Power Loss Simulation
Contents
1. 22 A 20 DiS em aatts 23 SMS 03000 24 Procedure for Sinusoidal 3Phase CalculatiON oooccccccccoocnnnccnnnnccnononanonnnnnonnnnannnnnnnnnnononannnnnnnnnnonnnannnnnnnnnnnnnnnns 25 3 1 Application EU ues iaaa aa aa araa Aaa id a aa Eana aE KENA SiNi 25 32 New Design Calculation isses nennen nennen nnnnnnna nnn nnns ss senai rns n riis sss sns agas rris nsns aa nnns 26 SA ce 26 B22 select Topology asinen deeui essi teet s meten at sat cive ide 26 3 23 Device amp Conditions Input WIFIdOW 27 SU MEN o cmabatetaludsidcad Sasa hie eee tau a un et cite ca tales td 28 LO A e e e ee eee eee 29 3 3 Open Previous B gt 6 9 mera eet ee ee ne en bete quie oia 31 3 3 1 Open the Latest Saved DeSiON reir eoe A A Gb Peanut ade n da auda v ugue 31 3 3 2 Open the Saved Design Folder xarir a a T a a ea a a 31 Procedure for Chopper Down Motor Lock Boost nennen nnne nnn nnn nnne nan nnns nnn nnns 32 4 PADDING e 1 0 ON 0000 32 4 2 New Design Ga cul OM scusa nomen ache Diss da a 33 0 NEM MM ET Om m 33 422 Select 100000 WINDOW sni fumi Stute ue Dic IUS EN 33 423 Device Conditions Input 34 Lp ED LIU2. aS 37 NN MCI cR liec EROS 38 4 3 Open Previous Designan aise e e aa a a a dro 40 43 Open Latest Saved is niens anair eel eee rd 40 4327 Opendqne Saved Design FOIS teoria delante dr a a a a ear aee 40 Procedure Tor J Type NPC 41 5 1 le n oran a a a aai i a er NE 41 5 2 6 42 St MAIN COW Met S 42 322 Select Topology Window susc emer bob cis uet 0 42 3523 Device e Conditions Input WINCOW 2 boe ud neue A de uu a tete code eed al Code a e ee ut dix 43 45 MEN Li USE CIS 8 ee ee eee eee 46 Publication Date April 2013 Application Note DPH 9451 2 57 MITSUBISHI ELECTRIC CORPORATION 5 3 Open Previous Desi Ness ds 48 5 3 1 Open the Latest Saved 48 5 3 2 Open the Saved Design in FoldersS ooccccccccoccnnnccnnnnccconononccnnnonononannnnnnnnnnnnnnnnncnnnnnononannnnnnnnnnonnnnnannennnnnnns 48 6 Procedure Tor T Type NPG Calculation enn a Doe opina a iore Dent ida 49 6 1 AD DIC ATION ola UP a 49 6 2 New Design Calculation ER EM D 50 QM MaN aos sista cas Pc E E 50 SU Select 0000 m 50 62 3 Device amp Conditions Input WiINGOW 51 624 HASCSUITVVINGOW TTE c 53 A 54 6 3 T E 56 631 Open Latest sioe llores 56 632 Openiie Saved Design In Folder usos ranita 56 Publ
3. Publication Date April 2013 Application Note DPH 9451 5 57 MITSUBISHI ELECTRIC CORPORATION y Installing Installing Melcosim Ver 5 Melcosim Ver 5 is being installed Please wait Cancel pa mangen ana a 5 s Click Close Button to End Installation Complete Melcosim Ver 5 has been successfully installed Click Close to exit Please use Windows Update to check for any critical updates to the NET Framework Cancel Publication Date April 2013 Application Note DPH 9451 6 57 MITSUBISHI ELECTRIC CORPORATION Short cut Icon will be generated on the Desktop after install e Default Programs J i Desktop Gadget Gallery a Internet Explorer E Windows DVD Maker g9 Windows Fax and Scan o Windows Media Center Windows Media Player Ef Windows Update a XPS Viewer Accessories Games O Maintenance D Melcosim Ver 5 77 Melcosim Ver 5 Setup Language Melcosim Ver 5 y Startup Search programs and files Publication Date April 2013 Documents Pictures Music Computer Control Panel Devices and Printers Default Programs Help and Support 7 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 1 5 Uninstall Click Programs and Features in the Control Panel Select Melcosim Ver 5 and then click Uninstall os t Control Panel Ali Control Perelftems Programe and Features Coalo Farell Ho l
4. 5 OK Fix drawing elemental devices Publication Date April 2013 Application Note DPH 9451 18 57 MITSUBISHI ELECTRIC CORPORATION 2 5 Power Loss Simulation 3 Level 2 5 1 3Level Select Topology Window for selecting topology 5 6 pu fos 4 u S elect Topology Device amp Conditions Input Type NPC 1 Type NPC 2 1 Open Ctrl O Open stored calculation conditions from selecting window 2 Save Ctrl S Save calculation conditions 3 Save As Ctrl A Save calculation conditions as a new file 4 Stage TAB Select Windows It is necessary to click NEXT button for setting the change of topology selection before moving to the Device amp Condition Input TAB 7 8 Select the kind of circuit from Type NPC 1 Type NPC 2 and T type AC switch NPC NEXT 5 Topology Radio button Click the radio button or schematic area for select calculation topology 6 Schematic Click the radio button or schematic area for select calculation topology 1 7 Comment Comment for this window 8 NEXT gt gt Ctrl N Set a selected topology and jump to the Device amp Conditions Input TAB refer to 2 5 2 1 Selected circuit name and schematic displays are emphasized Publication Date April 2013 19 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 5 2 3Level Device 8 Conditions I
5. eg It is available to open CSV file of text data and then paste PNG data of graph ES Microsoft Excel output csv E 8 RTV FAD 8 TD APY Ed 4 c F3 2 1 3 4 3 xf f x Al MS PIU DA A A A A TA A O A A ET A E e EE Current Angle 2 CommenCondition vec E ua 300 Current Angle 300 300 175 175 as 1 5 0 1 90 125 Tre 83 83 83 83 o 10 360 034 034 90 20 me 054 054 Angle Deg 007 0 07 Dutput Current Tri Current TH voltage AnelelDee Current A Angle Dee Current A Angle Der vol 1 17 5 17 5 17 5 17 5 Di2 Current Di2 voltage Angle Deg Current A Angle Dee vov 175 175 175 17 5 17 5 175 17 5 17 5 17 5 EDS rU Y Publication Date April 2013 000000000000 175 17 5 17 5 175 17 5 17 5 17 5 39 57 1000000000000 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 4 3 Open Previous Design 4 3 1 Open the Latest Saved Design 77 Melcosim Ver 5 0 0 o O E Melcosim Ver 5 0 0 New Design Recently Opened Designs 5 2 Level New Design Z4 Designi 5 3 Level New Design Open the English User Guide Sopen the Japanese User Guide About Melcosim Close Saved in Design1 Design2 and Design3 for three recent designs Include 2 Level conditions and 3 Level conditions 4 3 2 Open the Saved Design in Folders Melcosim Ver 5 0 0 Recently O
6. 5 j lo A P W Time E 300 Output Current Tr1 Tj Tr2 Powerl Bo ne NN ipt 7 9r TANIA 3 _ jJ WM 100 200 6 x 0 10 20 30 Ti Common Conditions 7 Vec 600 V 8 x1 x2 y1 y2 lo 225 Apeak r1 r2 RESET FE Add Device Copy to Clipboard 9 M 1 wm 10 E Save to Image file Save Graph to CSV file 11 6 Set Range Set MIN and MAX of x Axis y Axis and y2 right Axis Manual zooming by Click and Drag on the graph are available 7 RESET Reset range setting and zooming 8 Add Device Add or remove elemental devices for the graph refer to 2 4 6 9 Copy to Clipboard Copy the graph to clipboard in PNG format 10 Save to Image file Save the graph in PNG format 11 Save Graph to CSV file Save graph data in CSV format 12 Expand Graph Area Click this area and move scroll bar for expanding graph width Maximize window and expand graph width is recommended for geiting better graph Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 4 6 Add device Select adding or removing elemental devices 2 3 1 Select Device Device List Selected Devices Current 4 5 1 x ESC Cancel selecting devices 2 Add Add elemental devices from the Device List 3 Remove Remove elemental devices from the Selected Devices 4 Current With lo waveform for confirm phase angle
