APWR104HR Filtered Avionics Power Supply Module User's Manual
Contents
1. H 2 Connectors e ua ee 3 General Specifications eet ep eR epe ee ipe ee 3 CHAPTER 2 INSTALLING THE UTILITYMODULE eren 4 Recommended uviecilivcte c M 4 CHAPTER 3 CONNECTING THE UTILITYMODULE eene 6 Finding Pin lof Connectors eme etc SEELE rete Bante E cue tuts 6 PC 104 Bus Connectors CN1 and CNN ee eee eee eee eese ense toto stans eto tos eas tees seen eese seen P ese seen sete seen Peta ee eaao 7 Inhibit Input CNI Lo 2 60 222 8 316 550 VDC Input eos Eo eene eode he es reb e euo DeL a si Eb eb eo To Ea eR avousseosecassensvoscessseasdacsapocspedsstsosanses 8 Filtered Vout Output ULP 9 5 VDE Output Ne 9 12 VDC Output E B4 2222 nennen ser 9 12 VDC Output UL Emtec 10 CHAPTER 4 USING THE UTILITYMODULE 11 CHAPTER 5 RETURN POLICY AND 12 inpar 12 Limited Warranty MC 13 APWR104 1 RTD Embedded Technologies Inc Chapter 1 INTRODUCTION This manual gives information on the APWR104 Filtered Avionics Powe2. Inc Rowe o S wv ov 1 SBHE MEMCSI 2 tas 10 516 5 LA0 Ro A LAB mos 508 DROS Sp E SD15 KEYING PIN Note Two locations on the bus have mechanical keying pins to help prevent misconnection of the PC 104 bus These keying pins are a part of the PC 104 standard and we strongly recommend you leave them in place If you have other modules without keying pins we suggest you modify them to include keying Inhibit Input CN3 Connector CN3 is the inhibit input connection for the APWR104 Tying this input to ground will shutdown the power supply tin een Dent Inhibit Short to ground shuts down the BE aaa supply 2 Ground Ground 16 50 VDC Input TB1 APWR104 8 RTD Embedded Technologies Inc User s Manual Terminal block TB1 is the input power connection for the APWR104 The input range is 16 50 VDC Fully loaded this input can require 10 amps therefore 18 gauge wire is recommended Signal Function im out 16 50 VDC input Filtered Vout Output TB2 Terminal block TB2 is the output of the filter This is 112 watts on the APWR104HR 50W and 140 watts on the APWR104HR 30W of a filtered version of the input power Signal Function im out Filtered Vout 45 VDC Output TB3 The 5 VDC output is supplied to the 5 V pins on the PC 104 bus and to terminal blo
3. as short and as heavy as possible The 5 VDC is provided Below is the block diagram TBI 16 50 VDC Input High Rel EMI Filter and Input Attenuator TB2 Filtered Vin 5 VDC 6 Amp TB3 30 Watts Max 5 VDC TB4 44W version only 12 VDC 12 VDC 1 17 Amp 12 VDC 1 17 Amp 14 Watts Max TBS p 12 VDC PC 104 BUS APWR104 11 RTD Embedded Technologies Inc Chapter 5 RETURN POLICY AND WARRANTY Return Policy APWR104 Tf the utilityModule requires repair you may return it to us by following the procedure listed below Caution Failure to follow this return procedure will almost always delay repair Please help us expedite your repair by following this procedure 1 Read the limited warranty which follows 2 Contact the factory and request a Returned Merchandise Authorization RMA number 3 On a sheet of paper write the name phone number and fax number of a technically competent person who can answer questions about the problem 4 On the paper write a detailed description of the problem with the product Answer the following questions e Did the product ever work in your application e What other devices were connected to the product e How was power supplied to the product e What features did and did not work e What was being done when the product failed e What were environmental conditions when the product failed 5 Indicate the method we should use to ship the product back to you e We
4. exceed 20 W max General Specifications APWR104 Dimensions 3 8x 4 75 x 0 6 97 x 120 x 16 mm including connectors Weight mass e 50W version 0 42 Ib 0 19 Kg e 30W version 4 layer PCB combined through hole and surface mount Operating conditions Temperature e 40to 85 degrees C operational Relative humidity 0 95 non condensing Storage temperature 65 to 150 degrees C 3 RTD Embedded Technologies Inc Chapter 2 INSTALLING THE UTILITYMODULE Since the utilityModule uses a PC 104 stackthrough bus the only hardware installation you will do is placing the module to the PC 104 stack To do this you will connect the PC 104 bus connector with the matching connector of another module Recommended Procedure APWR104 We recommend you follow the procedure below to ensure that stacking of the modules does not damage connectors or electronics e Turn off power to the PC 104 system or stack e Select and install standoffs to properly position the utilityModule on the PC 104 stack e Touch a grounded metal part of the stack to discharge any buildup of static electricity e Remove the utilityModule from its anti static bag e Check that keying pins in the PC 104 bus connector are properly positioned e Check the stacking order make sure an XT bus card will not be placed between two AT bus cards or it will interrupt the AT bus signals e Hold the utilityModule by its edges and orient it so the bus connector pi
