APRINT 1225XA User's Manual
Contents
1. Aprint1225XA user manual 10 3 Print head adjustment with TRY Software adjustment have 4 steps Two print heads one color adjustment four color overlap Chorizontal and vertical BID overlap Feeding compensation adjustment It should be used SmallGrid126 group file to adjust these parameter under the TEST Mode Below is the detail steps 1 Select Open File load the file C try SmallGrid126 group Chart 10 8 SmallGrid126 group 2 Adjust the 4 color overlap Open TRY and go into the print setup dialog Select the corresponding quantity of print head Ceight or four and corresponding color Cyan is the benchmark color The four color overlap is begining with cyan Print Setup Head Count 8 M Wawe Form Line i Color C Color M Color Y Print Mode Test Mode BiDirection Media Add Media Hore Ok Cancel 58 UU Tg n ec rint below picture 1 i lor AINA lt lt gt AINA NINA NNN c D S 86 lt o Be 2 acd on c gt S nm A 2 22195 amp 2 amp gRB E E Bo v C io m 5 TT 0 gt o 5 2 0 i Ss AW WI Ou o w G Oo E E es Aw wir BH AAA2. nether middle part of the frame d Tighten the 2 screws and draw the QD T uc 0 fa 4 M uc N 8 O O N o 2 YO Un 0U O s E 2S 2 4 e oO c S Bg 5 Oo amp D amp S 5 2 x X o x 0 uc uc O uc 10 Aprint1225XA user manual 3 1 3 How to connect the print head cable 1 Insert one end of print head cable on the PH control board and the other end of print head cable is inserted to the print head CAUTION The connector of the print head and the data cable only have one direction Please confirm the direction Is true before you insert the date cable to the print head connector Or else it will cause the damage of the print head HER ev EX X X x EYE do Q Ld c N S S Nes LA yw Eh Fl Ea TOT EY QAM WAN WAA inmiu gt i ig Dm HH Nuus La 3 no uA E 3 ee MANS at et liad RI 1 11 Aprint1225XA user manual 3 2 Attention before Turning on the printer In order to clean print head easily please prepare following items e Flush solution e Non woven fabric In order to inspect temperature and humidity of printing environment please prepare relative measurers Requirement for environment e Temperature 20 C 30 C e Humidity 40 80 Power supply e You may select AC 110V or 220V for different countries or regions e Control power supply AC 100 240V 602 e Heating power supply AC 100 OR
3. APRI NT 1225XA User s Manual 6004002381 Version 1 1 Aprint1225 XA user manual Thank you very much for purchasing our printer In order to use this printer correctly and safely and understand this product s capability please read this manual carefully The manual includes equipment structure description technical parameters operation manual safety information and application of software etc This manual is subject to change without notice Contents here in contained are believed to be correct however please contact us if you find any error or something not clear enough Version 1 1 June 2008 Aprint1225XA user manual INDEX CHAPTER 1 SAFETY INFORMATION 5565 sss sss sss s sse sss eb nesae aaeeea neeaaea d Li Safety N N 1 r UT d 1 2 Important Safety 0 001100 4 I3 Cautton When USNS Printer sioe avo ooh AES 5 1 4 Guide When Using Ink Cartridge ssss ss ss esec sss ss ess ss es es aeaaeae abeo Va TUN 5 1 5 Choosing Printer Installation Plaee sss sss secs sse ss sss Ur eei eee n REC UE EE CHF UN 5 L6 Warning Caution and Attention ssss sss ses esec s Ree EE sep oO CEA US os Ee Ue 6 CHAPTER 2 N S HOD L E L PARAMETERS 7 CHAPTER 3 EQUIPMENT ASSEMBLY AND ADJUSTMENT scccccccssccccccccc
4. gt For Help press F1 HiTemp H2Temp H3Temp H4Temp Ready 09 24 AM A CHART 10 1 TRY main window 53 Aprint1225 XA user manual 3 First choose the type of printer Click Printer menu choose the item of 1225XA 8 Here we use 1225XA 8 8 print head for reference E Try Printer a y 33088 33085 3 31 _ 3350EC 3350EC 5M 6250L0 6250L0 5h1 33560EC 3L 33VB JIV A G 33V CX 12 Bl50xA Bl56 xB 160 UV 1 60 330 33vB IT TE 3305wA 3305wEB 12259A 17 HiTemp H2 3305 Wr Chart 10 2 Machine type list 4 Then open File to adjust some settings E Try HIE Display Printer Open System Setup Print Setup 1 CU Try Smallaridize amp group 2 CAT ry SmallGrid1 26 Exit 54 Aprint1225XA user manual Chart 10 3 File menu 10 2 2 Print Setting Print Setup Head Count 8 M Wawe Form Line iw Color C i Color M ww Color Y Ww Color K Print Mode w BiDirection Media Add Media M More Ok Cancel Chart 10 4 Print setting dialog box This function is to set the printing parameter print mode uni direction BID and the color of ink Note Usually the four colors should all be selected Only when the engineer adjusts the position of head one certain color is chosen to modify the printing parameter P H QTY This software support 8 and 12 print head optional PRINT MODE IT have 5 mode TEST MODE 3 PASS 4 PASS
5. Main features Drier fans OPTI ONAL Auto Print heads Cleaning Manually Capping system Print head Height 2mm 4mm above media adjustable Operation Platforms Multi operation platforms Window2000 XP etc Print Interface USB2 0 interface Window2000 NT XP etc Aprint RIP Support Onyx Scanvec Wasatch RIP AC100 120V 10 OR AC200 240V 10 50HZ 60HZ 1800VA Workina Envi i Temperature 20 C 30 C OrKIn nvironmen 9 Humidity 40 70 Net 3774mm L X 870mm W X 1200mm H 180KG Printer Size Weight Gross 3900mm L X 950mm W X 750mm H 180KG The parameters above are subject to change without notice Aprint1225XA user manual Chapter 3 Equipment Assembly and Adjustment 3 1 Assemble Printer 3 1 1 How to install the dry blower assy Remove the two M5X12 cap screws a Use the two M5X12 cap screws to Install the dry blower bracket Use two binding head screws and two hand wrest screws to install the dry blower assy The left side and the right side is the same method Aprint1225XA user manual 3 1 2 How to install the print head head Print clamp Hill i ES B L JO V T 0 L A i Q N AX M xu screws with the a Insert Xaar126 600 print head to Xaar126 600 print head on screw the print head frame downwards at b Insert the print head fixing dowel to the corresponding dowel hole for holes which is on the upper and
6. aei REE e ANI NEP SERA 41 TL SUMMA Y oscil ede TUTTI Tm 41 Tea SYStCM R rT TT 41 Ded 6 c TTG 1 HT 42 7 4 FONCTION D scrEIDUOR SOOO VP Ee DEANE 44 Tad Operation R 45 7 6 000 0 45 CHAPTER 8 CLEAN AND CAPPING SYSTEM sese enen e nenen aaaeeeaa 46 S SUMMA cise 1 1 1 1 1 1 46 S 2 PR 46 8 3 Working Principle of Positive Pressure Cleaning ccce eee enas 46 8 4 Operation Description of automatically Positive Pressure Cleaning 47 8 5 Operation Description of manually Positive Pressure Cleaning 48 8 6 Operation Description of manually capping System cccccccccscccccccccccsscccccccccecs 49 Aprint1225XA user manual CHAPTER SY HEATING SYS UE WU eee NE SS a 50 OA SSUMIMIALY i 1 1 1 0 E descaweewd eee EE 50 9 2 NVOFKING DIS TTT 50 925 PUNCHONS RUTILIUS 50 9 4 Working Process and Characteristics cccccssccccccccccsscscccccccccssssccccccccscsssssseees 51 CHAPTER 10 SOFTWARE OPERA LIONS OD OOS 10 1 Installation of APRINT Soft Ware vids CESS 52 10 2 Application OF Printer Driver TTT 53 I0 2 L Enter IRV TT 53 10 22 Print SUNG TTT 55 10 2 5 Printer Parameter Settllio eoe ite 1 1 1 ese teeceatevdastec ness 56 10 3 Print head adjustment with TRY ss ss eee eese sere aee SE poU SEE CE C
