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EV3000 Series Inverter User Manual

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2. x xt loc ce reo a ie Mounting hok Mounting hole J IL j iri c2 AL3 D3 Figure 2 2 DC reactor appearance Table 2 2 Mechanical parameters of DC reactor Size mm Applicable Recommended Gross inverter DC reactor model copper cable Terminal weight kW mm A B Cc D E F G H J hole kg diameter 75G TDL 4D101 0900 60 23 90G 190 160 125 161 80 250 25 120 10 280 110G TDL 4D101 1100 100 O12 25 132G TDL 4D101 1320 200 170 260 28 150 85 30 160G TDL 4D101 1600 210 180 195 174 130 280 320 32 200G 200 12 TDL 4D101 2200 220 190 150 90 315 340 40 015 40 220G 250 Note 1 Columns B and C are the sizes of mounting holes of DC reactor 2 DC reactor should be installed at the bottom of the cabinet if it is to be installed inside a cabinet The clearance between reactor and the drive should be at least 35cm and the reactor should be as far away from the air inlet port of the drive as possible EV3000 Series Inverter User Manual Chapter 2 Models And Specifications 2 3 3 Panel Size oo8 O00 O00 Figure 2 4 Keypad box size unit mm EV3000 Series Inverter User Manual 9 10 Chapter 3 Installation And Cable Connection Chapter 3 Installation And Cable Con
3. Stop state m t o F F1 00 25 o Motor type 0 1 999 9A Tuning inhibit EE O Lo C7 tl lUnsynchronized 0 1 999 9A Tuning enable motor i 1E 1 amp 6 F1 01 FE F110 Rated power Rated freq Tuning E JE TE 011 0 50 00 o 0 4 999 9KW 1 00 400 0Hz No operation 1O EEO 007 5 F1 05 1 0 4 999 9KW Rated speed Start tuning Ve 1 i F102 1440 F110 Rated voltage 1 24000r min Start tuning feaureR fom Motor rotates Vex 1 after tuning 380 F1 06 F110 17380 V e Tuning F1 03 F1 09 F1 10 Rated it Tuning over ted current protection Motor stops after tuning Figure 4 14 Motor auto tuning procedure RUN start tuning Input motor parameters tuning tuning F1 00 F gt F1 01 M F1 05 gt Start ESC Motor auto tuning macro Figure 4 15 Motor auto tuning process 8 Panel self test function In stopping state press MENU ESC and STOP RESET at the same time to enter panel self test function Under panel self testing state the panel will check the LED LED indicator LCD display the buttons and the keypad E7PROM automatically The checking is divided into four steps 1 Light the LED according to low bit and high bit respectively so as to judge whether the digital tubes are normal 2 Light a LED unit indicator eve
4. Stop state v FO 12 A 50 001 0 Feandos onan No operation Gn HO Ee FO z 3 3 No operation Fobasctuncion Sf saramos poaa Press 4 EA A A A 1 je i 4 FO 00 COPY aaa User s password pena a a COPY FO 12 aa ae DAEN ey FO 12 a b Figure 4 12 Parameter copy operation procedure 5 Users password function In order to increase the reliability and safety of parameter settings the panel has customer password function Figure 4 13 shows the operation procedure of user s password F0 00 parameter Stop Run state h FO 001 keypad control User s password setup Freq F0 0000 FO basic function 0 9999 IG input password FO 00 1111 User s password 0 9999 e je 0000 FO 01 0 9999 language selection Osta 1111 FO 00 0 9999 User s password e le FO 01 0000 language selection 0 9999 en Press Ors 50 00 F0 01 keypad control language selection setup Freq a b Figure 4 13 Password setup Figure a shows how to set password with 1111 as an example Be careful that the user s password should not be zero or it will be invalid After user s password is set
5. UP switch UP terminal DOWN switch DOWN terminal EV3000 Clear switch inverter Clear terminal COM terminal Figure 6 1 wiring diagram for digital setting mode 3 and 4 The relationship between three external switches state combination and inverter s present frequency is shown in Table 6 1 Table 6 1 UP DOWN terminal switching state vs present freq Setup device UP terminal DOWN Inverter s clear terminal switching terminal present switching state state switching state frequency Disconnect Maintain Disconnect Close Decrease Disconnect Disconnect Increase Close Close Maintain Close Random Random Clear During stopping process the CLEAR command of controller is still active while UP and DOWN terminals are disabled During stopping state three external control terminals are all disabled 3 Digital setting 4 Basic operation is same with Digital setting 3 the difference is When STOP command is accepted STOP process starts inverter s present frequency is memorized automatically and it is the preset frequency of the next running process In stopping state the CLEAR command of controller is still active while UP and DOWN terminals are disabled 4 Digital setting 5 In this mode external control terminal needs not to be specially set inverter s present frequency can be set through external switches of X1 X8 terminals Before usin
6. E Smaller proportion gain P S o g D aa A Smaller integral time mo o 8 N Greater integral time 5 E D p Figure 6 22 Jump response of ASR vs P and I parameters User Manual The system dynamic response can be faster if the proportion gain P is increased However if P is too large the system tends to oscillate The system dynamic response can be faster if the integration time is decreased However if is too small the system becomes over adjusted and tends to oscillate Proportion gain P is usually adjusted first Under the condition that the system is immune from oscillation P can be increased as big as possible Then adjust integration time so that the system responds fast and will not be over adjusted Figure 6 8 gives a speed jump response curve with optimized P and This curve can be monitored through analog terminals AO1 and AO2 See sections related to F6 parameter group A speed Figure 6 23 Speed jump response curve 3 Pl parameters adjustment in high low speed running process If the system has fast speed response requirements for high low speed running with load the user can set ASR switching frequency F3 04 Generally when drive system is in low frequency running state the user can increase proportional gain P and decrease integration time to improve dynamic response characteristic Adjust the parameters of speed regulator according to the following pro
7. Use F5 function code to slect 14 running states output Fault relay output Relay output for fault alarm Frequency of output pulse is times of FAM COM Frequency meter output inverter running frequency the rate can be selected by F5 19 P ly f N OFF PGP COM 24V power supply ate ii SONOR signal terminals Max output current 100mA Input voltage range 8 24V PLC isolated from COM internally A 3 common terminals used with other other COM isolated from PE and CME Power supply Common terminal i i terminals internally Shield Shielding ground Grounding terminal of shielding layer Connected to PE 4 Notes on terminal connection Output frequency range 500Hz 10kHz 24V Power supply Input terminal Power supply input terminal Please use shielding cable or twisted cables refer Table 3 1 for selection to connect control terminals When shielding cable is used the shielding layer should be connected with PE terminal Control cable should be far away from power cable and the distance is at least 20cm Parallel arrangement is avoided so as to prevent wrong action of inverter 5 Notes on PG connection Different types of PG have different cable connections but the short circuit bar of CN4 must be setup correctly Cable connections of differential output open collector output and push pull output PGs are shown in Figures 3 14 to 3 16 Use shielded cable e teetntrae EV3000 interface board 5 Interfac
8. 2 Connect external braking resistor or braking unit 3 Check inputpower supply 1 Mount input reactor 2 Adjust the parameters of PI regulator refer to F3 parameter group description Overvoltage of control 1 Check input voltage Abnormal input voltage power supply 2 Ask for service Phase missing at input ae 1 Check the input wiring Phase missing of input R S T side 2 Check the input voltage 1 Phase missing output of U V W or three phase load Phase missing at output are highly unsymmetric Check inverter s output wiring or whether side 2 Inverter or motor s cables broken or too long the load is symmetric pre excitation time 1 Instantaneous overcurrent inside inverter 1 Refer to overcurrent solutions 2 Short circuits in output 3 phases or earthing 2 Re wiring 3 Blocked air duct or damaged fan 3 Clear air duct or replace fan 4 Internal short circuit of bridge in IPM 4 Ask for service Acc overcurrent Dec time is too short inverter Dec over Potential load or load inertia is too big current Low power of inverter PG fault or PG cable broken in Dec process Acc time is short V F curve is not suitable FOND HA O RON AO fF 1 Input voltage abnormal including the tuning process 2 In vector control mode Speed regulator s parameters are incorrect 3 Start the spinning motor without speed tracking Acc over voltage 1 Dec time is too short including the tuning process
9. because the inverter overload protection will occur first as shown in the following figure Time A 1 hour _ Inverter overload protection curve Motor overload protection curve 2 minutes i Lagi 150 Current Figure 6 5 Inverter overload protection vs motor overload protection When the inverter s capacity is bigger than that of motor in order to perform over load protection to motor with different specifications please set the motor s over load protection factor as shown in Figure 6 6 Time 4 80 100 1 hour D Motor overload protection coefficient 1 minute r 120 150 176 220 Current Figure 6 6 Motor overload protection factor selection Protection factor is determined by the following formula User Manual Motor s rated current Motor overload protection factor X 100 Inverter s rated output current Chapter 6 Detailed Function Introduction 57 Note When the motor capacity does not match the inverter the motor overload protection can be realized by setting F1 06 F1 07 The thermal protection value should also be set accordingly F1 08 Motor pre excitation selection Setting range 0 1f0 0 Active under certain condition Pre excitation function when inverter starts it is controlled by digital input terminals defined as pre excitation refer to F5 parameter description 1 Permanently active When the inverter starts mo
10. l F0 04 scsi req In digital quency setting _ F0 09 F0 08 0 01Hz 50 00Hz GER 0 Keypad control Running selection 1 Terminal control 2 Host control Running command F0 05 selection F0 06 Spinning direction Direction setting 2 REV inhibit Foor l hest output a frequency MAX 50 00 F0 08 400 0Hz 0 01Hz 50 00Hz CENE Pe es 0 No operation 1 Clear memory information 2 Recover factory settin Parameter Parameters y 3 9 AE NS j 3 Parameter uploading initialization refreshing i 4 Parameter downloading Note After executing 1 4 steps restores to zero automatically 5 2 2 F1 Motor Parameters Motor rating and protection parameters Func Display on Factory Profibus User s Name Setting range Min unit F1 00 Motor type selection Motor type 0 Unsynchronized motor ee E s aoma l F1 01 Motor rated power Rated power 0 4 999 9kW 0 1kW Ne rated a l F1 02 Motor rated voltage Rated voltage O inverter rated voltage Mae ee rated Px fe R F1 04 Motor rated frequency 1 00Hz 400 0Hz 0 01Hz 50 00Hz Px aw FOE mor raea speed Rated speed zoom tm pe e e Motor overload 0 No action F1 06 protection mode 1 Common motor 1 1 36 selection 2 Variable frequency motor Motor overload Proisaioh F1 07 protection factor factor 20 0 110 0 0 1 100 0 37 selection F108 oc pre excitation Pre excitation 0 Valid under certain condition 1 X 38 Fie ee selection 1 Permanently invalid E
11. 80 135 120 70 6 5 6 0 12 55 11 K119 EM30 9 4 165 148 80 135 120 70 6 5 6 0 12 55 TDL 4AI101 0150 15 K119 EM31 165 148 80 135 120 70 6 5 7 5 15 60 18 5 K119 EM32 165 148 80 135 120 70 6 5 7 5 15 60 TDL 4AI01 0220 22 K119 EM33 190 170 80 160 70 140 70 6 5 10 15 60 30 K119 EM34 190 170 100 160 70 140 80 6 5 12 20 70 TDL 4AI01 0370 37 K119 EM35 9 5 215 200 120 200 90 170 100 6 5 22 25 80 45 K119 EM36 215 200 120 200 90 170 100 6 5 22 50 130 TDL 4AI101 0550 55 K119 EM37 215 200 140 200 100 160 120 6 5 26 50 130 EV3000 Series Inverter User Manual 94 Chapter 9 Options Applicable Installation size Iron loss Copper loss Fi Size mm Weigh inverter Reactor model Order No nie mm rh PC Pm kW Ls Li Le B4 h e n2 ny d g W W 75 K119 EM38 280 245 226 150 240 110 185 125 13 40 56 150 TDL 4AI01 0900 90 K119 EM39 280 245 226 150 240 110 185 125 13 40 85 188 110 K119 EM40 310 280 256 150 260 110 220 125 13 50 85 188 TDL 4Al01 1320 132 K119 EM41 9 6 310 280 256 150 260 110 220 125 13 50 120 240 160 TDL 4AI101 1600 K11
12. AVR function AVR function 9 Noacton 1 x 155 1 Action 5 2 6 F5 Digital Value Terminal Digital value input terminal Func Display on Factory o N code one is a setting 0 Two line mode 1 gon Profibus User s code setting F5 00 FWD REV running mode Control mode 1 Two line mode 2 Three line mode No function can be selected again F5 01 X1 termina function Digital input terminal X1 X8 function F5 02 X2 ert function MS multi section speed terminal 1 MS multi section speed terminal 2 MS multi section speed terminal 3 Multi Acc Dec time terminal1 Multi Acc Dec time terminal2 External fault normally open input External fault normally closed input External Reset RESET input ONoahHoN ON EV3000 Series Inverter User Manual 40 Chapter 5 Function Parameter Table Func Display on Min Factory Profibus User s code Hame LCD selling Tange unit setting nange code setting 9 FWD amp JOG control input JOGF REV amp JOG control input JOGR Coast to Stop input FRS 0 Frequency increase command UP Frequency decrease command DOWN UP DOWN terminal clear command Acc Dec prohibit command 3 wire running control External interrupt normally open contact input 18 External interrupt normally closed contact input 19 Pre excitation command Digital input terminal 20 DC braking command input X1 X8 function 2
13. C analog setup 0 05 25 C 10 C Control function Speed setup accuracy Digital setting 0 01Hz analog setup 1 2000 highest frequency With PG feedback vector control 0 05 25 C 10 C Without PG feedback vector control 0 5 25 C 10 C Speed control accuracy EV3000 Series Inverter User Manual 6 Chapter 2 Models And Specifications Specifications Reference voltage output 2 branches 10V 5mA Control voltage output 24 V 100mA or external power supply through PLC terminal 1 branch Control Signal Input terminal s working power supply can be obtained from external External power input power supply of active contact 8 24V 2 branches 10V 10 V DC 11bit Sign Bit Analog input a 1 branch 0 10V 0 20mA DC 10bit Selected by the jumpers position at V or Analog output 2 branches 0 20mA output programmable 11 kinds of output selectable Running order input 2 branches FWD STOP and REV STOP insutruction input Programmable relay 8 programmable branches 30 kinds of running control command can be selected such as fault output reset Pre excitation and torque control PG input A A B B differential input A B open collector input FAM output Seat frequency signal the signal s frequency is the multiple of the inverter s output Open collector output 2 branches 14 optional running states the maximum output current is 50mA P ble rel sone oe 1 branch 14 optional running states contact
14. Mechanical Parameters Table Table 2 1 Mechanical parameters of EV3000 series inverter Installation Gross A B H WwW D A Inverter model Motor kW ae iam ac can a hole diameter a weight mm kg EV3000 4T0022G 2 2 EV3000 4T0037G af 186 285 300 200 202 6 8 7 5 EV3000 4T0055G 5 5 EV3000 4T0075G 7 5 EV3000 4T0110G T men 236 365 380 250 209 6 8 12 EV3000 4T0150G 15 1 EV3000 4T0185G1 18 5 200 486 500 310 256 7 5 EV3000 4T0220G1 22 19 EV3000 Series Inverter User Manual 8 Chapter 2 Models And Specifications Installation Gross Inverter model Motor kW nm hole diameter o weight mm kg ea 18 5 180 421 435 275 209 7 Figure b 3 EV3000 4T0220G 22 15 EV3000 4T0300G 30 35 EV3000 4T0370G 37 250 600 624 375 250 9 Figure c EV3000 4T0450G 45 38 EV3000 4T0550G 55 50 EV3000 4T0750G 75 300 747 770 468 301 10 Figure d EV3000 4T0900G 90 90 EV3000 4T1100G 110 EV3000 4T1320G 132 370 855 880 530 370 100 EV3000 4T1600G 160 14 Figure e EV3000 4120006 a 520 975 1000 680 370 140 EV3000 4T2200G 220 Note For 75kWG and above inverters DC reactor is included in the standard configuration The weight of DC reactor in the above table is not included in the gross weight Outline and dimensions of DC reactor are shown below Diameter of terminal Enlarged view of terminal MAX E F5
15. Running frequency Running frequency Hz 0 01 Hz Reo P 7 e T S E Pomos vem a Perae pon are Pesen o ae orne WAM We Conor oa ae Commr forme ae Besems o a eo Pemes atm are Acca Ca a A a A maor pw e Poorman pow e moor pow fe mawor o o fer Doe TEE Output current A instantaneous FF 20 Output current 2 reserved A 5 3 Description Of Factory Reserved Functions FE 00 function is for the factory to input its password so that parameter values from FE 01 to FE 20 set by the factory can be viewed or modified These parameters include 1 Version of control software 2 Parameters corresponding to the inverter model 3 Various voltage and current protection thresholds Users cannot not modify or view these parameters Only during maintenance or when the control board needs to be replaced can the specialized personnel from the manufacturer modify these parameters EV3000 Series Inverter User Manual Chapter 6 Detailed Function Introduction 49 Chapter 6 Detailed Function Introduction G Note The values in are the factory settings 6 1 Basic Function Parameters F0 00 User password setting Setting range 0 9999 0 XXXX Set up any non zero number as user s password to enable password protection function 0000 Clear user s password that has been already set up to disable password protection function EV3000 series inverter s factory setting is that the password pr
16. Voltage current Al2 input range 10 2V or 20 4mA definition G Note When the user selects analog input voltage range as 10V 10V operation control level s function can be setup automatically F6 03 Analog filter time Setting range 0 012 5 000s 0 1s Filter the analog signal input from Al1 Al2 and Al3 channels to eliminate the influence of interference signal If the filter time is setup too long the response speed of the input signal may be lowered F6 04 Mai eo am x Setting range 0 2 0 reference input channel selection 0 Select Al1 as main input 1 Select Al2 as main input 2 Select Al3 as main input Main input is the part of Analog input its input output characteristic is selected by F6 00 F6 02 F6 Auxiliary i i ET thea EY mpu Setting range 0 2 0 channel selection F6 06 Auxiliary Setting range 0 0 20 0 main adjusting value input highest analog value 0 0 0 No selection of auxiliary input 1 Select Al2 as auxiliary input 2 Select Al3 as auxiliary input In Analog setting mode auxiliary input is adjusted based on main input If auxiliary reference input channel is selected then the Analog input will be added to main input with the form of auxiliary adjusting value to form total input for example the Chapter 6 Detailed Function Introduction 75 aid A union f range 2 10V or 4 20mA 0 Fmax FWD action 2 TET o 10V 20mA FWD action setup
17. external braking unit and braking resistors should be connected The mechanical resonance point of load The inverter may encounter the mechanical resonance point of load within certain output frequency range Jump frequencies have to set to avoid it 1 6 2 About The Inverter Capacitor and varistors Because the inverter outputs PWM pulse wave capacitor and varistors should not be connected with the output terminals of the inverter or the inverter may trip or components may be damaged as shown in Figure 1 3 EV3000 Series Inverter Introduction 3 Chapter 1 EV3000 inverter Figure 1 3 Capacitor connection with inverter output prohibited Usage outside the range of rated voltage The inverter is not applicable out of the specified range of operation voltage If needed please use corresponding voltage regulation device 3 phase input modified into 2 phase input The modification from 3 phase input to 2 phase input is not allowed or fault may occur If there are only two phases available the phase loss protection function should be disabled before the inverter is derated for operation Lightning strike protection There are lightning overcurrent devices inside the inverter which has auto protection function Altitude and deration When the altitude is higher than 1000m the cooling effect of inverter is deteriorated because of the rareness of air derating must be considered Figure 1 4 indicates the rela
18. if setting value of F0 04 is revised then the inverter s present frequency or the digital part of inverter s present frequency should be updated F0 04 can also be used as backup frequency in fault state refer to FA Parameter group about relevant function codes description In following condition setting value of F0 04 will be revised automatically If Low high frequency limit is changed setting value of F0 04 will be automatically limited in new setting range defined by the new Low high frequency limit If the frequency setting mode enables that the frequency setting can be automatically saved when power supply fails then the inverter s present frequency can be saved in F0 04 automatically F0 05 Running command selection Setting range 0 1 20 Select inverter s running control command common running commands include Start Stop FWD and REV Special running commands include JOG running and motor auto tuning 0 running command issued by keypad Running command is issued by pressing the keys of RUN STOP RESET JOG and FWD REV on the Keypad If the LED on the top of FWD REV key is on that means the FWD command is enabled if it is off that means the REV command is disabled For the detail description of keypad usage refer to 4 2 Panel And Its Operation Methods EV3000 Series Inverter t 6 Hz Auxiliary input adjustment freq amount 1 Running command issued by External terminals Running
19. output indication signal is zero terminals For example in the following three conditions the terminals output indication signal FWD REV dead time running period The phase when the setup frequency is lower than the start frequency when the inverter starts from zero frequency In Dec process output frequency is lower than initial frequency of DC injection braking 4 Frequency Speed arrive signal FAR Refer to function description of parameters of F5 14 5 Frequency speed accordance signal FDT Refer to function description of parameters F5 15 F5 16 6 Setup counter arrive signal Refer to function description of parameters F5 12 F5 13 7 Specified counter arrive signal Refer to function description of parameters F5 12 F5 13 8 Simple PLC running phase finished indication In simple PLC running process after each phase is finished according to the setting mode The terminal outputs pulse signal whose width is 1 second E3000 Series Inverter User Manual ss sss sS User Manual 9 Low voltage lock P OFF When the DC bus voltage or control power supply voltage is too low keypad s LED will display POFF at the same time the terminal outputs indication signal 10 Inverter over load pre alarm According to F5 17 over load pre alarm setup when the output current is higher than the setting value the terminal outputs indication signal 11 External fault stop In inverter s running process when dig
20. selection T el Hi 6 Ph 7 acti uR l to Chapter 6 Detailed Function F8 14 ase action ST7 selection R selection e Ph 7 5 2 10 F9 COM And Bus Communication control Func Display on E Factory Cha Profibus User s code LCD aa unit setting code setting 1200bps 2400bps 4800bps ae 9600bps 1 3 x 290 19200bps 38400bps 125000bps N 8 1 1 start bit 8 digital bits 1 stop bit no parity F9 01 Data format Data format 1 E 8 1 1 start bit 8 digital bits 1 stop bit even parity 1 x 291 O 8 1 1 start bit 8 digital bits 1 stop bit odd parity Local Local 2 126 address address EV3000 Series Inverter User Manual 44 Chapter 5 Function Parameter Table PROFI BUS control Func Min Factory Profibus User s N Displ LCD Sett Ch code eee se unit setting Ange code setting invalid control PPO1 PPO2 1 x 2 F9 03 PPO mode selection PPO3 PPO4 PPO5 F9 04 PZD2 s connection value PZD2 connection value 0 20 corresponding to FF 00 FF 20 af Bo xa F505 P203 comrecien value F200 samen value ozo teoressorara wFROOFFAD 1 o lt e F506 PZD comecton value Pza comnecion value ozo teoresporara wFROO FFAD o lt ae F207 PZD5s connecten value PZD5 cornecion value 20 corewponaroworroorran To a Fane P208 connecten value PZD5 cornecion value 20 corewonaroworroorraD To x ae Fate PZD7s comrecien value PZD7 cornecion value 20 corewonaro
21. the relay acts E022 is displayed Only when FA 04 0 inverter s alarming and stopping occur at the same time when analog frequency speed command lost If FA 0440 the inverter only alarms but will not stop if the fault is removed then the inverter runs at the setup frequency before fault and the alarm picture disappears automatically Q Note This function is valid only when the analog signal input range is selected as 4 20mA 2 10V or 20 4mA 10 2V Note 1 When the fault reset function is always enabled the inverter will keep running after a fault reset if the Run command is not cleared 2 When the fault reset function is enabled under certain conditions the Run command must be cleared once before the fault reset operation can be enabled 3 To ensure safety when the fault reset function is always enabled it is recommended to ensure that the Run command is OFF before you reset the inverter FA 03 Cooling fan control selection Setting range 0 1KO 0 Auto running mode When the inverter is running the fan continues to run when the inverter stops if the heatsink s temperature is lower than 50 C the fan stops running after delay for 30s or the fan continues to run 1 The fan runs all the time when the inverter is connected with AC power source Setting range 0 1 234 0 0 The inverter stops output motor coasts to stop the relay acts E022 is displayed FA 04 Action selection open
22. the types and electrical parameters of the elements should be completely consistent with or very much the same as the original ones Note Replacing original elements using the spare elements of different type and different electrical parameters may damage the inverter 1 Cooling fans Possible cause of damages Wear and tear of the bearing aging of the fan vanes Criteria After the power is cut off for the inverter check if abnormal conditions such as crack exists on fan vanes and other parts When the power is turned on for the inverter check if inverter running is normal and check if there is any abnormal vibration 2 Electrolyte capacitors Possible cause of damages high ambient temperature and aging of electrolyte due to large pulse current induced by frequent leaping changes of loads Criteria Check if frequent over current or over voltage failures occur during inverter start up with load Check if there is any leakage of liquids Check if the safety valve protrudes Measure static capacitance and insulation resistance 8 4 Storage Of Inverter 1 Storage conditions shall satisfy storage requirements Table 8 2 Storage environment of inverter Environmental F es Requirements Remark conditions Ambient temperature shall not exceed 30 C during long term storage of the inverter in order to prevent deterioration of capacitor properties Condensation and freeze resulted by sudden temperature ch
23. when needed should be installed at the interfaces between different areas 10 All bus cables such as RS485 and signal cables led out from the cabinet must be shielded 2 Inverter electrical installation instruction The inverter electrical installation is shown below 10kV I Power transformer Isolation transformer Inverter Power cable for F control equipment ie MCR gt 30cm ree or AC input reactor Metal contro M f i etal cabinet equipment l cabinet Sentol Inverter ontrol signal Motor cable cable 4 gt 50cm AC output reactor Len Figure 15 Inverter electrical installation 1 The motor cable is grounded at the inverter side although it is recommended to ground the motor and inverter separately 2 It is a must in the cabinet to use shielded armored cables as the motor cable and control cable Connect the shielding metal net with two ends of the grounding cable The metal net should not be folded up lest the shielding effect should be reduced Note that cable clamp must be used here 3 Ensure good conductivity between the installation board bolt and the inverter metal case The serrate washer and conductive installation board are recommended Inverter EMC Design amp Installation Instruction 101 4 If there is only one two sensitive device s you can mount power filter directly near the sensitive devic
24. 05 and set by the analog input of AI2 AI3 At this time auxiliary reference input channel is disabled Chapter 6 Detailed Function Introduction 67 F4 02 Auto torque Setting range 0 0 no action 0 1 30 0 compensation inverter s rated voltage 0 0 Auto torque compensation is realized by increasing the output voltage automatically through detecting the load current the increasing range is defined by F4 02 As shown in Figure 6 29 the area surrounded by dashed lines is the auto torque boost range Vo 100 Auto torque boost limit Basic running frequency Figure 6 29 Auto torque boost compensation Note The value of auto torque compensation should be determined by the voltage decrease at the motor stator Random increase of this parameter is harmful G Note For common loads choose 0 for the square torque loads like fan and pump choose 1 F4 01 Torque Setting range 0 30 inverter s rated boost voltage 3 0 In order to compensate the low frequency torque boost the output voltage in the low frequency zone as Vb shown in Figure 6 28 Vmax a fb Fo Figure 6 28 Manual torque boost G Note Generally use the default value 3 If overcurrent occurs at the startup raise this parameter slowly from 0 until the fault is cleared Note that this parameter when adjusted too large may damage the equipment F4 03 Positive slip Setting range 0 00 10 00Hz co
25. 11 K119 ER06 130 120 80 125 90 70 6 5 4 5 9 40 TDL 4AIl01 0150 15 K119 ER07 165 148 80 135 120 70 6 5 6 0 12 55 18 5 K119 ER08 165 148 80 135 120 70 6 5 6 0 12 55 TDL 4AI01 0220 22 K119 ERO9 9 4 165 148 80 135 120 70 6 5 6 3 12 55 30 K119 ER10 165 148 80 135 120 70 6 5 7 5 15 60 TDL 4AI01 0370 37 K119 ER11 165 148 80 135 120 70 6 5 7 8 15 60 45 K119 ER12 190 170 80 160 70 140 70 6 5 10 20 70 TDL 4AI01 0550 55 K119 ER13 190 170 80 160 70 140 70 6 5 11 20 70 75 K119 ER14 190 170 100 160 70 140 80 6 5 12 25 80 TDL 4Al01 0900 9 5 90 K119 ER15 215 200 120 200 90 170 100 6 5 22 50 130 110 K119 ER16 215 200 140 200 100 160 120 6 5 26 56 150 TDL 4AI01 1320 132 K119 ER17 215 200 140 200 100 160 120 6 5 26 56 150 160 TDL 4A101 1600 K119 ER18 280 245 226 150 240 110 185 125 13 40 85 188 200 K119 ER19 9 6 280 245 226 150 240 110 185 125 13 40 85 188 TDL 4AI01 2200 220 K119 ER20 280 245 226 150 240 110 185 125 13 40 85 188 Table 9 5 Parameters of 380V series 3 phase AC input reactor 4 Applicable Installation size Iron loss Copper loss F Size mm Weigh inverter Reactor model Order No Sem mm ia t PC Pm kW ame ei Eee is a e a Pe W W 5 5 K119 EM28 130 120 80 125 90 70 6 5 4 5 9 40 TDL 4AI01 0075 7 5 K119 EM29 165 148
26. Inverter Operation process is shown in Figure 4 10 Press the SHIFT key with single direction shifting function to shift the flashing bit of parameters that is modification bit After finishing the parameters setup press the MENU key twice to exit programming state Enter the function code of last operation when returning to the programming state again it has operation memorizing function User Manual 28 Chapter 4 Simple Running Of Inverter Stop Run state F1 02 001 5 Motor s rated power 001 50 0 Setup Freg Stop run state Figure 4 10 Parameter setup 3 Parameter display In stopping state or running state various state parameters of inverter can be displayed by LED The displayed parameters can be decided by Fd 00 Fd 02 and can be scrolled through by pressing the SHIFT key The following is an explanation for the parameters operation method in stopping and running state 1 Switch of parameter display in stopping state In stopping state the inverter has 8 state parameters which can be scrolled by gt gt key they are preset frequency external counting value digital value input terminal state digital value output terminal state analog input Al1 analog input Al2 analog input Al3 and DC bus voltage Refer to the explanation of Fd 02 The default value of Fd 02 is preset frequency If Fd 02 is operated according to Figure 4 11 a you can change defaul
27. Inverters running in dusty environment must be cleaned periodically The interval should be set to 2 3 months or shorter for the more dust there is the more risky it is to the inverter 6 Follow other basic installation and operation requirements in this manual Should there be any questions please contact the technical support personnel in time Ventilation dust control and maintenance of control cabinet 1 Overall requirement The cabinet should be sealed with specially designed inlet and outlet for ventilation On top of the cabinet there should be air outlet protection grid and cover Application Requirements In Dusty Environment 97 Application Requirements In Dusty Environment On top of the cabinet there should be bottom plate cable inlet air inlet and dust screen 2 Design an effective air duct Free airflow helps prevent dust accumulation 3 The cabinet top should be mounted with protection grid and protection cover The height of the protection cover should not block the ventilation 4 The inlet of the axial flow fan inside the cabinet should be covered with protection grid Make sure the fan rotation direction is correct drawing wind from outside the cabinet 5 Seal the seams on the cabinet to keep the dust out 6 All the cable air inlets on the cabinet should be covered with dust screen For easy clearing and maintenance the dust screen should be movable and made of metal The size of the screen mes
28. Line speed m s Fd 15 Total operating time Hour Display range 0 65535 0 FF 08 Preset line speed m s FF 09 External count value no unit FF 10 Motor output torque Motor flux FF 12 Digital input terminal s state no unit 6 15 Communication Parameters These parameter groups are used for displaying parameters through host communication control software the FPI Digital output terminal s state no unit K parameters will not be displayed by keypad FF 14 Analog input Al1 V Analog input Al2 V FF 16 Analog input AI3 V FF 17 Analog output AO1 V FF 18 Analog input AO2 V FF 19 DC bus voltage V FF 20 Instantaneous output current A reserved FF 00 Running frequency Hz FF 01 Running speed rpm FF 02 Setup frequency Hz FF 03 Setup speed rpm FF 04 Output voltage V FF 05 Output current A EV3000 Series Inverter User Manual Chapter 7 Troubleshooting 85 Chapter 7 Troubleshooting 7 1 Fault Alarm And Troubleshooting When the inverter is abnormal protection function acts LED displays fault code LCD displays fault name fault output relay acts the inverter stops output and the motor coasts to stop the action when fault alarm occurs is decided by enhanced function EV3000 series inverter s fault contents and troubleshooting is shown in Table 7 1 fault codes display range is E001 E028 After fau
29. PID control function diagram P is proportional gain Ti is integration time Td is differential time Error limit F7 09 When the PID regulation is performed error limit is used for judging the error limit between input value and feedback value If the error is in error limit range then PID regulation stops PID output maintain constant or PID regulation starts 2 Use internal PID function pressure control system formed by EV3000 inverter is shown below MCCB 3 phase xN 380V i xX Pressure transducer Figure 6 42 Internal PID feedback system In the above figure pressure input signal is setup by potentiometer pressure feedback value is formed by the output signal of pressure transducer input through inverter s analog signal input terminal Al2 in the example the signal is 0 4 20mA The above control system can be used in speed close loop control system using TG speed measuring generator as speed feedback device Chapter 6 Detailed Function Introduction 77 ree Close loop control function Setting range 0 1 20 selection 0 no selection of close loop control function 1 Select analog Close loop control function including the speed close loop with TG 2 Select speed close loop with PG V F Control mode should be selected 1 Note When F7 00 is set to 2 F0 02 should be set to 2 V F control at the same time F7 01 Reference selection Setting range 0 1 1 0 Digital inpu
