USER MANUAL
Contents
1. Bebbiddad EELLLIAdA BELLELEIAdA ETETETT EbbRiddd USER MANUAL ELEIAJG E ENGLISH SRAM CORPORATION JUDY USER MANUAL Congratulations You have the best in suspension components on your bicycle This manual contains important information about the safe operation and maintenance of your fork To ensure that your RockShox fork performs properly we recommend that you have your fork installed by a qualified bicycle mechanic We also urge you to follow our recommendations to help make your riding experience more enjoyable and trouble free Steerer Tube Gabelschaftrohr Potencia tubo de direcci n Tube pivot Cannotto di sterzo ATI Fas Stuurbuis Coluna de direc o U turn Travel Adjust SL only U turm Einsteller f r Federweg Ajuste del recorrido con giro completo Bouton de r glage du d battement U turn Regolazione del precarico U turn 05 PINE Instelling bewegingsruimte U turn Regula o de curso U turn Crown Gabelkopf Corona T te Upper Tube Testa Oberes Rohr 23590 Tubo superior Kroon Tube sup rieur Coroa Stelo 7 Bovenbuis Tubo superior Brake Post Montagesockel f r Bremse Pasador de freno Support de frein Supporto freno Remhouder Suporte do freio hm ERA h Shaft Bolt F hrungsschraube Pernos del eje Boulon de tige Vite fondo fodero Ye 7 PRILA Asbout iH Parafuso do pist o NoTE YOUR FORK S APPEARANCE MAY VARY FROM THE ILLUS2. 5 wt Ror further inforratim a oil volumes and adding oil to your fork visit our website at ww rockshox com ar antat your local desler or distributor U turn Travel Adjust Judy SL This U tum fork can be adjusted fron 70 to 115 m of travel CHANGING TRAVEL Tuming the U tum adjuster knb counterclockwise increases travel From minimum travel there are approximately six tums to achieve maximum travel 115 mm Each tum increases or decreases the travel by 7 5 mm fig 2 IMPORTANT STOP TURNING THE U TURN ADJUSTER KNOB AFTER YOU HAVE REACHED 115 MM OF TRAVEL MAXIMUM TRAVEL TURNING THE KNOB PAST THIS POINT MAY CAUSE DAMAGE TO THE U TURN FEATURE Spring Rate Increase 30 0 4 25 0 20 0 15 0 10 0 5 0 0 0 115 107 5 100 92 5 85 77 5 70 Increase of Spring Rate U Turn Travel Adjustment mm Fig 2 MAINTENANCE To maintain the high performance safety lang life of yar fork periodic maintenance is required If you ride in xtaw ooxditians maintenance should be perfomed more frequently NOTE WE RECOMMEND THIS SERVICE BE PERFORMED BY A QUALIFIED BICYCLE MECHANIC TO OBTAIN SERVICE INFORMATION OR INSTRUCTIONS VISIT OUR WEBSITE AT WWW ROCKSHOX COM OR CONTACT YOUR LOCAL ROCKSHOX DEALER OR DISTRIBUTOR Torque Tightening Values Top Caps 65 in Ib Brake Posts 80 in Ib Shaft Bolts 60 in Ib U Turn Adjuster Knob Scre
3. Sprockets Cassettes Shifter and brake cables inner and outer Handlebar grips Shifter grips Jockey wheels Disc brake rotors Tools This warranty shall not cover damages caused by the use of parts of different manufacturers This warranty shall not cover damages caused by the use of parts that are not compatible suitable and or authorised by SRAM for use with SRAM components 8 954 308963 000 REV A SRAM CORPORATION JANUARY 2004
4. 3 80 75 4 100mm Oil Damping ld mpfung Amortiguaci n por aceite Amortissement huile Taratura per mezzo dell olio Oliedemping Amortecimento a leo 4 1 V Y 2C 77 Magnesium Die Cast Lower Leg Assembly Unteres Rohr aus gegossenem Magnesium Conjunto de brazo inferior de magnesio vaciado Assemblage des bras inf rieurs en magn sium moul sous pression Fusione monopezzo foderi in magnesio Magnesium gegoten onderbuis Conjunto do braco da forqueta moldado em magn sio Y Z4 74 IHA Dual Stage coil and elastomer spring system Dual Stage Stahl und Elastomer Federsystem Sistema de muelles de Dual Stage helicoidal y elast mero Syst me deux tages ressorts h licoidaux et en lastom re Dual Stage sistema elastico con molla ed elastomero Dual Stage spiraal en elastomeer veersysteem Sistema Dual Stage com amortecedor de mola e elast mero MMUV ZISARBw LERAZULZL ATA Preload Adjustment Eirstellbare Vaspannung Ajuste de precarga R glage de la pr charge Regolazione del precarico Instelling voorbelasting Regula o de pr carga WV O Kii Judy TT and C SRAM CORPORATION JANUARY 2004 80 or 100 mm Travel 80 oder 100 mm Federweg 80 o 100 mm de recorrido D battement de 80 ou 100 mm Escusione 80 o 100 mm 80 of 100 mm bewegingsruimte Curso de 80 ou 100 mm F 3 JV amp 80 7514 100mm Dual Stage coil and elastomer spring system Dual Stage Stah