7. board Assemble them after ensure clearness of the leafages Check pump route if there is any loose Monthly work Clean the filters of C M Y and K Check the tension of straps Clean dust in the power tank yearly work Replace ink filters Blower the dust on power tank with compress air Clean the ink supply routes Clean the liquid pumps for ink supply Oil the gears of feeding and take up motors Check whole circuit if there is any loosen or broken Repair it in time if necessary Check if there is any tear on the tube and wire in the towline set and replace it if necessary 66 Aprint1225XA user manual 11 2 Maintenance of print head Always keep the surface of print head wet with flush solution If the printer is left unused the print head must be dropped with flush solution and covered with fresh keeping polyethylene films to keep it wet 1 Moisturizing of print head If the printer is left unused for 2 day and above do as below to keep the print head wet l 25 3 4 Dip the unwoven fabric with flush solution Cover the unwoven fabric on the surface of print head Wrap the print head unit with fresh keeping polyethylene film Cover the wet keeping frame the print head 2 Unload print head Do as follows when you are going to unload print head 1 2 3 4 5 Pump out ink from print head and clean it with flush solution Power off the printer and plug out
8. le AAA L Wu VA VAVA VAVA WA uae inue WA uuu AAA VA WAVAVAVAVAVARVAVAVAVAVAVA VVS Ly po VAVAVAVAVAVA 6 2 d n G 0 Qu e a 2 8 5 yellow black for BID overlap 64 up It is the same method for other three color magenta the SmallGrid126 ro ATTENTION 10 3 4 Feeding compensation adjustment Itisn r TEST mo The ini tion With 6P PASS mode We m reduc m numb ere is som omp m is overla im ATTENTION e feeding compensation is different for different media 65 SS Vd Aprint1225 XA user manual Chapter 11 Maintenance 11 1 Daily Maintenance Daily maintenance is very important for normal workstation of the printer Daily maintenance includes Maintenance after each printing Erasure dried ink from print head surface with flush solution Restore the jammed nozzles before next printing Each 8 hours Oil the print head rail and clean the dust from it once each 8 hours Daily work Check waste ink tank cleanup if necessary Check the waste ink groove on the startup position and clean it if necessary Check the sponge on the wet keeping frame clean or replace it if necessary Clean feeding and take up rollers with PM acetate Skid on the rubber roller will cause error code from service and impact print quality Do normal clean for the printer everyday Weekly work Clean the dust on the surface of fans on dry
9. power line from socket Check static on the machine with a multimeter and release the static if necessary Loosen the Up Left and Right screws and take out the right screw Take out the print head and put it on an unwoven fabric soaked with flush solution 3 Assemble print head Power off the printer and plug out power line from socket Check static on the machine with a multimeter and release the static if necessary Loosen Up and Left bolts take out Right bolt and fix the print head to the frame Put on Right bolt and tighten Up Left and Right bolts properly Connect the data cable to print head connect board one by one Check the connection of data cables to eliminate wrong connection o Caution If the data cable is wrong connected the print head will damage when power on _67 Aprint1225XA user manual 11 3 Maintenance for ink supply system The ink supply system is a very important Maintenance for ink supply system is also very important The ink supply system includes main ink tank system and assistant ink tank system with filters to separate the ink from the open air So cleanness of environment is primary condition to place the printer 1 Main ink tank system Main ink tank system consists of main ink tanks filters liquid pumps and waste ink tanks Maintenance includes 1 Clean the main ink tanks especially air filters monthly 2 Clean or replace filters of ink and flush solution per half year 3 Clean around th
10. wet when not use the printer 19 Aprint1225XA user manual 22 Capping handle Control capping assy up down for keep the print head wet 23 Direction switch Control the CW CCW direction for media feeding 24 Media auto manually feeding switch When put the switch on it is manually control for media feeding When put the switch on it is auto control for media feeding 25 Media auto manually take up switch When put the switch on it is manually control for media take up When put the switch on it is auto control for media take up 26 Heating Power Socket Provide power for heater 2 Current leakage protector Prevent electric leakage of heating board 28 Power Socket Provide power for printer 29 Power Switch Turn on off printer 30 Air pump supply air for positive pressure 31 Ink pump provide ink from main tank to sub tank 32 Safety tank Prevent ink leakage 33 Sub tank provide ink to print head 34 Valve Automatically control the air route 35 Ink filter Filter impurity in ink 36 Printer Interface USB2 0 interface or connect to data card in computer 20 Aprint1225XA user manual Chapter 5 Usage and Maintains of print head 5 1 Usage of Xaar Printer 1 1 Print head 2 In tube 3 Out tube 4 Ink tube cap 5 Fitting Chart 5 1 Print head 1 Flush humectants out of print head To moisturize print head lots of humectants are injected into the head before it is us
11. 019 Offline Xr 3s EP The name of ink curve indicates as below 1 SK Stands for SKIEO print head 5 Application Curve of ink Xr Stands for Xaar print head Sp Stands for Spectra print head Stands for 200 dpi print head Stands for 300 dpi print head Stands for solvent based ink type Stands for oil based ink type Stands for UV ink type 4 ink name The ink curves are different with different ink types For using Xaar126 print head and solvent ink in this printer so the ink curve showing on the LCD lists as upper Used for setting temperature of front and rear bedplate XXXX flashes on the LCD Press T or U key to increase or Front Heater reduce the value of temperature And the bigger value is the higher temperature is The highest temperature can reach to 356 Used for setting temperature of middle bedplate PreHeater XXXX flashes on the LCD Press ff or U key to increase or reduce the value of temperature And the bigger value is the higher temperature is 34 Aprint1225XA user manual PH Heater Media Detect PH Temp C Offline Used for controlling print head temperature in printing LCD shows as the upper chart XXXX flashes on the LCD Press fr or U key to increase or reduce the value of temperature And the bigger value is the higher temperature is Press ENTER to execute the operation the LCD displays OFF means the function is switch off when the printer is waitin