30. achieve inverter networking and monitoring The inverter can connect to PROFIBUS field bus control system compliant with international standard through TDS PA01 bus adapter The inverter s compact design contributes to flexible installation The design and test conducted in compliance with international standard ensures the product quality and abundant options are available for your flexible configuration Before using EV3000 series inverter please read this manual carefully to ensure proper use Improper use can cause inverter malfunction reduce the inverter life or even jeopardize personnel safety So you should read this manual carefully and use the inverter strictly following the instructions This manual is delivered with the inverter please save it for future reference in inverter repair and maintenance E3000 Series Inverter User Manual Chapter 1 Introduction 1 1 Notes For Unpacking Inspection Upon unpacking please confirm the following Any damage occurred during transportation Check whether the model and specifications on the nameplate of inverter are in accordance with your order If there is any error please contact your supplier 1 2 Model Description EV3000 4 T 0220G1 Special version No Inverter series Code Inverter type G General load Code Voltage level Motor power Code kW 4 380V 0022 22 0037 37 0
31. be at least 20cm away from each other If a closed loop is formed between the peripheral equipment and the inverter wiring the grounding leakage of the inverter will misoperate the equipment Solution Remove the grounding of the peripheral equipment User Manual Appendix 2 Inverter EMC Design amp Installation Instruction 99 Wiring requirement 1 The control signal cables and power motor cables should be laid separately and kept away as far as possible to avoid interference This is particularly important when the cables are parallel and extend for a long distance When crossing of the control signal cable with power motor cable is inevitable the crossing must be orthogonal Motor cable gt 50cm Power cable gt 20cm Control signal cable Power motor cable Control signal cable Figure 5 Wiring requirement 2 High frequency low resistance shielded armored cables should be used 3 Use shielded cable as the control cable Besides the shielding metal net must be connected to the metal case through cable clamps at both ends PE NSS Enclosure Enclosure Figure 6 Correct shield grounding j Enclosure Enclosure Figure 7 Incorrect shield grounding Grounding 1 There are 3 grounding methods as listed below Dedicated grounding terminal the best Inverter Other equipment O O PE Figure 8 Dedicated grounding ter
32. cables and control cables specially check if there are any cuts on the cable skin which is in contact with the metal surface 4 Check if insulation binding tapes on power cable connection lugs fall off 5 Clean thoroughly the dust on the printed circuit board and ventilation ducts Vacuum cleaner is recommended 6 Before performing insulation tests all connections between inverter and power source as well as between inverter and motor should be removed and all main circuit input output terminals should be short circuited with conductors Then proceed insulation test to the ground Certified 500V megohmmeter or corresponding range of Chapter 8 Preservation And Maintenance 89 3 Listening 3 No abnormal noise 1 Comprehensive 1 No abnormal vibration and no abnormal observation listening noise At any time 2 Heat y 2 Point thermometer 2 No abnormal heat 1 Voltmeter Q Satisfying the specification 2 Rectifying voltmeter 3 Ammeter 3 Satisfying the specification 4 Point thermometer 4 Temperature rise is lower than 40 C 3 Listening 3 No abnormal noise 2 Satisfying the specification insulation tester must be used Do not use instruments with defects Insulation test of single main circuit terminal to ground is forbidden otherwise the inverter might be damaged Do not perform insulation test to control terminals to avoid inverter damages After testing short circuit conductors of mai
33. channel F6 07 selection valid when PID Feedback channel mode is selected OMAN OAR ON EV3000 Series Inverter User Manual 42 Chapter 5 Function Parameter Table Analog output Func Display on Min Factory Profibus User s Running frequency spinning speed O MAX Setup frequency spinning speed O MAX ASR speed error Output current 0 2 times rating Torque command current Torque current Output voltage 0 1 2 times rating Feedback flux current Al1 setup input Al2 setup input 0 AI3 setup input AO2 multifunction Analog AO2 209 output terminal selection function selection 0 fadjustment adjustment F611 11 AO1 gain setup AO1 gain 9 99 7 10 00 o 99 10 00 eee zero offset AOQ2 zero 99 9 100 0 2 adjustment adjustment F6 13 AO2 gain setup AO2 gain 9 99 10 00 REA 5 2 8 F7 PID Pocess Func Factory Profibus pra N Displ LCD code a Si 2 i P GA setting ass k code E 0 Do not select PID Close loop control iinctionisslection 1 Analog close loop control 2 PG speed close loop Ref i h hk F7 01 Reference selection nererenca 9 neterenice mputt pe ie 1 1 x 231 selection 1 Reference input through terminal Ref igital oe a oo ee caja ees onoo o a2 setting F ki f k F7 03 cocoan NRE ceapa 0 Input via analog terminal 1 x 233 channel selection selection Ref f F704 Reference ol speed Speed ease a4000rpm trom Orpm 234 close loop loop P ional F7 05 Proportional gain P
34. control function automatically frequency input in analog mode or the analog close loop input The auxiliary input corresponding to auxiliary adjusting value is of double polarity it is specified as below The central point of auxiliary input analog signal is correspondent to auxiliary adjusting zero value the low limit of input range is correspondent to minus highest auxiliary adjusting value the high limit of input range is correspondent to plus highest auxiliary adjusting value For example setup Al2 as auxiliary input select signal input range as 0 10V F6 06 is setup as 20 0 maximum frequency F0 07 is setup as 50 00HZz When Al2 OV auxiliary adjusting value is F6 06 X F0 07 10Hz When Al2 5V auxiliary adjusting value is 0 Hz When Al2 10V auxiliary adjusting value is F6 06 Xx F0 07 10Hz The relationship between auxiliary adjusting value and Analog input signal is linear Refer to F0 03 function code description Note 1 When FO0 03 is set to 7 or 8 all analog input signals are regarded as absolute values That is analog input can only be added based on digital input or 485 serial communication input 2 When selected as auxiliary input all analog input signals are regarded as absolute values 3 In TG close loop control of PID mode all analog input signals are regarded as absolute values 4 When the voltage input range of AI1 and AI3 is selected to 10V 10V the operation lever contr
35. counting value reaches F5 13 setting value Y2 outputs an indication signal until Setup counter arrive signal Y1 recovers As shown in Figure 6 38 set F5 13 5 when Xi inputs the 5th pulse then Y2 outputs an indication signal this process continues until Y1 recovers Chapter 6 Detailed Function Introduction 73 Xi lel isl lal slelis oL input i l me e o A L Figure 6 38 Setup counter arrive input and nominated counter arrive input Setting range 0 0 20 0 highest frequency 5 0 F5 14 Frequency arrive signal FAR F5 14 function code is used to setup the No 4 function in Table 6 8 As shown in Figure 6 39 when the inverter s output frequency is in the negative positive detection width of setup frequency Yi outputs indication signal Output freq Detection Yi Time Figure 6 39 FAR and FAR detection width signal Setting range 0 0 100 0 highest frequency 80 0 Setting range 0 0 10 0 highest frequency 5 0 F5 15 Frequency detected FDT signal level F5 16 FDT signal lag F5 15 and F5 16 function codes are used to setup No 5 function in Table 6 8 When inverter s output frequency exceeds certain value Yi outputs indication signal this signal is FDT level If the inverter s output frequency decreases Yi will continue to outputs indication signal until the output frequency is lowered to the FDT signal width and exceeds certain width this width
36. diagram 1 2 Press MENU ESC to enter program menu Set F1 00 parameter to 0 to select unsynchronized Set F1 01 parameter that defines motor s rated power to 2 Connect inverter with motor and PG properly Ensure that the directions thus determined are clear see the description of Fb 01 function code 7 5kW to 380V Set F1 02 parameter that defines motor s rated voltage E3000 Series Inverter User Manual User Manual Set F1 03 parameter that defines motor s rated current to 17A Set F1 04 parameter that defines motor s rated frequency to 50Hz Set F1 05 Parameter that defines motor s rated speed to 1440 rpm Enter F1 09 parameter setup auto tuning enable Set F1 10 parameter to 1 press ENTER DATA to confirm press RUN key to start motor auto tuning After tuning the motor stops For the description of motor s auto tuning refer to Table 4 3 and Figure 4 14 4 Setup inverter s function parameters Set F0 02 parameter to 1 to select close loop vector control mode Set F0 03 parameter to 0 to select frequency setting mode as digital mode 1 Enter F0 04 parameter set frequency to 30 00Hz Set F0 05 parameter to 0 to select panel running command control mode Set Fb 00 parameter that defines PG pulse number to 1000PPR Set Fb 01 parameter to 0 to select PG positive direction 5 Press MENU ESC to exit program state and back to stopping state 6 Pres
37. for the frequency set by other setting modes Refer to F0 03 parameter description 15 Acc Dec disabled command When the terminal is ON the inverter temporarily inhibits executing the Acc Dec command and runs at current frequency When the terminal is OFF normal Acc Dec commands can be executed If there is any control signal with higher priority input such as external fault signal the inverter will exit Acc Dec inhibit state immediately and execute specified processing procedures 16 Three line running control Note The fault signal input will cause the inverter to raise alarm and stop while the input interrupt is different Note The Acc Dec disabling function is also effective in the normal Acc Dec process If it is necessary to stop the inverter when the Acc Dec is disabled press the STOP key on keypad twice to realize the emergency stop 16 Three line running control In terminals control mode F0 05 1 this function is used to define the terminals that input FWD REV running command when three line running control mode is selected Refer to F5 00 for the introduction of three line running control mode 17 18 Normally Open Closed contacts for inputting external interrupt signal When the inverter is in running process after external interrupt signal is received the inverter will decrease its output frequency to zero according to the Acc Dec mode and continues running at zero frequency Once the ex
38. is enabled Zero servo function diagram is shown in Figure 6 26 Speed regulator ASR F3 00 F3 04 Zero servo position loop F3 12 Initial position PG position feed back pulse number PG feedback speed Figure 6 26 Zero servo function diagram When the zero servo function is enabled if the preset frequency is zero and the motor s speed is lower than the zero servo threshold then the position control loop begins to operate At this time the motor s position is memorized After applying the load or remove the load of the motor the motor will be at the memorized position Position control accuracy and dynamic response of zero servo can be regulated through the proportional gain F3 12 of position loop User Manual Zero servo function can only be used in close loop vector control mode and disabled for open loop vector and V F control mode F3 12 Proportional gain of Setting range 0 000 6 000 zero servo position loop 2 000 First adjust the parameters of speed regulator ASR then adjust the proportional gain of position loop 6 5 V F Control Function 0 Linear voltage frequency mode constant torque load as curve 0 in Figure 6 27 Figure 6 27 V F curve 1 Square voltage frequency mode square torque load as curve 1 in Figure 6 27 2 V F defined by user The preset frequency is the same with the normal frequency setting output voltage can be selected in F6
39. nameplate parameters and actual running state 2 The frequency range defined by the high amp low frequency limits does not apply to the JOG running and motor auto tuning 3 The inverter output frequency is also affected by besides the high low frequency limit start frequency initial frequency of DC injection braking and jump frequency 4 The interrelation among highest output frequency high frequency limit and low frequency limit is shown in Figure 6 3 Note their value sequence when setting them FO 10 Acc time1 Setting range 0 1 3600s 20 0s FO 11 Dec time1 Setting range 0 1 3600s 20 0s F0 12 Parameter initialization Setting range 0 4 0 0 No operation Inverter is in normal parameter read write state Whether the parameters can be revised is dependent on the setting state of the user password and inverter s current running state 1 Clear memory information When you set F0 12 to 1 and confirm inverter will clear the fault information For the detailed contents of relevant memorized information refer to relevant description of Fd parameter group The fault information clearing operation will clear all the memorized parameters stored in the function codes between Fd 07 Fd 14 2 Recovery of factory setting value EV3000 Series Inverter User Manual 56 Chapter 6 Detailed Function Introduction Setup F0 12 to 2 and confirm inverter will recover all the parameters between F0 00 F0 12 and F
40. positive of torque and has nothing to do with the running command s direction FWD REV and function code F0 06 F3 10 Delay time for speed torque Setting range 0 01 1 00s switching control 0 04 Delay time for speed torque shift control can be set by control terminal When the control terminals are defined as speed torque switching control function perform ON OFF or OFF ON operation on the terminals and the speed torque switching control function is enabled after the delay time is set up Note 1 If you need to use terminals X1 X8 to control speed torque switching set any one of F5 01 F5 08 to 32 and set F3 06 to 0 2 The speed control in PLC PID MS speed running cannot be switched to torque control 3 In the torque control mode when the inverter receives a stop command it will switch to close loop vector speed control automatically before stopping F3 11 Zero servo function selection Setting range 0 1 20 0 Disabled The motor is in speed control mode when the speed is zero and zero servo function is now disabled 1 Enabled If the frequency is zero and the motor s speed is lower than the zero servo threshold internal setting is 0 3Hz then the zero servo function is enabled but DC injection braking function is prior to zero servo function 2 Zero servo function enabled under certain condition When the control terminal is closed one of X1 X8 select function as 33 zero servo function
41. requ smienten ooowmoom oome sao x me F205 Sin compensation gan Sipconpensnion gan ooo ome wom x es EV3000 Series Inverter User Manual Chapter 5 Function Parameter Table 39 Torque limit and control j Min F Profi pune Name Display on LCD Setting range i actory Change renibus psate code unit setting code setting F3 06 Torque control Torque control O valid under cee condition 1 x 126 1 Permanently invalid F3 08 Brak torque limit Brak torque limit 0 0 200 0 inverter rated current 150 0 ERE aS 0 Al2 high frequency limit is F0 08 __ Torque control 1 Al3 high frequency limit is FO 08 F3 09 T select 9 09 ordue control se scton i 2 Al2 high frequency limit is defined by Al1 3 Al3 high frequency limit is defined by Al1 g SPeeditorque switching Switch between 0 01 1 00s o 0is 0 04 control delay time speed torque Zero servo function Zero servo selection function 1 Permanently invalid 2 Valid under certain condition 2 He ai i pan 2000 8000 i sta feist zero servo position loop gain 5 2 5 F4 V F Control Func Faaa iie Profibus Users N Displ LCD mode i F4 F4 01 Torque boost boost Torque boost boost 0 0 30 0 manual torque boost 0 1 1 Pl corapensationi compensation F4 03 POSitive slip Positive sip 0 00 10 00Hz 0 01Hz 0 00Hz ied compensation compensation Fagg eae slip Negative slip 0 00 10 00Hz 0 01Hz 0 00Hz Px fae compensation compensation F4 05
42. select PG positive direction 5 Press MENU ESC to exit program state and back to stopping state 6 Press FWD REV to setup Jog running direction 7 Press JOG key the motor will accelerate to the Jog Setup frequency and keep Jog running state Note In panel control JOG running process if you press other keys the JOG running may be interrupted 8 Release JOG key motor decelerates to stop 9 Turn off MCCB to switch off the inverter 4 Setup the frequency by analog terminals use control terminal to control the running process 1 According to the wiring of Figure 4 18 check to confirm the correct cable connection switch on the MCCB to supply power to the inverter Note Note on motor and PG connection is the same as that in example 1 Note You can use 3k 5k precise multi turn potentiometer for the setting of external analog signal Use screened cables for the connection of potentiometer The shielding coat must be reliably grounded Pi P PB N MCCB O O R Three phase R i input 380V g z S 5 EV3000 50 60H 3 OP e AL inverter FWD switch FWD Stop order FWD g REV switch REV Stop order REV O0 0O O00 OOO Figure 4 18 Basic wiring diagram 3 2 Press MENU ESC to enter program menu 3 Motor auto tuning The operation procedure is the same as that in example 1 4 Setup inverter s function parameters Set F0 02 parameter to
43. select two line control mode 1 Set FA 02 parameter to 1 to select the STOP key as valid 5 Press MENU ESC to exit program state and back to stopping state 6 Turn on FWD switch motor starts FWD spinning 7 In running process press A or W key to modify the present setting frequency of inverter 8 In running process turn off the FWD switch then turn on the REV switch motor s running direction is changed 9 Turn off the FWD and REV switches motor decelerates to stop or press the STOP key motor decelerates to stop 10 Turn off MCCB to switch off the inverter 3 Jog Running through panel operation 1 According to the wiring of Figure 4 16 check to confirm the correct cable connection switch on the MCCB to supply power to the inverter Note Note on motor and PG connection is the same as that in example 1 2 Press MENU ESC to enter program menu 3 Motor auto tuning The operation procedure is the same as that in example 1 EV3000 Series Inverter User Manual 34 Chapter 4 Simple Running Of Inverter 4 Setup inverter s function parameters Set F0 02 parameter to 1 to select close loop vector control mode Set F0 05 parameter to 0 to select panel control mode Set F2 15 parameter to select JOG frequency as 10 00HZz Enter F2 16 parameter set Acc time to 10s Enter F2 17 parameter set Dec time to 10s Enter Fb 00 parameter set pulse number to 1000PPR Set Fb 01 parameter to 0 to
44. sequence need not be considered 2 Electro magnetic contactor is recommended to be installed at the input side and the contactor must be interlock with output fault relay so the fault part can be isolated and the safety is ensured 3 In order to reduce the coupled noise from mains suitable noise filter can be installed at the input side of Inverter 2 Inverter output terminal U V W 1 It is strictly prohibited to connect the mains input terminals to the U V W output terminals or connect the mains input terminals to the P1 PB terminals 2 The U V W output terminals should be connected to three phase AC motor in correct phase sequence If the motor spinning direction is wrong exchange the connections of any two phases EV3000 Series Inverter User Manual 3 Capacitors and surge suppressors are forbidden to be installed at the output side 4 It is strictly prohibited to short or earth the output terminals of the inverter 5 To suppress the EMI of the inverter users may install the dedicated optional noise filter at the output side of the inverter or lead the output cables through metal tubes and route them separately from the control cables as shown in Figure 3 11 MCCB AC reactor Metal tube R PA Ane E00 U A SERE EAS IEEE s x an s i N 1 Inverter T Power supply Ve Control equipment Figure 3 11 Suppressing the EMI of inverter 6 When the ca
45. speed cannot be controlled When the reference torque is higher than load torque motor s speed rises Please set high frequency limit F0 08 according to the actual condition Set the torque reference value in torque control mode refer to parameters of F3 09 GJ Note If parameters P amp I are not properly adjusted Dec overvoltage may occur when an inverter without external brake resistor or brake unit reaches high speed rapidly That is due to the energy feedback during Dec after the speed overadjustment This can also be avoided by adjusting the PI parameter Note 1 The torque control is valid only in the close loop vector control mode 2 During the torque control when the inverter receives the stop command it will switch to the close loop vector control automatically before stopping 3 The control terminals X1 to X8 can be used to switch between speed control and torque control only when F3 06 is 0 and the inverter is in close loop vector control mode with PID PLC MS speed function disabled F3 05 Slip Setting range 0 reserved 50 0 250 0 compensation gain 100 0 Slip compensation gain is used to calculate slip frequency Setting value of 100 represents that the rated torque current corresponds to the rated slip frequency The static F3 07 Motor torque Setting range 0 0 200 inverter s limit rated current 150 0 F3 08 Braking Setting range 0 0 200 inverter s torque limit ra
46. the parameters and their units The first line of LCD displays ra on N rnan DIS 4 0 0 4 EV3000 EN YDRIVE MENU ENTER ES DATA i 8 e ko i OG Figure 4 3 Power on EV3000 Series Inverter User Manual 26 Chapter 4 Simple Running Of Inverter N PARAMETER UNIT Keyboard Control 4 Setup Speed m MENU ENTER ES DATA un Q STOP Openloop Vector Run Speed RESET XR J Figure 4 4 Stopping state Figure 4 5 Running state FWD Dec Dec FWD Motor direction Indicator ON Indicator ON Direction indicator Indicator OFF Run clockwise Run clockwise Spinning arrow Run anti clockwise Figure 4 6 Sequences of direction indicator and running direction indication 4 Fault state In stopping state running state or programming state correspondent fault information will be reported if fault is detected as shown in Figure 4 7 At this time LEDs display the fault code and LCD displays the fault description The inverter can enter program menu through MENU ESC key For looking up the fault log E023 keypad read write error not included refer to Chapter 7 Troubleshooting for details When fault alarm occurs the alarm picture is displayed and the fault can be reset by press
47. type See the following figure Static inducted Circuit Space Electromagnetic noise conducted noise conducted noise inducted noise Path 1 Paths 7 8 Noise conducted Noise by grounding loop conducted by of leakage current power cable Path 2 Path 3 Motor cable Power cable Inverter radiated noise radiated noise rated noise Path 4 Path 5 Path 6 Figure 3 Noise type 2 Transmission means See the following figure Telephone ad Figure 4 Means of noise transmission 3 Noise suppression methods The methods of noise suppression are listed in the table below EV3000 Series Inverter Inverter EMC Design amp Installation Instruction Means of noise transmission Inverter EMC Design amp Installation Instruction Noise suppression methods Noise and its suppression method When peripheral equipment share the same power source with the inverter the noise transmitted through the power line may misoperate the peripheral eqipment Solution Mount a noise filter at inverter input side or isolate the peripheral equipment with an isolated transformer or power filter Electronic equipment such as computers measuring meters radio equipment and sensors when in the same cabinet with inverter with their wiring close to the inverter may misoperate due to radio interference Solution 1 The susceptible equipment and its sign
48. x 2 12 bit binary code and inverter s present frequency are calculated below Set the highest frequency to 60 00Hz high frequency limit to 60 00Hz and low frequency limit to 0 00Hz 12 bit binary value Inverter s Decimal present Remark frequency High 6 bit Low 6 bit setting value 111111 111111 4095 60 00Hz frequency 0101 101010 2730 40 00Hz 100000 000000 2048 30 01Hz oroi 0000 000000 000000 i oer When selecting Digital setting 5 the functions of X1 X8 defined by F5 01 F5 08 will be disabled automatically When this setting mode is cancelled the functions of X1 X8 defined by F5 01 F5 08 will be active again please set all the terminals functions correctly 5 Analog input Analog input can be done through three interdependent physical channels Al1 Al2 and Als When selecting the single polarity analog signal input if negative level signal is input then absolute value should be chosen No information of spinning direction is contained in single polarity analog input signal When selecting double polarity analog signal input information of spinning direction is contained in double polarity analog signal of 10V OV 10V At this time operation control function should be set Keypad or terminals direction control function is disabled automatically and the spinning direction is not controlled by F0 06 For double polarity analog signal 10V OV 10V we have the following rules 0V 10V correspon
49. 0 09 setup running 0 Stop E022 1 100 Al running Action selection for 2 50 Al running FA 07 PID reference Input value missing 3 25 Al running 1 x 327 missing Note Only valid for 4 20mA 2 10V 20 4mA 10 2V input 0 Stop E021 1 Running set by F0 04 f 2 High speed limit running FA 08 EAEN Feedback missing 3 Low speed limit running 1 x 328 4 Running set by FA 09 Note Only valid for 4 20mA 2 10V 20 4mA 10 2V input valid EV3000 Series Inverter User Manual Chapter 5 Function Parameter Table 45 Func y p Factory orroitu User s N Displ LCD Min TF ame isplay on LC Setting range in unit saie Cha ao Eai Abnormal backup FA 09 frequency speed Abnormal speed 0 0 100 0 abnormal speed setup setup FA 10 Brake utility rate Brake utility rate No braking 2 5 10 20 50 80 100 TO ORONO vener iauibehaes 0 Protection disabled FA 12 P P Input phase failure 1 Alarm failure protection Protection enabled Inverter output phase Output phase oy rotection oigabieg FA 13 P p PUND Alarm failure protection failure Protection enabled Inverter load missing Inverter load Protection disabled FA 14 i g inet Alarm protection missing Protection enabled FAAS rer gac missing Load missing level 0 0 100 0 rated current 0 1 30 0 FE o level Load missing FA 16 protection detecting Load missing time 0 0 99 9s time 5 2 12 Fb PG Func
50. 000 Series Inverter FA 14 Inverter load missing protection continuous long time Setting range 0 1 2 KO 0 Inverter load missing protection inhibit 1 Inverter alarms when the load is missing detected time is setup by FA 16 the inverter displays E026 the relay does not act the inverter continues running if the load loss fault is removed after alarm the alarm picture disappears automatically 2 The inverter load loss protection acts detected time is setup by FA 16 if the load is lost in all the detected time User Manual 82 Chapter 6 Detailed Function Introduction alarm displays E026 inverter stops output motor coasts to stop and the relay acts FA 15 Inverter load missing Setting range 0 0 100 0 protection level 30 0 The inverter load loss protection level is expressed by inverter s rated current percentage FA 16 Load missing Setting range 0 0 99 9 s protection detecting time 1 0s Load loss protection detected time is defined as delayed time for protection action after load loss occurs 6 12 PG Parameters Setup according to the PG s pulse number per round PPR Note This function is invalid in zero servo or torque control It is valid only for speed control mode Note In running with speed sensor be sure to set this parameter correctly Fb 01 PG direction selection Setting range 0 1 0 0 FWD If the direction decided by the wiring sequence of PG
51. 055 55 ICodelInput voltage aH F T 3 phase 0150 15 0185 18 5 0220 22 0300 30 0370 37 0450 45 0550 55 0750 75 0900 90 1100 110 1320 132 1600 160 2000 200 2200 220 1 3 Nameplate The nameplate is on the right bottom of the case of the inverter The contents are shown in Figure 1 1 cd EMERSON Network Mower MODEL POWER INPUT OUTPUT Inverter model EV3000 4T0150G ti ee ak 15kW 3PH AC 380V 35A 50Hz 60Hz 21KVA 32A 0 400Hz 0 380V XXXX XXXX XXXX XXX Motor capacity lt _____feeereepearry Rated input phase voltage lt a current and frequency frequency range and voltage S N Emerson Network Power Co Ltd Figure 1 1 Inverter nameplate User Manual i Rated output capacity current 1 2 Chapter 1 Introduction 1 4 Parts Of Inverter Parts of inverter are shown in Figure 1 2 Keypad connection hole Interface board Interface board terminal Installation hole Control board Control board terminal Charge indicator Mains circuit terminal Shield Control cable inlet Keypad socket S fi S 4 S Cover Cover installation hole Ventilation opening Figure 1 2 Parts of inverter 1 5 Safety Rules Definition of Danger and Attention Operations which are not performed according to Danger requirements may cause serious equipment loss or personnel injury Operations which are not performed according to A Att
52. 07 8 Input side phase failure E008 9 Output side phase failure E009 10 Power module Fault E010 11 Heatsink overheat E011 12 Rectifier over heat E012 13 Inverter overload E013 Fd 07 1 fault type Fault 1 14 Motor overload E014 1 is 407 15 External equipment fault E015 16 W R Fault E016 17 COM Fault E017 18 Contactor does not close E018 19 Current detection Fault E019 20 CPU Fault E020 21 Close loop feedback cable broken E021 22 External input cable broken E022 23 Keypad W R Fault E023 24 Tuning fault E024 25 PG fault E025 26 Load loss Fault E026 27 Brake failure E027 Parameter setting error E028 2 fault type Fault 2 re 3 fault type Fault 3 Bus voltage at last fault Fault Fault voltage fo 999V 999V En current atlast e auttcurrent 0 0 999 9A O 1A fault p Running frequency at Fault 0 00Hz 400 0Hz 0 01H 0 00Hz last fault frequency Input terminal s state at a terminal 0 1023 last fault Fd 14 Output terminal s state Ti terminal at last fault 5 2 15 FE Factory Reserved kk kk Manufacturer Manufacture password setup r password Note Input password correctly display FE 01 FE 14 EV3000 Series Inverter User Manual 48 Chapter 5 Function Parameter Table 5 2 16 FF Communication Parameters Note The FF communication parameters are not displayed on LED or LCD Func Display on Falah Profibus ETS me tome Mca Semone set Oe st FF 00
53. 1 Reserved 22 Counter reset signal input 23 Counter trig signal input 0 24 Switch between Al1 input and Al2 input 25 Switcht between panel operation and external terminal command Reserved RS485 communication control enable 0 Simple PLC running command enable Simple PLC pause Reserved Reserved Speed torque switch control Zero servo signal aE Profibus User s g code setting l NOOA WDM O Func N Display on LCD Setting range Inverter zero speed running 13 Torque limit F5 15 FDT level FDT level 0 0 100 0 F0 07 Digital value output terminal Open collector output Inverter ready for running READY F5 09 terminal Y1 function Inverter running 1 signal RUN1 selection Inverter running 2 signal RUN2 Open collector output F5 10 terminal Y2 function Frequency speed arrive signal selection Frequency speed uniform signal Setup counter arrive Specified counter arrive 8 Simple PLC Phase running finished P bl r l t indication F5 11 PASET ay Bias ee Relay function 9 Under voltage locking P OFF PA B C function selection i 10 Inverter over load pre alarm 11 External fault Stop 12 Motor over load pre alarm F5 12 Counter setting arrive input Counter setting 0 9999 ii para SPecified counter arrive S pecified counter o F5 12 input F5 14 FAR Frequency 0 0 20 0 F0 07 effective range F5 16 FDT signal lag FDT signal 0 0 100 0 F0 07 paiz eemen over oag INV ove
54. 1 11 F1 16 will be updated Every time after revising motor s parameters the inverter will set parameters of F1 11 F1 16 as standard motor s parameters Specific meanings of motor parameters are described in Figure 6 7 Ri Ly Lm R2 Lo Lm O aq l4 Rm le U1 7 1 S R o i gA Figure 6 7 Electric circuit with asynchronous motor equivalent value under stable status Ri Ly Re Le Lm lo in Figure 6 7 represent respectively stator resistance stator inductance rotor resistance rotor inductance mutual inductance and excitation current EV3000 Series Inverter User Manual 58 Chapter 6 Detailed Function Introduction 6 3 Auxiliary Function Parameters F2 00 Start mode Setting range 0 1 2 0 Start mode is valid when the inverter enters running state from stopping state that is the inverter will start according to the selected start mode in the conditions of power recovery after first failure reset after fault and run again after coast to stop 0 Start from start frequency When inverter begins running it starts from start frequency F2 01 and runs for the preset time at this frequency 2 Start on the fly including direction judgement When the inverter begins running first it detects the motor s speed and direction then it starts smoothly at the detected speed and direction Smooth start without impaction should be performed on spinning motor When this start mode is select
55. 1 to select close loop vector control Set F0 03 parameter to 5 to select analog voltage present frequency setting mode Set F0 05 parameter to 1 to select external terminal control mode Set F6 00 parameter to 0 analog channel Al1 select 0 10V range Set F6 04 parameter to 0 to select main reference input channel as Al1 Note If Al2 is selected as input channel the position of CN10 on the control board should be selected correctly in V side Set F6 05 parameter to 0 to not to select auxiliary input channel Set Fb 00 parameter to select PG pulse number as 1000PPR Set Fb 01 parameter to 0 to select positive direction of PG Set F5 00 parameter to 0 to select two line control mode 1 Set FA 02 parameter to 1 to make panel s STOP key active 5 press MENU ESC to exit program state and back to stopping state 6 Turn on the FWD switch and motor starts FWD spinning 7 In running process adjust potential meter to modify present frequency setting 8 In running process turn off FWD switch then close REV switch motor s running direction is changed 9 Turn off the FWD and REV switches motor decelerates to stop or press panel s STOP key motor decelerates to stop 10 Turn off MCCB to switch off the inverter EV3000 Series Inverter User Manual Chapter 5 Function Parameter Table 35 Chapter 5 Function Parameter Table 5 1 Function Table Description 1 EV3000 inverter function parameters are
56. 10 2V 20 4mA 10 2V om dead time 10 No No FWD action ie nput ranas T ov aetrton definition ko Mead time 7 Combined input 1 RS485 serial communication digital setting analog setup Input range 4 5 0V Use the addition result of digital setting value and analog setting value as the inverter s present frequency When selecting this setting mode you only need add these two values In this setting mode when selecting analog input signal as double polarity input take the absolute value of analog input signal and the spinning direction information should not be contained in the signal 8 Combined input 2 Analog setup function code F0 04 digital setting Use the addition result of digital setting value of F0 04 and analog input signal as the inverter s present frequency When selecting this setting mode you only need to add these two values In this setting mode when selecting analog input signal as double polarity input take the absolute value of analog input signal and the spinning direction information should not be contained In this setting mode the part set by F0 04 in present frequency that is digital setting value of preset frequency EV3000 Series Inverter User Manual can be modified by the A and W keys on the keypad while the digital setting cannot be revised In running or stopping state if setting value stored in F0 04 should be revised then digital setting value of frequency should al