7. Uninstall or change a program View installed updates Lu Tuin Vfunlugsm Tealures ci cr ptf To umratall a prazrern selert id Treen the Hed and ther click Clninstell Chere cr Repair Organos Uninstall this pegar E Meicosim Vers Miteukishi Electric Corporation 2013 0408 TIMO 100 IF F Mitsubishi Electra Corporaban Product version 10 Comment Melczsm Vers Installer Tm ape 1 MB Select Yes then it will start uninstall A Are you sure you want to uninstall Melcosim Ver 5 In the future do not show me this dialog box After uninstall confirm to erase Melcosim Ver 5 Publication Date April 2013 Application Note DPH 9451 8 57 MITSUBISHI ELECTRIC CORPORATION 2 Description of the Windows 2 4 Setup Language This software can select from six languages by using PowerLossSimLangSetting exe 2 1 1 Languages Following languages are available English Default Japanese German Chinese Spanish Portuguese 2 1 2 Select Language Click Melcosim Ver 5 Setup Language in the Start Menu for executing PowerLossSimLangsSetting exe ol xl Powerlozzzim Setting Language Language English C Deutsch C 8 C Espanol C Portugues setting Language Click the radio button for select language ae Powerlosssim Settine Langua dz Gl x Language C English C Deutsch A a A setup of language was completed Please restart powerl
8. e o WIIGBT PWM Duty uo SW on SW off ATj c Tr1 Ave Tij Tr1 Ave CM450DX 24A P Sum 488 64 W W DIODE ATj c Di1 _Ave Tj Di1 _Ave 600 V ATj c Di1 _Max 225 Apeak Tj Di1 _Max 0 8 1 Conditions Simulation Results Publication Date April 2013 Application Note DPH 9451 28 57 MITSUBISHI ELECTRIC CORPORATION 3 2 5 Graph Window Calculation results can be shown visually in the graph window gt Sinusoidal m Uuty 170 e ce gt w Select Topology Device amp Conditions Input Res Graph Type lo A P W Time lo A P W Time 300 Output Current Tr1 Powerloss 1r Tj CM450DX 2 v jueun2 b 600 V 225 Apeak 0 8 1 d x1 x2 y y2 r1 r2 Add Device Copy to Clipboard 4 Save to Image file Save Graph to CSV file Device List Selected Devices Tr2 Tr2 Di1 Di1 Di2 Di2 Current Publication Date April 2013 Adding or removing elemental devices are available Application Note DPH 9451 29 57 MITSUBISHI ELECTRIC CORPORATION Calculation conditions will be saved by using Save or Save As buttons at upper left Save without result Select Topology Device 8 Conditions Input Result Graph Sinusoidal Graph Type lo A P W Time rvv UY 70 Output Current
9. Series Module selection thru Module Series Left Window 3 Current Voltage Module selection thru Current Voltage ratings Right Window At select Series 4 Division Select Division 5 Series Select Series 6 Module Select target module At select Current Voltage 7 Current Min Choose or input minimum value of Current rating 1 8 Current Max Choose or input maximum value of Current rating 1 9 Voltage Min Choose or input minimum value of Voltage rating 1 10 Voltage Max Choose or input maximum value of Voltage rating 1 11 Module Select target module 12 OK Fix the target module 1 Module types in 11 are limited by each input Publication Date April 2013 Application Note DPH 9451 15 57 MITSUBISHI ELECTRIC CORPORATION 2 4 4 2Level Result Window Calculation results are shown in this window with calculation conditions 3 4 5 6 igni 4Melcosim Ver 5 0 0 boaa Tr1 Tr2 P 49 WIIGBT SW 114 51 DC 81 98 SW on 51 36 SW off 63 14 CHOKE ATj c Tr1 Ave 8 64 K P Sum 488 64 W Tj Tr1 Ave 105 97 C P Di1 47 83 WIDIODE SW 29 41 DC 18 42 ATj c Di1 Ave 3 73 K Common Conditions Tj Di1 Ave 101 06 Vcc 600 V ATj c Di1 _Max 573 K 7 lo 225 Apeak Tj Di1 Max 103 06 PF 0 8 M 1 E Save Result to CSV 1 Open Ctrl O 5 Transistor IGBT MOSFET TAB Open stored calculation condit
10. Trl Powerloss Tri Tj CM450DX 2 ld A VY wv 2 Di2 Powerloss Di2 Tj juaJino Time ms 600 V 225 Apeak 0 8 1 Saving graph by Copy to Clipboard or Save to Image file button and text data by Save to CSV file button eg It is available to open CSV file of text data and then paste PNG data of graph ES Microsoft Excel output csv Set Bg p RTV HAD BF YD F D AI 57 Maf X m PERE EE T eB 4 E p qoe gg vs succo ie suem dom quw AA EA EA 1 Current Angle EE iDommenOenditin Current Angle 0 5 3 8 5 8 33 8 33 8 3 83 7 034 034 Angle Deg 054 054 0 07 0 07 Output Voltage LI voltage V Voltage Uv voltage Output Current 24 Angle Dec Volv Anele Dee Vo Angle Dee Vol Anele Dee Vo Anele Dee Current 176 52714 1 17652714 1 22 687753 153 83939 1 7 7 2 21 207005 182 63339 3 182 63339 19 7731 04 185 68349 4 18568349 18 386487 188 73034 5 4 17 047575 6 7 8 179 58097 158 37396 18 52329 162 86029 18 06507 167 29701 17 60135 171 68277 17 13226 176 01 623 6 18029608 16 17858 184 521 15 69427 gt 9 i e a 53 1120 3 Ls Maximize window and expand graph width is recommended for getting better graph 191 77301 191 77301 15 756778 194 31 066 194 31 066 14 51 4487 197 84208 197 84208 13 321
11. 0 Tr Ava CMAO0HA 24A v des CMADOHA 24A Tj TH Ave inis P Sum 158 55 W P Sum 262 800 LN Dit Di2 Dia Did Di 4 87 W DIODE Sli 2 28 nc 2 58 ATJ Ee DI1 Ave 0 39 TIA Ave 93 56 ATj c Di1 Max Common Conditions 600 Y 200 Arms 08 1 TjiDi1 Max 5 kHz B8 Conditions Simulation Results Publication Date April 2013 Application Note DPH 9451 53 57 MITSUBISHI ELECTRIC CORPORATION 6 2 5 Graph Window Calculation results can be shown visually in the graph window 77 Design1 Melcosim Ver 5 0 0 E T type AC switch NPC CM400HA 24A P Sum 158 55 W Select Topology Device amp Conditions Input Result Graph eae f Graph Type Temperature ripple Time X Temperature ripple Time Output Current Tri Tj 12 Tj Dil Tj Di2 Tj Publication Date April 2013 54 57 1 Oo CM400HA 24A CM400HA 24A e 3 P Sum 25280W f P Sum 158 55 W amp Common Conditions Vcc 600 V a lo 200 Arms Time ms PF 0 8 x1 x2 yl y2 M 1 4 r2 RESET re 5 kHz Fo 60 Hz Add Device Copy to Clipboard Tf 90 Save to Image file Save Graph to CSV file Select Device i Adding or removing elemental devices are available Device List Selected Devices Tr2 Tr2 Tr3 Di1 Tr4 Add Di2 Di1 Di5
12. 082 Cee te AADAC OOS J 0 46 00 4 AN pwr A pwn 0 a Publication Date April 2013 Application Note DPH 9451 30 57 MITSUBISHI ELECTRIC CORPORATION 3 3 Open Previous Design 3 3 1 Open the Latest Saved Design 77 Melcosim Ver 5 0 0 o O E Melcosim Ver 5 0 0 New Design Recently Opened Designs 5 2 Level New Design A Designi 3 Level New Design Open the English User Guide Sopen the Japanese User Guide About Melcosim Close Saved in Design1 Design2 and Design3 for three recent designs Include 2 Level conditions and 3 Level conditions 3 3 2 Open the Saved Design in Folders Melcosim Ver 5 0 0 Recenthy Opened Designs EF 3 Level New Design JB Open the English User Guide rz the Japanese User Guide About Meclcasim Publication Date April 2013 Application Note DPH 9451 31 57 MITSUBISHI ELECTRIC CORPORATION 4 Procedure for Chopper Down Motor Lock Boost 4 1 Application Start up When the software starts up a message window pops up showing validity date E T T Melcosim mi m H The valid date remains fo ays w Please confirm the following contents and push OK in order to start the Melcosim program Cautions The product data and algorithm under the Melcosim are information of the day of issue Mitsubishi Electric Corporation may be change the specification of the