5. D OR THREADLESS DO NOT REMOVE OR REPLACE THE STEERER TUBE THIS COULD RESULT IN THE LOSS OF CONTROL OF THE BICYCLE WITH POSSIBLE SERIOUS AND OR FATAL INJURIES Install the headset crown race 29 9mm for 1 1 8 steerers firmly against the top of the fork crown Install the fork assembly on the bike Adjust the headset until you feel no play or drag Install the brakes according to the manufacturer s instructions and adjust brake pads properly Use the fork only with V type or hydraulic cantilever brakes mounted to the existing brake posts or disc style brakes mounted through the provided mounting holes Do not use any cantilever brake other than those intended by the brake manufacturer to work with a hangerless brace Adjust the front wheel quick release to clear the dropout s counter bore The quick release nut must be tightened after the wheel is properly seated into the dropout s counter bore Make sure four or more threads are engaged in the quick release nut when it is closed Orient the quick release lever in front of and parallel to the lower tube in the locked position Keep in mind tire clearance as you choose tires Maximum size is 2 3 wide or 345 mm radius installed Be sure to check this radius whenever you change tires To do this remove the top caps and spring stack assemblies and compress the fork completely to make sute at least 5 mm of clearance exists between the top of the tire and the bottom of the crown Exceeding maxim
6. ION JUDY USER MANUAL SRAM CORPORATION WARRANTY Extent of Limited Warranty SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase This warranty aly alies to the ariginal owner is rot transferable Claims under this warranty must be made through the retailer where the bicycle ar the SRAM camponent was purchased Original proof of purchase is required Local law This warranty statement gives the custamer specific legal rights The custamer may also have other rights which vary fron state to state USA from province to province Canada and fron country to country elsewhere in the world To the extent that this warranty statement is inomsistent with the local law this warranty shall be deemed modified to be omsistent with such law under such local law certain disclaimers and limitations of this warranty statement may apply to the castar For example sare states in the United States America as well as same govermments outside of the United States including provinces in Canada may a the disclaimers limitations of this warranty statement fram Limiting the statutory rights of the awsm e g United King bh Cthewise restrict the ability of to enforce ardh disclaimers Limitations Limitations of Liability To the extent allowed by local law exept for the doligatians gpecifically set forth in this warranty State
7. TRATIONS PHOTOS IN THIS MANUAL FOR THE LATEST INFORMATION ABOUT YOUR FORK VISIT OUR WEBSITE AT WWW ROCKSHOX COM 2 954 308963 000 REv A SRAM CORPORATION JUDY USER MANUAL ENGLISH FEATURES AUSSTATTUNG CARACTERISTICAS CARACTERISTIQUES CARATTERISTICHE EIGENSCHAPPEN CARACTERISTICAS 3 Judy SL U Turn Travel Adjustment ranging from 70 to 115 mm U Turn Einstellung des Federwegs 70 115 mm Ajuste de recorrido en el modelo U Turn entre 70 y 115 mm R glage du d battement U turn entre 70 et 115 mm Regolazione dell escursione U turn variabile da 70 a 115 mm Afstelling bewegingsruimte U Turn van 70 tot 115 mm Ajuste do curso de U Turn entre 70 e 115 mm U Y 70 mm 2 5 115 mm Oil Damping ld mpfung Amortiguaci n por aceite Amortissement huile Taratura per mezzo dell olio Oliedemping Amortecimento a leo 4 1 Y 7 77 Magnesium Die Cast Lower Leg Assembly Unteres Rohr aus gegossenem Magnesium Conjunto de brazo inferior de magnesio vaciado Assemblage des bras inf rieurs en magn sium moul sous pression Fusione monopezzo foderi in magnesio Magnesium gegoten onderbuis Conjunto bra o da forqueta moldado em magn sio Y Z4 zZ74A FETI Judy XC 80 or 100 mm Travel 80 oder 100 mm Federweg 80 o 100 mm de recorrido D battement de 80 ou 100 mm Escusione 80 o 100 mm 80 of 100 mm bewegingsruimte de 80 ou 100 mm F 2