5. will return warranty repairs by UPS Ground at our expense e Warranty repairs may be returned by a faster service at your expense e Non warranty repairs will be returned by UPS Ground or the method you select and will be billed to you 6 Clearly specify the address to which we should return the product when repaired 7 Enclose the paper with the product being returned 8 Carefully package the product to be returned using anti static packaging We will not be responsible for products damaged in transit for repair 7 Write the RMA number on the outside of the package 8 Ship the package to RTD Embedded Technologies Inc 103 Innovation Blvd State College PA 16804 0906 USA 12 RTD Embedded Technologies Inc User s Manual Limited Warranty APWR104 RTD EMBEDDED TECHNOLOGIES INC WARRANTS THE HARDWARE AND SOFTWARE PRODUCTS IT MANUFACTURES AND PRODUCES TO BE FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP FOR ONE YEAR FOLLOWING THE DATE OF SHIPMENT FROM RTD EMBEDDED TECHNOLOGIES THIS WARRANTY IS LIMITED TO THE ORIGINAL PURCHASER OF PRODUCT AND IS NOT TRANSFERABLE DURING THE ONE YEAR WARRANTY PERIOD RTD EMBEDDED TECHNOLOGIES WILL REPAIR OR REPLACE AT ITS OPTION ANY DEFECTIVE PRODUCTS OR PARTS AT NO ADDITIONAL CHARGE PROVIDED THAT THE PRODUCT IS RETURNED SHIPPING PREPAID TO RTD EMBEDDED TECHNOLOGIES ALL REPLACED PARTS AND PRODUCTS BECOME THE PROPERTY OF RTD EMBEDDED TECHNOLOGIES BEFORE RETURNING ANY PRODUCT FOR REP
6. AIR CUSTOMERS ARE REQUIRED TO CONTACT THE FACTORY FOR AN RMA NUMBER THIS LIMITED WARRANTY DOES NOT EXTEND TO ANY PRODUCTS WHICH HAVE BEEN DAMAGED AS A RESULT OF ACCIDENT MISUSE ABUSE SUCH AS USE OF INCORRECT INPUT VOLTAGES IMPROPER OR INSUFFICIENT VENTILATION FAILURE TO FOLLOW THE OPERATING INSTRUCTIONS THAT ARE PROVIDED BY RTD EMBEDDED TECHNOLOGIES ACTS OF GOD OR OTHER CONTINGENCIES BEYOND THE CONTROL OF RTD EMBEDDED TECHNOLOGIES OR AS A RESULT OF SERVICE OR MODIFICATION BY ANYONE OTHER THAN RTD EMBEDDED TECHNOLOGIES EXCEPT AS EXPRESSLY SET FORTH ABOVE NO OTHER WARRANTIES ARE EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND RTD EMBEDDED TECHNOLOGIES EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED HEREIN ALL IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES FOR MECHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED TO THE DURATION OF THIS WARRANTY IN THE EVENT THE PRODUCT IS NOT FREE FROM DEFECTS AS WARRANTED ABOVE THE PURCHASER S SOLE REMEDY SHALL BE REPAIR OR REPLACEMENT AS PROVIDED ABOVE UNDER NO CIRCUMSTANCES WILL RTD EMBEDDED TECHNOLOGIES BE LIABLE TO THE PURCHASER OR ANY USER FOR ANY DAMAGES INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES EXPENSES LOST PROFITS LOST SAVINGS OR OTHER DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE PRODUCT SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENT
7. APWRIOAHR Filtered Avionics Power Supply Module User s Manual amp RTD Embedded Technologies Inc Real Time Devices Accessing the Analog World BDM 610020010 Rev A APWR104 Filtered Avionics Power Supply Module User s Manual RTD Embedded Technologies Inc 103 Innovation Blvd State College PA 16804 0906 USA Phone 814 234 8087 FAX 814 234 5218 E Mail sales rtd com techsupport rtd com Website www rtd com Revision History 3 November 2003 Rev A Initial release Published by RTD Embedded Technologies Inc 103 Innovation Blvd State College PA 16804 0906 Copyright 2003 by RTD Embedded Technologies Inc All rights reserved Printed in U S A The RTD Logo is a registered trademark of RTD Embedded Technologies cpuModule and utilityModule are trademarks of RTD Embedded Technologies PhoenixPICO and PheonixPICO BIOS are trademarks of Phoenix Technologies Ltd PS 2 PC XT PC AT and IBM are trademarks of International Business Machines Inc MS DOS Windows Windows 95 Windows 98 and Windows NT are trademarks of Microsoft Corp PC 104 is a registered trademark of PC 104 Consortium All other trademarks appearing in this document are the property of their respective owners User s Manual Table of Contents CHAPTER 1 2 APWR104 Filtered Avionics Power 2 I Tin Tp