12. 240V 50 60HZ AC 100 V optional e Feeding power supply AC 100 OR 240V 50 60HZ AC 100 V optional e Please choose the type of power shown on the printer in case of damage to the printer e Make sure the printer is well grounded e Itis better to use UPS stable voltage power Requirement for computer In order to avoid problems caused by computer please choose high quality computer or brand computer such as DELL or IBM etc 3 3 Port of Printer USB 2 0 Installation Connect printer s USB and computer s USB directly Find driver for USB at USB Install File Try Setup under printer s driver 3 4 Connect With Power 1 2 4 After all the parts installed move printer to its working area and clean up the package Connect power cables including power for printer and heater printing data cable Protective switch only works for heater s power Usually this switch should be at status of On switch on above far from red point After finishing turn on power The Auto ink supply system runs to pump ink from main ink tanks to Sub ink tanks Feed in media and printer enters waiting status Then go in test printing Observe ink drop If not good clean print head again s Aprint1225XA user manual Chapter 4 Equipment Structure and Accessory The main components charts of Aprint 1225XA Printer list as below 13 Aprint1225XA user manual 14 16 Aprint1225XA user manual 15 17 21 H
13. 6 PASS 8 PASS 55 Aprint1225XA user manual 10 2 3 Printer Parameter Setting Pressing Printing parameter setting it shows warning as below 1225XA B A Warning Change those parameters carefully Chart 10 5 Warning dialog box After pressing Yes you can see the dialogue box Important Setup P H 1 P H 2 P H 1 P H 2 ingore X Params ingore Y Params Feed Comp 0 Chart 10 6 Important setup 56 Aprint1225XA user manual 1 Parameter of nozzle installation Adjust the head position and overlapping of four colors Vertical space the vertical space between print heads of all kinds color It s used for emendating vertical space overlapping of all kinds color print heads Horizontal space the horizontal space between every print head It s used for emendating overlapping of four colors The print head range chart lists as below PH CARRIAGE Chart 10 7 Print head range chart 2 BID Rectangle To adjust the BID rectangle tolerance value Generally modify BID rectangle value first in B D adjust If the difference is not big adjust here 3 Ignore horizontal and vertical deviation No adjustment Only for inspect printer status Feed Compensate Used to adjust the feeding on the Y direction The amount of feeding is different with different Pass After adjusting it can correspond relevant rectangle automatically by different printing mode and media types _57
14. EATER Aprint1225XA user manual WER SWITCH PRINTER PORTER 16 Aprint1225XA user manual 33 17 Aprint1225XA user manual lt t oe 36 18 Aprint1225XA user manual Parts on the printer include 1 2 10 11 12 13 14 15 16 17 18 19 20 21 LCD Control Panel Set up and execute function and mode Print Carriage 8 piezo print heads Fans Dry the printing media Media Holding Roller Hold media for printing Media Take up Roller Take up media for image Front Heating Plate Heat media to dry the ink on the media Media take up motor Take up Roller driver Media take up sensor control the media take up motor run or stop Media feeding motor Feeding Roller driver Media Drive Roller Drive media for printing Y raster strip Take count of print head horizontal moving so as to insure of Y direction image precision Y drive strap Drive print carriage horizontal moving Pinch Roller Press media and make media smoothly Printing Platform Platform for printing Press Roller Control Pole Control press roller up down for media feeding Media width detect sensor Detect the media width Flash Plate handle Control the flash plate up or down position Clean roller Clean the print head for auto clean Manually clean button Clean the print head by hand Clean solution button Use the clean solution to clean the print head Capping assy Keep the print head
15. NE until printing cancel shows up on computer 15 Press ONLINE when the printing is all finished Then the printer is under the Offline mode Note To cancel printing operation usually do in RIP If you want to cancel printing directly on the printer press ONLI NE button after the menu printing cancel appears in software 40 Aprint1225 XA user manual Chapter 7 Ink Supply System 7 1 Summary This ink supply system can control automatically several pumps at the same time and provides protect function Isolated ink supply system is easy for operation 7 2 System Diagram Assistant tank I nk Control Board Floating Switch Output Input Buzzer Signal for floating switch Pump light Interface signal Ink light Chart 8 1 Ink supply and cleaning system Diagram 41 Aprint1225XA user manual 7 3 Structure The ink supply and cleaning system consist of ink tanks ink pumps print filters sub tanks print head control board and etc The components charts displays as below 4 3 5 2 1 1 Ink cartridge K 2 Ink cartridge Y 3 Ink cartridge Solution 4 Ink cartridge M 5 Ink cartridge C Ink pump C Ink pump M Ink pump Y Ink pump K Ink pump Solution Air pump oY 2 Se te Te 42 Aprint1225XA user manual DOE Ink filter C Ink filter M Ink filter Y Ink filter K 1 Assistant ink bottle C 2 3 4 5 Assistant ink bottle M Assistant ink bottle Y Assist
16. Ree EE eaae 58 10 3 1 Vertical adjustment for two PH with one color eee eene ee eene 39 10 5 2 Four color overlap ees eere eese EO POR TOO Ces REO O AES 60 FOSS BUD OV Gr lap er C SES 63 10 3 4 Feeding compensation adiusStment ss ss sss sss sss ss sss ss sss essen aeaaaee ess 65 Chapter 11 MAIN TENANC el T 66 ILI Daily Maintenant 66 11 2 Maintenance of print head 0 0100100010002 Oupe seme Rr a era a 67 11 3 Maintenance for ink supply System cccccsccccccccccccccsscccccccccsssscccscccssseeees 68 11 4 Maintenance TOF other parts eec 0 0010 EE E ao PEERS UN RUR CS 69 Chapter 12 ERROR MESSAGE 00010 70 Aprint1225XA user manual Chapter 1 Safety information Before use your Aprint1225XA Inkjet Digital Printer Hereafter refer to printer please read following safety information Pay attention to the cautions on the Printer 1 1 Safety precautions Install over current and over voltage facility for printer power Failure to follow this guide could result in electric shock personnel injury and fire Clean the ink channels with solution matching to the used ink Failure to follow this guide could result in filter clog and ink channel blockage Besides the ground line for power another unattached ground line should be connected outdoor Failure to follow this guide could result in abnormal work st