8. l und Elastomer Federsystem Sistema de muelles de Dual Stage helicoidal y elast mero Syst me deux tages ressorts h licoidaux et en lastom re Dual Stage sistema elastico con molla ed elastomero Dual Stage spiraal en elastomeer veersysteem Sistema Dual Stage com amortecedor de mola e elast mero ZMMV ZIZARY LBPR AZULZLAATA Preload Adjustment Eirstellbare Vaspannung Ajuste de precarga R glage de pr charge Regolazione del precarico Instelling voorbelasting Regula o de pr carga TV O ENGLISH The fork on your bicycle is designed for use by a single rider on mountain trails and similar off road conditions Before riding the bicycle be sure the brakes are properly installed and adjusted If the brakes do not work properly the rider could suffer serious and or fatal injuries Your fork may fail in certain circumstances including but not limited to any condition that causes a loss of oil collision or other activity bending or breaking the fork s components or parts and extended periods of non use Fork failure may not be visible Do not ride the bicycle if you notice bent or broken fork parts loss of oil sounds of excessive topping out or other indications of a possible fork failure such as loss of shock absorbing properties Instead take your bike to a qualified dealer for inspection and repair In the event of a fork failure damage to the bicycle or personal injury may resu
9. lt 4 Always use genuine RockShox parts Use of aftermarket replacement parts voids the warranty and could cause structural failure to the shock Structural failure could result in loss of control of the bicycle with possible serious and or fatal injuries Use extreme caution not to tilt the bicycle to either side when mounting the bicycle to a carrier by the fork drop outs front wheel removed The fork legs may suffer structural damage if the bicycle is tilted while the drop outs are in the carrier Make sure the fork is securely fastened down with a quick release Make sure the rear wheel is fastened down when using ANY bike carrier that secures the fork s drop outs Not securing the rear can allow the bike s mass to side load the drop outs causing them to break or crack If the bicycle tilts or falls out of its carrier do not ride the bicycle until the fork is properly examined for possible damage Return the fork to your dealer for inspection or call RockShox if there is any question of possible damage See the International Distributor List A fork leg or drop out failure could result in loss of control of the bicycle with possible serious and or fatal injuries Only mount cantilever type brakes to the existing brake posts Forks with hangerless style braces are only designed for V style or hydraulic cantilever brakes Do not use any cantilever brake other than those intended by the brake manufacturer to work with a hangerless brace Do
10. ment In no event Shall SRAM or its third party supplies be liable for direct indirect special incidental or consequential damages Limitations of Warranty This warranty does not apply to products that have not been incorrectly installed and or adjusted according to the respective SRAM technical installation manual The SRAM installation manuals can be found online at www sram com or wwwrockshox com This warranty does not apply to damage to the product caused by a crash impact abuse of the product non compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design This warranty does not apply when the product has been modified This warranty does not apply when the serial number or production code has been deliberately altered defaced or removed This warranty does not apply to normal wear and tear Wear and tear parts are subject to damage as result of normal use failure to service according to SRAM recommendations and or riding or installation in conditions or applications other than recommended WEAR AND TEAR PARTS ARE IDENTIFIED AS Dust seals Bushings Air sealing o rings Glide rings Rubber moving parts Foam rings Rear shock mounting hardware Upper tubes stanchions and main seals Stripped threads bolts aluminium Brake sleeves titanium magnesium steel Brake pads Chains