13. Design Open the English User Guide Open Aopen the Japanese User Guide About Melcosim Close Publication Date April 2013 56 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION Keep safety first in your circuit designs Mitsubishi Electric Corporation puts the maximum effort into making semiconductor products better and more reliable but there is always the possibility that trouble may occur with them Trouble with semiconductors may lead to personal injury fire or property damage Remember to give due consideration to safety when making your circuit designs with appropriate measures such as i placement of substitutive auxiliary circuits ii use of non flammable material or iii prevention against any malfunction or mishap Notes regarding these materials These materials are intended as a reference to assist our customers in the selection of the Mitsubishi semiconductor product best suited to the customer s application they do not convey any license under any intellectual property rights or any other rights belonging to Mitsubishi Electric Corporation or a third party Mitsubishi Electric Corporation assumes no responsibility for any damage or infringement of any third party s rights originating in the use of any product data diagrams charts programs algorithms or circuit application examples contained in these materials All information contained in these materials inclu
14. Di2 Remove Di3 Di4 Di5 Di6 Y Current Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION Graph Type Temperature ripple Time Output Current Tri Tj P Sum 158 55 W ii J gt Di2 Tj Tr2 P_Sum 158 55 W juaJino Time ms x1 x2 y1 r1 r2 Copy to Clipscar alo m in 5 gt i ag y M E a E E 5 I Frar Lom Tira 3 B Kuna nun nidi n Bowen LS 4 lo 5e E FF ua G Fl T Fo 5 B Fy B To Bo TraizndsBarn panes TH Tra Trt ae 13 mgun 137 ti 47 7 13 Fgom n7 ia IT 7 1 14 13 Zi urmr Tr Porvoo Tre Frau EE Peres reas CE Fremri DE Pow rico I Tias et Curent al 7 PW Tirels F111 Tie ra FA Tirma PW Tirels AM 13 RHA MEHI 107744 n OD Gee EH TIS Fo PRATT OE B n 19 114 43 5528 o 314 AR32773 0004444 63179 i 19 0155641 398195 011579 0 0116141 O BA A ET Bese 01157141 ORT AETA 0192007 T eT DO 201611 Be 01342107 EBBHZET CURT 2 0200023 3225 02000 o 050333 0300012 4 0 0208000 EA 009323 z cem MR neam 1 OFFS go 2545 005 f 23 Oe ST 03065 DO et O CT 030088 24 0247222 336 03 034722 0 Ga 4222 6604653 0341231 Zo Eo 03322818 e D DSSS 6516353 09312159 BS Be 5 Li 24 OA S22 O
15. fa Ua Down Motor Lock Common Conditions English Data Sheet Keep Conditions Japanese Data Sheet Select Device i tA Tri A Tj max Tri Conditions Rg on Ra aff select modules and input conditions Praco hl Wedulation Ratio EXECUTE lt lt Module Select o Series O Current Voltage Common Conditions are set automatically when selecting Division GBT MOD M power module Series NX Series X Module IGBT MOD CM450DX 24A Publication Date April 2013 Application Note DPH 9451 34 57 MITSUBISHI ELECTRIC CORPORATION 77 Design3 Melcosim Ver 5 0 0 GE w Select Topology Device amp Conditions Input Down Motor Lock Common Conditions English Data Sheet Keep Conditions Japanese Data Sheet Vi 600 V lo 225 A li 225 00 A Fc 5 kHz Duty 1 00000 Ts 90 Tj max 125 C Tr1 Conditions Rg on 0 68 Q Rg off 0 68 Q Select modules and input conditions PF cos M Modulation Ratio EXECUTE gt gt After selecting all devices and set conditions click EXECUTE gt gt button NOTE In case of no selection device or no data in conditions EXECUTE gt gt button is not available 77 Design3 Melcosim Ver 5 0 0 Sax a ted m l Select Topology Device amp Conditions Input Down Motor Lock Comm
16. max Tr1 Condit Rg on Rg off Current Voltage DIODE_MOD 3 3kV S Series DIODE MOD RM1200HE 66S EXECUTE lt lt Publication Date April 2013 36 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 4 2 4 Result Window few second later result window will be opened automatically with calculation results circ E Lal T pper ee f DasrT Y EI imo E E y s Device amp Conditions Input Result Down Motor Lock This application ls not recommended 647 38 WIGET ERES SW 337 78 nc 348 64 amp W en 164 50 Sot 173 28 ATj e Trl amp va 30 24 Ave 131 75 P Di2 DEED SW 79 90 pc 0 00 ATj ce Di2 Ave 6 23 Tj Di2 Ave AT e Di2 Max TIDI2 Max Common Conditions 600 Conditions Simulation Results 2 mesa Melcosim Ver 5 0 0 7 Design T A Select Topology Device amp Conditions Input Result Graph Boost Tr1 2020 34 WIIGBT SW 1333 17 DC 687 17 A SW on 630 90 SW off 702 26 ATj c Tr1 Ave 16 16 Tj Tr1 Ave 88 28 C RM1200HE 66 P Sum 1082 84 W TTT TT rw Ke KK O CM1500HC 56R A P Sum 2020 34 W 1082 84 WIDIODE o O Sw 358 36 DC 724 47 ATj c Di2 Ave 21 65 Common Conditions mi Tj Di2 Ave 97 89 Vi 900 V ATj e Di2
17. pen the Japanese User Guide About Mclcasim Publication Date April 2013 Application Note DPH 9451 49 57 MITSUBISHI ELECTRIC CORPORATION 6 2 New Design Calculation 6 2 1 Main Window Click 3 Level New Design button Melcosim Ver 5 0 0 Recently Opened Designs Es Design Design Cresigna I Type NPC 1 1 Type NPC 2 gt T type AC switch NPC Select the kind of circuit from Type NPC 1 1 Type NPC 2 and T type AC switch HPC NEXT Publication Date April 2013 Application Note DPH 9451 50 57 MITSUBISHI ELECTRIC CORPORATION 6 2 3 Device amp Conditions Input Window Select a module and set common conditions and gate resistances O Design Me easrm ver3 0 0 EE wr Select Topology Device amp Conditions Input E T type AC switch NPC E English Data Sheet F Keep Conditions EA Japanese Data Sheet Tj max Tr1 Canditians Rg on r2 Conditions Select modules and input conditions PF cose M Modulation Ratio EXECUTE Module Select HVIGBT MOD Series Module CM1000DUC 34NF Common Conditions are set automatically when selecting high side power module Publication Date April 2013 Application Note DPH 9451 51 57 MITSUBISHI ELECTRIC CORPORATION gt Select Topology Device 5 Conditions Input T type AC switch NPC EJ English Gata Sheet IF Japanes