57. 2 00 Fd 04 to the default factory setting value All the setting values of F1 parameter group will not be influenced when factory setting value is restored 3 Parameter uploading When set F0 12 to 3 and confirm inverter will upload all the setting values of function codes between F0 00 Fd 04 to the E PROM in the keypad 4 Parameter downloading When set F0 12 to 4 and confirm inverter will download all the setting values of function codes between F0 00 Fd 04 in the keypad to control board For the detail description of parameter uploading and downloading refer to 4 2 PanelAnd Its Operation Methods After 1 4 procedures are finished setting value of F0 12 will restore to 0 automatically 6 2 Motor And Its Protection Parameters 6 2 1 F1 00 Motor type selection Setting range 0 0 Motor s Rating Value And Protection 0 Unsynchronized motor F1 01 Motor rated Setting range 0 4 999 9kW inverter s Setting range O inverter rated voltage Setting range 0 1 999 9A inverters F1 02 Motor rated voltage F1 03 Motor rated current F1 04 Motor rated frequency F1 05 Motor rated speed rated value Setting range 1 00 400 0Hz 50 00Hz Setting range 1 24000rpm 1440rpm Parameters of controlled motor Note To ensure normal motor tuning set the motor nameplate parameters correctly To ensure the control performance the motor s power should fit the inverter power generally within 2 grades be
58. 4 50 135 160 TDL 4A001 1600 K220 EM18 215 200 140 200 100 160 120 6 5 26 56 150 200 K220 EM19 215 200 140 200 100 160 120 6 5 26 56 151 TDL 4A001 2200 220 K220 EM20 9 6 280 245 226 150 240 110 185 125 13 40 85 190 9 2 2 DC Reactor 1 Model TDL 4D101 0300 is used The 0300 represents its power level same as the inverter model 2 Size The DC reactors have two different appearances as shown in Figure 9 7 and Figure 9 8 Their sizes are provided in Table 9 7 EV3000 Series Inverter User Manual Chapter 9 Options 95 L3 a ih a Ga 40d n2 40d nl nl ior h bl I Ll E 1 A L1 Figure 9 7 DC reactor appearance A Figure 9 8 DC reactor appearance B 3 Parameters of DC reactor TDL 4D101 75kW and above inverters include the DC reactor in standard configuration The following lists the recommended DC reactor models and parameters for 55kW and below inverters Table 9 7 Mechanical parameters of 380V series DC reactor 7 7 Installation size Iron loss Copper loss F Weigh tone Reactor model Order No Re Semm mm E t PC Pm Li by h n2 n d g W W 11 Fs TDL 4D101 0150
59. 4 Fd Display And Check E parameters selection 1 display 2 Function Introduction LED running display e ee refer to Chapter6 Detailed EE parameters selection 2 display 2 Function Introduction 0 Frequency setting Hz speed rpm 1 External counting value no unit 2 Digital value input no unit 3 Digital value output no unit etal 1 Profibus User s code setting LED stop display Stop display parameters flash 4 Analog input Al1 V 5 Analog input Al2 V V 6 Analog input Al3 7 DC bus voltage V AVE Frequency speed Display 0 Frequency Hz 1 display switch switching 1 Speed rpm Li d Fd 04 Line speed factor mespeed 0 1 999 9 0 1 factor IPM heatsink Heatsink Fd 05 ee oe 0 0 100 0 C 0 1 C detection temperature temperature Rectifi H ink poulenncoue mats 0 0 100 0 C 0 1 C detection heatsink temperature temperature 2 EV3000 Series Inverter User Manual Chapter 5 Function Parameter Table 47 Func Nemes frome Name PARE seting range e Tcange P rs on Sen Min Factory Chai Profibus User s code LCD unit frome Name PARE seting range e Tcange P rs code setting 0 No abnormal record clear abnormal record 1 Acc over current E001 2 Dec over current E002 3 Over current in constant speed E003 4 Over voltage in Acc process E004 5 Over voltage in Dec process E005 6 Over voltage in constant speed E006 7 Control power supply over voltage E0
60. 5 The grounding cables should be laid away from the I O cables of noise sensitive equipment Note that the grounding cable should be as short as possible Surge absorber is necessary when using relay contactor and magnetic brake When noise generating devices such as relay contactor and magnetic brake are used wherever the installation position is surge absorbers must be used Varistor O 220Vac O et Pt Diode Inverter o O 24Vde i S ae ee f L i RC filter o 220Vac EAEAN i O Figure 12 Surge absorber for noise generating device Leakage current and its handling method The following figure shows the path of leakage current The leakage can be classified into to ground leakage and inter cable leakage The current strength is related to the carrier frequency and capacitor QF ES Interline capacitance R E Power S l Inverter source fMotor earth capacitance earth capacitance Figure 13 Leakage current path 1 To ground leakage current The to ground leakage current will flow not only into the inverter but also other equipment through the grounding cable It may mis operate equipment such as relays and leakage breakers The leakage current is positively proportional to the carrier frequency and the length of motor cable Solution 1 Lower the carrier frequen
61. 9 EM42 310 280 256 150 260 110 220 125 13 50 120 240 200 K119 EM43 360 330 308 170 310 120 265 150 13 80 120 240 TDL 4AI01 2200 220 K119 EM44 360 330 308 170 310 120 265 150 13 80 170 360 4 Parameters of the 3 phase AC output reactor TDL 4A001 are provided below Table 9 6 Parameters of 380V series 3 phase AC output reactor Applicable Installation size ___ Iron loss Copper loss F Size mm Weigh inverter Reactor model Order No TS mm ie tI pc Pm kW gt ees pices eco tl e em Ww 5 5 K220 EM05 a TDL 4A001 0075 130 120 80 125 90 70 6 5 4 5 9 40 11 K220 EM07 TDL 4A001 0150 9 4 165 148 80 135 120 70 6 5 6 0 12 55 15 18 5 K220 EM08 165 148 80 135 120 70 6 5 7 5 15 60 TDL 4A001 0220 22 K220 EM09 165 148 80 135 120 70 6 5 7 5 15 60 30 K220 EM10 190 170 80 160 70 140 70 6 5 10 20 70 TDL 4A001 0370 37 K220 EM11 190 170 100 160 70 140 80 6 5 12 25 80 45 K220 EM12 190 170 100 160 70 140 80 6 5 12 25 80 TDL 4A001 0550 55 K220 EM13 190 170 100 160 70 140 80 6 5 12 25 80 75 K220 EM14 215 200 120 200 90 170 100 6 5 22 50 130 TDL 4A001 0900 9 5 90 K220 EM15 215 200 120 200 90 170 100 6 5 23 50 132 110 K220 EM16 215 200 120 200 90 170 100 6 5 24 50 133 TDL 4A001 1320 132 K220 EM17 215 200 120 200 90 170 100 6 5 2
62. A Default Jumper Position Function setting RS485 port setup selection Toggle Switch is ON use terminal Toggle Switch is OFF do not use terminal Use terminal when the RS485 is at the end of the RS485 COM network ke so fo a o O p fe 2 Q O D 2 E Controlboard EV3000 Series Inverter User Manual Chapter 4 Simple Running Of Inverter 23 Chapter 4 Simple Running Of Inverter 4 1 Definitions Of Special Terms This chapter defines the terms describing the control running and state of inverter Please read it carefully it will help you to use the inverter correctly 4 1 1 Control Mode There are three control modes without PG vector control with PG vector control and V F Control Running control modes can be selected by F0 02 Mode 0 Without PG vector control vector control without speed sensor or open loop vector control suitable for applications with high requirement for start torque and speed control accuracy and conventional V F Control mode cannot satisfy such requirements Mode 1 With PG vector control vector control with speed sensor or close loop vector control suitable for applications with high requirement for torque response and speed control accuracy Mode 2 V F Control mode Besides application of regular V F control it can also be used in application of an inverter driving more than one motors Note In a non panel control
63. A01 i i RS485 communication port i Field Bus i i f i Terminal Connect with i agonal gt Terminal Twisted cable Twisted cable description Terminal PROFIBUS a ion name with shielding layer with shielding layer j ignal F SEER RS485 i Can be connect with R9485 A l connected pS485 port i i Signal Ter rsasst with o 31 RS485 B i minal i RS485 ports i i TT S R i Host PC eee RS232 serial port DB9 f Terminal Terminal f f description name PIN Singal Connect with aR bial 5V power aa i RS485 port p Supply 1 PG RS485 Signal Terminal a Transimit TXD r 2 RXD i data line RS485 Signal Terminal Receive RXD i 3 TXD i data line i 4 DTR i 5V power i supply GND f 5 GND UE SISO Ean SGN io cha stale Lt Shielded cable 6 DSR m ri RTS 8 CTS 9 Figure 3 13 Connection of serial communication port 2 Interface board terminals CN1 CN2 1 CN1 layout x1 X2 X3 X4 X5 COM X6 X7 X8 Yi Y2 CME FWD COM REV FAM PLC PE PGP COM A A B B 2 CN2 layout PA PB PC TA TB TC 3 Table 3 8 provides terminal description of CN1 and CN2 Table 3 8 Terminal description of CN1 and CN2 REV COM_ REVIStop trina X1 COM Multifunction input selection 1 g branch Programmable digital value input Optical coupler isolation input 24Vdc X2 COM _ Mu
64. AC output reactor TDL 4A001 0300 where 0300 represents its power rating same as the inverter model 2 Size The AC input and output reactors have three different appearances as shown in Figures 9 4 to 9 6 Their sizes are provided in Tables 9 4 to 9 6 Ll a an Figure 9 4 3 phase AC input output reactors appearance A N a mds p ae L1 Nae l jl nl 2o b Figure 9 5 3 phase AC input output reactors appearance B User Manual Chapter 9 Options 93 2 L3 gt i fe R i j a e a 7 Figure 9 6 3 phase AC input output reactors appearance C 3 Parameters of the 3 phase AC input reactor TDL 4AI01 are provided below Table 9 4 Parameters of 380V series 3 phase AC input reactor 2 Applicable Installation size Iron loss Copper loss F Size mm Weigh inverter Reactor model Order No S mm ay t PC Pm kW i Ls Ly L2 B h e n2 ny d g W W 5 5 K119 ER04 120 106 80 100 80 60 6 5 2 1 7 25 TDL 4AI01 0075 7 5 K119 ER05 9 4 120 106 80 100 80 75 6 5 3 0 8 30
65. Daily Preservation And Maintenance Daily preservation shall be implemented during routine operation to make sure that the operation environment is under good condition Daily operation data parameter setting data and parameter modifications shall be well recorded to set up complete inverter application logs Various abnormal working conditions can be discovered in time through daily preservation and inspection This can facilitate prompt investigation of the abnormal conditions in order to solve the problems quickly These routine preservation and maintenance can ensure normal operation of the equipment and can extend the lifetime of inverter Daily inspections to be performed are listed in Table 8 1 Table 8 1 Daily inspections fers oe crea checked Inspection content Means method 1 Ambient temperature shall be lower than 1 Point thermometer 40 C otherwise the rated values should be 1 Temperature humidity aA hygrometer decreased Humidity shall meet the Operation requirement At any time environment 2 No dust accumulation no traces of water 2 Dust vapor leakage 2 Observation leakage and no condensate 3 Visual examination and 3 Gases A 3 No abnormal color and smell smelling EV3000 Series Inverter User Manual Main inspections 2 Cooling and heating 1 Vibration 3 Noise 1 Power input voltage 2 Inverter output voltage 3 Inverter output current 4 Int
66. Dec overvoltage 2 Load inertia is too big 3 Input voltage abnormal Overvoltage at constant 1 Abnormal change of input voltage speed running 2 Inproper parameters of PI regulator IPM fault EV3000 Series Inverter User Manual 86 Chapter 7 Troubleshooting Fault code Type of faults Possible fault reasons Troubleshooting Too high ambient temperature Lower the ambient temperature Overheat of IPM Blocked air duct Clear air duct heatsink Damaged fan Replace fan Abnormal temperature detection circuit Ask for service Too high ambient temperature Overheat of rectifier Blocked air duct bridge heatsink Damaged fan Abnormal temperature detection circuit Too short Acc time V F curve is not suitable Restart the motor in running after momemtary stop Very low mains voltage Heavy load PG reverse in close loop vector control running state E011 Lower the ambient temperature Clear air duct Replace fan Prolong Acc time Adjust V F curve Set start mode as speed tracing start Check mains voltage Select inverters with bigger ratings Adjust the PG wiring or functions setup Adjust V F curve Check mains voltage Select special motors for long term low speed running 4 Setup motor overload protection factor right 5 Check load 6 Adjust the PG wiring or functions setup Peripheral fault Close of external fault terminals Check the reason E2PRO
67. EV3000 Series Inverter User Manual Version V1 1 Revision date May 26 2008 BOM 31011529 Emerson Network Power provides customers with technical support Users may contact the nearest Emerson local sales office or service center Copyright 2007 by Emerson Network Power Co Ltd All rights reserved The contents in this document are subject to change without notice Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen China Homepage www emersonnetworkpower com cn Customer Service Hotline 86 755 86010581 Complaint Hotline 86 755 86010800 E mail support emersonnetwork com cn Contents Chapter 1 Introduction eecceeeeeeeeeeeteeeeeeeenees 1 1 1 Notes For Unpacking Inspection 1 1 2 Model Description eeen 1 13 Nameplate diein 1 1 4 Parts Of Inverter 2 1 5 Safety Rules 0 ee eeeeeeeeeseeeeseeeeeeetenees 2 1 5 1 Installation eee eeeeeeeeeeenneees 2 1 5 2 Cable Connection And Distribution2 1 5 3 Maintenance eeeeeeeseeeeeeeees 2 1 6 Notes On Usage ecceeeceeeeeeeteeeneeeeees 2 1 6 1 Motor And Mechanical Loads 2 1 6 2 About The Inverter eee 3 1 7 Notes Regarding Disposal ee 4 Chapter 2 Models And Specifications 00 5 ZASMOGEIS snyst nrn er 5 2 2 SPeCifiCAtioNS eeeeeeeeeeeeeeeeeeeteeeneee 5 PETTA vais tanec Dineen hess 7 2 3 1 Outline Size ooo eee e
68. EV3000 Series Inverter User Manual Chapter 6 Detailed Function Introduction 69 Table 6 4 Multifunction oe selection Frequency increase command U Frequency decrease command DOWN UP DOWN clear command Acc Dec disabled command No function can be selected repeatedly MS multi section speed terminal 1 MS multi section speed terminal 2 MS multi section speed terminal 3 Terminal for selecting Multi Acc Dec time 1 Terminal for selecting Multi Acc Dec time 2 FWD REV Three line control combined with Switch between panel control mode RS485 PROFIBUS communication Simple PLC running command enable OFF enable ON inhibit Normally open contacts for inputting external interrupt command stop Simple PLC operation pause command without alarm recoverable external fault Normally closed terminal for Terminal for inputting external reset signal RESET External FWD Jog running control signal JOGF External REV Jog running control signal JOGR Terminal for inputting coast to stop signal FRS 4 5 Terminal for selecting multi Acc Dec time Through the ON OFF state combination of Multi Acc Dec time terminals the Acc Dec time 1 4 can be selected refer to the description of F0 10 F0 11 F2 18 F2 23 If the user has not defined this function then the inverter will select Acc Dec time 1 automatically except simple PLC running Multi Acc Dec time terminal s state combination is shown in Tabl
69. F ON A0 Slant Setting range 0 00 10 00Hz art Trequenc Sposi SEINY O AOH fo F2 02 Start frequenc 0 Peas J y Setting range 0 0 10 0s 0 0s holding time Boe Reverse idling outpul oferta x frequency Start frequency It is the initial frequency when the inverter Inverter FWD starts from zero frequency shown as Fs in Figure 6 10 running TEON e ee as In the Acc and Start process if the preset frequency is lower a Detecting motor speed than the start frequency inverter s output frequency ii and direction becomes zero Figure 6 n the fl r r failure pty e UII Stait onhe Ny aner power faure Start frequency is effective in each Acc process in FWD and Note REV running process 1 Start mode 0 Applicable when static friction torque is big while load inertia is small or when an external mechanical braking device is equipped i e the motor shaft can keep still before the restart after a stop 2 Start mode 1 Applicable when the rotation direction could be reversed in the inverter stop state 3 Start mode 2 Particularly applicable upon restarts after various fault resets or after transient power failure etc 4 In the FWD REV switchover process or when raising the set frequency the Acc will be in start mode 0 Start frequency holding time the running time at start frequency in Acc Start process shown as Ts in Figure 6 10 Start frequency holding time is effective in each Start process and FWD REV running switc
70. Fb parameter description Torque control Torque control can be used in the control mode with PG vector The motor s output Refer to F3 parameter process again according to the motor s present speed so as to reduce the start impact gt torque can be controlled according to the torque command of analog input description E 2 In corder to make Acc Dec process smooth and decrease mechanical impact user can H k Refer to F2 parameter S Acc Dec setup S curve of Acc Dec function make the speed of motor change smoothly during Acc description and Dec process 3 DC injection Before start or in stop process supply DC power to the spinning motor braking torque is Refer to F2 parameter 2 braking generated to make the motor stop quickly description Zeiosene Not only the zero speed running is realized but also 200 torque can be generated and _ Refer to F3 parameter simple servo running is realized description At start the inverter tracks the motor s speed automaically due to inertial setup the start Refer to F2 parameter Speed tracking description Drop control Used to balance the motor s load when one mechanical load is driven by several motors Refer to F2 parameter description Special terminal control Digital input terminal has powerful functions It can be used with external control devices to form various application solution Before the special control function of the terminal is used
71. K424 EM02 114 100 98 100 80 6 5 4 15 23 5 sl TDL 4D101 0220 K424 EM04 9 7 134 100 114 120 80 6 5 6 8 24 30 6 30 K424 EM05 134 120 114 120 100 6 5 8 28 33 2 TDL 4D101 0370 37 K424 EM06 134 140 114 120 100 6 5 10 33 42 8 42 45 TDL 4D101 0550 K424 EM07 9 8 134 140 114 120 100 6 5 10 33 8 55 K425 EM10 135 120 225 100 80 6 5 14 36 63 7 9 2 3 AC And DC Reactors Manufacturer Information Qinghuangdao City Huashenglong Electric Co Ltd Headquarters address No 3 20 Huanghe Road Economics amp Technology Development Zone Qinghuangdao City Zip code 066004 Tel 0335 8560000 Fax 0335 8515333 Changzhou branch address Furong Industry Park Wujing Zone Changzhou City Zip code 213118 Tel 0519 8651555 Fax 0519 8651777 Website www hslec com E mail whb2415 163 com 9 3 380V Series EMI Filter 9 3 1 EMI Filter 1 Model DL 20EBT1 DL stands for the power filter series of the Changzhou Jianli Company 20 represents the rated current value of the filter EB means that the EMI filter adopts 3 phase 3 line system T1 and K1 represent the internal circuit structure 2 Size The appearance of EMI filter is shown in Figure 9 9 Table 9 8 provides its size EV3000 Series Inverter User Manual 96 Chapter 9 Options 3 Parameters of 380V series EMI filter DL EBU1 Tabl
72. M read or write 1 Fault occurs in the read write of control parameters 1 Press STOP RESET to reset fault 2 Bad E2PROM 2 Ask for service 1 Wrong baud rate setup 1 Adjust the baud rate 2 Communication fault in serial communication channel 2 Check the communication cables interference whether they are connected well 3 Communication time is too long 3 Retry 1 Check mains voltage 2 Replace contactor of main loop or ask for service 3 Change the resistor and ask for service 4 Ask for service Inverter overload V F curve is not suitable Very low mains voltage General motor runs with heavy load at low speed for Motor overload long term 4 Wrong setting of motor overload protection factor 5 Motor choked or sudden change of load 6 PG reverse in close loop vector control running state WON AOA BR WD communication fault Very low mains voltage Damaged contactor Damaged soft start Resistor Damaged control loop Contactor not activated Loose wiring or terminal connections Current detecting circuit 2 Damaged auxiliary power source fault Damaged Hall component Abnormal amplifier circuit or current detecting device A DESI 1 Press STOP RESET to reset E020 CPU fault Severe interference or double DSP communication error 2 Ask for service Analog close loop In PID running mode when the analog feedback E021 feedback cable broken channel is selected as 4 or 5 the feedbac
73. OTOR Table 3 3 Inverter terminal description 2 Three phase power input terminal 380V 50 60 lps Hz La Positive output terminal of rectifier bridge P4 4 Reserved terminals for DC reactor Shorted in f factory Reserved terminals for braking resistor and are respectively the positive and negative output joo terminals of the DC bus Earth terminal Applicable model EV3000 4T0550G Equipment top POWER SUPPLY U V W PE Equipment bottom MOTOR Table 3 4 Inverter terminal description 3 Three phase380V power input terminal P1 Reserved terminals for DC reactor Shorted in factory Reserved terminals for braking resistor and are respectively the positive and negative output terminals of the DC bus AC output terminals Shield earth terminal Applicable model EV3000 4T0750G EV3000 4T2200G Equipment top R S T POWER SUPPLY Equipment bottom Table 3 5 Inverter terminal description 4 Three phase power input terminal 380V 50 60 Hz Reserved terminals for DC reactor Shorted in factory W AC output terminals PE Earth terminal 1 Mains input terminals R S T Pt Reserved terminals for braking resistor and are respectively the positive and negative output terminals oe of the DC bus PE 1 Mains input terminals R S and T must be connected with three phase power via MCCB or ELCB Generally the phase
74. V3000 Series Inverter User Manual Chapter 5 Function Parameter Table 37 Motor tuning and the parameters Func Profibus User s N Displ LCD Setti Min unit Factory setting Change F1 09 Motor auto tuning Tuning protection 0 Tuning disable protection 1 Tuning enable E A 0 No operation 1 start tuning 2 Start tuning operation Motor auto tuning Note start tuning at 0 1 and Tuning process eee y x process changed to 0 after finishing tuning automatically start macro tuning at 0 2 and changed to 0 after finishing tuning automatically 1 1 s d F1 11 Stator resistance Stator resistance 0 000 9 9990 0 001Q Motor parameter x a Ere Sor indiene Siasrrauoeree pason oime eorom lt e Fira foror restance Roorensanes foooosssn 000a versare lt e Fic foror indiene Roornaumans possam oime eorom gt lt a _ FI iuar raucares vuna nareaneefoassorn oime eors gt lt e F1 16 canon current F xoitation current 0 0 999 9A 0 1A Motor parameter x 46 with no load with no load 5 2 3 F2 Auxiliary Parameters Func R A Factory Profibus User s LCD Min h O start from start frequency F2 00 Start mode Start mode 1 first braking then restart 1 x 2 flying restart F2 01 Start frequency Start frequency 0 00 10 00Hz 0 01Hz 1 00Hz x ef f holdi F2 03 DC braking current at Brake current at 0 0 150 0 inverter rated 0 1 0 0 g 63 start start current 0 D king N i F2 04 DC br
75. actually measured or fixed parameters can not be revised means that the parameter is set by the manufacturer and can not be changed by the user Column 9 PROFIBUS parameter No parameters serial number used by PROFIBUS Column 10 User s Setting convenient for users to store revised setting value Note 1 Factory reserved parameters include some important inverter manufacturer parameters Users are not allowed to revise them randomly Otherwise serious faults and major property loss may result 2 The contents displayed on keypad LCD are based on this chapter The parameter name and description in Chapter 6 Detailed Function Introduction are for detailed reference It is possible that you may find some differences in the expression 5 2 Function Table 5 2 1 FO Basic Function Func Factor setting l EE Profibus User s g code setting KIES f 0 Chinese 0 Open loop vector F0 02 Control mode Control mode 1 Close loop vector 1 2 V F Control EV3000 Series Inverter User Manual 36 Chapter 5 Function Parameter Table Func F Profi i ae Name Display on LCD Setting range Min unit acon Cha soe ie code setting code setting Digital setting 1 Digital setting 2 Digital setting 3 Digital setting 4 Frequency setting Setting mode Digital setting 5 mode Analog given Host setting mode Combined setting mode 1 Combined setting mode 2 Switching frequency input freq
76. ake h ld time Ts DC brake start freq Fd current Id Run time Stop Ts FWD REV Start freq switchover hold time dead time TO Start freq Fs DC brake start freq Fd Figure 6 14 DC injection braking Setting range 0 0 150 0 inverter s rated current 0 0 F2 11 DC injection braking current F2 12 DC injection Setting range 0 0 0 1 30 0s braking time 0 0s DC injection braking current percentage of braking current when the inverter stops in DC injection braking mode DC injection braking time the time for maintaining output DC injection braking current in inverter s stopping process When the DC injection braking time is set to 0 0 the DC injection braking function is disabled G Note 1 When the inverter capacity does not match the motor the current and time parameters must be calculated and set carefully 2 If the external DC injection braking function is valid the DC injection braking time parameter will be invalid F2 13 Restart after power failure Setting range 0 1 0 0 Disabled In keypad control or host control mode if power failure occurs the running command will be cleared off automatically In external terminals control mode if power failure occurs then the combination states of terminals FWD REV will be disabled after restart Running command is enabled only when the running command is set again through control terminals 1 Enable Functio
77. aking time at start Brake time at start saree Ing No action Fos oo x oe fo Line Acc D F2 05 Acc Dec selection Acc Dec mode 0 cine AecDec 1 x 65 1 S curve Acc Dec Time of S curve s initial Arae 10 0 30 0 Acc Dec time F2 tial part 0 1 20 0 x S intial part Note F2 06 F2 07 lt 90 jor oom x Time of S curve s 10 0 70 0 Acc Dec time F2 07 1 60 0 x 67 cal part Srising Part Note F2 06 F2 07 lt 90 i ee F2 08 FWD REV dead time FWD REV intervall0 1 3600s ois 20s x 68 0 Dec to stop 1 F2 09 Stopping mode Stopping mode 1 Coast to stop x 2 Dec to stop 2 a initial frequency of l If fD F210 nial frequency of DC oG injection 0 00 10 00Hz 0 01Hz 10 00Hz 70 injection braking braking F211 DC braking current DC braking 0 0 150 0 inverter s rated 0 1 0 0 z current current i 72 73 74 75 F2 12 DC braking time Brake time 0 0 DC braking NG action 0 0s 0 1 30 0s F213 Restart after power restart after power 0 Prohibited f failure failure 1 Enable F214 Delay time for restat i Delay time 0 0 5 0s valid when F2 13 1 0 5s after power failure F2 15 Jog frequency setting Jog frequency 0 10 10 00Hz 0 01Hz 2 00Hz EV3000 Series Inverter User Manual 0 1s 1 A 0 1s 1 0 1s 38 Chapter 5 Function Parameter Table Func 2 3 Factory Profibus User s Min h Name Display on LCD Setting range in unit iie Change ae saing i S F235 e frequency C
78. al clear command input terminal 2 In analog setting mode if auxiliary input channel is selected the auxiliary input as the auxiliary adjustment frequency amount plus the main input are the frequency setting value which is limited by the high frequency limit and high frequency limit Chapter 6 Detailed Function Introduction 53 3 In analog setting mode the auxiliary input signal is input through the selected auxiliary channel AI2 or AI3 to generate bipolar auxiliary input adjustment amount defined as a percentage of the highest frequency setting value which generates corresponding auxiliary input adjustment frequency amount to adjust the main input frequency setting The relationship between the auxiliary input auxiliary input adjustment amount and auxiliary adjustment frequency amount generated by input signal of the auxiliary input channel is shown in Table 6 2 4 In analog setting mode the main input channel and auxiliary input channel can be set as the same analog input In this case the relationship between the frequency setting value and the analog input signal is relatively special and should be determined taking into account the characteristics of the main input and auxiliary input 5 In the following working modes the inverter running frequency has nothing to do with the frequency setting value of the above 10 frequency setting modes Motor auto tuning running frequency jog running frequency MS speed ru
79. al is used to input the signal to clear the inverter s internal counter and is used in conjunction with Function 23 Counter trig signal When the terminal is ON internal counter is cleared 23 Counter trig signal Terminal 23 is the input terminal of inverter s internal counter If the input signal of the terminal changes from ON to OFF the counting value is increased by 1 Highest input frequency 10Hz 24 Alternative switch between Al1 input and Al2 input Analog setting can be selected by this function in inverter s frequency setting mode F0 03 5 When main reference input channel is selected as Al1 or Al2 F6 04 this function is used for selecting main reference input channels When this terminal is OFF main reference input channel is decided by the setting value of F6 04 EV3000 Series Inverter User Manual When this terminal is ON main reference input channel will be switched to the channel that cannot be selected by F6 04 function code Function code setup F0 03 5 Terminal is OFF Alt is main Al2 is main reference input channel reference input channel Al2 is main Alt is main reference input channel reference input channel Terminal is ON F6 04 0 Al1 F0 03 5 F6 04 1 Al2 25 Switch between panel control mode and external terminal control mode This function is used for selecting the physics channel that inputs inverter s running control command Selecting between keypad and external terminal to i
80. al lines should be kept away from the inverter Use shielded cable for the signal line Ground the shielding coat Protect the signal cable with a metal pipe and keep it off the inverter input output cable When crossing of the signal line and the inverter input output cables is inevitable make sure it is orthogonal 2 Mount radio noise filter or linear noise filter choke coil to the input output side of the inverter to suppress the radio noise 3 The shielding coat for the cable connecting inverter and the motor should be thick The wiring can be arranged through thick pipe 2mm or thicker or cement trench The cable should be through a metal pipe and has its shilding coat grounded You may use the 4 core cable as the motor power cable Ground one core at inverter side with the other end of it connected to the motor case When the signal cables are parallel to or bound together with the power cables the static and electromagnetic induction will cause the noise transmit through the signal cable misoperating the related equipment Solution 1 Avoid laying the signal cables parallel to the power cable or bind them together 2 Keep the susceptible peripheral equipment away from the inverter 3 Keep the susceptible signal cables away from the input output cables of inverter Shielded cables should be used as the signal or power cable Lead them through metal pipes respectively would achieve better effect The metal pipes should
81. an be set through control terminals of X1 X2 and X3 as When F5 01 1 F5 02 2 and F5 03 3 then MS multi section speed control can be realized through external switch as shown in Figure 6 16 x NR U Three v phase x8 a M AC T pe EV3000 Pe inverter k1 d X1 k2 Ariya k3 k4 X3 FWD o k5 L COM REW 67 COM Figure 6 16 MS multi section speed running Through the combination of K1 K2 and K3 Multi section running frequency can be selected according to Table 6 1 running process is shown in Figure 6 17 7th Output 6th freq level 3rd level speed 2nd level speed 1st level speed Running i 1 i 1 i command l l ae a E Figure 6 17 MS multi section speed running Table 6 3 MS dik speed running selection e eR y oro on nearer or on orm nstequney Co f on On Meaney Inverter s running stop and running direction can be controlled by the combination of the states of switches K4 and K5 For detailed combination refer to the description of F5 parameter group F2 31 Jump Setting range low frequency limit high frequency frequency limit 0 00Hz F2 32 Jump Setting range low frequency limit high frequency 2 frequency limit 0 00Hz F2 33 ae Setting range low frequency limit high frequency limit 0 00Hz frequency F2 34 a frequency range Setting range 0 30Hz 0 00Hz Jump frequency is set to preven
82. ance operation maintenance personnel must inspections such as integrity of components and tightening take off personal metal articles such as watches rings Working of screws must be done before using the inverter uniforms and tools used during the operation must satisfy During normal operation clean the dust inside the inverter insulation requirements to avoid electric shock periodically and check if the screws become loose If the inverter has not been used for a long time it is eae Attention recommended to energize it once every six months for more than half an hour to prevent the internal electronic elements The following must be verified before inspection and from becoming unusable maintenance of inverter to avoid electric shock hazards Before the following four checks are completed it is forbidden to Danger touch main circuit terminals and any other parts inside the inverter directly or with metal tools When power is turned on for inverters stored for more than two Cut off power source of the inverter and wait for no less than years voltage regulator shall be used to increase the voltage minutes slowly to avoid hazards of electric shock and explosion Open the inverter cover board after all indicator LED lamps are off Charge indicator lamp at lower part inside inverter right side is off Measured voltage between main circuit terminals P and N is below DC 36V using a DC voltmeter 8 1
83. and the inverter s Interface board matches the direction decided by the wiring sequence of motor and the inverter then the setting value is selected as 0 FWD or the value is selected as 1 REV Revise this parameter then direction decided by the wiring can be adjusted conveniently and the user need not re wire again 1 REV Be careful that if the function code is setup incorrectly the inverter will report PG REV fault E025 Fb 02 PG cable broken action Setting range 0 1 0 0 Coast to stop In vector control with PG running mode or PG close loop V F control running mode If PG cable broken occurs inverter alarms and displays E025 at the same time the inverter stops output motor coasts to stop 1 Continues running In PG close loop V F Control running mode if PG cable broken fault occurs after inverter alarms and displays E025 it switches to open loop V F and continues running When the inverter alarms and continues running this fault alarm cannot be reset inverter maintains alarming and running state no matter whether the PG cables are connected or not only the inverter stops can this kind of fault be reset Fb 03 PG cable broken Setting range 2 0 10 0 s detection time 2 0s PG cable broken detection time can be confirmed through this function code Fb 04 Zero speed Setting range 0 0 999 9rpm detection value 0 0rpm Zero speed detection value is defined for detecting PG cable broken When Z
84. anges shall be avoided No direct sunlight no dust no corrosive or explosive gases no oil fog no vapor water drops and no vibration Salt Inverter can be covered by plastic films and desiccant can be used 2 Long term storage can result in performance deterioration of electrolyte capacitor Electrolyte capacitor shall be periodically energized for the purpose of preservation It is recommended to energize the inverter under long term storage once every 6 months for more than thirty minutes The inverter can running without load 8 5 Warranty Of Inverter Warranty repair services will be provided by our company in case the following situations occur on the inverter body 1 The warranty range is confined to the drive only 2 Warranty period is 18 months starting from the product delivery date within which period Emerson Network Power conducts free maintenance and repairing to the drive that has any fault or damage under the normal operation conditions Emerson will charge reasonable fee for repair and maintenance outside the warranty period 3 Even within 18 months maintenance will also be charged in the following situations o Damages incurred to the drive due to mis operations which are not in compliance with the User Manual o Damages incurred to the drive due to fire flood abnormal voltage etc e Damages incurred to the drive due to the improper use of drive functions 4 The service fee wil
