CNC Router user manual - CNC Engraving Machine
Contents
1. afo Negative shift of Y axis input of number 2 Negative shift of X axis input of number 4 returning to mechanical origin with the help of auxiliary key Start or stop of spindle under manual mode input of number 5 backing to workpiece origin with the help of auxiliary key Negative shift of Z axis input of number 3 Switch between manual high low speed input of number 0 Speed switchover i tool presetting with the help of auxiliary key _ Backing to origin of X and Y axes input of minus backing Backing to origin Bo o 7 to origin of Z axis with the help of auxiliary key M Entering menu page input of decimal point entering image enu update page at the time of system start up PHILICAM RBFSRHESSRAA Shift E hg a Jinan Ruofen Laser Machinery Co Ltd Start key breakpoint resuming with the help of auxiliary key Suspend processing up direction key Stop processing cancellation of various selections inputs and operations Auxiliary key Down direction key Entering manual high low speed adjustment page under menu page confirmation of various selections inputs and operations Increase of spindle gear Switch between WCS and MCS Backing to mechanical origin Backing to workpiece origin Decrease of spindle gear PHILICAM REPS RHESSRAA a aa Jinan Ruofen Laser Machinery Co Ltd Floating presetting Gm Breakpoint resuming Entering help page C 4 Syste2. Nonmetal inorganic material Material Blade Rotation Speed Cutting Speed Blade Down Remarks rev min m min Speed Marble 20 30 0 1 0 3 20 30 0 3 20000 40000 0 3 average coe pee 20000 40000 0 40000 0 a Glass 20 30 20000 40000 0 3 0 1 0 3 Q 3 RUOFEN Jinan Ruofen Laser Machinery Co Ltd 40 above 0 3 20000 40000 0 3 0 1 0 4 above 40000 0 6 2 4 0 1 PHILICAM NMS SBIR Ban For stone cutting please take the above parameters for reference the harder stones should deduce the speed 4 Wood Material Cutter Rotate Speed Cut Speed Travel Speed Remarks r min m min m min Engrave 20 30 0 1 0 3 20000 40000 0 8 2 4 052 ff ooo o we ae eee a OOo O ee Ca looo Different material density sheet or fireproofing sheet adjust the parameter of cutter and blade 5 Organic Material Material Cutter Rotate speed Cut Travel Remarks r min Speed m min Organic Engrave 20 30 0 1 0 3 10000 40000 0 6 0 8 0 2 0 8 glass 30 0 3 10000 40000 0 8 2 4 1 3 ee Ox horn 90 8 01 3 10000 40000 1 3 e stamp p2 5 03 20000 40000 5 10 Big power Hard plastic 20 30 0 3 0 5 10000 20000 0 6 1 6 0 3 0 1 Please use the 30 0 5 10000 20000 0 5 1 water cooling jou a 10000 20000 0 5 2 The above parameter is only for preference Please adjust the parameter accord to different material cutter and precision 1 Hard material PHILICAM RM
3. gear belongs to the manufactured parts it needs to run in period which to fill the gap between the gear wheel After the running we should adjust the machine The methods are as follows 1 Turn off the cover of the side plate and main spindle 2 Use hexagon ring spanner to loose the fixed screw of the driven box 3 Pull the driven box in the direction of the picture till there is no gap Don t use heavy thing to knock the driven box 4 After adjusting screw down the fixed ball of the driven box then turn on the power after running the machine and make sure there is no mistake assemble the machine head cover and the side board cover Maintenance 1 Clean the orbit gear wheel ball screw periodically 2 Use butter and normal machine oil for the gear wheel and gear axis in proportion of a2 3 The gear wheel needs to be cleaned and lubricate it periodically to avoid rusty 15 PHILICAM iE Sie S SAA RUOFEN Jinan Ruofen Laser Machinery Co Ltd 4 Check the i of synchronous belt and adjust it in time X axis Beam Fixed Screw Driving Box Fixed Screw Ball Screw Driving Box High Speed Direction 7 Electronic Parts The map of electronic parts of CNC router Pic 6 Maintenance of electronic parts 1 Clean the motor and the dust in the control box to heat emission 2 Check the wire such as knot twist and abrasion Emergency Stop Main Switch Filter Frequency Converter Transformer Driver Water Cooling