18. program without prior notice This program can t guarantee calculation results for a sample calculation So Mitsubishi Electric Corporation does not take the responsibility of the calculation result Melcosim Ver 5 0 0 Recently Opened Designs 3 Level New Design MB Open the English User Guide duo pen the Japanese User Guide About Mclcasim Publication Date April 2013 Application Note DPH 9451 32 57 MITSUBISHI ELECTRIC CORPORATION 4 2 New Design Calculation 4 2 1 Main Window Click 2 Level New Design button Melcosim Ver 5 0 0 Recently Opened Designs 3 Level New Design 3 Open the English User Guide Mo pen the Japanese User Guide About Meolcasim 4 2 2 Select Topology Window Click radio button for selecting Down Motor Lock or Boost and click NEXT gt gt button shown Down Motor Lock topology in this description 7 Metom ver3 0 9 uy d Select Topology Device amp Conditions input Sinusoldal Current Sinusoidal 2 2 Phase 6 Steps High side Chopping 2 First Half Chopping Chopper amp Down Motor Lack Boost Select kind of eireuit and topolagy Publication Date April 2013 Application Note DPH 9451 33 57 MITSUBISHI ELECTRIC CORPORATION 4 2 3 Device amp Conditions Input Window Select a module set common conditions and gate resistances 0 Design Mecosim Ver 3 0 0 Lolo
19. 14444 05331773 i 19 4 01 3981935 011579 O 0116141 0 BA W ina ET Bee 0115141 S ORT AENA 014707 g oer 201611 aA 2021 013421097 EBB2ET CORT 2 020002 322573 02000 o 0500333 0300012 4 0 0208000 BBAZIOM 0509323 ZA cem SRR 75440 n OFF mum 013144 0005 AA f 23 Oe 35743 03065 O O 7 7253 AO Ce eh 24 0247222 336 034722 A 4222 Ge 03402223 600653 zc Eo 0332818 e D DINIE 651653 03912159 Be Be ado Li 23 OA SEO JA3EBIS 0 Cases D 5 0542072 OARS BEAT Oe ES n 0400114 O ASI 0400114 ii eg 0507 2007 4532407 qx 5 duran AA EHT 23 O ETB 23 77 D DET 6 06d 112307 0616104 673077 Gera oe Daze 2300395 Obes g ES Daze gren feos big hs gars u 3 CTU Te 0 o D 20271234 Gm 371 090113 BT 6 iom mre8bp 0721034 0 OTe H OTT Tae PT 52407767 OT f j E 4 1 ee ee Pal Pa mm ta Pat h Iud ERU Pa LB Pa n Fus um m rut 4 p Maximize window and expand graph width is recommended for getting better graph Publication Date April 2013 Application Note DPH 9451 47 57 MITSUBISHI ELECTRIC CORPORATION 5 3 Open Previous Design 5 3 1 Open the Latest Saved Design 77 Melcosim Ver 5 0 0 o amp mE Melcosim Ver 5 0 0 New Design Recently Opened Designs 2 Level New Design A Designi 5 3 Leve
20. 84 22 W al P_Sum 178 44 W SW off 47 53 pres us ATj c Tr1 Ave 10 50 K CM400HA 24A f a CM400HA 24A P_Sum 84 22 W P Sum 178 44 W LL a e CM400HA 24A i 2 Di3 4 DI5 Di6 P Sum 205 27 W P Di1 7 16 WIDIODE SW 4 57 DC 2 58 ATj c Di1 Ave Tj Di1 Ave ATj c Di1 Max Tj Di1 _Max Common Conditions 1200 V 200 Arms 0 8 1 Conditions Simulation Results Publication Date April 2013 Application Note DPH 9451 45 57 MITSUBISHI ELECTRIC CORPORATION 5 2 5 Graph Window Calculation results can be shown visually in the graph window 77 Design1 Melcosim Ver 5 0 0 Select Topology Device amp Conditions Input Reswit Graph Type NPC 1 CM400HA 24A P_Sum 205 27 W Graph Type Temperature ripple Time v Temperature ripple Time Publication Date April 2013 46 57 Output Current Tri Tj CM400HA 24A CM400HA 24A En P Sum 84 22 W P Sum 178 44 W i n n CM400HA 24A CM400HA 24A o P Sum 84 22 W P Sum 178 44 W 3 CM400HA 24A 5 P Sum 205 27 W Common Conditions Vcc 1200 V lo 200 Arms Time ms PF 0 8 x1 x2 y1 y2 RESET re 5 kHz Fo 60 Hz opy to Clipboard Tf 90 Save Graph to CSV file Adding or removing elemental devices are available
21. AS 0 Cases D 05428072 CARS BEAT Oe ES 0400114 O cap 17 ASI PART 0400114 f eg orm ee ALLE ES LE qox 5 dod AR OD o GEDAN n A D CERO OE BIST OBE E 0630 ai waze 230095 CES g ES o Daze gren feos big hs gars ij JO CTU 242119 0 0671215 D 20271234 Gm DT 0901133 BT 6 d2 mgI l 07101752 o OTe 1 OTT AAA PT 5247767 fi ca i h a 7B Pa 7 Pal Pa mm ta Pat Pa 5 n hr 5 mis Po i Pi n oi nn n nmi m p mim 4 5 HOD gt 1 1 a PAL gt 4 1 Maximize window and expand graph width is recommended for getting better graph Publication Date April 2013 Application Note DPH 9451 55 57 MITSUBISHI ELECTRIC CORPORATION 6 3 Open Previous Design 6 3 1 Open the Latest Saved Design 77 Melcosim Ver 5 0 0 o mE Melcosim Ver 5 0 0 New Design Recently Opened Designs 2 Level New Design Z4 Designi 5 3 Level New Design Open the English User Guide Aopen the Japanese User Guide About Melcosim Saved in Design1 Design2 and Design3 for three recent designs Include 2 Level conditions and 3 Level conditions 6 3 2 Open the Saved Design in Folders Melcosim Ver 5 0 0 f Melcosim Ver 5 0 0 New Design Recently Opened Designs pers 2 Level New Design Design1 3 Level New
22. Common Conditions English Data Sheet Keep Conditions Japanese Data Sheet Vee ee lo 200 Arms PF 0 8 M 1 Fe sk CM400HA 24A Fo BE i CM400HA 24A Tj max Tr1 Conditions Rg on Rg off CM400HA 24A Tr2 Conditions Rg on Select modules and input conditions PF coso M Modulation Ratio EXECUTE gt gt After selecting all devices and set conditions click EXECUTE gt gt button NOTE In case of no selection device or no data in conditions EXECUTE gt gt button is not availa ble gt Select Topology Device 5 Conditions Input Type HPC 1 Common Conditions EJ English Data Sheet Bp Uo MURS Ed Japanese Data Sheet Veo 1200 la 200 Arms PF 0 8 1 5 kHz ps T ap v CMADOHA 24 mado fea mm Tj max Tri Conditions Rg on Rato Tr2 Conditions Raglen Select modules and input conditions PF cose M Modulation Ratio Publication Date April 2013 Application Note DPH 9451 44 57 MITSUBISHI ELECTRIC CORPORATION 5 2 4 Result Window A few second later result window will be opened automatically with calculation results Designi Melcosim Ver 5 0 0 oo Ea Sa 0 Select Topology w Device amp Conditions Input Result Graph Type NPC 1 Tra 198 11 WIGBT CM400HA 24A SW 88 85 P Sum 205 27 W DC 109 26 CM400HA 24A mk CM400HA 24A SW on 41 32 P Sum
23. Device List Selected Devices Tr2 Tr2 Tr3 Di1 Tr4 Add Di2 Di1 Di5 Di2 Remove Di3 ss Di4 Di5 Di6 Y Current Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION Calculation conditions will be saved by using Save or Save As buttons at upper left Graph Type Temperature ripple Time v Temperature ripple Time P_Sum 205 27 W ME T E i Trl Tj CM400HA 24A CM400HA 24A A e P LV J P Sum 84 22 W P Sum 178 44 W 3 0 0 1 CM400HA 24A 1 3 CM400HA 24A P Sum 84 22 W P Sum 178 44 W juaJino CM400HA 24A P Sum 205 27 W Common Conditions 1200 V 200 Arms 0 8 1 Saving graph by Copy to Clipboard or Save to Image file button and text data by Save to CSV file button eg al Is available to open eii file of text t data and then paste PNG data of graph tii E Lu a E y um E a 2 xg I Frar Los Tira 1 E rar B wn 1200 is ER E FT ua G Fl T Fr 5 B m eB B Te B Trazndsarn panes TH Te Tra Trt ae 13 mgun 137 ti aE T 17 Fgom 037 ia Ty 7 4 14 Peau VS LZ urmmr Tr Porarican Tre Frau EE Perse reas CE FramuwridEE DB Pow rico IH Tiere Curreri Al Tirma PW Tivelrac AA Tia ra Pall PW Tirels AM 13 4 SHS O c Gee EH TIS NAS MAME OE B6 n 19 144 563i 0010444 n 314 AR32773 000