85. arrier frequency 2 0kHz 16 0kHz 0 1kHz accordingto x regulation Fault lock f i Disabl F2 36 aut oe unction Fault start lock Cee 1 selection 1 Enable F2 37 Fault auto reset times Reset times o without auto reset function 1 3 F2 38 Reset interval Reset interval D F2 39 Over Voltage stall Over voltage stall 0 Disaolg 1 function selection 1 Enable Il I 120 150 0 rated volt k F2 40 Stall over voltage point Sa peerage erated voltage pea 0 1 130 0 x point value 20 0 200 0 I th t F2 41 Stall over current pointi Stall over current1 Lower than motor 0 1 150 0 x rated frequency 20 0 150 t ted F2 42 Stall over current point2 Stall over current2 0 0 150 0 above motorirate 120 0 x w frequency External full 1 0kHz 50 0kHz high extemal frequency TU lirequency full pela OZ ngns O 1kHz 20 0kHz x 103 range setting frequency range F2 44 Drop control Drop control 0 00 9 99Hz 0 01Hz 0 00Hz x woa e 5 2 4 F3 Vector Control ee f f EE 1 76 77 78 79 81 82 83 84 85 87 88 91 92 93 94 95 97 100 01 102 Speed regulator Func 3 Factory Profibus User s N Displ LCD Min h i F3 00 ASR proportional gain 1 ASR1 P 0 000 6 000 0 001 1 000 x 120 F3 01 ASR integration time 1 ASR1 I 0 No action 0 032 32 00s 0 001s 1 000 Eze Fae ASRopenonagana erer porso oo e0 x m Foo AaRinenatenmes erer orean oseo omnis oso gt me FEO ASR nenna
86. be input once When setup the data input low 6 bit first then input high 6 bit When setting the binary digital value via terminals the operation sequence of effective setting mode is shown in the following table EV3000 Series Inverter User Manual Chapter 6 Detailed Function Introduction 51 Valid setting combination modes of X8 and X7 terminals Binary setting value input Action process of X7 X8 from X6 X1 setting mode 1 Initial state High low bit confirm holding combination selection state state setup phase for binary code data input phase High 6 bit bit11 bit6 Valid data setting mode 2 setting mode 3 setting mode 4 input setting mode 1 setting mode 2 Low 6 bit bit5 bitO setting mode 3 setting mode 4 In digital setting modes via terminals all effective setting modes are shown in the following table Combination states of XB and X7 OFF ON Execute OFF ON later High 6 bit ON OFF Execute ON OFF first bit11 bit6 ON ON ON OFF ON OFF OFF Maintain OFF OFF ON OFF OFF ON Execute OFF ON first Low 6 bit ON OFF Execute ON OFF later bit5 bitO ON ON Maintain ON EV3000 Series Inverter User Manual 52 Chapter 6 Detailed Function Introduction The following is the calculation method of inverter s present frequency Inverter s present frequency highest frequency 4095 x decimal setting value Decimal setting value bit11 X 2 bit10 x 2 bit0
87. be selected through Fd 02 the other 7 stopping state display parameters defined by Fd 02 can also be displayed circularly through gt gt key The displaying mode is flashing Programming state The inverter can be shifted to programming state in which the parameters can be read or modified through the MENU ESC or the Function codes selection of the host Programming state can display function codes and parameters the displaying mode for modified bit is flashing Running state In stopping state and faultless state after running control command is accepted the inverter then enters running state In running state the indicator on the front panel is on the LED LCD can display the state parameters defined in Fd 00 and Fd 01 circularly through gt gt key and the displaying mode is no flash display Fault alarm state The inverter detects the fault and displays the fault codes In this state fault code is displayed in flashing mode and the reset can be achieved by pressing STOP RESET key or control terminals or communication commands In alarm state you can press the MENU ESC key to exit fault code displaying state and enter programming state P OFF state On the other hand in stopping and running process POFF is sometimes displayed there are three reasons 1 DC bus low voltage 2 Control power supply low voltage 3 Power on and Power off EV3000 Series Inverter User Manual 24 Chapter 4 Simple Running Of I
88. ble between the inverter and motor is too long the high frequency current caused by distributed capacitors may make the inverter in protection state because of the over current at the same time the current displaying accuracy falls because of the rising of leakage current so the cable length should not be longer than 100m if the cable is too long then filter should be used or lower the carrier frequency 3 Terminals for DC reactors P1 1 DC reactor is used for improving the power factor For 55kW and lower inverters before delivery a short circuit bar is connected between P1 and P if DC reactors are needed first remove the bar then connect the DC reactors 2 If DC reactor is not needed then the short circuit bar should not be removed Also you need to tighten the screws or the inverter can not work normally 4 Terminals for braking resistor PB 1 In order to consume the energy during braking process braking resistor should be connected between and PB refer to Chapter 9 Options for the specifications of braking resistor 2 The cable of braking resistor should be shorter than 5m 3 The temperature of the braking resistor will rise due to energy release So in installation ensure safety protection good ventilation and heat dissipation 4 For EV3000 4T0022G EV3000 4T0150G EV3000 4T0185G1 EV3000 4T0220G1 only braking resistor is needed because the inverter has built in braking unit 5 Terminals f
89. c Dec running surge current occurs due to the mismatch of Dec time and motor inertia or the sudden change of load Stall overcurrent protection is to detect the output current and compare it with the stall overcurrent point When the actual current exceeds the stall overcurrent point the inverter stops the Acc Dec process till the current is lower than the point Then the inverter continues to accelerate as shown in Figure 6 20 Output current Stall overcurrent H 7 7 Output current point Time 1 1 L i f 1 1 L t 1 i Output frequency Time Figure 6 20 Stall overcurrent protection F2 41 is used when the running frequency is lower than motor rated frequency F2 42 is used when the running frequency is higher than the motor s rated frequency F2 43 External frequency full Setting range 1 0k 50 0kHz range setting 20 0kHz When F0 03 is set to 9 the frequency signal must be input from X8 terminal F2 43 500Hz is defined as highest setting frequency that corresponds to the highest frequency input from terminal X8 Running freq Max fo soo ae ee 0 500 F2 43 F2 43 500 External freq F2 44 Drop control Setting range 0 00 9 99Hz 0 00Hz When several motors drive one same load each motor s load is different because of the difference of motor s rated speed The load of different motors can be balanced through drop control function This function can adjust the speed drop of t
90. c time3 Setting range 0 1 3600s 20 0s F2 21 Dec time3 Setting range 0 1 3600s 20 0s F2 22 Acc time4 Setting range 0 1 3600s 20 0s F2 23 Dec time4 Setting range 0 1 3600s 20 0s F2 18 F2 23 define Acc Dec time 2 3 and 4 respectively EV3000 Series Inverter User Manual 62 Chapter 6 Detailed Function Introduction Acc Dec time 1 2 3 and 4 Acc Dec time 1 is defined in F0 10 and F0 11 can be selected through control terminals as inverter s Acc Dec time in running process They can also be defined as Acc Dec time when the running frequency in each Phase is switching in PLC running process Refer to F8 parameter group for explanations F2 24 Multi frequency 1 Sening ranae low Ta oe limit high frequency limit 5 00Hz F2 25 Multi frequency 2 Se ranog LOW ioe a limit high frequency limit 10 00Hz Setting range low frequency Fea keuen S l ihih ontenc ine sours A NNE j Setting range low frequency ef Mubbrreduency iimit high frequency limit 20 00Hz F2 28 Multi frequency 5 Soe eee T y limit high frequency limit 30 00Hz F2 29 Multi frequency 6 Soung range low tedie is limit high frequency limit 40 00Hz F2 30 Multi frequency 7 soing ranap lon hear se limit high frequency limit 50 00Hz MS multi section speed frequency is set in F2 24 F2 30 which can be used in MS multi section speed running and simple PLC running With MS multi section speed running as an example MS multi section speed terminals c
91. capacity 250V AC 3A or 30V DC 1A utpu Alarm relay output 1 branch contact capacity 250V AC 3A or 30V DC 1A FS 485 por 16 kinds of parameters such as setup frequency output frequency output voltage output 4 digit display LED current motor speed output torque Digital value terminals program menu parameters and 28 kinds of Fault codes Display Chinese English display Control mode and running direction display program or monitor parameters display alarm as ogee panel operation command Parameter unit setup direction RUN stopping state special state description Charge light description Indoors free from direct sunlight dust corrosive gas combustible gas oil mist steam water drop Lower than 1000m deration is needed above 1000m Environment Ambient temperature 10 C 40 C Humidity 20 90 RH noncondensing Lower than 5 9m s 0 69 Siorgae temperature 20 0 60 C a0 Structure See ee a pata EV3000 Series Inverter User Manual Chapter 2 Models And Specifications 2 3 Size 2 3 1 Outline Size TON Figure a EV3000 4T0022G EV3000 4T0150G Figure b EV3000 4T0185G EV3000 4T0220G EV3000 4T0185G1 EV3000 4T0220G1 Figure c EV3000 4T0300G Figured EV3000 4T0550G Figure e EV3000 4T01100G EV3000 4T0450G EV3000 4T0900G EV3000 4T2200G Figure 2 1 EV3000 appearance 2 3 2 Model Vs
92. cedures Select proper switching frequency F3 04 Adjust proportional gain F3 00 and integration time F3 01 in high speed running state good dynamic response characteristic must be ensured without oscillation Adjust the proportional gain F3 02 and integration time F3 03 in low speed running state good dynamic response characteristic must be ensured without oscillation Chapter 6 Detailed Function Introduction 65 slip of the speed can be compensated by decreasing or increasing the slip compensation gain I Note 1 This function is valid in the open loop vector running mode 2 Set the slip compensation gain to 100 for the close loop running mode Generally there is no need to adjust it F3 06 Torque control Setting range 0 1 O 0 Enabled under certain condition When the control mode is close loop vector F0 02 1 control the user can select torque control or speed control through control terminal Refer to the description of F5 01 F5 08 function codes 1 Disabled When the control mode is close loop vector F0 02 1 control the user can select torque control mode The control diagram is shown below Output ai synchronized frequency Torque reference Calculate slip frequency Speed limit PG feedback F0 08 Spee Figure 6 24 Torque control diagram In torque control mode speed regulator ASR and F3 00 F3 04 function codes are disabled In torque control mode the
93. command is issued by external terminals such as FWD REV JOGF and JOGR terminal function must be defined For three wire control mode A digital input terminal should be used and defined For the wiring method of External terminals Running command control mode refer to 3 4 Wire Connection and relevant description of F5 parameter group For the definitions of external terminal function refer to relevant description of F5 parameter group 2 Running command issued by RS485 serial communication port Running command can be issued through internal R8485 serial communication port by host Refer to F9 parameter group and relevant description Note 1 The switchover between the panel control and external terminal control see the related description of F5 parameter group 2 In a non panel control mode F0 05 1 2 the function of the STOP key on the keypad is configurable See the description of FA 02 function codes 3 When the keypad LCD displays the fault code you can press STOP RESET key to reset the display 4 When F0 05 is set to 1 and if you use the external control terminal to switch the control mode to panel control see F5 parameter group digital input terminal function 25 the keypad can be used to conduct conventional control but also special control such as motor auto tuning 5 The motor auto tuning can be started only in the panel control mode F0 06 Spinning direction Setting range 0 1 20 S
94. correspondent settings must be done to F5 function code then use according to the function definition Refer to F5 parameter description Running check Whether the motor runs smoothly whether the motor s running direction is correct whether there is any abnormal vibration or noise whether Acc Dec process is smooth Whether the display of inverter s output state and panel are correct whether the fan runs normally whether there is any abnormal vibration or noise If there is any abnormal phenomenon stop the inverter imediately switch off the mains and check Refer to Chapter 8 Preservation And Maintenance 4 3 2 Basic Operation Basic operation examples An example a 7 5kW inverter drives a 7 5kW three phase AC motor The following is its operation process Motor parameters rated power 7 5kW rated voltage 380V rated current 17A rated frequency 50 00HZz rated speed 1440 rpm PG pulse number 1000 PPR 1 Setup the frequency start stop FWD REV running process by Panel 3 phase input 380V s x 50 60Hz 1 According to the cable connection of Figure 4 16 check to confirm the cable connection is correct switch on the MCCB and supply power to the inverter Note 1 The CN4 jumper switch setting of the control board should match the PG model See Chapter 3 Installation And Cable 3 Motor auto tuning motor Connection for PG connection instructions Figure 4 16 Basic wiring
95. ct installation method is to stick the filter directly to the conductive metal inverter casing Note to remove the insulation paint and ensure reliable connection Inverter s radiated noise Inverter s operating principle makes its radiated noise inevitable Usually inverters are installed in metal control cabinets The equipment outside the metal cabinet is little affected by the inverter s radiated emissions It is the inverter motor power cable that is the major radiation source Operate according to the cable connection requirements listed above and you can suppress the cable radiated noise effectively As for the radiation on other peripheral equipment in the cabinet you should consider it when designing the cabinet area division The points to note include inter area insulation wiring layout filtering and connection and application of power line filter EV3000 Series Inverter User Manual EMERSON EMERSON Emerson Network Power Co Ltd Emerson Network Power Co Ltd Maintenance Record 1 Maintenance Record 2 Customer s company Customer s company Address Address Post Code Contact person Post Code Contact person Tel Fax Tel Fax Drive s SN Drive s SN Power Model Power Model Contract number Purchasing Date Contract NO Purchasing Date Service provider Service provider Contact person Tel l Contact person Servicing engineer l Servicing person Maintenance date Maint
96. ction F7 01 0 F7 02 setting value F7 04 setting PG interface value input F7 05 Proportional gain P Setting range 0 0 999 9 0 0 oie hanna Setting range 0 00 no ntegration time Ti sala g integration 99 99s 0 00s F7 07 Diff tial time Td Setting range 0 00 no 07 Diferential time 1d Sitferentialj 99 99s O 0s z S i leT Setting range 0 00 no selection m le athe sample 99 99s 5 0s Setup parameters of PID regulator zoo uaii ee oo oo scomesponding rror limi i i to close loop input 0 0 Definition relative error of close loop system input value feedback value input valuex 100 If relative error of close loop system is bigger than the setting value of error limit then the PID regulator will adjust the error If relative error of close loop system is in the Setting range of error limit then stop PID regulating PID regulator s output maintains constant F7 10 High limit reserved F7 11 Low limit reserved Setting range 100 0 200 0 corresponding to close loop input value 150 0 Setting range 0 0 50 0 corresponding to close loop input value 0 0 6 9 Simple PLC Function F8 00 F8 15 are function codes for simple PLC running Simple PLC running function and MS multi section speed running are used for realizing the inverter s variable speed running according to certain regulations For MS multi section speed running the switching of multi fre
97. cy 2 Shorten the motor cable 3 In the inverter and control system use the leakage breaker especially designed for high harmonic surge equipment 2 Inter cable leakage current The leakage current that flows through the capacitor among inverter output cables may generate high harmonic that can mis operate the external thermal relay The small capacity inverters 7 5kW or smaller that has output cables longer EV3000 Series Inverter Inverter EMC Design amp Installation Instruction than 50m is particularly apt to mis operate the external thermal relay Solution 1 Lower the carrier frequency 2 Install an AC output resistor at the output side 3 It is recommended to use thermal sensor to monitor the motor temperature or use the inverter s own overload protection function electronic thermal relay instead of external thermal relay Inverter EMC installation area classification and installation instruction 1 Installation area classification In the inverter motor drive system the inverter and peripheral equipment such as control devices and sensors are usually mounted in the same cabinet You can suppress the interference from inside the cabinet by installing radio noise filter and AC resistor at the cabinet input It is necessary to consider the EMC of various equipments inside the cabinet as early as the system design stage In the inverter motor drive system the inverter brake unit and contactor are all stro
98. ding to O highest frequency forward spinning OV 10V corresponding to O highest frequency reverse spinning 6 Communication RS485 serial communication digital setting Through standard RS485 port of inverter inverter s present frequency can be set For detail programming method operation method and communication protocol Refer to F9 explanation of parameter group These three input terminals can all be selected as main inputs Among them Al2 or Al3 can also be selected as auxiliary input Ali and Al3 are voltage signal input channel total seven kinds of analog signal input range can be selected Al2 is voltage current signal input channel total six kinds of signal input ranges can be selected Voltage current signal input can be selected through the position of CN10 on the control board When selecting current input CN10 s Short circuit bar should be at side at this time the channel s input resistance is 5000 When selecting analog setting mode application data can be defined in F6 00 F6 06 For the input output characteristic curves of Analog input signal and frequency setting Refer to the explanation of F6 parameter group Selection of three analog channel signal input range is shown in the following table Voltage Voltage Current Voltage Remark signal signal signal signal 5 0V REV action FWD action Input range 5 2 10V 2 10V 4 20mA 2 10V EDE dead time REV action Input range 6 10 2V
99. divided into 16 groups according to their functions each group contains several function codes that can be set to different values When use keypad operation the parameter group corresponds to first level menu function code corresponds to second level menu function code s setting value corresponds to third level menu 2 The symbol like FX X X appearing in the table of functions or somewhere else in this manual stands for No X X function code in No X group in the functions table For example F2 01 stands for No 1 function code in No 2 group 3 Contents of function table Column 1 type name and serial number of function parameters Column 2 function code serial number of function parameters Column 3 Name complete name of function parameters Column 4 LCD display function parameters name which is displayed in on the LCD of Keypad Column 5 Setting range function parameters valid setting range displayed on the LCD of keypad Column 6 Minimum Unit function parameters minimum unit Column 7 Factory setting function parameters primary setting value before delivery Column 8 revise function parameters revise characteristic that is whether the function parameter can be revised In the column revise of the table of functions O means that the parameter can be revised during inverter s running and stopping state x means that the parameter can not be revised during running we means that the
100. e That will be rather cost saving Power filter application instruction Power source filter should be used in the equipment that may generate strong EMI or in the equipment that is sensitive to EMI 1 The effect of power source filter 1 The power line filter is a bi directional low pass filter through which only the DC current and 50Hz mains frequency current can pass The EMI current with high frequency cannot pass it Therefore its function is to prevent the EMI to from certain equipment from passing through it 2 The power line filer helps the equipment meet the EMC requirement on conducted emission and electromagnetic susceptibility It also suppresses the radiated disturbance of the equipment 2 Power line filter installation instruction 1 Inside the cabinet the filter should be mounted close to the power cable inlet The filter s own power cable in the cabinet should be as short as possible 2 If the filter input and output cables are laid too close to each other the high frequency EMI will bypass the filter by coupling directly through the filer input and output cables The filer will then be useless 3 Usually there is a dedicated grounding terminal at filter s case However if a cable is used to connect the filter to the inverter casing the filter would be useless in reducing high frequency EMI That is because the cable s high frequency impedance is so big that it cannot be used as a bypass The corre
101. e 1 1 Two line control mode 2 Run Direction control control Run command K1 K2 K1 m FwD EV3000 0 0 Stop K2 i Da D REV inverter 0 1 Stop a COM i 0 FWD 1 1 REV Figure 6 32 Two line control mode 2 2 Three line control mode K Direction selection EV3000 0 FWD i inverter 1 REV Figure 6 33 Three line control mode In Figure 6 33 SB1 is a normally closed button for stopping the motor SB2 is a normally open button for running the motor SB1 and SB2 are active at pulse edge K is a button for selecting running direction Xi is defined as 3 line running control 16 terminals of X1 X8 Note 1 In the external terminal running control mode the STOP key on keypad can be defined as the emergency stop key 2 In external terminal running control mode if the keypad STOP key is used to stop the inverter the commands given through the external terminals will be invalid The inverter will run only after the external run command goes through a valid invalid valid process 3 See the description of F2 13 Reset after power failure F5 01 Selecting the function of control terminal X1 F5 02 Salesing the function of Setting range 0 33 0 control terminal X2 F5 03 Selecting the function of i To control terminal X3 Sating range oao F5 04 Selecting the function of we control terminal X4 getinorange cago au Setting range 0 33 0 Sett
102. e 6 5 Table 6 5 Acc Dec time selection Acc or Dec time selection OFF Acc time1 Dec time1 OFF Acc time2 Dec time2 Acc time3 Dec time3 Acc imed Dec timed 6 7 Normally open closed terminals for inputting external fault External fault signal can be input through these terminals that are used by the inverter to monitor external equipments After the inverter receives external equipment fault signal in running process fault stop command should be executed and fault code of E015 will be displayed but this fault signal is inactive when the inverter is executing stop order in normal condition Normally open or closed input modes of external fault signal can be selected As shown in Figure 6 34 define X5 as normally open input mode setup as 6 X6 as normally closed input mode setup as 7 KM1 and KM2 are external fault relay or contactor use auxiliary contacts EV3000 Series Inverter Niormaliy pen terminal forinp ttin Normally close contacts for inputting Y eR p 9 external interrupt command stop Reserved without alarm recoverable Ka ET Counter trig signal Switching between speed control and torque control EV3000 inverter Figure 6 34 Normally open closed terminals for inputting external equipment fault signal 8 Terminal for inputting external reset signal RESET When fault alarm occurs you can reset the inverter through this terminal whose function is valid at the rising part of pulse signal The
103. e 9 8 Mechanical parameters of EMI filter ebelceble Filter model L J By I i G J H Figure 9 9 EMI filter appearance Size mm Weight GIH J K MINITP L kg inverter kW A B C D E o e oreen 354 320 304 66 155 165 30 ve ee w e 56 ve aoa 85 Ook 354 a20 saa 6 vss 1e 20 90 we o2 wa eo 50 ve feasa 90 C s Osk 354 320 sea e6 155 105 20 o0 we 62 ma f e6 56 we Bao EEA 9 3 2 EMI Filter Manufacturer Information Changzhou Jianli Electronics Co Ltd Address No 272 Qingtan Road Changzhou City Jiangsu Province P R C Zip code 213015 Tel 0519 6972136 6973215 6984439 Fax 0519 6960580 Website www cnfilter com E mail jianli cnfilter com 9 4 Communication Software Communication Bus Adapter Communication software TDS DW31 where 31 stands for the software version Field bus adapter TDS PA01 PROFIBUS field bus in compliance with international standard can be connected through TDS PA01 field bus adapter 9 5 Keypad Communication Cable Cable TDC CB0030 where 0030 stands for the cable length unit in m Available cables length 1 5m 3m me e2 m s orme ersa 100 9 6 Serial Communication Protocol amp Host Monitoring Software Package The RS485 serial communication protocol of EV3000 series inverter is open to users If you need it please contact Emerson The EV3000 general inverter provides host monitoring softwar
104. e circuit is the same as A Grounding the shielded cable Figure 3 14 Cable connection of differential output PG Use shielded cable PGiopen e Opara ee EV3000 collector output vec l 0 0 CN4 interface board F Interface circuit is the same as A Grounding the shielded cable Figure 3 15 Cable connection of open collector output PG dotted line included in the case of voltage type output PG EV3000 Series Inverter User Manual Chapter 3 Installation And Cable Connection 21 PG push pull output Bere Neca abn n ese oc 2 EV3000 VCC VCC POP e 9 oO CN4 interface board ai 5V K ov i EON l EROA yA oo LA p L da Ti Y VCC 5 SS 2 GND To B B fe ai Pe TE ag gt z p Interface circuit is H the same as A Be pa t aasi P he ere a PE E E GND Grounding the shielded cable z Figure 3 16 Cable connection of push pull output PG Note 24V ahr 5V During cable connection be careful not to short PGP with COM aV 24v SA T A PLC 4 7KQ or the R11 resistor may be damaged O o D BEKAS 6 Notes on relay cable connection 6 p X1 X2 X7 Inside the Please refer Table 3 1 for the selection of relay cable FWD and REV inverter Surge suppressing circuit should be added for the inductive load such as relay contactor for example RC circuit be ca
105. e connection please check 1 Whether all the connections are right 2 Whether there is any connection missed or forgotten 3 Whether there is any short circuit in the cable connection Table 3 1 MCCB circuit breaker and cable specifications Input Input output cables Control cables Model breaker mm mm EV3000 inal MCCB A Output eal S 7TG e 40 6 8 arorog es 6 8 mosa 6s 6 8 atores Ci 3702206 i 7TO00G aT03706 0450 0550 70750 0800 aT F100 aT 7320 630 630 240 240 00 471600 472000 472200 e 85 e a aw 200 Ue ZA Tooo CA paano G 3 4 1 Connecting Optional Parts vow m MCCB or ELCB AC input reactor Input EMI filter Contactor DC reactor Braking unit Braking resistor Output EMI filter AC output reactor IM Figure 3 7 Wiring of optional parts 1 As the power switch of inverters MCCB and ELCB can also protect the power source Note that you cannot use MCCB ELCB to control the start or stop of the inverter See Table 3 1 for MCCB selection 2 AC input reactor You may choose AC input reactor to improve input power factor and reduce high harmonic current 3 EMI filter at input side You may choose EMI filter to suppress high frequency noise interference from the drive power lines 4 Contactor The contactor can be used to cut off power supply in case of fault But do n
106. e drive due to fire flood abnormal voltage etc o Damages incurred to the drive due to the improper use of drive functions 5 The service fee will be charged according to the actual costs If there is any contract the contract prevails 6 Please keep this paper and show this paper to the maintenance unit when the product needs to be repaired 7 lf you have any question please contact the distributor or our company directly ENP Services China Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen PRC Customer Service Hotline 86 755 86010581 Complaint Hotline 86 755 86010800 Notice 1 The warranty range is confined to the drive only 2 Warranty period is 18 months within which period Emerson Network Power conducts free maintenance and repairing to the drive that has any fault or damage under the normal operation conditions 3 The start time of warranty period is the delivery date of the product of which the product SN is the sole basis of judgment Drives without a product SN shall be regarded as out of warranty 4 Even within 18 months maintenance should also be charged in case of the following situations o Damages incurred to the drive due to mis operations which are not in compliance with the User Manual o Damages incurred to the drive due to fire flood abnormal voltage etc o Damages incurred to the drive due to the improper use of d
107. e other shows a description of keys operation such as gt gt shifting parameters means that LED can displays running state parameters if you press this key In running state running state indicator is on all the time Direction indicator indicates the inverter s spinning direction if the lamp is on means the direction is positive In this state press MENU ESC to enter program menu and look up the parameters G Note During power on initialization if the LED does not display 8 8 8 8 or does not display a complete 8 8 8 8 the LED is faulty If the LED displays 8 8 8 8 all the time after the power on or LDC displays EV3000 ENYDRIVE all the time it could be caused by the communication failure due to bad connection between panel socket and control board If the above faults cannot be removed contact your supplier Note 1 Definition of positive spinning direction For EV3000 inverters the inverter output and motor spinning direction is defined positive when 1 The inverter outputs U V and W are connected respectively to motor s X Y and Z terminals 2 The order of the three phases from ahead to behind is the U phase the V phase and the W phase 2 The spinning arrow and the direction indicator show the direction of the motor and inverter output respectively clockwise or On for positive direction When the inverter is in the terminal running control mode and stop state the direction
108. e overlapped 2 In the Acc Dec process the inverter output frequency can cross the jump frequency range normally 1 Note 1 Pay attention to the startup features of mechanical loads This function cannot be used when the motor must be started with zero load or when alarms must be raised when the inverter has no output 2 During the reset interval the inverter operates at zero frequency F2 35 Carrier Setting range 2 0 16 0kHz depending frequency regulation on the inverter model Set the carrier frequency of inverter s output PWM wave Carrier frequency factory setting 2 2 7 5 kW 8kHz 11 22 kW 6kHz 30 220 kW 2kHz GJ Note The carrier frequency decides motor operation noise Usually you can set it to 3 5kHz To achieve lower noise you can set it to 6 8kHz The inverter power should be reduced by 5 for every 1kHz higher than the default carrier frequency F2 36 Fault lockfunction selection Setting range 0 1 O 0 Lock prohibited If the inverter is switched off when fault occurs the last fault information will not be displayed after it is switched on again 1 Lock enabled If the inverter is switched off when fault occurs the last fault information will be displayed after it is switched on again w Note 1 If a fault has been reset the inverter will not display its information after being switched on again 2 This function is used to lock the fault automatically once
109. e package The software uses serial communication protocol to communicate with the inverter With this software package functions like inverter networking monitoring commissioning and so on can be achieved The software performs tasks like maintenance backup and filing of inverter function codes If you need it please contact your supplier or Emerson EV3000 Series Inverter User Manual Appendix 1 Appendix 1 In a dusty environment particularly where metal dust or floc may accumulate proper dust proof measures are necessary to ensure inverter normal operation Installation planning 1 The inverter should be installed inside the control cabinet 2 It is recommended to install the inverter at the middle or lower part of the cabinet Install it vertically Do not mount bulky parts directly above or below the inverter to avoid blocking the wind path 3 The clearance around the inverter should be at least 300mm as shown by H1 amp H2 in the following figure Fan and air outlet gt of control cabinet H12 300 mm ft Inverter fan ZF of control NS cabinet dust ee H22 300mm must be used Figure 1 Inverter installation 4 If the keypad has to be removed in use the holes on inverter front panel must be sealed with adhesive tape to keep the dust out If the tape is removed during maintenance remember to seal the holes again before powering the inverter 5
110. e to observe this requirement will cause risk of electric shock Note When the customer power source PLC terminal is used the COM terminal cannot be used at the same time 3 Setting jumpers and switch on the control board and interface board Before usage all the jumpers on the control board and interface boards must be set up in right mode Position of jumpers and switches on the control board is shown in Figure 3 20 function of jumper is shown in Table 3 9 O O elms oni cna O CN2 Control board Programmable relay Keypad soket Fault relay CN3 CN1 DSPA Interface board q 4 4 DSPM AP FF oci 9 CN4 ON AV H O o oo dio O xx CN11 0 ojo ojo ojoojo ojoo Figure 3 20 Jumpers and switch on the control board EV3000 Series Inverter User Manual 22 Chapter 3 Installation And Cable Connection Table 3 9 Description of jumpers and switch Defaul setting Short circuit bar isin DI side PG signal can be selected by the differential input of A A B and B Short circuit bar is in OCI side PG signal can be selected by open collector input of A and B Al2 input modes selection If short circuit bar is in V side select voltage input 0 10V If short circuit V side bar is in side select current input 0 20m
111. echnical support personnel 2 After the brake resistor is chosen the resistor power P can be calculated in the following methods 1 Calculation for long term operation P 7007 R Where R is the brake resistor 2 For weight lifting application putting the weight down is also part of the work cycle Besides the process of putting down is usually intermittent Therefore the utility rate ED FA 10 should be set according to the actual situation to minimize the brake resistor power In that way the braking resistor power P can be calculated through the following formula P a x 7007 R x ED Where R is the brake resistor a is derating factor of the brake resistor In Table 9 1 a is 3 You can determine the value of a according to the proportion that the brake resistor s work cycle amount to in the total work cycle as well as the ventilation of the brake resistor 3 The resistor value should ensure that the current through the resistor Ic is smaller than brake unit s current output capacity The current output capacities of various brake units are listed below for your reference Table 9 2 Current output capacity of brake units Brake unit model Max transient current A TDB 4CO 0150 TDB 4COT 0800 TDB 4COT 0650 The current through the brake resistor Ic can be calculated through the following formula Ic 800 R 9 1 3 Installation Size Of Braking Unit The foll
112. ed the system s inertia should be considered and the setting value of Acc Dec time should be increased properly F2 02 according to the setting values of F2 01 and F2 02 then it enters normal Acc mode according to preset Acc time and Acc Dec mode parameters at last it accelerates to preset frequency 1 Brake first then start from start frequency When inverter begins running it starts DC injection braking process according to the preset DC injection braking current and time defined in F2 03 and F2 04 It starts from start frequency and runs for the preset time at this frequency and then enters normal Acc mode according to preset Acc time and Acc Dec mode parameters and at last accelerates to preset frequency The process is shown in Figure 6 8 After setting the function of start on the fly general process of restart after power failure is shown in Figure 6 9 Output freq Dec process Stop DC brake Start freq f Acc process Stop DC brake time Ta rs Start freq Fd Stop DC brake time Id Run time Stop REV FWD dead time TO EETA s op rake Start freq Fs a Start freq Start freq Fd eeping Img Keeping time Ts Figure 6 8 Start mode1 FWD REV Stop and RUN diagram Power ON OF