17. ant ink bottle K Safety bottle 43 Aprint1225XA user manual Assistant and ink supply Board has many functions It can control ink supply cleaning and heating The chart of assistant board lists as below LP j PTT LJ HT EERE H a E E i gp 5 _ r1 5 ma EJ LI s P e A LC m E m i 4 d a a LI L E er c m i MC e Tx LII yr SP 7 4 Function Description 1 This system work automatically and control several pumps to supply ink simultaneously When printer is power on ink pump starts automatically to pump ink to assistant ink tanks from main ink tanks 2 The system works with perfect alarm and protection function If any problem occurred in any pump it will alarm and indicate which one is in trouble on the LCD and the troubled one will not affect others 3 Ink filter switches get signals through serial ports 4 t is easy to connect it to other systems All floating switches signals can be input by serial port or parallel port 5 Main controller consists of micro CPU which can check signals using software to filter out the false ones which is helpful to make system work more reliably 6 The ink pumping limit is controlled by intelligent control system of main control board in case that the electric circuit will cause ink supply shortage 44 Aprint1225XA user manual 7 5 Operation Description Note Please r
18. atus of printer Static prevent facility should be settled on the carpet or in dry climate Failure to follow this guide could result in print head or other parts damage on the printer Waiting for 10 minutes at least after power off to transport connect and check the printer Failure to follow this guide could result in electric shock Printer should be settled on flat floor and be adjusted horizontally Failure to follow this guide could reduce the print resolution Clean the print head and ink channel with solution after long time printing Failure to follow this guide could result in print head damage and ink channel clog Never put hands on depend fence while the printer is working Failure to follow this guide could result in hand crushing Never put hands into the heating board while the board is heating Failure to follow this guide could result in hand scald Never put hands on rotating rollers while the printer is working Failure to follow this guide could result in hand crushing Don t open the electric tank in normal condition Failure to follow this guide could result in electric shock 1 2 Important Safety Information Do not block the hole on the cover Do not insert any object into the Printer groove Don t let any kind of liquid splash into Printer Only use the power supply according to the label You may choose either AC 110V or 220V for different countries and regions Connect all the equipment to a properly grounded s
19. cccccccccees 9 3 1 Assemble N eT SSS OS ADORE 9 3 1 1 How to install the dry blower 2557 6 ehh none 9 51 2 HOWTO 1135311 the print bead iid sd rococo ARE cti aS a 10 3 1 3 How to connect the print head Cable cccescccccccccccccccccccccccccsssccccccscess 11 3 2 Attention before Turning on the primter ccccccccccccccscccccccccccssssccccccccsssscessces 12 33 1701101 DINETTE is RNOLD SEEDER CESSES O bS E 12 5 4 Connect witli DOWER ESSE eue so 12 CHAPTER 4 EQUIPMENT STRUCTURE AND ACCESSORIES cccccccccccccceccccccccees 13 CHAPTER 5 USAGE AND MAINTAINS OF PRINT HEAD 00000000 000 21 5 1 DsaseobXaari26 55 Print head SECS DOE SE red 21 5 4 Mamtenarnce of Print head iioii e EP PUR CERA 23 CHAPTER 6 BASIC PANEL OPERATION 25 6 1 Menu Structure of Control Panel iiie eee eese ee dades ek esu ina se DRS 25 6 2 Function Description in Detalls ccccsscsccccccccccscccccccccccccsscscccccsssssssssscccees 28 03 PINS MEDS eos oU EEUU cues LAVOE CODON voles se nios P pO a va Upon UGES D ieu v oO PT Deis 39 CHAPTER 7INK SUPPLY SYSTEM iii etie oor o REESE i
20. d rear heater Pre means middle plate heater P H means print head heater 28 3 Cleaning Tool Aprint1225XA user manual The LCD display details as below 1 Firing 2 Jam Test 3 Clean Post 4 Home Post offline 5 Clean Offline 6 Clean heavy Press ENTER key to execute the operation Busy flashes on the LCD P Hs spray downward to prevent nozzle clogs The LCD stops flashing after firing finishes Press ENTER key again to execute P H firing one more time if necessary The volume of ink fired should be set in submenu Firing Vol under menu Print Para Press ENTER key to execute the operation of test printing Press ENTER key to execute the operation of moving P H carriage to left capping position and waiting for cap the print head Press ENTER key execute the operation of returning the P H Carriage to original position Press ENTER key execute the operation of a total auto clean process one time Please see 8 4 1 for detail Press ENTER key execute the operation of a total auto heavy clean process one time Please see 8 4 2 for detail 29 4 Print Para Aprint1225XA user manual The LCD display details as below Print Pos mm Number string XXXX flashed on the LCD Here press and key to move the cursor position over the number string Print Post and press or U key to increase or reduce the value of the flashing number Press ENTER to save the number as print p
21. del ILLI evi fal IU th ML zz I ery We 3027 t i PFGE 2 AAA t VAVA i die VAVAVAWAVAVA w NSSSISSISSNSNSS 0 3 1 Vertical adjustment for two PH with one co nm o gt G O justment I h me method for other three color 59 adjust 1 yellow black vertica Aprint1225XA user manual 10 3 2 Four color overlap After the first step for two print heads vertical adjustment The second step is the four color overlap 1 Please go into the print setup and select CYAN MAGENTA Print Setup Head Count 8 1 Wave Form Line kW Color C Color Y ColorK Print Mode Test Mode BiDirection Media Add Media M More 2 Printing SmallGrid126 group file ga Horizontal line 7A Zl ZOZO BN BN BN BN EN IN C R Vertical line The horizontal line and the vertical line of the two color is not in the same line So you should adjust the horizontal compensate and the vertical compensate parameter for this two color and let the two color in the same line 60 Aprint1225XA user manual From this picture you can see the magenta horizontal line is a little bit upper than cyan So you should adjust the horizontal compensate for magenta PH Plus number magenta line will go down Minus number magenta line will go up For this picture you should put plus number 2 in the Para setting dialog number 2 is just a sample you should set repetit
22. e main ink tank system weekly 2 Assistant ink tank system Assistant ink tank system consists of assistant ink tanks safety tanks and trilateral valves Ink drops get together on the floaters in assistant ink tanks and dry to shape small balls on the top of sensors which will impact the sensitivity of sensors To clean the floater do as follows 1 Pump out ink from ink tubes by operating on clean control panel 2 Unload the 4 assistant ink tanks from the back of print head unit 3 Loosen and take out bolts from the cover boards of assistant ink tanks and then take the cover boards and floaters 4 Clean the floaters and assistant ink tanks with unwoven fabric and sponge soaked with flush solution Ensure the floater switch move smoothly and then dry floaters and assistant ink tanks 5 Reload floaters in assistant ink tanks and assemble assistant ink tanks on the back of print head unit The safety tank also needs cleanness timely The method is same as assistant ink tank except for the 2 air filters in addition The trilateral valves in the ink supply system are also very important and need cleanness with flush solution timely when they are smeared by ink Warning Ink supply integration box should clean by authorized personnel only Improper operation will result in ink supply system troubles 68 Aprint1225XA user manual 11 4 Maintenance for other parts 1 Lubrication for print head rail As normal regulation use