24. ION 2 5 4 3Level Result Window Calculation results are shown in this window with calculation conditions Publication Date April 2013 1 2 3 4 5 6 ADesigni Melcosiny Ver 5 0 0 mm u T1 Tr2 T3 T4 P Tr 198 11 WIGBT CM400HA 24A SW 88 85 P Sum 205 27 W DC 109 26 CM400HA 24A CM400HA 24A SW on 41 32 P Sum 84 22 W P Sum 178 44 W SW off 47 53 ATj c Tr1 Ave 10 50 K CM400HA 24A CM400HA 24A P Sum 84 22 W P Sum 178 44 W Tji Tr1 Ave 104 60 C ini Dif Di2 Di3 Dia 6 Di6 P Sum 205 27 W P Di 7 16 WIDIODE SW 4 57 Common Conditions DC 2 58 Vcc 1200 V ATj c Di1 Ave 0 57 K lo 200 Arms Tj Di1 Ave 94 67 C ATj c Di1 M 145 K j i1 _Max M 1 7 Tj Di1 Max 95 56 C Fc 5 kHz Fo 60 Hz Tf 90 _ Save Result to CSV 1 Open Ctr O Open stored calculation conditions from selecting 5 Transistor IGBT MOSFET TAB Simulation result for each Transistor window Display the result for each Transistor by selecting TAB 2 Save Ctrl S Save calculation conditions 6 Diode TAB Simulation result for each Diode 3 Save As Ctrl A Display the result for each Diode by selecting TAB Save calculation conditions as a new file 7 Save Result to CSV 4 Stage TAB Save calculation result in CSV format Select Window Application Note DPH 9451 22 57 MITSUBISHI ELECTRIC CORPORA
25. MITSUBISHI ELECTRIC Ver 5 0 0 User s Manual Publication Date April 2013 Application Note DPH 9451 1 57 MITSUBISHI ELECTRIC CORPORATION LIST of CONTENTS 1 E E OO EE N 4 1 1 Feature of Mitsubishi Power Module Loss Simulator occccccccconccnncccconncnonnnnnnnnnnononnnonnnonnnncnnnonnnancnnnnnnnnnnnnnss 4 1 2 Hafaware Tel eme nailon tii 4 1 3 A MEER UT T ER A 4 1 4 BANS CM Seah T M 4 Id idi atat r ampia dla d eca Comum a E ileso 4 A O A A E 5 1 5 coat 8 DESCHAPUION 9 2 1 Sel Languade MT eee A er eRe Seen eee eee 9 Zikk Ns em 9 ENUA E me egret et A ne A ne tee eee 9 ZAS Eanguage Selectind I a om 10 2 2 MAM 11 2 3 i re dE 12 2 4 Power Loss Simu lauonq2 beVel i doncc AN 13 241 2LbevelSelect Topology WIDOIOW aan caos 13 24 2 2Level Device amp Conditions Input WindOw 5 14 243 MOduUIe SelEClING WINdOW a 15 PAA FZECVEMIASSUIE VV IN COW Met 16 pr NEUES EC Moe n Ow eo eee eee 17 DUELO 18 2 5 POWER LOSS Simulation S Level D 19 231 Level select conocer cairds 19 25 2 Level Device Conditions Input WINDOW ir ota Reno o ct ae ita 20 25 9 Module elecitg 21 T
26. Max 22 17 Vo 1800 V Tj Di2 Max 9842 lo 320 A li 640 00 A Save Result to CSV Ca nF Lilie Publication Date April 2013 Application Note DPH 9451 37 57 MITSUBISHI ELECTRIC CORPORATION 4 2 5 Graph Window Calculation results can be shown visually in the graph window 77 Design3 Melcosim Ver 5 0 0 Publication Date April 2013 38 57 oe C Em u gt E Select Topology 4 Device amp Conditions Input Result Graph Down Motor Lock Graph Type Temperature ripple Time X CM450DX 24A P Sum 569 99 W Temperature ripple Time Output Current Tri Tj Di2 Tj o Ey S c 3 2 4 p P Time ms Common Conditions Vi 300 V 41 x2 1 y2 Vo 100 V r4 r2 RESET Add Device Copy to Clipboard 1 75 00 4 gt 4 Save to Image file Save Graph to CSV file Ca LU Se I Ment Adding or removing elemental devices are available Tr2 Tr2 Di1 Di1 Y Current Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION Down Motor Lock Graph Type Temperature ripple Time v CM450DX 24A P_Sum 569 99 W Temperature ripple Time Output Current juaJino Common Conditions Vi 300 V Vo 100 V 225 A 75 00 A E Lila Saving graph by Copy to Clipboard or Save to Image file button and text data by Save to CSV file button
27. TION 2 5 5 3Level Graph Window Several graphs of the calculation result can be shown in this window 1 04 3 4 12 ApesignA Melcosiph Ver 5 0 0 asa 5 Graph Type Temperature ripple Time M CM400HA 24A Temperature ripple Time P_Sum 205 27 W Se iri Ti CM400HA 24A CM400HA 24A L P Sum 84 22 W P Sum 178 44 W yc E CM400HA 24A CM400HA 24A 0 P Sum 84 22 W P Sum 178 44 W 0 3 5 E CM400HA 24A 2 P_Sum 205 27 W Common Conditions Vcc 1200 V 6 lo 200 Arms Time ms PF 0 8 8 x1 x2 y1 y2 7 M 1 1 r2 RESET Fe 5 kHz 9 AddDevice Copy to Clipboard 9 Tf 90 Save to Image file Save Graph to CSV file 1 Open Ctrl O Open stored calculation conditions from selecting window 2 Save Ctrl S Save calculation conditions 3 Save As Ctrl A Save calculation conditions as a new file 4 Stage TAB Select Window 5 Graph Type List Box Select graph type 1 Current Angle 2 Power Loss Time 3 Power Loss Current 4 Current max fc 5 Temperature ave Current 6 Temperature ripple Time 7 Temperature Rise ave amp max Current 8 lo A P W Time 9 lo A P W Angle 10 Tc max Current Publication Date April 2013 23 57 11 6 Set Range Set MIN and MAX of x Axis y Axis and y2 right Axis Manual zooming by Click and Drag on the graph are a
28. ding product data diagrams charts programs and algorithms represents information on products at the time of publication of these materials and are subject to change by Mitsubishi Electric Corporation without notice due to product improvements or other reasons It is therefore recommended that customers contact Mitsubishi Electric Corporation or an authorized Mitsubishi Semiconductor product distributor for the latest product information before purchasing a product listed herein The information described here may contain technical inaccuracies or typographical errors Mitsubishi Electric Corporation assumes no responsibility for any damage liability or other loss rising from these inaccuracies or errors Please also pay attention to information published by Mitsubishi Electric Corporation by various means including the Mitsubishi Semiconductor home page http www MitsubishiElectric com When using any or all of the information contained in these materials including product data diagrams charts programs and algorithms please be sure to evaluate all information as a total system before making a final decision on the applicability of the information and products Mitsubishi Electric Corporation assumes no responsibility for any damage liability or other loss resulting from the information contained herein Mitsubishi Electric Corporation semiconductors are not designed or manufactured for use in a device or system that is used under circum
29. dule set common conditions and gate resistances EN 77 Demgnl Mecasrr 0 ca gt Select Topology Device 5 Conditions Input Sinusoidal fmmen Conditions EJ English Data Sheet E Kaap Conditions EJ Japanese Data Shoat T Speak Arms T max Tri Conditians Ralen Select modules and Input gt PF coog M Modularion Ratia EXECUTE gt gt Module Select a a 9 Series Current Voltage Common Conditions are set automatically when selecting Series NX Series v Module IGBT MOD CM450DX 24A After selecting all devices and set conditions click EXECU TE gt gt button NOTE In case of no selection device or no data in conditions EXECUTE gt gt button is not available Publication Date April 2013 Application Note DPH 9451 27 57 MITSUBISHI ELECTRIC CORPORATION s Select Topology Device 5 Conditions Input Common Conditions English Data Sheet r Keep Conditions EJ Japanese Data Sheet Ver 600 Y lo 225 Apeak Arms PF 0 8 hal 1 5 kHz PW Duty 55 Fo Ts 80 Y Tj max Tri Conditions Rg on Raloff Select modules and input conditions PFecosep Menedulasti n Ratio 3 2 4 Result Window few second later result window will be opened automatically with calculation results gt Desian1 Melcosim Ver 5 0 2 Select Topology Device 8 Conditions Input Graph 0 Sinusoidal