4. FSBKESSRAA T iiion Jinan Ruofen Laser Machinery Co Ltd If the cutter is small and the material is hard deduce the depth of cutter on the clamp and deduce the cutting speed If it needs the big depth for the cutter deduce the speed of spindle If you need the high light degree for your products deduce of cutter on the clamp improve the speed of spindle improve the cutting speed and add the superposition 2 Soft material If it needs the high light degree for your products please improve the speed of spindle and deduce the cutting speed and add the superposition under the material not insert the cutter The parameter isn t absolute please adjust the parameter accord to the your condition You will find your favorable parameter So it can reach to the best efficiency under the good precision and quality Please take care the abrasion of cutter when engraving the material The abrasion of cutter will affect the effect 20
5. PHILICAM tH RAE ARAE a ee Jinan Ruofen Laser Machinery Co Ltd CNC Router user manual Jinan Ruofen Laser Machinery Co Ltd Website www ruofencnc com Service Contact information Email service ruofencnc com Skype lifancnce Please send us your Order No we will do our best service for you Customer First Service First Quality First PHILICAM NAF RAE ARAE h ee Jinan Ruofen Laser Machinery Co Ltd Contents Foreword 2 2 Part names and function 3 3 Installing and Operating 5 4 Maintenance 14 5 Caution 15 6 High speed woodworking CNC Router 15 7 Electrical appliance 16 8 ipS 17 9 Appendix 18 PHILICAM REPSRAHESSRAA a Jinan Ruofen Laser Machinery Co Ltd 1 Foreword Thank you for purchasing our CNC router We professionally manufacture of CNC Router in China The routers are used for woodworking advertising manufacturing signs marks and decoration furniture mould and cra
6. Spindle Stepper Motor Stepper Motor Stepper Motor Analysis of normal malfunction and maintenance Arise the phenomenon Spider coupler loose Screw down the spider couplers of disturb lost step in Da The driver lost step Change the controller the cutting process The numerical card loose Insert the numerical card firmly Arise the phenomenon Loosen of fixed screw of the ball Adjust the concentricity then of rack wave etc when screw or the guide block lead to the screw down the screw the cutting process decrease of the accuracy adjust the concentricity then screw down the screw When turn on the The wire breaks inside when running machine the spindle or the loose of the jointing point Use the gauge to check where motor moves to one the disconnection point is then direction or noisy turn change the wire off the machine PHILICAM iE SS SAA RUOFEN Jinan Ruofen Laser Machinery Co Ltd When the machine is There is dust in the ball screw or the Discharge the bearing and clean running the driven lacking of the oil it or change then add oil and system arise noise and assemble have the phenomenon to be block The limit switch lost The limit switch broken or the switch Change the switch check the the function or the wire breaks inside or the inside of the circuitry and turn off the screen show the limit switch stick the emergency stop is on emergency stop alarm in a long ti
7. ference please operate according to the actual situation PHILICAM ESAS SAA UOFEN Jinan Ruofen Laser Machinery Co Ltd 9 Appendix The parameter of cutter Different materials should be different cutter and parameters Materials Dual color board ABS board organic glass PVC board metal iron alloy brass aluminum glass stone wood high density board anti firing plate chipboard composite material brass board aluminum plastic board colophony board soften material hard latex products soft latex product small name seal material organic glass seal ox horn seal brass seal steel seal latexseal colophony board stock ink cushion atom seal etc Applied chest card construction mould steel mould letter mould seal furniture cutting graphics gift souvenir making adverting letter cutting engraving During the processing different materials should be different cutter and parameters 1 Dual color board If cutting depth is less than 0 8mm speed of the spindle should be 10000 20000 r min the traveling speed is 2 4m min If the angle and width are smaller should decrease the cutting speed The blade 30 0 3 or less than 30 0 3 should not be used in the frame cutting The speed should be 0 6m min 2 PVC ABS board PVC board less than 0 5mm ABS board less than 1mm when making the mould the rotating speed of spindle should be 20000 40000 r min the cutting speed should be 1 2m 2 4m min 3