113. ee 0 0 999 9 jor oo o 25 7 06 mieoraion ne Tegan tne P00 re megaton oorsee ots oos o f e F707 Dierenia ine Ta pirerentar ine p00 ro areenan oorsee ois 00s a7 0 00 no selection sample cycle 0 01 99 99s o 0is 50s O 238 100 0 200 0 close loop reference reserved 0 1 150 0 O 240 0 0 50 0 close loop reference reserved 0 1 0 0 O 241 AO1 multifunction Analog AO1 output terminal selection function selection 0 1 2 3 4 5 6 7 8 9 1 EV3000 Series Inverter User Manual Chapter 5 Function Parameter Table 43 5 2 9 F8 Simple PLC Func Display on 3 Min Factory Profibus User s N h 0 No action PLC running mode 1 Singl 9 PLC mode Sing NGF selection 2 Continuous cycle 3 Maintain u value fo ae F8 01 Ti Ti Phase 1 action 0 7 refer r A Detailed Function ST1 selection selection TN ER 1 i Ph 2 acti a ies to Chapter 6 Detailed Function F8 04 ee acron ST2 selection i selection eena Ph 2 i i ie a to Chapter6 Detailed Function F8 06 cree 3 aguon ST3 selection E selection T T Ph i Ph 4 acti o aoe ead to Chapter 6 Detailed Function Fg og ase action Ist selection p selection Introduction Phase 4 F8 09 running st time time o sooms 5000m s ots 20 0s p Phase 5 action ale 7 ed to Chapter 6 Detailed Function ST5 selection selection a Pp Phase 6 action N 7 C to Chapter 6 Detailed Function F8 12 ST6 selection
114. eeeeeeeeeeee 7 2 3 2 Model Vs Mechanical Parameters e E E TEET 7 2 3 3 Panel Size eeceeeeeeeeeeeteeteeetees 9 Chapter 3 Installation And Cable Connection 10 3 1 Installation iiaii 10 3 2 Removing And Mounting Operation Panel a a alee e A E 10 3 2 1 Removing Operation Panel 10 3 2 2 Mounting Operation Panel 10 3 3 Removing And Mounting Cover 11 3 3 1 Removing And Mounting Plastic Bs hb lene ae AY 1 hoe cee bold e Ns 11 3 4 Wire Connection 0 0 eeeeeeeeeeteeeteeeeees 11 3 4 1 Connecting Optional Parts 12 3 4 2 Basic Wiring Diagram 13 3 4 3 Connecting Input Output Earth Terminals sahaa aiis 16 3 4 4 Connecting Terminals Of Control Board And Interface Board 17 Chapter 4 Simple Running Of Inverter 23 4 1 Definitions Of Special Terms 23 4 1 1 Control Mode ceeceeeeeeeee 23 4 1 2 Frequency Setting Mode 23 4 1 3 Control Mode Of Running COMMANAS issih seed aiana tienen 23 4 1 4 Inverter Running States 23 4 2 Panel And Its Operation Methods 24 4 2 1 Panel Description 0 eee 24 4 2 2 Panel Operation Method 27 4 3 Simple RUNNING cceeeeeeeeeeeeeeeeeeeees 31 4 3 1 Operation Procedure 31 4 3 2 Basic Operation c ceee 32 Chapter 5 Function Parameter Table 35 5 1 Function Table Descript
115. efore selecting vector control user should input correct motor parameters EV3000 inverter can get standard motor s parameters according to the parameters on nameplate In order to get better control performance you can control the inverter to perform auto tuning on the motor so as to get accurate motor parameters Parameter tuning can be done through F1 10 but it is restricted by F1 09 motor s auto tuning protection and for detailed explanation refer to Chapter 6 Detailed Function Introduction For example the parameters are rated power 7 5kW rated voltage 380V rated current 17A rated frequency 50 00Hz and rated speed 1440rpm Operation procedure of auto tuning is shown in Figure 4 14 7 Motor tuning operation procedure Select 2 in F1 10 to enter tuning operation state The panel displaying will guide the customer set the function codes parameters needed by motor auto tuning then you can start the inverter to perform tuning and finish the auto tuning operation In this state three LED unit indicators flash at the same time that means the inverter is in tuning operation state at the same time the A T characters on the right bottom of LCD is the mark showing the tuning process that is shown in Figure 4 15 EV3000 Series Inverter
116. elect the data read out by PROFIBUS 0 20 are corresponding to function codes FF 00 FF 20 F9 12 Communication delay Setting range 0 20ms 0 F9 12 defines the response delay time in communication between the inverter and host 6 11 Enhanced Function FA Rel lection in faul 00 Relay acts selection in fault Setting range 0 1 0 auto reset EV3000 Series Inverter User Manual 80 Chapter 6 Detailed Function Introduction 0 In fault auto reset interval F2 38 no action of fault relay 1 In fault auto reset interval F2 38 fault relay acts PAOI Relay acts selection in P OFF Setting range 0 1 0 period 0 In P OFF time no action of the relay 1 In P OFF time the relay acts FA 02 Function selection of STOP Setting range 0 15 10 key In terminal or host control mode function of STOP RESET key can be set by a 4 bit binary code if the corresponding bit is setup as 1 the function of this bit is valid If it is setup as 0 the function defined by this bit is invalid There are 4 kinds of function that can be setup at the same time inverter will process according to the current working condition Various bits of binary code are defined below 3 2 1 o Keypad STOP RESET key STOPfunction valid Keypad STOP RESET key emergent stop key Keypad STOP RESET key fault reset function effective Keypad STOP RESET key fault reset function valid 4 The inverter runs at speed setup by FA 09
117. elect the relationship between inverter s actual output direction and the direction control command when the inverter is in running state 0 The same with command direction 1 Contrary to command direction 2 REV prohibited User Manual G Note 1 When F0 06 is set to 2 in the stop state all REV start commands are invalid while in the running state the REV command received will be regarded as the stop command If PLC running is selected in running process the preset REV phase is regarded as the stop command 2 If bipolar analog voltage setting mode is selected function code F0 06 is invalid 3 The running direction during the motor auto tuning is controlled by this function code F0 07 highest Setting range MAX 50 00Hz high frequency F0 08 high Setting range Low frequency limit highest F0 09 Low Setting range 0 00 Hz high frequency limit frequency limit 0 00Hz The maximum output frequency is the maximum frequency which the inverter is able to output shown in Figure 6 3 as Fmax High frequency limit is the maximum frequency which the user is allowed to set shown in Figure 6 3 as Fu Low frequency limit is the minimum frequency which the customer is allowed to set shown in Figure 6 3 as FL Fb in Figure 6 3 is basic running frequency which is defined as the lowest output frequency when the inverter outputs the highest voltage in V F control mode A Voltage Fi Fu Fo Fmax Frequ
118. enance date o E Customer s comments on service quality Customer s comments on service quality Excellent Satisfactory Acceptable jUnsatisfactory Excellent Satisfactory Acceptable _ Unsatisfactory Other Opinions Other Opinions Signature DD MM YYY User s Signature DD MM Visiting Record of Customer Service Center Visiting Record of Customer Service Center by phone calls by questionnaire by phone calls by questionnaire Others Signature DD MM YYYY date Signature DD MM YYYY date Note This paper becomes invalid if the user cannot be revisited Note This paper becomes invalid if the user cannot be revisited Notice 1 The warranty range is confined to the drive only 2 Warranty period is 18 months within which period Emerson Network Power conducts free maintenance and repairing to the drive that has any fault or damage under the normal operation conditions 3 The start time of warranty period is the delivery date of the product of which the product SN is the sole basis of judgment Drives without a product SN shall be regarded as out of warranty 4 Even within 18 months maintenance will also be charged in the following situations J Damages incurred to the drive due to mis operations which are not in compliance with the User Manual o Damages incurred to th
119. ency Figure 6 3 Frequency limits definition Chapter 6 Detailed Function Introduction 55 Acc time means the time during which the inverter output from zero frequency to the highest output frequency shown in Figure 6 4 as T1 Dec time means the time during which the inverter outputs from the lowest output frequency to zero frequency shown in Figure 6 4 as T2 There are four groups of Acc Dec time of EV3000 series inverter other Acc Dec time 2 3 4 will be defined in F2 18 F2 23 Default Acc Dec time is Acc Dec time 1 F0 10 F0 11 Output frequency t fe lt gt Time T1 T2 Figure 6 4 Definition of Acc Dec time Other Acc Dec time must be selected through control terminals according to different groups refer to F5 parameter group Simple PLC running selection of Acc Dec time group is setup in function code refer to F8 parameter group Acc Dec time is set according to Acc Dec time 1 when inverter is in motor auto tuning state Acc Dec time should be defined by F2 16 F2 17 independently when inverter is in JOG running state Note The Acc time includes only the normal acceleration process The DC braking time at start and start frequency hold time are excluded The Dec time include only the normal deceleration process The DC braking time is excluded G Note 1 The parameters of highest output frequency and high low frequency limit should be set carefully according to the motor s
120. entilation outcoming ventilation and special fans When two inverters are mounted up and down an air flow diverting plate should be fixed in between to ensure good heat dissipation as shown in Figure 3 3 Fan and air outlet A NNNSN Air inlet at the cabinet Figure 3 3 Mounting of multiple inverters 3 2 Removing And Mounting Operation Panel 3 2 1 Removing Operation Panel Put your middle finger into the hole on the top of operation panel press down the snapper and pull the panel outward as shown in Figure 3 4 3 2 2 Mounting Operation Panel Aim the holes in the bottom of panel at the hooks of the mounting groove press down the snapper with your middle EV3000 Series Inverter User Manual finger then press the panel inward to snap it on as shown in Figure 3 4 oe Mourdirg Claw Hook Mounting Claw Figure 3 4 Removing and mounting operation panel 3 3 Removing And Mounting Cover EV3000 series have two kinds of cover plastic or metallic one Follow the steps below to remove and mount the cover 3 3 1 Removing And Mounting Plastic Cover Figure 3 5 shows the removing and mounting of the plastic cover 1 Removing procedures 1 Remove the operation panel 2 Remove two screws at the bottom 3 Lift the bottom of the cover up 5 10 degrees move it upward at least 10mm until the mounting claws are out of the holes on the cabinet then remove the front panel 2 Mou
121. ention requirements may cause medium hurt or light hurt or material loss N Danger 1 5 1 Installation N Attention Please install the inverter on metal or other nonflammable materialie otherwise there is a danger of fire Please don t install it near combustible material otherwise there is a danger of fire Please don t install the inverter in the site with explosive gases otherwise there is a danger of explosion Install the cover plate properly before power up otherwise there is a danger of shock or explosion Don t mix input terminals and output terminals otherwise there is a danger of explosion or material loss The inverters on shelf over 2 years should be ramped up by voltage regulator before power up otherwise there is a danger of shock or explosion Do not touch the control terminals when it is live otherwise there is a danger of shock Do not operate on inverter with wet hand otherwise there is a danger of shock 1 5 3 Maintenance Attention 1 5 2 Cable Connection And Distribution Danger Only qualified personnel can perform wire connection job otherwise there is a danger of shocking Wire connection job can only be done when the mains are cut off otherwise there is a danger of shocking The earth terminal of frequency converter must be connected to earth reliably otherwise there is a danger of shocking Maintenace can not be done until 10
122. equency limit is defined by F0 08 Highest voltage current input through Al2 corresponds to 200 rated reference torque value Al2 can only set positive reference torque value Short circuit bar of CN10 on the control board is at side if current mode is selected The short circuit bar is at V side if voltage input mode is selected 1 Reference torque value is input through analog terminals of Al3 The high frequency limit is defined by F0 08 Highest voltage input by Al3 corresponds to 200 rated reference torque value If the input voltage range is 10V 10V then the negative voltage input corresponds to preset negative torque 2 Reference torque value is input through analog terminals of Al2 The high frequency limit is defined by Al1 Highest voltage current input through Al2 corresponds to 200 rated reference torque value Al2 can only set positive reference torque value Short circuit bar of CN10 on the control board is at side if current mode is selected The short circuit bar is at V side if voltage input mode is selected 3 Reference torque value is input through analog terminals of Al3 The high frequency limit is defined by Al1 Highest voltage input by Al3 corresponds to 200 rated reference torque value If the input voltage range is EV3000 Series Inverter 10V 10V then the negative voltage input corresponds to preset negative torque w Note Output torque s direction is determined by the negative or
123. ere are two power supply modes for open collector output a use inverter s internal power supply b use external power supply as shown in Figure 6 37 Refer to 3 4 Wire Connection Ev3000 PGPG inverter Ry CME com EV3000 inverter 8 24V b Figure 6 37 Open collector output terminal power supply Function selection of open collector output and relay output is shown in the Table 6 8 Table 6 8 Open collector output and relay output function Inverter running es 7 Specified counter arrive preparation ready 7 signal Simple PLC running phase finished indication READY Inverter running 1 Low voltae lock P OFF 1 Ea signal RUN1 2 Inverter running 2 signal RUN2 3 Inverter zero speed A Inverter over load running pre alarm F reauerey fspeed External fault stop arrive signal 0 1 F reguency speed 2 Motor over load pre alarm accordance signal 3 Counter settin arrive signal Functions in Table 6 8 are described below 0 Inverter running preparation ready READY When the inverter is in normal waiting state terminals output indication signal 1 Inverter running 1 signal RUN1 When the inverter is in running state terminals output indication signal 2 Inverter running 2 signal RUN2 When the inverter is in DC Pre excitation or DC injection braking process terminals output indication signal 3 Inverter zero speed running When the inverter s running frequency
124. ernal temperature Operation status parameters At any time 8 2 Periodic Maintenance Depending on the operation environment and periodic inspection can be made by the user at 3 to 6 months intervals in compliance with the maintenance precautions The periodic maintenance can avoid inverter faults and can thus ensure the stable operation with high performance for a long time Items to be checked Inspection content Frequency Means method A s 1 Comprehensive aarin 1 Vibration p 1 Smooth operation without vibration observation Inverter At any time 2 Point thermometer 2 Fan is working in good condition Speed comprehensive observation and air flow are normal No abnormal heat G Note 1 Maintenance of the inverter can only be performed by qualified professionals after training 2 Metal parts such as screws washers conductors and tools must not be left inside the inverter to avoid damages to the inverter 3 Modification of inverter internal structure is strictly forbidden to ensure normal running of the inverter 4 Do not touch directly the static sensitive IC elements on the control board inside the inverter General inspections 1 Check if screws of control terminals are loose If loose tighten them with screw driver 2 Check if the contact of main circuit terminals is good or not and whether copper bus connections are overheated 3 Check if there are damages on power
125. ero speed detection value is set to zero PG cable broken protection function is inhibited When the setup frequency is higher than the Zero speed detection value while the PG feedback speed is lower than Zero speed detection value after delay for the time defined in Fb 03 the inverter s PG cable broken protection acts 6 13 Functions For Special Customers FC 00 FC 12 are functions reserved for special customers Keypad does not display 6 14 Display And Check Functions Setting range 1 255 Eight kinds of inverter s basic running state parameters can be selected to be displayed through this function code Each displayed parameter is corresponding to one bit of the 8 bit binary code 1 means displaying this parameter 0 means not displaying this parameter Fd 00 LED running Display parameters selection 1 For example bitO decides whether to display running frequency when bitO 0 this parameter will not be displayed when bit0 1 the parameter is displayed Each bit of Fd 00 binary code is corresponding to the following parameters 71 6 5 4 3 2 1 0 Running freq Hz speed RPM Setup freq Hz speed RPM Output voltage V RMS Output current A RMS Output power Running line speed m s Setup line speed m s External counting value no unit Setting range 0 255 O Other 8 kinds of inverter s basic running state parameters can be selected to be displayed through this function c
126. etting range 99 9 100 0 result of feedback channel is limited by highest analog value adjustment 0 0 F6 08 ACi muitmeion analog Setting range 0 100 output terminal selection Petes ACE muliHuncion eneiog Setting range 0 1013 This function code is used to setup zero offset adjustment of output terminal selection analog output current When the inverter s output state is single polarity output zero offset current value of F6 10x20mA F6 12 AO2 zero offset Setting range 99 9 100 0 adjustment 0 0 AO1 and AO2 analog output terminals can output 0 20mA current signal Inverter s state represented by analog output signal is When the inverter s output state is double polarity output defined by the function codes of F6 08 and F6 09 as shown zero bias current value of F6 10x10mA below F6 11 AO1 gain setup Setting range 9 99 10 0 1 0 F6 13 AO2 gain setup Setting range 9 99 10 0 1 0 When the range of analog output signal is small the output signal can be magnified through setting up the gain EV3000 Series Inverter User Manual G Note Total Analog Output Current Gain Setup Current Value Corresponding to Inverter State Zero Offset Current of Output Signal Range of total analog output current 0 20mA 6 8 PID Function 1 F7 00 F7 11 function codes define the parameters of PID control function PID control function diagram is shown below Figure 6 41
127. f the keyboard can be selected by FA 02 function code and the reset function of host is active When the input terminal function is setup as 8 the terminal reset function is valid Reset signal is effective during rising phase of the pulse GJ Note In terminal control it is recommended to cancel terminal operation command before fault reset operation so as to prevent accidents caused by the start of inverter when the terminal running command is not eliminated For the fault type which only makes the inverter alarm and not stop reset first then eliminate EV3000 Series Inverter User Manual 88 Chapter 8 Preservation And Maintenance Chapter 8 Preservation And Maintenance Potential hazards exist due to aging wear and tear of inverter internal components as well as environmental Danger influences to the inverter such as temperature humidity PH During inverter operation the voltage is very high value particles vibration etc Therefore daily inspection Wrong operation may result in serious personal injuries periodic preservation and maintenance must be performed Within a certain period of time after the power is cut off to the inverter and its driving mechanism during their dangerous high voltage is still present in the inverter storage and operation Maintenance of inverters shall only be done by qualified professionals after training If the inverter is transported for a long distance routine Before mainten
128. fault and the alarm picture disappears automatically Note This function code is valid only in host control mode FA 07 Action selection for PID Setting range 0 1 2 reference missing 3 0 0 The inverter stops output motor coasts to stop the relay acts E022 is displayed 1 The inverter continues to run with 100 analog value as input the relay acts E022 is displayed EV3000 Series Inverter User Manual 2 The inverter continues to run with 50 analog value as input the relay acts E022 is displayed 3 The inverter continues to run with 25 analog value as input the relay acts E022 is displayed When FA 07 0 inverter will alarm and stop only when PID input lost When FA 07 lt 0 the inverter only alarms but does not stop if the fault is removed then the inverter runs at the setup frequency before fault and the alarm picture disappears automatically Note This function is valid only when the analog signal input range is selected as 4 20mA 2 10V or 20 4mA 10 2V FA 08 Action selection for PID Setting range 0 1 2 3 4 feedback missing 0 0 The inverter stops output motor coasts to stop the relay acts E021 is displayed 1 The inverter runs at speed setup by F0 04 the relay acts E021 is displayed 2 The inverter runs at speed setup by F0 08 the relay acts E021 is displayed 3 The inverter runs at speed setup by F0 09 the relay acts E021 is displayed 4 The inver
129. fier are of the same temperature amp Note Fd 07 1st fault type Display range 0 28 0 1 To set parameters Fd 00 and Fd 01 you need to determine a Fd 08 2nd fault type Display range 0 28 LO binary code according to the displayed state parameter change Fd 09 3rd fault type Display range 0 28 0 that binary code into a decimal which can then be used as the value of the Fd 00 or Fd 01 2 In the inverter running state you can use the gt key on Fd 07 Fd 09 are used for memorizing the latest three fault keypad to view circularly all the state parameters selected through types and can record the voltage current frequency and Fd 00 and Fd 01 terminal state at the last fault in Fd 10 Fd 14 for checking iption ZU LED Stop display parameters ee eae Refer to Chapter 7 Troubleshooting for fault descriptio flash A aise Fd 10 Bus voltage at last fault V Display range 0 999 OV Display range 0 999 9 s Fd 11 Output current at last fault A EV3000 inverter has 8 state parameters in stopping state 0 0A the parameters can be displayed through gt gt key in stop Fd 12 Running frequency at last Display range 0 400 0 process fault Hz 0 00Hz ae Input terminal s state at last Display range 0 1023 0 EV3000 Series Inverter User Manual 84 Chapter 6 Detailed Function Introduction F i 9 5 Fd 14 Output terminal s state at last Biscay ens eosin FF 06 Output power fault FF 07
130. for JOG operation the inverter stops after you release the key Press this key to reverse the inverter s running direction Note When executing the emergent stop command the inverter will stop output and the motor will be in free stop state LED display Displaying running speed output frequency voltage current torque function code fault code etc Unit combination indicator Spin arrow LCD display state and paramete description Function selection Save key Direction setup indicator Menu selection and switchove Direction switchover key SHIFT key JOG key Running state indicator STOP key Fault RESET key RUN key Digit revise key Figure 4 1 Panel and keys 2 LED function description Running state indicator The running state of inverter is indicated If the LED is on that means the inverter is in running or tuning state and off means the inverter is in stopping state Direction indicator This LED is above the FWD REV key It has three states of on off and flash and is used for There are 5 LEDs on the panel among them three LEDs are used for unit indication one is for running state indication and one is used for running direction indication LEDs are in on off or flashing state EV3000 Series Inverter User Manual indicating running direction On means FWD direction off means REV direction flash means the inverter is in stopping mode under termi
131. function is same with that of STOP RESET key on the Panel 9 10 Terminal for external FWD FWD Jog running control JOGF JOGR In terminal control mode F0 05 1 Jog running control can be done by defining external terminals JOGF is Jog forward running setup as 9 JOGR is Jog reverse running setup as 10 Reference frequency and Acc Dec time for Jog running are defined in F2 15 F2 17 11 Terminal for inputting coast to stop signal FRS User Manual 70 Chapter 6 Detailed Function Introduction When the function of this terminal is defined as ON inverter stops output immediately and enter stopping state the motor enters coast to stopping state 12 13 Frequency increase command UP decrease command DOWN The running frequency can be set through external terminals thus the running frequency can be set remotely At this time F0 03 can be set to 2 or 3 When the terminal is ON the frequency setting value is increased or decreased according to the speed set by FA 11 when the terminal is OFF frequency setting value keeps constant When these two terminals are ON at the same time frequency setting value also keeps constant Refer to F0 03 parameter description 14 UP DOWN clear command This terminal is used to clear the frequency set via external terminals set the frequency by frequency increase command UP decrease command DOWN When the terminal is ON frequency setting value is cleared This function is disabled
132. g X1 X8 terminals should be connected with COM terminals as shown in Figure 6 2 High 6 bit selection switch X8 terminal Low 6 bit selection switch X7 terminal 6 X6 y EV3000 i inverter A X4 X3 o X2 X1 COM terminal Figure 6 2 Digital setting 5 wiring figure In this mode terminals and states of external switches are defined below External switch Close terminal ON state input binary digit 1 External switch Open terminal OFF state input binary digit 0 When the inverter is in running or stopping state inverter s present frequency can be set through X1 X8 terminals according to 12 bit binary code X6 X1 terminals are used for setup binary data high 6 bit and low 6 bit of 12 bit binary code setting value can be determined in every effective setup X8 and X7 terminals can be used for selecting high 6 bit and low 6 bit of 12 bit binary code setting value and control the input of binary operation Every time when the inverter is powered on inverter s present frequency will be set to zero automatically Before inputting high 6 bit and low 6 bit of 12 bit binary code setting value X6 X1 terminal switch should be set When X8 and X7 terminals are ON or OFF at the same time 12 bit binary code setting value is in holding state If combination state of X8 and X7 terminals changes one time then high 6 bit or low 6 bit of 12 bit binary code setting value will
133. ged in inverter running process However note the way the inverter running state changes after the switchover 2 When this terminal on an inverter running in panel control state is closed ON whether the inverter will keep running depends on whether the external control terminal running command is already valid If valid e g the FWD terminal is ON in the 2 line control mode the inverter will keep running otherwise it will stop 26 Reserved 27 RS485 PROFIBUS communication enabled This function can select one control mode among keypad control external terminal control and host control modes When the terminal is OFF inverter can select keypad external terminals host control according to setting value of F0 05 When the terminal is ON if F0 05 0 or 1 the inverter is switched to host control mode 28 Simple PLC running command enable Whether the inverter performs simple PLC running is decided by this function 29 Simple PLC operation pause command This function is used to interrupt the PLC running Refer to description of F8 30 Reserved 31 Reserved 32 Speed torque switch control when select torque control function enabled under certain condition this function defines switching control terminals between torque control and speed control When this terminal is changed from OFF to ON the inverter will be switched from speed control to torque control When this terminal is changed from ON to OFF the in
134. h should be small enough to keep the floc out 7 The control cabinet must be cleaned periodically of dust and floc In a very dusty environment the interval for cleaning should be about a month a Cover plate and protection mesh Fan and air outlet of gt control cabinet protection mesh must be used Air cable inlets of control cabinet el dust filter must 7 Bottom plate of control cabinet Figure 2 Inverter protection and ventilation Use of dustproof cover The models EV3000 4T0022G 4T0150G are of plastic cover A dismountable dustproof cover is fixed to the top of the inverter As an accessory another 2 such covers are in the plastic bag in the inverter package You can determine to use them or not according to the actual situation EV3000 Series Inverter User Manual 98 Appendix 2 Appendix 2 For your reference this section introduces inverter EMC design and installation instruction The covered topics include 1 Noise suppression 2 Wiring 3 Grounding 4 Surge absorption by external equipment 5 Current leakage 6 Classification of safety areas and installation instructions 7 Power source filter application 8 Radiated noise handling Noise suppression Noise is unavoidable during inverter operation Its influence over peripheral equipment is related to the noise type transmission means as well as the design installation wiring and grounding of the driving system 1 Noise
135. he motors that drive the same load In EV3000 series inverters the preset speed drop corresponds to the frequency drop when the motor outputs rated torque The calculation formula is shown below EV3000 Series Inverter F2 44 N synchronize speed X motor rated frequency In the formula AN is the difference between synchronous speed and motor s actual speed when motor drives rated load That is AAN synchronize speed actual speed 6 4 Vector Control Function 1 000 A Pan InGamnonimon Setting range 0 0 032 32 00s 2 000 Ba pam iieaanen nines Setting range 0 0 032 32 00s Setting range 0 000 400 0Hz F3 00 F3 12 are only valid for vector control mode and invalid for V F control Through F3 00 F3 04 you can set the proportional gain P and integration time of speed regulator so as to change the speed response characteristic 1 Speed regulator s SR s structure is shown in Figure 6 21 In the figure KP is proportional gain P KI is integration time l Frequency instruction peed error 1 Given torque curren K 1F Actual speed KOFKS Torque limit F2 06 F2 07 Figure 6 21 Simplified block diagram of ASR When the integration time is set to 0 F3 01 0 F3 03 0 integration function will be disabled the speed loop will be a pure proportion regulator 2 Adjustment of proportion gain P and integration time l A Greajer proportion gain P 3
136. hing process F2 03 DC injection braking Setting range 0 0 150 0 current at start inverter s rated current 0 0 F2 04 DC injection braking Setting range 0 0 0 1 30 0s time at start 0 0s EV3000 Series Inverter User Manual DC braking current at start percentage of braking current when the inverter starts in DC injection braking process DC braking time at start holding time for output DC injection braking current when the inverter is in start process If DC injection braking time at start is set to 0 0 second DC injection braking function is disabled GJ Note 1 When the inverter capacity does not match the motor the current and time parameters must be calculated and set carefully 2 For loads with high speed and big inertia the restart after DC injection braking is not applicable It is suggested to use the start after speed tracking mode F2 05 Acc Dec mode selection Setting range 0 1 O A Output freq Start freq Acc process Fs Start DC Brake Dec process Chapter 6 Detailed Function Introduction 59 Acc Dec modes 0 and 1 are valid in Start Stop FWD REV Acc and Dec process 0 Straight line mode In Acc Dec process the relationship between output frequency and Acc Dec time is linear The output frequency increases or decreases at the constant slope as shown in Figure 6 11 1 S curve mode In Acc Dec process the relationship between output frequency and Acc Dec t
137. ign amp Installation l Loi a EEAS AN NE EE ee Aen 98 8 2 Periodic Maintenance ssec 89 neice Introduction Chapter 1 Thank you for using EV3000 series high performance vector control inverter made by Emerson Network Power Co Ltd EV3000 series inverter developed and manufactured by Emerson Network Power Co Ltd provides you with high quality multi function and low noise Through decoupling control of the motor flux current and torque current the inverter achieves quick response and accurate control of the torque can operate under accurate wide range speed control The inverter features motor parameter auto tuning zero servo control online switching between speed control and torque control spinning speed tracking built in PLC built in PID control pulse generator PG input signal and feedback signal cable broken detection switching load missing protection fault signal memory auto reset built in braking unit built in PG interface 28 types of fault monitoring abundant I O interfaces and up to ten speed setting modes therefore can meet the spinning control requirement of various loads The inverter provides LED to display operating data and fault code and LCD to display status data and operation instructions in Chinese English optional It provides parameter uploading and downloading Background commissioning and monitoring software provides strong functions can connect to inverters through built in RS485 ports to
138. ime is nonlinear The output frequency increases or decreases according to the S curve shown in Figure 6 12 Run time Stop Start freq Fs DC injection brake Start freq hold time Ts Start freq hold time Figure 6 10 Start frequency and start frequency holding time Output freq Run time Figure 6 11 Linear Acc Dec Output freq Run time m T2 l Figure 6 12 S Curve Acc Dec F2 06 Time of S Setting range 10 0 30 0 Acc Dec curve s start part time 20 0 F2 07 Time ofS Setting range 10 0 70 0 Acc Dec curve s rising part time 60 0 The function codes of F2 06 and F2 07 define the Acc Dec parameters of S curve S curve start time is shown in Figure 6 12 as which is the stage when the slope of output frequency rises gradually S curve rise time is shown in Figure 6 12 as which is the stage when the slope of output frequency maintains Phase S curve end time is shown in Figure 6 12 as which is the stage when the slope of output frequency decreases to zero The combination using of function codes F2 05 F2 07 is specially suitable for the start and stop process of conveying load 1 Note 1 Limit of setting value S curve start time S curve rise time lt 90 Acc Dec time 2 In Acc Dec Process the parameters of S curve is set in symmetry F2 08 FWD REV dead time Setting range 0 1 3600s 2 0s FWD REV dead time The wa
139. indicator blinks 3 When the inverter is in the panel running control mode pressing the FWD REV key gives the direction change command and the direction indicator will change accordingly However due to mechanical inertia the actual direction of the motor does not change immediately so does the spinning arrow which reflects the actual direction Therefore the directions indicated by the direction indicator and the spinning arrow may be different See Figure 4 6 2 Stopping state In stopping state panel s state is shown in Figure 4 4 LED displays default parameters and the LED in right side displays the unit of this parameters The first line of LCD displays current control mode of inverter panel control terminal or host control mode and the right side of the first line is the stopping mark The second line of LCD is in shifting states of two pictures one picture shows the names of the parameters such as preset speed the other shows a description of keys operation such as press M E to enter menu Press MENU ESC key to enter program menu and set the parameters When the inverter is in stopping state running state indicator is in off state and at this time LED can display parameters in stopping state if gt gt key is pressed 3 Running state In stopping state the inverter enters running state after receiving running command as shown in Figure 4 5 At this time LEDs and the unit indicator in right side display