30. e DPH 9451 4 57 MITSUBISHI ELECTRIC CORPORATION 1 4 2 Setup Execute setup exe Click Next lt Button J Melcosim Ver 5 JO a Welcome to the Melcosim Ver 5 Setup Wizard i Axl A 4 The installer will quide you through the steps required to install Melcosim Ver 5 on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel Change Install folder if necessary Default folder is made under Program Files Select account and click Next gt Button JE Melcosim Ver 5 l mmm IE Select Installation Folder E 2 The installer will install Melcosim Ver 5 to the following folder To install in this folder click Next To install to a different folder enter it below or click Browse Folder C Program Files Mitsubishi Electric Corporation Melcosim Ver Browse Disk Cost Install Melcosim Ver 5 for yourself or for anyone who uses this computer o Everyone D Just me Cancel lt Back Click Next gt Button for installing 15 Melcosim Ver 5 Confirm Installation The installer is ready to install Melcosim Ver 5 on your computer Click Next to start the installation Cancel
31. e Data Sheet Select Device 3 Wa CMADOHA 24A Select modules and input conditions PF cose M Modulation Ratio Common Conditions Keep Conditions Voc 600 Y lo 200 Arms PF 0 8 fal 1 Fe 2 kHz Fo Tf 9n t TJ max Tri Conditions Rg on Tr Conditions Raglen After selecting all devices and set conditions click EXECUTE gt gt button NOTE In case of no selection device or no data in conditions EXECUT lt lt button is not s Designi Melcaern for 3 Level Wer 0 2 m Select Topology Device amp Conditions Input T type AC switch MPC EB English Data Sheet MN Japanese Data Sheet CMIODODUC 34NF EJ Select madules and input conditions PF cosp hd Modulation Ratio Common Conditions Keep Canditians Wee 1000 lo 500 PF 0 M 1 Fe 5 Fe 60 Tf 0 Tri Conditions Rglam 0 734 Rglof 8 Tre Conditions EXECUTE lt lt Arms kHz Hz EXECUTE gt gt Publication Date April 2013 52 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 6 2 4 Result Window A few second later result window will be opened automatically with calculation results O Design Mecasrm Ver 3 5 0 is S E Select Topology Device amp Conditions Input Result Graph ES T type AC switch NPC mma T3 m P Tri 153 68 WIGBT TENERE ce 7 CM400HA 244 P Sum 168 650 SW on Sot ow EE ATj
32. ication Date April 2013 Application Note DPH 9451 3 57 MITSUBISHI ELECTRIC CORPORATION 1 Introduction 1 1 Feature of Mitsubishi Power Module Loss Simulator This software is the power loss simulation for inverter system named Melcosin 1 2 Hardware Requirements 1 OS Microsoft Windows XP Professional 32bit or Microsoft Windows Windows7 Professional 32bit 64bit 2 HDD 50MB or more except Microsoft NET Framework 3 Memory 500MB or more 4 Library Microsoft NET Framework3 5 or later 1 3 Definition This document is explained for operation of the Mitsubishi Power Module Loss Simulator Melcosim for 2Level inverter and 3 Level inverter Windows is a registered trademark of Microsoft Corporation in the United States and other countries Mitsubishi Power Module Loss Simulator is a Microsoft NET Framework based application 1 4 Install 1 4 1 Decompression Download from the Mitsubishi Electric Homepage and decompress Melcosim for 3 Level Installer zip into some folder There are below three files in this ZIP file Melcosim Ver 5 Installer msi Readme txt setup exe RAS 4 k Melcosim Ver 5 Installer Organize Include in library Share with Burn New folder SA Marne Type Desktop if Melcosim Ver 5 Installer msi Windows Installer Package Jg Downloads Readme txt Text Document El Recent Places T setup exe Application H libraries Publication Date April 2013 Application Not
33. ing Tri module 10 Comment Comment for this window 11 EXECUTE Ctrl E Execute calculation and jump to Result TAB refer to 2 5 4 with generating Graph TAB refer to 2 5 5 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 5 3 Module Selecting Window 2 3 MA A 2 DO p 1 4 o Series Current Voltage e RIO 7 A 1 10 5 Division IGBT MOD 150 A 750 6 Series NX Series Voltage 250 V 600 1 1 Module IGBT_MOD CM450DX 24A M Module 12 12 1 x ESC Close this window without module selection 2 Series Module selection thru Module Series Left Window 3 Current Voltage Module selection thru Current Voltage ratings Right Window At select Series 4 Division Select Division 5 Series Select Series 6 Module Select target module At select Current Voltage 7 Current Min Choose or input minimum value of Current rating 1 8 Current Max Choose or input maximum value of Current rating 1 9 Voltage Min Choose or input minimum value of Voltage rating 1 10 Voltage Max Choose or input maximum value of Voltage rating 1 11 Module Select target module 12 OK Fix the target module 1 Module types in 11 are limited by each input Publication Date April 2013 21 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORAT
34. ions from selecting Simulation result for each Transistor window Display the result for each Transistor by selecting TAB 2 Save Ctrl S Save calculation conditions 6 Diode TAB Simulation result for each Diode 3 Save As Ctrl A Display the result for each Diode by selecting TAB Save calculation conditions as a new file 7 Save Result to CSV 4 Stage TAB Save calculation result in CSV format Select Window Publication Date April 2013 Application Note DPH 9451 16 57 MITSUBISHI ELECTRIC CORPORATION 2 4 5 2Level Graph Window uin graphs of the calculation result can be shown in this window 1 Open Ctrl O Open stored calculation conditions from selecting window 2 Save Ctrl S Save calculation conditions 3 Save As Ctrl A Save calculation conditions as a new file 4 Stage TAB Select Window 5 Graph Type List Box Select graph type 1 Current Angle 2 Power Loss Time 3 Power Loss Current 4 Current max fc 5 Temperature ave Current 6 Temperature ripple Time 7 Temperature Rise ave amp max Current 8 lo A P W Time 9 lo A P W Angle 1 0 Tc max Current Publication Date April 2013 17 57 1 3 4 12 x Design Melcosifn Ver 5 0 0 coe ED T 5 amp Select Topology Device amp Conditions Input Result Graph Sinusoidal Graph Type _ lo A P W Time
35. l New Design Open the English User Guide Aopen the Japanese User Guide About Melcosim Gies Saved in Design1 Design2 and Design3 for three recent designs Include 2 Level conditions and 3 Level conditions 5 3 2 Open the Saved Design in Folders Melcosim Ver 5 0 0 f Melcosim Ver 5 0 0 New Design Recently Opened Designs 2 Level New Design 5 3 Level New Design a Open the English User Guide open the Japanese User Guide About Melcosim Close Publication Date April 2013 48 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 6 Procedure for T Type NPC Calculation 6 1 Application Start up When the software starts up a message window pops up showing validity date Melcosim The valid date remains fo ays w Please confirm the following contents and push OK in order to start the Melcosim program Cautions The product data and algorithm under the Melcosim are information of the day of issue Mitsubishi Electric Corporation may be change the specification of the program without prior notice This program can t guarantee calculation results for a sample calculation So Mitsubishi Electric Corporation does not take the responsibility of the calculation result Melcosim Ver 5 0 0 Recently Opened Designs 3 Level New Design 410 Open the English User Guide duo