23. ead descriptions carefully for ink supply system cleaning system and I nk Control system before starting the following operations 1 As soon as the printer s connected with power system detects floating switch signal automatically and drives ink pumps to pump ink to assistant ink tanks if it found ink not enough Warning 3 displays on the LCD 2 When ink channel lacks of ink system will start the pump automatically and indicator lighten After the floating switch senses the ink the pump will continue to work for a little period and then stop and the indicator light extinguishes 3 When ink in assistant tanks is used out or other reasons cause some pump running overtime the system will alarm voice a straight buzz and Err5 displays on the LCD Press ENTER key on control panel to refill ink and cancel alarming 4 When safety tank is full system will alarm as short buzz and Err6 displays on the LCD Then you should empty the safety bottle 7 6 Intelligent Detection Function Intelligent detection function for ink supply system is implemented by collecting floating switch signal with high frequency By using concept of probability the signal is regarded as effective if probability of floating switch signals is higher than a set value for example 8096 Therefore wrong act of floating switch can affect the system s stability much less and accordingly system s anti disturbance improves 45 Aprint1225 XA user manual C
24. ed The humectants must be flushed out for the first using Before fix the head on the print head frame do the steps as follows Joint a filter on the In tube of the head and then joint an injector which fills with flush solution on the filter Inject 10 20 ml flush solution to the head to eject the humectants inside Then fill the head with flush solution to dissolve the humectants completely within 5 10 minutes Finally flush the head with about 30ml flush solution to eliminate the humectants completely Make sure to operate on a stable and clean platform Cautions a Clean platform for convenient operation b Don t touch the surface of head and socket with hand c Clean the filter with flush solution d Connect a tube on the exit of the head to prevent ink flowing into the socket e Don t touch the surface of head with other objects f Be careful to distinguish In tube and Out tube of the head g Eject flush solution from the nozzles with strength no more than 0 3 kg It is better to hold the injector with single hand and push it with the same thumb Pl Aprint1225XA user manual 2 Extrude air from the print head After fixing the head on the head frame be cautious of the in tube and out tube Remove the Cap from the Out tube positive pressure clean to fill the head with ink till ink streams out from nozzles During the process air is extruded completely from the head 3 Moisturize print head surface After extrudi
25. g OFF function switch off Press ff or U key to switch on the function ON function switch on Pull up the press pole and then pull it down the LCD displays details as below Menu Media Detect Warn2 Star 000mm Lenth 0000mm Offline Press ENTER key to start media edge detecting Press ESC to cancel the operation After detecting OK displays means the detecting is successful and saves the result as print position which should add the value of offset set at below step Error displays means the detecting is failed and the value of print position does not change This function is optional 35 Aprint1225XA user manual XXXX flashes on the LCD Press ff or U key to increase or reduce the value Margin This value added to the value of media detecting is saved as the value of print position This 0 10 value denotes the ten steps of the media negative Fan velocity fan speed 10 is the fastest T Neg Pressure This function is null for the moment UV Lamp power This function ts null for the moment Set the distance from original position to cleaning position 6 Engineer Set Clean Post P H moves to cleaning position and waiting cap the P H It s better not to change this value once set by the technician Set the biggest distance in scanning direction Printer Width It s better not to change this value once set by the technician Press ENTER to execute the operation The LCD d
26. g state before you turn off the printer or else the print head will be clogged 49 Aprint1225 XA user manual Chapter 9 Heating System 9 1 Summary This heating system include Pre heater middle plate heater P H heater and it can adjust temperature based on different media material and temperature It can adjust the temperature automatically to keep temperature constant Customer can have satisfactory printing effect 9 2 System Diagram Front heating board Temp switch signal ela AY Heating signal Ln cron peg eae Chart 10 1 System diagram 9 3 Function Description 1 To keep the front heating board in auto constant temperature 2 With advanced protective functions to avoid over heating leakage etc The line will be cut off automatically if a certain line s temperature is over 70 C As soon as the temperature lowers it will resume heating Over heating will not occur when the entire input signal is cut off 3 The system can work independently and can be easily transplanted It should be optional to select the input voltage from AC110V to 220V 4 The heating system is controlled by advanced intelligent microprocessor it has features of heating up quickly controlling temperature accurately and saving energy 5 Inner heaters are used It is easy to install with no extra space needed and longer lifetime 50 Aprint1225XA user manual 9 4 Working Process and Characteristics 1 2 Use
27. hapter 8 Clean and capping System 8 1 Summary This printer adopts automatically positive pressure cleaning and manually capping system You may execute cleaning before printing during printing or idle for a long time Remark when turn on the printer and after the self diagnoses the printer will automatically do a auto clean one time Please see 8 4 1 for detail process 8 2 System Diagram Air Filter Print head Floating Switch Output Input Air Filter Pump light Data Signal Pressure Signal pieog Juejsissy Power Chart 8 2 1 Ink supply and cleaning system diagram 8 3 Working principle of Positive Pressure Cleaning When you press clean button the cleaning signal will be transfer to assistant board and drive the air pump and ink pumps air pump starts running and transfers air pressure to valve the air pressure raises and transfers to assistant ink tanks through air channels With pressure got from the air pump ink will be purged through the head and nozzles At the same time ink pump pumps ink to assistant ink tanks from main ink tanks provides ink for print heads cleaning 46 Aprint1225XA user manual 8 4 Operation Description of automatically Positive Pressure Cleaning Flash plate switch handle Cleaning roller waste ink tank waste ink tube Summary The automatically Positive Pressure Cleaning have two mode 8 4 1 auto clean One cycle of auto clean process have belo