8. fts In the Introduction describe the Installation and maintenance analyze of the normal malfunctions simple engraving techniques in detail CNC Router is of high precision machine Inaccurate installation and operation would affect the precision stability and working lifetime Please peruse the Introduction in order to correctly operation and maintenance Keep the safety Please keep the user s manual for further use 1 To ensure correct and safe usage with a full understanding of this product s performance please be sure to read through this manual completely and store it in a safe location 2 The contents of this operation manual and the specifications of this product are subject to change without notice 3 The operation manual and the product have been prepared and tested If you find any misprint or error please inform us 2 Parts and functions Accessories of CNC router PHILICAM tH RAE AAA a Jinan Ruofen Laser Machinery Co Ltd Standard parts Please check the number of the following parts Please contact with us 1f any item is omitted tbox oo Collet 1 5kw spindle no 12 79 swe 175 40 6 12 70 3 DSP Controller pe 4 IDE cable of DSP Controller Ie 5 Hexagon ring spanner pe 6 Open ended spanner 2pes tre f oe oe oo 8 User s Manual bk 9 ama Fp 10 Bucket dpe 11 PowerCord Sm pe 12 Clamp pe o weno e PHILICAM FHSSAKREEROA RUOFEN J
9. inan Ruofen Laser Machinery Co Ltd DSP Controller Software CD 3 Installing and Operating PHILICAM FESS AKRESRAA vuoren Jinan Ruofen Laser Machinery Co Ltd 1 connect the power First from the circuit breaker output three firing line one null line one ground line and connect to machine as picture Null line Ground line ee Firing line PHILICAM FHSS BRERA RUOFEN Jinan Ruofen Laser Machinery Co Ltd a f a ee 2 DSP NK105 operating Basic Configuration of NK105 System PHILICAM FHSSAKREEROA RUOFEN Jinan Ruofen Laser Machinery Co Ltd Memory 128M Flash 256M Monitor 128 x 64 graphic LCD module 1 Install machine machine most already contact good you only need install DSP to control box so picture DSP Cable scram button 3 DSP screen button function Increase of feedrate override input of number 7 increase of Override spindle gear with the help of auxiliary key when spindle port has input PHILICAM REPSRHESSRAA a a Jinan Ruofen Laser Machinery Co Ltd Positive shift of Y axis input of number 8 switch between MCS and WCS with the help of auxiliary key Positive shift of Z axis input of number 9 e Spindle start stop 5 Bf Positive shift of X axis input of number 6 Decrease of feedrate override input of number 1 decrease Override of spindle gear with the help of auxiliary key when spindle port has input
10. m Start up Press OK j Machine Z X Y backing to mechanical origin First time you can point check relevant parameter PHILICAM RBFSRHESARAA a aa Jinan Ruofen Laser Machinery Co Ltd Main parameter gt Oper Param 1 G00 speed 8000mm min travelling speed 2 Gxx speed 5000mm min working speed 3 Back REF first no Mfr param Password 33587550 2 axis outpdir 1 X Positive 2 Y Positive 3 Z Positive according to machine moving direction change 3 pulse equivalent X 0 0098125 Y 0 0098125 Z 0 00625 normal straight rack box X 0 01128375 Y 0 01128375 Z 0 00625 casting straight rack box X 0 0115724 Y 0 0115724 Z 0 00625 normal helical rack box 4 Machine strok l strkupperlmt X 1300 Y 2500 Z0 _ for example 1325 2 strklowerlmt XO YO Z 200 5 spindle set 3 Initial gear change 7 11 PHILICAM RBFSRHESSRAA OF hates Jinan Ruofen Laser Machinery Co Ltd Load the file install U disk gt 2 Browse U disk file D d 3 Cop y OK l load 2 delete 3 Copy choose 1 load life then must press Show right number on file as picture Then press ok file is loaded Make the workpiece origin 1 first move the machine spindle to left bottom of workpiece PHILICAM FHSSAKREEROA RUOFEN Jinan Ruofen Laser Machinery Co Ltd 2 Then press x and y axis clear 0 x and y origin is ok 3 Sharp of the tool touch the surface of w