36. n bz D esign3 Open the English User Guide Open 5 2 2 Select Topology Window Click radio button or schematic area for selecting I Type NPC 1 or Type NPC 2 and click NEXT gt gt button Device amp Conditions Input 6 Type NPC 1 I Type NPC 2 T type AC switch NPC Select the kind of circuit from Type NPC 1 Type NPC 2 and T type AC switch NPC Select Type NPC 2 for applying 2 in1 or chopper module Publication Date April 2013 Application Note DPH 9451 42 57 MITSUBISHI ELECTRIC CORPORATION 5 2 3 Device amp Conditions Input Window Select a module and set common conditions and gate resistances 77 Design Marom i Type NRE 1 ommen Conditions E English Data Sheet Keep Conditions Japanese Data Sheet Wee 6 PF M Fe Select Device Tr1 Conditions Rigion Rgloff c anditions Select modules and input conditions PF cosep Ms Modulation Ratio EXECUTE lt lt a Ferner es Ad te Division WBT MOO Seria HE Sanus Common Conditions are set automatically when selecting high side Module IGET_MOG CMASIDX 24A power module Publication Date April 2013 Application Note DPH 9451 43 57 MITSUBISHI ELECTRIC CORPORATION gt oo t 1 Melcos m ar 6 D amp Select Topology Device amp Conditions Input Type NPC 1
37. nput Window Select Mitsubishi Power Modules and Input parameters for calculation Design1 nde Ver 5 0 0 o s Select Topology Device 8 Conditions Input Type NPC 1 Cqmmon Conditions English Data Sh et Keep Conditions Japanese Data fheet Vcc 1200 V lo 200 Arms PF 0 8 CM400HA 24A M 1 Fc 5 kHz 9 Select Device CM400HA 4A Fo 60 Hz Tf 90 C CM400HA 24A Tj max 125 Tr1 Conditions CM400HA 24A Rg on 0 8 Q Rg off 0 78 Q 0 Tr2 Conditions Rg on 0 78 Q 1 1 Select modules and input conditions PF cos M Modulation Ratio EXECUTE 5 1 Open Ctrl O Open stored calculation conditions from selecting window 2 Save Ctrl S Save calculation conditions 3 Save As Ctrl A Save calculation conditions as a new file 4 Stage TAB Select Window 5 Select Module Open a selection window refer to 2 5 3 6 Link to Data sheet Download the datasheet of the selected module from WEB site need to internet connection 7 Keep Conditions Check Box Fix the Common conditions in checking this box Prohibit from overwriting the common conditions when re selecting a module Publication Date April 2013 20 57 8 Common Conditions Set common conditions 9 Tr Conditions Tr4 Conditions Set Gate resistances Gate resistances of Tr3 and Tr4 are same as Tr2 and Tr1 respectively Default data are Inputted after select
38. ole u 5 w Select Topology Device Conditions Input Sinusoidal Common Conditions EN English Dath Sheet Japanese Dhta Sheet Vae 600 V E lo 225 Apeak Arms 2 PF 0 8 8 M 1 Fc 5 kHz CM450DX MA io ia 9 Ts 90 C Tj max 125 C Tr1 Conditions 10 Rg on 0 68 9 Rg off 0 68 Q 11 Select modules and input conditions PF cos M Modulation Ratio EXECUTE 8 Common Conditions Set common conditions 9 Tr1 Conditions Tr2 Conditions Set Gate resistances Gate resistances of Tr2 to Tr6 are same as Tr1 in Sinusoidal current topology Gate resistances of Tr3 5 and Tr 4 6 are same as Tr1 and Tr2 respectively in 6 Steps topology and select 1in1 module Default data are Inputted after selecting module These are invalid for IPM 10 Comment Comment for this window 11 EXECUTE Ctrl E Execute calculation and jump to Result TAB refer to 2 4 4 with generating Graph TAB refer to 2 4 5 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 4 3 Module Selecting Window 2 3 1 y 2 3 rU 9 r8 1 Module Select Module elect 4 Series Current Voltage Series 9 Currenf Volta Division c lGBT MOD TM Series 6 X Series y Voltage 250 V 600 Current 150 viA 1750 Module IGBT_MOD CM450DX 24A y Module 12 1 x ESC Close this window without module selection 2
39. on Conditions English Data Sheet Keep Conditions Japanese Data Sheet Vi 600 V MM lo 225 A li 225 00 A Fc 5 kHz Duty 1 00000 Ts 90 Tj max 125 C Tr1 Conditions Rg on 0 68 Q Rg off 0 68 Q Select modules and input conditions PF cos M Modulation Ratio Publication Date April 2013 Application Note DPH 9451 35 57 MITSUBISHI ELECTRIC CORPORATION 7 Desiqn4 Melcosim Ver5 0 0 aaa as Boost EJ English Data Sheet Japanese Data Sheet C r Select modules and input conditions PF cos M Modulation Ratio Common Conditions Keep Conditions Vi Series Tj max Tr1 Condit Rg on Rg off Voltage Module Current Current Voltage 1200 YA 2400 Sr V HVIGBT MOD CM1500HC 66R Sr EXECUTE gt gt Show up Select Device button for FRDi in case on selecting 1in1module for Transistor pi DIeSIC cosi V er 5 n of Select Topology Device amp Conditions Input ca fog Boost EJ English Data Sheet Japanese Data Sheet Select modules and input conditions PF cos M Modulation Ratio Common Conditions Keep Conditions 9 Series Division Duty Series T 5 Module Tj
40. onditions Publication Date April 2013 11 57 6 Recently Opened Designs 7 3 9 10 7 Design2 Head second latest stored calculation conditions 8 Design3 Head third latest stored calculation conditions 9 Open Open other stored calculation conditions from selecting window 10 Close Exit simulator Close all windows Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 3 Version Confirming of the program version and data file version 1 About Melcosim Melcozim Program Wer 5 0 0 Data File Wer 5 0 0 Copyright c 2012 Mitsubishi Electric Corporation All Riehte Reserved 1 OK Close this window Publication Date April 2013 Application Note DPH 9451 12 57 MITSUBISHI ELECTRIC CORPORATION 2 4 Power Loss Simulation 2 Level 2 4 1 2Level Select Topology Window Window for selecting topology 1 4 3 2 Sinusoidal Current 6 Sinusoidal 2 Phase PWM Duty 6 Steps High side Chopping First Half Chopping Chopper Down Motor Lock Boost 5 Select kind of circuit and topology 1 Open Ctrl O Open stored calculation conditions from selecting window 2 Save Ctrl S Save calculation conditions 3 Save As Ctrl A Save calculation conditions as a new file 4 Stage TAB Select Windows It is necessary to click NEXT gt gt button for setting the change of topolog
41. osssim gt 5 C Espanol ose La setting Largura Click OK button of the dialog box and click Close button of the PowerLossSimLangSetting exe Publication Date April 2013 Application Note DPH 9451 9 57 MITSUBISHI ELECTRIC CORPORATION 2 1 3 Language Selecting Timing For selecting language setup language program PowerLossSimLangSetting exe can be executed regardless of running Melcosim or not running Start up Melcosim after setup language language will be set up Setup language can be select language any number of times Publication Date April 2013 Application Note DPH 9451 10 57 MITSUBISHI ELECTRIC CORPORATION 2 2 Main Window 1 2 3 4 5 This is the main window of the simulator it can be confirmed User Guide and Software version information 77 Melcosim Ver 5 0 0 Melcosim Ver 5 0 0 New Design 2 Level New Design 3 Level New Design a Open the English User Guide open the Japanese User Guide About Melcosim 1 2 Level New Design New 2 Level simulation refer to 2 4 2 3 Level New Design New 3 Level simulation refer to 2 5 3 Open the English User Guide Access to the English User s Manual 4 Open the Japanese User Guide Access to the Japanese User s Manual 5 About Melcosim Confirm version of this software and data refer to 2 3 6 Design1 Read latest stored calculation conditions Include 2 Level conditions and 3 Level c