28. ious then get the correct number Y Comp C M T K v pd jp After set the parameter Print again then get the below picture Horizontal line amp VAVAVAVAVAVA LY LV E VAVAVAVAVAVA VAVAVAVAVAVA VAVAVAVAVAVA VAVAVAVAVAVA VAVAVAVAVAVA VAVAVAVAVAVA Aux ZAZA AZZ Y Y Y X Y N INIA N N N N N N NINN VVV YNA Vertical line It is ok for horizontal line then you should adjust the vertical line for the two color print heads From this picture you can see the magenta vertical line is a little bit right than cyan So you should adjust the vertical compensate for magenta PH Plus number magenta line will go right Minus number magenta line will go left For this picture you should put minus number 4 in the Para setting dialog number 4 is just a sample you should set repetitious then get the correct number X Comp L L I um m 61 N N N N Ea NYY lt lt lt lt lt lt lt SSS It is the same method for other two color yellow black four color overlap EEE E EEE EEE E EEE EEE E EEE EEE E EEE EEE E EEE EEE EEE 62 10 3 3 BID overlap NYY YYY YYY YY YN YYY YY YYYY NSS gt lt gt lt gt lt gt lt NJN lt lt lt lt lt lt lt lt SYS lt lt Y YY YNN SYS SSVd VAVAVAVAVAVABVAVAVAVAVAVA alle lele lele lele lele
29. isplays details as below Moving Test Moving Test Offline And P H carriage moves back and forth to simulate printing but P H not spray It s used for mechanical test The number on the LCD indicates times the P H carriage moves back and forth 36 Aprint1225XA user manual Reset the parameters to default setting Press key combination of FUNC ENTER to execute the Default Set operation o It had better not to execute this operation except for the technicians It is used for speed test of Y motion Y Test Speed It had better not to execute this operation except for the technicians It is used for speed test of X motion X Test Speed It had better not to execute this operation except for the technicians 3 Aprint1225XA user manual EF value setting Each Xaar126 600 head has its own EF value Manufacture always provides a standard EF value which is captured under standard condition Users input this value at column Voltage Usually the printing effect is good The value is marked on the head User should write down the EF value before you install the PH then put the value into the setting of the main board See menu tree print pare PH Volt set If the voltage is too high it produces the satellites and ink supply is easy to break If the voltage is too low the printing line is not straight and easy to have an angle Besides ink volume is small and output color is light Therefore every head has its o
30. mmediately e Do not shake the ink cartridge in case ink leak is caused e Please keep surrounding clean when you replace a new ink container It helps you improve printing quality 1 5 Choosing Printer Installation Place e Put printer at a horizontal and stable place with enough space otherwise the Printer may not work properly e Don t leave Printer at a place where temperature and humidity change severely Avoid direct sunlight strong light or heat e Avoid shaking or vibrating e Keep sufficient room around printer for air circulation e Place printer nearby the wall socket so that it is easy to connect or disconnect the power supply Aprint1225XA user manual 1 6 Warning Caution and Attention Warning Must obey in order to ensure personal safety Caution Must obey in order to protect the machine Attention Contain some important and useful information about operation Aprint1225XA user manual Chapter 2 Technical Parameters OG Chart 2 1 Printer Outlook and dimension Aprint1225XA user manual Product Model Aprint1225XA Print Head Xaar 126 600 DPI piezo head 12 heads inside 4 PASS 19 7 M2 Hr 6 PASS 15 2 M2 Hr Speed 12 PASS 8 0 M2 Hr Max Media Width 2560mm PVC Flex Vinyl window film polyester etc Display LCD display with 8 key panel self diagnosis available Ink Type Eco solvent and Solvent base ink main ink tank volume Auto Media heating Pre heater middle plate heater P H heater
31. ng air from the head cover the Cap on the Out tube Positive pressure clean again until ink streams out of the nozzles then scrub the head surface with a dry clean stick to form a protecting layer of ink on the head surface The ink on the surface will stream into the nozzles because of negative pressure Notes Never scrub the head surface when head surface is dry for that will orient air into the nozzles and shape bubbles in the pipelines and affect the printing quality 4 Test printing Design some color blocks as 20x20cm with some image operating software and set color luminance as 10096 5096 and 1096 Print the color blocks under test mode and check the print result If the print result is normal which means no ink break and no ink spots on the mediums the printer can work normally Chart 5 2 color blocks for test printing 22 Aprint1225XA user manual 5 2 Cleanness and maintenance of the print head 1 Ink replacing Flush the print head with the original ink first and then flush it again with new flush solution which matches the new ink 2 Print head cleaning If low quality printing takes place a positive pressure cleaning is proper for the head After positive pressure cleaning scrub the head surface with a dry clean stick to stop ink streaming from the nozzles Be sure not to use a stick with flush solution to scrub the head surface otherwise the flush solution will be siphoned into the nozzles 3 Fl
32. ng printing The LCD displays details as below Menu 6 Flash Mode Offline 0030 When the value is 1 it stands for pint head flashing in original position after printing 1Pass When the value is 2 it stands for pint head flashing in original position after printing 2Pass When the value is 30 it stands for print head flashing in Original position after printing 30Pass The biggest value can reach to 30 32 Aprint1225XA user manual This function is used to set Voltage of P Hs The LCD displays details as below 1 PH 1 Voltage 2PH 2 Voltage 3 PH 3 Voltage Offline 4PH 4 Voltage 5PH 5 Voltage 6 PH 6 Voltage 7PH 7 Voltage 8 PH 8 Voltage In this printer print head 1 2 stand for C color print head print head 3 4 stand for M color print head print head 5 6 stand for Y color print head PH Volt Set print head 7 8 stand for K color print head Go on pressing ENTER the LCD shows 1 PH 1 Voltage 0068 Offline 0137 The upper numbers 0068 stands for the setting EF value 0 68 of C color print head And the nether numbers 0137 stands for the real voltage value 13 7V of C color print head Here press ff and U key to scroll the submenu Then press ENTER key to change the PH1 voltage value The method of changing other PHs voltage is the same as upper 33 Aprint1225XA user manual Select ink curves and ink curves shows relations between voltage and temperature 9 Ink Curve 0