140. ing STOP RESET The inverter restores to normal operation upon clearing the fault and the fault code is displayed again if the fault has not been cleared EV3000 Series Inverter PARAMETER UNIT Figure 4 7 Fault alarm User Manual 4 2 2 Panel Operation Method 1 Panel operation procedure Parameter setting method via panel The three level menu is used Users can look up and modify the function codes very easily Three level menu function parameters first level function codes second level value of function code third level Operation process is shown in Figure 4 8 I l l A ia toa l 1 l First level Second level Third level Stop Run menu menu menu ry rl wt vr vl ESC ESC ESC DATA Storage l l l l Function code setup state Figure 4 8 Panel operation procedure Stop Running state 50 00 e 4 e Third level menu function group _ _ FO 01 User s Perea group Second level menu function FO 00 user s password Chapter 4 Simple Running Of Inverter 27 The operation process is shown in Figure 4 9 In second and third level menu not only the words but also the operation descriptions such as ESC return is displayed in the LCD When entering the second level men
141. ing range 0 33 0 Setting range 0 33 0 Setting range 0 33 0 Setting range 0 33 0 Control terminals X1 X8 are programmable digital input terminals X1 X8 can be defined by setting the values of F5 01 F5 08 and for the settings of F5 01 F5 08 refer to Table 6 4 All the default values of F5 01 F5 08 are 0 For example Set F5 02 to 29 then the function of terminal X2 is defined as simple PLC Pause Commana In simple PLC running process if terminal X2 is ON PLC running pause function can be realized GJ Note Terminal X8 is different with other terminals that is when F0 03 9 it can be set as digital setting input terminal for external switching frequency At this time function of terminal X8 defined in F5 08 is disabled and the setting value of F5 08 will be cleared automatically No function When set F0 03 9 again F5 08 must be set again if terminal X8 is used Programmable digital input terminal can be selected as no function repeatedly that is it can be set as 0 at the same time In Table 6 4 function description is shown below 1 3 MS multi section speed running terminal When the user select MS multi section speed running three digital terminals should be defined as MS running control terminal With the ON OFF state combination of these terminals the user can select a multi section frequency defined in F2 24 F2 30 as the inverter s present frequency Refer to the description of F2 24 F2 30
142. ion 4 35 5 2 Function Table eee 35 5 2 1 FO Basic Function ee 35 5 2 2 F1 Motor Parameters 36 5 2 3 F2 Auxiliary Parameters 37 5 2 4 F3 Vector Control 38 5 2 5 F4 V F Control sasen 39 5 2 6 F5 Digital Value Terminal 39 5 2 7 F6 Analog Terminal saae 41 5 2 8 F7 PID POCESS 42 5 2 9 F8 Simple PLC eee 43 5 2 10 F9 COM And BUS 43 5 2 11 FA Enhanced Function 44 5 2 12 Fb PG Function 45 5 2 13 FC Reserved Function 45 5 2 14 Fd Display And Check 46 5 2 15 FE Factory Reserved 47 5 2 16 FF Communication Parameters 48 5 3 Description Of Factory Reserved FUNCUIONS tis essie iedere endian ivp aanta 48 Chapter 6 Detailed Function Introduction 49 6 1 Basic Function Parameters 0 49 6 2 Motor And Its Protection Parameters 56 8 5 Warranty Of Inverter 90 6 2 1 Motors Rating Value And Chapter 9 Options cccseccectesccesteceteeccceeeecnceee 91 Protection isisisi ies 56 9 1 Braking Assembly secere 91 6 2 2 Motor Tuning And Its Parameters57 9 1 1 Braking Unit eee 91 6 3 Auxiliary Function Parameters 58 f 9 1 2 Braking Resistor n 91 6 4 Vector Control Function ceee 64 f s 9 1 3 Installation Size Of Braking Unit 91 6 5 V F Control Function 0 cece 67 i A PTA 9 1 4 Connections And Functions Of 6 6 Digital walle Input Out
143. irst running when vector control mode is selected enter motor auto tuning state so Refer to F1 parameter Autotu in as to get accurate parameters of motor and disconnect the motor and mechanical load _ description g before auto tuning Refer to 4 2 2 Panel if the motor is spinning do not enter auto tuning state Operation Method Refer to FO parameter General According to driving condition spinning direction Acc time Dec time start frequency description parameters start mode Acc Dec mode and stop mode should be set up correctly Refer to F2 parameter Setting description running Refer to F3 parameter Decide the parameters of regulator according to the load If necessary set up torque ie control Vector nee description control and parameter limitings again parameters control Refer to Fo parameter For PG vector control Setup the PG parameters correctly mae description Refer to F4 parameter V F control Setup V F curve torque boost slip compensation and AVR function according to load description P running check without load If the motor has no load start the inverter by Keypad or control terminal The motor has no load and the inverter is start by keypad or control terminals Check the inverter s running state Motor smooth running normal spinning correct direction normal Acc Dec process no abnormal vibration no abnormal noise and no abnormal smell Inverter Panel normal display fan normal spinning relay nor
144. is called FDT signal lag as shown in Figure 6 40 Output freq FDT level FDT signal lag Time Yi Time Figure 6 40 FDT detection level F5 17 Inverter over Setting range 20 0 110 0 inverter s rated current 100 0 load pre alarm setup EV3000 Series Inverter User Manual 74 Chapter 6 Detailed Function Introduction F5 17 function code is used to setup No 10 function in Table 6 8 Inverter s over load pre alarm current is indicated by the percentage of inverter s rated current When the inverter s output current exceeds this setting value the terminal outputs indication signal F5 18 Motor over Setting range 100 0 250 0 motor s load pre alarm setup rated current 100 0 F5 18 function code is used to setup No 12 function in Table 6 8 Motor s over load pre alarm current is indicated by the percentage of inverter s rated current when the inverter s output current exceeds this setting value the terminal outputs indication signal Setting range 100 0 100 1 999 9 500Hz lt Fm F x F5 19 500HzZ lt 10kHz factor 200 0 F5 19 Frequency output multipling This parameter defines the multiplication of inverter s output frequency and FAM terminal output pulse frequency 100 0 Frequency output invalid 100 1 999 9 Frequency output multiplication factor Fm F xX F5 19 500Hz Fm is the output frequency of Frequency meter that is FAM terminal F means the inverter s Current output freque
145. is set as 1 is bit0 so running frequency is displayed on LED by default Total 8 running parameters can be displayed circularly by gt key which are correspondent to parameters represented by bit0 bit1 bit2 bit3 amp bit5 in Fd 00 and bitO biti amp bit4 in Fd 01 Refer to the explanations of Fd 00 and Fd 01 EV3000 Series Inverter User Manual Note Conversion from binary system to decimal system 1 Determine the binary code according to the needed running state parameter For example for parameter Fd 01 the binary code should be set as 0001 0011 B as shown below bit7 bit6 bitS bit4 bits bit2 biti bito 0 0 0 1 0 0 1 1 2 Change that binary code into a decimal number by using the formula 2b 2 Where i 0 7 Through calculation the decimal number is 1x2 1x2 1x24 19 Hence the decimal value of parameter Fd 01 is 19 4 Parameter copy function The panel has parameter copy and saving function This function can copy and save the parameter settings of inverter Parameter copy is classified into two kinds parameters uploading and downloading Parameters uploading Upload the parameters saved in the control board to E7PROM of panel Parameters downloading Download the parameters stored in panel to the control board Note 1 Parameter copying can be conducted only among EV3000 inverters 2 During download upload process to ensure da
146. ital value input terminal receives external equipment fault signal inverter reports E015 fault at the same time the terminal outputs indication signal 12 Motor over load pre alarm According to setup over load pre alarm value defined in F5 18 if the output current is too high the terminal outputs indication signal 13 Torque limit In vector control mode if motor s torque is higher than setup torque the terminal outputs indication signal For open collector output and relay s output function repeated selection is enabled several output terminals select one function F5 12 Counter setting arrive input Setting range 0 9999 0 a Specified counter arrive Setting range 0 F5 1210 F5 12 and F5 13 function codes are used to setup the values of the No 6 and 7 functions in Table 6 8 Setup counter arrive input Input external pulse counter signal from Xi Digital Input terminal inverter s internal counter counts this signal When the counting value reaches F5 12 setting value Yi outputs an indication signal When the next external counting pulse signal comes Yi s output signal recovers at the same time the counter starts counting again As shown in Figure 6 38 if you set F5 12 8 when Xi inputs the 8th pulse Y1 outputs an indication signal when Xi inputs 9th pulse Y1 outputting signal recovers the counter starts counting again Specified counter arrive input When Xi inputs external counting pulse signal and the
147. iting and holding time before the motor changes its spinning direction after the inverter s output frequency is decreased to zero It is the time taken by the motor to change its spinning direction when the inverter receives REV command during its running process The time is shown in Figure 6 13 as TO EV3000 Series Inverter User Manual 60 Chapter 6 Detailed Function Introduction Run freq Run time Figure 6 13 FWD REV dead time F2 09 Stopping mode Setting range 0 1 2 KOJ 0 Dec to stop mode 1 DC injection braking dynamic braking When the inverter receives stop command it lowers its output frequency and decelerates to stop according to the preset Dec time and Acc Dec mode In the process of Dec to stop when the preset frequency is lower than the initial frequency of DC injection braking for stop refer to F2 10 its output frequency is changed to zero at this time if the inverter has DC injection braking function it will stop after DC injection braking process is finished otherwise the inverter may stop directly If the user selects this stop mode for the inverter 22kW or below with internal braking unit external braking resistor optional can be added and the inverter can enter dynamic braking automatically when the DC bus voltage exceeds the limited value For the inverter 30kW or above without internal braking unit braking unit and braking resistor optional should be added which are used for dyna
148. k input signal error cable is broken or is lower than 1V 2mA 1 When select analog input mode or PID close loop input by F0 03 the analog input channel is selected as External analog 4 or 5 the analog input signal cable is broken or is lower voltage current input than 1V 2mA signal cable broken fault 2 When selecting torque control mode and the analog torque input channel is selected as 4 or 5 the analog input signal cable is broken or is lower than 1V 2mA Ask for service 1 Check wiring and re wire again 2 Adjust the feedback signal input type 1 Check wiring and re wire again 2 Adjust the feedback signal input type 1 Reset by pressing STOP RESET key ask for services 2 Ask for services 1 Set the rated parameters according to the 1 Inproper setting of motor rated parameters motor s nameplate 2 Significant deviation of parameters obtained after 2 Check whether the motor is connected tuning comparing with the standard parameters with the load 3 Tuning time out 3 Check motor connection and parameter setting Keyboard E2PROM 1 Read write error of keyboard control parameters error 2 E2PROM is damaged tuning error a Eis EV3000 Series Inverter User Manual Chapter 7 Troubleshooting 87 Fault code Type of faults Possible fault reasons Troubleshooting 1 When vector control with speed sensor is used the 1 Check encoder connection make the PG signal line is broken new connection E025 Encoder er
149. l be charged according to the actual costs If there is any contract the contract prevails EV3000 Series Inverter User Manual Chapter 9 Options 91 Chapter 9 Options 9 1 Braking Assembly EV3000 4T0022G EV3000 4T0150G EV3000 4T0185G1 EV3000 4T0220G1 have built in braking units the user only needs to select external braking resistors For EV3000 4T0185G EV3000 4T2200G both external braking units and braking resistors should be used 9 1 1 Braking Unit TDB 4C01 0150 Brake assembly Reference Standard number motor power Voltage Reference 0150 15kW level number 0300 30kW 220V 2 9930 a 380V 4 Braking unit Figure 9 1 Model description of braking unit 9 1 2 Braking Resistor To meet the requirement on braking torque of 100 and brake unit utility rate of 10 ED the configuration of brake resistor and brake unit is listed below Table 9 1 Configuration of braking unit and braking resistor power kW EV3000 resistor model For EV3000 4T0900G EV3000 4T2200G inverters please use multiple braking units TDB 4C01 0550 in parallel Note 1 When the needed braking torque is not 100 the adjustment of brake resistor should be inversely proportional to the braking torque Note that the braking torque should be within 150 of the motor rated torque If larger braking torque is needed please contact your t
150. led even if external braking resistor is connected Note 1 In host control the stop mode is not limited by this function code Cost to stop mode has higher priority over Dec to stop mode 2 and Dec to stop mode 2 has higher priority over Dec to stop mode 1 2 If neither F2 11 nor F2 12 is zero the DC injection braking current will act 3 In stopping mode 2 the inverter may adjust the Dec time automatically during Dec process F2 10 Initial frequency of DC injection braking Setting range 0 00 10 00Hz 10 00Hz Initial frequency of DC injection braking It is the frequency when the inverter s output frequency is decreased to zero along the Dec curve in Dec to stop process shown in Figure 6 14 as Fd When the inverter is in Dec to stop process if the preset frequency is lower than the initial frequency of DC injection braking then the output frequency become zero Initial frequency of DC injection braking is valid in the Dec process when the inverter is switching between FWD and REV states If the user selects DC injection braking function this frequency is also the initial frequency of DC injection braking in stopping process If the running condition has no strict requirements for braking the initial frequency of DC injection braking should be set as low as possible User Manual Chapter 6 Detailed Function Introduction 61 A Output freq DC brake ime T san a Start freq timed S DC br
151. loop at analog frequency speed command missing 1 The inverter runs at speed setup by F0 04 the relay acts E022 is displayed 2 The inverter runs at speed setup by F0 08 the relay acts E022 is displayed 3 The inverter runs at speed setup by FO0 09 the relay acts E022 is displayed FA 05 Communication Setting range 0 0 0 1 100 0s overtime 0 0s The setting value is 0 No communication overtime protection The setting value is not 0 in RS485 communication control mode if the communication between the inverter and the host is still abnormal in the time defined by FA 05 E017 fault is displayed and the inverter acts according to the setting value of FA 06 FA 06 Communication error or action Setting range 0 1 selection at communication overtime 2 3 4 0 0 The inverter stops output motor coasts to stop the relay acts E017 is displayed 1 The inverter runs at speed setup by F0 04 the relay acts E017 is displayed 2 The inverter runs at speed setup by F0 08 the relay acts E017 is displayed 3 The inverter runs at speed setup by F0 09 the relay acts E017 is displayed 4 The inverter runs at speed setup by FA 09 the relay acts E017 is displayed When FA 06 0 inverter will alarm and stop only when host communication error or communication overtime occurs when FA 060 the inverter only alarms but does not stop if the fault is removed then the inverter runs at the setup frequency before
152. low or 1 grade above F1 06 Maior overload protection Setting range 0 1 2 1 mode selection 0 Disabled No motor overload protection used when the motor is in short time overload working mode or when selecting EV3000 Series Inverter external thermal relay When selecting this mode inverter has no over load protection to the motor 1 Common motor with low speed compensation Because the ventilation effect of common motor deteriorates in low speed running state relevant electronic thermal protection parameters should also be adjusted low speed compensation of motor s protection mode means when the running frequency is lower than 30Hz motor s overload protection value will be decreased 2 Variable frequency motor without low speed compensation The variable frequency motor specially used by inverter applies forced air cooling the ventilation effect will not be affected by spinning speed and the protection parameters need not be adjusted during low speed running F1 07 Motor overload Setting range 20 0 110 0 protection factor selection 100 0 When the inverter drives a motor with matched capacity the motor overload protection factor can be set to 100 at this time if the output current is lower than 150 inverter s rated current motor s overload protection function will be disabled when the output current is equal to 150 inverter s rated current motor overload protection will be disabled either
153. lt alarm occurs fault phenomenon should be recorded in detail the fault should be processed according to Table 7 1 When in need of technical assistance please contact your supplier Table 7 1 Alarms and troubleshooting Fault code Type of faults Possible fault reasons Troubleshooting 1 Acc time including the tuning process is too short 1 Adjust Acc time 2 V F curve or torque boost setup is not suitable 2 Adjust V F curve or torque boost 3 Restart the motor in running when momentary stop 3 Set up start mode as speed tracking occurs restart Inverter capacity is too low Select inverter with proper capacity PG fault or PG cable broken in Acc process Check the PG and its wire connection Please prolong Dec time Add suitable braking device Adjust utility rate Select inverter with proper capacity Check the PG and its wire connection Check input power supply Check whether input phase loss occurs Restart the motor in running when momentary stop Ese leah inverter witi proper capacity Overcurrent at constant eens Set up start mode as speed tracking speed running F restart A i ESB POR Vectornigh spseg 5 Check the PG and its wire connection 5 Too heavy load Check the load Of replace E inverter with the one with higher capacity 1 Check inputpower supply 2 Adjust speed regulator s parameters refer to F3 parameter group description 3 Set up start mode as speed tracking restart 1 Adjust Dec time
154. ltifunction input selection 2 terminal Use F5 function code to select 30 5mA input kinds of running command Highest frequency input of X1 X7 When 12 bit binary setup is selected for the terminals 10Hz X5 COM_ Multifunction input selection 5 terminal other functions is invalid Highest frequency input of X8 X6 COM Multifunction input selection 6 X8 terminal use external frequency setup terminals 50kHz X7 COM _ Multifunction input selection 7 _ Signal to decide the inverter running X8 COM Multifunction input selection 8 _ frequency CN4 short circuit bar is in DI side PG PG signal A signal can be selected by the differential Power supply voltage for PG DEMOS A toe l signal 8V 24V 7 CN4 short circuit bar is in OCI side PG PG signal B signal can be selected by open collector Highest frequency input 120kHz input of A B EV3000 Series Inverter User Manual 20 Chapter 3 Installation And Cable Connection Terminal description Specification YECME l ng Mex Toad 24va Op n collector butput Use F5 function code to slect 14 running ax oag j Max output current 50mA Max resistance 30 350 Common terminal of Yiand Y2 Common terminal Y1and Y2 transistors Internally isolated from COM a collector output PA PB normally closed PA PC noramlly open Contact rating 250Vac 3A 30Vdc 1A TA TB normally closed TA TC noramlly open Contact rating 250Vac 3A 30Vdc 1A Y2 CME Open collector output 2 states output
155. mal trips and no vibration or noise If there is any abnormal phenomenon stop and check at once Refer to Chapter 8 Preservation And Maintenance Running check with load If the running without load is normal connect the load correctly Start the inverter with Keypad or control terminal and increase the load gradually When the load is increased to 50 or 100 running for some time and check whether the system running is normal In running process check completely pay attention to the abnormal phenomenon If there is any abnormal phenomenon stop and check Refer to Chapter 8 Preservation And Maintenance EV3000 Series Inverter User Manual 32 Chapter 4 Simple Running Of Inverter Procedure Operation content Reference content Basic running Start running stopping FWD or REV running Refer to FO F2 FA parameter description Variable speed running can be set up as single cycle running or repeated cycle running One cycle process contains 7 running phases Refer to F2 F8 Through this function realize V F Control with PG speed close loop REC running Running frequency Acc Dec time running time running direction of 7 running phases parameter description can be set up separately Refer to F7 parameter Users can set up reference input channel feedback channel and parameters of PID description PID running regulator and realize the control to industry process Refer to
156. mic braking This mode is used for conventional stopping and fast braking to stop external braking unit and braking resistor should be connected 1 Coast to stop mode coast to stop After the inverter receives the stop command it stops its output immediately the motor will stop according to its inertia When selecting this mode fast stopping can be realized through external mechanical braking 2 Dec to stop mode 2 bus voltage adjustment DC injection braking After the inverter receives stop command it lowers its output frequency and decelerates to stop according to the preset Dec time and Acc Dec mode EV3000 Series Inverter In the process of Dec to stop when the preset frequency is lower than the initial frequency of Stop DC injection braking refer to F2 10 the inverter s output frequency is decreased to zero at this time if the user select DC injection braking function the inverter will stop after DC injection braking process is finished otherwise it may stop directly If the Dec time is set too short the bus voltage will rise then the inverter will activate bus voltage adjustment function automatically the Dec time will also be adjusted in order to avoid over voltage current fault If the user selects this stopping mode for the inverter above 30 kW external braking device cannot be added for dynamic braking for the inverter of 22 kW or below which has internal braking unit the dynamic braking is disab
157. minal Shared grounding terminal acceptable Other Inverter uren Figure 9 Shared grounding terminal Shared grounding cable unacceptable Other Inverter aan Figure 10 Shared grounding cable a Other Inverter equipment O O PE Figure 11 Shared grounding cable b 2 Grounding cable connection instructions 1 Reduce the grounding resistance to the minimum by selecting cables as thick as possible Besides the flat cable is preferable to the round cable for the former one has lower high frequency impedance Because the grounding cable should be the shorter the better the grounding point should be near the inverter 2 If 4 core cables are used one of the 4 cores should be grounded at inverter side with the other end of it grounded at motor side It is most desirable if both motor and inverter have their own grounding terminals 3 If various parts of the control system share the same grounding point the noise due to grounding leakage current will affect the peripheral equipment Therefore in a control system the inverter and other vulnerable electronic equipment such as computer and sensors should be grounded separately 4 In order to lower the high frequency impedance the fixing bolts of various equipment can be used as the high frequency terminal that is connected to the cabinet rear panel Note that the insulation paint must be removed EV3000 Series Inverter User Manual 100 Appendix 2
158. minutes after the power off when the charge indicator is out or the voltage of positive negative busbar is confirmed below 36V Only qualified personnel should replace the components Do not leave any leads or metal in the inverter otherwise there is a danger of fire After replacement of control panel the parameters must be changed before power up otherwise there is a danger of material loss Attention Don t short circuit P P1 PB and otherwise there is a danger of explosition or material loss Be sure to connect the main loop terminal with cable lug firmly otherwise there is a danger of material loss Don t connect control terminals directly with 220V signal otherwise there is a danger of material damage Bare part of lugs in main circuit must be bound with insulation tape otherwise there is a danger of explosition or material loss 1 6 Notes On Usage 1 6 1 Motor And Mechanical Loads Parameter adjustment Before using the inverter you are required to adjust relevant parameters according to the motor type Or else the equipment may be damaged Compared to the standard frequency operation EV3000 series inverters are voltage type inverter Its output voltage is in PWM wave with some distortion Therefore EV3000 Series Inverter User Manual there are some increase in the temperature elevation noise and vibration of motor Constant torque low speed running When the inve
159. mode the function of STOP key can be defined by function code FA 02 Refer to the descriptions of FA parameter set in Chapter 6 Detailed Function Introduction GJ Note PG refers to the pulse generator 4 1 2 Frequency Setting Mode It refers to the method and physical channels to set inverter running frequency speed There are ten frequency setting modes which can be looked up in descriptions of F0 03 function in Chapter 6 Detailed Function Introduction 4 1 3 Control Mode Of Running Commands It means the physical channels by which inverter receives running commands like START STOP JOG and others The control modes are classified into three kinds that can be selected via F0 05 1 Panel control control by RUN STOP and JOG keys on the operation panel 2 Terminal control control by terminals FWD and REV or by digital terminals defined by F5 function codes 3 Host control The operations such as START and STOP can be controlled by upstream host through the inverter s internal serial communication ports 4 1 4 Inverter Running States There are five inverter running states Stopping state programming state running state and alarm state which are explained below Stopping state The inverter is in stopping state before running control command is accepted after the power is on again or deceleration to stop At this time the running state indicator on the operation panel is off LED LCD display content can
160. mpensation 0 00Hz F4 04 Negative slip Setting range 0 00 10 00Hz compensation limit 0 00Hz In V F control mode motor s speed will be decreased with load rising In order to ensure the motor s speed be close to synchronous speed in rated load condition slip compensation can be done according to the preset frequency Positive slip compensation is used when the inverter is in dynamoelectric running state negative slip compensation is used when the inverter is in braking running state shown in Figure 6 30 Slip Positive slip compensation range Motor s load Negative slip compensation range Figure 6 30 Auto slip compensation Note The motor rated slip determines the value of auto slip compensation Random increase of this parameter is harmful EV3000 Series Inverter User Manual 68 Chapter 6 Detailed Function Introduction F4 05 AVR function Setting range 0 1 0 0 Disabled 1 Enabled AVR is auto voltage regulation When the inverter s input voltage differs with the rated input voltage the inverter s output voltage can be stabilized by adjusting the width of PWM wave This function is disabled when the output voltage is higher than input voltage 6 6 Digital Value Input Output Terminals Function F5 00 FWD REV running mode Setting range 0 2 0 0 Two line control mode 1 K1 K2 Run command 0 0 Stop 1 0 FWD REV 1 1 Stop Figure 6 31 Two line control mod
161. n circuit terminals must be disconnected 7 Precautions to be taken when the insulation test of motor is performed Before insulation test of the motor is performed connections between the motor and the inverter must be dismantled After dismantling perform the insulation test of the motor separately to avoid damage of the inverter C x5 P1 PB R S T Main circuit terminals 500V megameter EV3000 inverter Figure 8 1 Insulation test of the inverter 1 Note Dielectric test of the inverter is already done in the factory It is not necessary for the user to make dielectric test again in order to avoid potential damage of its internal components EV3000 Series Inverter User Manual 90 Chapter 8 Preservation And Maintenance 8 3 Replacement Of Inverter Consumable Parts Main consumable parts for the inverter are cooling fan and electrolyte capacitors for filters Their lifetimes depend largely on their application environment and preservation Their lifetimes in normal conditions are listed below Pan Fan 30 000 40 000 hours Electrolyte capacitors 40 000 50 000 hours Relay TA TB TC About 100 000 times The user can determine normal replacement frequency according to the reference lifetime of these consumable parts and according to the inverter working conditions However when anomaly is discovered during inspection the component must be replaced at once During replacement
162. n front panel is burned Dispose method Please dispose the inverter as industrial rubbish EV3000 Series Inverter User Manual Chapter 2 Models And Specifications 5 Chapter 2 Models And Specifications 2 1 Models Models Rated capacity kVA Rated input current A Rated output current A Motor power kW EV3000 4T0037G evenooaTossG es E E ee a Meee PCT Cd fp evenooaTorsoG et CCT TCT eveoooaroresG ee E A E BECC E E A E Se E E E E S ee aS Mee E E E SE e e E CSCC See e S S EV3000 4TO7S0G 152 EV3000 4TO9006 7 oo EV3000 4T1100G EV3000 4T1320G EV3000 4T1600G EV3000 472000G EV3000 472200G 2 2 Specifications Items Specifications pow Rated voltage frequency Three phase 380V 50Hz 60Hz a Voltage 320V 460V Voltage unbalance rate lt 3 frequency 5 range e voltage Three phase 0 380V Output Output frequency 0Hz 400Hz Overload Overload capability 150 rated current for 2 minutes 180 rated current for 10 seconds peices capably _ modes Optimized space voltage vector PWM modulation Control mode With PG feedback vector control without PG feedback vector control V F Control Running command input t hee P Panel control terminal control control by serial port of host computer Ten kinds of setting modes panel digital setting analog setting setup by serial port of host Speed setting mode g P 9 9 g a poy p computer and so on Speed setup definition Digital setting 0 01 10 C 40
163. n of restarting after power failure is enabled when the utility power recovers When the power recovers from failures the time before the inverter restarts is the delay time This time is set according to the time needed by other equipment to recover when the utility power recovers 3 Setting range 0 10 10 00Hz F2 15 Jog frequency setting 2 00Hz F2 16 Jog Acc time setting Setting range 0 1 60 0s 1 0s F2 17 Jog Dec time setting Setting range 0 1 60 0s 1 0s F2 15 F2 17 define the Jog running parameters as shown in Figure 6 15 In the above figure f is Jog running frequency t is Jog Acc time ts is Jog Dec time and te is Jog running time Jog running command can be issued through panel control terminal or host Running freq Figure 6 15 Jog running parameters GJ Note In external terminal running control mode if the keypad STOP key is used to stop the inverter the commands given through the external terminals will be invalid The inverter will run only after the external run command goes through a valid invalid valid process i Note 1 Jog frequency is not limited by the upper lower frequency 2 Jog running is not limited by the start frequency but by the DC injection braking start frequency F2 14 Delay time for restart Setting range 0 0 5 0 s after power failure 0 5s F2 18 Acc time2 Setting range 0 1 3600s 20 0s F2 19 Dec time2 Setting range 0 1 3600s 20 0s F2 20 Ac
164. nal running control mode Unit indicator Formed by three indicators located at the right side of the LED different combinations of displaying states correspond to 6 kinds of unit indications indicating the unit of the parameters displayed by the LED The relationship between combination states and unit is shown in Figure 4 2 UNIT UNIT UNIT UNIT UNIT UNIT UNIT Hz Hz Hz Hz Hz ix Hz r min r min r min r min r min r min r min ba wha ALA wba spa spa y EA m s m s m s m s m s m s m s Ly Ly Ly Ly Lyg Ly Ly No unit Hz A V r min m s on off Figure 4 2 Indicator state vs unit 3 Panel operating state 1 Initialization after power on When the power is switched on panel will start 5 second initiation process During this process panel s LCD displays EV3000 ENYDRIVE LED displays 8 8 8 8 and LED indicator on the panel is in OFF state as shown in Figure 4 3 Chapter 4 Simple Running Of Inverter 25 inverter s running information such as open loop vector close loop vector V F PLC PID JOG torque control and others The right side of the first line in LCD indicates the spinning direction the spinning direction displays the real spinning direction clockwise is positive direction The second line of LCD is in shifting states of two pictures one picture shows the names of the parameters such as frequency setting Th
165. ncy Output frequency range of Frequency meter is 500Hz2 10kHz When the output of Frequency meter is lower than 500Hz FAM terminal outputs low level when output of Frequency meter output is higher than 10kHz FAM terminal output frequency maintains at 10kHz 6 7 Analog Input And Output Terminal Function F6 00 Al1 voltage input selection Setting range 0 6 OJ Setting range 0 5 0 F6 01 Al2 voltage current input selection F6 02 AI3 voltage input selection Setting range 0 6 O F6 00 F6 02 function codes are used for selecting Analog input signal Al1 and Al3 are voltage signal input terminal voltage signal with double polarity can be input Al2 is voltage current signal Input terminal selected by the CN10 jumper on the Control board If current signal is input the jumper s short circuit bar should be at side When it is used as frequency reference input channel Analog input signal and setup frequency s input output features are shown in Table 6 9 Table 6 9 Analog input signal and setup frequency input output feature F6 01 setting Voltage current A12 Setup frequency n E Relationship bet input analog setting value value input range f range signal and setup frequency 0 10V or 0 20mA 0 Fmax FWD action ea mv F6 00 F6 02 0 5V or 0 10mA FWD action T o IR w EV3000 Series Inverter User Manual 10V 20mA 10V 10mA F6 00 F6 02 setting value F6 01 setting
166. nection 3 1 Installation Please mount the inverter inside a well ventilated location generally in vertical way The selection of mounting environment should take the following items into account 1 Ambient temperature It is required to be within the range of 10 C 40 C If the temperature is higher than 40 C the inverter should be derated by 30 when the temperature rises by every 5 C at the same time the ventilation and heat dissipation should be enhanced 2 Humidity should be lower than 90 with no dew condensation 3 Be away from the location full of dust or metal powder 4 Mount in the location free of corrosive gas or combustible gas 5 Mount in the location where vibration is less than 5 9m s 0 6G 6 Mount in the location free of direct sunlight 7 The inverter should be installed in a metal cabinet which can prevent unauthorized person from touching If there are any special requirements on mounting please contact us in advance For the requirements on mounting space and distance refer to Figure 3 1 and Figure 3 2 Forced convection 4 A 210cm 2 gt 5cm gt 5cm 210cm Figure 3 1 Mounting space 45kW and lower Forced convection 4 4 gt 35cm gt 15cm 215cm 2 gt 35cm Figure 3 2 Mounting space 55kW and higher When several inverters are installed in one cabinet they should be mounted in parallel with special incoming v