42. pened Designs EF 3 Level New Design JB Open the English User Guide rz the Japanese User Guide About Meclcasim Publication Date April 2013 Application Note DPH 9451 40 57 MITSUBISHI ELECTRIC CORPORATION 5 Procedure for Type NPC Calculation 5 1 Application Start up When the software starts up a message window pops up showing validity date y The valid date remains fo ays Please confirm the following contents and push OK in order to start the Melcosim program Cautions The product data and algorithm under the Melcosim are information of the day of issue Mitsubishi Electric Corporation may be change the specification of the program without prior notice This program can t guarantee calculation results for a sample calculation So Mitsubishi Electric Corporation does not take the responsibility of the calculation result Click OK then move to the main window in the case that the experiation date is valid T Meleosim versoa Melcosim Ver 5 0 0 New Design Recenti Opened Designs a 2 Level New Design Desin EF 3 Level New Design JH Open the English User Guide do pen the Japanese User Guide About Mclcasim Publication Date April 2013 Application Note DPH 9451 41 57 MITSUBISHI ELECTRIC CORPORATION 5 2 New Design Calculation 5 2 1 Main Window Click 3Level New Design button Melcosim Ver 5 0 0 Recently Opened Designs Design 5r Desig
43. stances in which human life is potentially at stake Please contact Mitsubishi Electric Corporation or an authorized Mitsubishi Semiconductor product distributor when considering the use of a product contained herein for any specific purposes such as apparatus or systems for transportation vehicular medical aerospace nuclear or undersea repeater use The prior written approval of Mitsubishi Electric Corporation is necessary to reprint or reproduce in whole or in part these materials elf these products or technologies are subject to the Japanese export control restrictions they must be exported under a license from the Japanese government and cannot be imported into a country other than the approved destination Any diversion or re export contrary to the export control laws and regulations of Japan and or the country of destination is prohibited Please contact Mitsubishi Electric Corporation or an authorized Mitsubishi Semiconductor product distributor for further details on these materials or the products contained therein 6 2013 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED DIPIPM and CSTBT are registered trademarks of MITSUBISHI ELECTRIC CORPORATION Publication Date April 2013 Application Note DPH 9451 57 57 MITSUBISHI ELECTRIC CORPORATION
44. ts and push OK in order to start the Melcosim program Cautions The product data and algorithm under the Melcosim are information of the day of issue Mitsubishi Electric Corporation may be change the specification of the program without prior notice This program can t guarantee calculation results for a sample calculation So Mitsubishi Electric Corporation does not take the responsibility of the calculation result Melcosim Ver 5 0 0 Recently Opened Designs 3 Level New Design 3 Open the English User Guide rz Open dio pen the Japanese User Guide About blelcasim Close Publication Date April 2013 25 57 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 3 2 New Design Calculation 3 2 1 Main Window Click 2 Level New Design button Melcosim Ver 5 0 0 Recently Opened Designs 3 Level New Design 3 Open the English User Guide Mo pen the Japanese User Guide About Meclcasim e Sinusoidal Current Sinusoidal e e 2 Phase PWM Duty wo 6 Steps High side Chopping First Half Chopping Chopper Down Motor Lock Boost Full Bridge and Half Bridge also avaliable Select kind of circuit and topology NEXT Publication Date April 2013 Application Note DPH 9451 26 57 MITSUBISHI ELECTRIC CORPORATION 3 2 3 Device amp Conditions Input Window Select a mo
45. vailable 7 RESET Reset range setting and zooming 8 Add Device Add or remove elemental devices for the graph refer to 2 5 6 9 Copy to Clipboard Copy the graph to clipboard in PNG format 10 Save to Image file Save the graph in PNG format 11 Save Graph to CSV file Save graph data in CSV format 12 Expand Graph Area Click this area and move scroll bar for expanding graph width Maximize window and expand graph width is recommended for getting better graph Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 5 6 Add device Select adding or removing elemental devices 2 3 1 Select Device Device List lt lt Remove Current 4 5 1 x ESC Cancel selecting devices 2 Add Add elemental devices from the Device List 3 Remove Remove elemental devices from the Selected Devices 4 Current With lo waveform for confirm phase angle 5 OK Fix drawing elemental devices Publication Date April 2013 Application Note DPH 9451 24 57 MITSUBISHI ELECTRIC CORPORATION 3 Procedure for Sinusoidal 3Phase Calculation Select 2 Phase radio button in 3 2 2 for 2 phase modulation Other procedure same as 3 phase modulation 3 1 Application Start up When the software starts up a message window pops up showing validity date Meos Melcosim The valid date remains fo ays Please confirm the following conten
46. y selection before moving to the Device amp Condition Input TAB 1 Selected algorithm is emphasized Publication Date April 2013 13 57 Full Bridge and Half Bridge also avaliable 8 7 5 Topology Radio Button Click the radio button for select calculation topology 6 Selected Topology Area Show the selected topology and schematic 7 Comment Comment for this window 8 NEXT Button Ctrl N Set a selected topology and jump to the Device amp Conditions Input TAB refer to 2 4 2 Application Note DPH 9451 MITSUBISHI ELECTRIC CORPORATION 2 4 2 2Level Device amp Conditions Input Window Select Power Modules and Input parameters for calculation 1 Open Ctr O Open stored calculation conditions from selecting window 2 Save Ctrl S Save calculation conditions 3 Save As Ctrl A Save calculation conditions as a new file 4 Stage TAB Select Window 5 Select Module Open a selection window refer to 2 4 3 6 Link to Data sheet Download the datasheet of the selected module from WEB site need to internet connection 7 Keep Conditions Check Box Fix the Common conditions in checking this box Prohibit from overwriting the common conditions when re selecting a module Publication Date April 2013 14 57 1 A4 2 3 4 5 7 8 Designi Melcosir Ver 5 0 0
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