11. me 8 Tips Wood cutting Wood is the main important material of modern decorations There are many new designs of wood cuttings Different materials the cutting method is also different The following is the introduction of different materials 1 If the wood is soft and more flexible adopt to cut the wood wool in landscape orientation the speed of the cutting should be faster gradually 2 If the wood material is hard and the texture is too tight pay attention to the speed of the cutter going into the material First it should be slowly after it cuts a gap in the material and then add the speed Steel cutting Hardness of steel is several times than wood The following is the introduction of steel cutting 1 Choose the special cutter for steel 2 In the process of cutting adjust of the cutting speed and add cooling oil to the cutter 3 If the depth of the material is too thick we should cut it layer by layer Stone cutting The inner structure of the stone is high intensity not uniform Stone belongs to the material which the intensity of the inside structure is not uniform Due to hard intensity of the stone the requirement of the cutter is high besides the stone cutting also has the requirement to the rotation speed of the spindle motor When cutting the stone please choose the wearable alloy cutter with high intensity and pay attention to the cooling of the cutter and the spindle The above introduction only for re
12. orkpiece then press shift Z axis Clear 0 z axis origin is ok As above picture 4 ress this button machine start to work 4 Maintenance i The new machines have the wear in period We should adjust the machine during this period One week later we should check the conjunction of the parts The main parts are as follows The conjunction of the side board and 13 PHILICAM tH RAE AAA TE iiias Jinan Ruofen Laser Machinery Co Ltd the beam the conjunction of the soleplate and the side board the coupler between the stepper motor and the Y axis ball screw the fixed screw in the front of the ball screw Fixed Screw Side Board Linear Soleplate Fixed Screw ii Maintenance after use 1 Clear the machine after use 2 Filling oil after cleaning Motor Coupler Side Board Linear Y axis Orbit oil point Soleplate X axis Ball Screw fixed ball screw X axis Orbit oil point 111 Remarks Different material and condition the period of maintenance are different Such as HD board we should clear it in 3 days Wood we should clean it in 7 days The main points as follows Y axis Motor Y axis Ball Screw oil point Side Board Water Cooling Motor a CAUTION a 5 Caution 1 Don t use un rating voltage for Xinhuiyou C and Z series CNC routers 2 Please operate the machine strictly according to the manufacturing size of CNC router 3 Forbid high strength overload work 4 After the
13. using and the cleaning of the 1218 ball screw machines or larger the antry should be stopped in the center of the machine in order to avoid the 14 PHILICAM FHSS LAEE YNG RUOFEN Jinan Ruofen Laser Machinery Co Ltd spontaneous droop of the ball screw which will influence the concentric degree and the accuracy 5 When encounter smoking awful smell noise and other abnormal situation of the machine please turn off the machine and check it 6 Make sure the machine connect with the ground wire 7 Don t touch the tip of the blade 8 Don t use causticity liquid to clean parts and the keyboard of the machine 9 Different materials and cuttings choose different cutters and speed 10 Turn on the spindle motor before positioning the Z axis and cutting mode 11 Before using of the machine please check the water circulation to ensure the spindle work well 12 Don t damage or change the original wire don t pull it bind it or press it 13 Don t touch the cutter and spindle by hand while working 14 Don t drop the liquid and metallic parts to the machine After using lubricate the ball screw feed shaft orbit and rack 15 Working temperature O0 C 45 C 16 Cover the bullet while working to prevent the dust drop into the water and block the spindle 6 High speed CNC router The high speed CNC router is driven by the gear wheel of the X and Y axis which integrate the validity speed capacity The
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