to the responsible authority if necessary Person authorized to prepare the technical documents Georg Malina Interroll Engineering GmbH Hoeferhof 16 D 42929 Wermelskirchen Applied EC Directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC RoHS Directive 2002 95 EC Applied harmonized standards ENISO 12100 Parts 1 and 2 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology Part 2 Technical principles Wer
26. sired speeds different DIP switch settings are required than those used for the replacement of the RollerDrive EC300 DIP switches Nominal Bit2 Bit1 BitO 7 85 1 EC200 EC310 torque Nm Max torque Nm Max speed Speed m s difference EC200 EC310 EC200 EC310 13 1 12 1 16 1 OFF OFF ON OFF ON 0 70 0 81 1 20 1 95 0 98 0 92 7 16 1 20 1 OFF OFF ON OFF ON 0 90 1 01 1 80 2 44 0 74 0 73 1 36 1 48 1 OFF OFF ON OFF ON 1 70 2 42 3 60 5 85 0 33 0 31 7 36 1E 20 1 OFF OFF OFF OFF OFF 1 30 1 01 2 60 2 44 0 44 0 4 8 48 1 64 1 OFF OFF ON OFF ON 2 30 3 23 5 40 7 80 0 25 0 23 7 64 1 96 1 OFF OFF ON OFF ON 3 60 4 84 8 00 11 69 0 18 0 15 17 RollerDrive connector 22 Electrical data of connectors Power supply pin 1 3 Nominal value 24 V DC Voltage range 18 to 26 V DC Remaining ripple max 600 mVpp Rated current 0 to 2 3 A Peak current max 5 A max 250 ms gt 2 3 A time dependent current flow triangular duty factor lt 19 Return electric strength max 35 V DC Without harmonic waves max 500 ms after 500 ms the reserve voltage must be lt 27 V duty factor max 27 96 Version 1 0 07 2012 en Translation of the original instructions AdControl INTERROLL Appendix Direction of rotation output pin 2 Properties not electrically isolated short circuit proof infeed of external voltage not permitted Overvoltage protection max 30 V DC Ant
27. tches page 9 gt Insert the plug of the RollerDrive so that with the the RD labeling can be read and the EC310 labeling is to the rear i e cannot be read Inputs and outputs Onn Onn RollerDrive connection 8 mm snap in 5 pin pin location in accordance with DIN EN 61076 2 24V DC Input error signal Output for direction of rotation Output speed signal Ground Controller connection 24 V DC Output error signal Input direction of rotation Input speed signal Ground The electrical data for each connection is specified in the appendix see Electrical data of connectors page 22 Version 1 0 07 2012 en 17 Translation of the original instructions AdControl INTERROLL Initial startup and operation Initial startup Checks before initial startup Ensure that the AdControl has been correctly fastened to the profile and that all screws have been correctly tightened Ensure that there are no additional areas of danger caused by interfaces to other components Ensure that the wiring is in accordance with the specification and legal directives Check all protection devices Ensure that no bystanders are in dangerous areas around the conveyor v Checks before every startup Check the AdControl for visible damage Check the DIP switch settings see DIP switches page 9 Check all protection devices Clearly specify and monito
28. ues to rotate briefly depending on the weight of the conveyed goods being stopped and thus functions as a generator The voltage generated in this way increases the supply voltage of the RollerDrive This increased voltage is partly fed to the DC supply to max 30 V and partly converted to heat via a brake chopper resistance on the DriveControl The regenerated power is then available for other consumers The more precisely 24 V are complied to in the voltage supply the greater the voltage range in which the DC network can be fed back to The brake chopper resistor is temperature controlled If due to specific application properties e g high conveying weight or high conveying speed the brake chopper resistance is frequently switched the DriveControl switches off when it becomes too hot approx 90 C inner temperature If temperature protection is activated this state is indicated by the LEDs and no start signal will be transmitted to the RollerDrive When the DriveControl has cooled down the RollerDrive restarts automatically when a signal is pending The DriveControl cools down quicker if it is mounted on a flat surface ideally metal NOTICE DriveControl failure from overheating Do not perform a voltage reset when temperature protection is active Version 1 0 07 2012 en Translation of the original instructions AdControl 9 INTERROLL Product information Components RollerDrive connector Marke
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