USER MANUAL
Contents
1. Prompt Maximize the use of three wire communication lines that is the data line common ground so you can make the communication data more stable 2 Communication protocol The controller uses the standard MODBUS RTU protocol the user only need to send data corresponding to the address you can read and modify the operation of the address data 3 Controller data operating address measure tension read v bit tension output switch 1 bit 2 bit Users can see our website to download the test software to communicate with the controller through the computer test if any technical problems please call our technical department for advice P13 ZXT ME Tension Controller Instruction Eleven Application Diagram ZIEL wesBeip Bulysom Bulpuim x jdnp Dunuud o paljdde uolsue jue suoy JOJOW UO NOEI Jo OW Uulew UH Fr jess J92Npal JOONpsSJ yoynjo one yeys 90e del END SE Bulms yeys DUIYIOM zuan 10 09 p UOISUS Yd IMS A jusuoduios pejulid yeys UOUOEI DuUIO2. XTEC Software Version V1 0 ZXT MF Tension controller Apply to automatic constant tension mode USER MANUAL ZXTEC ZXT MF TENSION CONTROLLER measure tension setting tension shaft A output ratio shaft B output ratio ADJUST DATA T01 T02 HI MENU AUTO MANUAL OUTPUT RESET POWER SWITCH Ruian ZhongXing Industrial Equipment Co Ltd Address NO 87 Chaoyang road Ruian EconomicArea Zhejiang Province TEL 0086 577 65608165 65608162 FAX 0086 57 7 65608163 815 Http www zxtec cn Email zhongxing 008 163 com P C 325200 ZXTEC ZXT ME Tension Controller Instruction Catalogue Catalogue One Model Selection P1 Two Size of Controller and Tension Detector P1 Three Tension Detector Installation P3 Four Controller Operation Panel P4 Five Control Principle of Auto Tension Controller P5 Six Parameter Setting and Function P5 Seven LCD Touch Screen Prompt Bar P10 Eight The Role of Suspend in Auto State P10 Nine Tele e Kee P11 Ten Modbus Communication Method P12 Eleven Application Diagram PT3 ZXTEC ZXT ME Tension Controller Instruction P1 One Model Selection 1 Summary ZXT MF is the multi functional tension controller users can set the controller to ZXT MF
3. output ratio to reduce tension sudden change when exchange shaft 200 Restore factory settings Internal parameters of tension controller back to the factory defaults 201 Remove tare Remove weight of guide roll and bearing installed on the tension detectors so that tension detector only measure actual tension Tip Abnormal end is tension detector not installed properly or has been damaged User can refer to the menu number 100 to judge tension detector output voltage 202 Calibration tension Adjust measure tension displayed on the tension controller equal to actual tension on the tension detector Calibration method as below ZXTEC ZXT ME Tension Controller Instruction P7 Place the line at center Require hang weight greater between two tension detector than or equal to 50N Tip Perform calibration tension you first need to remove tare before tension detector add weight 203 Full scale tension Maximum setting tension of tension controller set full scale tension can make tension date display more intuitive and measure tension higher accuracy we suggest full scale tension should be set between 1 2 1 5 times of actual use of maximum tension 204 Tension signal filtering Tension signal detected by tension detector take average value by the filtering time its purpose is to reduce the mechanical vibration that will cause measure tension fluctuations 205 Ratio gain Tension controller output correction refers to de
4. T automatic constant tension controller ZXT MF M taper tension controller and ZXT MF S synchronous tension controller The specification only for ZXT MF T as an illustration 2 Setting method Press MENU and RESET key and then turn on the power the controller will enter the setting screen about type and language selection user can according need to select correspondingly then press quit button INITIAL PARAMETER Model selection ZXT MF T600 Model selection ZXT MF T Automatic constant tension control Language 600 600N tension detector Two Size of Controller and Tension Detector 161MM ZXTEC ZXT MF TENSION CONTROLLER measure tension 270N setting tension 270N shaft A output ratio PS oa shaft B output ratio 110MM 0 ADJUST DATA T01 T02 SH L 9 MENU AUTO MANUAL OUTPUT RESET POWER SWITCH 180MM Controller Dimension ZXTEC ZXT ME Tension Controller Instruction P2 95 2 M10 Bearing install hole 96 e 4 M6 Verge fixing hole Tension detector Dimension ZXTEC ZXT ME Tension Controller Instruction P3 Three Tension Detector Installation Install tension detector can select bottom or verge fixing hole to fix Install position is for the angle between the horizontal and vertical to install if vertical install should pay attention to the fulcrum of the tension