167. ng noise sources that can affect the normal operation of sensitive peripheral equipments such as sensors You can install the peripheral equipments in different EMC areas according to their electrical natures to isolate them from the noise source This is the best way to reduce interference The inverter EMC installation areas are classified as shown in the following figure Power cable Area IIl iinput reactor Control equipment Grounded isolation board Inverter Area ll Sensors Motor cable Detection signal line Figure 14 Inverter EMC installation area classification The following is the description of the installation area classification 1 Area transformer for control power supply control system and sensor 2 Area Il interface for control signal and cables The devices mounted here should have certain immunity level User Manual Appendix 2 3 Area Ill noise generating devices such as input reactor inverter brake unit and contactors 4 Area IV output noise filter 5 Area V Power source including the cables connecting the radio noise filter 6 Area VI Motor and its cables 7 The areas should be all isolated and at least 20cm away from each other to realize electromagnetic decoupling effect 8 Earthing bars should be used for decoupling among areas The cables form different areas should be placed in different tubes 9 Filters
168. nning frequency PLC running frequency process PID running frequency torque control running frequency and backup running frequency in various abnormal conditions refer to the FA parameter group 6 In addition to the preceding 10 frequency setting modes other special frequency setting modes include MS speed frequency settings 1 7 refer to function codes F2 24 F2 30 running frequency settings of MS speed terminals 1 2 3 refer to functions codes F5 01 F5 08 frequency settings of PLC running phases refer to the F8 parameter group process PID control frequency setting refer to the F7 parameter group abnormal backup frequency setting refer to the FA parameter group 7 Keypad cable broken protection keypad cable broken protection is provided for keypad plugging unplugging plugging in inverter operation The inverter current frequency setting or the digital setting part in the compound setting mode will be changed automatically to the setting value of F0 04 This protection is valid only for the frequency setting modes related to F0 04 that is protecting digital setting 1 digital setting 2 and the digital setting part of analog setting F0 04 digital setting mode Table 6 2 Relationship between auxiliary input auxiliary input adjustment amount auxiliary input adjustment frequency amount Auxiliary input channel input Low limit value of auxiliary input Middle value of auxiliary input High limit value of auxiliary inpu
169. nput control commands Commands input via external terminals include FWD REV JOGF JOGR RUN and STOP Used in conjunction with ON OFF state of this terminal and the setting value of F0 05 The control logic is shown in Table 6 7 Table 6 7 Switch between panel control mode and external terminal control mode F0 05 Terminal state Inverter s control command source ON Inverter is controlled by external terminals oO OFF Inverter is controlled by Keypad Inverter is controlled by Keypad Inverter is controlled by external 1 OFF E terminals Chapter 6 Detailed Function Introduction 71 When the terminal is OFF PLC function is enabled at this time if F8 00 sets PLC running enabled then the inverter executes PLC running command When the terminal is ON PLC function is disabled even if F8 00 sets PLC running enabled the inverter will not execute PLC running command Refer to description of F8 Note 1 Only when function code F8 00 is not set to O that is PLC running is valid the control function of this terminal is valid 2 When the terminal is closed the inverter switches from PLC running to common running the frequency setting mode selected by F0 03 determines the running frequency setting At this time the parameter values of control mode running command mode running direction Acc Dec time are the parameters values in common running GJ Note 1 The control mode can be chan
170. nting procedures 1 Tilt the cover for 5 10 degrees 2 Insert the mounting claws at the top into the holes on the top of cabinet 3 Align the mounting holes at the bottom then screw them 4 Install the operation panel Figure 3 5 Removing and mounting plastic cover G Note The plastic cover cannot be pulled out by force during removing and mounting otherwise the mounting claws would be damaged 3 3 2 Removing And Mounting Metal Cover Figure 3 6 shows the removing and mounting of the metal cover 1 Removing procedures 1 Remove the operation panel Chapter 3 Installation And Cable Connection 11 2 Remove all the screws on the cover 3 Take it out parallel 2 Mounting procedures 1 Align all the mounting holes on both the cover and cabinet and then screw them 2 Install the operation panel x N Figure 3 6 Removing and mounting metal cover 3 4 Wire Connection Danger The cover can be removed only when the power is switched off all the LEDs on the panel are off and waiting at least for 10 minutes Wiring work can be performed only when the Charge light is off and the voltage between the and terminals is lower than 36V Wiring work can only be done by trained or professional personnel Wiring and connections must be checked before emergency stopping or protection circuit are to be connected Attention Before usage check whether the mains v
171. nverter In P OFF state the keypad is locked to prevent Table 4 1 Functions of operation panel mis operation 5 Switchover of parameters and program menus 4 2 Panel And Its Operation Methods In programming state pressing this key returns to the previous menu Panel Keypad is EV3000 inverter s standard configuration i In program state press this key to enter the next User can perform parameter setup monitor and running menu and finish saving the parameters in third control through panel level menu state Being familiar with the function and usage of panel is a Increase of data or code premise for operating EV3000 inverter Read this section Decrease of data or code carefully before use In the state of RUN and STOP press this key to display parameters when setting data it can 4 2 1 Panel Description change the data s revising bit In the panel control mode it is for starting the The panel consists of LED LED indicator LCD and keys as aun inverter and for starting auto tuning in motor auto shown in Figure 4 1 tuning state The key is for stoping the running of the inverter 1 Function description of panel keys in running state and for resetting in fault state Function description of the panel keys is shown in Table 4 1 Press this key double times for emergent stop The function of the kay can be defined when the inverter is in non keypad controlling mode refer to FA 02 In the panel control mode press this key
172. nverter is in stopping state or running state 0 Digital setting 1 When the inverter is switched on set the value of F0 04 as inverter s present frequency directly When the inverter is in running or stopping state inverter s present frequency can be changed through A and W keys on the keypad frequency digital setting value which is stored in F0 04 cannot be revised Only when the power fails P OFF can the inverter s present frequency be saved in F0 04 During running or stopping state if you revise the value of F0 04 inverter s present frequency should also be updated EV3000 Series Inverter User Manual 50 Chapter 6 Detailed Function Introduction 1 Digital setting 2 Basic operation is the same with Digital setting 1 The only difference is when the power fails inverter s present frequency will not be saved in F0 04 2 Digital setting 3 In this mode inverter s frequency can be set through external control terminal When this setting mode is selected the following parameters should be set 1 Among parameters of F5 01 F5 08 three external control terminals can be defined as 12 Frequency increase command UP 13 Frequency decrease command DOWN and 14 UP DOWN setup device clear command separately 2 Among parameters of FA 11 changing rate of setting value can be set when setting frequency through UP DOWN terminals When digital setting modes 3 and 4 are selected wiring diagram is shown below
173. o 1 and 2 Upon power failure the setting value of F1 09 is restored to 0 automatically F1 10 Motor auto tuning process Setting range 0 2 0 0 No motor auto tuning 1 Auto tuning Before tuning the parameters on the nameplate of the motor must be input correctly F1 00 F 1 05 First set F1 10 to 1 after confirmation then press the RUN key on the Keypad inverter will perform auto tuning functions 2 Start Tuning Macro After setting F1 10 to 2 inverter will start Tuning Macro operation refer to 4 2 2 Panel Operation Method for the operation method In Tuning Macro state Panel s LCD display will guide the user to set the function code parameters needed by motor auto tuning one by one automatically then the user can starts inverter for tuning operation so as to finish the parameters auto tuning operation When the user switches on the inverter and starts tuning for the first time selecting Tuning Macro function is recommended After tuning value of F1 10 will be set to 0 automatically F1 11 Stator resistance Setting range 0 000 9 9990 motor inductance value F1 13 Rotor resistance Setting range 0 000 9 9990 motor value F1 14 Rotor Setting range 0 0 999 9mH motor inductance value F1 15 Mutual Setting range 0 0 999 9mH motor inductance value F1 16 Excitation Setting range 0 0 999 9A motor current with no load value After finishing motor auto tuning the setting values of F
174. ode Fd 01 LED running display parameters selection 2 EV3000 Series Inverter User Manual Chapter 6 Detailed Function Introduction 83 Each displayed parameter is corresponding to one bit of the Fd 02 function code setup inverter s default displaying state 8 bit binary code 1 means displaying this parameter 0 parameters as shown below means not displaying this parameter 0 Setup frequency Hz speed rpm flash Each bit of Fd 01 binary code is corresponding to the following parameters 1 External count value no unit 2 Digital value Input terminal state no unit L7 e 5 4 3 2 1 0 3 Digital value output terminal state no unit DC buswwoltage VAVE 4 Analog input Al1 value V Output torque Motor flux Digital value input terminal state no unit E 5 Analog input Al2 value V display Analog input voltage Digital value output terminal state no unit or the voltage corresponding to Analog input current Analog input Al1 value V Analog input Al2 value V 6 Analog input AI3 value V Analog input AI3 value V 7 DC bus voltage V AVE Digital value Input terminal state description ie oe Frequency speed display Setting range 0 1 KOJ Digital value Input terminal state can be expressed by a switching 10 bit binary code if the inverter detects that the corresponding terminal is closed then this bit is set to 1 if Select the parameters uni
175. ohibited if phase 1 running command direction is set to REV simple PLC running is prohibited if middle phase running command direction is set to REV the inverter will stop Chapter 6 Detailed Function Introduction 79 6 10 Communication And Bus Control Function F9 00 Baud rate selection Setting range 0 6 3 Select baud rate of serial communication 0 1200bps 1 2400bps 3 9600bps 4 19200bps 6 125000bps F9 01 Dataformat Setting range 0 1 2 OJ Data format of serial communication protocol 0 1 start bit 8 digital bits 1 stop bit no parity LCD display N 8 1 1 1 start bit 8 digital bits 1 stop bit even parity LCD display E 8 1 2 1 start bit 8 digital bits 1 stop bit odd parity LCD display O 8 1 F9 02 Local address Setting range 0 1 2 126 127 2 When the host is communicating with several inverters inverter s address is defined in this function code 2 4800bps 5 38400bps 0 Reserved setup inhibit 1 Reserved as address of main station 127 Broadcasting address setup inhibit F9 03 PPO mode selection Setting range 0 5 0 PROFIBUS Control mode selection 0 PROFIBUS invalid control 1 5 Corresponding to control modes of PPO1 PPO5 Setting range 0 20 0 Setting range 0 20 0 Setting range 0 20 0 F9 09 PZD7 connection value Setting range 0 20 0 F9 10 PZD8 connection value Setting range 0 20 0 F9 11 PZD9 connection value Setting range 0 20 0 S
176. ol function is automatically set The direction control command is invalid automatically the auxiliary input at this time is invalid too and the auxiliary input EV3000 Series Inverter User Manual 76 Chapter 6 Detailed Function Introduction adjustment amount given by F6 06 determines the FWD REV F6 08 F6 09 ak Inverter state Description dead time setting value 5 Dead time The input signal voltage range where the input Baan Zero highest running frequency signal is regarded as zero when operation lever control function is 9 corresponding to 0 20mA analog selected frequency speed For example when operation lever control function is selected if Setup frequency Zero highest setup frequency setting F6 06 to 20 0 then the analog input signal in the range corresponding to 0 20mA analog 2V 2V is regarded as zero 2V 10V corresponds to 0OHz max frequency 2V 10V corresponds to OHz negative max The difference is 50 50 frequency that is the dead time is 2V 2V highest frequency corresponding to 0 20mA analog F6 07 Feedback channel selection Setting range 0 9 0 output Analog feedback channel is only used for PID control feedback 200 200 rated torque current The feedback channel has calculation function the function corresponding to 0 20mA analog is shown below F6 07 setting value 200 200 rated torque current Feedback i corresponding to 0 20mA analog Function descripti
177. oltage meets the requirement of inverter input voltage The inverter has gone through voltage withstand test in factory Users shall not conduct voltage withstand test again Refer to Chapter 9 Options if brake unit or resistor is needed Attention The control terminals are single insulated and must not be touched If the control circuits are to be connected to other circuits classified as Safety Extra Low Voltage SELV e g to personal computer an additional isolation barrier must be included to maintain the SELF classification When connected to a PC an RS485 232 isolation converter that complies with the safety requirements must be added EV3000 Series Inverter User Manual Installation And Cable Connection Attention If a residual current device RCD is used for protection in case of direct or indirect contact only an RCD of Type B is allowed on the supply side of this product 12 Chapter 3 1 Fuse or MCCB must be connected between mains and inverter input terminals R S T Refer to Table 3 1 for the types of breakers and MCCB 2 The PE terminal must be reliably connected to the protective earthing terminal of the supply The cross section of earthing cable must be at least the same as the input cables and the grounding resistance should not be higher than 0 20 3 Check that the inverter power cables are connected to the inverter properly 4 After finishing the cabl
178. oltage or current signal when the jumper of CN10 on the control board is selected at V side or I side 2 The auxiliary power source comes from RO amp TO which are shorted with R amp T of 3 phase input If users need to use external power source the shorting bars between R amp RO T amp TO have to be removed before connecting the external power source via RO amp TO Otherwise shorts will occur 3 If external braking parts are needed then braking unit and braking resistors should be included Pay attention to the polarity of the braking unit in wire connection 4 O in the figure stands for the main loop terminal for control terminals 5 Refer to Chapter 5 Function Parameter Table and Chapter 6 Detailed Function Introduction for the usage of control terminals EV3000 Series Inverter User Manual 16 Chapter 3 Installation And Cable Connection 3 4 3 Connecting Input Output Earth Terminals Danger Before usage PE must be confirmed to be connected with ground Or fire accident may occur Applicable model EV3000 4T0022G EV3000 4T0150G T P1 PBC U V W PE PB S R S L Il POWER SUPPLY MOTOR Applicable model EV3000 4T0185G1 EV3000 4T0220G1 R TiPtG PBC U v W PE L 1 1 POWER SUPPLY MOTOR Table 3 2 Inverter terminal description 1 So 50 60Hz factory Applicable model EV3000 4T0185G EV3000 4T0450G R S T P Pt 4 U V W PE E E POWER SUPPLY M
179. on channel Select Al2 as feedback value Select Al3 as feedback value Feedback flux 0 100 rated flux current Al2 Al3 Select Al2 AI3 as feedback value corresponding to 0 20mA analog Al2 Al3 Select Al2 Al3 as feedback value current output AI2XAI3 Select the result of Al2xAl3 highest Al analog input range Analog value as feedback value Al1 setup input corresponding to 0 20mA analog 5 AI2 AI3 Select the result of Al2 AI3 xhighest output Analog value as feedback value Al2 analog input range 6 min Al2 Al3 Select the smaller one as feedback value Al2 setup input corresponding to 0 20mA analog Max Al2 Al3 Select the bigger one as feedback value output Select the result of sqrt Al2 Al3 Al3 analog input range xhighest Analog value as feedback value Al3 setup input corresponding to 0 20mA analog Select the result of sqrt Al2xhighest output Analog value sqrt Al3xhighest Analog value as feedback value Sart AI Al3 Sart Al2 sqrt Al3 G Note 7 Mounting a resistor of 250Q max 500Q between AO1 amp GND Note and between AO2 amp GND can convert the output current signal 1 Sqrt is square root calculation into voltage signal with 0 20mA corresponding to 0 5V max 10V 2 All the feedback signal should be converted to absolute value in PID running process Highest analog value means the bigger one of the high limit of the AI2 amp AI3 analog value The calculation F6 10 AO1 zero offset S
180. or external braking unit 1 EV3000 4T0185G EV3000 4T2200G do not have an internal braking unit A braking unit can be connected between and and the braking resistor can be connected between P and PB of the braking unit Refer to Chapter 3 Installation And Cable Connection 17 Chapter 9 Options for the specifications of braking resistor and braking unit 2 The cable between the inverter and braking unit should be shorter than 5m so does the cable between braking resistor and braking unit 3 Note Do not mistaken the P and N poles of inverter and braking unit The braking resistor cannot be connected between the terminals of P and N directly or there may be fire accident 6 Earth terminal Ope 1 Earth terminal must be grounded well and the grounding resistor should not be higher than 10W so as to avoid electric shock and fire accident The earth cable specifications are listed in Table 3 6 Table 3 6 Earth cable specifications Sectional area of the Min sectional area Sp of the phase conductor mm corresponding earth cable mm S lt 16 S 16 lt Ss35 Note This table assumes that the two conductors are made of the same metal if not the sectional area of the earth cables should be determined according to this table based on the method of equivalent conductance 2 The inverter must have its own earth point The earth cable should be as short as possible It is recommended to use dedicated green yellow ea
181. ot use contactor to control the start or stop of the motor 5 DC reactor EV3000 4T0750G and above inverters include the DC reactor in standard configuration EV3000 4T0550G and below inverters provide optional DC reactor In order to protect the inverter against power source interference and reduce high harmonic current a DC reactor should be used in the following cases 1 When a switch controlled reactive power compensation capacitor or a phase controlled thyristor load shares the same power source with the inverter the inverter input rectification circuit could be damaged when a the capacitor switchover causes sharp voltage change or b the phase controlled thyristor load causes harmonic and wave breaches 2 When the imbalance among the 3 AC input phases exceeds 3 3 When it is required to raise the power factor at inverter input side to 0 93 EV3000 Series Inverter User Manual 4 When the inverter is in connection with a large capacity transformer the current on the inverter power source may damage the rectification circuit Generally a DC reactor should be used when the transformer capacity is larger than 550kVA 6 EMI filter at output side You may use EMI filter to suppress the interference noise and leakage current at the inverter output side 3 4 2 Basic Wiring Diagram Chapter 3 Installation And Cable Connection 13 7 AC output reactor When the cable between inverter and motor is longer than 20m
182. otection function is invalid FO 00 0000 Once user s password setting is valid if you enter parameter setup state again the parameters can only be read but cannot be revised by keypad If user password s protection function is enabled LCD will displayi F0 01 Language selection Setting range 0 1 0 EV3000 s keypad has two kinds of LCD menu explanation in Chinese and English provided for customers 0 Chinese 1 English F0 02 Control mode Setting range 0 1 2 KOJ 0 Without PG vector open loop vector control That is no speed sensor vector control running mode which can be used for high performance variable speed general driving condition 1 With PG vector control That is vector control running mode with speed sensor which is mainly used in the cases such as high accuracy speed control torque control and simple servo control which have high requirements for control performance When the control mode is selected generally PG should be installed on the motor s terminal and the PG s parameters should be set up correctly For the setup and adjustment of the PG s parameters refer to the explanation of Fb parameter group Note 1 Before running in the vector control mode for the first time activate motor auto tuning to get the correct motor parameters After that the motor parameters will be stored in the control panel for later use 2 Correctly set the parameter of the speed regulator to ensure good s
183. owing figure shows the installation size of the braking unit EV3000 Series Inverter User Manual 92 Chapter 9 Options Figure 9 2 Installation size of braking unit Table 9 3 Installation size unit mm of braking unit A Gross canoer a Ts o To sooty 9 1 4 Connections And Functions Of External Braking Unit 1 Connection of braking unit and braking resistor is shown in Figure 9 3 EV3000 Uo PR inverter yd P TA P TH1 ae ah N OTC PB Braking unit Braking resistor Figure 9 3 Connection of braking unit and braking resistor TA TB and TA TC are fault relay contacts TH1 and TH2 are temperature relay contact 2 Main functions Adjustable braking voltage Brake resistor time out protection EV3000 Series Inverter Radiator overheat protection Module abnormal alarm Fault display and fault relay output Automatic cut off of braking resistor power and relay alarm output Cables connecting braking unit with the inverter and cables connecting braking unit with braking resistor should be no longer than 5m If the cable length exceeds 5m twisted pair cables should be used Max length to be used for twisted pair cables is 5m For details refer to the TDB Series Brake unit amp Resistor User Manual 9 2 AC amp DC Reactors 9 2 1 AC Input Output Reactors 1 Model AC input reactor TDL 4AI01 0300 where 0300 represents its power rating same as the inverter model
184. ply Max output current 5mA Power supply 10V GND__ 10V power supply Analog input uses 10V power supply Max output current 5mA power supply power supply Grounding terminal of shielding layer Shielding shield PE Shield gound layer of analog signal cable and 485 COM cable Connected to PE can be connected with this terminal 3 Note on analog input connection Because analog input signal is easily interfered by external disturbance so shielded cables must be used the cable length must be short and the shield layer must be grounded well shown in Figure 3 12 4 Note on serial communication port connection Connect the shield cable to the RS485 port on the control board the shield layer should be grounded well Use shielded cable 10V EV3000 inverter Potential meter 3K 5KQ Grounding the shielded cable Figure 3 12 Connection of analog input terminals The inverter communicates with PC and PLC through standard RS485 port thus the modification of function codes and direct monitoring can be realized by host computer TDS PA01 bus adapter can be connected with PROFIBUS Connection of serial communication port is shown in Figure 3 13 EV3000 Series Inverter User Manual Chapter 3 Installation And Cable Connection 19 i Control board l TDS P
185. ponding to binary code to setup the parameters bit2 0 FWD 1 REV bit1 amp bitO 00 select Acc Dec time 1 this time is defined in function codes F0 10 amp F0 11 01 select Acc Dec time 2 this time is defined in function codes F2 18 amp F2 19 10 select Acc Dec time 3 this time is defined in function codes F2 20 amp F2 21 11 select Acc Dec time 4 this time is defined in function codes F2 22 amp F 2 23 F8 03 Phase 1 running Setting range 0 0 5000s m time 20 0s EV3000 Series Inverter User Manual Running time of No 1 phase is defined in this function code time unit is defined in F8 01 T2 T7 are defined in the following functions codes F8 04 Phase 2 running selection Setting range 0 7 1 F805 Ph a Setting range cabaret Ble E 0 0 5000s m 20 0s F8 06 Phase 3 running selection Setting range 0 7 1 Setting range 0 0 5000s m 20 0s F8 08 Phase 4 running selection Setting range 0 7 1 F8 09 Ph 4 sie Setting range Sete rn erage 0 0 5000s m 20 0s F8 10 Phase 5 running selection Setting range 0 7 1 F8 11 Phase 5 madi Setting range ERS eae 0 0 5000s m 20 08 F8 12 Phase 6 running selection Setting range 0 7 1 F8 13 Phase 6 ina ti Setting range ase 6 running time E a ToOGey F8 14 Phase 7 running selection Setting range 0 7 1 F8 15 Phase 7 iai Setting range ase 7 running time Raternam ponte Setup frequency of No 2 phase is defined in function code F2 25 F8 04 binar
186. power supply input terminals correctly the U V and W output terminals of inverter should be connected to motor correctly PG wiring should be correct Wiring of control terminals and various switches should all be correct Refer to chapters 1 3 Refer to Chapter 8 Preservation And Maintenance Check at start up Check the inverter for any abnormal sound smoke or smell Panel displays normally with no alarm information If there is any abnormal phenomenon switch off the mains as soon as possible Refer to Chapter 8 Preservation And Maintenance Parameter initialization If it is the first time for the inverter to run or the inverter s control board or the motor is changed the parameters of F0 12 are recommended to be initialized then continue the following operations Refer to FO parameter description Input the motor s parameters correctly The parameters of motor must be input correctly and must be checked by the user carefully or problem will occur Refer to F1 description parameter Protection parameters settings of motor and Protection parameters settings of motor and inverter must be set up correctly The parameters mainly includes highest frequency high frequency limit Fault lock Motor overload protection inverter overload protection external fault input Relay Fault output Refer to parameter description of FO F1 inverter F2 F5 FA and PG cable broken protection At the f
187. put Terminals External Braking Unit 92 FUNGO Minoan nae n A A 68 A 9 2 AC amp DC Reactors eee eeeeeeeeeees 92 6 7 Analog Input And Output Terminal UNCON 3 06 5 een ieee 74 9 2 1 AG Input Output Reactors 92 6 8 PID FUNCTION ssssccccssssssssssssssstssesesesee 77 922 DO Reato yr eE 34 6 9 Simple PLC Function 0c eee 78 9 2 3 ne AndiDG Reactors Manufacturer Informatio M kenenessitoinna 95 6 10 Communication And Bus Control FUNCION 2s iethin nied Mitac dh ites 79 9 3 380V Series EMI Filter 1 1 21 1 33 6 11 Enhanced Function seee 79 9 3 EMU EEr T igei ag 2 6 12 PG Parameters n s 82 9 3 2 EMI Filter Manufacturer epee at Funiclon For Special ET oy p SRE tee stg Sis fadet aa act shad A ST f 9 4 Communication Software Communication 6 14 Display And Check Functions iiss Be BUS Adapter isiin ndn Merete 96 6 15 Communication Parameters 84 9 5 Keypad Communication Cable 96 Chapter 7 Troubleshooting cccccesceseeeeeees 85 9 6 Serial Communication Protocol amp Host 7 1 Fault Alarm And Troubleshooting 85 Monitoring Software Package ceee 96 7 2 Alarm Reset ccccccceeceeeeeeeeeeeeteeeeeees 87 Appendix 1 Application Requirements In Dusty Environment case crsie Sie easks a a een the ected 97 Chapter 8 Preservation And Maintenance 88 nvronment 8 1 Daily Preservation And Maintenance 88 Appendix 2 Inverter EMC Des
188. quency and the change of running direction is realized through external control terminals such as X1 X2 and X3 and different combination of FWD and REV For Simple PLC running function not only one circulating Multi frequency can be defined in function codes but also the Multi frequency running time direction and circulation times can also be defined in function codes One cycle of PLC running diagram is shown in Figure 6 43 f1 f7 and T1 T7 in the figure are defined in the following function codes Fee PLC running mode Setting range 0 1 2 3 KOJ selection 0 No action no selection of simple PLC running mode 1 Single circular stop after running for one cycle 2 Continuous circular continuous circulation running according to setup phase parameters 3 Maintain the final value run at setup frequency in last phase after running for one cycle F8 01 Timing unit Setting range 0 1 0 0 Second s Each Phase s running time is recorded by second 1 Minute m Each Phase s running time is recorded by minute i I 1 I T Figure 6 43 Simple PLC running F8 02 Phase 1 running selection Setting range 0 7 1 Setup frequency in No 1 Phase is defined in function code F2 24 PLC s setup frequency is defined in F2 Parameter groups The parameter uses a 3 bit binary code to setup Acc Dec time and Running command direction of No 1 phase the binary code is defined below use the decimal number corres
189. reful that the leakage current should be lower than the relay maintenance current voltage sensitive resistor or diode used in DC circuit but the polarity must be paid attention The components of suppressing circuits must be as close to the relays as possible as shown in Figure 3 17 Vde AC 220V Coil of relay or contactor hace Sa prot 1 a Relay f Rel terminal 2 R 100 500 Q Fen FO H C 0 1 0 2uF DC snubber circuit RC snubber circuit Figure 3 17 Surge suppressing circuit 7 Notes on connection of power supply terminals Terminal for digital value input can be powered by the inverter s 24V power supply shown in Figure 3 18 24V PLC 4 7KQ D Z 2K I XT X2 X8 FWD and REV Inside the inverter 4 COM Figure 3 18 Connection to internal 24V power supply Terminal for digital value input can be powered by external power supply user power supply this power supply should be connected with PLC terminal shown in Figure 3 19 In the figure recommended voltage range of external power supply is 8 24V suitable for X1 X7 terminals When X8 terminal is used recommended voltage range of external power supply is 18 24V Figure 3 19 Connection to external power supply N Attention External 24V power supply must be isolated from mains by at least Basic Insulation Failur
190. rive functions 5 The service fee will be charged according to the actual costs If there is any contract the contract prevails 6 Please keep this paper and show this paper to the maintenance unit when the product needs to be repaired 7 If you have any question please contact the distributor or our company directly ENP Services China Emerson Network Power Co Ltd Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen PRC Customer Service Hotline 86 755 86010581 Complaint Hotline 86 755 86010800 To Customers Thank you for choosing our products We are expecting your comments about the quality of the products so that we can improve our work and serve you better We really appreciate if you would fill in the form after the product has operated for 1 month and then mail or fax it to the Customer Service Center of Emerson Network Power We will send you an exquisite souvenir upon the receipt of the completed Product Quality Feedback Paper You will receive a special gift if you can give us any advices on improving the product and service quality Customer Service Dept Emerson Network Power Co Ltd Product SN Product outline or structure Product performance Product package Product quality condition in using Your advices on product improvement a a Address No 1 Kefa Rd Science amp Industry Park Nanshan District 518057 Shenzhen PRC Tel 86 755 86010581
191. rload 20 0 100 0 inverter rated current 0 1 pre alarm setup predict 5 1 7 F518 Motor over load pre alarm Motor overload 100 0 250 0 motor rated current setup predict EV3000 Series Inverter User Manual Chapter 5 Function Parameter Table 41 Func Min F i i es Name Display on LCD Setting range actory Cha probus Poar code unit setting code setting Frequency output Multiple frequency 100 0 frequency table output invalid F5 19 a loo 5 19 multipling factor output 100 1 999 9 0 00 0 89 5 2 7 F6 Analog Terminal Analog input Func Fesina Profibus Usar s Name Displ LCD Setti 0 10V 0 5V 10 0V 570V 1 x 200 210V 10 72V 140 7 10V 0 10V 0 20MA 0 5V 0 10MA 10 0V 20 0MA 5 0V 10 0MA i eo 2 10V 4 20mA 10 2V 20 4mA 0 10V 0 5V l 10 70V F6 02 a input AI3 selection 570V 1 x 202 210V 10 72V 6 10 10V Al1 voltage input Al1 selection selection Al2 voltage current input Al2 selection selection aAahRwWONHAOAARWNHHAOBDAARWBNH AS a rine essaposfaomis ore 0 am I Main Main F6 04 reference input channel 1 x 204 reference input channel i F6 05 reference input channel Auxiliary channel 1 x 205 selection F6 06 Auxiliary adjusting value Auxiliary adjusting value 0 0 20 0 0 1 0 0 O 206 Al2 Al3 Al2 Al3 Al2 Al3 AI2Z AI3 min Al2 Al3 max Al2 Al3 sqrt Al2 Al3 sqrt Al2 sqrt Al3 Feedback
192. ror i i 2 When vector control with speed sensor is used the 2 Check encoder connection adjust PG signal line connection is reversed connection or adjust the PG direction 1 In vector control mode the load disappears or is ee PP 1 Check the load E026 Inverter is cut from load j Ba 2 Setup proper load missing protection 2 Relevant functions about load missing are setup Pp gp parameters incorrectly Brake unit fault Brake circuit fault Ask for services 1 Motor s rated parameters are not setup correctly the setup parameters exceed the limit value of rated motor s 1 Set up the motor s parameters correctly parameters 2 Select the inverter which matches the Parameters setup error 2 The inverter does not match the motor with rated motor capacity 3 Run PG close loop PID set up V F 3 Set up PG close loop PID F7 00 2 at the same time control mode the vector control mode is also setup 7 2 Alarm Reset When faults start locking function is selected if the fault has not been reset before power off then the fault will be displayed after re powering again When keyboard control mode is selected the reset function of the keyboard is also active and the reset function of host is not active When terminal control mode is selected the reset function of the keyboard can be selected by FA 02 function code and the reset function of host is not active When host control mode is selected the reset function o
193. rter outputs to a common motor at low speed for a long term the output rated torque should be derated due to the worsening radiating effect If low speed constant torque long term running is required then a special variable frequency motor is needed The electro thermal protective value of motor If the applicable motor is selected according to requirements the inverter can perform the thermal protection to the motor If the ratings of applied motor are not in compliance with the inverter be sure to adjust the protective value to guarantee the safe running of motor Running at frequency above 50Hz If running at frequency above 50Hz besides the increment of vibration and noise the ranges of running speed of motor shaft and mechanical device have to be guaranteed Be sure to make an enquiry first Lubrication of mechanical devices When the mechanical devices like deceleration box and gear motor etc run at low speed for long term damages may occur due to the worsening lubricating effect Be sure to make an enquiry first Negative torque load The motor runs in 4 quadrants with Negative torque load negative torque may occur in this condition Braking units should be connected with the inverter or over current and over voltage fault may happen For EV3000 4T0022G EV3000 4T0150G EV3000 4T0185G1 EV3000 4T0220G1 only braking resistor is needed because the inverter has built in braking unit For EV3000 4T0185G EV3000 4T2200G