8. IAL DAMAGES FOR CONSUMER PRODUCTS AND SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE 13 RTD Embedded Technologies Inc
9. ck TB3 This supply is capable of providing 6 amps total that is shared by the PC 104 bus devices and any devices connected to TB3 Signal Function in out 5 VDC Regulated 5 VDC Output 12 VDC Output TB4 The 12 VDC output of the APWR104HR 50W not provided on the APWR104HR 30W is supplied to the 12 V pins on the PC 104 bus and to terminal block TB4 This supply is capable of providing 1 17 amps total that is shared by the PC 104 bus devices and any devices connected to TB4 Note that the total power drawn from the 12 VDC and the 12 VDC supplies together cannot exceed 20 watts Signal Functin im out 12 VDC Regulated 12 VDC Output APWR104 9 RTD Embedded Technologies Inc 12 VDC Output TB5 APWR104 The 12 VDC output of the APWR104HR 50W not provided on the APWR 104HR 30W 15 supplied to the 12 V pins on the PC 104 bus and to terminal block TB5 This supply is capable of providing 1 17 amps total that is shared by the PC 104 bus devices and any devices connected to TB4 Note that the total power drawn from the 12 VDC and the 12 VDC supplies together cannot exceed 20 watts Signal Functin im out 1 12VDC Regulated 12 VDC Output 2 Ground Ground Out 10 RTD Embedded Technologies Inc User s Manual Chapter 4 USING THE UTILITYMODULE Using the utilityModule is straightforward Connect the input to TB1 using good wiring practices keeping the wires
10. ns line up with the matching connector on the stack e Gently and evenly press the utilityModule onto the PC 104 stack CAUTION Do not force the module onto the stack Wiggling the module or applying too much force may damage it If the module does not readily press into place remove it check for bent pins or out of place keying pins and try again 4 RTD Embedded Technologies Inc User s Manual APWR104 5 RTD Embedded Technologies Inc Chapter 3 CONNECTING THE UTILITYMODULE The following sections describe connectors of the utilityModule Finding Pin 1 of Connectors Pin 1 of connectors is indicated by a square solder pad visible on the bottom of the PC board Component Locations The figure below shows locations of major components including connectors cn3 E TBI CNI CN2 Connector Function Dimension APWR104 6 RTD Embedded Technologies Inc User s Manual PC 104 Bus Connectors CN1 and CN2 Connectors CN1 and CN2 provide PC 104 bus connections CN1 carries XT bus signals and CN2 carries additional signals for the AT bus The signals on CN1 and CN2 conform to the IEEE P966 standard for the PC 104 bus The APWR104 series power only supplies the 5V OV Gnd 12V and 12V pins All other pins are not connected The following tables list the connector pinouts Pin Rowa RowB mms MEM 5 SD mv AEN SMEMW APWR104 7 RTD Embedded Technologies
11. r Module This power supply provides filtered input power 5 VDC and optionally 12 VDC to power the PC 104 bus and external devices APWR104 Filtered Avionics Power Module The APWRI04 Filtered Avionics Power Module was designed to power a PC 104 system from the typical unregulated noisy 28 VDC aircraft power Features The following are major features of the APWR104 powerModule Input Outputs HighRel APWR104 16 50 VDC 5 VDC 6 Amps 112 Watts 50W version or 140 Watts 30W version filtered input voltage 12 VDC at 1 17 Amps each total max power 20 Watts 50W version only Meets MIL STD 704A B C and D surge limits Designed to meet MIL STD 461C and MIL STD 461D CE102 and DEF STAN 59 41 and 61 5 EMC requirements Protects against conducted susceptibility specified in MIL STD 461C CS01 and CS02 and against voltage spikes specified in MIL STD 461C CS06 Withstands input transient voltages of 80 volts for 1 second per MIL STD 704A 40 to 85 degrees C operation 2 RTD Embedded Technologies Inc Connectors User s Manual Connectors provided are e and CN2 104 bus e TBI 16 50 VDC input e TB2 Filtered input voltage 112 watts for 50W version and 140 watt for 30W version e TB3 5 VDC output 6 Amps 30W max e TB4 12 VDC output 1 17 Amps 50W version only e TB5 12 VDC output E 1 17 Amps 50W version only Note 12V and 12V supplies combined can not
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