5. ause control Controller adjustment will at pause state if input port MI1 no signal in auto mode indicator of auto key will flicker When pause control select to delay type only need MI1 no jumping signal within 3 seconds and then enter pause state Lever type is Mi1 has signal input to cancel pause no signal input to pause 212 MI4 selection Setting this parameter enables M14 port to select auto exchange shaft or auto brake function When choose exchange shaft controller will auto finish series of exchange shaft action when Mi4 input signal If choose auto brake output ratio of controller will output brake tension refer to setting brake time and brake ratio when Mi4 input signal Auto brake 1 is input port adapt low level effective auto brake 2 is input port adapt high level effective 213 Brake time When Ml4 select auto brake mode and has signal input output ratio of tension controller refer this time to increase to brake ratio and then keep 5 seconds to restore original output ratio ZXTEC ZXT ME Tension Controller Instruction DO 214 Brake ratio Output ratio of tension controller brake For example when brake ratio is 200 controller output ratio is 20 before brake start after start brake output ratio is 20 increase to 40 refer to brake time to keep 5 seconds and restore to 20 215 Retention Reserved for future use 216 Communication address Tension controller in 485 commu
6. detector upward Q Fulcrum turns up Screws for installing tension detector and bearing block can not be too long if too long it will lead to the reed of tension detector can not work normally and detect no tension When verge to fix pay attention to the screw can not be too long otherwise it will lead measuring mechanism of tension detector to damage Tension detector can not be subjected to strong shock or vibration at any time otherwise it will lead tension detector to damage ZXTEC ZXT ME Tension Controller Instruction P4 Four Controller Operation Panel ZXTEC ZXT MF TENSION CONTROLLER measure tension 270N setting tension 270N shaft A output ratio P 78 0 shaft B output ratio 20 0 ADJUST DATA T02 RI A s485 AUTO MANUAL OUTPUT RESET POWER SWITCH Power switch General power switch of tension controller Value setting knob Modify setting parameter at setting state adjust setting tension at auto state adjust output ratio at manual state LCD touch screen Display and input tension controller data set parameter data Menu button Press it tension controller will enter the setting parameter mode Automatic key Press it tension controller will select automatic adjust tension mode to work While pressing this key indicator light if flashing light indicates at pa
7. g tension excessive next time so auto tension controller s Mi1 input port has no signal at auto mode it will stop to auto adjust output auto mode indicator flicker prompt controller at pause state Pause control can set to delay or level type Usually delay type use Hall switch to pick up moving guide roller to judge but level type usually connect with run switch of machine P11 ZXT ME Tension Controller Instruction ZXTEC Nine Wiring Users need to loose control panel screws when wiring Open the control panel gt INdjNO uo JBABII UeD Analog input 1 gt nd no uoNoe pajeaunJy Analog input 2 Ground y 3 ms OyeJG AINb Hulpsaj one o e MODBUS485 L pejs a1edald 2 T communication interface oUuMsyeys ohueyoxe x jdnp MER shaft A outputratio lt shaft B output ratio O measure tension lt O Ground a D 24V 2A H Hd Fees follow wiring diagram to connect as below magnetic clutch amp brake S power input gt AC 180V 245V 50 60 HZ gt Hall switch Tension detector Tip P N1 and P N2 can not both output current when Mi2 no input P N1 output when Mi2 input P N2 output Size of output tension is the same as shaftA output ratio ZXTEC ZXT ME Tension Controller Instruction P12 Ten Modbus Communication Method 1 Connection
8. n e uoIsu Je S N ules one eu uo1e6 u D a n a a o E Oo 2 2 3 o jndjno yeys ueyox Buljjes A103496 10 S 1 Bula JeUBIS uoisu 01 u09 Jade Bulpuimead 208 209 210 211 212 213 214 215 216 217 218 3 01 e1 sade w uoljOe peyeound O4jU09 asned u01 98 S FIN Su ayesg o01 e1 ayeug u01 u 1 e1 pneq JEWJOJ e ep o gl a lt 5 m o E o 3 D o 3 3 E 9 gl a v o 2 n n Prompt Menu number is greater than 103 require a password before being setting data password 123 ZXTEC ZXT ME Tension Controller Instruction P6 100 Tension detector monitor Monitoring output signal voltage of two tension detector and amplified data through the controller Output voltage of tension detector is about 30MV at the factory If itis equal to 0 or greater than 100MV itis faulty 101 Input Monitor Monitoring input port status of tension controller 102 Prepare output Size of setting prepare output value will determine size of working shaft output ratio prepared to start 103 Exchange shaft output Size of setting exchange shaft output value will determine size of output ratio when tension controller exchange shaft When user adapt duplex rewind or unwind to exchange shaft because tension will be sudden changed with material diameter sudden changed when exchange shaft so set exchange shaft output to change