33. ocket Avoid the socket in the same circuit with copy machine or air conditioner Avoid to using the socket controlled by the wall switch or by auto timer Please keep Printer away from the latent source of electromagnetic disturbance For example loudspeaker or wireless phone If you use additional cable please make sure that total amperage of the equipment connecting with cable shall not exceed the amperage of the power supply Moreover the amperage of all equipment connecting with wall socket does not exceed the amperage of the wall socket Do not use damaged Electrical Power wire Do not repair Printer by yourself Aprint1225XA user manual e Shut off the power and ask experienced technician for help if the following situations occur Power cable or plug is damaged Liquid splashes into printer Printer falls down or broken Printer cannot work properly or change in property 1 3 Caution When Using Printer e Don t use your hand to move print head otherwise the printer will be damaged e Always use power switch to turn On off the printer Before shutting down the Printer do not pull out Power Supply wire or Data Wire e Before moving the printer please make sure the print head is fixed at original position 1 4 Guide When Using Ink Cartridge e Keep ink away from children Do not let the children drink or touch e f ink spills on the skin please wash with soap and water If ink splashes into eye please wash with water i
34. osition Images and test print start from this position Here press key combination FUNC T or U key to move the media forward or backward press key combination FUNC key to move the P H carriage to printing position It will tell the position set well or not Press any key to return the P H carriage to original position Press ENTER key and the LCD displays as below 2 Bi dir Adj Bi dir Adj Offline This function is used to adjust bi direction printing to ensure bi direction printing quality 30 Aprint1225XA user manual This function is used to adjust the scan speed of the P H carriage The LCD displays details as below 3 Print Speed Print Speed Offline Press ff or U key to select from the 3 options High scan speed will reduce printing quality Low scan speed will increase printing quality but reduce printing speed The suggestion is Norm The LCD displays details similar to Print speed Norm Feed Speed flashes as the default option Press or U key to select from the 3 options The suggestion is Norm XXXX flashes on the LCD Press t or U key to increase or reduce the value by 1 The default value of Firing Vol is 20 Firing Vol This value is the firing volume of P Hs for auto spray and printing after cleaning that means all nozzles are unclogged 31 Flash Mode Aprint1225XA user manual Numbers are used for flash mode setting O stands for P H does not flash duri
35. ptimal EF value When adjusting you can adjust the EF value one by one Usually user needn t to adjust EF value Note When install print head select the 2 with same or similar EF value for 1 color or it will cause different color of front and rear print heads 38 Aprint1225XA user manual 6 3 Printing Steps On normal condition the steps are as follows 1 Power on the printer 2 Turn on the computer Note It is recommended to turn on the printer before computer Otherwise the connection may fail 3 Install media put down the press bar 4 Clean the print head and start the self diagnosis till no nozzle clogging 5 Press ONLINE 1 Ink Status 2 Heat Status ONLINE 3 Cleaning Tool MODE Offline 4 Print para Offline mode Online mode Chart 6 2 Online and offline Mode 6 Trim the pattern for printing and save it in computer 7 Open RIP 8 Create new file 9 Read the pattern for printing 10 Adjust the position size property and resolution of the pattern 11 Printer setting 1 Select File Printer setup Below dialogue box shows 3308B 3308B 3312C 3360EC 3360EC SM 6250L0 6250L0 5M 3360EC SL 33VBX 33VCx 8 33VCx 12 51602A 8160 B 160 50 330 33VB 3305WA 3305WB 12255A 12 33054 Chart 6 3 Printer Setup dialog box 39 Aprint1225XA user manual 2 Select the type of printer as Aprint and the model as 1225XA 3 Click the Printer setup Set the rele
36. r should add lubricating oil to print head rail daily and never use compound oils Add a few lubricating oil on a cotton fabric and move the print head to original position Brush the print head rail with the cotton fabric to create an average oil layer on the rail 2 Power the printer and move the print head unit left and right repeatedly Erase the oil smear on the both ends of the rail Erase the oil drops on the rail again before printer running 2 Feeding and take up rollers Oil the gears of media feeding and take up rollers monthly to avoid rust 69 Aprint1225XA user manual CHAPTER 11 ERROR MESSAGE err24 user not match err23 aux ink supply board error err22 rtc ink supply board error err21 time out Wrn20 will time out Wrnl9 Heating not complete err16 Original Position Sensor not connect err15 cfgrom err err1d aux ink supply board ver err err13 FPGA main board ver err err12 se anti counter is not correct errll se error between command and action is large errl0 Y raster not connect err9 Y raster direction of conter is different from motor err8 Motor Board Error err7 ErSt InkAOverflow err6 ErSt InkSOverflow err5 ErSt InkTimeOut errd ErSt InkPressure 70
37. rd and downward Press ENTER to unwrap submenus For example while the arrow points to 1 Ink Status press ENTER to unwrap the submenu LCD displays details of submenu M1 as below Ink Status Ch A C MY K Cm Offline On the LCD M1 stands for this submenu under main menu No 1 Here press ESC key it returns the display to main menu Arrow points to the first line on the LCD Scroll the submenus by pressing f and U key same as main menu The submenu followed by a means has no lower submenu inside Press ENTER key to execute the operation Here press ESC key operation will be canceled 27 Aprint1225XA user manual 6 2 Function Description in Details Ink status displays The LCD display details as below Ink Status ChACMYK Ink Status Item Ch stands for ink channels A means all channels ChACMYK Item Rn displays ink supply status of corresponding channel Item AL displays ink lack alarming of corresponding channel Press ENTER to refill ink and cancel alarming For 4 colors and 8 print heads supplying ink and no safety tank in this printer one of C M Y K on the LCD flashes in low ink status and A is still Heating status displays The LCD display details as below Menu Heat Status FH Pre P H Heat Status Tem 00 00 00 FH Pre P H Offline set 00 00 00 Tem 00 00 00 Item Tem displays actual temperature Set 00 00 00 Item Set displays setup temperature FH means front an