194. rth cable 3 When several inverters are earthed to avoid the earth cables forming a loop circuit better not use common earth cable 3 4 4 Connecting Terminals Of Control Board And Interface Board 1 DSP control board terminal CN11 1 CN11 layout 2 CN11 terminals are described in Table 3 7 EV3000 Series Inverter User Manual 18 Chapter 3 Installation And Cable Connection Table 3 7 Control board CN11 terminal description Terminal desorption Specification Positive terminal of 485 differential signal Standard RS 485 Communication port Communication please use shielding cable or twisted Negative terminal of 485 differential signal cables i I 0 10V Al1 GND Analog input 1 Use F6 function code to select input voltage nputvoltage 0 10 j and current range and polarit Inputresistanca 20KO AI3 GND Analog input 3 sclera Definition 1 1bit Sign bit Analog input VIL j f CN10 ket t lect voltage oer SA Seep eae g Input voltage current 0 10V 0 20mA Al2 GND _ Analog input 2 E i Input resistance 112kQ 500Q Use F6 function code to select input voltage hu Definition 1 Obit range and other functions AO1 GND Analog output 1 Use F6 function code to select output current Output range 0 20mA can be Analog output gain and offset there are 11 running states to converted to 0 10V Voltage signal AO2 GND Analog output 2 be selected through external resistor 500Q 10V GND 10V power supply Analog input uses 10V power sup
195. ry half second Before this step is over all the LEDs should be lighted 3 The whole LCD displaying screen is black from left to right Before this step is over the LCD displaying screen must be black 4 Perform read write checking to every memory unit of E PROM in the keypad Note 1 When valid function code data is stored in E7PROM the panel self test will skip the above step 4 to avoid damaging the stored data 2 Do not run the inverter via terminal running control during the self test process User Manual Chapter 4 Simple Running Of Inverter 4 3 Simple Running 4 3 1 Operation Procedure EV3000 operation procedure is shown in Table 4 3 Table 4 3 EV3000 operation procedure 31 Procedure Operation content Reference content Installation and using environment Install the inverter in the place where the environment requirement is satisfied Mainly consider if the environment temperature and humidity or the heat radiation can meet the requirements Refer to Chapters 1 3 Cable connection Input and output cable connection of mains wiring of ground lines cable connection of digital and analog terminals speed measuring PG and communication ports Refer to Chapter 3 Installation And Cable Connection Check before switching on the power Confirm whether the mains voltage is correct connect circuit breaker into the input circuit power cables must be connected to R S and T
196. s RUN key to start the inverter 7 In running process press A or Y key to modify the present frequency setting of inverter 8 In running process press the FWD REV key to change the motor s running direction 9 Press STOP key motor decelerates to stop 10 Turn off MCCB switch off the inverter 2 Set frequency by Panel Set the frequency start stop FWD REV running process by control terminal 1 According to the cable connection of Figure 4 17 check to confirm the correct cable connection switch on MCCB to supply power to the inverter Note Note on motor and PG connection is the same as that in example 1 Chapter 4 Simple Running Of Inverter 33 MCCB O O O Three phas x gt 4 gt soos S EV3000 r T inverter i FWD Stop order l REV Stop order Figure 4 17 Basic wiring diagram 2 2 Press MENU ESC key to enter program menu 3 Motor auto tuning The operation procedure is the same as that in example 1 4 Setup the inverter function parameters Set F0 02 parameter to 1 to select the close loop vector control mode Set F0 03 parameter to 0 to select frequency setting mode as digital setting mode 1 Enter F0 04 parameter set frequency to 30 00HZz Set F0 05 parameter to 1 to select terminal control mode Enter Fb 00 parameter set PG pulse number to 1000PPR Set Fb 01 parameter to 0 to select positive PG direction Set F5 00 parameter to 0 to
197. s alarm Detected time is 30s the inverter displays E009 the relay does not act the inverter continues running if the output phase loss fault is removed after alarm the alarm picture disappears automatically 2 Output phase loss alarm Detected time is 60s the output phase is lost in this 60s the inverter displays E009 and stops output motor coasts to stop and the relay acts GJ Note This function is valid only when the analog signal input range is selected as 4 20mA 2 10V or 20 4mA 10 2V Bae aM Setting range 0 0 100 0 0 0 frequency speed setup When abnormal condition occurs the inverter continues to run at setup speed before abnormal condition occurs as frequency command Note 1 If the inverter output current is smaller than 33 of the inverter rated current this function is invalid 2 If the inverter output open circuit happens during pre excitation process the inverter will report E009 fault the inverter will stops and the fault relay be activated 3 The function that the inverter continues running after output phase loss alarm is mainly designed for asymmetric load use this function with caution Generally do not use this function for a G Note This function code is valid only when FA 04 FA 06 or FA 08 is set to 4 FA 10 Braking utility rate Setting range 0 1 2 3 4 5 6 7 7 0 Without energy consumption brake 1 2 2 5 3 10 4 20 5 50 6 80 7 100 EV3
198. so be revised In case of power failure P OFF digital setting value of frequency is stored in F0 04 automatically 9 digital setting of external switching frequency Set the inverter s present frequency via external frequency signal External switching frequency signal must be input through X8 terminal the range of signal amplitude is 18 24V highest frequency input is 50kHz If selecting this setting mode then function of terminal X8 defined by F5 08 is disabled and the value of F5 08 is set to 0 automatically When selecting this mode F2 43 external frequency setting needs to be set and its setting value corresponds to the highest frequency setting value Note 1 If the frequency setting mode is set to 0 1 2 3 5 6 or 9 the frequency setting value can be adjusted by the UP DOWN terminal In this case the frequency setting value in the aforesaid setting modes is the main input the value adjusted by the UP DOWN terminal is the auxiliary input and the sum of the two inputs is the frequency setting value of the inverter Setting range of the UP DOWN terminal 0 highest frequency Only when the inverter is in operation state can the UP DOWN terminal be used to adjust the frequency setting value The current value of adjustment amount done by the UP DOWN terminal can be saved in the case of inverter stop or power failure The frequency value adjusted by the UP DOWN terminal can be cleared by the UP DOWN termin
199. t Auxiliary input adjustment Negative highest auxiliary input Zero auxiliary input adjustment Positive highest auxiliary input adjustment amount Example The highest frequency setting is 60 Hz the analog signal input range setting is 0 10 V the auxiliary input adjustment amount setting is 10 refer to the function codes F6 05 and F6 06 then the voltage input signal auxiliary input adjustment amount and auxiliary input Aeman frequency amount input hA the seta input channel are Sme input adjustment 6 Hz 0 Hz 6Hz frequency amount EV3000 Series Inverter User Manual 54 Chapter 6 Detailed Function Introduction Auxiliary input channel input signal Low limit value of auxiliary input channel input signal Middle value of auxiliary input channel input signal High limit value of auxiliary input channel input signal Analog input voltage Auxiliary adjustment amount change curve 1 i i i 1 1 1 I 1 1 1 10 Auxiliary input adjustment amount F0 04 Setting Setting range Low frequency limit high frequency limit 50 00Hz F0 04 is active when the value of F0 03 is 0 1 or 8 freq in digital mode Every time when the inverter is powered on the value of F0 04 will be set as the inverter s present frequency directly or when frequency setting mode is mode 8 the value of F0 04 will be set as the digital part of inverter s present frequency When the inverter is in running or stopping state
200. t display parameters in stopping state into DC bus voltage You can use gt gt key to look up other parameters during stopping state Every time you press gt gt key the next parameter in stopping state will be displayed as shown in Figure 4 11 b Fd 02 Sop Display 50 00 eae Setup Fea 538 anv 0 Keypad control esc DC bus vol gt FO ae P a a ress ines 50 00 K Fd 03 A Yeats Keypad control Fd 00 Press Punning display 1 twice DC bus voltage press e twice Keypad control a b Figure 4 11 Parameters displayed in stop state 2 Switch of the running parameters In running state maximum 16 running state parameters can be displayed by EV3000 inverter via gt gt key After converting value of Fd 00 and Fd 01 into binary codes default running parameter displayed by LED is decided by the number of bit which is set as 1 in Fd 00 code The number of 1 in binary codes of Fd 00 and Fd 01 decides the number of circularly displayed parameters For example value of Fd 00 is 47 00101111B and that of Fd 01 setup is 19 00010011B The value of displayed parameters is shown in Table 4 2 Table 4 2 Running parameter setting example Fd 01 Fd 00 19 47 Function Function code setting decimal Corresponding binary code 0001 0011 B 0010 1111 B Total number of a In the example the lowest bit which
201. t displayed by LED frequency or the corresponding terminal is opened then the bit is set to speed 0 The relationship between Digital value Input terminal Setup as 0 display running frequency Hz and binary code is shown below setup as 1 display running speed rpm Binary f F z ENS If displayed is line speed line speed calculation factor line d Freq x Li d factor LED displaying value is the decimal number corresponding SPSS is ee eee ees to the binary code Fd 05 IPM heatsink Display range 0 100 C actual A i rar temperature value Digital value output terminal state description Digital value output terminal state can be expressed by a 4 bit binary code if corresponding terminal controlled by the inverter acts then this bit is set to 1 if this terminal does not act then this bit is set to 0 The relationship between igi inal i is sh low F igital a Ue npu ermina And hinar Codes Shown Deaw Display rectifier heatsink temperature in real time display ee oe Fd 06 Rectifier heatsink Display range 0 100 C actual temperature value Displays IPM heatsink temperature in real time display accuracy 5 Ouputtermina FR PR ve vi Overheat protection action point 85 C 5 C LED displaying value is the decimal number corresponding m Note tO ers binary oge For inverters of 45k W or below the heatsinks of the IPM and Refer to 4 2 2 Panel Operation Method recti
202. t the output frequency of inverter from meeting the mechanical resonant point of load In Jump frequency parameters set the system s mechanical resonant central frequency at most three frequency values can be setup shown in Figure 6 18 EV3000 Series Inverter User Manual Output freq Jump freq 3 Jump freq 2 i Jump range Jump freq 1 Jump range Frequency setup signal Figure 6 18 Jump frequency and its range Among the parameters of F2 34 the frequency range of the widest resonant band can be set After the jump frequency is set even if the inverter s preset frequency is in the resonant frequency band of the drive system the inverter s output frequency will be adjusted to be out of the resonant frequency band to avoid resonance Chapter 6 Detailed Function Introduction 63 F2 37 Fault auto reset times Setting range 0 3 0 F2 38 Reset interval Setting range 2 20s 5s After the inverter fails in running process the inverter stops its output then performs auto fault reset and continues running after the reset interval defined in F2 38 Fault auto reset time is defined by F2 37 When the fault auto reset time is setup to 0 there is no auto reset function and only manual reset can be done Note For the faults such as E008 E009 E010 E017 E021 E022 E023 E024 E025 E026 and E028 there is no fault auto reset function Note 1 The three jump frequency ranges should not b
203. t through keypad If F7 00 1 decided by F7 02 if F7 00 2 decided by F7 04 1 External analog terminals setup F7 02 Reference digital Setting range 0 00V 10 00V setting 0 00 Setup keypad digital input value Note This function code is valid only when F7 00 1 selecting analog close loop control and F7 01 0 selecting digital input through keypad The keypad digital input value can not changed by using the A and W keys on the keypad it can only be changed by setting the value of this function code F7 03 Feedback input channel selection Setting range OKOJ 0 Input feedback value through external analog terminal Others Reserved Note This function code is valid only when F7 00 1 selecting analog close loop control F7 04 Reference of Setting range 0 24000rpm speed close loop Orpm In V F control mode setup speed through Keypad with PG feedback loop Note 1 This function code is valid only when F7 00 2 PG close loop control and F7 01 0 digital input through keypad 2 When F7 00 is set to 2 F0 02 should be set to 2 V F control or else the inverter will report E028 error 3 If PID close loop control function is selected the configuration relationship between input feedback and control mode is as shown in the following table EV3000 Series Inverter User Manual 78 Chapter 6 Detailed Function Introduction Process PID close Keypad loop control digital input fun
204. ta integrity and consistency there should be no panel operation and the process cannot be terminated 3 Data upload download can be done only in panel control mode set via F0 05 and in stop state 4 After the data download user password if any will be changed accordingly 5 During uploading if data check error occurs system will prompt fault code E023 You can reset it using the STOP RESET key To ensure data security data download will be forbidden then 6 During data downloading the inverter will check the correctness of the data in EPROM If the data is invalid EPROM data invalid will be prompted When download error occurs fault code E023 will be prompted 7 When E023 fault occurs repeat the downloading operation for several times more to ensure it is not due to environment interference or bad connection If the fault persists the EPROM may have been damaged Contact your supplier then Parameter operation procedure is shown in Figure 4 12 In Figure 4 12 a shows the parameter uploading process and b shows the parameter downloading process The parameter copying process is shown by bar drawings of the panel LCD Chapter 4 Simple Running Of Inverter 29
205. tatic and dynamic control performance See the description of F3 parameter group for related instructions 3 When in the feedback vector control mode one inverter can drive only one motor Besides the inverter and motor capacity should be close to each other The inverter power can be two grades bigger or one grade smaller than the motor otherwise its control performance may decrease and the driving system may fail 4 Using the vector control with PG requires the PG parameters in FB group be set correctly 2 V F control When one inverter drives more than one motor if motor auto tuning cannot be performed or the motor s parameters can be acquired through other methods please select V F control mode V F control mode is mainly applied in 1 V F control without PG Can be used in the case when one inverter drives more than one motor 2 V F control with PG Can be used in the case of simple speed feedback control especially when PG is not directly installed on the shaft of motor When V F control is selected function code F4 Parameter group specially used by V F control should be set correctly If V F control with PG is selected process PID function code refer to F7 parameter group and PG function code Fb parameter group must be set correctly F0 03 Frequency setting mode Setting range 0 9 0 EV3000 series inverter has ten kinds of frequency setting mode inverter s current frequency can be set when the i
206. ted current 150 0 Torque limit is used to limit the torque current output by speed regulator Torque limit value 0 0 200 is the inverter s rated current percentage If the torque limit value is 100 then the torque current limit is the inverter s rated current F3 07 and EV3000 Series Inverter User Manual 66 Chapter 6 Detailed Function Introduction F3 08 can limit the output torque in dynamoelectric and braking state respectively Block diagram of torque limiting is shown in Figure 6 25 Output torque Forward F3 07 F3 08 Drive state Brake state Motor speed Forward rotation Reverse rotation Brake state F3 08 Drive state F3 07 Reverse Figure 6 25 Block diagram for torque limiting principle Note 1 In the regenerative braking state the braking toque limit F3 08 should be adjusted properly When large braking torque is required an external brake resistor or brake unit should be used or overvoltage fault may occur 2 The inverters of 15kW and below have built in brake units You only need to mount an external brake resistor Inverters of 18 5kW and above need both external brake unit and external brake resistor F3 09 Torque control selection Setting range 0 3 0 Physics channel used to set the torque reference value is selected by this function code in torque control mode 0 Reference torque value is input through analog terminals of Al2 The high fr
207. ter runs at speed setup by FA 09 the relay acts E021 is displayed When FA 08 0 the inverter will alarm and stop only when PID feedback lost When FA 08 0 the inverter only alarms but does not stop if the fault is removed then the inverter runs at the setup frequency before fault and the alarm picture disappears automatically Chapter 6 Detailed Function Introduction 81 FA 11 UP DOWN speed Setting range 0 10 99 99Hz s limit setting 1 00Hz s This function defines as setting up the change rate of the frequency when the frequency is setup through UP DOWN terminals FA 12 Inverter input phase 5 Setting range 0 1 2 2 failure protection oe 0 Input phase loss protection inhibit 1 Input phase loss alarm Detected time is 2s the inverter displays E008 the relay does not act the inverter continues running if the input phase loss fault is removed after alarm the alarm picture disappears automatically 2 Input phase loss alarm protection Detected time is 4s the input phase is lost in this 4s the inverter displays E008 and stops output motor coasts to stop and the relay acts Note If input phase loss alarm function is selected in the case of input phase loss the inverter must be derated Generally the load should not exceed 50 of the rated load FA 13 Inverter output phase 3 Setting range 0 1 2 2 failure protection SET 0 Output phase loss protection inhibit 1 Output phase los
208. terminals of the 3 phase input If users need to use external power source connect the jumper on CN4 to CN3 before connecting the external power source to sockets RO and TO 3 If external braking parts are needed then braking unit and braking resistors should be included Pay attention to the polarity of the braking unit in wire connection 4 O in the figure stands for the main loop terminal for control terminals 5 Refer to Chapter 5 Function Parameter Table and Chapter 6 Detailed Function Introduction for the usage of control terminals EV3000 Series Inverter User Manual Chapter 3 Installation And Cable Connection 15 Applicable model EV3000 4T0550G EV3000 4T2200G DCL DC reactor Braking resistor external Fata aay P1 3 phaseinput 380V 50 60Hz S x T Auxiliary Customer power power input FWD Stop command REV Stop command ifunction option 1 DC current meter ifunction option 2 0 20mA current signal ifunction option ifunction option 4 Frequency meter ifunction option 5 Output 0 24V pulse signal ifunction option 6 ifunction option 7 Y1 Output 1 ifunction option 8 Y2 Output 2 Programmable open collector output CME Common terminal PA PB Programmable relay output PC TA TB Fault relay output TC Standard RS485 communication port Figure 3 10 Basic wiring diagram 3 Note 1 AI2 can input v
209. ternal interrupt signal disappears the inverter will continues to run at the frequency before interruption according to the preset Acc Dec mode Two kinds of input modes for external interruption Terminal 17 uses normally open input mode and terminal 18 uses normally closed input mode 19 Pre excitation order Used in conjunction with F1 08 Motor s pre excitation function in inverter s start process can be selected by terminals When this terminal is ON inverter s pre excitation function should be selected When this terminal is OFF pre excitation function can be selected by F1 08 Control logic is shown in Table 6 6 Refer to description of F1 08 Table 6 6 Pre excitation function selection Terminal Rabe Inverter s Pre excitation state Select inverter s pre excitation function No pre excitation function in inverter Start Select inverter s pre excitation function Select inverter s pre excitation function 20 DC injection braking command When the inverter is in Dec to stop process and the running frequency is lower than initial frequency of DC injection braking defined in F2 10 this function is enabled When the terminal is ON DC injection braking is performed DC injection braking is ended only when the terminal is OFF When this function is used parameters about DC injection braking time are invalid Refer to parameters description of F2 10 F2 12 21 Reserved 22 Counter s clear signal This termin
210. the inverter is switched on after a fault tripping F2 39 Over voltage Sett 0 1 0 stall function selection S AESA koJ F2 40 Stall over voltage point 1 Setting range 120 150 rated voltage peak value 130 0 Over voltage stall function selection 0 disabled 1 enable In inverter s Dec process the actual motor speed may be higher than the output synchronized speed of the inverter due to the load inertia At this time the motor will feed the energy back to the inverter resulting in the voltage rise on the inverter s DC bus If no measures being taken tripping will occur due to over voltage The overvoltage stall protection function is that during the Dec running the inverter detects the bus voltage and compare it with the stall overvoltage point defined by F39 If the bus voltage exceeds the stall overvoltage point the inverter will stop reducing its output frequency When the detected bus voltage is lower than the point the Dec running will be restored as shown in Figure 6 19 Stall DC bus voltage overvoltage point Time Output frequency Time Figure 6 19 Over voltage stall function EV3000 Series Inverter User Manual 64 Chapter 6 Detailed Function Introduction F2 41 Stall over current point 1 Setting range 20 0 200 0 inverter s rated output current 150 0 F2 42 Stall over Setting range 20 0 150 0 current point 2 inverter s rated output current 120 0 During the Ac
211. tion Func Display on Pasion roncs User s N Cha ey oe ge ode setting Fb 00 PG kuse number Pusle number 1 9999 1 1024 Z 350 selection selection Fb 01 PG direction PG direction 0 FWD 7 351 selection selection 1 REV Fb 02 PG cable broken PG cable 0 Coast to stop E025 action broken action 1 Continues running only limited in V F close loop P k k Fb 03 G cable broken Cable broken 2 0 10 08 detection time detection time Z Z boar 229 speed ero speed 0 0 cable broken protection inhibit 0 1 999 9rpm 0 1rom O orpm x 354 detection value detection value 5 2 13 FC Reserved Function Reserved function 0 Fasien 2 Pe Usare FC 00 Reserved function Reserved function OO e e Fear renarna Reset ee rom resmeden Reenen iP Of Feat renean Resets iP 7 tm EV3000 Series Inverter User Manual 46 Chapter 5 Function Parameter Table Reserved function 1 A amp Profi 4 Func code Name Display on LCD Setting range Min unit acion Change alias Vasar setting code setting FC 05 Reserved function Reserved function Creo resmeden reserare 0 7 0 ma reor resmeden Ressvestrenn ef 0 Foe resmeden Resnestnern ef 7 0 ma 1 1 1 Reserved function 2 Factor FC 09 Reserved function Reserved function fi Oe le ate Ae Orr IF es FC 10 Reserved function Reserved function fin 30 ee Lo tie er User s code setting Z 5 2 1
212. tionship between the altitude and rated current of inverter If the altitude is higher than 3000m please contact the manufacturer Tout 100 90 80 l 1000 2000 3000 meter Figure 1 4 Altitude vs inverter rated current EMI emission 1 For category C2 product in a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required 2 For category C3 product 1 This type of inverter is not intended to be used on a low voltage public network which supplies domestic premises User Manual 4 Chapter 1 Introduction 2 Radio frequency interference is expected if used on such a network 3 For product whose rated input current is between 16 and 75A the product is intended not to be connected to low voltage systems interfacing with the public supply at the low voltage level but intended to be connected to low voltage systems interfacing with the public supply only at the medium or high voltage level 4 For product whose rated input current is less than 16A and rated power is greater than 1kW it is professional equipment with a total rated power greater than 1 kW so no limits apply 1 7 Notes Regarding Disposal When you dispose the inverter pay attention to Explosion risk of capacitor The capacitors in the main circuits may explode when they are burned Waste gas when plastic parts are burned Poisonous gas may be generated whe
213. tor s pre excitation function is activated GJ Note The pre excitation function can better motor s startup performance Note 1 If over current voltage occurs during the tuning process you can adjust the Acc Dec time F0 10 and F0 11 and the torque boost F4 01 2 The motor must not be loaded in the tuning process 3 Ensure the motor is still before starting tuning or the tuning may fail 4 The tuning operation is possible only in the panel control mode F0 05 0 5 It is suggested to set the fault auto reset times F2 37 to 0 before starting tuning or the parameters that result from the tuning may be incorrect 6 When it is inconvenient to conduct auto tuning e g when the motor cannot be detached from its load or when users do not have strict requirement on motor control the auto tuning can be saved Just input the motor nameplate parameters F1 00 F1 05 and the inverter can obtain the corresponding motor parameter 7 If auto tuning is impossible but accurate motor parameters are already clear you should input the correct motor nameplate parameters first F1 00 F1 05 then input the known motor parameters F1 11 F1 16 Make sure the setting is correct 6 2 2 Motor Tuning And Its Parameters F1 09 Motor auto tuning protection Setting range 0 1 OJ 0 Disabled F1 10 is prohibited to be set to 1 and 2 that means the auto tuning is disabled 1 Enable F1 10 is allowed to be set t
214. trol terminals EV3000 Series Inverter User Manual 14 Chapter 3 Installation And Cable Connection Applicable model EV3000 4T0185G EV3000 4T0450G DCL DC reactor external option Braking unit and braking resistor external options Buffer resistor i internal P1 P MCCB R 3 phaseinput i 380V 50 60Hz S T Auxiliary power Customer power input FWD Stop command Control board tifunction option 1 DC current meter tifunction option 2 tifunction op X3 A os S1 tifunction option 4 0 20mA current signal if CN10 tifunction option 5 tifunction option 6 Frequency meter Output 0 24V pulse signal tifunction option 7 tifunction option 8 Y1 Output 1 EV3000 Y2 Output 2 Programmable open collector output CME Common terminal Speed instruction 10V 10 i PA 0 10V 0 20mA PB Programmable relay output PC TA TB Fault relay output TC Standard RS485 communication port Figure 3 9 Basic wiring diagram 2 Note 1 AI2 can input voltage or current signal when the jumper of CN10 on the control board is selected at V side or I side 2 The auxiliary power source of EV3000 4T0185G and EV3000 4T0220G comes from the positive bus and negative bus the auxiliary power source of EV3000 4T0300G EV3000 4T0450G comes from the R and T
215. u operation LCD displays operation description and the current read write features in right bottom part of LCD that is related to the present state of inverter for the read write features of function code refer to Chapter 5 Function Parameter Table R W When entering third level menu this function code can be read and written R When entering third level menu this function code can only be read f This function code s parameters are protected by password o F9 F Communicatio and bus 2 gt lt _ lt FO 08 High Freq Limit Third level menu function group 0000 9999 0 9999 1 Lea 0 9999 Figure 4 9 Menu operation procedure In third level menu operation user can return second level menu by pressing MENU key or SAVE key shown in Figure 4 8 and Figure 4 9 The difference is Parameter settings can be saved in control board if SAVE key is pressed then LCD returns to second level menu and shifts to next function code automatically If user presses MENU key LCD returns to second level menu directly but the parameters can not be saved and stop at current function code 2 Parameter setup Setting parameters of EV3000 inverter correctly is a premise for actualizing its performances Parameter setting method via panel will be introduced in the following part with rated power as an example Change 18 5kW into 7 5kW EV3000 Series
216. up if the second level menu is entered again effective mark of f will be displayed in the EV3000 Series Inverter User Manual 30 Chapter 4 Simple Running Of Inverter right bottom corner of panel LCD which means the user s password is set up successfully If the value of function code needs to be modified right password must first be input in FO 00 parameters and be confirmed The input password will be compared with saved password in panel automatically if the two passwords are same then password verification is passed password setup mark disappears and panel restores to normal read and write state if they are not same password setup mark continues to exist and modification operation is prohibited After exiting programming menu operation state user s password will be effective again If you need to enter programming menu to modify the function code again the password must be input again and operation must be done through panel checking Setting the password after the user finishes the adjustment is recommended in order to make the operation more convenient After the user s password is set up please remember it If you forget it please contact us Figure b shows the process to cancel the user s password with 1111 password value as an example There are two procedures to cancel the user s password First input right password 1111 then input 0000 to make the password invalid 6 Motor auto tuning procedure B
217. verter is switched from torque control to speed control Refer to description of F3 parameter group about torque control 33 Zero servo command When the user selects zero servo command enabled under certain condition this function defines control terminals for inputting zero servo command When the terminal is ON zero servo command is enabled When the terminal is OFF zero servo command is disabled The time sequence of zero servo is shown in Figure 6 35 Refer to description of F3 parameter group about zero servo function Zero servo order Frequency speed instruction Threshold 2 2 2 nay eeraa E Motor speed Zero servo effect EV3000 Series Inverter User Manual 72 Chapter 6 Detailed Function Introduction Figure 6 35 Zero servo time sequence Fos Open edi esis output terminal Y1 Setting range 0 13 4 function selection Fa 10 Open collector output terminal Y2 Setting range 0 13 5 function selection F5 11 Programmable relay output i 0 13 1 PA PB PC function selection Seung range Ost Open collector output Y1 amp Y2 and relay output terminals are shown in Figure 6 36 5 Y1 i wv 7S gt ya CME gt PA pa PB Programmable PB relay P oo PA PC OO pc normally open Figure 6 36 Open collector output terminals Th
218. worroorran r o lt ae F210 PZDEs connecten value PZE conector value 20 corewonaroworroorran r o ow Fart P208 conecten value PZDRcomeconvave orzo conesonaro orror o x a rona ommurncaton doay feommuncaronasay pms o o om 5 2 11 FA Enhanced Function Func A Factory Profibus User s N Displ LCD Sett Min unit Change i code is i j 3 bs ag Min unt setting code setting Relay acts selection 0 No output fault node has no action FAO E Fault output putt l 1 320 in fault auto reset 1 Output fault node has action Relay acts selection 0 No output fault node has no action FA 01 POFF output 1 321 FA in P OFF period 1 Output fault node has action Function selection of 0 15 refer to Chapter 6 Detailed FA 02 STOP function j 1 10 x 322 Face STOP key STOP function Function Introduction i iA i FA 03 Cooling fan contro Pan contel 0 Auto running mode 1 323 selection 1 Run all the time 0 Stop E022 Action selection at 1 Running set by F0 04 external analog 2 High speed limit running FA 04 frequency speed Missing Action 3 Low speed limit running 1 x 324 command 4 Running set by FA 09 missing open loop Note Only valid for 4 20mA 2 10V 20 4mA 10 2V input valid overtime overtime er 0 Stop E017 Communication error P or action selection at eae running eae Communication fail 2 High speed limit running 1 x 326 communication ane Svoriime 3 Low speed limit running 4 F
219. y setup is same with F8 02 Setup frequency of No 3 phase is defined in function code F2 26 F8 06 binary setup is same with F8 02 Setup frequency of No 4 phase is defined in function code F2 27 F8 08 binary setup is same with F8 02 Setup frequency of No 5 phase is defined in function code F2 28 F8 010 binary setup is same with F8 02 Setup frequency of No 6 phase is defined in function code F2 29 F8 04 binary setup is same with F8 02 Setup frequency of No 7 phase is defined in function code F2 30 F8 14 binary setup is same with F8 02 F8 07 Phase 3 running time G Note 1 The PLC running start and stop commands are determined by the current running command control mode defined by F0 05 2 If the running time of a certain phase is set to 0 the PLC will skip this phase thus facilitating the setting of the PLC phase number 3 If a digital input terminal is set for simple PLC running enable function setting value 28 the PLC running can be enabled through this terminal When this terminal is ON the PLC running is disabled when this terminal is OFF the PLC running is enabled 4 If a digital input terminal is set for simple PLC pause function setting value 29 this terminal can cause the PLC to pause When this terminal is ON the PLC pauses the inverter runs at zero speed when this terminal is OFF the inverter returns to the state before PLC pause and continues to run 5 When FO0 06 is set to 2 REV pr
220. you can use a resistor at AC output side to suppress the overcurrent caused by cable capacitance The reactor can also suppress inverter s EMI 8 See Chapter 9 Options for the technical parameters of optional parts Applicable model EV3000 4T0022G EV3000 4T0150G EV3000 4T0185G1 EV3000 4T0220G1 DCL DC reactor 3 phaseinput gs 380V 50 60Hz Auxiliary power tifunction option 1 Control board ifunction op ifunction op ifunction op ifunction op ifunction op ifunction op ifunction op EV3000 Braking resistor DC current meter 0 20mA current signal Frequency meter Output 0 24V pulse signal Y1 Output 1 Y2 Output 2 Programmable open J ha collector output CME Common terminal PA PB PC TA TB TC Programmable relay output Fault relay output Standard RS485 communication port Figure 3 8 Basic wiring diagram 1 GJ Note 1 AI2 can input voltage or current signal when the jumper of CN10 on the main control board is selected at V side or I side 2 The auxiliary power source comes from the positive and negative bus P amp N 3 Having braking device inside If the braking capacity is not enough external braking devices can be connected between PB amp P 4 O in the figure stands for the main loop terminal for control terminals 5 Refer to Chapter 5 Function Parameter Table and Chapter 6 Detailed Function Introduction for the usage of con

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