9. nication network address If address is set to 0 tension controller will not return data often used as multi tension controller to synchronous control 217 Baud rate Communication transmission speed Unit bits sec 218 Data Format ONT no parity is MODBUS RTU mode transfer byte is 8 bits 1 stop bit no parity ZXTEC ZXT ME Tension Controller Instruction P10 Seven LCD Touch Screen Prompt Bar measure tension 270N setting tension 270N shaft A output ratio 78 0 shaft A output ratio 70 0 T01 T02 FENI ihe 6A Rs485 EE 1 T O01 Display green means cantilever signal output 2 T O 2 Display green means truncated signal output 3 P N 1 Magnetic clutch output port 4 Current indication Display P N port output to current of magnetic clutch 5 R S485 Display green means normal communication display red means communication data wrong display white means no communication Eight The Role of Suspend in Auto State Tension controller maintain constant tension at auto working mode is rely to difference tension after compare measure tension with setting tension and then adjust output ratio If detected material at stop state tension controller can t detect actual measure tension and this time measure tension will less than actual running tension If tension controller increase output ratio when measure tension less than setting tension it will create runnin
10. used state Manual Button Press it tension controller will select manual adjust tension mode to work While pressing this key indicator light Output key Press it can decide tension controller output tension or not When indicator lights means tension at output state When tension no output tension controller will not adjust output ratio automatically in automatic mode Tension reset button Press it value of setting tension will be replaced by current measure tension when manual state Press it value of output ratio will change to axis ratio of setting parameters when automatic state ZXTEC ZXT ME Tension Controller Instruction P5 Five Control Principle of Auto Tension Controller Working principle of tension controller is compare actual tension measured by two tension detector mearsure tension with working tension set artificially setting tension If two compared tension equal tension controller will do not adjust output ratio When measure tension is greater than setting tension it means actual tension already too large the controller will adjust automatically and reduce output ratio to reduce tension until two tension equal Otherwise when measure tension is less than setting tension controller will add output ratio to realize constant tension control Six Parameter Setting and Function 100 101 102 103 200 201 202 203 204 203 206 207 JoyUOW ndu indjno esedeid 212 AOW J O Di o Di Oo gt D
11. viation ratio between setting tension and measure tension Reduce ratio gain can quickly make measure tension reach setting tension but easy to shock of tension swing 206 Integration time Tension controller s response speed of output correction refers to deviation between setting tension and measure tension Reduce integration time can improve responsiveness but easy to shock of tension swing ZXTEC ZXT ME Tension Controller Instruction P8 207 Rewinding taper control You can choose to use or not to use taper tension control Taper control is mainly used to rewind control reduce running tension when roll diameter increase it prevent material is wound tight and winging roll skew etc 208 Taper ratio This parameter is only used under condition of rewinding taper control Setting tension will auto descending when change of output ratio equal to taper ratio 209 Cantilever action time Output port TO1 will output cantilever decline signal when Mi4 selection auto exchange shaft and input port MI4 has signal Refer to cantilever action time delay and then output truncated action signal 210 Truncated action time Tension controller will make output port TO2 to finish splicing and cut material action with truncated action time output signal after cantilever decline action finish After finish truncated action tension controller will auto exchange shaft and close cantilever signal output and pre output 211 P
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