38. rs can amend the temperature of front heater from LCD Heating power supply is independent from control power supply Please turn on the heating power before turning on the power for the printer Once the power is on the system heats up automatically to set temperature and keeps the temperature at the set value Without turning on power for printer the heating system will not work However there is still AC 220V inside machine Temperature detector lies about 50cm to the right physical printing original position Print media Should cover this region when printing After printing make sure to turn off the two powers 51 Aprint1225XA user manual Chapter 10 Software Operation 10 1 Installation of APRINT Software 10 1 1 Installation of RIP a Insert RIP CD into computer s CD ROM b Run APRINT RIP exe C Follow the instruction to finish the installation 10 1 2 Installation of printer driver a Insert installation CD into CD ROM b Run setup exe under directory of Try Setup Aprint V4 00 C Follow the instruction to finish the installation Note Please use the default directory for the installation 52 Aprint1225 XA user manual 10 2 Application of Printer Driver Note The driver program is only for engineer to adjust the print head and not necessary for normal operation 10 2 1 Enter TRY 1 Click Start Program Try enter Try system 2 Open TRY CE HER File Display Printer alaa 2
39. ush print head with clean solution Please flush all print heads with clean solution if the printers is left unused for more than 3 days The print head flush method of this printer displays as follows A Put the three way valve to the clean position Wr m DAVA Clean solution channel ON Main ink channel OFF Chart 5 3 clean position of the 3 way valve B Push the solution button Clean solution button 23 Aprint1225XA user manual After clean all the print heads with the clean solution please go the third step C Put the Solution three way valve to OFF position and put the main ink three way valve to the ON position A mm m M PG WY Clean solution channel OFF Main ink channel ON D Supply the ink Push the ink positive pressure button to supply the main ink Positive pressure button Push the positive pressure button and fill the ink to the print head then redo the 5 1 usage of the xaar print head P Aprint1225XA user manual Chapter 6 Basic Panel Operation 6 1 Menu Structure of Control Panel ONLINE ENTER 2 i BRE ON 1 LCD 2 Function Keys 3 Direction Keys Chart 6 1 Control Panel 6 1 1 Function description of the keys 1 Direction keys 1 Operation via control panel T U key Scroll the menus for selection reduce or increase the values on LCD lt gt key Move the cursor position over the number string on LCD 2 When the printer is waiting T 4 key Mo
40. vant value in the following dialogue box Print Setup Head Count 8 Wave Form Line W Color C Color Y Color K Print Mode Test Mode BiDirection Add Media More Ok Cancel Chart 6 4 Print setup dialog box a Select the printing resolution b Select BID or single direction printing BID has higher efficiency than single direction 4 Click color tune to activate following dialogue box Note Details of the functions above and others referred to the GRAPHTEC RIP Manual 12 Click Printing Project to print 13 LCD displays as below when printing PRINT PROJECT LINE TOTAL XXXX Total lines FINSH XXXX Finished lines RIP READY XXXX RIP ready lines 14 f clogging appears during the printing press ONLINE for a longer time 3s to pause printing for print head cleaning After cleaning press ONLINE to go on printing Cleaning procedure during printing If you find print heads clogged during printing press and keep ONLI NE button to pause printing Select Auto clean in menu and press ENTER key the system presses ink 2 seconds and stops 1 second automatically Then cycles once The pressing ink time in the whole process is 4 seconds Scrub the head surface with a clean stick after ink not dropping from print holes After accomplishing cleaning 5 or 10 minutes later Press ENTER key to continue printing Press ESC key to cancel the printing Do not switch mode from ONLI NE to OFFLI
41. ve the media forward and backward c key Move the p h carriage to cleaning position for cleaning and move it back to original position after cleaning DB Aprint1225 XA user manual 2 Function keys 1 ONLINE Switch the printer online and offline press down and hold it for several seconds to pause printing Waiting Online 2 ESC Cancel operation and return to up level menu 3 ENTER Confirm and execute the operation 4 FUNC Shift to special function Combine with key to test print when the printer is waiting 3 Basic operation After power on the printer the system executes X and Y motion test and p h test Booting gt System gt Y Motor V1 10 gt X Motor Check Print head After self test the system moves the p h carriage back to original position The LCD displays printer model and version number and then shift to basic operation menu shown as below That stands for the printer is ready Ink Status 2 Heat Status 3 Cleaning Tool Offline 4 Print para 26 Aprint1225XA user manual 6 1 2 Menu structure Menu structure includes main menus and sub menus Main menus followed by s have sub menus inside Submenus followed by s have no lower level inside Main menu includes items as below gt 1 Ink Status 2 Heat Status 3 Cleaning Tool 4 Print para 4 4 4 4 5 Application 6 Engineer Set Press t U key to scroll the menus upwa
42. w steps Air pump work waiting 50 seconds cleaning roller go up 9 Print carriage go left End Waiting and Printcarriage q Cleaning roller n flush go right go down The total time of the auto clean process spend 75 seconds The LCD will display BUSY and there is no other operations in this process 8 4 2 auto clean heavy One cycle of auto heavy clean process have below steps Air pump work waiting 55 seconds cleaning roller go up 9 Print carriage go left End aitingand _ Printcarriage q Cleaning roller n flush go right go down The total time of the auto clean process spend 80 seconds The LCD will display BUSY and there is no other operations in this process 47 Aprint1225XA user manual 8 5 Operation Description of manually Positive Pressure Cleaning Positive Pressure Cleaning button If the auto clean system can not get the perfect effect you can press the Positive Pressure Cleaning button and manually clean the P H by use the clean stick with sponge 48 Aprint1225XA user manual 8 6 Operation Description of manually capping system Print state capping handle Capping state capping handle Caution Please put the capping handle on the print state before you turn on the printer or else the printer can not finish self diagnoses Please move the print carriage to clean position and put the capping handle on the cappin
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