11. not route the front brake cable and or cable housing through the stem or any other mounts or cable stops Do not use a front brake cable leverage device mounted to the brace 7 Observe all owner s manual instructions for care and service of this product ROCKSHOX FORKS ARE DESIGNED FOR COMPETITIVE OFF ROAD RIDING AND DO NOT COME WITH THE PROPER REFLECTORS FOR ON ROAD USE YOUR DEALER SHOULD INSTALL PROPER REFLECTORS TO MEET THE CONSUMER PRODUCT SAFETY COMMISSION S CPSC REQUIREMENTS FOR BICYCLE STANDARDS IF THE FORK IS GOING TO BE USED ON PUBLIC ROADS AT ANY TIME 954 308963 000 REv A SRAM CORPORATION JUDY USER MANUAL SRAM CORPORATION JUDY USER MANUAL ENGLISH INSTALLATION It is extremely important that your RockShox fork is installed correctly by a qualified bicycle mechanic Improperly installed forks are extremely dangerous ard cmn result in severe and or fecal injuries 1 Remove existing fork from the bicycle and the crown race from the fork Measure the length of the fork steerer tube against the length of the RockShox steerer tube The RockShox steerer tube may need cutting to the proper length Make sure there is sufficient length to clamp the stem refer to the stem manufacturer s instructions DO NOT ADD THREADS TO ROCKSHOX THREADLESS STEERERS THE STEERER TUBE CROWN ASSEMBLY IS A ONE TIME PRESS FIT REPLACEMENT OF THE ASSEMBLY MUST BE DONE TO CHANGE THE LENGTH DIAMETER OR HEADSET TYPE THREADE
12. um tire size will cause the tite to jam against the crown when the fork is fully compressed PERFORMANCE TUNING RockShox forks can be tuned for your particular weight riding style and terrain Setting Sag Judy TT C and XC Judy forks are designed to sag when you are sitting your bike Sag is the copressim of the fork caused by the rider s weight Proper sag allows the fot wheel to follow the amtour of the terrain as you rick Sag is adjusted by tum ng the tcp preloed adjuster fig 1 Tuming the adjuster clockwise increases spring preload i e gf fening the yim decreasing Tuming the adjuster counter Clockwise decreases spring preload which increases sag ModelFork Travel Sag Judy TT C XC 80 mm 13 20 mm Judy TT C XC 100 mm 18 25 mm To measure sag install a zip tie m the upr tube of the fork flush against the dust wiper Sita the bike with riding apparel Stepoff the bike and measure the distance between the dust SRAM CORPORATION JANUARY 2004 5 ENGLISH SRAM CORPORATION JUDY USER MANUAL Oil Tuning Judy XC SL Changing the 1 oil in your fak will alter its ram cerecteristics Rard is the ream Strcke of the fork in qitim to capressim To slow the rend of your fak greater replace the stock 10 wt oil with a heavier weight ugasim ail 15 wt faster read less danping replace the stock ail with a lighter weight sugonsim oil
13. w 12 in Ib 6 954 308963 000 REv A SRAM CORPORATION JUDY USER MANUAL ENGLISH Judy XC Pilot SERVICE INTERVALS GPSMetro Judy TT C PilotC JudySL XC SL ean dirt and debris from upper tubes spect upper tubes for scratches ubricate dust seals tubes eck top caps brake posts and shaft olts for proper torque heck air pressure emove lowers clean inspect ushings and change oil bath hange oil in Pure system hange oil in Motion Control System ean and lubricate Air U Turn Dual Air Air Assist assembly ean and lubricate coil spring or coil Turn spring assembly ean and lubricate PopLoc cable and housing Boxxer Ride Reba SL Race SIDRace SL PikeSL Race Race Team 8 amp Team amp World Cup amp Team World Cup ean dirt and debris from upper tubes spect upper tubes for scratches ubricate dust seals tubes eck top caps brake posts and shaft lts for proper torque e gt e ce e e e e e c oM BE o heck air pressure emove lowers clean inspect ushings and change oil bath mee mmt hange oil in Pure system 1 6 DIO hange oil in Motion Control System ean and lubricate Air U Turn Dual Air Air Assist assembly ean and lubricate coil spring or coil Turn spring assembly ean and lubricate PopLoc cable and housing OJO SRAM CORPORATION JANUARY 2004 7 ENGLISH SRAM CORPORAT
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